JP5656015B2 - Light emitting device and lighting device - Google Patents

Description

  Embodiments described herein relate generally to a light-emitting device and an illumination device that use a light-emitting element such as an LED as a light source.

In recent years, along with higher output, higher efficiency, and widespread use of LEDs, lighting devices that can be used indoors or outdoors using LEDs as light sources have been developed. Such an illuminating device is obtained by mounting a plurality of LEDs on a substrate to obtain a predetermined amount of light. For example, the substrate is fixedly disposed in the illuminating device main body.
In this case, in order to maintain the fixed state for a long period of time for fixing the substrate, a metal mounting screw is generally used as the fixing means.

Japanese Patent No. 3972056 JP 2010-282762 A

  However, in the lighting device as described above, for example, the insulation performance is insufficient with respect to a high voltage such as a lightning surge, and when a high voltage is applied to the mounting screw, an overvoltage is applied to the LED via the mounting screw. Had the problem of being destroyed.

  The present invention has been made in view of the above problems, and while ensuring the insulation distance between the fixing means and the light emitting element to suppress the destruction of the light emitting element, it is possible to reduce the size by effectively utilizing the space of the substrate. An object of the present invention is to provide a light emitting device capable of improving heat dissipation of a light emitting element and a lighting device provided with the light emitting device.

A light emitting device according to an embodiment of the present invention includes a substrate formed in a substantially rectangular shape, a wiring pattern formed on the surface of the substrate and having thermal diffusibility, and a plurality of peripheral edges including at least four corners of the substrate. Metal fixing means provided.

In addition, an insulating region formed so as to enter the wiring pattern within a predetermined range from the fixing means, and a plurality of the insulating regions connected to the wiring pattern and mounted on the substrate, at least a part of which are adjacent to each other The number of mountings arranged between the regions and mounted on the portion closest to the pair of short sides on the substrate is the central side adjacent to the portion closest to the pair of short sides in the longitudinal direction of the substrate and is long And a light emitting device mounted so as to be smaller than the number of mounted devices arranged in a direction orthogonal to the direction .

  According to the embodiment of the present invention, it is possible to suppress the destruction of the light emitting element due to the overvoltage, and it is possible to reduce the size by effectively using the space of the substrate, and the heat dissipation of the light emitting element It can be improved. Furthermore, it is possible to provide a light-emitting device that can uniformize light emission from a plurality of light-emitting elements, and a lighting device in which the light-emitting device is provided.

It is a perspective view which shows the illuminating device which concerns on the 1st Embodiment of this invention. It is a perspective view which decomposes | disassembles and shows a part of the illumination device. It is a top view which shows the light-emitting device. It is a top view which shows the glove. It is a perspective view which shows the glove. It is a side view which shows the state which attached the lighting device to the utility pole. It is a top view which shows the light-emitting device which concerns on 2nd Embodiment as reference embodiment of this invention.

  A first embodiment of the present invention will be described below with reference to FIGS. In the present embodiment, a security light is shown as the lighting device. The security light is used to be installed on a utility pole on a road, a pole in a park, an outer wall of a factory, etc., and mainly ensures the safety of pedestrians.

  FIG. 1 is a perspective view showing a security light, FIG. 2 is a partially exploded perspective view showing a glove removed, and FIG. 3 is a plan view showing a light emitting device. 4 and 5 are a plan view and a perspective view showing the globe as seen from below, and FIG. 6 is a side view showing a state in which the security light is attached to the utility pole. In addition, the same code | symbol is attached | subjected to the same part in each figure, and the overlapping description is abbreviate | omitted.

  The security light includes a device main body 1, a globe 2, and a light emitting device 3. The device body 1 is made of, for example, a synthetic resin such as ASA resin or aluminum die-casting, and is formed in a substantially ship shape having an opening at the bottom, and is provided with a light emitting device 3, a lighting device 4, and an automatic flasher described later. Yes.

  In FIG. 2, a metal mounting plate 11 having inclined surfaces on both sides is attached to the opening side of the device body 1, and the light emitting device 3 is attached to the inclined surface of the mounting plate 11 as indicated by an arrow. It is like that. The mounting plate 11 may be configured as a reflecting plate.

  The lighting device 4 is disposed on the back side of the mounting plate 11 and is configured by housing a circuit board and circuit components mounted on the board in a box-like case, and is supplied with power to a commercial AC power source AC. They are connected by a line, and receive an AC power supply AC to generate a DC output.

  The lighting device 4 is configured, for example, by connecting a smoothing capacitor between output terminals of a full-wave rectifier circuit, and connecting a DC voltage conversion circuit and current detection means to the smoothing capacitor. Therefore, the lighting device 4 is connected to the light emitting device 3 by a wiring connecting member such as a lead wire, and supplies the direct current output to control the lighting of the light emitting device 3.

  The globe 2 is formed in a substantially ship shape with an upper part opened so as to cover the lower opening of the apparatus main body 1. The front end side of the globe 2 is connected to the apparatus main body 1 by a hinge 21 so as to be opened and closed, and the rear end side is screwed.

  As shown in FIGS. 4 and 5, the globe 2 is made of a light-transmitting material such as acrylic resin, and prisms 22 made of a plurality of ridges are integrally formed on both side surfaces of the inner surface in the longitudinal direction. Is formed. The prism 22 is formed so that ridge lines are continuous in the longitudinal direction, and has a function of refracting light emitted from the light emitting device 3 and distributing light mainly in a lateral direction (a direction orthogonal to the longitudinal direction). ing.

  On the other hand, the prism 22 is not formed in the central portion 23 (directly downward direction) in the longitudinal direction of the globe 2. The center portion 23 is appropriately subjected to a texture processing or the like.

  Therefore, the light emitted from the light emitting device 3 is refracted to the side by the prism 22 and irradiated, and is effectively irradiated in the direct downward direction (indicated by an arrow in FIG. 5). Further, when the security light is viewed from below, the internal components such as the light emitting device 3 are difficult to visually recognize due to the texture processing or the like.

  As shown in FIG. 3, the light emitting device 3 includes a substrate 31, a plurality of light emitting elements 32 mounted on the substrate 31, and a plurality of fixing means 33 provided on the outer peripheral edge of the substrate 31. A lens member formed of a transparent material such as an acrylic resin (not shown) having a lens portion formed so as to face each light emitting element 32 is arranged on the front side of the substrate 31. .

  The substrate 31 is formed in a substantially rectangular shape, and is made of a flat plate of a glass epoxy substrate (FR-4) or a glass composite substrate (CEM-3) which is an insulating material, and a wiring formed of copper foil on the surface side. A pattern 34 is formed. In addition, as a material of the substrate 31, a ceramic material or another synthetic resin material can be applied when an insulating material is used. Furthermore, when it is made of metal, a metal base substrate in which an insulating layer is laminated on one surface of a base plate having good thermal conductivity such as aluminum and excellent heat dissipation can be applied.

  The wiring pattern 34 is formed on the entire surface of the substrate 31 in a substantially rectangular shape on the inner side at a predetermined distance from the peripheral edge of the substrate 31. In addition, the wiring pattern 34 is formed in a block shape corresponding to each light emitting element 32, and insulation between the blocks is ensured by an elongated insulating space S. Specifically, nine blocks are formed, and a plurality of light emitting elements 32 are connected so as to straddle each block. The wiring pattern 34 has thermal conductivity and thermal diffusivity for diffusing heat generated from the light emitting element 32.

  The light emitting element 32 is an LED, which is a surface mount type LED package. Schematically, it consists of an LED chip placed on the body made of ceramics or heat-resistant synthetic resin, and a translucent resin for molding such as epoxy resin or silicone resin that seals the LED chip Has been.

The LED chip is a blue LED chip that emits blue light. In the translucent resin, a phosphor is mixed, and in order to be able to emit white light, a yellow phosphor that emits yellow light that is complementary to blue light is used. Yes.
The LED may be a bullet-type LED, and the mounting method and format are not particularly limited.

The plurality of fixing means 33 provided on the outer peripheral edge including the four corners of the substrate 31 are metal mounting screws. The substrate 31 is fixed to the inclined surface of the mounting plate 11 by this mounting screw. That is, a mounting hole is formed in the substrate 31, and a mounting screw is screwed into the mounting plate 11 through the mounting hole. Here, the outer peripheral edge portion of the substrate 31 means a range having a predetermined width from the outer peripheral edge of the substrate 31.

  Furthermore, insulating regions 36a to 36f are formed and secured over a predetermined range from the mounting screw, specifically, a range of 15 mm or more with the mounting screw as the center. The insulating regions 36 a to 36 f are formed in an arc shape and are formed so as to penetrate into the wiring pattern 34. Therefore, the space on the surface of the substrate 31 can be effectively used to ensure the insulation regions 36a to 36f, that is, the insulation distance, and the substrate 31 can be downsized.

In addition, a plurality of light emitting elements 32, specifically, eight light emitting elements 32 are arranged so that two substantially cross shapes are arranged. Here, the light emitting elements 32 located on the outer peripheral side of the substrate 31 are arranged between adjacent insulating regions 36 a to 36 f that have entered the wiring pattern 34. For example, the specific light emitting element 32a located on the outer peripheral side of the substrate 31 is disposed between the insulating regions 36a and 36b, and the light emitting element 32b is disposed between the insulating regions 36b and 36c. Yes.
Therefore, it is possible to realize the miniaturization while securing the insulating regions 36a to 36f, and the light emitting elements 32 can be evenly distributed on the surface of the substrate 31.
Further, the light emitting elements 32 are mounted such that the number of mounted light emitting elements 32 in the portion closest to the pair of short sides on the substrate 31 is smaller than the number mounted on the central side adjacent to the longitudinal direction of the substrate 31. ing. For example, in the present embodiment, one light emitting element 32 is mounted on each pair of short sides, and two light emitting elements 32 are orthogonal to the longitudinal direction on the inner center side. Implemented side by side.

  The light emitting element 32 being disposed between the adjacent insulating regions 36a to 36f includes the case where the outer shape of the light emitting element 32 is completely located between the insulating regions 36a to 36f or the case where a part thereof is located. It is.

  Next, the electrical connection relationship of the light emitting device 3 will be described with reference to FIG. A connection connector 35 connected to the power supply side is disposed on the end side of the substrate 31. The positive electrode side terminal of the connection connector 35 is connected to the first block of the wiring pattern 34, and is sequentially connected from this block to the anode side terminal, the cathode side terminal, and the next block of the light emitting element 32. Finally, it is connected to the negative terminal of the connection connector 35. Thereby, each light emitting element 32 is connected in series, and by supplying power, each light emitting element 32 lights up all at once and functions as a planar light emitting source.

  Note that it is preferable to form a white resist layer over the entire surface of the substrate 31. This resist layer acts as a reflection layer, and can reflect light directed toward the surface of the substrate 31 out of light emitted from the light emitting element 32 to the front side, and effectively emit light emitted from the light emitting element 32. Can be used.

  For example, as shown in FIG. 6, the security light configured as described above is fixed by wrapping and fixing the rear wall portion of the apparatus main body 1 around a power pole 6 standing on a road via an attachment band 5. Mounted at a height of about 5m.

  In the security light installed in this way, the switch of the automatic flasher is automatically turned on when the outdoors becomes dark, power is supplied to the light emitting device 3 from the power source side via the lighting device 4, and the light emitting element 32 is turned on. . Further, when the outdoors becomes bright, the switch of the automatic flasher is automatically turned off, and the light emitting element 32 is turned off.

  In the lighting state of the security light, the light emitted from the light emitting element 32 passes through a lens member (not shown), passes through the translucent globe 2 and is emitted outward. More specifically, the light emitted from the light emitting element 32 is refracted to the side by the prisms 22 formed on both side surfaces in the longitudinal direction of the globe 2 and is emitted in the traveling direction of the road to irradiate the traveling direction of the road. To do. Further, the center portion 23 in the longitudinal direction of the globe 2 is blown in a directly downward direction and irradiates the directly downward direction. Therefore, the traveling direction and the direct downward direction of the road are effectively irradiated.

  On the other hand, heat is generated from the light emitting element 32 while the light emitting element 32 is lit. This heat is conducted to the wiring pattern 34 having thermal conductivity and thermal diffusivity, is transmitted to the substrate 31, is conducted from the back side of the substrate 31 to the mounting plate 11 and is radiated. In this case, since the wiring pattern 34 has a predetermined area, the wiring pattern 34 functions as a heat spreader, and promotes the heat radiation action of the heat generated from the light emitting element 32.

  Further, for example, even if a high voltage such as a lightning surge is applied to the fixing means 33, the insulating regions 36a to 36f are secured, so that an overvoltage is applied to the light emitting element 32 and the light emitting element 32 is destroyed. It can be avoided. In this case, since the insulating regions 36 a to 36 are formed so as to enter the wiring pattern 34, it is possible to reduce the size by effectively using the limited space of the substrate 31.

  Furthermore, among the plurality of light emitting elements 32, for example, some of the light emitting elements 32 a are disposed between the insulating regions 36 a and 36 b, so that the light emitting elements 32 can be evenly distributed on the surface of the substrate 31. In addition, the light emission from the plurality of light emitting elements 32 can be homogenized.

  As described above, according to the present embodiment, the light emitting element 32 can be prevented from being destroyed by an overvoltage, and the space of the substrate 31 can be effectively used to reduce the size, and the light emitting element The heat dissipation of 32 can be improved. Furthermore, it is possible to provide the light-emitting device 3 and the illumination device that can uniformize the emission of light from the plurality of light-emitting elements 32.

Next, a second embodiment will be described with reference to FIG. 7 as a reference embodiment of the present invention. FIG. 7 is a plan view showing the light emitting device 3. In addition, the same code | symbol is attached | subjected to the part which is the same as that of 1st Embodiment, or an equivalent, and the overlapping description is abbreviate | omitted.
The light emitting device 3 includes a substrate 31, four light emitting elements 32 mounted on the substrate 31 in a substantially cross shape, and a plurality of fixing means 33 provided on the outer peripheral edge of the substrate 31.

  The substrate 31 is formed in a substantially square shape, and the wiring pattern 34 is formed over the entire surface of the substrate 31. The wiring pattern 34 is formed in a block shape corresponding to each light emitting element 32.

Fixing means 33 is provided at the outer peripheral edge of the substrate 31, specifically at each corner. Insulating regions 36a to 36d are formed from the fixing means 33 over a predetermined range. The insulating regions 36 a to 36 d are formed in an arc shape and a quarter circle, and are formed so as to penetrate into the wiring pattern 34. Therefore, the insulating regions 36a to 36d can be secured by effectively using the space on the surface of the substrate 31, and the substrate 31 can be downsized.
Further, all of the plurality of light emitting elements 32 are arranged between adjacent insulating regions 36 a to 36 d that have entered the wiring pattern 34.

  As described above, according to the present embodiment, the light emitting element 32 can be prevented from being destroyed by an overvoltage, and the size can be reduced by effectively using the space of the substrate 31. Moreover, the heat dissipation of the light emitting element 32 can be improved, and the radiation of light from the plurality of light emitting elements 32 can be made uniform.

In addition, this invention is not limited to the structure of the said embodiment, A various deformation | transformation is possible in the range which does not deviate from the summary of invention. For example, the number of mounted light emitting elements is not particularly limited as long as it is plural.
Moreover, as an illuminating device, it is not restricted to what is used outdoors, You may use it indoors. It can be applied to various lighting devices used outdoors or indoors.

DESCRIPTION OF SYMBOLS 1 ... Device main body, 2 ... Globe, 3 ... Light-emitting device, 4 ... Lighting device,
DESCRIPTION OF SYMBOLS 11 ... Mounting plate, 31 ... Board | substrate, 32 ... Light emitting element (LED),
33 ... Fixing means (mounting screw), 34 ... wiring pattern,
36a-36f ... insulation region

Claims (2)

A substrate formed in a substantially rectangular shape;
A wiring pattern formed on the surface of the substrate and having thermal diffusion;
A plurality of metal fixing means provided at the outer peripheral edge including at least four corners of the substrate;
An insulating region formed to enter the wiring pattern within a predetermined range from the fixing means;
A plurality of mounted on the substrate connected to the wiring pattern, at least a part of which is disposed between adjacent insulating regions, and mounted on the portion closest to the pair of short sides on the substrate, A light emitting device mounted on the central side adjacent to the portion closest to the pair of short sides in the longitudinal direction of the substrate and mounted so as to be less than the number mounted in a direction orthogonal to the longitudinal direction ;
A light-emitting device comprising: The device body;
The light-emitting device according to claim 1 disposed in the device body;
An illumination device comprising:

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