JP5663667B2 - BRAKE CONTROL DEVICE, BRAKE CONTROL METHOD, AND PROGRAM - Google Patents

Description

  The present invention relates to a brake control device, a brake control method, and a program.

  There is a railway vehicle that applies a braking force to an axle by the pressure of compressed air in a brake cylinder (hereinafter referred to as cylinder pressure). In such a railway vehicle, a compressed air reservoir, a brake control valve, and a relay valve are provided. The compressed air reservoir accumulates compressed air for the air brake. The brake control valve controls the compressed air supplied from the compressed air reservoir by opening and closing the supply valve and the exhaust valve, and outputs a command pressure (hereinafter, AC pressure) to the relay valve. The relay valve supplies air pressure from the compressed air reservoir to the brake cylinder according to the command pressure output from the brake control valve.

  Patent Document 1 discloses a brake control device provided in the above-described railway vehicle. The brake control device of Patent Document 1 acquires a deviation between an actual value of AC pressure and a target value (hereinafter, AC pressure deviation), and opens and closes a supply valve and an exhaust valve based on a comparison result between the AC pressure deviation and a threshold value. By setting, the actual value of the AC pressure is controlled near the target value.

JP 2002-255030 A

  By the way, when the actual value of the AC pressure is controlled in the vicinity of the target value, in the first situation where the target value of the AC pressure (hereinafter referred to as the target AC pressure) is high, compared to the second situation where the target AC pressure is low, The actual value of AC pressure (hereinafter, actual AC pressure) increases. Therefore, in the first situation, the pressure difference between the pressure in the compressed air reservoir (hereinafter referred to as SR pressure) and the actual AC pressure is smaller than in the second situation. However, in the brake control device disclosed in Patent Document 1, the above threshold value is constant regardless of the target AC pressure. For this reason, the opening and closing of the supply valve and the exhaust valve are not changed according to the target AC pressure. Therefore, in a situation where the target AC pressure is different, the amount of compressed air supplied to the brake cylinder is not equal due to the difference in pressure difference. As a result, in a situation where the target AC pressure is different, the time for the cylinder pressure to reach the target value cannot be made equal, and a difference may occur in the brake response.

  The present invention has been made in view of the above-described matters, and an object of the present invention is to provide a brake control device, a brake control method, and a program capable of reducing a difference in response time under a situation where a target AC pressure is different. Is to provide.

  In order to achieve the above object, a brake control device according to the present invention has a brake control valve having a supply valve that increases a command pressure to a relay valve that supplies compressed air to a brake cylinder, and an exhaust valve that decreases the command pressure. Is a brake control device for controlling The brake control device includes a target value input unit, an actual value input unit, a deviation acquisition unit, a threshold acquisition unit, a mode selection unit, a command signal generation unit, and a command signal output unit. A target value of command pressure to the relay valve (hereinafter referred to as target AC pressure) is input to the target value input unit. The actual value input unit receives an actual value of command pressure to the relay valve (hereinafter, actual AC pressure). The deviation acquisition unit acquires an AC pressure deviation obtained by subtracting the target AC pressure from the actual AC pressure. The threshold acquisition unit is a first threshold that changes according to the target AC pressure, a second threshold that is higher than the first threshold, a third threshold that is higher than the second threshold, and a third threshold that is higher than the third threshold, and changes according to the target AC pressure The fourth threshold value to be acquired is acquired based on the target AC pressure. The mode selection unit selects the brake mode when the AC pressure deviation is equal to or less than the first threshold, and selects the fine brake mode when the AC pressure deviation exceeds the first threshold and is equal to or less than the second threshold. When the pressure deviation exceeds the second threshold value and is equal to or less than the third threshold value, the maintenance mode is selected. When the AC pressure deviation exceeds the third threshold value and equal to or less than the fourth threshold value, the fine adjustment mode is selected, and AC When the pressure deviation exceeds the fourth threshold value, the yurume mode is selected. The command signal generation unit generates a command signal for controlling the supply valve and the exhaust valve in accordance with the mode selected by the mode selection unit. The command signal output unit outputs the command signal generated by the command signal generation unit to the brake control valve.

  According to the present invention, it is possible to control the supply valve and the exhaust valve according to the target AC pressure. For this reason, in a situation where the target AC pressure is different, the time for the cylinder pressure to reach the target value can be made constant. Therefore, in a situation where the target AC pressure is different, there is no difference in the brake response, and the brake can be optimized.

It is a block diagram which shows the example of a structure of the brake device which concerns on Embodiment 1 of this invention. 2 is a configuration diagram of a brake control valve according to Embodiment 1. FIG. 1 is a physical configuration diagram of a brake control device according to Embodiment 1. FIG. 1 is a functional configuration diagram of a brake control device according to Embodiment 1. FIG. It is a figure which shows the control method by a brake control apparatus. It is a graph which shows the pressure range corresponding to each combination of opening and closing of a supply valve and an exhaust valve. It is a graph which shows the relationship between the AC pressure deviation which concerns on Embodiment 2, and the closing time of a supply valve. It is a graph which shows the relationship between the AC pressure deviation which concerns on Embodiment 2, and the open time of an exhaust valve. It is a functional block diagram of the brake control apparatus which concerns on Embodiment 2 of this invention. It is a graph which shows the relationship between the AC pressure deviation which concerns on Embodiment 2, and the opening / closing time of a supply valve and an exhaust valve.

(Embodiment 1)
Embodiment 1 of the present invention will be described below. A brake control device 1 according to Embodiment 1 of the present invention is provided in a brake device 4 for a railway vehicle that applies a braking force to an axle 3 by the pressure of compressed air in a brake cylinder 2 (hereinafter referred to as cylinder pressure).

  As shown in FIG. 1, the brake device 4 includes an inflow port 6 through which compressed air flows from a compressed air reservoir 5 and a supply port 7 for supplying the compressed air to the brake cylinder 2. Moreover, the brake device 4 includes a load-bearing port 9 into which compressed air as a load-bearing signal pressure flows from an air spring 8 that supports the carriage. The variable load signal pressure indicates a pressure change according to the sprung load including the weight of the passenger.

  The brake device 4 further includes a pressure increase switching electromagnetic valve 10, a variable load valve 11, a brake control valve 12, and a relay valve 13.

  The primary side of the pressure increase switching electromagnetic valve 10 is connected to the inflow port 6 via a passage (air passage) 14. The secondary side of the pressure increase switching electromagnetic valve 10 is connected to the variable load valve 11 via the passage 15. The pressure increase switching solenoid valve 10 closes the air passage in the demagnetized state and opens the air passage in the excited state, and air flows from the primary side to the secondary side.

  The variable load valve 11 is a mechanical valve and is connected to the variable load port 9 through the variable load passage 16. The variable load valve 11 is connected to the inflow port 6 through the passage 14 and is connected to the secondary side of the pressure increase switching electromagnetic valve 10 through the passage 15. When the pressure increase switching electromagnetic valve 10 is closed (demagnetized), the variable load valve 11 applies a pressure proportional to the variable load signal pressure from the air spring 8, that is, a first pressure corresponding to the load of the carriage to the secondary. Supply to the side. On the other hand, in a state where the pressure increase switching electromagnetic valve 10 is open (excitation), the variable load valve 11 supplies a second pressure corresponding to the load of the carriage and higher than the first pressure to the secondary side.

  The primary side of the brake control valve 12 is connected to the secondary side of the variable load valve 11 via the passage 22, and the secondary side is connected to the primary side of the relay valve 13 via the passage 23. As shown in FIG. 2, the brake control valve 12 includes an electromagnetic supply valve 20 (hereinafter, supply valve 20) and an electromagnetic exhaust valve 21 (hereinafter, exhaust valve 21).

  The brake control valve 12 controls the compressed air supplied from the compressed air reservoir by opening and closing the supply valve 20 and the exhaust valve 21, and outputs a command pressure (hereinafter referred to as AC pressure) to the relay valve 13. That is, the brake control valve 12 increases the AC pressure when the supply valve 20 is open, and decreases the AC pressure when the exhaust valve 21 is open.

  The relay valve 13 is a mechanical valve that supplies air pressure corresponding to the AC pressure to the brake cylinder 2 in order to improve air control response. The primary side of the relay valve 13 is connected to the secondary side of the brake control valve 12 via the passage 23, and the pressure controlled by the brake control valve 12 is input. The secondary side of the relay valve 13 is connected to the supply port 7 via the passage 24, and outputs the air whose pressure has been amplified to the brake cylinder 2 via the supply port 7.

  A pressure sensor P <b> 1 is connected to the passage 23. The pressure sensor P <b> 1 measures an actual value of AC pressure output from the brake control valve 12 (hereinafter, actual AC pressure), and outputs a signal indicating the actual AC pressure to the brake control device 1.

  The brake control device 1 is a device that controls electromagnetic valves such as a pressure increase switching electromagnetic valve 10 and a brake control valve 12 (a supply valve 20 and an exhaust valve 21). As shown in FIG. 3, the brake control device 1 includes a processor 30, a memory 31, an input / output unit 32, and a control output unit 33.

  The processor 30 executes the operation program stored in the memory 31 to control the operation of the pressure increase switching electromagnetic valve 10 and the brake control valve 12. For example, the processor 30 obtains a target value of AC pressure (hereinafter referred to as target AC pressure) based on a brake command from the cab 50, outputs a command signal based on the target AC pressure, etc., and supplies the supply valve 20 and the exhaust valve. 21 controls demagnetization and excitation. By this control, the supply valve 20 and the exhaust valve 21 are set to any one of the following modes (1) to (5).

(1) A brake mode in which the supply valve 20 is opened and the exhaust valve 21 is closed. In the brake mode, compressed air is continuously supplied to the brake cylinder 2. Therefore, the pressure with which the restrictor 25 presses the axle 3 increases rapidly.

(2) A fine brake mode in which the opening and closing of the supply valve 20 are alternately switched and the exhaust valve 21 is closed. In the fine brake mode, compressed air is intermittently supplied to the brake cylinder 2. Therefore, the pressure with which the restrictor 25 presses the axle 3 gradually increases.

(3) A maintenance mode in which the supply valve 20 and the exhaust valve 21 are closed. In the maintenance mode, the compressed air is not supplied / exhausted to the brake cylinder 2. Therefore, the pressure with which the restrictor 25 presses the axle 3 is maintained constant.

(4) A fine adjustment mode in which the supply valve 20 is closed and the exhaust valve 21 is alternately opened and closed.
In the fine adjustment mode, compressed air is intermittently exhausted from the brake cylinder 2. Therefore, the pressure with which the restrictor 25 presses the axle 3 gradually decreases.

(5) Urume mode in which the supply valve 20 is closed and the exhaust valve 21 is opened. In the yurume mode, compressed air is continuously exhausted from the brake cylinder 2. Therefore, the pressure with which the restrictor 25 presses the axle 3 rapidly decreases.

  The memory 31 stores an operation program executed by the processor 30, fixed data, and the like, and functions as a work memory of the processor 30.

  The input / output unit 32 receives a brake command from the cab 50, receives a signal indicating the actual AC pressure from the pressure sensor P1, and supplies the input signal to the processor 30. The control output unit 33 includes a driver circuit that outputs a command signal for controlling the brake control valve 12.

  In the brake control device 1, the program stored in the memory 31 is processed by the processor 30, so that the target value input unit 40, the actual value input unit 41, the deviation acquisition unit 42, as shown in FIG. The threshold acquisition unit 43, the mode selection unit 44, the command signal generation unit 45, the command signal output unit 46, the threshold coordinate storage unit 47, and the open / close time storage unit 48 are functionally configured.

  The target AC pressure obtained by the processor 30 is input to the target value input unit 40. The actual AC pressure indicated by the signal from the pressure sensor P1 is input to the actual value input unit 41.

  The deviation acquisition unit 42 subtracts the target AC pressure input to the target value input unit 40 from the actual AC pressure input to the actual value input unit 41 to thereby obtain a deviation between the target AC pressure and the actual AC pressure (hereinafter, referred to as “actual AC pressure”). AC pressure deviation) is acquired.

  The threshold acquisition unit 43 acquires the first to fourth thresholds G1 to G4 used for selecting the modes (1) to (5) based on the target AC pressure. FIG. 5 is a diagram showing the relationship between the first to fourth threshold values G1 to G4 and the AC pressure deviation. FIG. 5 shows the relationship between the first to fourth threshold values G1 to G4 and the AC pressure deviation in a situation where the target AC pressure becomes a predetermined value.

  The first threshold G1 is a threshold that divides (1) the first pressure range P1 corresponding to the brake mode and (2) the second pressure range P2 corresponding to the fine adjustment brake mode. When the AC pressure deviation is equal to or less than the first threshold value G1, (1) the brake mode is selected.

  The second threshold G2 is a threshold that divides the second pressure range P2 from the third pressure range P3 corresponding to (3) the maintenance mode. When the AC pressure deviation exceeds the first threshold value G1 and is equal to or smaller than the second threshold value G2, (2) the fine brake mode is selected.

  The third threshold G3 is a threshold that divides the third pressure range P3 and the fourth pressure range P4 corresponding to (4) the fine adjustment mode. When the AC pressure deviation exceeds the third threshold G3 and is equal to or less than the fourth threshold G4, (4) the fine adjustment mode is selected.

  The fourth threshold G4 is a threshold that divides the fourth pressure range P4 and the fifth pressure range P5 corresponding to (5) Yurume mode. When the AC pressure deviation exceeds the fourth threshold value G4, (5) the Urume mode is selected.

  In the present embodiment, as shown in FIG. 6, the first threshold value G1 is obtained as a value that changes according to the target AC pressure. This is a situation where the target AC pressure is high and the difference between the SR pressure and the actual AC pressure is small. (1) The brake mode is selected, the target AC pressure is low, and the difference between the SR pressure and the actual AC pressure is large. (2) The purpose is to select the fine brake mode.

  The fourth threshold G4 is obtained as a value that changes according to the target AC pressure. This is because when the target AC pressure is low and the difference between the atmospheric pressure and the actual AC pressure is small, (1) the Urume mode is selected, the target AC pressure is high, and the difference between the atmospheric pressure and the actual AC pressure is large. (2) An object is to select the fine adjustment mode.

  Further, the first and second threshold values G1 and G2 are set so that the fine brake mode is not selected when the target AC pressure is lower than the lower limit value or higher than the limit value.

  Further, the third and fourth threshold values G3 and G4 are set so that the fine adjustment mode is not selected when the target AC pressure is less than or equal to the limit value.

  The threshold coordinate storage unit 47 includes a first lower limit coordinate value (PJ, GJ1), a second lower limit coordinate value (PJ, GJ2), a third lower limit coordinate value (PL, GL3), and a fourth lower limit coordinate value shown in FIG. (PL, GL4), first upper limit coordinate value (PK, GK1), second upper limit coordinate value (PK, GK2), third upper limit coordinate value (PM, GM3), and fourth upper limit coordinate value (PM, GM4). Remembered. The first to fourth lower limit coordinate values and the first to fourth upper limit coordinate values are coordinate values of a coordinate system in which the vertical axis represents the target AC pressure and the horizontal axis represents the AC pressure deviation, and the first to fourth threshold values G1. Used to obtain ~ G4.

  In the first dimension of the first and second lower limit coordinate values (PJ, GJ1) and (PJ, GJ2), a fine brake minimum AC pressure PJ, which is a lower limit target AC pressure for selecting the fine brake mode, is shown.

  The second dimension of the first lower limit coordinate value (PJ, GJ1) shows a minimum first threshold GJ1 that is set as the first threshold G1 when the target AC pressure is the fine brake minimum AC pressure PJ.

  The second dimension of the second lower limit coordinate value (PJ, GJ2) shows a minimum second threshold GJ2 that is set as the second threshold G2 when the target AC pressure is the fine brake minimum AC pressure PJ.

  The first dimension of the first and second upper limit coordinate values (PK, GK1), (PK, GK2) shows a fine brake maximum AC pressure PK that is an upper limit target AC pressure for selecting the fine brake mode.

  The second dimension of the first upper limit coordinate value (PK, GK1) shows a maximum first threshold GK1 that is set as the first threshold G1 when the target AC pressure is the fine brake maximum AC pressure PK.

  The second dimension of the second upper limit coordinate value (PK, GK2) shows a maximum second threshold GK2 that is set as the second threshold G2 when the target AC pressure is the fine brake maximum AC pressure PK.

  The minimum first threshold GJ1, the minimum second threshold GJ2, the maximum first threshold GK1, and the maximum second threshold GK2 are each set to a negative value. The minimum second threshold GJ2 is set to a value equal to or greater than the minimum first threshold GJ1. The maximum second threshold GK2 is set to a value equal to or greater than the maximum first threshold GK1. The maximum first threshold GK1 is set to a value having a larger absolute value than the minimum first threshold GJ1. The minimum second threshold GJ2 and the maximum second threshold GK2 are set to the same value, for example.

  In the first dimension of the third and fourth lower limit coordinate values (PL, GL3), (PL, GL4), a fine adjustment Urume minimum AC pressure PL, which is a lower limit target AC pressure for selecting the fine adjustment Urume mode, is shown.

  The second dimension of the third lower limit coordinate value (PL, GL3) shows a minimum third threshold value GL3 that is set as the third threshold value G3 when the target AC pressure is the fine adjustment Urume minimum AC pressure PL.

  In the second dimension of the fourth lower limit coordinate value (PL, GL4), a minimum fourth threshold value GL4 that is set as the fourth threshold value G4 when the target AC pressure is the fine adjustment Urume minimum AC pressure PL is shown.

  In the first dimension of the third and fourth upper limit coordinate values (PM, GM3), (PM, GM4), the fine adjustment Jurume maximum AC pressure PM, which is the upper limit target AC pressure for selecting the fine adjustment Yurume mode, is shown.

  The second dimension of the third upper limit coordinate value (PM, GM3) shows a maximum third threshold value GM3 that is set as the third threshold value G3 when the target AC pressure is the fine adjustment Urume maximum AC pressure PM.

  The second dimension of the fourth upper limit coordinate value (PM, GM4) shows a maximum fourth threshold value GM4 that is set as the fourth threshold value G4 when the target AC pressure is the fine adjustment Urume maximum AC pressure PM.

  The minimum third threshold GL3, the minimum fourth threshold GL4, the maximum third threshold GM3, and the maximum fourth threshold GM4 are each set to a positive value. The minimum fourth threshold GL4 is set to a value equal to or greater than the minimum third threshold GL3. The maximum fourth threshold GM4 is set to a value equal to or greater than the maximum third threshold GM3. The maximum fourth threshold GM4 is set to a value having a larger absolute value than the minimum fourth threshold GL4. The minimum third threshold value GL3 and the maximum third threshold value GM3 are set to the same value, for example.

  FIG. 6 shows a case where the fine brake minimum AC pressure PJ is equal to the fine adjustment Urme minimum AC pressure PL, and the fine brake maximum AC pressure PK is equal to the fine adjustment Urume maximum AC pressure PM. PJ and fine adjustment Urume minimum AC pressure PL, fine adjustment brake maximum AC pressure PK, and fine adjustment Urume maximum AC pressure PM may be set to different values.

  The threshold acquisition unit 43 obtains first to fourth thresholds G1 to G4 based on the target AC pressure input to the target value input unit 40.

  The first and second threshold values G1 and G2 are obtained for each of the ranges A to C divided by the fine brake minimum AC pressure PJ and the fine brake maximum AC pressure PK.

  The range A is a range in which the target AC pressure is not less than the fine brake minimum AC pressure PJ and not more than the fine brake maximum AC pressure PK. The range B is a range in which the target AC pressure is larger than the fine brake maximum AC pressure PK. Range C is a range in which the target AC pressure is smaller than the fine brake minimum AC pressure PJ.

  The third and fourth threshold values G3 and G4 are obtained for each of the ranges D to F divided by the fine adjustment Urume minimum AC pressure PL and the fine adjustment Urume maximum AC pressure PM.

  The range D is a range in which the target AC pressure is not less than the fine adjustment Urume minimum AC pressure PL and not more than the fine adjustment Urume maximum AC pressure PM. The range E is a range in which the target AC pressure is smaller than the fine adjustment Urume minimum AC pressure PL. The range F is a range in which the target AC pressure is larger than the fine adjustment Urume maximum AC pressure PM.

  First, a process in which the threshold acquisition unit 43 obtains the first and second thresholds G1 and G2 in the range A will be described.

  The threshold acquisition unit 43 includes a set of the first lower limit coordinate value (PJ, GJ1) and the first upper limit coordinate value (PK, GK1), the second lower limit coordinate value (PJ, GJ2) and the second upper limit coordinate value (PK, For each pair with GK2), a straight line expression 1 passing through the upper limit coordinate value and the lower limit coordinate value is obtained. Equation 1 obtains the first and second threshold values G1 and G2 using the target AC pressure as an input variable.

  Xth threshold Gx = ((GKx−GJx) / (PK−PJ)) × target AC pressure + (GJx × PK−GKx × PJ) / (PK−PJ) Equation 1

  Furthermore, the threshold value acquisition unit 43 substitutes the target AC pressure input to the target value input unit 40 into Formula 1 obtained from each set of the upper limit coordinate value and the lower limit coordinate value, thereby obtaining the first and second threshold values. G1 and G2 are obtained. When the target AC pressure is PA, for example, “((GK1-GJ1) / (PK-PJ)” for a set of the first lower limit coordinate value (PJ, GJ1) and the first upper limit coordinate value (PK, GK1). ) × PA + (GJ1 × PK−GK1 × PJ) / (PK−PJ) ”is performed, and GA1 is obtained as the first threshold G1.

  When the target AC pressure is PB, the first and second threshold values GB1, GB2 are obtained by substituting the target AC pressure PB into Equation 1 obtained from each set of the upper limit coordinate value and the lower limit coordinate value. Is required.

  According to the above calculation, the target AC pressure is substituted into the linear equation 1 indicating the relationship between the target AC pressure and the first and second threshold values G1 and G2, and the first and second threshold values G1 and G2 are obtained. . For this reason, the first and second threshold values G1 and G2 are acquired as values corresponding to the target AC pressure.

  The second threshold G2 is set to a value equal to or greater than the minimum first threshold GJ1, and the second maximum threshold GK2 is set to a value equal to or greater than the maximum first threshold GK1, whereby the second threshold G2 It is determined with a value equal to or greater than G1.

  Further, since the maximum first threshold value GK1 and the minimum first threshold value GJ1 are set to different values, the linear equation 1 for obtaining the first threshold value G1 has a gradient “(GK1-GJ1) / (PK−PJ)”. Does not become zero. Therefore, the first threshold value G1 is obtained as a value that changes according to the target AC pressure.

  Next, for ranges B and C, the threshold acquisition unit 43 obtains the first and second thresholds G1 and G2 with the same value. For example, in the range B, the first threshold value G1 and the second threshold value G2 are obtained as values that match the maximum second threshold value GK2. In the range C, the first threshold value G1 and the second threshold value G2 are obtained as values that coincide with the minimum second threshold value GJ2.

  Next, a process in which the threshold acquisition unit 43 obtains the third and fourth thresholds G3 and G4 in the range D will be described.

  The threshold acquisition unit 43 includes a set of the third lower limit coordinate value (PL, GL3) and the third upper limit coordinate value (PM, GM3), the fourth lower limit coordinate value (PL, GL4) and the fourth upper limit coordinate value (PM, For each pair with GM4), a straight line expression 2 passing through the upper limit coordinate value and the lower limit coordinate value is obtained. Equation 2 obtains the third and fourth threshold values G3 and G4 using the target AC pressure as an input variable.

  Xth threshold Gx = ((GMx−GLx) / (PM−PL)) × target AC pressure + (GLx × PM−GMx × PL) / (PM−PL) Equation 2

  Furthermore, the threshold value acquisition unit 43 substitutes the target AC pressure input to the target value input unit 40 into Expression 2 obtained from each set of the upper limit coordinate value and the lower limit coordinate value, thereby obtaining the third and fourth threshold values. G3 and G4 are obtained. When the target AC pressure is PA, for example, for the set of the fourth lower limit coordinate value (PL, GL4) and the fourth upper limit coordinate value (PM, GM4), “((GM4-GL4) / (PM-PL) ) * Target AC pressure + (GL4 * PM-GM4 * PL) / (PM-PL) "is calculated, and GA4 is obtained as the fourth threshold G4.

  When the target AC pressure is PB, the third and fourth threshold values GB3 and GB4 are obtained by substituting the target AC pressure PB into Equation 2 obtained from each set of the upper limit coordinate value and the lower limit coordinate value. Is required.

  According to the above calculation, the target AC pressure is substituted into the linear equation 2 indicating the relationship between the target AC pressure and the third and fourth threshold values G3 and G4, and the third and fourth threshold values G3 and G4 are obtained. . For this reason, the third and fourth threshold values G3 and G4 are acquired as values corresponding to the target AC pressure.

  Further, since the minimum third threshold value GL3 and the maximum third threshold value GM3 are positive values and the minimum second threshold value GJ2 and the maximum second threshold value GK2 are negative values, the third threshold value G3 is equal to or greater than the second threshold value G2. It is calculated by the value of

  In addition, the minimum fourth threshold value GL4 is set to a value equal to or greater than the minimum third threshold value GL3, and the maximum fourth threshold value GM4 is set to a value equal to or greater than the maximum third threshold value GM3. It is obtained with a value equal to or greater than 3 threshold G3.

  Further, since the maximum fourth threshold value GM4 and the minimum fourth threshold value GL4 are set to different values, the linear equation 2 for obtaining the fourth threshold value G4 has a gradient “(GM4-GL4) / (PM-PL)” of 0. do not become. Therefore, the fourth threshold G4 is obtained as a value that changes according to the target AC pressure.

  Next, for the ranges E and F, the threshold acquisition unit 43 calculates the third and fourth thresholds G3 and G4 with the same value. In the range E, for example, the third and fourth thresholds G3 and G4 are obtained with values that match the minimum third threshold GL3. In the range F, for example, the third and fourth threshold values G3 and G4 are obtained with values that match the maximum third threshold value GM3.

  The mode selection unit 44 compares the AC pressure deviation acquired by the deviation acquisition unit 42 with the first to fourth thresholds G1 to G4 acquired by the threshold acquisition unit 43, as described below (1) to Select one of the modes (5).

  When the AC pressure deviation is equal to or less than the first threshold value G1, (1) the brake mode is selected. When the AC pressure deviation exceeds the first threshold value G1 and is equal to or smaller than the second threshold value G2, (2) the fine brake mode is selected. When the AC pressure deviation exceeds the second threshold G2 and is equal to or less than the third threshold G3, (3) the maintenance mode is selected. When the AC pressure deviation exceeds the third threshold G3 and is equal to or less than the fourth threshold G4, (4) the fine adjustment mode is selected. When the AC pressure deviation exceeds the fourth threshold value G4, (5) the Urume mode is selected.

  When the target AC pressure is in the ranges B, C, E, and F, as described above, the first and second threshold values G1 and G2 are obtained with the same value, and the third and fourth threshold values G3 are obtained. , G4 are obtained with the same value. For this reason, the (2) fine brake mode and (4) fine adjustment mode are not selected, and any one of the modes (1), (3), and (5) is selected.

  The command signal generation unit 45 generates a command signal for controlling the supply valve 20 and the exhaust valve 21 as shown in the following (1) to (5) according to the mode selected by the mode selection unit 44.

  (1) When the brake mode is selected, a command signal for controlling the opening of the supply valve 20 and the closing of the exhaust valve 21 is generated.

  (2) When the fine brake mode is selected, a designation signal is generated that alternately switches the opening and closing of the supply valve 20 at predetermined time intervals and controls the exhaust valve 21 to close.

  (3) When the keep mode is selected, a command signal for controlling the supply valve 20 and the exhaust valve 21 to be closed is generated.

  (4) When the fine adjustment mode is selected, a command signal is generated that closes the supply valve 20 and switches the exhaust valve 21 alternately at predetermined time intervals.

  (5) When the Urume mode is selected, a command signal for closing the supply valve 20 and opening the exhaust valve 21 is generated.

  The opening / closing time storage unit 48 stores opening / closing times T and S (FIG. 4) of the supply valve 20 and the exhaust valve 21. The command signal generation unit 45 includes the opening / closing times T and S stored in the opening / closing time storage unit 48 in the command signal when (2) fine brake mode or (4) fine adjustment mode is selected.

  The command signal output unit 46 outputs the command signal generated by the command signal generation unit 45 to the supply valve 20 and the exhaust valve 21. As a result, the opening and closing of the supply valve 20 and the exhaust valve 21 are controlled to the state indicated by the command signal.

  According to the present embodiment, the first threshold value to the fourth threshold value G1 to G4 are acquired corresponding to the target AC pressure, and are the first threshold value G1, the second threshold value G2, the third threshold value G3, and the fourth threshold value G4. The value increases in order. The supply valve 20 and the exhaust valve 21 are controlled according to the level relationship between the first to fourth threshold values G1 to G4 and the AC pressure deviation (the combination (mode) of opening and closing of the supply valve 20 and the exhaust valve 21 is selected). ) As described above, by appropriately setting the first threshold value to the fourth threshold value G1 to G4, for example, when the AC pressure deviation is negative, the brake cylinder is selected by selecting (1) the brake mode or (2) the fine adjustment brake mode. When compressed air is supplied to 2 and the AC pressure deviation is close to 0, (3) Keep mode is selected, compressed air is not supplied to or exhausted from the brake cylinder 2, and AC pressure deviation is Is positive, it is possible to exhaust the compressed air from the brake cylinder 2 by selecting (4) fine adjustment mode or (5) mode. In this way, the actual AC pressure can be controlled near the target AC pressure.

  When the above control is performed, the actual AC pressure is higher in the first situation where the target AC pressure is higher than in the second situation where the target AC pressure is low. Therefore, in the first situation, the pressure difference between the pressure in the compressed air reservoir (hereinafter referred to as SR pressure) and the actual AC pressure is smaller than in the second situation. Further, in the first situation, the pressure difference between the atmospheric pressure and the actual AC pressure is larger than in the second situation. According to the present embodiment regarding this phenomenon, the first and fourth threshold values G1 and G4 are acquired with values that change according to the target AC pressure, and therefore the supply valve 20 and the exhaust valve 21 according to the target AC pressure. It is possible to change the combination of opening and closing.

  For example, when the AC pressure deviation in the first and second situations is negative, in the first situation, (1) the brake mode is selected, and compressed air is continuously supplied to the brake cylinder 2, In the second situation, (2) the fine brake mode can be selected and the compressed air can be intermittently supplied to the brake cylinder 2. By doing in this way, even if the pressure difference between the SR pressure and the actual AC pressure is different in the first and second situations, the amount of compressed air supplied to the brake cylinder 2 per time is made equal. Can do. Therefore, the time for increasing the cylinder pressure to the target value can be made constant.

  Further, when the AC pressure deviation in the first and second situations is positive, in the first situation, (4) the Urume mode is selected, the compressed air is continuously exhausted from the brake cylinder 2, and the first In the situation of (2), (3) the fine adjustment mode can be selected and the compressed air can be intermittently exhausted from the brake cylinder 2. By doing in this way, even if the pressure difference between the atmospheric pressure and the actual AC pressure is different in the first and second situations, the amount of compressed air discharged from the brake cylinder 2 per unit time is made equal. Can do. Therefore, the time for reducing the cylinder pressure to the target value can be made constant.

  As described above, according to the present embodiment, the time for the cylinder pressure to reach the target value can be made constant in a situation where the target AC pressure is different. Therefore, in a situation where the target AC pressure is different, there is no difference in the brake response, and the brake can be optimized.

  In addition, since the first and fourth threshold values G1 and G4 are acquired with values that change according to the target AC pressure, for example, the first threshold value G1 and the fourth threshold value G4 are the minimum first threshold value GJ1 and the maximum fourth value. Compared to the case where the threshold value GM4 is maintained, it is possible to reduce the frequency with which the fine brake mode or the fine adjustment mode is selected. Therefore, since the opening and closing of the supply valve 20 and the exhaust valve 21 can be suppressed to a small extent, the life of the supply valve 20 and the exhaust valve 21 can be extended.

  When the target AC pressure is in the range B, the first threshold value G1 and the second threshold value G2 are obtained with the same value. For this reason, the fine brake mode is not selected. For this reason, in a situation where the target AC pressure is high and the difference between the SR pressure and the actual AC pressure is small, the opening and closing of the supply valve 20 is not switched unnecessarily. For this reason, the lifetime of the supply valve 20 is extended.

  Even when the target AC pressure is in the range C, the first threshold value G1 and the second threshold value G2 are obtained with the same value, and the fine brake mode is not selected. For this reason, since the switching of the opening and closing of the supply valve 20 is further reduced, the service life of the supply valve 20 is more reliably realized.

  Further, when the target AC pressure is in the range E, the third threshold G3 and the fourth threshold G4 are obtained with the same value. For this reason, the fine adjustment mode is not selected. For this reason, in a situation where the target AC pressure is low and the difference between the atmospheric pressure and the actual AC pressure is small, the opening / closing of the exhaust valve 21 is not switched unnecessarily. For this reason, the life extension of the exhaust valve 21 is realized.

  Even when the target AC pressure is in the range F, the third threshold G3 and the fourth threshold G4 are obtained with the same value, and the fine adjustment mode is not selected. For this reason, since the switching of the opening and closing of the exhaust valve 21 is further suppressed, the service life of the exhaust valve 21 is more reliably realized.

  Further, when the target AC pressure falls within the ranges A and D, the target AC pressure is substituted into the linear expression indicating the relationship between the target AC pressure and the first to fourth threshold values G1 to G4, thereby providing the first -4th threshold value G1-G4 is calculated | required. Thereby, the 1st-4th threshold values G1-G4 according to the target AC pressure of various values can be calculated. Moreover, since said linear type | formula is acquired using the 1st-6th upper limit coordinate value and the 1st-6th lower limit coordinate value memorize | stored previously, by setting these coordinate values suitably, 1st-1st The fourth threshold values G1 to G4 can be adjusted to desired values.

  When the target AC pressure falls within the ranges A and D, the second and third threshold values G2 and G3 may be acquired as values that change according to the target AC pressure. In this way, either (2) fine brake mode or (3) maintenance mode or (3) maintenance mode or (4) fine adjustment mode is selected according to the target AC pressure. can do. In this case, the minimum second threshold GJ2 and the maximum second threshold GK2 are set to different values in order to set the slope of the linear equation 1 for obtaining the second threshold G2 to a numerical value other than zero. Further, in order to set the gradient of the linear equation 2 for obtaining the third threshold G3 to a value other than 0, the minimum third threshold GL3 and the maximum third threshold GM3 are set to different values.

  In the first embodiment, the target AC pressure is substituted into a linear expression indicating the relationship between the target AC pressure and the first to fourth threshold values G1 to G4, and the first to fourth threshold values G1 to G4 are obtained. Although an example has been shown, the first to fourth threshold values G1 to G4 do not necessarily have a linear relationship with the target AC pressure.

  In the first embodiment, the modes (1) to (5) are selected by comparing the AC pressure deviation with the first to fourth threshold values G1 to G4. The method for selecting the mode is not limited to this. For example, the deviation between the actual value of the cylinder pressure and the target value (cylinder pressure deviation) is compared with the fifth to eighth threshold values acquired corresponding to the cylinder pressure, so that (1) to (5) A mode may be selected.

  In this case, the processor 30 acquires a target value of the cylinder pressure (target cylinder pressure) based on the brake command. The passage 24 is provided with a pressure sensor that measures an actual value (actual cylinder pressure) of the cylinder pressure. The pressure sensor outputs a signal indicating the actual cylinder pressure to the brake control device 1.

  Further, the target cylinder pressure is input to the target value input unit 40 shown in FIG. 7, and the actual cylinder pressure is input to the actual value input unit 41. The deviation acquisition unit 42 acquires the cylinder pressure deviation by subtracting the target cylinder pressure from the actual cylinder pressure.

  The threshold acquisition unit 43 compares the cylinder pressure deviation with a fifth threshold that changes according to the target cylinder pressure, a sixth threshold that is greater than or equal to the fifth threshold, a seventh threshold that is greater than or equal to the sixth threshold, An eighth threshold that is equal to or greater than the threshold and changes according to the target cylinder pressure is acquired.

  The mode selection unit 44 compares the cylinder pressure deviation acquired by the deviation acquisition unit 42 with the fifth to eighth thresholds acquired by the threshold acquisition unit 43, and the modes (1) to (5) are as follows. Select one of the following.

  When the cylinder pressure deviation is less than or equal to the fifth threshold, (1) the brake mode is selected. When the cylinder pressure deviation exceeds the fifth threshold value and is equal to or less than the sixth threshold value, (2) the fine brake mode is selected. When the cylinder pressure deviation exceeds the sixth threshold value and is equal to or less than the seventh threshold value, (3) the maintenance mode is selected. When the cylinder pressure deviation exceeds the seventh threshold value and is equal to or less than the eighth threshold value, (4) fine adjustment mode is selected. When the cylinder pressure deviation exceeds the eighth threshold value, (5) the Urume mode is selected. Even if it does in the above, the effect similar to Embodiment 1 is acquired.

(Embodiment 2)
Next, a second embodiment of the present invention will be described. In the second embodiment, when (2) fine brake mode or (4) fine adjustment mode is selected, the time interval at which the supply valve 20 is opened and closed, and the time interval at which the supply valve 20 is opened and closed are set to the target AC pressure and AC pressure. It is changed according to the deviation.

  FIG. 7 is a diagram showing the relationship between the AC pressure deviation and the closing time S of the supply valve 20 in the second embodiment. FIG. 8 is a diagram showing the relationship between the AC pressure deviation and the open time T of the exhaust valve 21 in the second embodiment.

  In the present embodiment, when the target AC pressure is high (when the difference between the SR pressure and the actual AC pressure is small), the time for supplying compressed air to the brake cylinder 2 is lengthened, and the target AC pressure is low. In this case (when the difference between the SR pressure and the actual AC pressure is large), the opening / closing time of the supply valve 20 depends on the target AC pressure and the AC pressure deviation so that the time for supplying compressed air to the brake cylinder 2 is shortened. Is set.

  Further, when the target AC pressure is low (when the difference between the atmospheric pressure and the actual AC pressure is small), it takes a long time to exhaust the compressed air from the brake cylinder 2, and when the target AC pressure is high (the atmospheric pressure and the actual AC pressure). When the difference from the AC pressure is large), the opening / closing time of the exhaust valve 21 is set according to the target AC pressure and the AC pressure deviation so that the time for the compressed air to be exhausted from the brake cylinder 2 is shortened.

  In the brake control device 60 of the second embodiment, the program stored in the memory 31 is processed by the processor 30, so that the target value input unit 40, the actual value input unit 41, and the like, as shown in FIG. 9, Deviation acquisition unit 42, threshold acquisition unit 43, mode selection unit 44, command signal generation unit 61, command signal output unit 46, threshold coordinate storage unit 47, period storage unit 62, and opening / closing time coordinate storage unit 63 is configured functionally.

  The target value input unit 40, the actual value input unit 41, the deviation acquisition unit 42, the threshold acquisition unit 43, the mode selection unit 44, the command signal output unit 46, and the threshold coordinate storage unit 47 are the same as those in the first embodiment. Therefore, hereinafter, the command signal generation unit 61, the cycle storage unit 62, and the open / close time coordinate storage unit 63 will be described.

  The cycle storage unit 62 stores the cycles W and Z of the opening / closing times of the supply valve 20 and the exhaust valve 21 when (2) the fine brake mode or (4) the fine adjustment mode is selected.

  The opening / closing time coordinate storage unit 63 stores the first to fourth time coordinate values shown in FIG. 7 and the first to fifth to eighth time coordinate values shown in FIG. The first to fourth time coordinate values are coordinate values in a coordinate system in which the vertical axis represents the target AC pressure and the horizontal axis represents the closing time S of the supply valve 20, in order to set the closing time S of the supply valve 20. Used for. The fifth to eighth time coordinate values are coordinate values in a coordinate system in which the vertical axis represents the target AC pressure and the horizontal axis represents the open time T of the exhaust valve 21, in order to set the open time T of the exhaust valve 21. Used for.

  In the first dimension of the first time coordinate value, a maximum first threshold value GK1 that is a first threshold value G1 at a fine brake maximum AC pressure PK that is an upper limit target AC pressure for selecting the fine brake mode is shown.

  In the second dimension of the first time coordinate value, a first closing time SK1, which is the closing time S of the supply valve 20 in the fine brake mode at the maximum first threshold GK1, is shown.

  In the first dimension of the second time coordinate value, a maximum second threshold value GK2 that is the second threshold value G2 at the fine brake maximum AC pressure PK is shown.

  The second dimension of the second time coordinate value represents a second closing time SK2 that is the closing time S of the supply valve 20 in the fine brake mode at the maximum second threshold GK2.

  In the first dimension of the third time coordinate value, a minimum first threshold GJ1 that is the first threshold G1 in the fine brake minimum AC pressure PJ that is the lower limit target AC pressure for selecting the fine brake mode is shown.

  In the second dimension of the third time coordinate value, a third closing time SJ1 that is the closing time S of the supply valve 20 in the fine brake mode at the minimum first threshold GJ1 is shown.

  In the first dimension of the fourth time coordinate value, a minimum second threshold GJ2 that is the second threshold G2 in the fine brake minimum AC pressure PJ is shown.

  In the second dimension of the fourth time coordinate value, a fourth closing time SJ2 that is the closing time S of the supply valve 20 in the fine brake mode at the minimum second threshold GJ2 is shown.

  In the first dimension of the fifth time coordinate value, a maximum fourth threshold value GM4, which is the fourth threshold value G4 in the fine adjustment Ulme maximum AC pressure PM, which is the upper limit target AC pressure for selecting the fine adjustment Yurume mode, is shown.

  In the second dimension of the fifth time coordinate value, a fourth opening time TM4 that is the opening time T of the exhaust valve 21 in the fine adjustment mode at the maximum fourth threshold GM4 is shown.

  In the first dimension of the sixth time coordinate value, a maximum third threshold value GM3 that is the third threshold value G3 in the fine adjustment Jurume maximum AC pressure PM is shown.

  The second dimension of the sixth time coordinate value indicates a second opening time TM3 that is the opening time T of the exhaust valve 21 in the fine adjustment mode at the maximum third threshold GM3.

  In the first dimension of the seventh time coordinate value, a minimum fourth threshold value GL4 that is the fourth threshold value G4 in the fine adjustment Urume minimum AC pressure PL, which is the lower limit target AC pressure for selecting the fine adjustment Yurume mode, is shown.

  In the second dimension of the seventh time coordinate value, a third opening time TL4 that is the opening time T of the exhaust valve 21 in the fine adjustment mode at the minimum fourth threshold GL4 is shown.

  In the first dimension of the eighth time coordinate value, a minimum third threshold value GL3 that is the third threshold value G3 in the fine adjustment Urume minimum AC pressure PL is shown.

  In the second dimension of the eighth time coordinate value, a fourth opening time TL3, which is the opening time T of the exhaust valve 21 in the fine adjustment mode at the minimum third threshold GL3, is shown.

  When the (2) fine brake mode or (4) fine adjustment mode is selected, the command signal generator 61 closes the supply valve 20 closing time S or the exhaust valve 21 based on the target AC pressure and the AC pressure deviation. Find time T.

  First, (2) the case where the fine brake mode is selected will be described. In the following, the target AC pressure “PC” is input to the target value input unit 40, the actual AC pressure “PD” is input to the actual value input unit 41, and the AC pressure deviation “PD-PC” is calculated by the deviation acquisition unit 42. A case where it is required will be described as an example.

  First, the command signal generation unit 61 sets the first time coordinate value (maximum first threshold GK1, first closing time SK1) and the third time coordinate value (minimum first threshold GJ1, third closing time SJ1). The coordinate values (GC1, SC1) of the first threshold dividing point obtained by dividing the line connecting the points with the target AC pressure (PC) are obtained.

  In addition, the command signal generation unit 61 sets the second time coordinate value (maximum second threshold GK2, second closing time SK2) and the fourth time coordinate value (minimum second threshold GJ2, fourth closing time SJ2). A coordinate value (GC2, SC2) of the second threshold dividing point for dividing the line connecting the points with the target AC pressure (PC) is obtained.

  Further, the command signal generation unit 61 obtains a straight line expression 3 connecting the first threshold value dividing points (GC1, SC1) and the second threshold value dividing points (GC2, SC2), the closing time S of the supply valve 20 and the AC pressure. Obtained as a relational expression with deviation. Equation 3 obtains the closing time S of the supply valve 20 using the AC pressure deviation as an input variable.

  Supply valve 20 closing time S = ((SC1−SC2) / (GC1−GC2)) × AC pressure deviation + (SC2 × GC1−SC1 × GC2) / (GC1−GC2) Equation 3

  Further, the command signal generation unit 61 substitutes the AC pressure deviation “PD−PC” acquired by the deviation acquisition unit 42 into Equation 3, so that the target AC pressure is “PC” and the AC pressure deviation is “PD”. The closing time SCP of the supply valve 20 corresponding to the situation “−PC” is obtained.

  Further, the command signal generation unit 61 subtracts the obtained closing time SCP from the cycle W of the supply valve 20 stored in the cycle storage unit 62, thereby obtaining the opening time TCP (= W−SCP) of the supply valve 20. Ask.

  According to the above calculation, the linear equation 3 indicating the relationship between the closing time S of the supply valve 20 and the AC pressure deviation is obtained from the first to fourth time coordinate values and the target AC pressure. Then, by substituting the AC pressure deviation into the linear equation 3, the closing time SCP of the supply valve 20 is obtained, and the opening time of the supplying valve 20 is subtracted from the cycle W stored in advance. TCP is required. According to this calculation, the ratio of the time TCP for opening the supply valve 20 and the time SCP for closing the supply valve 20 varies according to the target AC pressure and the AC pressure deviation.

  Further, the command signal generation unit 61 generates a command signal including the obtained closing time SCP and opening time TCP. Thereby, the command signal is output by the command signal output unit 46, and the opening and closing times T and S of the supply valve 20 are controlled to the times TCP and SCP.

  Next, (4) the case where the fine adjustment mode is selected will be described. In the following, the target AC pressure “PE” is input to the target value input unit 40, the actual AC pressure “PF” is input to the actual value input unit 41, and the AC pressure deviation “PF-PE” is input by the deviation acquisition unit 42. The case where it is calculated | required is demonstrated.

  First, the command signal generation unit 61 sets the fifth time coordinate value (maximum fourth threshold GM4, first opening time TM4) and the seventh time coordinate value (minimum fourth threshold GL4, third opening time TL4). The coordinate value (GE4, TE4) of the third threshold dividing point for dividing the line connecting the points with the target AC pressure (PE) is obtained.

  In addition, the command signal generation unit 61 includes the point of the sixth time coordinate value (maximum third threshold GM3, second opening time TM3) and the eighth time coordinate value (minimum third threshold GL3, fourth opening time TL3). The coordinate value (GE3, TE3) of the fourth threshold dividing point for dividing the line connecting the points with the target AC pressure (PE) is obtained.

  Further, the command signal generation unit 61 calculates the straight line equation 4 connecting the third threshold dividing point (GE4, TE4) and the fourth threshold dividing point (GE3, TE3) to the opening time T of the exhaust valve 21 and the AC pressure. Obtained as a relational expression with deviation. Ask. Equation 4 obtains the open time T of the exhaust valve 21 using the AC pressure deviation as an input variable.

  Exhaust valve 21 opening time T = ((TE4-TE3) / (GE4-GE3)) × AC pressure deviation + (TE3 × GE4-TE4 × GE3) / (GE4-GE3) Equation 4

  Further, the command signal generation unit 61 substitutes the AC pressure deviation “PF-PE” acquired by the deviation acquisition unit 42 into Equation 4, so that the target AC pressure is “PE” and the AC pressure deviation is “PF−”. The open time TEW of the exhaust valve 21 corresponding to the situation “PE” is obtained.

  Further, the command signal generation unit 61 obtains the closing time SEW (= Z−TEW) of the exhaust valve 21 by subtracting the opening time TEW of the exhaust valve 21 from the cycle Z stored in the cycle storage unit 62.

  According to the above calculation, the linear equation 4 indicating the relationship between the opening time T of the exhaust valve 21 and the AC pressure deviation is obtained from the fifth to eighth time coordinate values and the target AC pressure. Then, by substituting the AC pressure deviation into the linear equation 4, the opening time TEW of the exhaust valve 21 is obtained, and further, the closing time TEW is subtracted from the cycle Z stored in advance, whereby the closing time of the exhaust valve 21 is obtained. SEW is required. According to this calculation, the ratio of the time TEW for opening the exhaust valve 21 and the time SEW for closing the exhaust valve 20 changes according to the target AC pressure and the AC pressure deviation.

  Further, the command signal generation unit 61 generates a command signal including the obtained opening time TEW and closing time SEW. Thus, the command signal is output by the command signal output unit 46, and the opening / closing times T and S of the exhaust valve 21 are controlled to the times TEW and SEW.

  According to the present embodiment, when (2) fine brake mode or (4) fine adjustment mode is selected, the open / close times T, S of the supply valve 20 and the exhaust valve 21 are based on the target AC pressure and the AC pressure deviation. Is set. Therefore, the time for supplying the compressed air to the brake cylinder 2 and the time for exhausting the compressed air from the brake cylinder 2 can be controlled according to the target AC pressure and the AC pressure deviation.

  For this reason, when the target AC pressure is high or when the absolute value of the AC pressure deviation is large, the opening time T of the supply valve 20 or the exhaust valve 21 can be set long to control the cylinder pressure close to the target value pressure. Is possible. For example, when the AC pressure deviation is a negative value having a large absolute value (target AC pressure> actual AC pressure), a required amount of compressed air is supplied to the brake cylinder 2 by setting the open time T of the supply valve 20 to be long. Can be supplied. When the AC pressure deviation is a positive value having a large absolute value (actual AC pressure> target AC pressure), the required amount of compressed air is exhausted from the brake cylinder 2 by setting the open time T of the exhaust valve 21 to be long. can do.

  Further, when the target AC pressure is low or the absolute value of the AC pressure deviation is small, the opening time T of the supply valve 20 or the exhaust valve 21 is set short to prevent the cylinder pressure from greatly deviating from the target value. Can do. For example, when the AC pressure deviation is a negative value with a small absolute value (target AC pressure> actual AC pressure), by setting the open time T of the supply valve 20 to be short, more compressed air than necessary is generated in the brake cylinder 2. It can prevent being supplied. Further, when the AC pressure deviation is a positive value with a small absolute value (actual AC pressure> target AC pressure), by setting the open time T of the exhaust valve 21 to be short, more compressed air than necessary is exhausted from the brake cylinder 2. Can be prevented.

  Further, by substituting the AC pressure deviation into a linear expression indicating the relationship between the AC pressure deviation and the opening / closing time of the supply valve 20 and the exhaust valve 21, the closing time S of the supply valve 20 and the closing time T of the exhaust valve 21 are obtained. Desired. For this reason, the open / close times S and T according to various values of the AC pressure deviation can be obtained. Moreover, said linear type | formula is acquired using the 1st-8th time coordinate value memorize | stored beforehand. Therefore, the opening / closing times S and T of the supply valve 20 and the exhaust valve 21 can be adjusted to desired values by appropriately setting the first to eighth time coordinate values.

  In the second embodiment, as shown in the left diagram of FIG. 10, when the second time coordinate value and the fourth time coordinate value are equal, the supply is performed as follows in order to reduce the calculation load. The closing time S of the valve 20 can be determined.

  The opening / closing time coordinate storage unit 63 stores the ninth time coordinate value shown in the left diagram of FIG. 10 instead of the third time coordinate value shown in FIG. 7.

  In the first dimension of the ninth time coordinate value, the maximum first threshold value GK1 included in the first dimension of the first time coordinate value is shown.

  The second dimension of the ninth time coordinate value includes the fifth closing time SJ5 of the supply valve 20 corresponding to the situation where the target AC pressure is the fine brake minimum AC pressure PJ and the AC pressure deviation is the maximum first threshold GK1. Indicated.

  In this case, the command signal generation unit 61 includes the point of the first time coordinate value (maximum first threshold GK1, first closing time SK1) and the ninth time coordinate value (maximum first threshold GK1, fifth closing time SJ5). The coordinate value (GK1, SC1) of the fifth threshold dividing point obtained by dividing the line connecting the points with the target AC pressure (PC) is obtained.

  Further, the command signal generation unit 61 obtains a straight line expression 5 connecting the fifth threshold dividing point (GC1, SC1) and the second and fourth time coordinate values (GKJ2, SKJ2) as the closing time S of the supply valve 20. And a relational expression between AC pressure deviation. Equation 5 obtains the closing time S of the supply valve 20 using the AC pressure deviation as an input variable.

  Supply valve 20 closing time S = ((SC1−SKJ2) / (GK1−GKJ2)) × AC pressure deviation + (SKJ2 × GK1−SC1 × GKJ2) / (GK1−GKJ2) Equation 5

  Further, the command signal generation unit 61 substitutes the AC pressure deviation “PD-PC” acquired by the deviation acquisition unit 42 into Equation 5, so that the target AC pressure is “PC” and the AC pressure deviation is “PD”. The closing time SCP of the supply valve 20 corresponding to the situation “−PC” is obtained.

  In addition, as shown in the right diagram of FIG. 10, when the sixth time coordinate value and the eighth time coordinate value are equal, in order to reduce the calculation load of the opening time T of the exhaust valve 21, the following is performed. Thus, the open time T of the exhaust valve 21 can be obtained.

  The opening / closing time coordinate storage unit 63 stores the tenth time coordinate value shown in FIG. 10 instead of the seventh time coordinate value shown in FIG.

  In the first dimension of the tenth time coordinate value, the maximum fourth threshold GM4 included in the first dimension of the fifth time coordinate value is shown.

  In the second dimension of the tenth time coordinate value, the fifth opening time TJ5 of the exhaust valve 21 corresponding to the situation where the target AC pressure is the fine brake minimum AC pressure PL and the AC pressure deviation is the maximum fourth threshold GM4. Indicated.

  First, the command signal generation unit 61 sets the fifth time coordinate value (maximum fourth threshold GK4, first opening time TM4) and the tenth time coordinate value (maximum fourth threshold GM4, fifth opening time TJ5). A coordinate value (GM4, TE4) of a sixth threshold dividing point obtained by dividing the line connecting the points with the target AC pressure (PE) is obtained.

  Further, the command signal generating unit 61 closes the supply valve 20 by using the straight line equation 6 connecting the sixth threshold dividing point (GM4, TE4) and the sixth and eighth time coordinate values (GML3, TML3). It is obtained as a relational expression between time S and AC pressure deviation. Equation 6 obtains the open time T of the exhaust valve 21 using the AC pressure deviation as an input variable.

  Opening time T of the exhaust valve T = (TE4-TML3) / (GM4-GML3) × AC pressure deviation + (TML3 × GM4-TE4 × GML3) / (GM4-GML3)

  Further, the command signal generation unit 61 substitutes the AC pressure deviation “PF-PE” acquired by the deviation acquisition unit 42 into Equation 6, so that the target AC pressure is “PE” and the AC pressure deviation is “PE”. The open time TEW of the exhaust valve 21 corresponding to the situation “−PE” is obtained.

  The first to tenth time coordinate values include a duty ratio indicating a ratio of the opening / closing times T and S of the supply valve 20 and the exhaust valve 21 instead of the opening and closing times T and S of the supply valve 20 and the exhaust valve 21. May be shown. In this case, the command signal generation unit 61 calculates the AC pressure deviation and dee in the case where the target AC pressure is an input value from the first to tenth time coordinate values and the target AC pressure input to the target value input unit 40. Obtain a linear expression showing the relationship with the tee ratio. Further, the command signal generation unit 61 obtains the duty ratio of the open / close times T and S by substituting the AC pressure deviation obtained by the deviation obtaining unit 42 into the linear equation. Further, the command signal generation unit 61 obtains the opening / closing times T and S of the supply valve 20 and the exhaust valve 21 by multiplying the obtained duty ratio by the periods W and Z.

  In addition, the means and method for performing various processes in the brake control devices 1 and 60 of the present embodiment can be realized by either a dedicated hardware circuit or a programmed computer. The program may be provided by a computer-readable recording medium such as a flexible disk or a CD-ROM, or may be provided online via a network such as the Internet. In this case, the program recorded on the computer-readable recording medium is normally transmitted to and stored in a storage unit such as a hard disk. The program may be provided as a single application software, or may be incorporated into the software of the device as one function of the device.

  The embodiment disclosed this time should be considered as illustrative in all points and not restrictive. The scope of the present invention is defined by the terms of the claims, rather than the description above, and is intended to include any modifications within the scope and meaning equivalent to the terms of the claims.

  The present invention can be suitably employed in a brake device including a supply valve for supplying compressed air to the brake cylinder and an exhaust valve for exhausting compressed air from the brake cylinder.

1,60 Brake control device
2 Brake cylinder
3 axles
4 Brake device
6 Inflow port
7 Supply port
9 Load port
10 Pressure increase switching solenoid valve
11 Variable load valve
12 Brake control valve
13 Relay valve 14, 15, 22, 23, 24 passage
16 Variable load passage
20 Supply valve
21 Exhaust valve
25 Control wheel
30 processor
31 memory
32 I / O section
33 Control output section
40 Target value input section
41 Actual value input section
42 Deviation acquisition unit
43 Threshold acquisition unit
44 Mode selection section
45, 61 Command signal generator
46 Command signal output section
47 Threshold coordinate storage unit
48 Opening / closing time memory
50 cab
62 Period memory
63 Opening / closing time coordinate storage
P1 pressure sensor

Claims (12)

A brake control device that controls a brake control valve having a supply valve that increases a command pressure to a relay valve that supplies compressed air to the brake cylinder, and an exhaust valve that decreases the command pressure,
A target value input unit to which a target value of a command pressure to the relay valve (hereinafter referred to as a target AC pressure) is input;
An actual value input unit for inputting an actual value of command pressure to the relay valve (hereinafter, actual AC pressure);
A deviation acquisition unit for acquiring an AC pressure deviation obtained by subtracting the target AC pressure from the actual AC pressure;
A first threshold that varies according to the target AC pressure, a second threshold that is greater than or equal to the first threshold, a third threshold that is greater than or equal to the second threshold, and that is greater than or equal to the third threshold and varies according to the target AC pressure A threshold value acquisition unit for acquiring a fourth threshold value based on the target AC pressure;
When the AC pressure deviation is less than or equal to the first threshold, the brake mode is selected, and when the AC pressure deviation is greater than the first threshold and less than or equal to the second threshold, the fine brake mode is selected, When the AC pressure deviation exceeds the second threshold and is less than or equal to the third threshold, the keeping mode is selected, and when the AC pressure deviation exceeds the third threshold and is less than or equal to the fourth threshold, fine adjustment is performed. A mode selection unit that selects the yurme mode when the yurme mode is selected and the AC pressure deviation exceeds the fourth threshold;
A command signal generation unit that generates a command signal for controlling the supply valve and the exhaust valve according to the mode selected by the mode selection unit;
A brake control device comprising: a command signal output unit that outputs a command signal generated by the command signal generation unit to the brake control valve. The command signal generator is
When the brake mode is selected, a command signal for controlling the opening of the supply valve and closing the exhaust valve is generated,
When the fine brake mode is selected, a command signal for alternately switching the opening and closing of the supply valve at a predetermined time interval and controlling the exhaust valve to close is generated.
When the maintenance mode is selected, a command signal for controlling the supply valve and the exhaust valve to be closed is generated,
When the fine adjustment mode is selected, generating an instruction signal for alternately switching the opening and closing of the exhaust valve at a predetermined time interval and controlling the supply valve to be closed,
2. The brake control device according to claim 1, wherein when the yurume mode is selected, a command signal is generated to control the opening of the exhaust valve and the closing of the supply valve.   When the fine brake mode is selected, the predetermined time interval for alternately opening and closing the supply valve is such that the ratio of the time to open the supply valve and the time to close the supply valve is the target AC The brake control device according to claim 2, wherein the brake control device changes according to a pressure and the AC pressure deviation. The maximum first threshold value which is the first threshold value at the fine brake maximum AC pressure which is the upper limit target AC pressure for selecting the fine brake mode, and the supply valve in the fine brake mode at the maximum first threshold value. The first closing time, which is the closing time,
A maximum second threshold that is the second threshold at the fine brake maximum AC pressure, and a second closing time that is a closing time of the supply valve in the fine brake mode at the maximum second threshold;
A minimum first threshold value that is the first threshold value in the fine brake minimum AC pressure that is the lower limit target AC pressure for selecting the fine brake mode, and the supply valve in the fine brake mode in the minimum first threshold value. The third closing time, which is the closing time,
A second minimum threshold value which is the second threshold value in the fine brake minimum AC pressure, and a fourth closing time which is a closing time of the supply valve in the fine brake mode at the minimum second threshold value;
With a fine brake time storage unit
The command signal generator is
In the first coordinate system in which the vertical axis represents the target AC pressure and the horizontal axis represents the closing time of the supply valve, the point specified by the maximum first threshold and the first closing time, and the minimum first By dividing the line segment connecting the threshold and the point specified by the third closing time with the target AC pressure, the first threshold dividing point is specified,
In the first coordinate system, a line segment connecting the point specified by the maximum second threshold value and the second closing time and the point specified by the minimum second threshold value and the fourth closing time, By dividing by the target AC pressure, the second threshold dividing point is specified,
Calculating a closing time of the supply valve in the fine brake mode from the target AC pressure and the AC pressure deviation using a straight line connecting the first threshold dividing point and the second threshold dividing point;
The brake control device according to claim 3.   When the fine adjustment mode is selected, the predetermined time interval for alternately opening and closing the exhaust valve is such that the ratio of the time for opening the exhaust valve and the time for closing the exhaust valve is the target AC pressure. The brake control device according to any one of claims 2 to 4, wherein the brake control device changes in accordance with the AC pressure deviation. The exhaust valve in the case of selecting the maximum fourth threshold value that is the fourth threshold value in the fine-adjustment maximum AC pressure that is the upper limit target AC pressure for selecting the fine-adjustment mode, and the fine-adjustment mode in the maximum fourth threshold value. The first opening time, which is the opening time, and
A second open time that is an open time of the exhaust valve when selecting the maximum third threshold that is the third threshold at the fine adjustment maximum AC pressure and the fine adjustment Urume mode at the maximum third threshold;
Opening of the exhaust valve when selecting the minimum fourth threshold value, which is the fourth threshold value, and the minimum threshold value, which is the target AC pressure, which is the lower limit of the target AC pressure for selecting the fine adjustment mode, and the exhaust mode when the minimum fourth threshold value is selected. The third opening time, which is the time,
A fourth open time that is an open time of the exhaust valve when selecting the minimum third threshold that is the third threshold at the fine adjustment Yuleme minimum AC pressure, and the Jurume mode at the minimum third threshold;
A fine-tuned Yurume time storage unit that stores
The command signal generator is
In the second coordinate system in which the vertical axis represents the target AC pressure and the horizontal axis represents the opening time of the exhaust valve, the point specified by the maximum fourth threshold and the first opening time, and the minimum fourth By dividing the line segment connecting the threshold and the point specified by the third closing time with the target AC pressure, the third threshold dividing point is specified,
In the second coordinate system, a line segment connecting the point specified by the maximum third threshold value and the second opening time and the point specified by the minimum third threshold value and the fourth opening time, By dividing by the target AC pressure, the fourth threshold dividing point is specified,
An opening time of the supply valve in the fine brake mode is calculated from the target AC pressure and the AC pressure deviation using a straight line connecting the third threshold dividing point and the fourth threshold dividing point.
The brake control device according to claim 5. In a range where the target AC pressure is larger than the fine brake maximum AC pressure that is the upper limit target AC pressure for selecting the fine brake mode, the first threshold value and the second threshold value coincide with each other.
In a range where the target AC pressure is smaller than the fine adjustment Urume minimum AC pressure that is the lower limit target AC pressure for selecting the fine adjustment mode, the third threshold value and the fourth threshold value coincide with each other.
The brake control device according to any one of claims 1 to 6. In a range where the target AC pressure is smaller than the fine brake minimum AC pressure, which is the lower limit target AC pressure for selecting the fine brake mode, the first threshold value and the second threshold value match,
In a range where the target AC pressure is larger than the fine adjustment Urume maximum AC pressure, which is the upper limit target AC pressure for selecting the fine adjustment mode, the third threshold value and the fourth threshold value coincide with each other.
The brake control device according to any one of claims 1 to 7. The threshold acquisition unit
Calculating the first threshold by substituting the target AC pressure into a linear expression indicating the relationship between the target AC pressure and the first threshold;
The fourth threshold value is calculated by substituting the target AC pressure into a linear expression indicating the relationship between the target AC pressure and the fourth threshold value.
The brake control device according to any one of claims 1 to 8. Fine brake minimum AC pressure that is the lower limit target AC pressure for selecting the fine brake mode, and minimum first threshold that is the first threshold value in the fine brake minimum AC pressure,
A fine brake maximum AC pressure that is the upper limit target AC pressure for selecting the fine brake mode, and a maximum first threshold that is the first threshold value in the fine brake maximum AC pressure;
A fine adjustment Ulme minimum AC pressure that is the lower limit target AC pressure for selecting the fine adjustment Yurume mode, a minimum fourth threshold that is the fourth threshold value in the fine adjustment Ulme minimum AC pressure, and
A fine-adjustment maximum AC pressure that is the upper limit target AC pressure for selecting the fine-adjustment mode, and a maximum fourth threshold that is the fourth threshold value in the fine-adjustment maximum AC pressure;
A threshold coordinate storage unit for storing
The threshold acquisition unit
In the third coordinate system in which the vertical axis represents the target AC pressure and the horizontal axis represents the AC pressure deviation, the point specified by the fine brake minimum AC pressure and the minimum first threshold value, and the fine brake maximum AC A straight line connecting a pressure and a point specified by the maximum first threshold value is a linear expression indicating a relationship between the target AC pressure and the first threshold value,
In the third coordinate system, a straight line connecting the point specified by the fine adjustment Urume minimum AC pressure and the minimum fourth threshold and the point specified by the fine adjustment Urume maximum AC pressure and the maximum fourth threshold, A linear expression showing the relationship between the target AC pressure and the fourth threshold value,
The brake control device according to claim 9. A brake control method for controlling a brake control valve having a supply valve for increasing a command pressure to a relay valve that supplies compressed air to a brake cylinder and an exhaust valve for decreasing the command pressure,
A target value input stage in which a target value of command pressure to the relay valve (hereinafter referred to as target AC pressure) is input;
An actual value input stage in which an actual value of command pressure to the relay valve (hereinafter, actual AC pressure) is input;
A deviation obtaining step of obtaining an AC pressure deviation obtained by subtracting the target AC pressure from the actual AC pressure;
A first threshold that varies according to the target AC pressure, a second threshold that is greater than or equal to the first threshold, a third threshold that is greater than or equal to the second threshold, and that is greater than or equal to the third threshold and varies according to the target AC pressure A threshold value obtaining step of obtaining a fourth threshold value based on the target AC pressure;
When the AC pressure deviation is less than or equal to the first threshold, the brake mode is selected, and when the AC pressure deviation is greater than the first threshold and less than or equal to the second threshold, the fine brake mode is selected, When the AC pressure deviation exceeds the second threshold and is less than or equal to the third threshold, the keeping mode is selected, and when the AC pressure deviation exceeds the third threshold and is less than or equal to the fourth threshold, fine adjustment is performed. A mode selection step of selecting the yurme mode when the yurme mode is selected and the AC pressure deviation exceeds the fourth threshold;
A command signal generating step for generating a command signal for controlling the supply valve and the exhaust valve according to the mode selected in the mode selection step;
A brake control method comprising: a command signal output step of outputting the command signal generated in the command signal generation step to the brake control valve. A program for controlling a brake control valve having a supply valve that increases a command pressure to a relay valve that supplies compressed air to the brake cylinder, and an exhaust valve that decreases the command pressure,
Computer
Target value input means for inputting a target value of command pressure to the relay valve (hereinafter referred to as target AC pressure);
An actual value input means for inputting an actual value of the command pressure to the relay valve (hereinafter, actual AC pressure);
Deviation acquisition means for acquiring an AC pressure deviation obtained by subtracting the target AC pressure from the actual AC pressure;
A first threshold that varies according to the target AC pressure, a second threshold that is greater than or equal to the first threshold, a third threshold that is greater than or equal to the second threshold, and that is greater than or equal to the third threshold and varies according to the target AC pressure Threshold value acquisition means for acquiring a fourth threshold value based on the target AC pressure;
When the AC pressure deviation is less than or equal to the first threshold, the brake mode is selected, and when the AC pressure deviation is greater than the first threshold and less than or equal to the second threshold, the fine brake mode is selected, When the AC pressure deviation exceeds the second threshold and is less than or equal to the third threshold, the keeping mode is selected, and when the AC pressure deviation exceeds the third threshold and is less than or equal to the fourth threshold, fine adjustment is performed. Mode selection means for selecting the yurmae mode when the yurmé mode is selected and the AC pressure deviation exceeds the fourth threshold;
Command signal generating means for generating a command signal for controlling the supply valve and the exhaust valve according to the mode selected by the mode selection means; and
Command signal output means for outputting the command signal generated by the command signal generating means to the brake control valve,
Program to function as.

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