JP5687376B1 - Nodular network - Google Patents
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- JP5687376B1 JP5687376B1 JP2014094900A JP2014094900A JP5687376B1 JP 5687376 B1 JP5687376 B1 JP 5687376B1 JP 2014094900 A JP2014094900 A JP 2014094900A JP 2014094900 A JP2014094900 A JP 2014094900A JP 5687376 B1 JP5687376 B1 JP 5687376B1
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- HJIAMFHSAAEUKR-UHFFFAOYSA-N (2-hydroxyphenyl)-phenylmethanone Chemical compound OC1=CC=CC=C1C(=O)C1=CC=CC=C1 HJIAMFHSAAEUKR-UHFFFAOYSA-N 0.000 description 2
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Landscapes
- Ropes Or Cables (AREA)
- Braiding, Manufacturing Of Bobbin-Net Or Lace, And Manufacturing Of Nets By Knotting (AREA)
Abstract
【課題】線条体と、線条体を複数本用いて結節部を有して製網して成る結節網体において、線条体に金属素線から成るロープ体を用いながら緩みのない結節部を有する結節網体の破網強度と耐腐食性と耐候性を向上させる技術課題が存在する。【解決手段】金属素線から成るロープ体の機械的強度特性に大きく影響される線条体の機械的強度特性を、被覆体のもつ機械的強度特性を利用して、製網に好適なプラトーを有する非線形特性を有する線条体に改質して、結節部を有する結節網体の破網強度と、自然環境に対する耐久性を飛躍的に向上させることができる。【選択図】 図5An object of the present invention is to provide a nodule that does not come loose while using a rope body made of a metal element wire in the nodule body and a nodule net body formed by using a plurality of the striate bodies and forming a net having a nodule portion. There is a technical problem to improve the breaking strength, corrosion resistance, and weather resistance of the nodule body having a portion. A plateau suitable for making a net using the mechanical strength characteristics of a coated body, which is greatly influenced by the mechanical strength characteristics of a rope body made of metal strands. It is possible to drastically improve the breaking strength of the knot network having the knot portion and the durability against the natural environment. [Selection] Figure 5
Description
この発明は、防獣用、又は防鳥用等の防護用の結節網体に用いる線条体と、この線条体を用いて製網して成る結節網体に関する。 The present invention relates to a striated body used for a nodule net for protection such as for animal protection or for bird proofing, and a knot network formed by netting using this striated body.
従来防獣用、又は防鳥用等に用いられる防護用の網体は、例えば鹿、野兎、野鳥等の野生動物の侵入を防ぐ為、樹脂線、又は金属線、並びに樹脂線に金属線を混入した紐体等を用いて製網し、支柱間に張設した網体として用いられている。 Conventional protective nets used for animal protection or bird protection use resin wires, metal wires, and metal wires for resin wires in order to prevent the invasion of wild animals such as deer, wild birds and wild birds. It is used as a net that is made using a mixed string or the like and stretched between struts.
かかる場合において、野生動物による破網を防ぐ強度と、地形の起伏に応じて張設できる柔軟性と、屋外設置の為に降雨、潮風等からの耐腐食性と、自然光からの耐候性と、自然環境に対する耐久性、並びに、製網のし易さが要求される。 In such a case, the strength to prevent breakage by wild animals, the flexibility to be stretched according to the undulations of the topography, the corrosion resistance from rain, sea breeze, etc. for outdoor installation, the weather resistance from natural light, Durability to the natural environment and ease of net making are required.
特許文献1には、合成繊維にステンレス線等の金属線を混入して製網して成る防獣ネットが記載されている。 Patent Document 1 describes an anti-animal net formed by mixing a synthetic fiber with a metal wire such as a stainless steel wire.
特許文献2には、ステンレス鋼の金属線を用いて製網して成るネット及びその製造方法が記載されている。 Patent Document 2 describes a net made of a stainless steel metal wire and a method for manufacturing the same.
特許文献1に記載の防獣ネットは、合成繊維にステンレス線等の金属線を混入して成る編地と合成繊維のみから成る編地とをそれぞれ組み合わせてネットとし、張りロープとの擦れによる編地の破断防止と、野生動物による破網防止を図る技術内容である。 The animal protection net described in Patent Document 1 is a combination of a knitted fabric made of a synthetic fiber mixed with a metal wire such as a stainless steel wire and a knitted fabric made only of a synthetic fiber to form a net and knitted by rubbing against a tension rope. The technical content is to prevent the breakage of the ground and the netting by wild animals.
特許文献2に記載のネット及びその製造方法は、少なくとも1本のステンレス鋼線を用い、又は少なくとも1本のポリエチレン等の樹脂線を用いて撚り合わせた線材の外周に樹脂材による被覆部を設けた紐体を用いて製網し、ネットの耐熱性と強度の向上を図る技術内容である。 The net described in Patent Document 2 and the manufacturing method thereof are provided with a coating portion made of a resin material on the outer periphery of a wire material that is twisted using at least one stainless steel wire or at least one resin wire such as polyethylene. It is a technical content to make a net using a string and improve the heat resistance and strength of the net.
そして、特許文献1、2いずれも金属線と樹脂材との異材質の組合せの編地、又は紐体でありながら、金属線と樹脂材とではそれぞれ機械的強度特性は大きく異なり、この異なる機械的強度特性を把握して、この特性を利用する技術記載はない。又、金属線を用いて結節部を有する網体に製網する場合に、金属線と樹脂材の大きく異なる機械的強度特性の相関関係を解析して、製網に必要な機械的強度特性を有する金属線混入の合成繊維、又は紐体とする技術記載はない。
さらに、樹脂材のもつ特定の機械的強度特性を利用して、金属線の機械的強度特性で大きく影響される編地、又は紐体のもつ機械的強度特性を、緩みのない結節部を有する結節網体の製網に好適な機械的強度特性をもつ線条体を複数本用いて結節部を有して製網して成る結節網体の新たな技術思想については、何ら記載されていない。
And although both patent documents 1 and 2 are the knitted fabric or the string body of the combination of different materials of a metal wire and a resin material, the mechanical strength characteristics differ greatly between the metal wire and the resin material, respectively. There is no technical description that understands the mechanical strength characteristics and uses these characteristics. In addition, when using a metal wire to make a net having a knot, analyze the correlation between the mechanical strength characteristics of the metal wire and the resin material to obtain the mechanical strength characteristics required for the net. There is no technical description of a synthetic fiber mixed with a metal wire or a string.
Furthermore, using the specific mechanical strength characteristics of the resin material, the mechanical strength characteristics of the knitted fabric or string body, which are greatly affected by the mechanical strength characteristics of the metal wire, have no loose knots. There is no description about a new technical idea of a knot network formed by using a plurality of filaments having mechanical strength characteristics suitable for making a knot network and having a knot portion. .
本発明は、上記課題を鑑みてなされたものであり、製網時の網体の破断防止と網目の変形防止、並びに、柔軟性向上による設置の容易性と、野生動物からの侵入防止、及び自然環境に対する耐腐食性、耐候性を備え、耐久性を飛躍的に向上させた緩みのない結節部を有する結節網体を提供することを目的とする。 The present invention has been made in view of the above problems, and prevents the breakage of the net body and the deformation of the mesh during net making, as well as the ease of installation by improving flexibility, the prevention of invasion from wild animals, and corrosion resistance to the natural environment, with a weather resistance, and to provide a knot net assembly having a nub without loosening with dramatically improved durability.
上記目的を達成する為、本発明の結節網体は、ロープ体とロープ体の外周を包被する被覆体から成る線条体を複数本用いて製網して成る。 In order to achieve the above-mentioned object, the knot network of the present invention is formed by using a plurality of filaments made of a rope body and a covering body covering the outer periphery of the rope body .
そして、ロープ体は、金属素線を7本から19本用いて、より長さがロープ体の外径の6倍以上12倍以下で撚合したスパイラルロープとし、引張破断伸びが30%以上50%以下で、引張破断力が40N以上75N以下であり、金属素線は、化学成分のCが0.01%以上0.08%以下で、Crが16%以上18%以下で、Moが2.0%以上3.0%以下で、引張破断伸びが30%以上50%以下で、引張破断強度が550MPa以上1050MPa以下の外観が鏡面状の固溶化熱処理したオーステナイト系ステンレス鋼である。 The rope body is a spiral rope twisted at a length of 6 to 12 times the outer diameter of the rope body using 7 to 19 metal strands, and has a tensile elongation at break of 30% to 50%. %, The tensile breaking force is 40N or more and 75N or less, and the metal strand has a chemical component C of 0.01% or more and 0.08% or less, Cr of 16% or more and 18% or less, and Mo of 2 2.0% to 3.0% or less, a tensile elongation at break less than 50% to 30%, a tensile strength at break is 1050MPa or less appearance than 550MPa Ru Ah in mirror-like solution treatment to austenitic stainless steel.
そして、被覆体は、引張降伏点伸びが30%以上60%以下で、引張降伏点強度が15MPa以上35MPa以下の、紫外線吸収剤を含有して主成分がポリアミドの結晶性熱可塑性樹脂を用いてロープ体の外周を密着状に包被する。 The covering is made of a crystalline thermoplastic resin containing an ultraviolet absorber having a tensile yield point elongation of 30% to 60% and a tensile yield point strength of 15 MPa to 35 MPa and having a main component of polyamide. Ru envelope to the outer peripheral adhesion-shaped rope member.
そして、線条体は、引張破断伸びがロープ体の0.45倍以上0.75倍以下で、引張破断力がロープ体の1.03倍以上1.20倍以下とし、引張破断伸びの増加とともに、引張破断伸びが2.5%以内で引張破断力が直線的に増大し、その後、引張破断伸びが15%までは引張破断力が緩やかに増大して、引張破断伸びが15%を超えると引張破断力がより緩やかな徐変増大となって台地状の横ばい状態となった後に破断に至る、プラトーを有する非線形特性であり、結節網体は、線条体を複数本用いて結節部を有して製網して成ることを特徴とする。 Then, 0 of the striatum, the tensile elongation at break Gallo-loop body. 45 times 0.75 times or less, 1 tensile breaking strength of the rope body. And 03 times 1.20 times or less, with increasing tensile elongation at break, tensile elongation at break Tensile within 2.5% breaking force increases linearly, then tensile elongation at break is up to 15% tensile and breaking force is gradually increased, the tensile elongation at break Ru optimum rupture after a plateau-like plateau become looser gradual change increases the tensile breaking strength exceeds 15%, the non-linear characteristic having a plateau der is, nodules network element is characterized in that it consists in manufacturing network with a knot portion with a plurality of the striatum.
ロープ体の金属素線は、化学成分のCが0.01%以上0.03%以下であり、被覆体は、ポリアミド12又はポリアミド12エラストマーの結晶性熱可塑性樹脂で、紫外線吸収剤がベンゾトリアゾール系化合物、又はヒドロキシベンゾフェノン系化合物を0.01%以上0.25%以下含有させてもよい。 Gold Shokumotosen rope body, Ri C is der 0.03% to 0.01% of chemical components, the covering body is a crystalline thermoplastic resin of the polyamides 12 or polyamides 12 elastomer, ultraviolet absorbing The agent may contain 0.01% or more and 0.25% or less of a benzotriazole-based compound or a hydroxybenzophenone-based compound .
本発明の結節網体に用いる線条体は、ロープ体とロープ体の外周を密着状に包被する被覆体から成り、ロープ体と被覆体とはそれぞれ特定の機械的強度特性を有する。
線条体は、ロープ体の外周に被覆体を密着状に包被することにより、線条体の引張破断伸びをロープ体の引張破断伸びよりも小さくし、かつ、線条体の引張破断力をロープ体の引張破断力よりも大きくして、線条体の引張破断伸びと引張破断力の機械的強度特性が、引張破断伸びの増加とともに、一定の引張破断伸びの範囲内で引張破断力が直線的に増大し、その後、一定の引張破断伸びの範囲内で緩やかに増大して、引張破断伸びが一定の値を超えると引張破断力がより緩やかな徐変増大となって台地状の横ばい状態となった後に破断に至る、プラトーを有する非線形特性を示す。
この特性を有する線条体を複数本用いて結節部を有して製網して成る結節網体であることを特徴とする。
これにより、製網時の破断防止と網目の変形防止等を図ることができる線条体を用いて結節部を有する結節網体とすることにより、柔軟性向上による張設の容易性と、野生動物からの破網防止と、自然環境に対する耐腐食性と耐候性を備え、耐久性を飛躍的に向上させた緩みのない結節部を有する結節網体を得ることができる。
Line Article body Ru using the nodal network of the present invention, Ri consists jacket encapsulating the periphery of the rope body and a rope member adhesion shape, having respective specific mechanical strength properties and rope body and a covering member .
The linear body is formed by covering the outer periphery of the rope body in a close-contact manner so that the tensile breaking elongation of the linear body is smaller than the tensile breaking elongation of the rope body, and the tensile breaking force of the linear body the set larger than the tensile force of the rope member, the mechanical strength properties of breaking strength and tensile elongation at break of the striatum, with increasing tensile elongation at break, breaking strength tensile within a certain tensile elongation at break Increases linearly and then gradually increases within a certain range of tensile breaking elongation, and when the tensile breaking elongation exceeds a certain value, the tensile breaking force gradually increases gradually and becomes plateau-like. Ru optimum rupture after leveled off, indicating the non-linear characteristic having a plateau.
The present invention is characterized in that it is a knot network formed by using a plurality of striates having this characteristic and making a net having a knot portion.
Thus, by using a striated body that can prevent breakage and prevention of mesh deformation at the time of making a mesh, a knot network body having a knot portion can be used. It is possible to obtain a nodule network having a loose nodule portion which has a net breakage prevention from animals, corrosion resistance and weather resistance against the natural environment, and drastically improved durability .
線条体を構成するロープ体は、金属素線を7本から19本用いて、より長さがロープ体の外径の6倍以上12倍以下で撚合したスパイラルロープとし、引張破断伸びが30%以上50%以下で、引張破断力が40N以上75N以下である。
又、金属素線は、化学成分のCが0.01%以上0.08%以下で、Crが16%以上18%以下で、Moが2.0%以上3.0%以下で、引張破断伸びが30%以上50%以下で、引張破断強度が550MPa以上1050MPa以下の外観が鏡面状の固溶化熱処理したオーステナイト系ステンレス鋼を用いることを特徴とする。
これにより、縮径伸線加工が容易な1mm以下の細線のステンレス鋼の金属素線を7本から19本用いて撚合し、かつ、隣接線どうしに強い凝着力を作用させて結節網体の製網可能な引張破断伸びと引張破断力を有するロープ体を得ることができる。
The rope body constituting the wire body is a spiral rope twisted with a length of 6 to 12 times the outer diameter of the rope body using 7 to 19 metal strands , and tensile elongation at break There 50% or less than 30%, a tensile break strength is Ru der than 75N or less 40N.
In addition, the metal strand has a chemical composition C of 0.01% to 0.08%, Cr of 16% to 18%, Mo of 2.0% to 3.0%, tensile fracture An austenitic stainless steel having an external appearance of a mirror surface and having an elongation of 30% to 50% and a tensile strength at break of 550 MPa to 1050 MPa is used .
As a result, 7 to 19 thin stainless steel metal wires with a diameter of 1 mm or less, which are easy to reduce diameter drawing, are twisted together, and a strong adhesion force is applied to adjacent wires to form a knot network. It is possible to obtain a rope body having a tensile breaking elongation and a tensile breaking force that can be made of
又、線条体を構成する被覆体は、引張降伏点伸びが30%以上60%以下で、引張降伏点強度が15MPa以上35MPa以下の、紫外線吸収剤を含有して主成分がポリアミドの結晶性熱可塑性樹脂を用いてロープ体の外周を密着状に包被することを特徴とする。
これにより、結晶化度の調整により容易に改質したポリアミドを主成分とする被覆体の特定の機械的強度特性と、ロープ体の外周を密着状に包被する構造特性と、前記ロープ体の機械的強度特性を利用して、緩みのない結節部を有する結節網体の製網に好適な機械的強度特性を有する線条体を得ることができる。
さらに、前記化学成分をもつ金属素線から成るロープ体と、紫外線吸収剤を含有して主成分がポリアミドの結晶性熱可塑性樹脂の被覆体とを併用することにより、自然環境に対する耐腐食性、耐候性を備え、耐久性を向上させた緩みのない結節部を有する結節網体に用いる線条体を得ることができる。
In addition, the covering constituting the striated body contains an ultraviolet absorber having a tensile yield point elongation of 30% to 60% and a tensile yield point strength of 15 MPa to 35 MPa . wherein the envelope to Rukoto the outer periphery of the rope body contact shape using a thermoplastic resin.
Accordingly, the specific mechanical strength characteristics of the covering mainly composed of polyamide easily modified by adjusting the degree of crystallinity, the structural characteristics of covering the outer periphery of the rope body in a close-contact manner, and the rope body using the mechanical strength properties, obtain the striatum having suitable mechanical strength properties manufacturing network node network having a slack-free nodules can Rukoto.
Furthermore, by using together a rope body composed of a metal strand having the chemical component and a coated body of a crystalline thermoplastic resin whose main component is a polyamide containing an ultraviolet absorber, corrosion resistance to the natural environment, It is possible to obtain a striated body for use in a knot network having a knot portion having no weathering and improved durability.
そして、ロープ体の外周に前記被覆体を密着状に包被することにより、線条体の引張破断伸びを、ロープ体の引張破断伸びの0.45倍以上0.75倍以下とし、線条体の引張破断力を、ロープ体の引張破断力の1.03倍以上1.20倍以下として、それぞれの機械的強度特性を一定範囲に限定して、線条体の引張破断伸びと引張破断力の機械的強度特性が、引張破断伸びの増加とともに、引張破断伸びが2.5%以内で引張破断力が直線的に増大し、その後、引張破断伸びが15%までは引張破断力が緩やかに増大して、引張破断伸びが15%を超えると引張破断力がより緩やかな徐変増大となって台地状の横ばい状態となった後に破断に至る、プラトーを有する非線形特性であることを特徴とする。
これにより、ロープ体の特定の機械的強度特性と、特定の機械的強度特性をもつ被覆体とを併用して、特に後述する結節部を有する結節網体の製網に好適な機械的強度特性を有する線条体を得ることにより、結節網体の製網時の破断防止と網目の変形防止と結節部の緩み防止を図ることができる。
Then, by covering the outer periphery of the rope body in a close-contact manner, the tensile breaking elongation of the linear body is 0.45 times or more and 0.75 times or less of the tensile breaking elongation of the rope body, The tensile breaking force of the body is set to 1.03 times or more and 1.20 times or less of the tensile breaking force of the rope body, and the respective mechanical strength characteristics are limited to a certain range, and the tensile breaking elongation and tensile breaking of the linear body are limited. The mechanical strength characteristics of the force increase with increasing tensile breaking elongation, and the tensile breaking force increases linearly within 2.5% of tensile breaking elongation. Thereafter , the tensile breaking force is moderate until the tensile breaking elongation reaches 15%. It increases the tensile breaking elongation is Ru optimum rupture after a plateau-like plateau become looser gradual change increases tensile strength exceeds 15% to be a non-linear characteristic having a plateau Features.
Thus, certain mechanical strength properties and, in combination with a covering material having a specific mechanical strength properties, suitable mechanical strength to the manufacturing network node network having a node portion, which will be described later in Japanese rope body By obtaining a striated body having characteristics, it is possible to prevent breakage at the time of making a knot network, prevent deformation of the mesh, and prevent loosening of the knot portion.
ロープ体の金属素線は、化学成分のCが0.01%以上0.03%以下とし、被覆体は、ポリアミド12又はポリアミド12エラストマーの結晶性熱可塑性樹脂で、紫外線吸収剤がベンゾトリアゾール系化合物、又は、ヒドロキシベンゾフェノン系化合物を0.01%以上0.25%以下含有させてもよい。
これにより、低炭素含有のオーステナイト系ステンレス鋼の金属素線から成るロープ体と、ポリアミド12又はポリアミド12エラストマーの混練に適した特定の紫外線吸収剤を含有した被覆体とを併用した線条体を得て、自然環境に対する耐腐食性と、柔軟性向上による張設の容易性と野生動物からの破網防止を備え、耐久性を飛躍的に向上させた緩みのない結節部を有する結節網体を得ることができる。
Metal strands of the rope body C of chemical components is less than 0.03% 0.01% coating material is a crystalline thermoplastic resins of polyamide 12 or polyamide 12 elastomers, ultraviolet absorber benzo A triazole compound or a hydroxybenzophenone compound may be contained in an amount of 0.01% to 0.25% .
Accordingly, the rope member comprising a metal wire of austenitic stainless steels containing low carbon, polyamide 12 or polyamide 12 elastomer striatum using a combination of coated body containing a specific UV absorber suitable for the kneading of the obtained, and corrosion resistance to the natural environment, the ease of tensioned by increased flexibility with a fracture network prevention from wild animals, nodules network having a node portion without looseness with dramatically improved durability it is possible to obtain.
以下本発明の結節網体に用いる線条体と結節網体の実施形態について説明する。 Hereinafter, embodiments of the striatum and the nodular net used in the nodular net of the present invention will be described.
実施の形態1.
図1は、本発明の第1実施形態の線条体1を示し、図1(イ)は、線条体1の一部を切り欠いた正面図を示し、図1(ロ)は、図1(イ)の線条体1のa−a断面図を示す。
線条体1は、ロープ体2と、ロープ体2の外周を包被する被覆体3を備える。
ロープ体2は、線直径d0が0.13mmの芯材の金属素線2Aの外側に線直径d1が0.11mmの側材の金属素線2Bを6本用いて、外径D0が0.33mmで、より長さPが3.3mmに撚線機を用いて撚合した、後述する撚り構成が1×7のスパイラルロープである。
そしてロープ体2の外周に押出し成形等により被覆体3を形成し、外径D1が0.75mmの線条体1とする。
Embodiment 1 FIG.
FIG. 1 shows a linear body 1 according to a first embodiment of the present invention, FIG. 1 (a) shows a front view in which a part of the linear body 1 is cut out, and FIG. The aa sectional view of 1 (i) line object 1 is shown.
The linear body 1 includes a rope body 2 and a covering body 3 that covers the outer periphery of the rope body 2.
The rope body 2 uses six side metal wires 2B having a wire diameter d1 of 0.11 mm on the outside of a core metal wire 2A having a wire diameter d0 of 0.13 mm and an outer diameter D0 of 0.1. The twisted structure described later is a 1 × 7 spiral rope that is 33 mm and twisted to a length P of 3.3 mm using a twisting machine.
And the coating | coated body 3 is formed in the outer periphery of the rope body 2 by extrusion molding etc., and it is set as the linear body 1 whose outer diameter D1 is 0.75 mm.
ここでいうスパイラルロープとは、3本以上の金属素線を撚り合わせ、ストランド(束)としたロープのことをいい、nを金属素線の本数とすると、撚り構成の呼び名は(1×n)である。第1実施形態の線条体1は、7本の金属素線2A、2Bを用いている為、撚り構成の呼び名は1×7である。又、後述する図3に示す第2実施形態の線条体11のロープ体22の撚り構成は1×19である。
ストランドロープとは、3本以上のストランドを撚り合わせたロープのことをいい、mをストランドの総数、nをストランド内の金属素線の本数とすると、撚り構成の呼び名は(m×n)である。又、後述する図4に示す第3実施形態の線条体111のロープ体222はストランドの総数mが7束で、1束のストランド内の金属素線の本数nが7本であることから、撚り構成は7×7である。
The spiral rope here refers to a rope formed by twisting three or more metal strands into strands (bundles). When n is the number of metal strands, the name of the twist configuration is (1 × n ). Since the filament 1 of the first embodiment uses seven metal strands 2A and 2B, the name of the twisted configuration is 1 × 7. Moreover, the twist structure of the rope body 22 of the linear body 11 of 2nd Embodiment shown in FIG. 3 mentioned later is 1x19.
A strand rope means a rope in which three or more strands are twisted together, where m is the total number of strands and n is the number of metal strands in the strand, the name of the twist configuration is (m × n) is there. Further, the rope body 222 of the linear body 111 of the third embodiment shown in FIG. 4 described later has a total number m of strands of 7 bundles, and the number n of metal strands in one bundle of strands is 7. The twist configuration is 7 × 7.
本発明のロープ体は、スパイラルロープ、又はストランドロープのいずれを用いてもよいがスパイラルロープを用いるほうが好ましい。この理由は、ストランドロープの場合には、柔軟性は向上するが引張破断伸びがスパイラルロープよりも大きく、かつ、引張破断力は低く、製網加工がやや困難になるからである。 The rope body of the present invention may use either a spiral rope or a strand rope, but it is preferable to use a spiral rope. This is because in the case of a strand rope, the flexibility is improved, but the tensile breaking elongation is larger than that of the spiral rope, and the tensile breaking force is low, so that the net making process is somewhat difficult.
ロープ体2に用いる金属素線2A、2Bは、900℃以上1150℃以下で、30秒から2時間、固溶化熱処理を行う。この熱処理により、線直径d0が0.13mmの芯材の金属素線2Aは、引張破断伸び(JIS3540)が42%、引張破断強度(JIS3540)は733MPaという特性を得た。また、線直径d1が0.11mmの側材の金属素線2Bは、引張破断伸びが34%で、引張破断強度は663MPaという特性を得た。
そして数多くの実験結果によって導出された金属素線2A、2Bの引張破断伸びや引張破断強度に要求される上下限値を考慮すると、引張破断伸びが30%以上50%以下で、引張破断強度が550MPa以上1050MPa以下のオーステナイト系ステンレス鋼線が金属素線2A、2Bとして適切である。この理由は、縮径伸線加工中に生じた炭化物を固溶化させて完全に近いオーステナイト系ステンレス組織から成る金属素線2A、2Bで構成されるロープ体2を備えた線条体1が、結節網体として製網に最適な特性である、引張破断伸びが大きく、かつ、一定の引張破断力を有する為である。
The metal strands 2A and 2B used for the rope body 2 are subjected to a solution heat treatment at 900 ° C. to 1150 ° C. for 30 seconds to 2 hours. By this heat treatment, the core metal wire 2A having a wire diameter d0 of 0.13 mm obtained the characteristics that the tensile breaking elongation (JIS3540) was 42% and the tensile breaking strength (JIS3540) was 733 MPa. Further, the side metal member 2B having a wire diameter d1 of 0.11 mm has a tensile elongation at break of 34% and a tensile strength at break of 663 MPa.
And considering the upper and lower limit values required for the tensile break elongation and tensile break strength of the metal wires 2A and 2B derived from many experimental results, the tensile break elongation is 30% to 50%, and the tensile break strength is An austenitic stainless steel wire of 550 MPa or more and 1050 MPa or less is suitable as the metal wires 2A and 2B. The reason for this is that the filament 1 comprising the rope body 2 composed of the metal strands 2A and 2B made of austenite stainless steel structure that is completely dissolved by solidifying the carbide generated during the diameter reduction drawing process, This is because the tensile breaking elongation is large and the tensile breaking force is constant, which is the optimum characteristic for netting as a knot network.
ここで芯材の金属素線2Aの線直径d0を0.13mmとし、側材の金属素線2Bの線直径d1を0.11mmとした。このように芯材の線直径d0を側材の線直径d1よりも太くして、引張破断強度を向上させた理由は、ロープ体2に引張力が加わると直線状に配置された芯材の金属素線2Aに加わる引張力が、スパイラル状に配置された側材の1本の金属素線2Bよりも大きくなり、芯材の金属素線2Aに加わる引張力の増大によるロープ体2の早期破断を防ぐ為である。好ましくは、芯材の金属素線2Aの線直径は側材の金属素線2Bの線直径よりも10%以上30%以下太くして、より好ましくは15%以上25%以下である。
第1実施形態では、芯材の金属素線2Aの線直径d0は側材の金属素線2Bの線直径d1よりも約18%太くしている。
Here, the wire diameter d0 of the core metal wire 2A was 0.13 mm, and the wire diameter d1 of the side metal wire 2B was 0.11 mm. The reason why the tensile strength at break was improved by making the wire diameter d0 of the core material larger than the wire diameter d1 of the side material in this way is that the core material arranged linearly when the tensile force is applied to the rope body 2. The tensile force applied to the metal wire 2A is larger than that of the single metal wire 2B of the side material arranged in a spiral shape, and the rope body 2 is brought into an early stage due to an increase in the tensile force applied to the core metal wire 2A. This is to prevent breakage. Preferably, the wire diameter of the core metal wire 2A is 10% or more and 30% or less thicker than the wire diameter of the side metal wire 2B, more preferably 15% or more and 25% or less.
In the first embodiment, the wire diameter d0 of the core metal wire 2A is about 18% thicker than the wire diameter d1 of the side metal wire 2B.
又、ロープ体のより長さPは、ロープ体2の外径D0の6倍以上12倍以下が好ましく、より好ましくは8倍以上12倍以下である。この理由は、前記下限値を下回れば、側材の金属素線2Bどうしが相互に圧縮力を受けて外方へ浮き上がり易くなるとともに、引張破断伸びが増大するためである。又、前記範囲を上回れば、側材の金属素線2Bの隣接線間に不均一な隙間が発生しやすくなり、型崩れが起こり易くなるからである。
本発明の第1実施形態では、より長さPは3.3mmで、外径D0の10倍であり、前記範囲内である。
Further, the length P of the rope body is preferably 6 to 12 times the outer diameter D0 of the rope body 2, and more preferably 8 to 12 times. The reason for this is that, if the lower limit is not reached, the metal wires 2B of the side members receive a compressive force from each other and easily float outward, and the tensile elongation at break increases. Further, if the above range is exceeded, a non-uniform gap is likely to be generated between adjacent wires of the side metal wires 2B, and the shape is likely to be lost.
In the first embodiment of the present invention, the length P is 3.3 mm, which is 10 times the outer diameter D0, and is within the above range.
金属素線2A、2Bを用いて撚り構成が1×7で、外径D0が0.33mmのロープ体2は、引張破断伸びが38%で、引張破断力が52Nである。
そして、数多くの実験結果から得られた引張破断伸びや引張破断力に要求される上下限値を考慮すると、ロープ体2の引張破断伸びは30%以上50%以下で、引張破断力は40N以上75N以下が適切である。この理由は、結節網体の結節部を有する結節網体の製網可能な引張破断伸びと引張破断力を併せもつ適切な特性を有するロープ体2を得る為である。
The rope body 2 having a twist configuration of 1 × 7 using the metal strands 2A and 2B and an outer diameter D0 of 0.33 mm has a tensile breaking elongation of 38% and a tensile breaking force of 52N.
And considering the upper and lower limit values required for the tensile breaking elongation and tensile breaking force obtained from many experimental results, the tensile breaking elongation of the rope body 2 is 30% to 50% and the tensile breaking force is 40 N or more. 75N or less is appropriate. The reason for this is to obtain a rope body 2 having suitable characteristics having both a tensile breaking elongation and a tensile breaking force capable of forming a knot network having a knot portion of the knot network.
被覆体3は、引張降伏点伸び(ASTM.D638)が50%で、引張降伏点強度(A
STM.D638)が23MPaの結晶性熱可塑性樹脂を主成分とする。
ロープ体2の外周を構成する側材の金属素線2Bの外周面に、このロープ体2を密着状に形成して、外径D1が0.75mmである線状体1を得る。
そして、数多くの実験結果から得られた結晶性熱可塑性樹脂の引張降伏点伸びおよび引張降伏点強度の上下限値を考慮すると、結晶性熱可塑性樹脂の引張降伏点伸びは30%以上50%以下で、引張降伏点強度は15MPa以上35MPa以下が適切である。この理由は、被覆体3を構成する結晶性熱可塑性樹脂のもつ機械的強度特性と金属素線の撚合であるロープ体2の機械的強度特性とを組合せることで、線条体1の機械的強度特性を、緩みのない結節部を有する結節網体の製網に好適な特性にする為である。
The covering 3 has a tensile yield point elongation (ASTM.D638) of 50% and a tensile yield point strength (A
STM. D638) is mainly composed of a crystalline thermoplastic resin having a pressure of 23 MPa.
The rope body 2 is formed in close contact with the outer peripheral surface of the metal element wire 2B which is the side material constituting the outer periphery of the rope body 2 to obtain a linear body 1 having an outer diameter D1 of 0.75 mm.
And considering the upper and lower limit values of the tensile yield point elongation and tensile yield point strength of the crystalline thermoplastic resin obtained from many experimental results, the tensile yield point elongation of the crystalline thermoplastic resin is 30% or more and 50% or less. The tensile yield point strength is suitably 15 MPa or more and 35 MPa or less. The reason for this is that by combining the mechanical strength characteristics of the crystalline thermoplastic resin constituting the covering 3 and the mechanical strength characteristics of the rope body 2 that is a twist of metal strands, This is to make the mechanical strength characteristics suitable for making a knot network having a knot portion without looseness.
結晶性熱可塑性樹脂としては、ポリエチレン、ポリプロピレン、ポリアミド(6、66、12、6-12等)、ポリプロピレンエラストマー、ポリアミド(6、66、12、6-12等)エラストマー等が使用可能であり、好ましくはポリアミド12、又はポリアミド12エラストマーである。第1実施形態では、ポリアミド12エラストマーを用いている。この結晶性可塑性樹脂を用いる理由は、結晶化度の調整により容易に改質でき、所望の引張降伏点伸びと引張降伏点強度の機械的強度特性を有する樹脂材質が得られるからである。
そして第1実施形態のポリアミド12エラストマーは、比重が1.02で、吸水率が0.7%(65%RH、20℃)で、曲げ弾性率(ASTM.D790)が200MPa以上450MPa以下で、IZOD衝撃強度(ASTM.D256A法、ノッチ付、乾燥時)では破断しない、という特性をもつ。
As the crystalline thermoplastic resin, polyethylene, polypropylene, polyamide (6, 66, 12, 6-12, etc.), polypropylene elastomer, polyamide (6, 66, 12, 6-12, etc.) elastomer, etc. can be used. Polyamide 12 or polyamide 12 elastomer is preferred. In the first embodiment, a polyamide 12 elastomer is used. The reason for using this crystalline plastic resin is that a resin material that can be easily modified by adjusting the degree of crystallinity and has mechanical strength characteristics of desired tensile yield point elongation and tensile yield point strength can be obtained.
The polyamide 12 elastomer of the first embodiment has a specific gravity of 1.02, a water absorption of 0.7% (65% RH, 20 ° C.), a flexural modulus (ASTM.D790) of 200 MPa to 450 MPa, IZOD impact strength (ASTM D256A method, notched, when dried) has the property of not breaking.
次に図2は、第1実施形態の線条体1と、線条体1を構成するロープ体2の引張破断伸び(%)と引張破断力(N)の関係を示し、図示符号Aは線条体1を、図示符号Bはロープ体2を示す。
前記したように、ロープ体2(図示符号B)の引張破断伸びは38%であり、引張破断力は52Nである。又、線条体1(図示符号A)の引張破断伸びは24%であり、引張破断力は59Nである。この結果より、ロープ体2の外周を包被する被覆体3として、結晶性熱可塑性樹脂のポリアミド12エラストマーを用いることにより、線条体1の引張破断伸びをロープ体2の引張破断伸びに対して、約0.63倍に抑制できた。また、線条体1の引張破断力をロープ体2の引張破断力に対して約1.13倍に向上できた。
そして、線条体1の引張破断伸びと引張破断力の特性として、「プラトーを有する非線形特性」を得た。すなわち、引張破断伸びの増加とともに、引張破断伸びが概ね2.5%以内で引張破断力が直線的に増大し、その後引張破断伸びが概ね15%までは引張破断力が緩やかに増大して、引張破断伸びが概ね15%を超えると引張破断力がより緩やかな徐変増大となって台地状の横ばい状態となった後に破断に至る線条体1の特性を得た。このような、プラトーを有する非線形特性を有する線条体1を用いることにより、後述する結節網体の結節部に緩みがない結びを可能とすることができる。
Next, FIG. 2 shows the relationship between the tensile breaking elongation (%) and the tensile breaking force (N) of the linear body 1 of the first embodiment and the rope body 2 constituting the linear body 1, and the reference symbol A is The wire body 1 and the reference symbol B indicate the rope body 2.
As described above, the tensile strength at break of the rope body 2 (indicated by reference symbol B) is 38%, and the tensile strength at break is 52N. Further, the wire body 1 (indicated by reference symbol A) has a tensile elongation at break of 24% and a tensile strength at break of 59N. From this result, as the covering 3 covering the outer periphery of the rope body 2, a polyamide 12 elastomer of a crystalline thermoplastic resin is used, so that the tensile elongation at break of the linear body 1 is reduced with respect to the tensile elongation at break of the rope body 2. And about 0.63 times. Moreover, the tensile breaking force of the filament 1 could be improved about 1.13 times the tensile breaking force of the rope body 2.
Then, “nonlinear characteristics having a plateau” were obtained as the characteristics of the tensile breaking elongation and the tensile breaking force of the filament 1. That is, as the tensile breaking elongation increases, the tensile breaking force increases linearly within about 2.5%, and then the tensile breaking force gradually increases until the tensile breaking elongation is about 15%. When the tensile elongation at break exceeded about 15%, the tensile breaking force gradually increased gradually, and the properties of the striated body 1 leading to breakage were obtained after the plateau was flat. By using the striate body 1 having such a plateau and having non-linear characteristics, a knot without loosening can be made in a knot portion of a knot network described later.
以上のように、ロープ体2とこのロープ体の外周を包被する被覆体3とを備えた線条体1は、その引張破断伸びがロープ体の引張破断伸びよりも小さく、且つ引張破断力がロープ体の引張破断力よりも大きい特性を得ることができた。そして、引張破断伸びの増加とともに、引張破断力が直線的に増大し、その後緩やかに増大して台地状の横ばい状態となった後に破断に至る、いわゆるプラトーを有する非線形特性を得ることができた。
このような特性が得られる理由は、被覆体3は、結晶性熱可塑性樹脂を主成分として結晶化度の調整により特定の機械的強度を有し、ロープ体2は、固溶化熱処理したオーステナイト系ステンレス鋼線を複数本用いて撚合して一定の機械的強度を有し、そして被覆体3を、金属素線の撚合による外周が凸凹状のロープ体2に密着状に包被することにより、被覆体3とロープ体2のそれぞれの機械的強度特性と、外周が凸凹状のロープ体2とのアンカー効果による相乗効果によると考えられる。
そして、前記線条体1の引張破断伸びと引張破断力に関する数多くの実験結果を考慮すると、線条体1の引張破断伸びをロープ体2の引張破断伸びに対して0.45倍以上0.75倍以下とし、線条体1の引張破断力をロープ体2の引張破断力に対して1.03倍以上1.20倍以下とすることで、さらに結節網体の結節に適切な線状体1を得られることが分かった。この理由は、前記下限値を上回れば、引張破断伸びが増加して、後述する製網時に上鈎に線条体1を引っ掛けてループを形成する際に断線し難くなり、かつ、引張破断力が増加して後述する製網時に下鈎に線条体1を引っ掛けたまま後退して別のループを形成しようとする際に、線条体1の断線が発生し難くなるからである。
又、前記上限値を下回れば、引張破断伸びが減少して、後述する製網時に上鈎に線条体1を引っ掛けてループを形成する際に、ループ形状が揃い、均一な角目状、又は菱目状の網目を形成することは容易となり、かつ、引張破断力が減少することで、剛性が小さくなるため、曲げ変形に反発しようとする線条体1のスプリングバック特性により結節部の結び目が緩むといった問題が抑制されるからである。
そして、前記上下限値の範囲により、結節網体の結節部に必要な柔軟性と、緩むことのない結びをより確実に行うことを可能とできる。
As described above, the wire body 1 including the rope body 2 and the covering body 3 covering the outer periphery of the rope body has a tensile breaking elongation smaller than that of the rope body, and a tensile breaking force. However, it was possible to obtain characteristics larger than the tensile breaking force of the rope body. As the tensile breaking elongation increased, the tensile breaking force increased linearly, and then gradually increased to a plateau-like leveling state, and then a non-linear characteristic having a so-called plateau that led to breaking could be obtained. .
The reason why such a characteristic is obtained is that the covering 3 has a specific mechanical strength by adjusting the crystallinity with a crystalline thermoplastic resin as a main component, and the rope body 2 is an austenitic heat-treated solution. A plurality of stainless steel wires are twisted together to have a certain mechanical strength, and the covering 3 is tightly encapsulated in a rope body 2 whose outer periphery is uneven by twisting of the metal strands. Thus, it is considered that this is due to the synergistic effect of the mechanical strength characteristics of the covering body 3 and the rope body 2 and the anchor effect with the rope body 2 having an uneven outer periphery.
Then, in consideration of many experimental results regarding the tensile breaking elongation and tensile breaking force of the linear body 1, the tensile breaking elongation of the linear body 1 is 0.45 times or more than the tensile breaking elongation of the rope body 2. It is 75 times or less, and the tensile breaking force of the wire body 1 is 1.03 times or more and 1.20 times or less than the tensile breaking force of the rope body 2, so that the linear shape suitable for the nodule of the nodule network It turns out that the body 1 can be obtained. The reason for this is that if it exceeds the lower limit, the tensile elongation at break increases, and it becomes difficult to break when forming a loop by hooking the filament 1 on the upper collar during the netting process described later, and the tensile breaking force is This is because the wire 1 is less likely to break when it is increased and retreats while the wire 1 is hooked on the lower arm during the net making process described later to try to form another loop.
Also, if below the upper limit, the tensile elongation at break decreases, and when forming a loop by hooking the wire 1 to the upper collar during the netting described later, the loop shape is uniform, uniform square shape, or It is easy to form a rhombus-like mesh, and the rigidity is reduced by reducing the tensile breaking force. Therefore, the knots of the knots are caused by the springback characteristics of the linear body 1 that tends to repel bending deformation. This is because the problem of loosening is suppressed.
And, by the range of the upper and lower limit values, it is possible to more reliably perform the flexibility necessary for the knot portion of the knot network and the knot without loosening.
次に、ロープ体2に用いる金属素線2A、2Bの化学成分としては、Cが0.01%以上0.08%以下、Crが16%以上18%以下、そして、Moが2.0%以上3.0%以下であることが望ましい。例えば、SUS316等である。Cを0.08%以下とすることにより、炭化物の生成を抑制し、かつ、CrとMoを前記範囲内で添加とすることにより機械的強度特性を低下させずに耐腐食性と耐酸性を高めることができる。
又、被覆体3としては、主成分であるポリアミドの結晶性熱可塑性樹脂に、紫外線吸収剤を含有させることで自然光に対する耐候性を向上させることができる。
そして、ロープ体2に用いる金属素線2A,2Bの化学成分の最適化と、被覆体3に対する紫外線吸収剤の添加を併用することにより、線条体1の、特に塩害等による耐腐食性の向上と、自然光からの耐候性を向上させて、自然環境に対する全般的な耐久性を向上させることができる。
Next, as chemical components of the metal strands 2A and 2B used for the rope body 2, C is 0.01% or more and 0.08% or less, Cr is 16% or more and 18% or less, and Mo is 2.0%. It is desirable that it is 3.0% or less. For example, SUS316 or the like. By making C 0.08% or less, the formation of carbides is suppressed, and by adding Cr and Mo within the above range, corrosion resistance and acid resistance can be reduced without deteriorating mechanical strength characteristics. Can be increased.
As the coating member 3, it is possible to improve the crystalline thermoplastic resin of the polyamide which is a main component, resistance weather resistance against natural light that contain an ultraviolet absorber.
And by combining the optimization of the chemical composition of the metal strands 2A and 2B used for the rope body 2 and the addition of an ultraviolet absorber to the covering 3, the corrosion resistance of the linear body 1 due to salt damage or the like can be improved. The improvement and the weather resistance from natural light can be improved, and the overall durability against the natural environment can be improved.
そして好ましくは、ロープ体2に用いる金属素線2A、2Bの化学組成としては、Cが0.01%以上0.03%以下である。例えば、SUS316L等である。被覆体3に用いる結晶性熱可塑性樹脂は、ポリアミド、又はポリアミドエラストマーを用い、紫外線吸収剤がベンゾトリアゾール系化合物、ヒドロキシベンゾフェノン系化合物、又はサリチル酸エステルを0.01%以上0.25%以下含有させる。この理由は、金属素線2A、2Bの結晶粒界に生ずるクロム炭化物の生成を抑制し、結晶粒界の耐腐食性を向上させ、さらに被覆体3の結晶性熱可塑性樹脂はポリアミド、又はポリアミドエラストマーとしてこれに混錬し易く、かつ、耐候性を発揮するベンゾトリアゾール系化合物等の紫外線吸収剤を含有させて、これらを併用することにより、線条体1の、特に塩害等による耐腐食性をより向上させ、自然光からの耐候性をより向上させて、自然環境に対する耐久性をより向上させることができるためである。
そして又、紫外線吸収剤としては2(2’ヒドロキシ-5-メチルフェニル)ベンゾトリアゾール等のベンゾトリアゾール系化合物を含有したものがより好ましい。この理由は、ベンゾトリアゾール系化合物は紫外線吸収係数が非常に大きいため、他の紫外線吸収剤の含有量0.2%に対して、わずかに0.02%の含有量であっても、製品寿命を6倍以上に大きく伸ばすことができるからである。
And preferably, as a chemical composition of the metal strands 2A and 2B used for the rope body 2, C is 0.01% or more and 0.03% or less. For example, SUS316L. The crystalline thermoplastic resin used for the covering 3 is made of polyamide or polyamide elastomer, and the ultraviolet absorber contains 0.01% or more and 0.25% or less of benzotriazole-based compound, hydroxybenzophenone-based compound, or salicylic acid ester. . The reason for this is that the formation of chromium carbide generated at the crystal grain boundaries of the metal wires 2A and 2B is suppressed, the corrosion resistance of the crystal grain boundaries is improved, and the crystalline thermoplastic resin of the covering 3 is polyamide or polyamide It is easy to knead as an elastomer and contains an ultraviolet absorber such as a benzotriazole-based compound that exhibits weather resistance. By using these in combination, the corrosion resistance of the filament 1 due to salt damage, etc. This is because the resistance to natural environment can be further improved by further improving the weather resistance from natural light.
As the ultraviolet absorber, those containing a benzotriazole-based compound such as 2 (2′hydroxy-5-methylphenyl) benzotriazole are more preferable. This is because benzotriazole compounds have a very large ultraviolet absorption coefficient, so even if the content is only 0.02% compared to 0.2% of other ultraviolet absorbers, the product life This is because the length can be greatly increased by 6 times or more.
そして補足すれば、ロープ体2に用いる金属素線2A、2Bは、外観が「鏡面状」であることが望ましい。この理由は、後述する結節網体の蛙又結び等の結節部を形成する際に、線条体1に用いるロープ体2には、大きな引張破断伸び特性が要求されるとともに、下鈎が縦糸を引っ張ったまま後退して別のループを形成する際に、この引張力の耐え得る引張破断強度を必要とするためである。かかる場合に、長手方向に引張力が加わると長手方向と直交方向(径方向)に圧縮力が加わり、金属素線2A、2Bの隣接線同士がこの圧縮力を相互に受ける。そして隣接線が鏡面状で、かつ、同一材料である為、隣接線どうしに強い凝着力が作用して摩擦抵抗が増大し、この増大した摩擦抵抗により、引張破断強度を向上させることができるからである。ここでいう「鏡面状」とは、目視、及び触感により凸凹が感知できない程度の表面状態、又は光が反射できる程度の表面状態を意味し、必ずしも鏡のように物が明白に映る状態を意味するのではない。
第1実施形態において、金属素線2A、2Bの引張破断強度の総和からロープ体2の引張破断力を算出すると、概ね47.5N(9.7×1+6.3×6)となる。これに対して、実際の引張破断力は52Nであることから、前記算出値47.5Nよりも約10%引張破断力が向上していることになる。これは、ロープ体2が撚り構成で、かつ、撚り合わされた隣接金属素線相互の表面が鏡面状であることにも起因する、と考えられる。
As a supplement, it is desirable that the metal strands 2A and 2B used for the rope body 2 have a “mirror surface” appearance. The reason for this is that, when forming a knot portion such as a knot or knot of a knot network, which will be described later, the rope body 2 used for the striated body 1 is required to have a large tensile breaking elongation characteristic, and the lower collar has a warp thread. This is because a tensile breaking strength that can withstand this tensile force is required when forming another loop by pulling back while being pulled. In this case, when a tensile force is applied in the longitudinal direction, a compressive force is applied in a direction (radial direction) orthogonal to the longitudinal direction, and adjacent wires of the metal strands 2A and 2B receive this compressive force. And since the adjacent line is mirror-like and made of the same material, a strong adhesive force acts on the adjacent lines to increase the frictional resistance, and this increased frictional resistance can improve the tensile breaking strength. It is. The term “mirror surface” as used herein refers to a surface state in which unevenness cannot be detected by visual and tactile sensations, or a surface state in which light can be reflected, and it means a state in which an object is clearly reflected like a mirror. Not to do.
In the first embodiment, when the tensile breaking force of the rope body 2 is calculated from the sum of the tensile breaking strengths of the metal wires 2A and 2B, it is approximately 47.5N (9.7 × 1 + 6.3 × 6). On the other hand, since the actual tensile breaking force is 52N, the tensile breaking force is improved by about 10% from the calculated value 47.5N. This is considered to be due to the fact that the rope body 2 has a twisted configuration and that the surfaces of the adjacent metal strands twisted together are mirror-like.
そして、金属素線2A、2Bの外観を「鏡面状」とする為には、光輝熱処理を用いることが有効である。この理由は、水素ガス、又は分解アンモニアガス(25%N2、75%H2)中で熱処理を行う為、金属素線2A、2Bの表面の酸化スケールの発生を防いで、高輝度を保つことができるからである。 In order to make the appearance of the metal strands 2A and 2B “mirror-like”, it is effective to use bright heat treatment. This is because heat treatment is performed in hydrogen gas or decomposed ammonia gas (25% N 2, 75% H 2), thereby preventing the generation of oxide scale on the surfaces of the metal wires 2A and 2B and maintaining high brightness. Because it can.
実施の形態2.
次に図3は、本発明の第2実施形態の線条体11の断面図を示す。線条体11は撚り構成が1×19のロープ体22と、ロープ体22の外周を密着状に包被する被覆体33を備え、外径は実施の形態1における線条体1と同様に0.75mmである。ロープ体22に用いる金属素線は、線直径が0.08mmの金属素線22Aの外側に、線直径が0.065mmの金属素線22Bを6本撚り合わせ、さらに線直径0.065mmの金属素線22Cを12本撚り合わせて外径を0.33mmとした、撚り構成が1×19のスパイラルロープである。尚、被覆体33は、実施の形態1における被覆体3と同一材料を用いる。
Embodiment 2. FIG.
Next, FIG. 3 shows a cross-sectional view of the filament 11 of the second embodiment of the present invention. The linear body 11 includes a rope body 22 having a twisted configuration of 1 × 19 and a covering body 33 that tightly covers the outer periphery of the rope body 22, and the outer diameter is the same as that of the linear body 1 in the first embodiment. 0.75 mm. The metal strand used for the rope body 22 is formed by twisting six metal strands 22B having a wire diameter of 0.065 mm on the outside of the metal strand 22A having a wire diameter of 0.08 mm, and further a metal having a wire diameter of 0.065 mm. This is a spiral rope having a twist configuration of 1 × 19, in which 12 strands 22C are twisted to have an outer diameter of 0.33 mm. The covering 33 is made of the same material as the covering 3 in the first embodiment.
実施の形態3.
次に図4は、本発明の第3実施形態の線条体111の断面図を示す。線条体111は撚り構成が7×7のロープ体222と、ロープ体222の外周を密着状に包被する被覆体333から成り、外径は前記線条体1と同様に0.75mmである。ロープ体222に用いる金属素線は、線直径が0.030mmから0.040mmの金属素線を49本用いて撚り合わせて外径を0.33mmとし、撚り構成が7×7のストランドロープである。尚、被覆体333は、実施の形態1における被覆体3と同一材料を用いる。
Embodiment 3 FIG.
Next, FIG. 4 shows a cross-sectional view of the filament 111 of the third embodiment of the present invention. The wire body 111 is composed of a rope body 222 having a twist configuration of 7 × 7 and a covering body 333 that tightly covers the outer periphery of the rope body 222, and the outer diameter is 0.75 mm, similar to the wire body 1. is there. The metal strand used for the rope body 222 is a strand rope having a strand configuration of 7 × 7, twisted by using 49 metal strands having a wire diameter of 0.030 mm to 0.040 mm to an outer diameter of 0.33 mm. is there. The covering body 333 uses the same material as the covering body 3 in the first embodiment.
なお、以上に示した実施の形態1から3において、線条体1、11、111に用いるロープ体2、22、222は、固溶化熱処理した金属素線を撚合してロープ体としたが、縮径伸線加工して引張破断強度が1500MPa以上の金属素線を用いて撚合したのちに、前記熱処理条件で固溶化熱処理を行い、一定範囲の機械的強度特性を有するロープ体2、22、222としてもよい。
つまり、結節網体に用いる線条体において、前記線条体は、ロープ体と前記ロープ体の外周を包被する被覆体から成り、前記ロープ体は、縮径伸線加工して引張破断強度が1500MPa以上3500MPaのオーステナイト系ステンレス鋼の金属素線を複数本用いて撚合してロープ体とした後に固溶化熱処理を行い、引張破断伸びが30%以上50%以下で、引張破断力が40N以上75N以下とし、前記被覆体は、結晶性熱可塑性樹脂で、引張降伏点伸びが30%以上60%以下で、引張降伏点強度が15MPa以上35MPa以下とし、前記ロープ体の外周に前記被覆体を包被することにより、前記線条体の引張破断伸びを、前記ロープ体の引張破断伸びの0.45倍以上0.75倍以下とし、前記線条体の引張破断力を、前記ロープ体の引張破断力の1.03倍以上1.20倍以下とし、前記線条体の引張破断伸びと引張破断力の機械的強度特性が、引張破断伸びの増加とともに、引張破断力が直線的に増大し、その後緩やかに増大して台地状の横ばい状態となった後に破断に至るという、プラトーを有する非線形特性であることを特徴とする線条体である。
そして結節網体についても同様に、前記線条体を用いて結節部を有して製網して成る結節網体である。
これにより、ロープ体の撚合作業を容易にして、ロープ体の機械的強度特性を、特定の機械的強度特性をもつ被覆体の機械的強度特性を利用して、製網に適した、特に後述する結節部を有する結節網体に好適なプラトーを有する非線形特性の線条体とすることにより、製網時の破断防止と網目の変形防止と結節部の緩み防止を図ることができる。
In the first to third embodiments described above, the rope bodies 2, 22, and 222 used for the linear bodies 1, 11, and 111 are formed by twisting the solution heat treated metal strands into a rope body. The rope body 2 having a certain range of mechanical strength characteristics after performing wire diameter reduction and twisting using a metal wire having a tensile breaking strength of 1500 MPa or more, followed by solution heat treatment under the heat treatment conditions, 22 and 222 may be used.
In other words, in the striated body used for the nodular mesh body, the striated body is composed of a rope body and a covering body that covers the outer periphery of the rope body, and the rope body is subjected to reduced diameter drawing and tensile breaking strength. Is formed by twisting a plurality of austenitic stainless steel wires of 1500 MPa to 3500 MPa to form a rope body, followed by a solution heat treatment, a tensile breaking elongation of 30% to 50% and a tensile breaking force of 40 N 75 N or less, the covering is a crystalline thermoplastic resin, has a tensile yield point elongation of 30% to 60% and a tensile yield point strength of 15 MPa to 35 MPa, and is disposed on the outer periphery of the rope body. The tensile breaking elongation of the linear body is 0.45 times or more and 0.75 times or less of the tensile breaking elongation of the rope body, and the tensile breaking force of the linear body is set to the rope. The mechanical strength characteristics of the tensile breaking elongation and the tensile breaking force of the above-mentioned filaments are linear with the increase in the tensile breaking elongation. It is a linear body characterized by a non-linear characteristic having a plateau that increases and then gradually increases to a flat plateau and then breaks.
Similarly, the nodule net is a nodule net formed by forming a net with a nodule portion using the above-mentioned striatum.
This facilitates the twisting operation of the rope body, and the mechanical strength characteristics of the rope body are particularly suitable for the production of nets using the mechanical strength characteristics of the covering body having specific mechanical strength characteristics. By using a non-linear characteristic striate having a plateau suitable for a knot network having a knot part, which will be described later, it is possible to prevent breakage at the time of netting, deformation of the mesh, and prevention of loosening of the knot part.
実施の形態4.
次に図5は、本発明の線条体1、6を用いて製網し、結節部5を有する結節網体4を示し、図5(ロ)は、結節部5の結節結び方法の拡大図を示す。
Embodiment 4 FIG.
Next, FIG. 5 shows the nodule net 4 made of the filaments 1 and 6 of the present invention and having the nodule portion 5, and FIG. The figure is shown.
図5(イ)は、網目の一辺の長さが20mmから200mmの角目状で、線条体1と線条体6とで結節部5を形成する結節網体4を示す。尚、線条体1と線条体6とは同一仕様である。
図5(ロ)は、線条体1と線条体6を用いて、結節部5の結節結びの方法が蛙又結びを示し、固く締める前の拡大図である。結節部5の結節結びは、蛙又結びに限られず、二重蛙又結び、本目結び等を用いてもよいが、蛙又結びが好ましい。この理由は、二重蛙又結びは、蛙又結びを二重巻きにした方法で、蛙又結びよりも、より引張破断伸びと塑性変形性能が要求され、結節部5で引張破断力が低下し易く、又、本目結びでは、線条体1、6の曲げ変形に反発しようとするスプリングバック特性により角目状の網目の目ずれが発生し、角目形状の大きさが不均一となり易くなるからである。尚、網目形状は、角目状であっても菱目状であっても、いずれでもよい。
FIG. 5 (a) shows a nodule net 4 in which the length of one side of the net is 20 mm to 200 mm and the nodule 5 is formed by the line 1 and the line 6. In addition, the filament 1 and the filament 6 are the same specifications.
FIG. 5 (b) is an enlarged view before the knotted knot method of the knot portion 5 shows the saddle knot using the striated body 1 and the striated body 6, and is tightened tightly. The knot knot of the knot part 5 is not limited to the knot or knot, and a double knot or knot or the like may be used, but a knot or knot is preferable. The reason for this is that the double fold or knot is a method in which the fold or tie is double-wound, and more tensile rupture elongation and plastic deformation performance are required than the fold or tie, and the tensile rupture force decreases at the knot 5. In addition, in this knot, misalignment of the square mesh is likely to occur due to the springback characteristic that tends to repel the bending deformation of the filaments 1 and 6, and the size of the square shape is likely to be uneven. Because it becomes. The mesh shape may be either a square shape or a rhombus shape.
結節部5を有する結節網体4を製網する方法は、例えば、公開特許公報特開2006-57201号公報にみられるように、上鈎に縦糸(本実施例では線条体1)を引っ掛けて上鈎を回転させてループを形成し、下鈎が前記ループ内を通過して縦糸を引っ掛けたまま後退して別のループを形成し、横糸(本実施例では線条体6)を巻装した文銭を収納したシャトルの下側で、下鈎に引っ張って縦糸を放すことにより蛙又結びの結節部5を形成し、結節網体4を製網している。 For example, as disclosed in Japanese Patent Application Laid-Open No. 2006-57201, a method for netting a knot network 4 having a knot portion 5 is obtained by hooking a warp thread (in this embodiment, a filament 1) in an upper collar. Rotating the upper collar forms a loop, and the lower collar passes through the loop and retracts while hooking the warp to form another loop, and the weft (in this embodiment, the filament 6 in this embodiment) is wrapped around At the lower side of the shuttle that stores the money, the knotted knot portion 5 is formed by pulling it to the lower heel and releasing the warp, thereby forming the knotted net 4.
かかる場合において、上鈎の縦糸を引っ掛けるフック形状は、フックの内側の曲率半径が概ね3mmから5mmで、縦糸を引っ掛けて回転させてループを形成する際に、線条体1は一定の引張破断伸びを必要とする。又、下鈎の縦糸を引っ張るフック形状は、フックの内側の曲率半径が概ね3mmと小さく、かつ、縦糸を引っ張って後退させる際に線条体1は一定の引張破断力を必要とする。又、線条体1、6の長手方向の張力の有無により弾性体である被覆体3は、長手方向と直交方向(径方向)に縮径(張力有)と復元による拡径(張力無)の作用が働く。この作用が結節部5に働くことにより、緩みのない結節部5を形成することができる。
本発明は、このような蛙又結び等の結節部5を有する結節網体4において、緩みのない結節部5を有する結節網体4の製網に必要な線条体1、6の機械的強度特性を見い出した発明である。この機械的強度特性を満たす線条体1、6を得る為に、金属線でありながら引張破断伸びが大きく、かつ、一定の引張破断力を有するロープ体を用い、かつ、ロープ体の外周に密着状の被覆体3を設けて被覆体3の機械的強度特性を特定し、この特定した機械的強度特性を利用して、ロープ体の大きな引張破断伸びと引張破断力とを、製網に適した引張破断伸びと引張破断力を有する線条体1、6を得ることができる。
このように本発明は、金属素線から成るロープ体を用いながら被覆体3の特定の機械的強度特性を利用して結節部5を有する結節網体4に好適な「前記プラトーを有する非線形特性」の線条体1、6を得て、そしてこの線条体1、6を用いて緩みのない結節部5を有して製網して成る結節網体4とする、新たな技術思想から成る。
In this case, the hook shape that hooks the warp of the upper hook has a radius of curvature of approximately 3 mm to 5 mm inside the hook, and when the warp is hooked and rotated to form a loop, the filament 1 has a certain elongation at break. Need. Further, the hook shape for pulling the lower warp warp has a small radius of curvature of about 3 mm inside the hook, and the wire 1 needs a certain tensile breaking force when the warp is pulled back. The coated body 3 which is an elastic body depending on the presence or absence of tension in the longitudinal direction of the filaments 1 and 6 is reduced in diameter (with tension) in the direction orthogonal to the longitudinal direction (diameter direction) and expanded by restoration (without tension). Works. By this action acting on the nodule part 5, the nodule part 5 without looseness can be formed.
In the present invention, in the nodule network 4 having the nodule portion 5 such as the knot or knot, the mechanical properties of the filaments 1 and 6 necessary for the production of the nodule net 4 having the nodule portion 5 having no looseness. This invention has found out the strength characteristics. In order to obtain the linear bodies 1 and 6 satisfying the mechanical strength characteristics, a rope body having a large tensile breaking elongation and a constant tensile breaking force is used while being a metal wire, and on the outer periphery of the rope body. An adhesive covering 3 is provided to specify the mechanical strength characteristics of the covering 3, and by using the specified mechanical strength characteristics, the rope body can be provided with a large tensile elongation at break and tensile breaking force. Ru can be obtained striatal 1,6 having a suitable tensile elongation at break and tensile breaking force.
As described above, the present invention is suitable for the nodule network 4 having the nodule portion 5 by using the specific mechanical strength characteristic of the covering 3 while using the rope body made of the metal strand. From the new technical idea, the striated body 1 and 6 is obtained, and the striated body 1 and 6 is used to form a knot network 4 having a knot portion 5 having no looseness. Become.
本発明の結節網体4は、野生動物の侵入防止として述べたが、前記以外に、庭園の池の上部に張設して鳥、猫等の侵入防止の為の防護網として、又寺社の欄間や彫刻等を保護する鳥害防止の為の防護網として用いる場合には、特に景観性が要求される。
かかる場合に、本発明の結節網体4を用いれば、線条体1、6の外径D1は0.75mmで細く、かつ線条体1、6の横断面積に対してロープ体2の横断面積が占める割合は、約16%[{(0.13の2乗)+(0.11の2乗)×6)/(0.75の2乗)}×100]で、残りの約84%は透明性の高いポリアミド12エラストマーの被覆体3で包被されている為、景観性を損なうことはない。又、庭園の池の鳥、猫等からに防護網として用いる場合には、ポリアミド12、又はポリアミド12エラストマーを用いれば同じポリアミド6、66、等よりも吸水率が1/2以下(0.7%)であり、雨水、池の水等からの吸水によって機械的強度特性の低下を防ぐことができる。
さらに又、耐腐食性を高めた金属素線から成るロープ体2と自然光からの耐候性を高めた被覆体3とを併用することにより、長期安定して自然環境に対して耐久性を飛躍的に向上させた結節網体4を提供することができる。
Although the nodular net 4 of the present invention has been described as preventing the invasion of wild animals, in addition to the above, it is stretched over the pond of the garden as a protective net for preventing the invasion of birds, cats, etc. When it is used as a protective net for bird damage prevention that protects sculptures and sculptures, a landscape is required.
In such a case, if the knot network 4 of the present invention is used, the outer diameter D1 of the filaments 1 and 6 is 0.75 mm, and the crossing area of the ropes 2 with respect to the transverse area of the filaments 1 and 6 is reduced. The area occupies about 16% [{(0.13 square) + (0.11 square) × 6) / (0.75 squared)} × 100], and the remaining 84%. % Is covered with the highly transparent polyamide 12 elastomer coating 3 so that the landscape is not impaired. Also, when used as a protective net from birds, cats, etc. in garden ponds, if polyamide 12 or polyamide 12 elastomer is used, the water absorption is 1/2 or less (0.7 or less than the same polyamide 6, 66, etc.). The mechanical strength characteristics can be prevented from being lowered by water absorption from rain water, pond water, or the like.
Furthermore, by using together the rope body 2 made of a metal wire with improved corrosion resistance and the covering body 3 with improved weather resistance from natural light, the durability is dramatically improved over the natural environment for a long period of time. It is possible to provide the nodule network 4 improved to the above.
1、6、11、111 線条体
2、22、222 ロープ体
3 被覆体
4 結節網体
5 結節部
1, 6, 11, 111 Striated body 2, 22, 222 Rope body 3 Cover body 4 Knot network 5 Knot part
Claims (2)
前記ロープ体は、金属素線を7本から19本用いて、より長さが前記ロープ体の外径の6倍以上12倍以下で撚合したスパイラルロープとし、引張破断伸びが30%以上50%以下で、引張破断力が40N以上75N以下であり、
前記金属素線は、化学成分のCが0.01%以上0.08%以下で、Crが16%以上18%以下で、Moが2.0%以上3.0%以下で、引張破断伸びが30%以上50%以下で、引張破断強度が550MPa以上1050MPa以下の外観が鏡面状の固溶化熱処理したオーステナイト系ステンレス鋼であり、
前記被覆体は、引張降伏点伸びが30%以上60%以下で、引張降伏点強度が15MPa以上35MPa以下の、紫外線吸収剤を含有して主成分がポリアミドの結晶性熱可塑性樹脂を用いて前記ロープ体の外周を密着状に包被して、
前記線条体は、引張破断伸びが前記ロープ体の0.45倍以上0.75倍以下で、引張破断力が前記ロープ体の1.03倍以上1.20倍以下とし、
引張破断伸びの増加とともに、引張破断伸びが2.5%以内で引張破断力が直線的に増大し、その後、引張破断伸びが15%までは引張破断力が緩やかに増大して、引張破断伸びが15%を超えると引張破断力がより緩やかな徐変増大となって台地状の横ばい状態となった後に破断に至る、プラトーを有する非線形特性であり、
前記線条体を複数本用いて結節部を有して製網して成ることを特徴とする結節網体。 A nodular net body formed by netting with a nodule portion using a linear body covering the outer periphery of the rope body,
The rope body, using nineteen gold Shokumotosen from seven, and spiral rope more length was stranding below 12 times 6 times the outer diameter of the rope body, a tensile elongation at break not less than 30% 50% or less, the tensile breaking force is 40N or more and 75N or less ,
The metal strand has a chemical component C of 0.01% to 0.08%, Cr of 16% to 18%, Mo of 2.0% to 3.0%, tensile elongation at break Is an austenitic stainless steel that has been subjected to a solution heat treatment having a mirror-like appearance with a tensile breaking strength of 550 MPa to 1050 MPa.
The covering is made of a crystalline thermoplastic resin having a tensile yield point elongation of 30% or more and 60% or less and a tensile yield point strength of 15 MPa or more and 35 MPa or less, containing an ultraviolet absorber and having a main component of polyamide. Cover the outer circumference of the rope body in close contact,
The wire body has a tensile breaking elongation of 0.45 times or more and 0.75 times or less of the rope body, and a tensile breaking force of 1.03 times or more and 1.20 times or less of the rope body,
With increasing tensile elongation at break, tensile elongation at break tensile fracture strength, within 2.5 percent increases linearly, then the tensile elongation at break tensile breaking strength up to 15% is increased gradually, tensile When the elongation exceeds 15%, the tensile breaking force gradually increases gradually and becomes a plateau-like flat state, and then breaks .
A knot network comprising a plurality of the striates and a net having a knot portion .
前記被覆体は、ポリアミド12又はポリアミド12エラストマーの結晶性熱可塑性樹脂で、前記紫外線吸収剤がベンゾトリアゾール系化合物又はヒドロキシベンゾフェノン系化合物を0.01%以上0.25%以下含有したことを特徴とする請求項1記載の結節網体。 The metal strand of the rope body has a chemical component C of 0.01% or more and 0.03% or less,
The covering is a crystalline thermoplastic resin of polyamide 12 or polyamide 12 elastomer, and the ultraviolet absorber contains 0.01% or more and 0.25% or less of a benzotriazole compound or a hydroxybenzophenone compound. The nodule network according to claim 1 .
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