JP2011208323A - Backing paper for wallpaper and wallpaper using the same - Google Patents
Backing paper for wallpaper and wallpaper using the same Download PDFInfo
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- JP2011208323A JP2011208323A JP2010077763A JP2010077763A JP2011208323A JP 2011208323 A JP2011208323 A JP 2011208323A JP 2010077763 A JP2010077763 A JP 2010077763A JP 2010077763 A JP2010077763 A JP 2010077763A JP 2011208323 A JP2011208323 A JP 2011208323A
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Abstract
Description
本発明は塩化ビニル壁紙等に使用される壁紙用裏打ち紙とそれを用いた壁紙に関する。 The present invention relates to a backing paper for wallpaper used for vinyl chloride wallpaper and the like and wallpaper using the same.
壁紙は、一般住居、ホテル、病院等において室内の美麗化のために、長期間壁に貼付される。壁紙にはビニル壁紙、オレフィン壁紙、織物壁紙、紙壁紙、無機質壁紙等があるが、これらの壁紙は、ビニル層、オレフィン層、織物層、紙層、無機質層等の化粧層と、該化粧層を保持するための裏打ち紙により構成されている。 The wallpaper is affixed to the wall for a long period of time in order to beautify the room in general houses, hotels, hospitals, and the like. The wallpaper includes a vinyl wallpaper, an olefin wallpaper, a fabric wallpaper, a paper wallpaper, an inorganic wallpaper, and the like. It is comprised by the backing paper for hold | maintaining.
これらの壁紙は施工時、澱粉、酢酸ビニル樹脂系、メチルセルロース等の水系の糊によって壁に貼合されるが、糊付け工程で裏打ち紙が糊中の水分を吸収するため、壁紙が柔らかくなったり、裏打ち紙が水分増加により伸びたりすることがある。これらが原因となって、壁紙がカールし、壁への貼り付け作業が困難になったり、貼り付け後捲れが発生しやすくなったりする等の問題が生じた。更に、糊が乾燥すると裏打ち紙が収縮するために、隣接して貼り合わせた壁紙同士の繋ぎ目部分に隙間(目開き)が生じ、施工後の意匠性を損なうなどの問題があった。 These wallpapers are glued to the wall with water-based glue such as starch, vinyl acetate resin, methylcellulose, etc. during construction, but the backing paper absorbs moisture in the glue in the gluing process, so the wallpaper becomes soft, The backing paper may stretch due to increased moisture. For these reasons, the wallpaper is curled, which makes it difficult to apply the wallpaper to the wall, and causes problems such as the occurrence of wrinkling after the application. Furthermore, since the backing paper contracts when the glue dries, there is a problem in that a gap (opening) is generated at the joint portion between the adjoining wallpaper and the design properties after construction are impaired.
裏打ち紙の寸法安定性の改善として、水分による伸縮の少ないガラス繊維等の無機系繊維を配合した裏打ち紙(特許文献1〜5)、ポリオレフィン、ポリエステル、ポリアミド等の合成繊維を配合した裏打ち紙が開示されている。
しかしながら、ガラス繊維等の無機繊維は自己接着性がないため、繊維がシートから脱落しやすくなる作業性が劣る上、抄造時、壁紙加工時に繊維の毛羽立ちが生じる。また、ガラス繊維が剛直であることから、皮膚に接触するとチクチクするような刺激が生じ、人に不快感を与えたりするので、無機繊維を配合した裏打ち紙はあまり普及していない。
As an improvement in the dimensional stability of backing paper, backing paper (Patent Documents 1 to 5) containing inorganic fibers such as glass fibers that are less stretched by moisture, and backing paper containing synthetic fibers such as polyolefin, polyester, polyamide, etc. It is disclosed.
However, since inorganic fibers such as glass fibers do not have self-adhesive properties, the workability of the fibers being easily removed from the sheet is inferior, and fiber fluffing occurs during paper making and wallpaper processing. In addition, since the glass fiber is rigid, when it comes into contact with the skin, a tingling irritation occurs, which causes discomfort to humans. Therefore, backing paper containing inorganic fibers has not been widely used.
また、合成樹脂系繊維を使用した裏打ち紙も提案されている(特許文献6〜9)。これらの裏打ち紙は、合成樹脂系繊維が疎水性である一方木材パルプが親水性であり、抄紙後の合成樹脂系繊維と木材パルプの繊維間結合(水素結合)が弱く、裏打ち紙の層間強度が弱くなるため、リフォーム時の剥離は壁紙の層間で剥離させるものが殆どである。
また、壁紙施工後の再剥離は層間で剥離させないものとして、第1層と第2層の機能を分離した2層構造の壁紙裏打ち用不織布が提案されている(特許文献10)。
Also, backing paper using synthetic resin fibers has been proposed (Patent Documents 6 to 9). In these backing papers, synthetic resin fibers are hydrophobic, while wood pulp is hydrophilic, and the interfiber bond (hydrogen bond) between synthetic resin fibers and wood pulp after paper making is weak, and the interlaminar strength of the backing paper Because of the weakening, most of the peeling at the time of reforming is peeling between the layers of the wallpaper.
Further, a non-peeling nonwoven fabric for wallpaper backing having a two-layer structure in which the functions of the first layer and the second layer are separated has been proposed on the assumption that re-peeling after wallpaper construction does not cause separation between layers (Patent Document 10).
特許文献6〜9に記載されるような合成繊維を配合する壁紙用裏打ち紙を用いた壁紙においては、壁紙の層間で剥離させた場合に、壁面に壁紙の一部がランダムに残り、貼り替え時に下地を平坦に整える作業が必要となるという問題があった。また、特許文献10に記載される壁紙の場合は、裏打ち紙が2層となるため設備上の制約を受ける上、第1層と第2層で原材料が異なるために製造工程が煩雑である。更に壁面と壁紙の間に存在する糊層で剥離させるためにバインダーを裏打ち紙中に含浸させる方法も考えられるが、塗工設備が必要であり、バインダーを含浸させるとコストが高くなるという問題がある。
従って、本発明の目的はバインダーを紙中に含浸させないでも、毛羽立ちが少なく、施工のために壁紙に糊を塗工した場合にカールが小さく、施工後の目開きが発生せず、リフォーム時の剥離の際には糊層で剥離させることが可能となる壁紙用裏打ち紙及び壁紙を提供することにある。
In wallpaper using wallpaper backing paper that contains synthetic fibers as described in Patent Documents 6 to 9, when peeling between the wallpaper layers, part of the wallpaper remains on the wall randomly There has been a problem that it is sometimes necessary to prepare the base to be flat. Moreover, in the case of the wallpaper described in Patent Document 10, since the backing paper has two layers, the facility is restricted, and the raw material is different between the first layer and the second layer, so that the manufacturing process is complicated. In addition, a method of impregnating the backing paper with a binder in order to separate it with a glue layer existing between the wall surface and the wallpaper is also conceivable, but a coating facility is necessary, and there is a problem that the cost increases when the binder is impregnated. is there.
Therefore, the object of the present invention is that there is little fuzz even when the binder is not impregnated in the paper, the curl is small when the wallpaper is coated with glue for construction, no opening occurs after construction, It is an object of the present invention to provide wallpaper backing paper and wallpaper that can be peeled off by a glue layer when peeling.
本発明者らは上記目的について鋭意検討した結果、抄紙機で製造される壁紙用裏打ち紙に、特定の範囲の繊維長、繊度を有し、特定の融点または軟化点を有する熱可塑性樹脂を含む合成繊維を含有させ、さらに裏打ち紙中の灰分を特定した場合に(好ましくは、壁紙に加工後の糊を塗る面の平滑度を特定した場合に)、上記問題を解決することが可能となるとことを見出し、本発明を達成するに至った。 As a result of intensive studies on the above object, the present inventors have included a thermoplastic resin having a specific range of fiber length and fineness and a specific melting point or softening point in a paper backing paper produced by a paper machine. When the synthetic fiber is contained and the ash content in the backing paper is specified (preferably when the smoothness of the surface on which the paste is applied to the wallpaper is specified), the above problem can be solved. As a result, the present invention has been achieved.
即ち本発明は、熱可塑性樹脂を含む合成繊維を5〜25質量%含有し、灰分が3%未満の壁紙用裏打ち紙であって、前記合成繊維は、芯部が融点200℃以上のポリエステル、鞘部が軟化点100℃以上150℃以下のポリエチレン又は低融点ポリエステルからなる芯鞘繊維であり、かつ、繊維長が4mm以上7mm以下、繊度が0.5dtex以上3.0dtex以下であることを特徴とする壁紙用裏打ち紙である。
また、本発明は上記壁紙用裏打ち紙を使用した壁紙であり、さらに、壁紙製造後の糊塗工面側の王研式平滑度が測定圧力は水柱2000mmに相当する圧力で20秒以下であることが好ましい。
That is, the present invention is a wallpaper backing paper containing 5 to 25% by mass of a synthetic fiber containing a thermoplastic resin and having an ash content of less than 3%, the synthetic fiber comprising a polyester having a melting point of 200 ° C. or higher, The sheath is a core-sheath fiber made of polyethylene having a softening point of 100 ° C. or higher and 150 ° C. or lower, and has a fiber length of 4 mm to 7 mm and a fineness of 0.5 dtex to 3.0 dtex. It is a backing paper for wallpaper.
Further, the present invention is a wallpaper using the above-mentioned backing paper for wallpaper, and further, the Wangen-type smoothness on the side of the glue coated surface after the wallpaper is manufactured is measured at a pressure corresponding to 2000 mm of water column and is 20 seconds or less. preferable.
本発明の壁紙は、裏打ち紙のバインダー含浸が不要で製造コストが低く、接着性が低めの専用糊で接着し、リフォーム時に壁紙を壁から剥離する際には、壁面に壁紙の一部が残らないように剥離することができる。更に裏打ち紙に合成繊維を配合することにより、壁紙に糊を塗工した場合のカールが小さく、施工後の目開きを抑制することが可能であり、2層構造としたり、バインダー含浸を行わなくても毛羽立ちによる印刷欠陥を抑制することが可能である。 The wallpaper of the present invention does not require binder impregnation of the backing paper, is low in production cost, is adhered with a special adhesive having low adhesiveness, and when the wallpaper is peeled off from the wall at the time of reforming, a part of the wallpaper remains on the wall surface. Can be peeled off. In addition, by blending synthetic fiber into the backing paper, curl when glue is applied to the wallpaper is small, and it is possible to suppress the opening after construction, without having a two-layer structure or impregnating with a binder However, it is possible to suppress printing defects due to fluffing.
以下、本発明の実施形態について説明する。
本発明の壁紙用裏打ち紙はその表面に化粧層を設けて壁紙とする。例えば、化粧層として塩化ビニル樹脂層、オレフィン樹脂層、織物層、紙層、無機質層を設け、壁紙とすることができる。いずれの場合にも、化粧層には必要に応じて表面印刷、発泡処理、エンボス処理を行うことができる。
Hereinafter, embodiments of the present invention will be described.
The backing paper for wallpaper of the present invention has a decorative layer on its surface to provide wallpaper. For example, a vinyl chloride resin layer, an olefin resin layer, a fabric layer, a paper layer, and an inorganic layer can be provided as a decorative layer to make a wallpaper. In any case, the decorative layer can be subjected to surface printing, foaming treatment and embossing treatment as necessary.
本発明で使用する熱可塑性樹脂を含む合成繊維の形態としては、繊維の繊維長が4〜7mmであることが必須である。4mm未満であると抄紙性は良好であるが、裏打ち紙の木材パルプと合成繊維の絡み合いが少なくなり、糊層での剥離性が悪化する。繊維の繊維長が7mmを超えると、繊維の離解や分散等の調製工程時に、配管、パルプ貯蔵槽、抄紙機ストックインレット、脱水ワイヤー等において、合成繊維同士あるいは合成繊維と木材パルプ繊維が絡まり合ってフロックを形成し易くなり、地合の悪化や断紙が起こり易くなる。更に印刷欠陥の原因となる毛羽立ちが多く発生する。より好ましくは6mm未満である。 As a form of the synthetic fiber containing the thermoplastic resin used in the present invention, it is essential that the fiber has a fiber length of 4 to 7 mm. When the thickness is less than 4 mm, the paper-making property is good, but the entanglement between the wood pulp of the backing paper and the synthetic fiber is reduced, and the peelability at the glue layer is deteriorated. When the fiber length exceeds 7 mm, synthetic fibers or synthetic fibers and wood pulp fibers are entangled in piping, pulp storage tanks, paper machine stock inlets, dewatering wires, etc. during preparation processes such as fiber disaggregation and dispersion. As a result, it becomes easy to form a flock, and the formation is easily deteriorated and the paper is easily cut. Furthermore, a lot of fuzz that causes printing defects occurs. More preferably, it is less than 6 mm.
本発明で使用する熱可塑性樹脂を含む合成繊維の繊度(太さ)は0.5〜3.0dtexであることが必須である。繊維の繊度が0.5dtex未満であると裏打ち紙の紙力が低下し、断紙が起こり易くなる。更に壁紙に糊を塗工した場合のカールが大きくなり、施工後の目開きが発生しやすくなる。繊維の繊度が3.0dtexを超えると、合成繊維が剛直になるため毛羽立ちの発生量が多くなる。また、壁紙原紙中の重量当りの合成繊維の本数が少なくなるため、発泡・エンボス工程での加熱処理後に繊維の融着本数が少なくなるため、層間強度が高くならずに剥離性が悪化する。好ましくは2.5dtex以下であり、より好ましくは、2.0dtex以下である。 It is essential that the fineness (thickness) of the synthetic fiber containing the thermoplastic resin used in the present invention is 0.5 to 3.0 dtex. When the fineness of the fiber is less than 0.5 dtex, the paper strength of the backing paper is reduced, and paper breakage is likely to occur. Furthermore, the curl when the paste is applied to the wallpaper becomes large, and the opening after construction is likely to occur. If the fineness of the fiber exceeds 3.0 dtex, the synthetic fiber becomes stiff and the amount of fluffing increases. Further, since the number of synthetic fibers per weight in the wallpaper base paper is reduced, the number of fibers fused after the heat treatment in the foaming / embossing process is reduced, so that the interlaminar strength is not increased and the peelability is deteriorated. Preferably it is 2.5 dtex or less, More preferably, it is 2.0 dtex or less.
本発明の壁紙用裏打ち紙は、上述した合成繊維を5質量%以上25質量%以下の範囲で含有する。このように、水分による伸縮の起こり難い合成繊維を使用することにより、壁紙への糊塗工による吸水カール及び乾燥後の目開きの発生を抑制することができる。また、合成繊維を含有させることにより、木材パルプ繊維のみから製造する壁紙原紙と比較して、ビニルペースト塗工時等に生じるブリスター(裏打ち紙と塩化ビニル層との間の膨れ)の発生を抑制することができる。
合成繊維が5質量%未満であると吸水、乾燥に対する寸法安定性が十分でなく、カール、目開きが発生し易くなる。また、発泡・エンボス工程での加熱処理後に繊維の融着が少なくなるため、層間強度が高くならずに剥離性が悪化する。一方、熱可塑性合成繊維の含有率が25質量%を超えると抄造時または化粧層として塩化ビニル樹脂層、オレフィン樹脂層、織物層、紙層、無機質層を設ける加工の際に断紙が発生しやすくなる。更には塩化ビニルペースト等の塗工時に毛羽立ちの発生量が多くなる。熱可塑性樹脂を含む合成繊維のより好ましい含有量は15質量%以下である。
The backing paper for wallpaper of the present invention contains the above-described synthetic fiber in a range of 5% by mass to 25% by mass. In this way, by using synthetic fibers that hardly undergo expansion and contraction due to moisture, it is possible to suppress the occurrence of water absorption curl due to paste coating on the wallpaper and the opening after drying. In addition, the inclusion of synthetic fibers suppresses the occurrence of blisters (blowing between the backing paper and the vinyl chloride layer) that occurs when vinyl paste is applied, compared to wallpaper base paper made from wood pulp fibers only. can do.
When the synthetic fiber is less than 5% by mass, the dimensional stability against water absorption and drying is insufficient, and curling and opening are likely to occur. Moreover, since the fusion of the fibers is reduced after the heat treatment in the foaming / embossing step, the interlaminar strength is not increased and the peelability is deteriorated. On the other hand, when the content of the thermoplastic synthetic fiber exceeds 25% by mass, paper breakage occurs during the paper making process or when the vinyl chloride resin layer, olefin resin layer, fabric layer, paper layer, and inorganic layer are provided as a decorative layer. It becomes easy. Furthermore, the amount of fluffing increases during the coating of vinyl chloride paste or the like. The more preferable content of the synthetic fiber including the thermoplastic resin is 15% by mass or less.
本発明においては、芯部が融点200℃以上のポリエステル、鞘部が軟化点100℃以上150℃以下の、ポリエチレン又は低融点ポリエステルの芯鞘繊維を使用することが必須である。鞘部の樹脂の軟化点が100℃より低い場合には抄紙機のドライヤーへ合成繊維が付着して汚れが発生しやすくなる。また、壁紙原紙に化粧層を設けた後の発泡・エンボス加工の加熱工程で200℃程度に加熱されるため、芯部を構成する樹脂の融点が200℃以上であると、鞘部のみが溶融して芯部は溶融せずに主体繊維として残り、主体繊維同士または木材パルプと融着することにより、吸水・乾燥によって引き起こされるパルプ繊維の膨張・収縮による寸法変化を抑制する効果があり、寸法安定性が優れる。鞘部の樹脂の軟化点が150℃を超える場合には鞘部が溶融しがたくなり上記効果を得ることができない。 In the present invention, it is essential to use a core / sheath fiber of polyethylene or a low melting point polyester having a core part having a melting point of 200 ° C. or more and a sheath part having a softening point of 100 ° C. or more and 150 ° C. or less. When the softening point of the resin in the sheath is lower than 100 ° C., the synthetic fiber adheres to the dryer of the paper machine and stains easily occur. In addition, since the wallpaper base paper is heated to about 200 ° C in the foaming / embossing heating process after the decorative layer is provided on the base paper, only the sheath is melted if the melting point of the resin constituting the core is 200 ° C or higher. Then, the core part remains as the main fiber without melting, and by fusing with the main fiber or wood pulp, there is an effect of suppressing the dimensional change due to expansion and contraction of the pulp fiber caused by water absorption and drying. Excellent stability. When the softening point of the resin of the sheath exceeds 150 ° C., the sheath is difficult to melt and the above effect cannot be obtained.
前記芯鞘繊維を使用しないで、ポリエチレンの単繊維を用いた場合は、壁紙原紙に化粧層を設けた後の発泡・エンボス加工の加熱工程で200℃程度に加熱されることにより、ポリエチレンの単繊維はすべて溶融してしまい、繊維の形状が残らないため、吸水・乾燥に対する寸法変化を抑制する効果が小さく、寸法安定性が十分ではない。
また、ポリプロピレン、ポリエステルの単繊維では融点が高すぎるため、発泡・エンボス工程でパルプ繊維やポリプロピレン、ポリエステル繊維同士の融着が起こらないため、寸法安定性が前記芯鞘繊維を使用した場合よりも劣る上に層間強度が弱くなり、壁面から壁紙を剥離する際、壁紙の一部が残らないように剥離することが難しくなる。
When polyethylene single fiber is used without using the core-sheath fiber, it is heated to about 200 ° C. in the heating process of foaming / embossing after the decorative layer is provided on the wallpaper base paper. Since all the fibers are melted and the shape of the fibers does not remain, the effect of suppressing the dimensional change with respect to water absorption and drying is small, and the dimensional stability is not sufficient.
In addition, since the melting point of polypropylene and polyester single fibers is too high, fusion between pulp fibers, polypropylene and polyester fibers does not occur in the foaming / embossing process, so dimensional stability is higher than when using the core-sheath fibers. In addition to being inferior, the interlaminar strength becomes weak, and when peeling the wallpaper from the wall surface, it becomes difficult to peel it so that a part of the wallpaper does not remain.
芯鞘繊維の芯がポリプロピレンの場合にはポリエステルと比較して柔軟で折れ曲がりやすいために、吸水・乾燥によって引き起こされるパルプ繊維の膨張・収縮に対して寸法変化を抑制する効果が劣り、寸法安定性が十分ではない。
芯鞘繊維の鞘が軟化点100℃未満の低融点ポリエステルまたは水湿潤時の融点が約100℃未満のエチレンビニルアルコールの場合には、芯鞘繊維が抄紙機のドライヤーへ付着して汚れが発生しやすくなる。
When the core of the core-sheath fiber is polypropylene, it is more flexible and easier to bend than polyester. Therefore, the effect of suppressing dimensional change against the expansion and contraction of pulp fibers caused by water absorption and drying is inferior, and dimensional stability Is not enough.
When the sheath of the core-sheath fiber is a low-melting polyester having a softening point of less than 100 ° C or ethylene vinyl alcohol having a melting point of less than about 100 ° C when wet with water, the core-sheath fiber adheres to the dryer of the paper machine and stains occur. It becomes easy to do.
芯鞘繊維の鞘がポリプロピレンの場合は融点が170℃付近と高いために、発泡・エンボス工程でパルプ繊維や合成繊維同士の融着が十分に起こらないため、壁面に壁紙の一部が残らないように糊層で剥離することが難しくなる。
更に水中溶解温度が60〜80℃のビニロンバインダー繊維では抄紙機のドライヤーへ繊維が付着して汚れが発生しやすくなる。水中溶解温度が99℃以上のビニロン主体繊維では、発泡・エンボス工程でパルプ繊維や合成繊維同士の融着が起こらないため、壁面に壁紙の一部が残らないように糊層で剥離することが難しくなる。
When the sheath of the core-sheath fiber is polypropylene, the melting point is as high as around 170 ° C, so the pulp fibers and synthetic fibers are not sufficiently fused together in the foaming / embossing process, so part of the wallpaper does not remain on the wall surface Thus, it becomes difficult to peel off with the glue layer.
Furthermore, in the vinylon binder fiber having a dissolution temperature in water of 60 to 80 ° C., the fiber adheres to the dryer of the paper machine, and stains easily occur. With vinylon-based fibers whose melting temperature in water is 99 ° C or higher, pulp fibers and synthetic fibers do not fuse with each other in the foaming / embossing process, so they can be peeled off with a glue layer so that part of the wallpaper does not remain on the wall. It becomes difficult.
本発明の裏打ち紙に使用する、熱可塑性合成樹脂を含む合成繊維以外の繊維成分としては、針葉樹、広葉樹の化学パルプ、機械パルプ、及び古紙から得られる再生パルプ等の木材系パルプ、靭皮パルプ、リンターパルプ、麻パルプ等の非木材系パルプ等の、天然パルプを使用することができるが、品質やコストの面から木材パルプを使用することが好ましい。 As the fiber component other than the synthetic fiber containing the thermoplastic synthetic resin used for the backing paper of the present invention, wood pulp such as softwood, hardwood chemical pulp, mechanical pulp, and recycled pulp obtained from waste paper, bast pulp Natural pulp such as non-wood pulp such as linter pulp and hemp pulp can be used, but wood pulp is preferably used in terms of quality and cost.
本発明の壁紙用裏打ち紙は、発泡・エンボス工程で合成繊維とパルプ繊維または合成繊維同士を十分に融着させ、裏打ち紙の層間強度を向上させることにより糊層からの剥離性を向上させている。そのためには、灰分は低いほどよく、本発明においては3質量%未満とすることが必須である。
灰分が3質量%以上であると、裏打ち紙抄造時のパルプ繊維間の繊維間結合が阻害され毛羽立ちが発生しやすくなる上に、発泡・エンボス工程で芯鞘繊維がパルプ繊維や芯鞘繊維同士と融着することも阻害されるため、壁面に壁紙の一部が残らないように糊層で剥離することが難しくなる。
The backing paper for wallpaper of the present invention improves the peelability from the glue layer by sufficiently fusing the synthetic fibers and pulp fibers or synthetic fibers together in the foaming / embossing process and improving the interlayer strength of the backing paper. Yes. For that purpose, the lower the ash content, the better. In the present invention, it is essential that the ash content be less than 3% by mass.
When the ash content is 3% by mass or more, the fiber-to-fiber bond between the pulp fibers at the time of making the backing paper is hindered, and fluffing is likely to occur. In addition, the core-sheath fibers are separated from each other in the foaming / embossing process. Therefore, it becomes difficult to peel off with a glue layer so that a part of the wallpaper does not remain on the wall surface.
上述したように、灰分が低いほど裏打ち紙の繊維間結合が高まるために毛羽立ちが少なくなると共に、エンボス工程後の層間強度が高まるために壁面に壁紙の一部が残らないように(糊層で)剥離しやすくなる。本発明においては、灰分3質量%未満の範囲では、焼成クレー、カオリン、デラミネーティッドカオリン、イライト、重質炭酸カルシウム、軽質炭酸カルシウム、軽質炭酸カルシウム−シリカ複合物、炭酸マグネシウム、炭酸バリウム、二酸化チタン、酸化亜鉛、酸化珪素、非晶質シリカ、水酸化アルミニウム、水酸化カルシウム、水酸化マグネシウム、水酸化亜鉛などの無機填料を含有してもよい。また、尿素−ホルマリン樹脂、ポリスチレン樹脂、フェノール樹脂等の有機填料を併用してもよい。なお、灰分は、JIS P 8251に規定される方法にて算出される。 As mentioned above, the lower the ash content, the more the fiber bonding of the backing paper increases, so the fluffing decreases, and the interlaminar strength after the embossing process increases, so that part of the wallpaper does not remain on the wall (in the glue layer) ) Easy to peel off. In the present invention, in the range of less than 3% by mass of ash, calcined clay, kaolin, delaminated kaolin, illite, heavy calcium carbonate, light calcium carbonate, light calcium carbonate-silica composite, magnesium carbonate, barium carbonate, dioxide You may contain inorganic fillers, such as titanium, zinc oxide, silicon oxide, amorphous silica, aluminum hydroxide, calcium hydroxide, magnesium hydroxide, zinc hydroxide. Moreover, you may use together organic fillers, such as urea- formalin resin, a polystyrene resin, and a phenol resin. The ash content is calculated by a method specified in JIS P 8251.
また、本発明では、内添薬品としては、サイズ剤、定着剤、乾紙紙力剤、湿潤紙力剤、歩留り向上剤、染料、顔料等を使用することができる。使用するサイズ剤としては、酸性抄きの場合には、ロジン系サイズ剤、ロジン系エマルジョンサイズ剤、アルファカルボキシルメチル飽和脂肪酸等が挙げられ、中性抄きの場合には、中性抄紙用ロジン系サイズ剤、アルキルケテンダイマー、アルケニル無水コハク酸、カチオンポリマー系サイズ剤等が挙げられる。サイズ剤の添加量は特に限定されるものではなく、裏打ち紙のステキヒトサイズ度が10秒以上となることが好ましい。例えば、裏打ち紙の坪量が60g/m2の場合、ロジン系サイズ剤を繊維分に対して0.35質量%以上添加することが好ましい。 In the present invention, as the internal additive, a sizing agent, a fixing agent, a dry paper strength agent, a wet paper strength agent, a yield improver, a dye, a pigment, and the like can be used. Examples of sizing agents include rosin sizing agents, rosin emulsion sizing agents, and alpha carboxymethyl saturated fatty acids in the case of acidic papermaking. In the case of neutral papermaking, rosin for neutral papermaking. Examples thereof include sizing agents, alkyl ketene dimers, alkenyl succinic anhydrides, and cationic polymer sizing agents. The addition amount of the sizing agent is not particularly limited, and it is preferable that the sticky sizing degree of the backing paper is 10 seconds or more. For example, when the basis weight of the backing paper is 60 g / m 2 , it is preferable to add 0.35% by mass or more of the rosin-based sizing agent with respect to the fiber content.
本発明の壁紙用裏打ち紙の坪量は、40g/m2以上120g/m2以下であることが好ましい。坪量が40g/m2未満であると強度が低く、加工時に断紙が発生し易くなる。また、坪量が120g/m2を超えると壁紙に加工した時に硬くなりすぎ、施工が困難となるという欠点が生じる。 The basis weight of the backing paper for wallpaper of the present invention is preferably 40 g / m 2 or more and 120 g / m 2 or less. If the basis weight is less than 40 g / m 2 , the strength is low and paper breakage is likely to occur during processing. On the other hand, if the basis weight exceeds 120 g / m 2 , it becomes too hard when processed into wallpaper, resulting in a drawback that the construction becomes difficult.
本発明の壁紙用裏打ち紙は、公知の抄紙機によって抄紙することができる。抄紙機としては、長網抄紙機、ツインワイヤー抄紙機、円網抄紙機等を挙げることができる。 The backing paper for wallpaper of the present invention can be made with a known paper machine. Examples of the paper machine include a long net paper machine, a twin wire paper machine, and a circular net paper machine.
本発明の壁紙は、本発明の裏打ち紙の表層に化粧層を設けることにより得られる。例えば、化粧層としてビニル層を設けたビニル壁紙、オレフィン層を設けたオレフィン壁紙、織物層を設けた織物壁紙、紙層を設けた紙壁紙、無機質層を設けた無機質壁紙等が挙げられる。何れの場合にも、化粧層を設けた後必要に応じて印刷すると共に、200℃程度に加熱して発泡加工やエンボス加工を行って化粧層とする。 The wallpaper of the present invention can be obtained by providing a decorative layer on the surface layer of the backing paper of the present invention. For example, a vinyl wallpaper provided with a vinyl layer as a decorative layer, an olefin wallpaper provided with an olefin layer, a woven wallpaper provided with a fabric layer, a paper wallpaper provided with a paper layer, an inorganic wallpaper provided with an inorganic layer, and the like. In any case, after providing a decorative layer, printing is performed as necessary, and heating to about 200 ° C. is performed to perform foaming or embossing to obtain a decorative layer.
化粧層を設けた後発泡、エンボス加工を行った後の壁紙の化粧層の反対面に糊を塗工して壁に貼り付けるが、糊塗工面側の壁紙の平滑度は王研式平滑度計で、測定圧力は水柱2000mmに相当する圧力で20秒以下が好ましい。平滑度が20秒を超える場合は、壁と壁紙との接触面積が大きくなるため、接着性が低めの専用糊で接着した場合でも、糊層での剥離性が悪化し、壁面に壁紙の一部が残らないように糊層で剥離することが難しくなる。
なお、本発明において平滑度は、王研式透気度・平滑度試験機はJAPAN TAPPI 紙パルプ試験方法No.5-2:2000(紙及び板紙 ―平滑度及び透気度試験方法― 第2部:王研法)に規定されている測定に準じて測定するが、測定圧力を高めとしている。
Applying glue on the opposite side of the decorative layer of the wallpaper after foaming and embossing after applying the decorative layer, and sticking it to the wall, but the smoothness of the wallpaper on the side of the adhesive coated surface is Oken type smoothness meter Thus, the measurement pressure is a pressure corresponding to a water column of 2000 mm and is preferably 20 seconds or less. When the smoothness exceeds 20 seconds, the contact area between the wall and the wallpaper increases, so even if the adhesive is bonded with a special adhesive having a low adhesiveness, the peelability at the adhesive layer is deteriorated, and the wall surface of the wallpaper is reduced. It becomes difficult to peel off with the glue layer so that no part remains.
In the present invention, the smoothness is determined by the Oken Air Permeability / Smoothness Tester of JAPAN TAPPI Paper Pulp Test Method No.5-2: 2000 (Paper and Paperboard—Smoothness and Air Permeability Test Method— Part: Oken method), the measurement pressure is increased.
本発明の壁紙用裏打ち紙は、塩化ビニルペーストを塗工した際等に毛羽立ちが発生しないことが望ましい。毛羽立ちは、アプリケーターを用いて塩化ビニルペーストを塗工した時に発生する、塩化ビニル塗工面の毛羽立ち個数(凸部の数)を数えることによって評価することができる。 The wallpaper backing paper of the present invention is preferably free from fluff when a vinyl chloride paste is applied. The fluffing can be evaluated by counting the number of fluffing (number of projections) on the vinyl chloride coated surface, which occurs when the vinyl chloride paste is applied using an applicator.
以下、本発明を実施例によって更に説明するが、本発明はこれによって限定されるものではない。各実施例及び比較例により得られた壁紙用裏打ち紙について、以下の方法により特性試験を行った。結果をまとめて表1、2に示す。 EXAMPLES Hereinafter, although an Example demonstrates this invention further, this invention is not limited by this. About the backing paper for wallpaper obtained by each Example and the comparative example, the characteristic test was done with the following method. The results are summarized in Tables 1 and 2.
<繊維長測定>
光学的繊維長測定装置であるMETSO社製、FIBER LABを用いて重量加重平均繊維長を測定した。
<Fiber length measurement>
The weight-weighted average fiber length was measured using FIBER LAB manufactured by METSO, which is an optical fiber length measuring device.
<繊度測定>
オートバイブロ式繊度測定器Denior ComputerDC−11(サーチ制御電気製)を使用して測定した。なお、1dtexは10000メートル当りの重量(グラム数)である。
<Fineness measurement>
The measurement was performed using a motorcycle blower fineness measuring instrument Deni Computer DC-11 (manufactured by Search Control Denki). In addition, 1 dtex is the weight (gram number) per 10,000 meters.
<合成繊維の軟化点、融点の測定>
示差走査熱量計(理学電機株式会社製Thermo Plus DSC8230)にて、昇温速度10℃/分で測定を行った。
<Measurement of softening point and melting point of synthetic fiber>
Measurement was carried out with a differential scanning calorimeter (Thermo Plus DSC8230, manufactured by Rigaku Corporation) at a heating rate of 10 ° C./min.
<ドライヤー汚れ>
坪量65g/m2にて乾燥後に密度0.6g/cm3となるように手抄きシートを作製し、水分50%の状態で表面温度100℃のシリンダードライヤーを通過することにより乾燥させ、シリンダードライヤー表面の繊維の付着の程度を観察した。シリンダードライヤー表面に繊維の付着が見られた場合、長網抄紙機での抄造は行わなかった。
(評価)
○:繊維の付着なし、×:繊維の付着有り
<Dryer dirt>
A hand-sheet is prepared so that the density is 0.6 g / cm 3 after drying at a basis weight of 65 g / m 2, and dried by passing through a cylinder dryer having a surface temperature of 100 ° C. in a state of moisture of 50%. The degree of fiber adhesion on the cylinder dryer surface was observed. When fiber adhesion was observed on the surface of the cylinder dryer, paper making was not performed with a long net paper machine.
(Evaluation)
○: No fiber adhesion, ×: Fiber adhesion
<水中伸び>
試験片を140℃で2分間絶乾し、23℃、50%R/H雰囲気で2時間調湿後、試験片の抄紙横方向の長さを測定した。試験片を純水に浸漬し、1時間放置した後取り出し、取り出し直後の横方向の長さを測定した。水伸び(%)を以下の式により求めた。
水中伸び(%):(水浸漬後長さ−水浸漬前長さ)/水浸漬前長さ×100
<Elongation in water>
The test piece was completely dried at 140 ° C. for 2 minutes, and the humidity was adjusted at 23 ° C. in a 50% R / H atmosphere for 2 hours. The test piece was immersed in pure water, left for 1 hour, then taken out, and the lateral length immediately after taking out was measured. The water elongation (%) was determined by the following formula.
Elongation in water (%): (length after water immersion-length before water immersion) / length before water immersion x 100
<目開き>
裏打ち紙の表面に塩化ビニルペーストを、塗工厚が200μmとなるようにアプリケーターを用い塗布し、145℃で1分間加熱してゲル化させた。得られた塩化ビニル壁紙を長さ1mで幅95cmにカットして試料とした。試料を2枚用意し、裏打ち紙面に、壁紙を壁面から剥がす際の剥離強度が弱い澱粉系の極東産機社製コナダインF(粉末糊1kgに対して水17kgの割合で溶解)を塗布し、幅2m、長さ1mのベニア板に2枚の壁紙の端が重なるように貼り付け、重なった部分をカッターでカットして繋ぎ目が見えないようした。そして、23℃、50%R/Hの雰囲気で7日間放置して完全に乾燥し、乾燥後の繋ぎ目の箇所に目開きが発生したか否かにより以下の基準で評価した。○以上であれば実用上問題がない。
(評価)
○:目開き無し、△:目開き若干あり、×:目開き有り
<Aperture>
A vinyl chloride paste was applied to the surface of the backing paper using an applicator so that the coating thickness was 200 μm, and heated at 145 ° C. for 1 minute to gel. The obtained vinyl chloride wallpaper was cut into a sample having a length of 1 m and a width of 95 cm. Prepare two samples and apply to the backing paper the starch-based Conadaine F (dissolved in a ratio of 17 kg of water to 1 kg of powder paste) of starch-based Far East Industrial Machinery Co., Ltd., which has low peel strength when peeling the wallpaper from the wall surface. The veneer plate was 2m wide and 1m long, and was pasted so that the edges of the two pieces of wallpaper overlapped, and the overlapped part was cut with a cutter so that the joints could not be seen. Then, it was left to stand for 7 days in an atmosphere of 23 ° C. and 50% R / H to be completely dried, and evaluation was made according to the following criteria depending on whether or not an opening occurred at the joint portion after drying. ○ If it is above, there is no practical problem.
(Evaluation)
○: No opening, △: Some opening, ×: Opening
<毛羽立ちの評価>
壁紙用裏打ち紙を23℃、50RH%の環境下で24時間調湿した後、32cm(MD方向)20cm(CD方向)となるように断裁した。なお、サンプリングに際しては、紙面を擦らないように十分注意した。ガラス板上に、坪量150g/m2の上質紙を2枚敷き、クリップにて固定した。次に、幅250mm×長さ130mm×厚さ15mmの金属直方体(重さ約400g)にガーゼを4重に巻きつけ、上質紙の表面を2回擦ってガーゼの面をならした。
別の上質紙表面に、塩化ビニル塗工面となるF面が上になるように、壁紙用裏打ち紙のサンプルをのせ、ガーゼを巻きつけた金属直方体にて、自重により、MD方向の上から下に向かって1回擦った。壁紙用裏打ち紙の上下方向の向きを変え、同様に上から下に向かって1回擦った。
このようにして壁紙用裏打ち紙の擦った場所に、塗工厚が200μmとなるアプリケーターを用い、塩化ビニルペーストを塗工した後、145℃の乾燥機中に1分間入れ、塩化ビニルペーストをゲル化させた。ゲル化した塩化ビニル層表面の中央部に、CD方向に15cm×MD方向に20cmの大きさとなるように切り抜いた型紙をのせ、その中に発生した突起物(欠陥)の数を計測した。同様にして作製したサンプル3枚の計測値を合計して、1サンプル当りの突起物の数(900cm2当りの個数)とした。計測した突起物の数が20個以下である場合を○、21〜30個である場合を△、31個以上である場合を×と評価した。○であれば実用上問題がない。
<Evaluation of fluff>
The wallpaper backing paper was conditioned for 24 hours in an environment of 23 ° C. and 50 RH%, and then cut to 32 cm (MD direction) and 20 cm (CD direction). In sampling, sufficient care was taken not to rub the paper. Two high quality papers having a basis weight of 150 g / m 2 were laid on the glass plate and fixed with clips. Next, gauze was wrapped around a metal rectangular parallelepiped (width: about 400 g) having a width of 250 mm, a length of 130 mm, and a thickness of 15 mm, and the surface of the fine paper was rubbed twice to smooth the surface of the gauze.
Place a sample of wallpaper backing paper on the surface of another high-quality paper so that the F-side that will be coated with vinyl chloride is on top, and in a metal cuboid wrapped with gauze, under its own weight, from top to bottom in the MD direction Rubbed once towards. The wallpaper backing paper was changed in the vertical direction and similarly rubbed once from top to bottom.
In this way, using an applicator with a coating thickness of 200 μm on the place where the backing paper for wallpaper was rubbed, after applying the vinyl chloride paste, put it in a dryer at 145 ° C. for 1 minute to gel the vinyl chloride paste. Made it. A pattern cut out to a size of 15 cm in the CD direction and 20 cm in the MD direction was placed on the center of the surface of the gelled vinyl chloride layer, and the number of protrusions (defects) generated therein was measured. The measured values of three samples prepared in the same manner were totaled to obtain the number of protrusions per sample (number per 900 cm 2 ). The case where the number of measured protrusions was 20 or less was evaluated as ◯, the case where it was 21 to 30 was evaluated as Δ, and the case where it was 31 or more was evaluated as ×. If ○, there is no practical problem.
<糊層での剥離性>
壁紙用裏打ち紙に塩ビペーストを150μmとなるようにアプリケーターにて塗工し、145℃の乾燥機中に1分間入れ、塩化ビニルペーストをゲル化させた。その後、送風乾燥機にて200℃で10秒間加熱・発泡した後に、線圧50kg/cmにてエンボス処理を行い、テーブルでA4サイズの壁紙を作製した。澱粉系壁紙用粉末糊(極東産機社製コナダインF)を粉末糊1kgに対して水17kgの割合で十分撹拌・溶解し、ウェット塗工量が100g/m2となるように壁紙の塩ビ塗工面の裏側に塗工し、厚さ9.5mmの準不燃石膏ボード(商品名:タイガーボード、吉野石膏社製)に貼り付け、10日間放置した後に剥がし、剥がれた状態を観察した。石膏ボードと壁紙が糊層で綺麗に剥離できたものを○、石膏ボード表面に少量壁紙の一部が残るものを△、壁紙の層間で剥離したものを×と評価した。
<Peelability at glue layer>
The vinyl chloride paste was applied to the backing paper for wallpaper with an applicator so as to have a thickness of 150 μm, and placed in a dryer at 145 ° C. for 1 minute to gel the vinyl chloride paste. Then, after heating and foaming at 200 ° C. for 10 seconds in a blow dryer, embossing was performed at a linear pressure of 50 kg / cm, and an A4 size wallpaper was produced on the table. Starch-based wallpaper paste (Kondai F, manufactured by Kyokuto Sangyo Co., Ltd.) is thoroughly stirred and dissolved at a rate of 17 kg of water with respect to 1 kg of powder paste, and the wallpaper is coated with PVC so that the wet coating amount is 100 g / m 2. It was applied to the back side of the work surface, attached to a 9.5 mm thick semi-incombustible gypsum board (trade name: Tiger Board, manufactured by Yoshino Gypsum Co., Ltd.), left to stand for 10 days, and then peeled off and observed. The case where the gypsum board and the wallpaper were peeled off with the glue layer was evaluated as “◯”, the case where a small amount of the wallpaper remained on the surface of the gypsum board was evaluated as “B”, and the case where the wall was separated between the layers of the wallpaper was evaluated as “X”.
<平滑度>
上記のように作製した壁紙サンプルを旭精工株式会社製デジタル型王研式透気度平滑度試験機EYO型にて、測定圧力2000mmHgで糊塗工面側の平滑度を測定した。
<Smoothness>
The wallpaper sample produced as described above was measured for smoothness on the side of the glue coating surface at a measurement pressure of 2000 mmHg using a digital type Oken air permeability smoothness tester EYO type manufactured by Asahi Seiko Co., Ltd.
[実施例1]
晒クラフトパルプのNBKP(カナダ標準ろ水度(CSF)500ml)を10質量%、LBKP(CSF500ml)を75質量%、繊維長5mm、繊度1.2dtexの芯鞘繊維(芯:ポリエステル繊維(融点256℃)、鞘:ポリエチレン繊維(融点130℃))を15質量%配合したパルプスラリー中に、pHが4.5になるように硫酸バンドを添加した後、サイズ剤としてアルファカルボキシメチル飽和脂肪酸塩(商品名:NSP−S、星光PMC(株)製)を0.15質量%添加した。更に湿潤紙力剤としてポリアミド・エピクロルヒドリン樹脂(商品名:WS−547、星光PMC(株)製)を0.2質量%添加し、次に脂肪酸アミン系樹脂(商品名:N−815、星光PMC(株)製)を0.3質量%となるように添加した。得られた混合物を使用し、長網抄紙機(ヤンキードライヤー)を用いて坪量65g/m2の壁紙用裏打ち紙を製造した。ヤンキードライヤーに接触した平滑度の高い面に化粧層を設け、糊層での剥離性はヤンキードライヤーに接触しない平滑度の低い面で評価した。
[Example 1]
Bleached kraft pulp NBKP (Canadian standard freeness (CSF) 500 ml) 10 mass%, LBKP (CSF 500 ml) 75 mass%, fiber length 5 mm, fineness 1.2 dtex core sheath fiber (core: polyester fiber (melting point 256) ° C.), sheath: polyethylene fiber (melting point: 130 ° C.) 15% by weight in a pulp slurry, a sulfuric acid band was added so that the pH was 4.5, and then an alpha carboxymethyl saturated fatty acid salt (sizing agent) 0.15% by mass of NSP-S (trade name: manufactured by Seiko PMC Co., Ltd.) was added. Furthermore, 0.2% by mass of polyamide / epichlorohydrin resin (trade name: WS-547, manufactured by Seiko PMC Co., Ltd.) was added as a wet paper strength agent, and then fatty acid amine resin (trade name: N-815, Seiko PMC). (Made by Co., Ltd.) was added so that it might become 0.3 mass%. Using the obtained mixture, a backing paper for wallpaper having a basis weight of 65 g / m 2 was produced using a long web paper machine (Yankee dryer). A decorative layer was provided on the surface with high smoothness in contact with the Yankee dryer, and the peelability at the adhesive layer was evaluated with respect to the surface with low smoothness not in contact with the Yankee dryer.
[実施例2]
合成繊維の繊維長7mmの芯鞘繊維(芯:ポリエステル繊維(融点256℃)、鞘:ポリエチレン繊維(融点130℃))を配合した以外は、実施例1と同様に作製し、水中伸度、目開き、毛羽立ち、糊層からの剥離性を評価した。
[Example 2]
A synthetic fiber was produced in the same manner as in Example 1 except that a core-sheath fiber having a fiber length of 7 mm (core: polyester fiber (melting point: 256 ° C.), sheath: polyethylene fiber (melting point: 130 ° C.)) was prepared. Opening, fuzzing, and peelability from the glue layer were evaluated.
[実施例3]
合成繊維の繊維長4mmの芯鞘繊維(芯:ポリエステル繊維(融点256℃)、鞘:ポリエチレン繊維(融点130℃))を配合した以外は、実施例1と同様に作製し、水中伸度、目開き、毛羽立ち、糊層からの剥離性を評価した。
[Example 3]
A synthetic fiber was prepared in the same manner as in Example 1 except that a core-sheath fiber having a fiber length of 4 mm (core: polyester fiber (melting point: 256 ° C.), sheath: polyethylene fiber (melting point: 130 ° C.)) was prepared. Opening, fuzzing, and peelability from the glue layer were evaluated.
[実施例4]
芯鞘繊維の繊度2.2dtexの芯鞘繊維を配合した以外は、実施例1と同様に作製し、水中伸度、目開き、毛羽立ち、糊層からの剥離性を評価した。
[Example 4]
A core-sheath fiber was prepared in the same manner as in Example 1 except that a core-sheath fiber having a fineness of 2.2 dtex was blended, and the degree of elongation in water, opening, fluffing, and peelability from the glue layer were evaluated.
[実施例5]
芯鞘繊維の繊度0.6dtexの芯鞘繊維を配合した以外は、実施例1と同様に作製し、水中伸度、目開き、毛羽立ち、糊層からの剥離性を評価した。
[Example 5]
A core-sheath fiber was prepared in the same manner as in Example 1 except that a core-sheath fiber having a fineness of 0.6 dtex was blended, and the degree of elongation in water, openings, fluffing, and peelability from the glue layer were evaluated.
[実施例6]
晒クラフトパルプのNBKP(カナダ標準ろ水度(CSF)500ml)を10質量%、LBKP(CSF500ml)を70質量%、芯鞘繊維の配合量を20質量%配合した以外は、実施例1と同様に作製し、水中伸度、目開き、毛羽立ち、糊層からの剥離性を評価した。
[Example 6]
The same as Example 1 except that NBKP (Canadian Standard Freeness (CSF) 500 ml) of bleached kraft pulp was blended 10 mass%, LBKP (CSF 500 ml) 70 mass%, and the amount of core-sheath fiber blended 20 mass%. The film was evaluated for elongation in water, mesh opening, fluffing, and peelability from the glue layer.
[実施例7]
晒クラフトパルプのNBKP(カナダ標準ろ水度(CSF)500ml)を10質量%、LBKP(CSF500ml)を80質量%、芯鞘繊維の配合量を10質量%配合した以外は、実施例1と同様に作製し、水中伸度、目開き、毛羽立ち、糊層からの剥離性を評価した。
[Example 7]
Example 1 except that NBKP (Canadian Standard Freeness (CSF) 500 ml) of bleached kraft pulp was blended by 10 mass%, LBKP (CSF 500 ml) was blended by 80 mass%, and the amount of core-sheath fiber was blended by 10 mass%. The film was evaluated for elongation in water, mesh opening, fluffing, and peelability from the glue layer.
[実施例8]
灰分が2.5%となるように焼成クレーを配合した以外は、実施例1と同様に作製し、水中伸度、目開き、毛羽立ち、糊層からの剥離性を評価した。
[Example 8]
It was produced in the same manner as in Example 1 except that the calcined clay was blended so that the ash content was 2.5%, and the elongation in water, the openings, the fluffing, and the peelability from the glue layer were evaluated.
[実施例9]
ヤンキードライヤーに接触した平滑度の高い面に化粧層を設け、糊層での剥離性はヤンキードライヤーに接触しない平滑度の低い面で評価した以外は、実施例1と同様に作製し、水中伸度、目開き、毛羽立ち、糊層からの剥離性を評価した。
[Example 9]
This was prepared in the same manner as in Example 1, except that a decorative layer was provided on the surface with high smoothness in contact with the Yankee dryer, and the peelability at the glue layer was evaluated with the surface with low smoothness not in contact with the Yankee dryer. Degree of peeling, opening, fluffing, and peelability from the glue layer were evaluated.
[比較例1]
合成繊維として繊維長10mm、繊度1.2dtexの芯鞘繊維(芯:ポリエステル繊維(融点256℃)、鞘:ポリエチレン繊維(融点130℃))を配合した以外は、実施例1と同様に作製し、水中伸度、目開き、毛羽立ち、糊層からの剥離性を評価した。
[Comparative Example 1]
Fabricated in the same manner as in Example 1 except that a core-sheath fiber (core: polyester fiber (melting point: 256 ° C.), sheath: polyethylene fiber (melting point: 130 ° C.)) having a fiber length of 10 mm and a fineness of 1.2 dtex was blended as a synthetic fiber. The elongation in water, the opening, the fluffing, and the peelability from the glue layer were evaluated.
[比較例2]
合成繊維として繊維長3mm、繊度1.2dtexの芯鞘繊維(芯:ポリエステル繊維(融点256℃)、鞘:ポリエチレン繊維(融点130℃))を配合した以外は、実施例1と同様に作製し、水中伸度、目開き、毛羽立ち、糊層からの剥離性を評価した。
[Comparative Example 2]
Fabricated in the same manner as in Example 1 except that a core-sheath fiber (core: polyester fiber (melting point: 256 ° C.), sheath: polyethylene fiber (melting point: 130 ° C.)) having a fiber length of 3 mm and a fineness of 1.2 dtex was blended as a synthetic fiber. The elongation in water, the opening, the fluffing, and the peelability from the glue layer were evaluated.
[比較例3]
合成繊維として繊維長5mm、繊度4.4dtexの芯鞘繊維(芯:ポリエステル繊維(融点256℃)、鞘:ポリエチレン繊維(融点130℃))を配合した以外は、実施例1と同様に作製し、水中伸度、目開き、毛羽立ち、糊層からの剥離性を評価した。
[Comparative Example 3]
Fabricated in the same manner as in Example 1 except that a core-sheath fiber (core: polyester fiber (melting point: 256 ° C.), sheath: polyethylene fiber (melting point: 130 ° C.)) having a fiber length of 5 mm and a fineness of 4.4 dtex was blended as a synthetic fiber. The elongation in water, the opening, the fluffing, and the peelability from the glue layer were evaluated.
[比較例4]
晒クラフトパルプのNBKP(カナダ標準ろ水度(CSF)500ml)を10質量%、LBKP(CSF500ml)を60質量%、芯鞘繊維の配合量を30質量%配合した以外は、実施例1と同様に作製し、水中伸度、目開き、毛羽立ち、糊層からの剥離性を評価した。
[Comparative Example 4]
The same as Example 1 except that NBKP (Canadian Standard Freeness (CSF) 500 ml) of bleached kraft pulp was blended 10 mass%, LBKP (CSF 500 ml) 60 mass%, and the amount of core-sheath fiber blended 30 mass%. The film was evaluated for elongation in water, mesh opening, fluffing, and peelability from the glue layer.
[比較例5]
晒クラフトパルプのNBKP(カナダ標準ろ水度(CSF)500ml)を10質量%、LBKP(CSF500ml)を87質量%、芯鞘繊維の配合量を3質量%配合した以外は、実施例1と同様に作製し、水中伸度、目開き、毛羽立ち、糊層からの剥離性を評価した。
[Comparative Example 5]
The same as Example 1 except that NBKP (Canadian Standard Freeness (CSF) 500 ml) of bleached kraft pulp was compounded by 10 mass%, LBKP (CSF 500 ml) by 87 mass%, and the amount of core-sheath fiber blended by 3 mass%. The film was evaluated for elongation in water, mesh opening, fluffing, and peelability from the glue layer.
[比較例6]
灰分が5%となるように焼成クレーを配合した以外は、実施例1と同様に作製し、水中伸度、目開き、毛羽立ち、糊層からの剥離性を評価した。
[Comparative Example 6]
It was produced in the same manner as in Example 1 except that the calcined clay was blended so as to have an ash content of 5%, and the elongation in water, openings, fluffing, and peelability from the glue layer were evaluated.
[比較例7]
合成繊維を無配合、NBKPの配合量を10質量%、LBKPの配合量を90質量%とした以外は実施例1と同様に作製し、水中伸度、目開き、毛羽立ち、糊層からの剥離性を評価した。
[Comparative Example 7]
This was prepared in the same manner as in Example 1 except that no synthetic fiber was added, the amount of NBKP was 10% by mass, and the amount of LBKP was 90% by mass. Elongation in water, opening, fluffing, peeling from the glue layer Sex was evaluated.
[比較例8]
合成繊維として、繊維長5mm、1.2dtexの芯鞘繊維(芯:高融点ポリエステル繊維(融点256℃)、鞘:低融点ポリエステル繊維(軟化点80℃、))を15重量%配合とした以外は実施例1と同様に作製した。
[Comparative Example 8]
As synthetic fiber, a core-sheath fiber having a fiber length of 5 mm and 1.2 dtex (core: high-melting polyester fiber (melting point: 256 ° C.), sheath: low-melting polyester fiber (softening point: 80 ° C.)) is used except 15% by weight. Was prepared in the same manner as in Example 1.
[比較例9]
ビニロンバインダー繊維(水中溶解温度70℃、繊維長4mm、繊度1.1dtex)を15重量%配合し実施例1と同様に作製した。
[Comparative Example 9]
A vinylon binder fiber (dissolving temperature in water: 70 ° C., fiber length: 4 mm, fineness: 1.1 dtex) was blended in an amount of 15% by weight and produced in the same manner as in Example 1.
表1、2に示されるように、芯鞘繊維を特定の範囲の繊維長と繊度を有する合成繊維を特定量含有させ、灰分を特定の範囲とした本発明の壁紙用裏打ち紙は、糊塗工面側の平滑度が大きい実施例9の剥離性がやや劣っていたものの、ドライヤー汚れが発生せず、寸法安定性に優れ、毛羽立ちが少なく、糊層からの剥離性が良好であることが実証された。
一方、芯鞘繊維の繊維長が7mmを超える比較例1では毛羽立ちが劣り、芯鞘繊維の繊維長が4mm未満の比較例2では糊層からの剥離性が劣っていた。また、芯鞘繊維の繊度が4.0dtexを超える比較例3でも毛羽立ち、糊層からの剥離性が劣る結果となった。芯鞘繊維の配合量が多い比較例4では毛羽立ちが劣り、芯鞘繊維の配合量が少ない比較例5と芯鞘繊維を含まない比較例7については、毛羽立ちは良好であったが、目開きが発生し、糊層からの剥離性も劣った。灰分の多い比較例6は毛羽立ちの発生量が多く、糊層からの剥離性が劣った。芯部高融点ポリエステル、鞘部低融点ポリエステル(80℃)の芯鞘繊維を用いた比較例8、PVA繊維を用いた比較例9ではドライヤー汚れが発生し、裏打ち紙を製造することができなかった。
As shown in Tables 1 and 2, the wallpaper backing paper of the present invention containing a specific amount of synthetic fiber having a core-sheath fiber with a specific range of fiber length and fineness, and an ash content within a specific range is a paste-coated surface. Although the peelability of Example 9 having a large smoothness on the side was slightly inferior, it was demonstrated that the dryer was free of dirt, excellent in dimensional stability, less fuzzing, and good peelability from the glue layer. It was.
On the other hand, in Comparative Example 1 in which the fiber length of the core-sheath fiber exceeded 7 mm, the fluff was inferior, and in Comparative Example 2 in which the fiber length of the core-sheath fiber was less than 4 mm, the peelability from the glue layer was inferior. Moreover, even in Comparative Example 3 in which the fineness of the core-sheath fiber exceeded 4.0 dtex, the result was inferior and the peelability from the glue layer was poor. In Comparative Example 4 in which the amount of the core-sheath fiber was large, the fluff was inferior, and in Comparative Example 5 in which the amount of the core-sheath fiber was small and Comparative Example 7 without the core-sheath fiber, the fluff was good, but the opening Occurred and the peelability from the adhesive layer was also poor. In Comparative Example 6 with a large amount of ash, the amount of fluffing was large and the peelability from the glue layer was poor. In Comparative Example 8 using the core-sheath fiber of the core part high melting point polyester and the sheath part low melting point polyester (80 ° C.), and in Comparative Example 9 using the PVA fiber, the dryer soil was generated, and the backing paper could not be produced. It was.
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104005260A (en) * | 2013-02-21 | 2014-08-27 | 甘木林 | Wallpaper base produced with recycled pulp |
JP2015180784A (en) * | 2014-03-03 | 2015-10-15 | 王子ホールディングス株式会社 | backing paper for wallpaper |
JP2016151066A (en) * | 2015-02-16 | 2016-08-22 | 王子ホールディングス株式会社 | Backing paper for wallpaper |
JP2019167683A (en) * | 2018-03-22 | 2019-10-03 | 日本製紙株式会社 | Barrier material made of building material paper |
CN112262038A (en) * | 2018-05-31 | 2021-01-22 | 威卡股份公司 | Polyvinyl chloride-free composite wallpaper board with improved wall performance |
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2010
- 2010-03-30 JP JP2010077763A patent/JP2011208323A/en active Pending
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104005260A (en) * | 2013-02-21 | 2014-08-27 | 甘木林 | Wallpaper base produced with recycled pulp |
JP2015180784A (en) * | 2014-03-03 | 2015-10-15 | 王子ホールディングス株式会社 | backing paper for wallpaper |
JP2016151066A (en) * | 2015-02-16 | 2016-08-22 | 王子ホールディングス株式会社 | Backing paper for wallpaper |
JP2019167683A (en) * | 2018-03-22 | 2019-10-03 | 日本製紙株式会社 | Barrier material made of building material paper |
CN112262038A (en) * | 2018-05-31 | 2021-01-22 | 威卡股份公司 | Polyvinyl chloride-free composite wallpaper board with improved wall performance |
JP2021524818A (en) * | 2018-05-31 | 2021-09-16 | ジェイエスシー ヴェイカ | Composite PVC free sheet for wall coverings with improved wall sticking properties |
JP7447371B2 (en) | 2018-05-31 | 2024-03-12 | ユーエービー “ディメンス プリント” | Composite PVC-free sheet for wall coverings with improved wall adhesion properties |
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