JP5655629B2 - Undercoat agent for plastic with inorganic thin film, plastic with inorganic thin film, decorative film for in-mold molding, and decorative film for insert molding - Google Patents

Undercoat agent for plastic with inorganic thin film, plastic with inorganic thin film, decorative film for in-mold molding, and decorative film for insert molding Download PDF

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JP5655629B2
JP5655629B2 JP2011040213A JP2011040213A JP5655629B2 JP 5655629 B2 JP5655629 B2 JP 5655629B2 JP 2011040213 A JP2011040213 A JP 2011040213A JP 2011040213 A JP2011040213 A JP 2011040213A JP 5655629 B2 JP5655629 B2 JP 5655629B2
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JP2011195835A (en
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彰寛 山崎
彰寛 山崎
東本 徹
徹 東本
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Arakawa Chemical Industries Ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D133/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
    • C09D133/04Homopolymers or copolymers of esters
    • C09D133/14Homopolymers or copolymers of esters of esters containing halogen, nitrogen, sulfur or oxygen atoms in addition to the carboxy oxygen
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating
    • C08J7/042Coating with two or more layers, where at least one layer of a composition contains a polymer binder
    • C08J7/0423Coating with two or more layers, where at least one layer of a composition contains a polymer binder with at least one layer of inorganic material and at least one layer of a composition containing a polymer binder
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating
    • C08J7/043Improving the adhesiveness of the coatings per se, e.g. forming primers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L33/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
    • C08L33/04Homopolymers or copolymers of esters
    • C08L33/06Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, which oxygen atoms are present only as part of the carboxyl radical
    • C08L33/08Homopolymers or copolymers of acrylic acid esters
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D133/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
    • C09D133/04Homopolymers or copolymers of esters
    • C09D133/06Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular

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Description

本発明は、無機薄膜層とプラスチック基材とを密着させるために使用するアンダーコート剤、および当該アンダーコート剤を用いて得られる無機薄膜付プラスチック、ならびに当該無機薄膜付プラスチックを部材とするインモールド成型用加飾フィルムおよびインサート成型用加飾フィルムに関する。   The present invention relates to an undercoat agent used for bringing an inorganic thin film layer and a plastic substrate into close contact, a plastic with an inorganic thin film obtained using the undercoat agent, and an in-mold using the plastic with an inorganic thin film as a member. The present invention relates to a decorative film for molding and a decorative film for insert molding.

無機薄膜付プラスチックとは、一般には、金、銅、アルミニウム、スズなどの金属や酸化ケイ素などの金属酸化物等からなる薄膜を成型(構造体)状ないしフィルム状のプラスチック基材の表面に形成したものをいい、無機薄膜をなす化学種や薄膜の厚さ等に応じて、従来、ボトルやキャップ、レトルトパック等の包装容器、ガスバリアフィルム等の包装材や、透明導電シート、フィルムコンデンサ、表示用ラベル等の種々の用途に供されている。   A plastic with an inorganic thin film is generally formed on the surface of a molded (structural) or film plastic substrate made of a metal such as gold, copper, aluminum or tin, or a metal oxide such as silicon oxide. Conventionally, depending on the chemical species forming the inorganic thin film, the thickness of the thin film, etc., conventional packaging materials such as bottles, caps and retort packs, packaging materials such as gas barrier films, transparent conductive sheets, film capacitors, displays It is used for various purposes such as labeling.

また、無機薄膜付プラスチックの中でも、プラスチックフィルムの表面にアルミニウムを蒸着してなる、数十nm程度の極めて薄いアルミニウム層を有するアルミニウム蒸着プラスチックフィルムは、加飾フィルム(転写箔ともいう)の部材として賞用されており、成型品に電波透過性等の技術的機能やミラー感等の意匠性を付与できることから、近年、例えば、携帯電話やオーディオ製品、パソコン等の種々の電子製品の筐体に供されている。   In addition, among plastics with inorganic thin films, aluminum-deposited plastic films having an extremely thin aluminum layer of about several tens of nanometers formed by vapor-depositing aluminum on the surface of plastic films are used as decorative film (also called transfer foil) members. In recent years, for example, it has been applied to the casings of various electronic products such as mobile phones, audio products, personal computers, etc. It is provided.

無機薄膜付プラスチックを製造する際には、プラスチック基材の表面に、各種ポリマーを主成分とするアンダーコート剤を予め塗工し、柔軟性のあるアンダーコート層の上に無機薄膜を形成させる方法が採られている。これは、プラスチック基材の表面には通常、微細な凹凸や不純物(プラスチック添加剤等)が存在するため、無機薄膜層とプラスチック基材との密着性や、無機薄膜の平滑性を確保し難いためである。密着性が不十分であると無機薄膜の剥がれ等が生じ、また平滑性が不十分であると、特に無機薄膜が金属からなる場合にはその光沢が損なわれるため、特に意匠性が要求される用途において問題となる。   A method of forming an inorganic thin film on a flexible undercoat layer by pre-coating an undercoat agent mainly composed of various polymers on the surface of a plastic substrate when producing a plastic with an inorganic thin film Has been adopted. This is because it is difficult to ensure the adhesion between the inorganic thin film layer and the plastic substrate and the smoothness of the inorganic thin film because there are usually fine irregularities and impurities (plastic additives, etc.) on the surface of the plastic substrate. Because. Insufficient adhesion causes peeling of the inorganic thin film, etc. In addition, when the smoothness is insufficient, especially when the inorganic thin film is made of metal, the gloss is impaired, and thus design is particularly required. It becomes a problem in use.

また、加飾フィルムの分野においては、近年、所謂インモールド成型法のように、高温環境下で成型と転写を同時に行なう手法が一般化してきているが、かかる手法においては、加工部分における無機薄膜部位に亀裂やクラックが発生したり、光沢面に曇りやボケといった所謂白化現象が生じたりすることがある。こうしたクラック等は、目視判断できないような微細なものであっても、可視光の干渉縞(虹縞)の原因となるため大きな問題となる。また、かかる白化現象は、加飾フィルムのように意匠性が要求される分野において改善が強く求められる。   Further, in the field of decorative films, in recent years, a method of simultaneously performing molding and transfer in a high-temperature environment, such as a so-called in-mold molding method, has been generalized. Cracks or cracks may occur in the part, and so-called whitening phenomenon such as fogging or blurring may occur on the glossy surface. Such cracks and the like are a serious problem because they cause interference fringes (rainbow fringes) of visible light even if they are minute ones that cannot be visually judged. Further, the whitening phenomenon is strongly required to be improved in a field where design properties are required, such as a decorative film.

前記したクラック等の問題については、例えば特許文献1において、アクリル樹脂、メラミン樹脂、およびポリイソシアネート化合物を含む三液タイプのアンダーコート剤により解決できることが知られているが、前記白化現象については言及されていない。また、アンカーコート剤のベース樹脂としては従来、ポリウレタン樹脂やポリエステル樹脂が賞用されてきたが、そうしたアンダーコート剤を用いた場合には無機薄膜面の外観が不良となり、また前記した白化やクラック等の問題も解消し難い。   For example, in Patent Document 1, it is known that the above-described problems such as cracks can be solved by a three-pack type undercoat agent containing an acrylic resin, a melamine resin, and a polyisocyanate compound. However, the whitening phenomenon is referred to. It has not been. Conventionally, polyurethane resins and polyester resins have been awarded as the base resin for the anchor coating agent. However, when such an undercoat agent is used, the appearance of the inorganic thin film surface becomes poor, and the above-mentioned whitening and cracking have occurred. It is difficult to solve such problems.

特開2004−122456号公報JP 2004-122456 A

本発明は、プラスチック基材と無機薄膜層の双方との密着性に優れ(以下、密着性という)、無機薄膜面の平滑性を保つことができ(以下、平滑性という)、高温利用環境下においても無機薄膜面に白化現象を生じさせず(以下、耐白化性という)、かつ、高温下の成型加工においても加工部位の無機薄膜に目視判断できるような亀裂やクラック、干渉縞を生じさせない(以下、耐加工性という)アンダーコート層を形成できる新規な無機薄膜付プラスチック用アンダーコート剤を提供することを課題とする。   The present invention is excellent in adhesion between the plastic substrate and the inorganic thin film layer (hereinafter referred to as adhesion), can maintain the smoothness of the inorganic thin film surface (hereinafter referred to as smoothness), and is used under a high temperature environment. Does not cause a whitening phenomenon on the surface of the inorganic thin film (hereinafter referred to as whitening resistance), and does not cause cracks, cracks, or interference fringes that can be visually judged in the inorganic thin film at the processing site even during molding at a high temperature. It is an object of the present invention to provide a novel undercoat agent for plastic with an inorganic thin film capable of forming an undercoat layer (hereinafter referred to as process resistance).

本発明者は鋭意検討を重ねた結果、前記課題は次のアンダーコート剤により解決できることを見出した。即ち本発明は、α,β−不飽和カルボン酸(a1)、(メタ)アクリル酸アルキルエステルおよび/またはスチレン類(a2)、ならびに必要に応じてこれら以外の不飽和単量体(a3)を反応させてなる共重合体をアンモニアおよび/または第3級アミン類で中和してなる、カルボキシラートアニオン基が0.5〜8mmol/gであり、かつガラス転移温度が−5〜120℃のアクリルコポリマー(A)と、所定の一般式で表されるトリアジリジン化合物(B)と、アジリジニル基開環触媒(C)とを含有する無機薄膜付プラスチック用アンダーコート剤;プラスチック基材、当該アンダーコート剤からなる層、および無機薄膜からなる層を有する無機薄膜付プラスチック;当該無機薄膜付プラスチックを部材とするインモールド成型用加飾フィルム;当該無機薄膜付プラスチックを部材とするインサート成型用加飾フィルム、に関する。 As a result of extensive studies, the present inventor has found that the above problems can be solved by the following undercoat agent. That is, the present invention comprises α, β-unsaturated carboxylic acid (a1), (meth) acrylic acid alkyl ester and / or styrenes (a2), and, if necessary, other unsaturated monomers (a3). The copolymer obtained by reaction is neutralized with ammonia and / or a tertiary amine, the carboxylate anion group is 0.5 to 8 mmol / g, and the glass transition temperature is −5 to 120 ° C. Undercoat agent for plastic with inorganic thin film containing acrylic copolymer (A) , triaziridine compound (B) represented by a predetermined general formula, and aziridinyl group ring-opening catalyst (C) ; Plastic with inorganic thin film having a layer made of a coating agent and a layer made of an inorganic thin film; for in-mold molding using the plastic with an inorganic thin film as a member Decorative film; the inorganic decorative film insert molding to plastic and member with thin relates.

本発明のアンダーコート剤は成膜性に優れるため、プラスチックの表面に、平滑な無機薄膜を形成することができる。特に無機薄膜がアルミニウム等の金属薄膜である場合には、光沢に優れた無機薄膜面が得られる。また、当該アンダーコート剤からなるアンダーコート層は、プラスチック基材および無機薄膜層の双方との密着性が良好であるため、無機薄膜付プラスチックの取り扱いに際して無機薄膜の剥がれ等が低減する。   Since the undercoat agent of the present invention is excellent in film formability, a smooth inorganic thin film can be formed on the plastic surface. In particular, when the inorganic thin film is a metal thin film such as aluminum, an inorganic thin film surface excellent in gloss can be obtained. Moreover, since the undercoat layer made of the undercoat agent has good adhesion to both the plastic substrate and the inorganic thin film layer, peeling of the inorganic thin film is reduced when handling the plastic with the inorganic thin film.

また、当該アンダーコート剤を用いた無機薄膜付プラスチックは、高温環境下に置いても無機薄膜に曇りやボケ等の白化現象が生じ難い等、耐白化性に優れる。さらに、高温下での成型加工に付しても、無機薄膜に干渉縞や、目視判断できるような亀裂ないしクラックが生じ難い等、耐加工性に優れる。   In addition, the plastic with an inorganic thin film using the undercoat agent is excellent in whitening resistance, such as being difficult to cause whitening phenomenon such as fogging and blurring in the inorganic thin film even when placed in a high temperature environment. Further, even when subjected to molding at high temperature, the inorganic thin film is excellent in process resistance, such as interference fringes and cracks or cracks that can be visually judged are difficult to occur.

よって、当該無機薄膜付プラスチックは、例えばボトルやキャップ、レトルトパック等の包装容器や、ガスバリアフィルム、透明導電シート、フィルムコンデンサ、表示用ラベル、加飾フィルムの部材として好適である。また、フィルム状の当該無機薄膜付プラスチックは、無機薄膜層の耐クラック性および耐白化性が良好であることから、特にインサート成型用の加飾フィルムの部材や、高温下での成形加工がなされるインモールド成形用の加飾フィルムの部材として好適である。   Therefore, the said plastic with an inorganic thin film is suitable as a member of packaging containers, such as a bottle, a cap, a retort pack, a gas barrier film, a transparent conductive sheet, a film capacitor, a display label, and a decoration film, for example. In addition, the film-like plastic with an inorganic thin film is excellent in crack resistance and whitening resistance of the inorganic thin film layer, and therefore is particularly subjected to insert molding decorative film members and molding processing at high temperatures. It is suitable as a member of a decorative film for in-mold molding.

加工性評価が6のアルミニウム蒸着フィルムの外観(電子顕微鏡写真(3000倍))Appearance of evaporated aluminum film with workability evaluation of 6 (electron micrograph (3000 times)) 加工性評価が5のアルミニウム蒸着フィルムの外観(電子顕微鏡写真(3000倍))Appearance of evaporated aluminum film with workability evaluation of 5 (electron micrograph (3000 times)) 加工性評価が4のアルミニウム蒸着フィルムの外観(電子顕微鏡写真(3000倍))Appearance of aluminum deposited film with workability evaluation of 4 (electron micrograph (3000 times)) 加工性評価が3のアルミニウム蒸着フィルムの外観(電子顕微鏡写真(3000倍))Appearance of aluminum deposited film with workability evaluation of 3 (electron micrograph (3000 times)) 加工性評価が2のアルミニウム蒸着フィルムの外観(電子顕微鏡写真(3000倍))Appearance of evaporated aluminum film with workability evaluation of 2 (electron micrograph (3000 times)) 加工性評価が1のアルミニウム蒸着フィルムの外観(電子顕微鏡写真(3000倍))Appearance of aluminum deposited film with workability evaluation of 1 (electron micrograph (3000 times))

本発明に係るアンダーコート剤は、α,β−不飽和カルボン酸(a1)、(メタ)アクリル酸アルキルエステルおよび/またはスチレン類(a2)、ならびに必要に応じてこれら以外の不飽和単量体(a3)を反応させてなる共重合体をアンモニアおよび/または第3級アミン類で中和してなる、カルボキシラートアニオン基が0.5〜8mmol/gであり、かつガラス転移温度が−5〜120℃のアクリルコポリマー(A)(以下、(A)成分という)、所定の一般式で表されるトリアジリジン化合物(B)(以下、(B)成分という)、ならびにジリジニル基開環触媒(C)(以下、(C)成分という)を含有するものである。 The undercoat agent according to the present invention comprises α, β-unsaturated carboxylic acid (a1), (meth) acrylic acid alkyl ester and / or styrenes (a2), and, if necessary, other unsaturated monomers The copolymer obtained by reacting (a3) is neutralized with ammonia and / or a tertiary amine, the carboxylate anion group is 0.5 to 8 mmol / g, and the glass transition temperature is −5. to 120 ° C. of acrylic copolymer (a) (hereinafter, (a) referred to as the component), tri aziridine compound represented by a predetermined general formula (B) (hereinafter, (B) referred to as the component), and a Jirijiniru MotoHiraki ring catalyst It contains (C) (hereinafter referred to as component (C)).

(A)成分としては、前記ガラス転移温度を有し、かつ分子内にカルボキシラートアニオン基(−COO−)が0.5〜8mmol/gの範囲で含まれるアクリルコポリマーであれば、各種公知のものを特に制限なく用いることができる。また、(A)成分のカルボキシラートアニオン基は、(a1)成分が有するカルボキシル基に由来する。 As the component (A), any known acrylic copolymer having the glass transition temperature and a carboxylate anion group (—COO—) in the molecule in the range of 0.5 to 8 mmol / g can be used. A thing can be used without a restriction | limiting in particular. Further, the carboxylate anion group of the component (A) is derived from the carboxyl group that the component (a1) has.

(a1)成分としては、例えば、アクリル酸、メタクリル酸、クロトン酸、イソクロトン酸等のα,β−不飽和モノカルボン酸や、フマル酸、(無水)マレイン酸等のα,β−不飽和ジカルボン酸、該α,β−不飽和ジカルボン酸と後述するアルコール類とのモノエステル等が挙げられる。   Examples of the component (a1) include α, β-unsaturated monocarboxylic acids such as acrylic acid, methacrylic acid, crotonic acid, and isocrotonic acid, and α, β-unsaturated dicarboxylic acids such as fumaric acid and (anhydrous) maleic acid. Examples thereof include monoesters of acid, the α, β-unsaturated dicarboxylic acid and alcohols described later.

(a2)成分としては、例えば、(メタ)アクリル酸メチル、(メタ)アクリル酸エチル、(メタ)アクリル酸プロピル、(メタ)アクリル酸n−ブチル、(メタ)アクリル酸ラウリル、(メタ)アクリル酸ステアリル、(メタ)アクリル酸イソブチル、(メタ)アクリル酸t−ブチル、(メタ)アクリル酸2−エチルヘキシル、(メタ)アクリル酸シクロヘキシル、(メタ)アクリル酸シクロペンチル、(メタ)アクリル酸イソボルニル等が挙げられる。また、(a2)成分のアルキル基は水酸基等の活性水素含有基を有さず、また、その炭素数は通常1〜20程度、好ましくは1〜8程度、いっそう好ましくは1〜5である。また、スチレン類としては、例えば、スチレン、α−メチルスチレン、t−ブチルスチレン、ジメチルスチレン等が挙げられる。   Examples of the component (a2) include methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, n-butyl (meth) acrylate, lauryl (meth) acrylate, and (meth) acrylic. Stearyl acid, isobutyl (meth) acrylate, t-butyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, cyclohexyl (meth) acrylate, cyclopentyl (meth) acrylate, isobornyl (meth) acrylate, etc. Can be mentioned. Moreover, the alkyl group of the component (a2) does not have an active hydrogen-containing group such as a hydroxyl group, and the carbon number is usually about 1 to 20, preferably about 1 to 8, and more preferably 1 to 5. Examples of styrenes include styrene, α-methylstyrene, t-butylstyrene, dimethylstyrene, and the like.

(a3)成分としては、例えば、(メタ)アクリル酸ヒドロキシメチル、(メタ)アクリル酸ヒドロキシエチル、(メタ)アクリル酸2−ヒドロキシプロピル、(メタ)アクリル酸2−ヒドロキシブチル、(メタ)アクリル酸4−ヒドロキシブチル、(メタ)アクリル酸ヒドロキシシクロヘキシル、(メタ)アクリル酸4−(ヒドロキシメチル)シクロヘキシルメチル、2−ヒドロキシプロピオン酸4−(ヒドロキシメチル)シクロヘキシルメチル、(メタ)アクリル酸ヒドロキシフェニル等のヒドロキシ(メタ)アクリレート類;アクリルアミド、メタクリルアミド、N−(2−ヒドロキシエチル)アクリルアミド、N−(1−メチル−2−ヒドロキシエチル)アクリルアミド、(メタ)アクリルアミド類;不飽和スルホン酸類;アミノアルキル系不飽和単量体類;ポリオキシアルキレン系不飽和単量体類;クロロシラン系(メタ)アクリレート類;(ポリ)シロキサンモノ(メタ)アクリレート類;フルオロアルキル(モノ)アクリレート類等が挙げられる。   Examples of the component (a3) include hydroxymethyl (meth) acrylate, hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 2-hydroxybutyl (meth) acrylate, and (meth) acrylic acid. Such as 4-hydroxybutyl, hydroxycyclohexyl (meth) acrylate, 4- (hydroxymethyl) cyclohexylmethyl (meth) acrylate, 4- (hydroxymethyl) cyclohexylmethyl 2-hydroxypropionate, hydroxyphenyl (meth) acrylate, etc. Hydroxy (meth) acrylates; acrylamide, methacrylamide, N- (2-hydroxyethyl) acrylamide, N- (1-methyl-2-hydroxyethyl) acrylamide, (meth) acrylamides; unsaturated sulfonic acids; Killed unsaturated monomers; polyoxyalkylene unsaturated monomers; chlorosilane (meth) acrylates; (poly) siloxane mono (meth) acrylates; fluoroalkyl (mono) acrylates .

(a1)成分および(a2)成分の使用モル%は特に限定されないが、通常は順に7〜70モル%程度、30〜93モル%程度であり、好ましくは13〜45モル%、55〜87モル%である。また、(a3)成分を使用する場合、(a1)成分〜(a3)成分の使用モル%は通常、順に7〜70モル%程度、29〜92モル%程度、1〜60モル%程度であり、好ましくは13〜45モル%、52〜84モル%、3〜20モル%である。   Although the use mol% of (a1) component and (a2) component is not specifically limited, Usually, it is about 7-70 mol% and about 30-93 mol% in order, Preferably it is 13-45 mol%, 55-87 mol %. In addition, when the component (a3) is used, the use mol% of the components (a1) to (a3) is usually about 7 to 70 mol%, about 29 to 92 mol%, and about 1 to 60 mol% in order. , Preferably 13 to 45 mol%, 52 to 84 mol%, 3 to 20 mol%.

(A)成分の製造方法は特に限定されないが、例えば、前記(a1)成分〜(a3)成分を、重合開始剤および有機溶剤の存在下、通常80〜180℃程度において、1〜20時間程度ラジカル重合させた後、得られた重合体を中和剤で中和する方法を採用できる。   Although the manufacturing method of (A) component is not specifically limited, For example, the said (a1) component-(a3) component are about 1 to 20 hours at about 80-180 degreeC normally in presence of a polymerization initiator and an organic solvent. A method of neutralizing the obtained polymer with a neutralizing agent after radical polymerization can be employed.

重合開始剤としては、過酸化ベンゾイル、t−ブチルパーオキシ−2−エチルヘキサノエート、2,2’−アゾビスイソブチロニトリル、2,2’−アゾビス(2,4−ジメチルバレロニトリル)等が挙げられる。   As polymerization initiators, benzoyl peroxide, t-butylperoxy-2-ethylhexanoate, 2,2′-azobisisobutyronitrile, 2,2′-azobis (2,4-dimethylvaleronitrile) Etc.

有機溶剤としては、メチルアルコール、エチルアルコール、n−プロピルアルコール、イソプロピルアルコール、ブチルアルコール、エチレングリコール等のアルコール類;エチレングリコールモノエチルエーテル、エチレングリコールモノn−ノルマルプロピルエーテル等のグリコールエーテル類;エチレングリコールモノエチルエーテルアセテート、プロピレングリコールモノメチルエーテルアセテート、エチレングリコールモノn−プロピルエーテルアセテート等のグリコールエーテルエステル類、アセトン、メチルエチルケトン等のケトン類、ジメチルホルムアミド等が挙げられる。   Examples of the organic solvent include alcohols such as methyl alcohol, ethyl alcohol, n-propyl alcohol, isopropyl alcohol, butyl alcohol, and ethylene glycol; glycol ethers such as ethylene glycol monoethyl ether and ethylene glycol mono n-normal propyl ether; ethylene Examples include glycol ether esters such as glycol monoethyl ether acetate, propylene glycol monomethyl ether acetate, and ethylene glycol mono n-propyl ether acetate, ketones such as acetone and methyl ethyl ketone, and dimethylformamide.

中和剤としてはアンモニアおよび/または第3級アミン類を用いる。そうすることで、特に耐白化性や加工性等が良好になるため好ましい。中和剤の使用量は、アクリルコポリマーが有するカルボキシル基に対し、通常80〜300モル%程度となる範囲である。 As the neutralizing agent , ammonia and / or tertiary amines are used . By doing so, the whitening resistance, workability and the like are particularly good, which is preferable. The amount of the neutralizing agent used is usually in the range of about 80 to 300 mol% with respect to the carboxyl group of the acrylic copolymer.

(A)成分は、主に耐白化性および加工性の観点より、ガラス転移温度が−5〜120℃、好ましくは40〜110℃である。なお、当該ガラス転移温度は測定値である。また、(A)成分のカルボキシラートアニオン基の含有量0.5〜8mmol/g程度、好ましくは1〜5mmol/gであり、この範囲内であれば、特に耐白化性や耐加工性が良好になる傾向にある。なお、「カルボキシラートアニオン基の含有量」とは、(A)成分1g(不揮発分換算)中に含まれるカルボキシラートアニオン基のモル数をいい、計算値である。 The component (A) has a glass transition temperature of -5 to 120 ° C, preferably 40 to 110 ° C, mainly from the viewpoint of whitening resistance and workability. The glass transition temperature is a measured value. Moreover, the content of the carboxylate anion group of the component (A) is about 0.5 to 8 mmol / g, preferably 1 to 5 mmol / g. It tends to improve. The “content of carboxylate anion group” refers to the number of moles of carboxylate anion group contained in 1 g of component (A) (in terms of non-volatile content) and is a calculated value.

(A)成分の重量平均分子量(ゲルパーミエーションクロマトグラフィーによるポリスチレン換算値)も特に限定されないが、主に耐白化性および加工性の観点より、通常3000〜100000程度、好ましくは10000〜80000である。   The weight average molecular weight of component (A) (polystyrene conversion value by gel permeation chromatography) is not particularly limited, but is usually about 3000 to 100,000, preferably 10,000 to 80,000 mainly from the viewpoint of whitening resistance and processability. .

(B)成分としては、分子内にアジリジニル基を少なくとも3つ有するものであれば各種公知のもの(米国特許4382135号、特開2003−104970号等参照)を特に制限なく使用できる。具体的には、以下の一般式で表される化合物が好ましい。   As the component (B), various known compounds (see US Pat. No. 4,382,135, JP-A-2003-104970, etc.) can be used without particular limitation as long as they have at least three aziridinyl groups in the molecule. Specifically, compounds represented by the following general formula are preferable.

(式中、Xは水素、炭素数1〜6のアルキル基、又は炭素数1〜3のヒドロキシアルキル基を、Rは水素又はメチル基を、R及びRはそれぞれ水素又は炭素数1〜6のアルキル基を表す。) (In the formula, X 1 represents hydrogen, an alkyl group having 1 to 6 carbon atoms, or a hydroxyalkyl group having 1 to 3 carbon atoms, R 1 represents hydrogen or a methyl group, and R 2 and R 3 represent hydrogen or carbon number, respectively. Represents an alkyl group of 1-6.)

当該式で表される化合物としては、テトラメチロールメタン−トリ−(β−アジリジニルプロピオネート)、トリメチロールプロパントリス(β−アジリジニルプロピオネート)、およびグリセリルトリス(β−アジリジニルプロピオネート)等が挙げられる。   Examples of the compound represented by the formula include tetramethylolmethane-tri- (β-aziridinylpropionate), trimethylolpropane tris (β-aziridinylpropionate), and glyceryltris (β-aziridinini). Lupropionate) and the like.

その他の(B)成分としては、テトラアジリジニルメタキシレンジアミン、テトラアジリジニルメチルパラキシレンジアミン、ペンタエリスリトールテトラ(β−アジリジニルプロピオネート)等のテトラアジリジン化合物等が挙げられる。   Examples of the other component (B) include tetraaziridin compounds such as tetraaziridinyl metaxylenediamine, tetraaziridinylmethylparaxylenediamine, and pentaerythritol tetra (β-aziridinylpropionate).

また、(B)成分とともに、ネオペンチルグリコールジ(β−アジリジニルプロピオネート)、4,4’−イソプロピリデンジフェノールジ(β−アジリジニルプロピオネート)、4,4’−メチレンジフェノールジ(β−アジリジニルプロピオネート)等のジアジリジン化合物や、2−メチルアジリジン、2−エチルアジリジン、2,2−ジメチルアジリジン、2,3−ジメチルアジリジン、2−フェニルアジリジン等のモノアジリジン化合物を併用できる。   Further, together with the component (B), neopentyl glycol di (β-aziridinylpropionate), 4,4′-isopropylidenediphenoldi (β-aziridinylpropionate), 4,4′-methylene Diaziridine compounds such as diphenoldi (β-aziridinylpropionate) and mono-such as 2-methylaziridine, 2-ethylaziridine, 2,2-dimethylaziridine, 2,3-dimethylaziridine, 2-phenylaziridine An aziridine compound can be used in combination.

(B)成分のアジリジニル基の含有量は特に限定されないが、特に耐白化性や耐加工性等を考慮して、通常3〜11mmol/g程度、好ましくは5〜9mmol/gとなる範囲である。なお、「アジリジニル基の含有量」とは、(B)成分1g中に含まれるアジリジニル基のモル数をいい、計算値である。   The content of the aziridinyl group of the component (B) is not particularly limited, but is usually in the range of about 3 to 11 mmol / g, preferably 5 to 9 mmol / g, particularly considering whitening resistance and workability. . The “content of aziridinyl group” means the number of moles of aziridinyl group contained in 1 g of component (B), and is a calculated value.

(C)成分は、特に耐白化性や耐加工性を向上させる目的におい使用する。具体例としては、パラトルエンスルホン酸、塩酸、臭素酸、ヨウ素酸、フッ素酸、フルオロスルホン酸、硫酸、リン酸等の酸触媒や、ジアリールヨードニウム塩、トリアリールスルホニウム塩、ジアリールホスホニウム塩等が挙げられる。これらの中では、取り扱いが容易であるため、酸触媒、特にパラトルエンスルホン酸が好ましい。また、必要に応じ、(C)成分とともに前記中和剤、好ましくはアンモニアを使用できる。当該中和剤は水溶液として使用できる。 Component (C) is used Te purpose odor to particularly improve whitening resistance and workability. Specific examples include acid catalysts such as p-toluenesulfonic acid, hydrochloric acid, bromic acid, iodic acid, fluoric acid, fluorosulfonic acid, sulfuric acid, phosphoric acid, and diaryl iodonium salts, triarylsulfonium salts, diarylphosphonium salts, and the like. It is done. In these, since it is easy to handle, an acid catalyst, especially para-toluenesulfonic acid is preferable. Moreover, the said neutralizing agent, Preferably ammonia can be used with (C) component as needed. The neutralizing agent can be used as an aqueous solution.

本発明のアンダーコート剤は、(A)成分、(B)成分および必要に応じて(C)成分を各種公知の方法で混合することによって得られる。(A)成分および(B)成分の含有量比は特に制限されないが、特に耐白化性および耐加工性の観点より、通常は、〔(A)成分のカルボキシラートアニオン基の含有量(mmol/g)×(A)成分の使用グラム(g)(不揮発分換算)〕/〔(B)成分のアジリジニル基の含有量(mmol/g)×(B)成分の使用グラム(g)(不揮発分換算)〕が通常0.01〜10程度、好ましくは0.1〜2となる範囲である。また、(C)成分の使用量も特に限定されないが、通常は、(B)成分に対し固形分換算で1〜15重量%程度、好ましくは5〜10重量%となる範囲である。   The undercoat agent of the present invention can be obtained by mixing the component (A), the component (B) and, if necessary, the component (C) by various known methods. The content ratio of the component (A) and the component (B) is not particularly limited. However, particularly from the viewpoint of whitening resistance and workability, the content of the carboxylate anion group of the component (A) (mmol / g) × gram of component (A) used (g) (non-volatile content)] / [content of aziridinyl group of component (B) (mmol / g) × gram of component used (g) (non-volatile content) Conversion)] is usually about 0.01 to 10, preferably 0.1 to 2. Moreover, although the usage-amount of (C) component is not specifically limited, Usually, it is about 1-15 weight% in conversion of solid content with respect to (B) component, Preferably it is the range used as 5-10 weight%.

本発明のアンダーコート剤は、前記有機溶剤や水(イオン交換水等)を溶媒とした溶液として使用できる。当該有機溶剤としては前記アルコール類やグリコールエーテル類が好ましい。また、有機溶剤および水の双方を使用する場合、重量比は順に通常9/1〜1/9程度である。   The undercoat agent of the present invention can be used as a solution using the organic solvent or water (ion exchange water or the like) as a solvent. As the organic solvent, the alcohols and glycol ethers are preferable. When both an organic solvent and water are used, the weight ratio is usually about 9/1 to 1/9 in order.

本発明のアンダーコート剤の不揮発分は特に制限されないが、通常は5〜50重量%程度である。また、当該不揮発分に占める(A)成分、(B)成分、および(C)成分の量は順に通常42〜85重量%程度、15〜58重量%程度、および0〜8重量%程度である。   The nonvolatile content of the undercoat agent of the present invention is not particularly limited, but is usually about 5 to 50% by weight. In addition, the amount of the component (A), the component (B), and the component (C) in the nonvolatile content is usually about 42 to 85% by weight, about 15 to 58% by weight, and about 0 to 8% by weight. .

本発明のアンダーコート剤には、他にも、レベリング剤、酸化防止剤、紫外線吸収剤、コロイダルシリカ、フィラー等の添加剤を配合できる。   In addition to the undercoat agent of the present invention, additives such as a leveling agent, an antioxidant, an ultraviolet absorber, colloidal silica, and a filler can be blended.

本発明の無機薄膜付プラスチックは、プラスチック基材、本発明のアンダーコート剤からなる層、および無機薄膜からなる層を有する。   The plastic with an inorganic thin film of the present invention has a plastic substrate, a layer made of the undercoat agent of the present invention, and a layer made of an inorganic thin film.

プラスチック基材としては、ポリエステル、ポリ塩化ビニル、ポリアミド、ポリイミド、ポリカーボネート、ポリエチレン、ポリプロピレン等が挙げられ、これらはコロナ放電等の表面処理がされていてもよい。また、該プラスチック基材は、球状、円柱状、直方体状、板状等の構造体(プラスチックフィルムに相当するものを除く)、またはフィルム状であり、表面の一部に凹凸や曲面が存在していてもよい。なお、フィルム状のプラスチック基材の厚みは特に制限されないが、通常は12〜200μm程度である。   Examples of the plastic substrate include polyester, polyvinyl chloride, polyamide, polyimide, polycarbonate, polyethylene, and polypropylene, and these may be subjected to surface treatment such as corona discharge. In addition, the plastic substrate is a spherical body, a cylindrical body, a rectangular parallelepiped shape, a plate-like structure (excluding those corresponding to a plastic film), or a film shape, and there are unevenness and a curved surface on a part of the surface. It may be. The thickness of the film-like plastic substrate is not particularly limited, but is usually about 12 to 200 μm.

無機薄膜をなす種としては、アルミニウム、金、銀、パラジウム、スズ等の金属や、酸化アルミニウム、酸化スズ、酸化インジウムスズ、酸化チタン、酸化ケイ素等の金属酸化物が挙げられ、これらは併用できる。   Examples of the seed forming the inorganic thin film include metals such as aluminum, gold, silver, palladium, and tin, and metal oxides such as aluminum oxide, tin oxide, indium tin oxide, titanium oxide, and silicon oxide, and these can be used in combination. .

本発明の無機薄膜付プラスチックを製造する方法は特に限定されないが、例えば、本発明のコーティング剤を前記プラスチック基材に各種公知の方法で塗工した後、アンダーコート層を硬化させ(処理条件:通常60〜165℃程度、10秒〜5分程度)、次いでアンダーコート面に前記無機薄膜種を形成する方法が挙げられる。アンダーコート剤の塗工方法としては、スプレー、ロールコーター、リバースロールコーター、グラビアコーター、ナイフコーター、バーコーター、ドットコーター等が挙げられる。塗工量は特に限定されないが、通常は不揮発分として0.01〜10g/m程度である。無機薄膜の形成手段としては、各種公知の物理的方法(真空熱蒸着、スパッタリング等)、化学的方法(化学的気相反応等)が挙げられる。また、無機薄膜の厚みは通常5〜800nm程度である。 The method for producing the plastic with an inorganic thin film of the present invention is not particularly limited. For example, after applying the coating agent of the present invention to the plastic substrate by various known methods, the undercoat layer is cured (processing conditions: Usually, about 60 to 165 ° C., about 10 seconds to 5 minutes), and then a method of forming the inorganic thin film seed on the undercoat surface. Examples of the coating method for the undercoat agent include spray, roll coater, reverse roll coater, gravure coater, knife coater, bar coater, and dot coater. The coating amount is not particularly limited, but is usually about 0.01 to 10 g / m 2 as a nonvolatile content. Examples of means for forming the inorganic thin film include various known physical methods (vacuum thermal evaporation, sputtering, etc.) and chemical methods (chemical vapor phase reaction, etc.). The thickness of the inorganic thin film is usually about 5 to 800 nm.

当該無機薄膜付プラスチックフィルムは、用途に応じ、プラスチックフィルム層、アンダーコート層、および無機薄膜層のそれぞれに、他の機能性層が隣接していてもよい。例えば本発明の無機薄膜付プラスチックフィルムをインモールド成型用加飾フィルム用途に供する場合には、プラスチックフィルムとアンダーコート層との間に離型層、ハードコート層、ハードコート層用アンカー層、柄インキ層等が存在していてよい。また、無機薄膜層の上には接着剤層が存在していてもよい。   In the plastic film with an inorganic thin film, another functional layer may be adjacent to each of the plastic film layer, the undercoat layer, and the inorganic thin film layer depending on the application. For example, when the plastic film with an inorganic thin film of the present invention is used for a decorative film for in-mold molding, a release layer, a hard coat layer, an anchor layer for a hard coat layer, a pattern between the plastic film and the undercoat layer An ink layer or the like may be present. An adhesive layer may be present on the inorganic thin film layer.

本発明の無機薄膜付プラスチックのうち、プラスチック基材がフィルム状であるもの(無機薄膜付プラスチックフィルム)は、特にインモールド成形用加飾フィルムやインサート成型用の加飾フィルムの部材として有用である。この場合、当該プラスチック基材がポリエステルフィルムであり、無機薄膜層が5〜50nm程度アルミニウム層および/またはスズ層であるのが好ましい。   Among the plastics with an inorganic thin film of the present invention, those in which the plastic substrate is in the form of a film (plastic film with an inorganic thin film) are particularly useful as a member of a decorative film for in-mold molding or a decorative film for insert molding. . In this case, the plastic substrate is preferably a polyester film, and the inorganic thin film layer is preferably an aluminum layer and / or a tin layer of about 5 to 50 nm.

以下、実施例及び比較例を通じて本発明を更に詳細に説明するが、本発明の範囲はこれらによって限定されない。また、実施例中の「部」は重量基準を表す。   Hereinafter, the present invention will be described in more detail through examples and comparative examples, but the scope of the present invention is not limited thereto. Further, “parts” in the examples represent weight standards.

各例中、ガラス転移温度は、市販の測定器具(製品名「DSC8230B」、理学電機(株)製)を用いて得た値である。また、数平均分子量は、市販のゲルパーミエーションクロマトグラフィー機器(製品名「HLC−8220GPC」、東ソー(株)製)を用いて測定した値である。   In each example, the glass transition temperature is a value obtained using a commercially available measuring instrument (product name “DSC8230B”, manufactured by Rigaku Corporation). The number average molecular weight is a value measured using a commercially available gel permeation chromatography instrument (product name “HLC-8220GPC”, manufactured by Tosoh Corporation).

<(A)成分の製造>
製造例1
撹拌装置、温度計、還流冷却管、滴下ロートおよび窒素導入管を備えた反応容器に、市販のカルボキシル基含有スチレンアクリルコポリマー(製品名「ARUFON−UC3920」、東亞合成(株)製、不揮発分100%、(a1)成分がアクリル酸、(a2)成分がスチレン)500.0部、イソプロピルアルコール(以下、IPAという)150.0部、イオン交換水(以下、IWという)2055.6部、28%アンモニア水(以下、28%NHという)155.8部を仕込み、45℃にて3時間保温することによって、ガラス転移温度(以下、Tgという)が104℃、カルボキシラートアニオン基の含有量(以下、CAという)が4.3mmol/g、重量平均分子量(以下、Mwという)が15500の(A−1)成分の溶液(不揮発分(以下、NVという)が20%)を得た。
<Manufacture of (A) component>
Production Example 1
In a reaction vessel equipped with a stirrer, a thermometer, a reflux condenser, a dropping funnel, and a nitrogen introduction tube, a commercially available carboxyl group-containing styrene acrylic copolymer (product name “ARUFON-UC3920”, manufactured by Toagosei Co., Ltd., nonvolatile content 100 %, (A1) component is acrylic acid, (a2) component is styrene) 500.0 parts, isopropyl alcohol (hereinafter referred to as IPA) 150.0 parts, ion-exchanged water (hereinafter referred to as IW) 2055.6 parts, 28 % Aqueous ammonia (hereinafter referred to as 28% NH 3 ) 155.8 parts, and kept at 45 ° C. for 3 hours, the glass transition temperature (hereinafter referred to as Tg) is 104 ° C., the content of carboxylate anion group (A-1) component having 4.3 mmol / g (hereinafter referred to as CA) and a weight average molecular weight (hereinafter referred to as Mw) of 15500. A liquid (nonvolatile content (hereinafter referred to as NV) of 20%) was obtained.

製造例2
製造例1と同様の反応容器に、メタクリル酸(以下、MAAという)を16.8部、メタクリル酸メチル(以下、MMAという)を151.2部、2−ヒドロキシエチルメタクリレート(以下、2−HEAという)を72部、2,2’−アゾビス(2−メチルブチロニトリル)(以下、ABN−Eという)を1.2部、IPAを360部仕込み、窒素ガス気流下にて80℃、5時間保持した(以上、前重合工程)。次いでABN−Eを2.4部仕込み、反応系を同温度付近において更に3時間保温した(以上、後重合工程)。次いで、IPAを288.2部、IWを288.2部、トリエチルアミン(以下、TEAという)を23.6部仕込み、中和した(以上、中和、希釈工程)。こうしてられた(A−2)成分の物性を表1に示す。
Production Example 2
In the same reaction vessel as in Production Example 1, 16.8 parts of methacrylic acid (hereinafter referred to as MAA), 151.2 parts of methyl methacrylate (hereinafter referred to as MMA), 2-hydroxyethyl methacrylate (hereinafter referred to as 2-HEA). 72 parts, 1.2 parts of 2,2′-azobis (2-methylbutyronitrile) (hereinafter referred to as ABN-E) and 360 parts of IPA were charged at 80 ° C. under nitrogen gas flow, The time was maintained (pre-polymerization step). Subsequently, 2.4 parts of ABN-E was charged, and the reaction system was further kept at the same temperature for 3 hours (the post-polymerization step). Next, 288.2 parts of IPA, 288.2 parts of IW, and 23.6 parts of triethylamine (hereinafter referred to as TEA) were charged and neutralized (the neutralization and dilution steps). Table 1 shows the physical properties of the component (A-2) thus prepared.

製造例3〜6、比較製造例1〜3
表1に示す部数の原料を使用した他は製造例2と同様の方法により、(A−3)成分〜(A−6)成分、および比較用の(AC−1)成分〜(AC−3)成分の各溶液を得た。それぞれの物性を表1に示す。
Production Examples 3-6, Comparative Production Examples 1-3
The components (A-3) to (A-6) and the comparative (AC-1) component to (AC-3) were prepared in the same manner as in Production Example 2 except that the raw materials in the number of parts shown in Table 1 were used. ) Each component solution was obtained. The respective physical properties are shown in Table 1.

AA:アクリル酸
BA:アクリル酸ノルマルブチル
28%NH:28%アンモニア水
AA: Acrylic acid BA: Normal butyl acrylate 28% NH 3 : 28% ammonia water

比較製造例4
製造例1と同様の反応容器に、テレフタル酸479部、イソフタル酸402部、アゼライン酸87部、エチレングリコール256部、1,6−ヘキサンジオール354部およびグリセリン23部を仕込み、撹拌下に反応系を加熱してこれらを溶融させた。次いで、反応系を、脱水縮合反応で生成する水を除去しながら、160℃から200℃まで3時間かけて昇温し、更に200℃で1時間保温した。次いで三酸化アンチモンを0.16部加えた。次いで、反応容器に真空減圧装置を接続し、235℃、2.8kPaで1時間、減圧重縮合反応を行った。次いで、減圧状態を解除して反応系を150℃まで冷却し、反応系に無水トリメリット酸119部を仕込み、1時間保温した。次いで、メチルイソブチルケトン1997部、メチルエチルケトン1997部を加え均一に溶解させることによって、Tgが19℃、CAが0.4mmol/g、Mwが30000のポリエステル樹脂(PE−1)の溶液(NVが35重量%)を得た。
Comparative production example 4
A reaction vessel similar to Production Example 1 was charged with 479 parts of terephthalic acid, 402 parts of isophthalic acid, 87 parts of azelaic acid, 256 parts of ethylene glycol, 354 parts of 1,6-hexanediol, and 23 parts of glycerin, and the reaction system was stirred. Were heated to melt them. Next, while removing water produced by the dehydration condensation reaction, the reaction system was heated from 160 ° C. to 200 ° C. over 3 hours, and further kept at 200 ° C. for 1 hour. Next, 0.16 part of antimony trioxide was added. Next, a vacuum decompression device was connected to the reaction vessel, and a reduced pressure polycondensation reaction was performed at 235 ° C. and 2.8 kPa for 1 hour. Next, the reduced pressure state was released, the reaction system was cooled to 150 ° C., 119 parts of trimellitic anhydride was charged into the reaction system, and the temperature was kept for 1 hour. Next, 1997 parts of methyl isobutyl ketone and 1997 parts of methyl ethyl ketone were added and dissolved uniformly to obtain a solution of polyester resin (PE-1) having a Tg of 19 ° C., CA of 0.4 mmol / g and Mw of 30000 (NV of 35 % By weight).

比較製造例5
製造例1と同様の反応容器に、市販ポリカーボネートジオール(製品名「ニッポラン980R」、数平均分子量2000;日本ポリウレタン工業(株)製)を362.3部、イソホロンジイソシアネート151.4部、2,2−ジメチロールプロピオン酸36.3部、メチルエチルケトン550部を仕込み、80℃で10時間ウレタン化反応を行ってイソシアネート基末端のウレタンプレポリマー1100部を得た。次いで、当該プレポリマーを、撹拌状態にある鎖伸長剤溶液(トリエチルアミン24.6部、イソプロピルアルコール41.1部、イソホロンジアミン3.6部、アジピン酸ジヒドラジド12.1部、メチルエチルケトン434.9部)へ滴下して、反応系全体を混合した。その後、反応系を60℃で2時間撹拌保持して、鎖伸長反応を完了させることによって、Tgが−10℃、CAが0.5mmol/g、Mwが14000のポリウレタン樹脂(PU−1)の水溶液(NVが35重量%)を得た。
Comparative Production Example 5
In a reaction vessel similar to Production Example 1, 362.3 parts of a commercially available polycarbonate diol (product name “Nipporan 980R”, number average molecular weight 2000; manufactured by Nippon Polyurethane Industry Co., Ltd.), 151.4 parts of isophorone diisocyanate, 2, 2 -36.3 parts of dimethylol propionic acid and 550 parts of methyl ethyl ketone were prepared, and urethanation reaction was performed at 80 degreeC for 10 hours, and 1100 parts of urethane prepolymers of the isocyanate group terminal were obtained. The prepolymer was then stirred into a chain extender solution (24.6 parts triethylamine, 41.1 parts isopropyl alcohol, 3.6 parts isophoronediamine, 12.1 parts adipic acid dihydrazide, 434.9 parts methyl ethyl ketone). The whole reaction system was mixed. Thereafter, the reaction system is stirred and held at 60 ° C. for 2 hours to complete the chain extension reaction, whereby a polyurethane resin (PU-1) having a Tg of −10 ° C., a CA of 0.5 mmol / g, and an Mw of 14000 is obtained. An aqueous solution (NV 35% by weight) was obtained.

<アンダーコート剤の製造>
実施例1
(A−1)成分を5部、テトラメチロールメタン−トリ−(β−アジリジニルプロピオネート)(製品名「TAZO」、相互薬工(株)製、アジリジニル基の含有量7mmol/g)(以下、TAZOという)を1.2部、パラトルエンスルホン酸(以下、PTSという)を0.12部、28%NHを0.04部、IPAを8.4部、IWを8.4部、ビーカーにおいて良く混合し、NVが10重量%のコーティング剤を調製した。
<Manufacture of undercoat agent>
Example 1
(A-1) 5 parts of component, tetramethylolmethane-tri- (β-aziridinylpropionate) (product name “TAZO”, manufactured by Mutual Yakuhin Co., Ltd., aziridinyl group content: 7 mmol / g) (Hereinafter referred to as TAZO) 1.2 parts, paratoluenesulfonic acid (hereinafter referred to as PTS) 0.12 parts, 28% NH 3 0.04 parts, IPA 8.4 parts, IW 8.4 Partly mixed in a beaker to prepare a coating agent with NV of 10% by weight.

実施例2〜15、比較例1〜43
各表に示す部数の原料を使用した他は実施例1と同様の方法によりコーティング剤を調製した。
Examples 2 to 15 and Comparative Examples 1 to 43
A coating agent was prepared in the same manner as in Example 1 except that the raw materials in the number of parts shown in each table were used.

PZ−33:トリメチロールプロパントリス(β−アジリジニルプロピオネート)(製品名「ケミタイトPZ−33」、(株)日本触媒製、アジリジニル基の含有量7mmol/g)
SV−02:カルボジイミド系硬化剤(商品名「カルボジライト SV−02」、日清紡ケミカル(株)製、カルボジイミド基の含有量2.3mmol/g)
WS−700:オキサゾリン系硬化剤(商品名「エポクロスWS−700」、(株)日本触媒製、オキサゾリン基の含有量4.5mmol/g)
EX−612:エポキシ系硬化剤(商品名「デナコール」、ナガセケムテックス(株)製、エポキシ基の含有量5.9mmol/g)
(A)/(B):〔(A)成分のカルボキシラートアニオン基の含有量(mmol/g)×(A)成分の使用グラム(g)(不揮発分換算)〕/〔(B)成分のアジリジニル基の含有量(mmol/g)×(B)成分の使用グラム(g)(不揮発分換算)〕
PZ-33: Trimethylolpropane tris (β-aziridinylpropionate) (product name “Chemite PZ-33”, manufactured by Nippon Shokubai Co., Ltd., content of aziridinyl group: 7 mmol / g)
SV-02: Carbodiimide curing agent (trade name “Carbodilite SV-02”, Nisshinbo Chemical Co., Ltd., carbodiimide group content 2.3 mmol / g)
WS-700: Oxazoline-based curing agent (trade name “Epocross WS-700”, manufactured by Nippon Shokubai Co., Ltd., content of oxazoline group: 4.5 mmol / g)
EX-612: Epoxy curing agent (trade name “Denacol”, manufactured by Nagase ChemteX Corporation, epoxy group content 5.9 mmol / g)
(A) / (B): [(A) component carboxylate anion group content (mmol / g) × (A) component usage gram (g) (in terms of non-volatile content)] / [(B) component Content of aziridinyl group (mmol / g) × gram of use of component (g) (g) (nonvolatile content conversion)]

<アルミニウム蒸着プラスチックフィルムの作製および評価>
市販PETフィルム(製品名「E5100」、東洋紡績(株)製、38μm厚)に、実施例1で得られたアンダーコート剤を、バーコーターを用いて乾燥膜厚が1μmとなるように塗工し、次いで塗工フィルムを循風乾燥機にて乾燥(150℃、60秒間)させた。
<Production and evaluation of aluminum vapor-deposited plastic film>
The undercoat agent obtained in Example 1 was applied to a commercially available PET film (product name “E5100”, manufactured by Toyobo Co., Ltd., 38 μm thickness) using a bar coater so that the dry film thickness would be 1 μm. Then, the coated film was dried (150 ° C., 60 seconds) with a circulating dryer.

次に、得られた乾燥フィルムを、市販の蒸着装置(製品名「NS−1875−Z」、(株)西山製作所製)にセットして、蒸着層の厚が50nmであるアルミニウム蒸着フィルムを得た。これを実施例1の試験フィルムとして用いた。他の実施例及び比較例についても同様にして試験フィルムを作製した。   Next, the obtained dry film is set in a commercially available vapor deposition apparatus (product name “NS-1875-Z”, manufactured by Nishiyama Seisakusho Co., Ltd.) to obtain an aluminum vapor deposition film having a vapor deposition layer thickness of 50 nm. It was. This was used as the test film of Example 1. Test films were prepared in the same manner for other examples and comparative examples.

(外観)
実施例1に係る試験フィルムの蒸着面の外観を以下の規準で目視評価した。他の実施例及び比較例に係る試験フィルムについても同様に評価した。結果を表4および5に示す。
3…蒸着面に白化が生じていない
2…蒸着面の全体に僅かに白化が生じている
1…蒸着面の全体に強い白化や干渉縞が生じている
(appearance)
The appearance of the vapor deposition surface of the test film according to Example 1 was visually evaluated according to the following criteria. Test films according to other examples and comparative examples were similarly evaluated. The results are shown in Tables 4 and 5.
3 ... No whitening occurs on the vapor deposition surface 2 ... A slight whitening occurs on the entire vapor deposition surface 1 ... Strong whitening or interference fringes occur on the entire vapor deposition surface

(密着性)
実施例1に係る試験フィルムの蒸着面に粘着テープ(製品名「セロテープ(登録商標)」、ニチバン(株)製)を貼り付け、垂直方向に勢い良く引き剥がした。また、他の実施例及び比較例に係る試験フィルムについても同様に評価した。いずれの場合にもアルミニウム蒸着膜に剥がれが生じなかったため、表4および5では全て3とした。
(Adhesion)
An adhesive tape (product name “Cello Tape (registered trademark)”, manufactured by Nichiban Co., Ltd.) was attached to the vapor deposition surface of the test film according to Example 1, and was peeled off in a vertical direction. Moreover, it evaluated similarly about the test film which concerns on another Example and a comparative example. In any case, peeling did not occur in the aluminum vapor deposition film, so in Tables 4 and 5, all were set to 3.

(耐白化性) 実施例1に係る試験フィルムを150℃の循風乾燥機にて60分加熱した後の蒸着面の外観を以下の基準で目視評価した。結果を表4および5に示す。
4…アルミニウム蒸着面に白化も干渉縞も生じていない
3…アルミニウム蒸着面に部分的に白化が生じているが、干渉縞は生じていない
2…アルミニウム蒸着面の全面に僅かに白化や干渉縞が生じている
1…アルミニウム蒸着面の全面に強く白化や干渉縞が生じている
(Whitening resistance) The external appearance of the vapor deposition surface after heating the test film which concerns on Example 1 for 60 minutes with a 150 degreeC circulating air dryer was visually evaluated on the following references | standards. The results are shown in Tables 4 and 5.
4 ... No whitening or interference fringes occur on the aluminum deposition surface 3 ... Whitening partially occurs on the aluminum deposition surface, but no interference fringes occur 2 ... Whitening or interference fringes slightly on the entire aluminum deposition surface 1 ... Strong whitening and interference fringes occur on the entire surface of the aluminum deposition surface

(加工性)
市販アクリルパネル(製品名「コモグラス」、(株)クラレ製、5cm×5cm×1mm)に、実施例1で得られたアンダーコート剤を、乾燥膜厚が1μmとなるようバーコーターにて塗工し、順風乾燥機において、150℃で60秒間、乾燥させることにより、耐加工性試験用のテストパネルを作製した。他の実施例及び比較例に係るアンダーコート剤についても同様にしてテストパネルを作製した。
(Processability)
Apply the undercoat agent obtained in Example 1 to a commercially available acrylic panel (product name “Comomo Glass”, manufactured by Kuraray Co., Ltd., 5 cm × 5 cm × 1 mm) with a bar coater so that the dry film thickness is 1 μm. Then, a test panel for workability test was prepared by drying at 150 ° C. for 60 seconds in a smooth air dryer. Test panels were similarly prepared for the undercoat agents according to other examples and comparative examples.

また、前記テストパネルを屈曲させるための器具として、アルミニウム板(15cm×5cm×1mm)を真中で60°に折り曲げたものを用意した。   Further, as an instrument for bending the test panel, an aluminum plate (15 cm × 5 cm × 1 mm) bent at 60 ° in the middle was prepared.

次に、前記屈曲器具を順風乾燥機(250℃)において加熱した後に取り出し、高温状態にある当該器具の折り曲げ辺上に、前記テストパネルをアクリルパネル側から約3秒間押しあて、次いで約80°に折り曲げてから、折り曲げ部位におけるアルミ蒸着面の状態を以下の規準で目視評価した。また、他の実施例及び比較例に係るテストパネルについても同様に評価した。結果を表4および5に示す。   Next, the bending instrument is taken out after being heated in a smooth air dryer (250 ° C.), and the test panel is pressed from the acrylic panel side on the bending side of the instrument in a high temperature state for about 3 seconds, and then about 80 °. After being bent, the state of the aluminum vapor deposition surface at the bent portion was visually evaluated according to the following criteria. Moreover, it evaluated similarly about the test panel which concerns on another Example and a comparative example. The results are shown in Tables 4 and 5.

6…アルミニウム蒸着部位に割れや剥がれがなく、かつ、曇り及び干渉縞も認められず、目視判断上、5よりも外観がいっそう良好である
5…アルミニウム蒸着部位に割れや剥がれがなく、かつ、曇り及び干渉縞も認められない
4…アルミニウム蒸着部位に割れや剥がれがなく、かつ、曇りが僅かに認められ、かつ、干渉縞は認められない
3…アルミニウム蒸着部位に割れや剥がれがなく、かつ、曇りや干渉縞が僅かに認められる
2…アルミニウム蒸着部位に細かい割れや剥がれが認められ、かつ、曇りや干渉縞が強く認められる
1…アルミニウム蒸着部位に大きな割れや剥がれが認められ、かつ、曇りや干渉縞が強く認められる
6: There is no cracking or peeling at the aluminum deposition site, no cloudiness or interference fringes are observed, and the appearance is better than 5 by visual judgment. 5: There is no cracking or peeling at the aluminum deposition site, and No cloudiness or interference fringes are observed 4 ... No cracking or peeling at the aluminum deposition site, and slight fogging is observed, and no interference fringes are found 3 ... No cracking or peeling at the aluminum deposition site, and Slight cloudiness and interference fringes are observed 2. Fine cracks and peeling are observed at the aluminum deposition site, and 1 Haze and interference fringes are strongly observed 1. Large cracks and peeling are observed at the aluminum deposition site, and Cloudiness and interference fringes are strongly recognized

なお、厚手のアクリルパネルを使用することにより、パネルの曲げ方向にアンダーコート面(層)が過度に引き伸ばされる。その結果、アルミニウム蒸着層にクラックがより生じ易い状況となる。こうした過酷な試験条件は、インモールド射出成型の実機を意図したものである。   By using a thick acrylic panel, the undercoat surface (layer) is excessively stretched in the panel bending direction. As a result, the aluminum vapor deposition layer is more likely to crack. These harsh test conditions are intended for actual in-mold injection molding.


実施例16〜20、比較例44〜46
<スズ蒸着プラスチックフィルムの作製および評価>
前記PETフィルムに、実施例1で得られたアンダーコート剤を、バーコーターを用いて乾燥膜厚が1μmとなるように塗工し、次いで塗工フィルムを循風乾燥機にて乾燥(150℃、60秒間)させた。次に、前記蒸着装置を用い、蒸着層の厚が50nmであるスズ蒸着フィルムを得た。実施例8、11、13、15、および比較例29、31、33のアンダーコート剤についても同様にスズ蒸着フィルムを得た。次いで、各フィルムについての平滑性、密着性、耐白化性、および加工性について、前記した試験項目の方法及び基準に従い評価した。結果を表6に示す。
Examples 16-20, Comparative Examples 44-46
<Production and evaluation of tin-deposited plastic film>
The undercoat agent obtained in Example 1 was applied to the PET film using a bar coater so that the dry film thickness was 1 μm, and then the coated film was dried in a circulating dryer (150 ° C. 60 seconds). Next, a tin vapor deposition film having a vapor deposition layer thickness of 50 nm was obtained using the vapor deposition device. Similarly, the tin-deposited films were obtained for the undercoat agents of Examples 8, 11, 13, 15 and Comparative Examples 29, 31, and 33. Next, the smoothness, adhesion, whitening resistance, and processability of each film were evaluated according to the methods and criteria of the test items described above. The results are shown in Table 6.

Claims (10)

α,β−不飽和カルボン酸(a1)、(メタ)アクリル酸アルキルエステルおよび/またはスチレン類(a2)、ならびに必要に応じてこれら以外の不飽和単量体(a3)を反応させてなる共重合体をアンモニアおよび/または第3級アミン類で中和してなる、カルボキシラートアニオン基が0.5〜8mmol/gであり、かつガラス転移温度が−5〜120℃のアクリルコポリマー(A)と、
下記一般式で表されるトリアジリジン化合物(B)と、
アジリジニル基開環触媒(C)と、
を含有する無機薄膜付プラスチック用アンダーコート剤。
(式中、X は水素、炭素数1〜6のアルキル基、又は炭素数1〜3のヒドロキシアルキル基を、R は水素又はメチル基を、R 及びR はそれぞれ水素又は炭素数1〜6のアルキル基を表す。)
α, β-unsaturated carboxylic acid (a1), (meth) acrylic acid alkyl ester and / or styrenes (a2) and, if necessary, a copolymer obtained by reacting with other unsaturated monomer (a3). Acrylic copolymer (A) having a carboxylate anion group of 0.5 to 8 mmol / g and a glass transition temperature of -5 to 120 ° C. , which is obtained by neutralizing a polymer with ammonia and / or a tertiary amine. When,
A triaziridine compound (B) represented by the following general formula :
An aziridinyl group ring-opening catalyst (C);
Undercoat agent for plastic with inorganic thin film containing
(In the formula, X 1 represents hydrogen, an alkyl group having 1 to 6 carbon atoms, or a hydroxyalkyl group having 1 to 3 carbon atoms, R 1 represents hydrogen or a methyl group, and R 2 and R 3 represent hydrogen or carbon number, respectively. Represents an alkyl group of 1-6.)
前記(C)成分のための中和剤を更に含有する請求項1のアンダーコート剤。The undercoat agent according to claim 1, further comprising a neutralizing agent for the component (C). (A)成分の重量平均分子量が3000〜100000である、請求項1又は2のアンダーコート剤。 (A) The undercoat agent of Claim 1 or 2 whose weight average molecular weights of component are 3000-100000. (C)成分がパラトルエンスルホン酸である、請求項1〜3のいずれかのアンダーコート剤。 The undercoat agent according to any one of claims 1 to 3 , wherein the component (C) is paratoluenesulfonic acid. (A)成分および(B)成分の含有量比が、〔(A)成分のカルボキシラートアニオン基の含有量(mmol/g)×(A)成分の使用グラム(g)(不揮発分換算)〕/〔(B)成分のアジリジニル基の含有量(mmol/g)×(B)成分の使用グラム(g)(不揮発分換算)〕が0.01〜10となる範囲である、請求項1〜のいずれかのアンダーコート剤。 The content ratio of component (A) and component (B) is [content of carboxylate anion group of component (A) (mmol / g) × gram of component (g) used (g) (non-volatile content)] / [Content of aziridinyl group of component (B) (mmol / g) × Used gram of component (g) (in terms of non-volatile content)] is in the range of 0.01-10. 4. Undercoat agent of any one of 4 . (C)成分の使用量が、(B)成分に対し固形分換算で1〜15重量%である、請求項1〜5のいずれかのアンダーコート剤。(C) The undercoat agent in any one of Claims 1-5 whose usage-amount of a component is 1-15 weight% in conversion of solid content with respect to (B) component. プラスチック基材、請求項1〜のいずれかのアンダーコート剤からなる層、および無機薄膜からなる層を有する無機薄膜付プラスチック。 The plastic with an inorganic thin film which has a plastic substrate, the layer which consists of an undercoat agent in any one of Claims 1-6 , and the layer which consists of an inorganic thin film. プラスチック基材がフィルム状である、請求項の無機薄膜付プラスチック。 The plastic with an inorganic thin film according to claim 7 , wherein the plastic substrate is in the form of a film. 請求項の無機薄膜付プラスチックを部材とするインモールド成型用加飾フィルム。 A decorative film for in-mold molding comprising the plastic with an inorganic thin film according to claim 8 as a member. 請求項の無機薄膜付プラスチックを部材とするインサート成型用加飾フィルム。 A decorative film for insert molding comprising the plastic with an inorganic thin film according to claim 8 as a member.
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