JP5685745B2 - Precast bottomed gutters that strike concrete with gradient adjustment on the inner bottom - Google Patents

Description

  The present invention relates to gradient shaping and reinforcing stability of adjusted concrete placed as required on the inner bottom of a U-shaped side groove, a box side groove or the like as a road drainage facility.

For U-shaped side grooves with a bottomed side groove block and upper side partly cover box side grooves, etc., while aiming exclusively at fixed gradients, normal fixed gradient construction may be extended and some may be left as free gradient construction, In accordance with the free-gradient construction with a conventional portal-shaped bottomless side groove on the inner bottom, it is generally adjusted concrete with a minimum thickness of 5 cm or more.
However, the bottomed U-shaped side groove has both inner walls with an upwardly inclined surface, and the corners with the bottom surface have many curved surfaces, and the adjusted concrete adheres to the polished surface of the inner groove of the side groove block due to buoyancy caused by water flow and bending of the block seam. It is not stable, especially at a minimum thickness of 5 cm, because it becomes a top-opening dish shape, so there is no restriction, peeling and slipping occur due to hardening shrinkage of the adjusted concrete and impact of scoop in maintenance management, and it is not suitable for pressurized water jet cleaning Sometimes.
For this reason, the U-shaped side groove has been proposed to improve the stability of integration with adjustment concrete, such as providing a recess or an opening on the bottom surface or exposing a reinforcing bar to the opening, but it is not suitable for combined use with general products. It has become a special product and has not yet spread.
Furthermore, in the box-side groove with a bottom and no opening at the top, it is not possible to place the adjustment concrete after laying, and the use is limited exclusively to fixed gradient construction.

  JP 2002-235365 A

Problems to be solved by the invention

U-shaped side grooves, box side grooves and other bottomed side groove blocks generally have both side walls corresponding to external pressure load, thicker at the lower part than the upper part, the inner wall is inclined, the cross section of water flow is an inverted trapezoidal shape, and the bottom is narrow. However, since it is easy to obtain water depth and scavenging properties, it is suitable for fixed gradient construction and is widely used. However, it is possible to form a free gradient with adjusted concrete while maintaining this feature, and at the same time to increase adhesion stability, the use is further expanded. To do.
Further, it is possible to easily adjust the gradient even in a deep U-shaped side groove that is difficult to work, and also in a box-side groove without an upper opening.

Means for solving the problem

For concrete placement and adjustment gradient formation in deep U-shaped side grooves that are difficult to work from above and difficult to work, and box side grooves that are not open at the top, it is necessary to change along the entire length of the inner bottom in advance. A frame ruler that is buried at the height of the adjustment gradient to be adjusted is stretched and fixed between the inner walls with a cross beam with a turnbuckle that is skewered and connected orthogonally.
The U-shaped side groove is continuously laid and then concreted from above, and finished according to the upper surface of the frame ruler to be buried.
Also, in the box side groove with no opening at the top, one piece is installed and jointed with concrete from the other opening end, and finished according to the upper surface of the frame ruler to be buried. The whole thing is completed continuously.

Effect of the invention

  Due to the bottomed structure, no base concrete is required for laying and the construction period is shortened.

  Even if the adjusted concrete has the minimum thickness and is only constrained in the shape of an open dish between the corner curved surface and the inner bottom surface of the inner wall, the adhesion of the embedded frame ruler cross beam is improved and the buoyancy is improved. It is stable against bending of block seams, hardening shrinkage of adjustment concrete, and has a side groove structure suitable for maintenance.

Since the arrangement of the frame ruler is based on turnbuckles, it can be adapted to the height of the adjustment gradient and the presence / absence of the inclination of the inner wall surface.
And in free slope construction,
It becomes easy to perform adjustment concrete placement and gradient surface shaping which are difficult with a deep U-shaped side groove, and it is also possible to form an adjustment gradient even with a box-side groove without an upper surface opening.

  It is a notch slope figure which shows the Example of a bottomed side groove free gradient construction by the drop lid U-shaped side groove block.   It is the construction cross section along the AA line of FIG.   FIG. 3 is a partially cut-out slope view of a bottomed side groove and a frame ruler by the drop lid side groove block of FIG. 1.   It is a perspective view which shows the Example which fixed the frame ruler to the inner bottom of the bottomed side groove | channel by the box side groove block without an opening in the upper part.

The U-shaped side groove and the box side groove generally have a water cross section of 30 to 40 cm at the inner width upper part, the inner wall is inclined upward and the lower part is narrow, the inner height is 30 to 120 cm in 10 cm increments, and the side wall is thicker from the upper part to the lower part for external pressure load It corresponds.
The length is supplied by precast concrete with a length of 1m, 2m, etc., and is laid on the foundation by fixed gradient construction.
In free-gradient construction, adjusted concrete with a minimum thickness of about 5 to 15 cm is placed on the bottom of the water flow cross section, and a 10 cm difference is the height adjustment range per side groove block.

In free-gradient construction, the adjustment concrete placement work is deep U-shaped side grooves and box side grooves without upper openings. The height of the adjustment gradient that changes along the entire length of the inner bottom for each side groove block in advance is one or two. A frame ruler is stretched and fixed between the inner walls with a horizontal beam.
Because the horizontal beam uses a turnbuckle, it can be fixed at the required height and stable without dropping off.
Then, in the deep U-shaped side groove, concrete is thrown in after continuous laying, and is leveled with a long handle dragonfly or roller work tool suitable for manual work according to the upper surface of the frame ruler to be buried, and shaped into an adjustment slope surface.
Also, in the box side groove, one piece is installed and jointed with concrete from one open end, and each time it is adjusted with a long handle dragonfly or roller work tool, etc. according to the frame ruler to be buried, the adjustment slope surface is shaped. Then, the whole is completed sequentially.

The material of the frame ruler is mainly a concrete-embedded formwork material or stainless steel strip, etc., and it is a flat plate, I-shaped, L-shaped, etc., which is difficult to bend and deformed as a beam spanning between the horizontal beams, and the height is adjusted concrete Within the thickness, it should be almost the same length as the single side groove block.
Then, the height is freely adjusted on the inner bottom surface, and a frame ruler is skewered at at least both ends where work can be performed, and is fixed to both inner wall surfaces by cross beams with turnbuckles orthogonal to each other.
In this case, the buried horizontal beams near both ends also reinforce the adjustment concrete, and the stability is improved against bending of the block joint.
The turnbuckle of the horizontal beam is generally a pipe-type frame length of 150 mm and a bolt φ9 mm as a standard, and tension fixing is established regardless of whether the inner walls are vertical or inclined upward by point contact between the bolt ends and the inner walls.

FIG. 1 shows the construction state of the example.
(1) is a bottomed side groove with a lid receiving step (4) by a drop lid U-shaped side groove block, and (2) is a drop lid.
As shown in FIGS. 1, 2, and 3, the bottomed side groove (1) has a bottom inner wall surface (5) extending from both corners to the entire length of both sides of the top opening.
The bottomed groove (1) is laid with a fixed slope on the foundation (30) with the upper surface aligned with the road, but in advance the nut on the turnbuckle (21) with two frame rulers (20) orthogonal to the inner bottom Connected at (23), it is stretched and fixed between the bottom inner wall surfaces (5) and (5) with both bolts (22) and (22) of the turnbuckle to the gradient adjustment height.
Then, adjusting concrete (10) is placed in accordance with the drainage gradient, and is shaped into the same surface along the upper surface of the frame ruler (20) to be buried to construct a gradient-adjusted bottom groove.
The post-adjustment concrete (10) is stretched and fixed between the bottom inner wall surfaces (5) and (5) by an embedded turnbuckle (21), and the inside of the cross section of water flow that spreads upward without slipping. At the bottom, the upper surface is opened and the inner wall surfaces (5), (5) and the inner bottom surface (4) of the bottom portion are restrained only in the shape of a three-sided dish, so that they do not slide upward after curing and strengthen the adhesion. .

FIG. 4 shows another embodiment.
(1) is an example in which a frame ruler is fixed in advance with a bottomed groove (1) by a box-side groove block with a slit (5) at the top. The bottomed groove (1) has a single frame ruler (20) on the inner bottom and is connected to an orthogonal turnbuckle (21) with a nut (23), and the bolts (22) of the turnbuckle are adjusted to a gradient adjustment height. At (22), it is stretched and fixed to the side groove end between the bottom inner wall surfaces (5) and (5).
The frame ruler (20) of this embodiment is alternately connected to the left and right turnbuckles diagonally so as to be disposed evenly on the inner bottom of the bottomed groove.

  Although the conventional general distribution bottomed gutter is a precast concrete product that is the backbone of road drainage, the gradient adjustment cannot be performed and the application is limited. However, the present invention does not restrict the spread.

DESCRIPTION OF SYMBOLS 1 Bottomed side groove 2 Drop lid 3 Lid receiving step 4 Inner bottom surface 5 Bottom inner wall surface 6 Slit 10 Adjustable concrete 20 Frame ruler 21 Turn buckle 22 Bolt 23 Nut 30 Foundation

Claims (2)

  In free-gradient construction using U-shaped side grooves, U-shaped side grooves each having a frame ruler fixed to the height of the adjustment gradient along the entire length of the inner bottom are used for each piece. After laying, the concrete is cast from above, and the adjustment slope surface is shaped according to the upper surface of the frame ruler to be buried, and the frame ruler is skewered at least at both ends and connected with a cross beam with a turnbuckle. A free-gradient construction U-shaped side groove, characterized by being stretched and fixed between both inner wall surfaces.   In the free gradient construction with the box side groove without the upper surface opening, the box side groove with the frame ruler fixed to the height of the adjustment gradient along the entire inner bottom length is used for each piece. It is a construction method in which concrete is poured from one open end and the adjustment slope surface is shaped to match the upper surface of the frame ruler that is buried each time. The frame ruler is skewered at both ends and connected with a turnbuckle. A free-gradient construction box side groove characterized by being fixed with a horizontal beam between both inner walls.

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