JP5654913B2 - Manufacturing method of cylindrical anti-vibration rubber with flange - Google Patents

Manufacturing method of cylindrical anti-vibration rubber with flange Download PDF

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JP5654913B2
JP5654913B2 JP2011063701A JP2011063701A JP5654913B2 JP 5654913 B2 JP5654913 B2 JP 5654913B2 JP 2011063701 A JP2011063701 A JP 2011063701A JP 2011063701 A JP2011063701 A JP 2011063701A JP 5654913 B2 JP5654913 B2 JP 5654913B2
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rubber
shape
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metal fitting
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JP2012196705A (en
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祐樹 八幡
祐樹 八幡
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Sumitomo Riko Co Ltd
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この発明はフランジ付き筒形防振ゴムの製造方法に関し、特に絞り加工の手法に特徴を有する製造方法に関する。   The present invention relates to a method for manufacturing a flanged cylindrical vibration-proof rubber, and more particularly to a manufacturing method characterized by a drawing technique.

この種筒形防振ゴムの代表的な例として、車両のサスペンションメンバと車体とを弾性連結するメンバマウントがある。
サブフレーム等のサスペンションメンバは、サスペンションを取り付けるための車両の部分的な骨格部材で、サスペンションはこのサスペンションメンバを介して車体に組み付けられる。
As a typical example of this kind of cylindrical vibration-proof rubber, there is a member mount that elastically connects a suspension member of a vehicle and a vehicle body.
A suspension member such as a subframe is a partial skeletal member of a vehicle for mounting the suspension, and the suspension is assembled to the vehicle body via the suspension member.

メンバマウントは、サスペンションメンバと車体とを弾性連結するもので、この場合メンバマウントは、それらサスペンションメンバと車体との相対位置関係を正しく保つことと、サスペンションメンバを介して車体に伝達される懸架系の振動を遮断し、また逆に駆動力、制動力を車体に伝達する働きをなす。
またサブフレームの場合には、サスペンションに加えてエンジンやトランスミッション等も取り付けられ、この場合サブフレームと車体とを弾性連結するメンバマウントは、エンジンからの振動も遮断作用する。
The member mount elastically connects the suspension member and the vehicle body. In this case, the member mount maintains the relative positional relationship between the suspension member and the vehicle body correctly, and the suspension system is transmitted to the vehicle body via the suspension member. It also functions to transmit the driving force and braking force to the vehicle body.
In the case of the subframe, an engine, a transmission, and the like are attached in addition to the suspension. In this case, the member mount that elastically connects the subframe and the vehicle body also cuts off vibrations from the engine.

一般にこの種メンバマウントは、円筒形状の剛性の内筒部材と、径方向に離隔した位置で内筒部材を取り囲む外筒金具と、それら内筒部材と外筒金具とを径方向に弾性連結する状態に一体に加硫接着された円筒形状のゴム弾性体とを有する形態をなし、外筒金具においてサスペンションメンバに、また内筒部材において車体に固定され、以てそれらサスペンションメンバと車体とを弾性連結し、防振作用する。
この筒形をなすメンバマウントでは、ゴム弾性体を内筒部材,外筒金具とともに一体に加硫した後に、絞りダイスを用いて外筒金具を外周面の側から径方向内方に押圧し、縮径させる絞り加工を行う。
In general, this kind of member mount is a cylindrical rigid inner cylinder member, an outer cylinder fitting that surrounds the inner cylinder member at a position spaced in the radial direction, and elastically connects the inner cylinder member and the outer cylinder fitting in the radial direction. It has a cylindrical rubber elastic body that is integrally vulcanized and bonded to the state, and is fixed to the suspension member in the outer cylinder fitting and to the vehicle body in the inner cylinder member, so that the suspension member and the vehicle body are elastic. Connects and acts as a vibration isolator.
In this cylindrical member mount, after the rubber elastic body is integrally vulcanized together with the inner cylinder member and the outer cylinder fitting, the outer cylinder fitting is pressed radially inward from the outer peripheral surface side using a drawing die, Drawing is performed to reduce the diameter.

この加硫工程の後の絞り加工の工程は、ゴム弾性体に予圧縮を与え、これによりゴム弾性体の加硫後の収縮応力を除去し、また実際の使用時において、振動入力によりゴム弾性体に引張りの応力が作用するのを防いで耐久性を高める目的で行われる。   The drawing process after this vulcanization process pre-compresses the rubber elastic body, thereby removing the shrinkage stress after vulcanization of the rubber elastic body. The purpose is to increase the durability by preventing the tensile stress from acting on the body.

一般にメンバマウントとしては、車両の前後方向と左右方向とでばね特性を異ならせるために、内筒部材を間にして軸直角方向に対向する位置に一対のすぐり部をゴム弾性体に設けたものが用いられる。
このようにゴム弾性体の軸直角方向に対向する位置に一対のすぐり部を設けた場合、加硫工程の後に絞り加工を行うと、その形状が楕円形状化してしまう問題が生ずる。
In general, as a member mount, a rubber elastic body is provided with a pair of straight portions at positions opposed to each other in the direction perpendicular to the axis with the inner cylinder member in between in order to make the spring characteristics different between the longitudinal direction and the lateral direction of the vehicle. Is used.
In this way, when a pair of straight portions are provided at positions opposed to the direction perpendicular to the axis of the rubber elastic body, there is a problem that if the drawing is performed after the vulcanization process, the shape becomes elliptical.

すぐり部とすぐり部とを結ぶ方向(これをX方向とする)では、絞り加工により生ずるゴム反力が小さい一方、これと直交する方向(Y方向とする)では、絞り加工により生ずるゴム反力が大となり、そしてX方向では外筒金具の剛性がゴム反力に打ち勝つ一方、Y方向ではゴム反力が外筒金具の剛性に打ち勝ってこれを変形させるため、外筒金具の形状(横断面形状)がゴム弾性体とともに全体として楕円形状化してしまう。詳しくはX方向を短軸とし、Y方向を長軸とする楕円形状に変形してしまう。   The rubber reaction force generated by the drawing process is small in the direction connecting the straight part and the straight part (this is the X direction), while the rubber reaction force generated by the drawing process is perpendicular to the direction (Y direction). In the X direction, the rigidity of the outer cylinder bracket overcomes the rubber reaction force. In the Y direction, the rubber reaction force overcomes the rigidity of the outer cylinder bracket and deforms it. Shape) becomes an oval shape as a whole together with the rubber elastic body. Specifically, the shape is deformed into an elliptical shape with the X direction as the short axis and the Y direction as the long axis.

内筒部材を間にしてゴム弾性体の軸直角方向に対向する位置にすぐり部を有する筒形防振ゴムに生じる、上記の楕円形状化の問題を解決することを狙いとして、下記特許文献1,特許文献2には、内周面形状が楕円形状をなす絞りダイス、詳しくは上記のX方向の径を長径とし、Y方向の径を短径とする楕円形状をなす絞りダイスを用いて加硫後の絞り加工を行う点が開示されている。   For the purpose of solving the above-mentioned problem of elliptical shape that occurs in a cylindrical anti-vibration rubber having a straight portion at a position facing the direction perpendicular to the axis of the rubber elastic body with the inner cylinder member in between, the following patent document 1 , Patent Document 2 adds a drawing die having an elliptical inner peripheral surface shape, more specifically, a drawing die having an elliptical shape in which the diameter in the X direction is the major axis and the diameter in the Y direction is the minor axis. The point which performs the drawing process after sulfur is disclosed.

ところで、外筒金具が軸方向一端側に径方向外方に張り出したフランジ部を有するものである場合、外筒金具の剛性がフランジ部側の軸方向端から反対側の軸方向端にかけて大から小へと変化する。
そしてその剛性の変化に伴って、上記の楕円形状化の程度が軸方向において異なってしまうといった困難な問題が生じる。
By the way, when the outer cylinder fitting has a flange portion projecting radially outward on one axial end side, the rigidity of the outer cylinder fitting is greatly increased from the axial end on the flange portion side to the opposite axial end. Change to small.
Along with the change in the rigidity, there arises a difficult problem that the degree of the elliptical shape is different in the axial direction.

この場合、楕円形状化の程度が最も大きくなるのは、金具剛性が最も小となる、フランジ部とは反対側の軸方向端であり、しかもフランジ部とは反対側の軸方向端は、メンバマウントを円筒形状のホルダに圧入する際の圧入側端となる部分であり、その部分が大きく楕円形状化してしまうとホルダへの圧入が困難となり、場合によって圧入できなくなってしまう。   In this case, the degree of ovalization becomes the largest at the end of the axial direction opposite to the flange portion where the rigidity of the bracket is the smallest, and the end of the axial direction opposite to the flange portion is the member. It is a portion that becomes a press-fitting side end when the mount is press-fitted into a cylindrical holder. If the portion is greatly elliptical, press-fitting into the holder becomes difficult, and press-fitting becomes impossible in some cases.

以上メンバマウントについて述べたが、一般のフランジ付き筒形防振ゴムにおいても、上記の楕円形状化によって相手側の円筒形状の圧入部への圧入が困難化し又はできなくなってしまうなど同様の問題を生じる。   Although the member mount has been described above, even in a general flanged cylindrical anti-vibration rubber, the above-mentioned elliptical shape makes it difficult or impossible to press-fit into the mating cylindrical press-fit portion. Arise.

特開2007−224987号公報JP 2007-224987 A 特開2002−301531号公報Japanese Patent Laid-Open No. 2002-301531

本発明は以上のような事情を背景とし、外筒金具がフランジ付きのもので、軸方向に沿って剛性が変化するものであっても、軸方向全体に亘って絞りによる楕円形状化を良好に抑制し、真円形状に近づけることのできるフランジ付き筒形防振ゴムの製造方法を提供することを目的としてなされたものである。   The present invention is based on the above circumstances, and the outer cylinder fitting is provided with a flange, and even if the rigidity changes along the axial direction, the oval shape by the diaphragm is good over the entire axial direction. The object of the present invention is to provide a manufacturing method of a flanged cylindrical vibration-proof rubber that can be suppressed to a perfect circle shape.

而して請求項1の製造方法は、円筒形状の剛性の内筒部材と、径方向に離隔した位置で該内筒部材を取り囲む、軸方向の一端側に径方向外方に張り出したフランジ部を有する円筒形状の外筒金具と、それら内筒部材と外筒金具とを弾性連結する状態に一体に加硫接着された、前記内筒部材を間にして軸直角方向に対向した位置にすぐり部の設けられた円筒形状のゴム弾性体と、を有し、前記外筒金具の外周面に、該外筒金具の軸周りに環状に延びる帯状ゴム部を該外周面から突出する状態に該軸方向に間隔を置いて複数個所に固着した形態のフランジ付き筒形防振ゴムを、(a)前記ゴム弾性体を加硫成形するとともに、前記内筒部材と外筒金具とに一体に加硫接着する加硫工程と、(b)該加硫工程の後において、絞りダイスを用いて前記外筒金具を外周面の側から径方向内方に押圧し、縮径させる絞り工程と、を経て製造するフランジ付き筒形防振ゴムの製造方法であって、前記絞り工程での絞り加工に際し、前記絞りダイスとして、前記外筒金具に直接接触して押圧する金具押圧部の、少なくとも前記フランジ部側の端部を押圧する部分を除いた部分の内周面の形状が、前記軸直角方向に対向した位置のすぐり部とすぐり部とを結ぶX方向の径を長径とし、軸直角方向且つ該X方向と直交するY方向の径を短径とする楕円形状をなし、且つ長径と短径との差を楕円度として、該楕円度が、前記フランジ部側の軸方向端から反対側の軸方向端に向って小から大に変化する形状であって、前記絞りダイスにおける内周面の前記帯状ゴム部に対応する軸方向の複数個所に、径方向外方への凹陥形状をなす、該帯状ゴム部を押圧するゴム押圧部を有するとともに、該ゴム押圧部とゴム押圧部との間の位置で前記外筒金具の外周面を直接押圧する前記金具押圧部を軸方向の複数個所に有し、該金具押圧部が前記外筒金具の軸方向にストレート形状をなし且つ該金具押圧部ごとに、前記フランジ部側の軸方向端から反対側の軸方向端に向って前記楕円度が小から大へと段階的に変化する形状の絞りダイスを用いて前記絞り加工を行うことを特徴とする。
Thus, the manufacturing method of claim 1 comprises a cylindrical rigid inner cylinder member and a flange portion projecting radially outward on one end side in the axial direction surrounding the inner cylinder member at a position spaced apart in the radial direction. And a cylindrical outer cylinder fitting having a cylindrical shape, and a vulcanized and bonded integrally in a state where the inner cylinder member and the outer cylinder fitting are elastically connected to each other. possess a rubber elastic body having a cylindrical shape provided with the parts, and the outer peripheral surface of the outer cylinder metal fitting, the state of projecting a strip rubber portions extending annularly around the axis of the outer tubular member from the outer peripheral surface A flanged cylindrical anti-vibration rubber fixed in a plurality of positions at intervals in the axial direction is formed by (a) vulcanizing and molding the rubber elastic body, and integrally adding the inner cylindrical member and the outer cylindrical metal fitting. (B) after the vulcanization step, the outer tube metal is drawn using a drawing die. A method for producing a flanged tubular vibration-proof rubber manufactured by pressing a tool radially inward from the outer peripheral surface side and reducing the diameter, and in the drawing process in the drawing process, As a drawing die, the shape of the inner peripheral surface of the metal member pressing portion that directly contacts and presses the outer tube metal member, excluding the portion that presses the end on the flange portion side, is opposed to the direction perpendicular to the axis. The elliptical shape has a major axis that is the diameter in the X direction connecting the corner part and the corner part, and a minor axis that is the direction perpendicular to the axis and the Y direction perpendicular to the X direction. The difference is ellipticity, and the ellipticity changes from small to large from the axial end on the flange portion side to the axial end on the opposite side, and the band shape of the inner peripheral surface of the drawing die At multiple locations in the axial direction corresponding to the rubber part, radially outward The fitting pressing portion that has a rubber pressing portion that presses the belt-shaped rubber portion that has a recessed shape and that directly presses the outer peripheral surface of the outer cylindrical fitting at a position between the rubber pressing portion and the rubber pressing portion is pivoted. The metal fitting pressing portion is formed in a straight shape in the axial direction of the outer cylinder fitting, and is directed from the axial end on the flange side to the opposite axial end for each fitting pressing portion. Thus, the drawing is performed using a drawing die having a shape in which the ellipticity changes stepwise from small to large .

請求項のものは、請求項において、前記筒形防振ゴムが車両のサスペンションメンバと車体とを弾性連結するメンバマウントであることを特徴とする。
According to a second aspect of the present invention, in the first aspect , the cylindrical vibration isolating rubber is a member mount that elastically connects a suspension member of a vehicle and a vehicle body.

発明の作用・効果Effects and effects of the invention

以上のように本発明は、絞り工程での絞り加工に際し、絞りダイスとして、金具押圧部の内周面の形状が、すぐり部とすぐり部とを結ぶX方向の径を長径とし、これと直交方向のY方向の径を短径とする楕円形状をなし、且つフランジ部側の軸方向端から反対側の軸方向端に向って楕円度が小から大に変化する形状の絞りダイスを用いて絞り加工を行うようになしたものである。   As described above, according to the present invention, in the drawing process in the drawing process, as the drawing die, the shape of the inner peripheral surface of the metal fitting pressing portion has a long diameter in the X direction connecting the straight portion and the straight portion, and is orthogonal thereto. Using an aperture die having a shape in which the diameter in the Y direction is the minor axis, and the ellipticity changes from small to large from the axial end on the flange side toward the opposite axial end Drawing processing is performed.

本発明によれば、外筒金具が軸方向に沿って剛性が変化するものであっても、軸方向全長に亘って外筒金具及びその内側のゴム弾性体の横断面形状が楕円形状化するのを良好に抑制し、軸方向の何れの位置においても、その横断面形状を真円形状に近づけることが可能となる。   According to the present invention, even if the rigidity of the outer cylinder fitting changes along the axial direction, the cross-sectional shape of the outer cylinder fitting and the rubber elastic body inside thereof is elliptical over the entire axial length. It is possible to suppress this well, and at any position in the axial direction, the cross-sectional shape can be made close to a perfect circle.

特に本発明は、外筒金具の外周面に、その軸周りに環状に延びる帯状ゴム部を、軸方向に間隔を置いて複数個所に固着した形態のフランジ付き筒形防振ゴムを対象とした製造方法に関するものである。
In particular, the present invention is directed to a flanged cylindrical vibration-proof rubber having a configuration in which a band-like rubber portion extending annularly around its axis is fixed to a plurality of locations at intervals in the axial direction on the outer peripheral surface of an outer cylindrical metal fitting. It relates to a manufacturing method.

この外筒金具の外周面の帯状ゴム部は、筒形防振ゴムを相手側の圧入部に圧入する際の圧入性を高める目的で設けられる。
この帯状ゴム部にオイルを塗布し含浸させることで、圧入の際の抵抗を小さくし、圧入性を高めることができる。
一方圧入した後は、乾燥によりオイルが除去されることで抜け力を大とすることができる。
The band-like rubber portion on the outer peripheral surface of the outer cylinder fitting is provided for the purpose of enhancing the press-fitting property when the cylindrical vibration-proof rubber is press-fitted into the press-fitting portion on the other side.
By applying and impregnating this band-shaped rubber part with oil, the resistance at the time of press-fitting can be reduced and the press-fitting property can be improved.
On the other hand, after the press-fitting, the removal force can be increased by removing the oil by drying.

本発明では、このような帯状ゴム部を設けることに対応して、絞りダイスの内周面に、径方向外方への凹陥形状をなす、帯状ゴム部を押圧するゴム押圧部を設けておく。
そしてゴム押圧部とゴム押圧部との間の位置で外筒金具の外周面を直接押圧する金具押圧部を軸方向の複数個所に設けておく。
In the present invention , in correspondence with the provision of such a band-shaped rubber part, a rubber pressing part that presses the band-shaped rubber part is formed on the inner peripheral surface of the drawing die so as to form a concave shape radially outward. .
And the metal fitting press part which presses the outer peripheral surface of an outer cylinder metal fitting directly in the position between a rubber press part and a rubber press part is provided in the several places of an axial direction.

この場合、金具押圧部の内周面形状を、軸方向に連続的に楕円度を変化させる形状となしておくと、即ちその内周面の形状を外筒金具の軸方向に対し傾斜した傾斜面となしておくと、その金具押圧部の、外筒金具の側に迫り出した角部で外筒金具を押圧することとなってしまう。即ち外筒金具がその角部だけで絞られることとなってしまう。   In this case, if the shape of the inner peripheral surface of the metal fitting pressing part is a shape that continuously changes the ellipticity in the axial direction, that is, the inclination of the shape of the inner peripheral surface inclined with respect to the axial direction of the outer cylindrical metal fitting. If it becomes a surface, it will press an outer cylinder metal fitting in the corner | angular part which protruded to the outer cylinder metal fitting side of the metal fitting press part. In other words, the outer cylinder fitting is squeezed only at the corners.

そこで本発明では、金具押圧部の内周面の形状を、外筒金具の軸方向にストレート形状となし、且つ金具押圧部ごとに、フランジ部側の軸方向端から反対側の軸方向端に向って楕円度が小から大へと段階的に変化する形状とする。
これにより、金具押圧部が外筒金具の側に近く迫り出した角部で外筒金具を押圧してしまうといったことを良好に回避することができる。
Therefore, in the present invention , the shape of the inner peripheral surface of the metal fitting pressing portion is a straight shape in the axial direction of the outer cylindrical metal fitting, and for each metal fitting pressing portion, from the axial end on the flange side to the axial end on the opposite side. A shape in which the ellipticity gradually changes from small to large.
Thereby, it can avoid favorably that a metal fitting press part will press an outer cylinder metal fitting at the corner | angular part which approached the near side of the outer cylinder metal fitting.

本発明は、フランジ付き筒形防振ゴム一般に適用可能なものであるが、特に車両のサスペンションメンバと車体とを弾性連結するメンバマウントの製造に適用して好適である(請求項)。
The present invention is generally applicable to a flanged cylindrical vibration-proof rubber, and is particularly suitable for manufacturing a member mount that elastically connects a suspension member of a vehicle and a vehicle body (claim 2 ).

本発明の適用対象の一例としてのメンバマウントを車両組付状態で示した図である。It is the figure which showed the member mount as an example of the application object of this invention in the vehicle assembly | attachment state. 同メンバマウントの縦断面図である。It is a longitudinal cross-sectional view of the member mount. 同メンバマウントの軸直角方向の断面図及び底面図である。It is sectional drawing and the bottom view of the same axis direction of the member mount. 本発明の実施形態の製造方法で用いる絞り加工用の絞りダイスを示した図である。It is the figure which showed the drawing die for drawing processing used with the manufacturing method of embodiment of this invention. 図4の絞りダイスの内周部の縦断面形状を示す図である。It is a figure which shows the longitudinal cross-sectional shape of the inner peripheral part of the aperture die of FIG. 図4の絞りダイスの軸方向異なる位置における内周部の形状を模式的に示した図である。It is the figure which showed typically the shape of the inner peripheral part in the position where the axial direction of the aperture_diaphragm | die of FIG. 4 differs. 同実施形態の製造方法の要部工程を示した図である。It is the figure which showed the principal part process of the manufacturing method of the embodiment. 比較例として真円形状の絞りダイスを用いて絞り加工を行った場合の外筒金具の変形を模式的に示した図である。It is the figure which showed typically the deformation | transformation of the outer cylinder metal fitting at the time of drawing using a perfect circle-shaped drawing die as a comparative example. 本発明の実施形態の利点を説明するための比較例を模式的に示した図である。It is the figure which showed typically the comparative example for demonstrating the advantage of embodiment of this invention.

次に本発明の実施形態を図面に基づいて詳しく説明する。
図1において、10はパネル状をなす車体側部材で、12はサスペンションメンバとしてのサブフレーム(井型サブフレーム)に固設された円筒形状のホルダ、14はホルダ12を介してサブフレームと車体側部材10とを弾性連結し、それらの間で防振作用するメンバマウント(筒形防振ゴム)である。
ホルダ12は、軸方向一端側(図中下端側)に径方向外方に環状(ここでは円環状)に張り出したフランジ部13を有しており、また内側に、メンバマウント14を圧入させてこれを保持する保持孔16を有している。
Next, embodiments of the present invention will be described in detail with reference to the drawings.
In FIG. 1, reference numeral 10 denotes a vehicle body side member having a panel shape, 12 a cylindrical holder fixed to a subframe (well-shaped subframe) as a suspension member, and 14 a subframe and a vehicle body via the holder 12. A member mount (cylindrical vibration-proof rubber) that elastically connects the side members 10 and performs vibration-proofing action between them.
The holder 12 has a flange portion 13 projecting radially outward (annular shape here) radially outward on one end side in the axial direction (lower end side in the figure), and a member mount 14 is press-fitted inside. It has a holding hole 16 for holding it.

18はアッパーストッパで、組付状態で車体側部材10に重ねられる板状且つ平面視円環状の保持金具20と、これに一体に加硫接着されて下向きに立ち下がるストッパゴム部22とを有している。
ここでストッパゴム部22は円環状(平面視)をなしており、ホルダ12のストッパ当り部24に当接してストッパ作用をなす。
ここでストッパ当り部24は、ホルダ12の図中上端の径方向内向きのフランジ部にて形成されている。
Reference numeral 18 denotes an upper stopper, which has a plate-like and annular holding bracket 20 that is overlapped with the vehicle body side member 10 in the assembled state, and a stopper rubber portion 22 that is vulcanized and bonded integrally thereto and falls downward. doing.
Here, the stopper rubber portion 22 has an annular shape (in plan view), and abuts against the stopper contact portion 24 of the holder 12 to perform a stopper action.
Here, the stopper contact portion 24 is formed by a radially inward flange portion at the upper end of the holder 12 in the drawing.

26は、ロアストッパ28の要部をなす金属製のストッパプレートで、このストッパプレート26は、アッパーストッパ18の上記の保持金具20とともにメンバマウント14の後述の内筒金具(内筒部材)40を軸方向に挟持する、中央部の円環状をなす挟持部30と、挟持部30の外周縁から立ち下がるテーパ部32と、テーパ部32に続いて径方向(軸直角方向)に拡がる円環状のストッパ当り部34とを有している。   Reference numeral 26 denotes a metal stopper plate which forms a main part of the lower stopper 28. The stopper plate 26 pivots an inner cylinder fitting (inner cylinder member) 40 described later of the member mount 14 together with the holding fitting 20 of the upper stopper 18. A central annular portion 30 sandwiched in the direction, a tapered portion 32 falling from the outer peripheral edge of the sandwiched portion 30, and an annular stopper extending in the radial direction (perpendicular to the axis) following the tapered portion 32 And a contact portion 34.

メンバマウント14は、後述の外筒金具42においてホルダ12の保持孔16に圧入され、そこに保持された状態で、内筒金具40を挿通してストッパプレート26と車体側部材10とを締結する締結ボルト36及びナット38にて、サブフレームとともに車体側部材10に組み付けられる。   The member mount 14 is press-fitted into the holding hole 16 of the holder 12 in an outer cylinder fitting 42 which will be described later, and while being held there, the member mount 14 is inserted through the inner cylinder fitting 40 to fasten the stopper plate 26 and the vehicle body side member 10. The fastening bolt 36 and the nut 38 are assembled to the vehicle body side member 10 together with the subframe.

メンバマウント14は、図2及び図3に示しているように円筒形状の剛性の内筒金具40と、径方向に離隔した位置でこれを取り囲む円筒形状の剛性の外筒金具42と、それらを径方向に連結する円筒形状のゴム弾性体44とを有している。
ここでゴム弾性体44は、内筒金具40及び外筒金具42に一体に加硫接着されている。
As shown in FIGS. 2 and 3, the member mount 14 includes a cylindrical rigid inner tube fitting 40, a cylindrical rigid outer tube fitting 42 that surrounds the cylindrical mount 40 in a radially separated position, and It has a cylindrical rubber elastic body 44 connected in the radial direction.
Here, the rubber elastic body 44 is integrally vulcanized and bonded to the inner cylinder fitting 40 and the outer cylinder fitting 42.

外筒金具42は、車両上下方向即ち図2中上下方向にストレート形状で延びる本体部46と、その下端部で径方向外方に張り出した環状(ここでは円環状)のフランジ部48とを有している。
一方ゴム弾性体44は、内筒金具40と外筒金具42の本体部46とで径方向に挟まれた円筒形状の本体ゴム部50と、これに連続して形成され、外筒金具42のフランジ部48の下面に形成された、下向きに立ち下がる形態のストッパゴム部52を有している。
このストッパゴム部52は、上記のストッパプレート26のストッパ当り部34に当接してストッパ作用をなす。
図1におけるロアストッパ28は、このストッパゴム部52とストッパプレート26とで構成されている。
尚、ゴム弾性体44は外筒金具42における上記のフランジ部48を被覆する被覆ゴム部54を更に有している。
The outer cylinder fitting 42 has a main body portion 46 extending in a straight shape in the vehicle vertical direction, that is, the vertical direction in FIG. 2, and an annular (here circular) flange portion 48 projecting radially outward at the lower end thereof. doing.
On the other hand, the rubber elastic body 44 is formed continuously with the cylindrical main body rubber portion 50 sandwiched in the radial direction between the inner tube fitting 40 and the main body portion 46 of the outer tube fitting 42, and is formed on the outer tube fitting 42. A stopper rubber portion 52 is formed on the lower surface of the flange portion 48 and falls downward.
The stopper rubber portion 52 abuts on the stopper contact portion 34 of the stopper plate 26 to perform a stopper action.
The lower stopper 28 in FIG. 1 includes the stopper rubber portion 52 and the stopper plate 26.
The rubber elastic body 44 further includes a covering rubber portion 54 that covers the flange portion 48 of the outer tube fitting 42.

図3に示しているようにゴム弾性体44、詳しくは本体ゴム部50には、内筒金具40を間にして軸直角方向に対向する位置に一対のすぐり部56が設けられている。
これら一対のすぐり部56は、内筒金具40を間にして車両前後方向に配置されている。
これら一対のすぐり部56,56は、それぞれ略円弧形状をなしており、図中上下対称位置に且つ上下対称形状で設けられている。
これらすぐり部56は、図2に示しているようにゴム弾性体44を軸方向に貫通する形態でそれぞれ設けられている。
As shown in FIG. 3, the rubber elastic body 44, specifically, the main body rubber portion 50, is provided with a pair of straight portions 56 at positions facing each other in the direction perpendicular to the axis with the inner cylinder fitting 40 interposed therebetween.
The pair of straight portions 56 are arranged in the vehicle front-rear direction with the inner cylindrical fitting 40 interposed therebetween.
Each of the pair of straight portions 56 and 56 has a substantially arc shape, and is provided in a vertically symmetrical position and in a vertically symmetrical shape in the drawing.
These straight portions 56 are respectively provided in a form that penetrates the rubber elastic body 44 in the axial direction as shown in FIG.

一方外筒金具42の外周面には、軸周りに全周に亘って環状に延びる帯状ゴム部58-1,58-2,58-3が軸方向に間隔を置いて複数個所に固着されている。
これら帯状ゴム部58-1,58-2,58-3もまた、外筒金具42に対し一体に加硫接着されている。
On the other hand, on the outer peripheral surface of the outer cylindrical fitting 42, belt-like rubber portions 58-1, 58-2, 58-3 extending annularly around the entire axis are fixed at a plurality of positions with an interval in the axial direction. Yes.
These band-like rubber portions 58-1, 58-2, 58-3 are also integrally vulcanized and bonded to the outer cylinder fitting 42.

ここで帯状ゴム部58-1〜58-3は、それぞれメンバマウント14をホルダ12に圧入する際の圧入性を良くする目的で設けられている。
具体的には、これら帯状ゴム部58-1〜58-3にオイルを塗布し吸収させることで、メンバマウント14をホルダ12に対し小さな抵抗力で容易に挿入することができる。
一方その後の乾燥によりオイルが除かれることで、ホルダ12からのメンバマウント14の抜け力を高くすることができる。
Here, the belt-like rubber portions 58-1 to 58-3 are provided for the purpose of improving the press-fitting property when the member mount 14 is press-fitted into the holder 12, respectively.
Specifically, the member mount 14 can be easily inserted into the holder 12 with a small resistance by applying and absorbing oil to the belt-like rubber portions 58-1 to 58-3.
On the other hand, the oil is removed by subsequent drying, so that the force with which the member mount 14 is removed from the holder 12 can be increased.

上記メンバマウント14は、加硫工程でゴム弾性体44を加硫成形するとともに、内筒金具40と外筒金具42とに一体に加硫接着した後、絞り工程で外筒金具42を外周面の側から径方向内方に押圧し、縮径させる絞り加工を行うことで製造する。   The member mount 14 is formed by vulcanizing and molding the rubber elastic body 44 in the vulcanization process, and by integrally vulcanizing and bonding the inner cylinder metal fitting 40 and the outer cylinder metal fitting 42 to the outer cylinder surface 42 in the drawing process. It is manufactured by pressing inward in the radial direction from the side and performing drawing to reduce the diameter.

而してその絞り加工に際して、絞りダイスとして内周面形状が真円形状の絞りダイスを用いると、外筒金具42及びゴム弾性体44の形状(横断面形状)が楕円形状に変形してしまう。
しかも長径と短径との差を楕円度としたとき、その楕円度が軸方向の位置に応じて異なってしまう。
詳しくは、外筒金具42のフランジ部48側の軸方向端(図中下端)から反対の軸方向端(図中上端)に向って楕円度が小から大へと変化してしまう。
Thus, when a drawing die having a perfect circular inner peripheral surface is used as the drawing die, the shapes of the outer cylinder fitting 42 and the rubber elastic body 44 (transverse cross-sectional shape) are deformed into an elliptical shape. .
Moreover, when the difference between the major axis and the minor axis is defined as ellipticity, the ellipticity varies depending on the position in the axial direction.
Specifically, the ellipticity changes from small to large from the axial end (lower end in the figure) of the outer cylinder fitting 42 toward the opposite axial end (upper end in the figure).

図8はこれを模式的に表している。
図中イは、図2の軸方向位置Pにおいて生じる楕円形状を、ロは図2中軸方向位置Pにおいて生じる楕円形状を、ハは図2中軸方向位置Pにおいて生じる楕円形状を、またニは図2中軸方向位置Pで生じる楕円形状をそれぞれ模式的に表している。
FIG. 8 schematically illustrates this.
FIG Lt., an elliptical shape that occurs in the axial position P 4 in FIG. 2, b is an elliptical shape that occurs in Figure 2 the inner shaft direction position P 3, Ha an elliptical shape results in Figure 2 the inner shaft direction position P 2, also d is each schematically represent a elliptical shape that occurs in Figure 2 the center shaft direction position P 1.

図に示しているように外筒金具42及びゴム弾性体44は、すぐり部56と56とを結ぶ方向(厳密にはすぐり部56,56のそれぞれの周方向の中心を結ぶ方向)をX方向、これと直交方向をY方向としたとき、X方向を短軸とし、Y方向を長軸とする楕円形状に変形する。   As shown in the figure, the outer cylinder fitting 42 and the rubber elastic body 44 have the X direction in the direction connecting the straight portions 56 and 56 (strictly, the direction connecting the respective circumferential centers of the straight portions 56 and 56). When the direction perpendicular to this is the Y direction, it is deformed into an elliptical shape having the X direction as the short axis and the Y direction as the long axis.

これは、外筒金具42を絞りダイスを用いて絞り加工したときに、X方向においてはゴム反力が小さく、Y方向においてはゴム反力が大となり、その結果外筒金具42の剛性がY方向においてゴム反力に負けて、外筒金具42がY方向の外方に膨出するように変形を生じることによる。   This is because when the outer cylinder fitting 42 is drawn using a drawing die, the rubber reaction force is small in the X direction and the rubber reaction force is large in the Y direction. As a result, the rigidity of the outer cylinder fitting 42 is Y This is because the outer cylinder fitting 42 is deformed so as to bulge outward in the Y direction by losing the rubber reaction force in the direction.

また軸方向位置がP→P→P→Pと変化するのに伴って楕円形状がイ→ロ→ハ→ニへと形状変化し、楕円度が小から大へと変化するのは、外筒金具42の剛性がフランジ部48側において最も高く、反対の軸方向端に進むにつれて剛性が小さくなって、ゴム反力に耐えて形状保持する力が弱くなることによる。 In addition, as the axial position changes from P 4 → P 3 → P 2 → P 1 , the elliptical shape changes from i → b → c → d and the ellipticity changes from small to large. This is because the rigidity of the outer cylinder fitting 42 is the highest on the flange portion 48 side, and the rigidity decreases as it advances toward the opposite axial end, and the force for resisting the rubber reaction force and maintaining the shape becomes weak.

そこでこの実施形態では、絞り加工の際の絞りダイスとして、後述する金具押圧部64-1,64-2,64-3(図5参照)の内周面の形状が、上記X方向の径を長径とし、Y方向の径を短径とする楕円形状をなし、且つその楕円度が、フランジ部48側の軸方向端から反対の軸方向端に向って小から大に変化する形状の絞りダイスを用いて絞り加工を行うようにしている。   Therefore, in this embodiment, the shape of the inner peripheral surface of the metal fitting pressing parts 64-1, 64-2, 64-3 (see FIG. 5), which will be described later, is used as the drawing die for drawing, and the diameter in the X direction is the same. An aperture die having an elliptical shape having a major axis and a minor axis in the Y direction, and whose ellipticity changes from small to large from the axial end on the flange 48 side to the opposite axial end. Is used for drawing.

図4において、60はその絞りダイスを表している。
ここでは絞りダイス60は、16個のダイス片60hに均等分割されている。
そしてその内周面の形状(詳しくは金具押圧部64-1,64-2,64-3の内周面の形状)が、図6に示しているように、図8に示した楕円形状とは短径と長径とが逆転した逆楕円形状とされ、且つその楕円度が、フランジ部48側の軸方向端から反対の軸方向端に向って小から大へと変化する形状とされている。
In FIG. 4, 60 represents the aperture die.
Here, the drawing die 60 is equally divided into 16 die pieces 60h.
As shown in FIG. 6, the shape of the inner peripheral surface (specifically, the shape of the inner peripheral surface of the metal fitting pressing portions 64-1, 64-2, 64-3) is the same as the elliptical shape shown in FIG. Has a reverse elliptical shape in which the minor axis and the major axis are reversed, and the ellipticity changes from small to large from the axial end on the flange portion 48 side to the opposite axial end. .

図6において、bは図2の軸方向位置Pにおける楕円形状を、cは図2の軸方向位置Pにおける楕円形状を、またdは図2の軸方向位置Pにおける楕円形状をそれぞれ模式的に示している。
尚aは、図2の軸方向位置Pにおける絞りダイス60の内周面の形状を表しており、ここではaの形状は真円形状とされている。
これは、軸方向位置Pにおいてはフランジ部48によって外筒金具42の剛性が高剛性となっているため、ここでは敢えて同位置における絞りダイス60の内周面の形状を真円形状となしている。但し軸方向位置Pにおける絞りダイス60の内周面の形状を、楕円度の小さな楕円形状となしておくことも、もとより可能である。
In FIG. 6, b is an oval shape in the axial direction position P 3 in FIG. 2, c is an elliptic shape in the axial direction position P 2 in FIG. 2, also d is an elliptical shape in the axial position P 1 in FIG. 2, respectively This is shown schematically.
Note a represents the shape of the inner peripheral surface of the drawing die 60 in the axial direction position P 4 in FIG. 2, the shape of a here is a true circle.
This is because the flange portion 48 in the axial position P 4 the rigidity of the outer tubular member 42 is in the high rigidity, here dare without the inner peripheral surface of the shape perfect circular drawing die 60 at the same position ing. However the shape of the inner peripheral surface of the drawing die 60 in the axial direction position P 4, be left without a small elliptical shape of the elliptical degree is also possible as well.

以上のように、この実施形態では図8において楕円度の大きい楕円形状を生じる部位においては、長径と短径との関係が逆転した上で楕円度の大きい楕円形状(逆楕円形状)となるように、また楕円度の小さい楕円形状を生じる部位については、これに対応して楕円度の小さい楕円形状となるように、図4の絞りダイス60の内周面の形状が軸方向において異なった形状で予め定めてある。
尚、図2におけるP,P,P,Pにおけるダイス60の内周面の周長は均等となるようにしてある。
As described above, in this embodiment, in the portion that generates an elliptical shape with a large ellipticity in FIG. 8, the relationship between the major axis and the minor axis is reversed and an elliptical shape with a large ellipticity (reverse elliptical shape) is obtained. In addition, with respect to a portion that generates an elliptical shape with a small ellipticity, the shape of the inner peripheral surface of the aperture die 60 in FIG. 4 is different in the axial direction so as to correspond to the elliptical shape with a small ellipticity. In advance.
Note that the peripheral lengths of the inner peripheral surfaces of the dice 60 at P 1 , P 2 , P 3 , and P 4 in FIG. 2 are made uniform.

図5は、ダイス60の内周部の縦断面形状を示している。
図中(イ)は、図4のB-B断面,即ちY方向で切断した縦断面の形状を、また(ロ)は、図4中C-C断面、即ちX方向で切断した縦断面の形状を示している。
これらの図において、62-1,62-2,62-3は、それぞれ図2における帯状ゴム部58-1,58-2,58-3を押圧する、径方向に凹陥形状をなしたゴム押圧部であり、これらゴム押圧部62-1,62-2,62-3は、それぞれの内部に帯状ゴム部58-1,58-2,58-3を挿入させた状態で、それらを押圧作用する。
一方64-1,64-2,64-3,64-4は、それぞれ図2の軸方向位置P,P,P,Pのそれぞれの位置で外筒金具42を直接押圧する金具押圧部である。
FIG. 5 shows a vertical cross-sectional shape of the inner peripheral portion of the die 60.
4A is the BB cross section of FIG. 4, that is, the shape of the vertical cross section cut in the Y direction, and FIG. 4B is the CC cross section of FIG. 4, ie, the vertical cross section cut in the X direction. The shape is shown.
In these figures, 62-1, 62-2 and 62-3 respectively press the belt-like rubber portions 58-1, 58-2 and 58-3 in FIG. These rubber pressing portions 62-1, 62-2 and 62-3 are used to press the rubber-like rubber portions 58-1, 58-2 and 58-3 inserted into the respective rubber pressing portions 62-1, 62-2 and 58-3. To do.
On the other hand, 64-1, 64-2, 64-3, and 64-4 are metal fittings that directly press the outer tube fitting 42 at the respective positions P 1 , P 2 , P 3 , P 4 in the axial direction of FIG. It is a pressing part.

ここで図5(イ)のY方向(短軸側)の径DY,DY,DY,DYの関係は、DY<DY<DY<DYである。
即ち外筒金具42におけるフランジ部48側の軸方向端から反対の軸方向端に向って、径が段階的に小さくなっている。
ここでDY,DY,DYは楕円形状(逆楕円形状)における短軸側の径(短径)であり、DYは真円形状における直径である。
Here, the relationship between the diameters DY 1 , DY 2 , DY 3 , and DY 4 in the Y direction (short axis side) in FIG. 5A is DY 1 <DY 2 <DY 3 <DY 4 .
In other words, the diameter of the outer cylinder fitting 42 is gradually reduced from the axial end on the flange portion 48 side toward the opposite axial end.
Here, DY 1 , DY 2 , and DY 3 are diameters (short diameters) on the minor axis side in an elliptical shape (reverse elliptical shape), and DY 4 is a diameter in a perfect circular shape.

一方図5(ロ)のX方向の径DX,DX,DX,DXの関係はDX>DX>DX>DXである。
即ちフランジ部48側の軸方向端から反対の軸方向端に向って、径が段階的に大きくなっている。
ここでDX,DX,DXは楕円形状(逆楕円形状)における長軸側の径(長径)であり、DXは真円形状における直径である。
従って最もフランジ部48側に近い軸方向位置Pにおける寸法DY,DXは、何れも真円形状の直径を示すもので、互いに等しい寸法である。
具体的には、ここではDY=DX=φ78mmである。
但し前述したようにDYに対してDXを大きくしておいても良い。
尚ゴム押圧部62-1〜62-3については、何れもここでは直径Dの真円形状とされている。
On the other hand, the relationship between the diameters DX 1 , DX 2 , DX 3 , DX 4 in the X direction in FIG. 5B is DX 1 > DX 2 > DX 3 > DX 4 .
That is, the diameter gradually increases from the axial end on the flange portion 48 side to the opposite axial end.
Here, DX 1 , DX 2 , DX 3 are the major axis diameters (major axis) in the elliptical shape (reverse elliptical shape), and DX 4 is the diameter in the perfect circle shape.
Accordingly, the dimensions DY 4 and DX 4 at the axial position P 4 closest to the flange portion 48 side indicate the diameter of a perfect circle and are equal to each other.
Specifically, here, DY 4 = DX 4 = φ78 mm.
However, as described above, DX 4 may be larger than DY 4 .
The rubber pressing portions 62-1 to 62-3 are all formed in a perfect circle shape with a diameter D here.

尚この実施形態において、金具押圧部64-1,64-2,64-3,64-4は、押圧面が外筒金具42の軸方向にストレート形状とされており、外筒金具42の対応する位置の外面が、それら金具押圧部64-1,64-2,64-3,64-4のそれぞれにより、面で径方向内方に押圧され、縮径せしめられる。
即ちこの実施形態では、ダイス60における内周面の楕円形状の楕円度が、金具押圧部64-3→64-2→64-1へと段階的に小から大へと変化せしめられている。
In this embodiment, the metal pressing parts 64-1, 64-2, 64-3, and 64-4 have a pressing surface that is straight in the axial direction of the outer cylinder fitting 42. The outer surface at the position to be pressed is pressed inward in the radial direction by the surface by each of the metal fitting pressing portions 64-1, 64-2, 64-3 and 64-4, and the diameter is reduced.
That is, in this embodiment, the ellipticity of the elliptical shape of the inner peripheral surface of the die 60 is changed from small to large stepwise from the metal fitting pressing portion 64-3 → 64-2 → 64-1.

図7は、絞りダイス60を用いたメンバマウント14の絞り加工の方法を示している。
図において66は加圧部で、テーパ面68を備えている。
ここでは加圧部66を図中下向きに移動させ、絞りダイス60を加圧すると、加圧部66のテーパ面68と絞りダイス60、詳しくはダイス片60hのテーパ面70との作用で、各ダイス片60hが求心方向に押動され、外筒金具42を外周面の側から径方向内方に押圧し、外筒金具42の塑性変形を伴ってこれを縮径させる。
これとともにゴム弾性体44、詳しくは本体ゴム部50が軸直角方向に予圧縮される。
FIG. 7 shows a drawing method of the member mount 14 using the drawing die 60.
In the figure, reference numeral 66 denotes a pressurizing portion, which has a tapered surface 68.
Here, when the pressurizing unit 66 is moved downward in the drawing and the drawing die 60 is pressed, the taper surface 68 of the pressurizing unit 66 and the drawing die 60, specifically, the taper surface 70 of the die piece 60h, The die piece 60h is pushed in the centripetal direction, presses the outer cylindrical fitting 42 radially inward from the outer peripheral surface side, and reduces the diameter of the outer cylindrical fitting 42 with plastic deformation.
At the same time, the rubber elastic body 44, specifically, the main rubber portion 50 is pre-compressed in the direction perpendicular to the axis.

以上のような本実施形態によれば、外筒金具42が軸方向に沿って剛性が変化するものであっても、軸方向全長に亘って外筒金具42及びその内側のゴム弾性体44の横断面形状が楕円形状化するのを良好に抑制し、軸方向の何れの位置においても、その横断面形状を真円形状に近づけることができる。   According to the present embodiment as described above, even if the rigidity of the outer cylinder fitting 42 changes along the axial direction, the outer cylinder fitting 42 and the rubber elastic body 44 inside thereof can extend over the entire length in the axial direction. It is possible to satisfactorily suppress the cross-sectional shape from becoming elliptical, and to make the cross-sectional shape close to a perfect circle shape at any position in the axial direction.

因みに、表1は本実施形態の絞りダイス60を用いて絞り加工をしたときのメンバマウント14の軸方向各部の楕円度改善率の一例を、内周面の形状がφ78mmの直径の真円形状の絞りダイスを用いて絞り加工した場合との比較で示している。
また表2は、軸方向位置P〜Pの平均楕円度を示している。
Incidentally, Table 1 shows an example of the ellipticity improvement rate of each part in the axial direction of the member mount 14 when the drawing is performed using the drawing die 60 of the present embodiment, and the shape of the inner peripheral surface is a perfect circle having a diameter of φ78 mm. This is shown in comparison with the case of drawing using a drawing die.
Table 2 shows the average ellipticity of the axial positions P 1 to P 4 .

Figure 0005654913
Figure 0005654913

Figure 0005654913
Figure 0005654913

ここで楕円度改善率は、(真円絞りダイス使用時の楕円度−本実施形態の絞りダイス使用時の楕円度)を、真円絞りダイス使用時の楕円度で除したものをパーセンテージ(百分率)で表したものである。
尚表1の本実施形態の楕円度の値は、絞りダイス60における軸方向位置Pの内周面の楕円形状(逆楕円形状)の楕円度を2.8(2.8mm)とし、同じくPでの楕円度を2.3,Pでの楕円度を2.2としたときの結果である。
表1及び表2から明らかなように、本実施形態に従って絞り加工を行うことで、メンバマウント14の楕円形状化を良好に抑制することができ、絞り加工後の形状を真円形状に近づけることができる。
Here, the ellipticity improvement rate is a percentage (percentage) obtained by dividing (ellipticity when using a round die)-(ellipticity when using a drawing die of this embodiment) by the ellipticity when using a round die. ).
The value of the ellipticity of this embodiment in Table 1 is 2.8 (2.8 mm), where the ellipticity of the inner peripheral surface of the aperture die 60 at the axial position P 1 (reverse elliptical shape) is 2.8 (2.8 mm). the ellipticity at P 2 2.3, is the result when the 2.2 ellipticity at P 3.
As is apparent from Tables 1 and 2, by performing the drawing process according to the present embodiment, it is possible to satisfactorily suppress the elliptical shape of the member mount 14 and to bring the shape after the drawing process closer to a perfect circle shape. Can do.

注目すべきは、表2の軸方向位置P〜Pでの平均楕円度の変化である。真円形状の絞りダイスを用いた絞り加工にあっては、平均楕円度が2.66であるのに対し、本実施形態の絞りダイス60を用いた絞り加工では平均楕円度が0.97と大幅に楕円度が小さくなっている。 What should be noted is the change in average ellipticity at the axial positions P 1 to P 4 in Table 2. In the drawing process using a perfect circle-shaped drawing die, the average ellipticity is 2.66, whereas in the drawing process using the drawing die 60 of the present embodiment, the average ellipticity is 0.97. The ellipticity is greatly reduced.

表1において軸方向位置Pは、ホルダ12に対してメンバマウント14を圧入する際の圧入側の端部となる部分であり、この部分の楕円度は圧入性に対して大きな影響を及ぼす。本実施形態ではこの軸方向位置Pの部分での楕円度が、軸方向位置P,Pの部分での楕円度とともに大きく改善されている。 Axial position P 1 in Table 1 is the end to become part of the press-fitting side when press-fitting the member mount 14 relative to the holder 12, ellipticity of this part a large effect on the press-fitting property. Ellipticity of the portion of the axial position P 1 in the present embodiment has been greatly improved with ovality in the region of the axial position P 2, P 3.

本実施形態では、ゴム押圧部62-1,62-2,62-3の間の位置で、金具押圧部64-1,64-2,64-3により外筒金具42の外周面を直接押圧するようになしている。   In the present embodiment, the outer peripheral surface of the outer cylindrical metal fitting 42 is directly pressed by the metal fitting pressing portions 64-1, 64-2, 64-3 at a position between the rubber pressing portions 62-1, 62-2, 62-3. I'm going to do it.

この場合金具押圧部64-1〜64-4、例えば図9(イ),(ロ)に示しているように金具押圧部64-2,64-1の内周面形状を、軸方向に連続的に楕円度を変化させる形状、即ち外筒金具42の軸方向に対し傾斜した傾斜面となしておくと、その金具押圧部64-2,64-1の、外筒金具42の側に迫り出した角部Kで外筒金具42を押圧することとなってしまう。即ち外筒金具42がその角部だけで絞られることとなってしまう。
尚図9において(イ)はダイス60AをY方向で切断した縦断面を、また(ロ)はX方向で切断した縦断面をそれぞれ表している。
In this case, the inner peripheral surface shape of the metal fitting pressing portions 64-2 and 64-1 is continuous in the axial direction as shown in FIGS. 9 (a) and 9 (b), for example. If the shape is a shape that changes the ellipticity, that is, an inclined surface that is inclined with respect to the axial direction of the outer cylinder fitting 42, the fitting pressing portions 64-2 and 64-1 approach the outer cylinder fitting 42 side. The outer tubular fitting 42 will be pressed by the corner K that has been taken out. That is, the outer cylinder fitting 42 is squeezed only at the corners.
In FIG. 9, (a) represents a longitudinal section obtained by cutting the die 60A in the Y direction, and (b) represents a longitudinal section obtained by cutting in the X direction.

そこでこの実施形態では、金具押圧部64-1〜64-4の内周面の形状を、外筒金具42の軸方向にストレート形状となし、且つ金具押圧部64-3から64-1へと、フランジ部48側の軸方向端から反対側の軸方向端に向って楕円度が小から大へと段階的に変化する形状となしている。
これにより、金具押圧部64-1〜64-4が外筒金具42の側に近く迫り出した角部で外筒金具42を押圧してしまうのを効果的に回避することができる。
Therefore, in this embodiment, the shape of the inner peripheral surface of the metal fitting pressing parts 64-1 to 64-4 is a straight shape in the axial direction of the outer cylindrical metal fitting 42, and the metal fitting pressing parts 64-3 to 64-1. The ellipticity changes from small to large in a stepwise manner from the axial end on the flange portion 48 side to the opposite axial end.
Thereby, it can avoid effectively that the metal fitting press parts 64-1-64-4 press the outer cylinder metal fitting 42 in the corner | angular part which protruded near the outer cylinder metal fitting 42 side.

以上本発明の実施形態を詳述したがこれはあくまで一例示である。
例えば上記実施形態では、軸方向位置Pにおける絞りダイスの内周面形状を真円形状となしているが、これを楕円形状(逆楕円形状)となすことも可能であるし、ゴム押圧部の形状を楕円形状とすること、更にその楕円度を軸方向に段階的に変化させることも場合によって可能である。
また上記実施形態では外筒金具42におけるフランジ部48が周方向に連続した円環状をなしているが、場合によって周方向所定個所で分断された形態のフランジ部を有するものに対しても本発明の適用は可能である。
その他本発明はメンバマウント以外のフランジ付き筒形防振ゴム一般の製造に適用することが可能である等、本発明はその趣旨を逸脱しない範囲において種々変更を加えた形態で構成可能である。


Although the embodiment of the present invention has been described in detail above, this is merely an example.
Above Symbol embodiment For example, although without the inner peripheral shape of the drawing die and the circular shape in the axial direction position P 4, which to the it is possible to form an elliptical shape (reverse elliptical shape), GORE It is also possible in some cases to change the shape of the pressing portion to an elliptical shape and to further change the ellipticity stepwise in the axial direction.
Moreover, in the said embodiment, although the flange part 48 in the outer cylinder metal fitting 42 has comprised the annular | circular shape which continued in the circumferential direction, this invention is also applied to what has the flange part of the form parted by the circumferential direction predetermined part depending on the case. Can be applied.
In addition, the present invention can be applied to general production of a flanged cylindrical vibration-proof rubber other than the member mount, and the present invention can be configured in various forms without departing from the gist thereof.


10 車体側部材
13,48 フランジ部
14 メンバマウント(筒形防振ゴム)
40 内筒金具
42 外筒金具
44 ゴム弾性体
56 すぐり部
58-1,58-2,58-3 帯状ゴム部
60 絞りダイス
62-1,62-2,62-3 ゴム押圧部
64-1,64-2,64-3,64-4 金具押圧部
10 Car body side member 13, 48 Flange part 14 Member mount (Tubular anti-vibration rubber)
40 Inner cylinder bracket 42 Outer cylinder bracket 44 Rubber elastic body 56 Straight section 58-1, 58-2, 58-3 Band-shaped rubber section 60 Diaphragm die 62-1 62-2 62-3 Rubber pressing section 64-1 64-2, 64-3, 64-4 Bracket pressing part

Claims (2)

円筒形状の剛性の内筒部材と、径方向に離隔した位置で該内筒部材を取り囲む、軸方向の一端側に径方向外方に張り出したフランジ部を有する円筒形状の外筒金具と、それら内筒部材と外筒金具とを弾性連結する状態に一体に加硫接着された、前記内筒部材を間にして軸直角方向に対向した位置にすぐり部の設けられた円筒形状のゴム弾性体と、を有し、前記外筒金具の外周面に、該外筒金具の軸周りに環状に延びる帯状ゴム部を該外周面から突出する状態に該軸方向に間隔を置いて複数個所に固着した形態のフランジ付き筒形防振ゴムを、
(a)前記ゴム弾性体を加硫成形するとともに、前記内筒部材と外筒金具とに一体に加硫接着する加硫工程と、
(b)該加硫工程の後において、絞りダイスを用いて前記外筒金具を外周面の側から径方向内方に押圧し、縮径させる絞り工程と、
を経て製造するフランジ付き筒形防振ゴムの製造方法であって、
前記絞り工程での絞り加工に際し、前記絞りダイスとして、
前記外筒金具に直接接触して押圧する金具押圧部の、少なくとも前記フランジ部側の端部を押圧する部分を除いた部分の内周面の形状が、前記軸直角方向に対向した位置のすぐり部とすぐり部とを結ぶX方向の径を長径とし、軸直角方向且つ該X方向と直交するY方向の径を短径とする楕円形状をなし、
且つ長径と短径との差を楕円度として、該楕円度が、前記フランジ部側の軸方向端から反対側の軸方向端に向って小から大に変化する形状であって、
前記絞りダイスにおける内周面の前記帯状ゴム部に対応する軸方向の複数個所に、径方向外方への凹陥形状をなす、該帯状ゴム部を押圧するゴム押圧部を有するとともに、
該ゴム押圧部とゴム押圧部との間の位置で前記外筒金具の外周面を直接押圧する前記金具押圧部を軸方向の複数個所に有し、
該金具押圧部が前記外筒金具の軸方向にストレート形状をなし且つ該金具押圧部ごとに、前記フランジ部側の軸方向端から反対側の軸方向端に向って前記楕円度が小から大へと段階的に変化する形状の絞りダイスを用いて前記絞り加工を行うことを特徴とするフランジ付き筒形防振ゴムの製造方法。
A cylindrical rigid inner cylinder member, a cylindrical outer cylinder bracket having a flange portion projecting radially outward on one end side in the axial direction, surrounding the inner cylinder member at a radially spaced position, and Cylindrical rubber elastic body provided with a straight portion at a position opposed to the direction perpendicular to the axis with the inner cylinder member interposed therebetween, which is integrally vulcanized and bonded in a state of elastically connecting the inner cylinder member and the outer cylinder fitting If, have a, secured to the outer peripheral surface of the outer cylinder metal fitting, to a state of projecting a strip rubber portion extending annularly from the outer circumferential surface at intervals in the axial direction at a plurality of locations around the axis of the outer tubular member The flanged cylindrical anti-vibration rubber
(a) a vulcanization step of vulcanizing and molding the rubber elastic body and integrally vulcanizing and bonding the inner cylinder member and the outer cylinder fitting;
(b) after the vulcanization step, using a drawing die to press the outer cylinder fitting radially inward from the outer peripheral surface side to reduce the diameter;
A method of manufacturing a flanged cylindrical vibration-proof rubber manufactured through
In the drawing process in the drawing process, as the drawing die,
The shape of the inner peripheral surface of a portion of the metal fitting pressing portion that is in direct contact with and presses against the outer cylindrical metal fitting, excluding the portion that presses the end portion on the flange portion side, is in a position opposite to the axis perpendicular direction. An elliptical shape in which the diameter in the X direction connecting the part and the straight part is the major axis and the diameter in the Y direction perpendicular to the axis and perpendicular to the X direction is the minor axis,
And the difference between the major axis and the minor axis is the ellipticity, the ellipticity is a shape that changes from small to large from the axial end on the flange portion side to the axial end on the opposite side ,
In a plurality of axial positions corresponding to the band-shaped rubber portion on the inner peripheral surface of the drawing die, there is a rubber pressing portion that presses the band-shaped rubber portion, forming a concave shape radially outward,
The metal pressing part that directly presses the outer peripheral surface of the outer cylindrical metal fitting at a position between the rubber pressing part and the rubber pressing part at a plurality of positions in the axial direction;
The metal fitting pressing part has a straight shape in the axial direction of the outer cylinder metal fitting, and the ellipticity is small to large for each metal fitting pressing part from the axial end on the flange side to the axial end on the opposite side. A method for producing a flanged cylindrical vibration-proof rubber, wherein the drawing is performed using a drawing die having a shape that changes stepwise .
請求項1において、前記筒形防振ゴムが車両のサスペンションメンバと車体とを弾性連結するメンバマウントであることを特徴とするフランジ付き筒形防振ゴムの製造方法。 Oite to claim 1, method for producing a flanged cylindrical rubber vibration isolator, wherein the cylindrical vibration isolating rubber is a member mounted for elastically connecting the suspension member and the vehicle body of the vehicle.
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