JP5669077B2 - Wallpaper backing paper - Google Patents

Description

The present invention relates to a backing paper for wallpaper used for vinyl chloride wallpaper and the like.

The wallpaper is affixed to the wall for a long period of time in order to beautify the room in general houses, hotels, hospitals, and the like. The wallpaper includes a vinyl wallpaper, an olefin wallpaper, a fabric wallpaper, a paper wallpaper, an inorganic wallpaper, and the like. These wallpapers include a decorative layer such as a vinyl layer, an olefin layer, a fabric layer, a paper layer, an inorganic layer, and the decorative layer. It is comprised by the backing paper for hold | maintaining.

These wallpapers are glued to the wall with starch or vinyl acetate resin water-based glue during construction, but the backing paper absorbs moisture in the glue during the gluing process, so the wallpaper becomes soft or the backing paper May increase due to increased moisture. For these reasons, the wallpaper is curled, making it difficult to apply to the wall, and causing problems such as the tendency of wrinkling after application. Furthermore, since the backing paper contracts when the glue dries, there is a problem in that a gap (opening) is generated at the joint portion between the adjacently bonded wallpapers, and the design properties after construction are impaired.

As an improvement in the dimensional stability of the backing paper, a backing paper (Patent Documents 1 to 5) containing inorganic fibers such as glass fibers that are less stretched by moisture, mica (mica) having an average particle size of 8 μm to 150 μm. A blended backing paper (Patent Document 6) is disclosed.

Also, vinyl wallpaper, which is the main wallpaper, is made into a product by applying vinyl chloride paste on the surface of the backing paper, and the coated product is gelled and dried, and then processed by printing, foaming, embossing and the like. Vinyl wallpaper is widely used because it is cheaper than textile wallpaper, but there is a problem that fiber fluffing occurs on the surface of the backing paper during the coating of vinyl chloride paste or in the subsequent drying process. is there. In particular, in recent years, with the speeding up of the processing process using vinyl chloride paste, a greater shearing force is applied to the backing paper, and the force to raise the fibers is increased, which makes fuzzing more likely than before. .

Therefore, acrylic resin is used as a backing paper for wallpaper that has less fuzz on the surface that occurs in the processing process, has good peelability when peeling wallpaper from the wall surface, and has a long open time and excellent workability during construction. There has been proposed a backing paper for wallpaper made to contain (Patent Document 7).

Japanese Examined Patent Publication No. 7-122236 JP-A-8-1000039 JP-A-8-325997 Japanese Patent Publication No. 8-26631 Japanese Patent No. 3252265 JP 2008-88579 A JP 2006-97208 A

However, since inorganic fibers such as glass fibers described in Patent Documents 1 to 5 do not have self-adhesiveness, the fibers are easily dropped from the sheet and workability is inferior, and at the time of papermaking, wallpaper processing, and wallpaper construction, Fiber fluffing occurs. In addition, since the glass fiber is rigid, when it comes into contact with the skin, a tingling irritation occurs, which causes discomfort to humans. Therefore, backing paper containing inorganic fibers has not been widely used. Moreover, the dimensional stability of the backing paper containing the mica described in Patent Document 6 is not sufficient, and furthermore, the operation of the mica is difficult because the mica dispersibility is not good. Further, the backing paper for wallpaper described in Patent Document 7 contains an expensive acrylic resin (preferably 2 g / m ^{2 to} 7 g / m ² ), which increases production costs and is not practical.
Accordingly, an object of the present invention is to provide a backing paper for wallpaper which is less likely to generate fuzz during the coating of vinyl chloride paste or the like, or in the subsequent drying process, and does not cause opening after the wallpaper is applied.

As a result of intensive studies on the above-mentioned object, the present inventors have included a core-sheath fiber having a specific range of fiber length and fineness and containing a thermoplastic resin, in a wallpaper backing paper produced by a paper machine, When the content of the core-sheath fiber in the raw pulp fiber of the backing paper is specified, it has been found that the dimensional stability and fluffing of the wallpaper are improved, and the present invention has been achieved.
That is, the present invention is a wallpaper obtained by papermaking a pulp fiber containing 5-25% by mass of a core-sheath fiber whose core is a polyester fiber having a melting point of 200 ° C. or higher and whose sheath is a polyethylene fiber having a melting point of 100 ° C.-180 ° C. The core-sheath fiber has a fiber length of 1 mm to 4 mm, a fineness of 0.1 dtex to 4.0 dtex, and a filler in the paper in a range of 1% by mass to 30% by mass. Ru wallpaper for backing paper der characterized in that it contains. It is preferred before Symbol filler is containing calcined clay.

The backing paper for wallpaper according to the present invention does not cause surface fibers of the backing paper to rise during the coating of vinyl chloride paste or the subsequent drying process, resulting in less fuzzing and opening after application. Because it is not, it can improve the appearance.

Hereinafter, embodiments of the present invention will be described.
The backing paper for wallpaper of the present invention has a decorative layer on its surface to provide wallpaper. For example, a vinyl chloride resin layer, an olefin resin layer, a fabric layer, a paper layer, and an inorganic layer can be provided as a decorative layer to make a wallpaper. In any case, the decorative layer can be subjected to surface printing, foaming treatment and embossing treatment as necessary.

As the form of the core-sheath fiber used in the present invention, the core is a polyester fiber having a melting point of 200 ° C. or more and the sheath is a polyethylene fiber having a melting point of 100 ° C. or more and 180 ° C. or less. It is preferable. If it is less than 1 mm, the paper-making property is good, but the dimensional stability of the backing paper decreases. When the fiber length exceeds 4 mm, the amount of fluffing increases, and during the preparation process such as fiber disaggregation and dispersion, in the pipe, pulp storage tank, paper machine stock inlet, dewatering wire, etc., the core-sheath fibers Or a core sheath fiber and a wood pulp fiber become entangled, it becomes easy to form a flock, and a deterioration of formation and a paper breakage occur easily. More preferably, it is less than 3 mm.

The fineness (thickness) of the core-sheath fiber, which is a polyester fiber having a melting point of 200 ° C. or higher and a sheath having a melting point of 100 ° C. or higher and 180 ° C. or lower , used in the present invention is 0.1 to 4.0 dtex. Preferably there is. When the fineness of the fiber is less than 0.1 dtex, the paper strength of the backing paper is reduced, and paper breakage is likely to occur. When the fineness of the fiber exceeds 4.0 dtex, the amount of fluffing increases. Preferably it is 3.3 dtex or less, More preferably, it is 2.0 dtex or less.

The backing paper for wallpaper of the present invention has a core-sheath fiber of 5% by mass or more and 25% by mass or less of the above-described core fiber which is a polyester fiber having a melting point of 200 ° C. or higher and a sheath having a melting point of 100 ° C. or higher and 180 ° C. or lower. Paper is produced from the pulp fiber contained in the range. As described above, by using the core-sheath fiber that hardly causes expansion and contraction due to moisture, it is possible to prevent the wallpaper from curling due to water absorption and the opening after drying. When the core-sheath fiber is less than 5% by mass, the dimensional stability is not sufficient, and openings are easily generated. On the other hand, if the content of the core-sheath fiber exceeds 25% by mass, the amount of fluffing increases during the coating of vinyl chloride paste or the like. More preferably, it is 15 mass% or less.

In the present invention, polyolefin resin fibers and polyester resin fibers can be particularly preferably used in that they have excellent dimensional stability and can suppress fuzz. Particularly, the core is a polyester fiber having a melting point of 200 ° C. or more and a sheath. sheath fibers having a melting point 100 ° C. or higher 180 ° C. or less of polyethylene fibers are needed use. The reason is not clear, but in the heating process such as printing, foaming, embossing, etc., which are generally 100 ° C to 200 ° C, it is better that only the sheath part melts and the core part does not melt and remains as the main fiber. There is a tendency to have excellent dimensional stability.

As the fiber component other than the core-sheath fiber used in the backing paper of the present invention, soft pulp, hardwood chemical pulp, mechanical pulp, and wood pulp such as recycled pulp obtained from waste paper, bast pulp, linter pulp, Natural pulp such as non-wood pulp such as hemp pulp can be used, but it is preferable to use wood pulp in terms of quality and cost.

The backing paper for wallpaper of the present invention further contains a filler in the range of 1% by mass to 30% by mass in order to improve opacity . As the filler, it is preferable to use a calcined clay that can suppress the occurrence of blisters (blowing between the backing paper and the vinyl chloride layer) that occurs during vinyl paste coating or the like. In addition to the above fillers, kaolin, calcined kaolin, delaminated kaolin, clay, delaminated clay, illite, heavy calcium carbonate, light calcium carbonate, light calcium carbonate-silica composite, magnesium carbonate, barium carbonate Inorganic fillers such as titanium dioxide, zinc oxide, silicon oxide, amorphous silica, aluminum hydroxide, calcium hydroxide, magnesium hydroxide, zinc hydroxide, organic fillers such as urea-formalin resin, polystyrene resin, phenol resin, etc. You may use together. In addition, when a filler is an inorganic substance, content is normally calculated | required as ash content prescribed | regulated to JISP8251 or JISP8252.

In the present invention, a fixing agent, a dry paper strength agent, a wet paper strength agent, a yield improver, a dye, a pigment, and the like can be used as an internal additive in addition to the filler. Furthermore, coating liquids containing external additives can be applied or impregnated using commonly used coating machines such as roll coaters, blade coaters, rod coaters, curtain coaters, size press coaters, gate roll coaters, shim sizers, etc. it can. As the external additive, binder components such as water-soluble binders and water-dispersible resin binders, surface paper strength agents, dyes, pigments (clay, kaolin, calcium carbonate, titanium dioxide, etc.) can be used. As the water-soluble binder, various modified starches such as oxidized starch and enzyme-modified starch, polyvinyl alcohol, carboxymethyl cellulose, casein and the like can be used as appropriate. As the water-dispersible binder, styrene / butadiene copolymer latex, methyl A methacrylate / butadiene copolymer latex, an acrylic emulsion, a vinyl acetate emulsion or the like can be used as appropriate.

In the backing paper of the present invention, a sizing agent can be used in the same manner as ordinary paper. The sizing agent may be added internally or externally. Examples of sizing agents include rosin sizing agents, rosin emulsion sizing agents, and alpha carboxymethyl saturated fatty acids in the case of acidic papermaking. In the case of neutral papermaking, rosin for neutral papermaking. Examples thereof include sizing agents, alkyl ketene dimers, alkenyl succinic anhydrides, and cationic polymer sizing agents. The addition amount of the sizing agent is not particularly limited, and it is preferable that the sticky sizing degree of the backing paper is 10 seconds or more. For example, when the basis weight of the backing paper is 60 g / m ² , it is preferable to add 0.35% by mass or more of the rosin-based sizing agent with respect to the fiber content.

The basis weight of the backing paper for wallpaper of the present invention is preferably 40 g / m ² or more and 120 g / m ² or less. If the basis weight is less than 40 g / m ² , the strength is low and paper breakage is likely to occur during processing. On the other hand, if the basis weight exceeds 120 g / m ² , it becomes too hard when processed into wallpaper, resulting in a drawback that the construction becomes difficult.

The backing paper for wallpaper of the present invention can be made with a known paper machine. Examples of the paper machine include a long net paper machine, a twin wire paper machine, and a circular net paper machine.

The wallpaper of the present invention can be obtained by providing a decorative layer on the surface layer of the backing paper of the present invention. For example, a vinyl wallpaper provided with a vinyl layer as a decorative layer, an olefin wallpaper provided with an olefin layer, a woven wallpaper provided with a fabric layer, a paper wallpaper provided with a paper layer, an inorganic wallpaper provided with an inorganic layer, and the like. In any case, after providing a decorative layer, printing is performed as necessary, and heating to about 200 ° C. is performed to perform foaming or embossing to obtain a decorative layer.

The wallpaper backing paper of the present invention is preferably free from fluff when a vinyl chloride paste is applied. The fluffing can be evaluated by counting the number of fluffing (number of protrusions) on the vinyl chloride coated surface, which occurs when the vinyl chloride paste is applied using an applicator.

EXAMPLES Hereinafter, although an Example demonstrates this invention further, this invention is not limited by this. About the backing paper for wallpaper obtained by each Example and the comparative example, the characteristic test was done with the following method. The results are summarized in Table 1.

<Fiber length measurement>
The weight-weighted average fiber length was measured using FIBER LAB manufactured by METSO, which is an optical fiber length measuring device.

<Fineness measurement>
The measurement was performed using a motorcycle blower fineness measuring instrument Deni Computer DC-11 (manufactured by Search Control Denki). 1 dtex is the weight (grams) per 10,000 meters.

<Elongation in water>
The test piece was completely dried at 140 ° C. for 2 minutes, and the humidity was adjusted at 23 ° C. in a 50% R / H atmosphere for 2 hours. The test piece was immersed in pure water, left for 1 hour, then taken out, and the lateral length immediately after taking out was measured. The water elongation (%) was determined by the following formula.
Elongation in water (%): (length after water immersion-length before water immersion) / length before water immersion x 100

<Aperture>
A vinyl chloride paste was applied to the surface of the backing paper using an applicator so that the coating thickness was 200 μm, and heated at 145 ° C. for 1 minute for gelation. The obtained vinyl chloride wallpaper was cut into a sample having a length of 1 m and a width of 95 cm. Prepare two samples, apply starch-based Yayoi Chemical's A glue on the backing paper, and paste it on a 2m wide, 1m long veneer so that the edges of the two sheets of paper overlap. Cut with a cutter so that the joints were not visible. Then, it was left to stand for 7 days in an atmosphere of 23 ° C. and 50% R / H to be completely dried, and evaluation was made according to the following criteria depending on whether or not an opening occurred at the joint portion after drying. ○ If it is above, there is no practical problem.
(Evaluation)
○: No opening, △: Some opening, ×: Opening

<Evaluation of fluff>
The wallpaper backing paper was conditioned for 24 hours in an environment of 23 ° C. and 50 RH%, and then cut to 32 cm (MD direction) and 20 cm (CD direction). In sampling, sufficient care was taken not to rub the paper. ^Two high quality papers having a basis weight of 150 g / m ² were laid on the glass plate and fixed with clips. Next, gauze was wrapped around a metal rectangular parallelepiped (width: about 400 g) having a width of 250 mm, a length of 130 mm, and a thickness of 15 mm, and the surface of the fine paper was rubbed twice to smooth the surface of the gauze.
Place a sample of wallpaper backing paper on the surface of another high-quality paper so that the F-side that will be coated with vinyl chloride is on top, and in a metal cuboid wrapped with gauze, under its own weight, from top to bottom in the MD direction Rubbed once towards. The wallpaper backing paper was changed in the vertical direction and similarly rubbed once from top to bottom.
In this way, using an applicator with a coating thickness of 200 μm on the place where the backing paper for wallpaper was rubbed, after applying the vinyl chloride paste, put it in a dryer at 145 ° C. for 1 minute, Gelled. A pattern cut out to a size of 15 cm in the CD direction and 20 cm in the MD direction was placed on the center of the surface of the gelled vinyl chloride layer, and the number of protrusions (defects) generated therein was measured. The measured values of three samples prepared in the same manner were totaled to obtain the number of protrusions per sample (number per 900 cm ² ). The case where the number of measured protrusions was 10 or less was evaluated as ◎, the case of 11 to 20 as ○, the case of 21 to 30 as Δ, and the case of 31 or more as ×. ○ If it is above, there is no practical problem.

[Example 1]
Bleached kraft pulp NBKP (Canadian Standard Freeness (CSF) 500 ml) 15 mass%, LBKP (CSF 500 ml) 70 mass%, fiber length 2 mm, fineness 0.6 dtex core sheath fiber (core: polyester fiber (melting point 256) ° C.), sheath: 15% by mass of polyethylene fiber (melting point 125 ° C.), a sulfuric acid band was added so that the pH was 4.5, and then an alpha carboxymethyl saturated fatty acid salt (sizing agent) 0.15% by mass of NSP-S (trade name: manufactured by Seiko PMC Co., Ltd.) was added. Furthermore, 0.2% by mass of polyamide / epichlorohydrin resin (trade name: WS-547, manufactured by Seiko PMC Co., Ltd.) was added as a wet paper strength agent, and then fatty acid amine resin (trade name: N-815, Seiko PMC). (Made by Co., Ltd.) was added at 0.3% by mass and filler so that the ash content was 15%. Using the obtained mixture, a backing paper for wallpaper having a basis weight of 65 g / m 2 was produced using a long paper machine.

[Example 2]
Fabricated in the same manner as in Example 1 except that a core- sheath fiber having a fiber length of 3 mm and a fineness of 1.2 dtex was blended as a core-sheath fiber (core: polyester fiber (melting point 256 ° C.), sheath: polyethylene fiber (melting point 125 ° C.)). Then, underwater elongation, opening, and fluffing were evaluated.

[Example 3]
Fiber length 3mm as sheath fibers, fineness 2.2dtex core-sheath fiber (core: polyester fiber (melting point 256 ° C.), sheath: polyethylene fibers (melting point 125 ° C.)) except that blended is prepared in the same manner as in Example 1 Then, underwater elongation, opening, and fluffing were evaluated.

[Example 4]
It was produced in the same manner as in Example 2 except that the blending amount of the core-sheath fiber was 6% by mass, and the underwater elongation, opening, and fluffing were evaluated. The amount of LBKP was changed according to the change in the amount of core-sheath fiber, and the amount of raw material pulp fiber was made constant. The same applies to Examples and Comparative Examples in which the blending amounts of the following core-sheath fibers are changed.

[Example 5]
It was produced in the same manner as in Example 2 except that the blending amount of the core-sheath fiber was 10% by mass, and the underwater elongation, opening, and fluffing were evaluated.

[Example 6]
It was produced in the same manner as in Example 2 except that the blending amount of the core-sheath fiber was 20% by mass, and the underwater elongation, opening, and fluffing were evaluated.

[Comparative Example 1]
Fabricated in the same manner as in Example 1 except that a core- sheath fiber having a fiber length of 5 mm and a fineness of 1.2 dtex (core: polyester fiber (melting point: 256 ° C.), sheath: polyethylene fiber (melting point: 125 ° C.)) was blended as the core-sheath fiber. Then, underwater elongation, opening, and fluffing were evaluated.

[Comparative Example 2]
Manufactured in the same manner as in Example 1 except that a core- sheath fiber having a fiber length of 5 mm and a fineness of 2.2 dtex was blended (core: polyester fiber (melting point: 256 ° C.), sheath: polyethylene fiber (melting point: 125 ° C.)). Then, underwater elongation, opening, and fluffing were evaluated.

[Comparative Example 3]
Fabricated in the same manner as in Example 1 except that a core- sheath fiber having a fiber length of 3 mm and a fineness of 4.4 dtex was blended (core: polyester fiber (melting point: 256 ° C.), sheath: polyethylene fiber (melting point: 125 ° C.)). Then, underwater elongation, opening, and fluffing were evaluated.

[Comparative Example 4]
It was produced in the same manner as in Example 2 except that the blending amount of the core-sheath fiber was 3% by mass, and the underwater elongation, opening, and fluffing were evaluated.

[Comparative Example 5]
It was produced in the same manner as in Example 2 except that the blending amount of the core-sheath fiber was 30% by mass, and the underwater elongation, opening, and fluffing were evaluated.

[Comparative Example 6]
It was produced in the same manner as in Example 1 except that no core-sheath fiber was blended, the amount of NBKP was 20% by mass, and the amount of LBKP was 80% by mass, and the underwater elongation, opening, and fluffing were evaluated.

As shown in Table 1, it was demonstrated that the wallpaper backing paper of the present invention containing a specific amount of core-sheath fibers having a fiber length and fineness in a specific range is excellent in dimensional stability and less fuzzy.
On the other hand, in Comparative Examples 1 and 2 in which the fiber length of the core-sheath fiber exceeded 4 mm, the fluff was inferior. Further, even in Comparative Example 3 in which the fineness of the core-sheath fiber exceeded 4.0 dtex, the fuzz was inferior. About the comparative example 4 with few compounding quantities of a core sheath fiber, and the comparative example 6 which does not contain a core sheath fiber, although fuzz was favorable, the opening | mouth opening generate | occur | produced. On the contrary, Comparative Example 5 having a large amount of core-sheath fiber produced a large amount of fluffing.

Claims (2)

It is a backing paper for wallpaper which is made of a pulp fiber containing 5 to 25% by mass of a core-sheath fiber whose core is a polyester fiber having a melting point of 200 ° C. or higher and whose sheath is a polyethylene fiber having a melting point of 100 ° C. or higher and 180 ° C. or lower. The core-sheath fiber has a fiber length of 1 mm or more and 4 mm or less, a fineness of 0.1 dtex or more and 4.0 dtex or less, and contains a filler in the range of 1% by mass or more and 30% by mass or less. Lined paper for wallpaper. The wallpaper backing paper according to claim 1, wherein the filler contains baked clay.