JP5652844B2 - High formability carburized steel sheet - Google Patents

High formability carburized steel sheet Download PDF

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JP5652844B2
JP5652844B2 JP2009082728A JP2009082728A JP5652844B2 JP 5652844 B2 JP5652844 B2 JP 5652844B2 JP 2009082728 A JP2009082728 A JP 2009082728A JP 2009082728 A JP2009082728 A JP 2009082728A JP 5652844 B2 JP5652844 B2 JP 5652844B2
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JP2010235977A (en
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公良 武田
公良 武田
田頭 聡
聡 田頭
幸男 片桐
幸男 片桐
恒年 洲▲崎▼
恒年 洲▲崎▼
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Nippon Steel Nisshin Co Ltd
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Description

本発明は、成形加工が行いやすく、かつ浸炭処理時に異常組織を生成しない鋼板に関するものである。   The present invention relates to a steel sheet that can be easily formed and does not generate an abnormal structure during carburizing.

例えば歯車、シャフト等の自動車部品には、JIS G 4052、JIS G 4104、JIS G 4105、JIS G 4106などに規定されている中炭素の機械構造用合金鋼が使用されるのが一般的である。通常、棒鋼に対して、熱間鍛造や冷間鍛造、さらにはその後に切削加工を施して所定の形状に整えた後、浸炭焼入れ焼戻し処理を施し、機械的特性を高めて使用されている。
上記歯車、シャフト等の自動車部品は、鍛造後に切削加工を施して作製されているため、製品歩留りと生産性が悪いといった問題点を抱えている。
For example, for carbon parts such as gears and shafts, medium-carbon alloy steels for machine structures defined in JIS G 4052, JIS G 4104, JIS G 4105, JIS G 4106, etc. are generally used. . Usually, steel bars are used after hot forging or cold forging, and after that, after cutting into a predetermined shape by carburizing and quenching and tempering, the mechanical properties are enhanced.
The automobile parts such as the gears and shafts are produced by cutting after forging, and thus have a problem that product yield and productivity are poor.

そこで、シャフト等と比べて肉厚が薄い部品である歯車や軸受けの外輪、あるいはプーリー等を、中肉厚の鋼板を素材とし、プレス等の加工を施して所望形状に整えた後に熱処理を施して製造することも検討されている。
例えば、特許文献1で、浸炭焼入れ後に優れた強度と靭性とを備える鋼板部材を得ることが可能な、優れた加工性を有する浸炭焼入れ用鋼板が提案されている。
Therefore, gears, bearing outer rings, or pulleys, which are parts that are thinner than shafts, etc., are made of medium-thickness steel plates, processed to a desired shape by pressing, etc., and then heat treated. It is also under consideration to manufacture.
For example, Patent Document 1 proposes a steel plate for carburizing and quenching that has excellent workability and can provide a steel plate member having excellent strength and toughness after carburizing and quenching.

特開2008−214707号公報JP 2008-214707 A

特許文献1で提案された鋼板は、質量%で、C:0.15〜0.30%、Si:0.15%未満、Mn:0.50〜1.5%、S:0.02%以下、Cr:0.05〜0.20%、Al:0.050%以下およびN:0.0050%未満を、さらに必要に応じてMo:0.30%以下を含有し、また、Bの含有量が、NおよびTiの含有量を含む所定の関係式により設定される上下限を満足し、さらにPの含有量が、B、NおよびTiの含有量を含む他の関係式により設定される上限を満足し、残部がFeおよび不純物からなる化学組成を有するとともに、穴拡げ率が60%以上である機械特性を有するようにしたものである。   The steel plate proposed in Patent Document 1 is in mass%, C: 0.15 to 0.30%, Si: less than 0.15%, Mn: 0.50 to 1.5%, S: 0.02%. Hereinafter, Cr: 0.05-0.20%, Al: 0.050% or less and N: less than 0.0050%, further containing Mo: 0.30% or less as required, The content satisfies the upper and lower limits set by a predetermined relational expression including the contents of N and Ti, and the P content is set by another relational expression including the contents of B, N and Ti. The upper limit is satisfied, the balance has a chemical composition composed of Fe and impurities, and the hole expansion rate is 60% or more.

上記鋼板は、加工性を考慮して、焼入れ性向上元素であるCrやMoの含有量が低く抑えられている。このため焼入れ性が十分でない。例えば、スラスト軸受、ベアリング外輪、クラッチレリーズ部品等、比較的薄い鋼板からのプレス加工で成形されるものであれば、さほど焼入れ性が良くなくても使用できるが、歯車、軸受の外輪、プーリー等、板厚3〜15mmの鋼板を素材としたものにあっては、上記特許文献1に記載の鋼板程度の焼入れ性では、浸炭焼入れ後に所望の表面硬さを得ることができない。上記特許文献1でも、板厚2.5mm程度の鋼板について浸炭焼入れ前後の特性を確認しているに過ぎない。   The steel sheet has a low content of Cr and Mo, which are hardenability improving elements, in consideration of workability. For this reason, hardenability is not enough. For example, thrust bearings, bearing outer rings, clutch release parts, etc. can be used even if they are formed by pressing from a relatively thin steel plate, even if they are not very hard, but gears, bearing outer rings, pulleys, etc. In the case of using a steel plate having a thickness of 3 to 15 mm as a raw material, the desired surface hardness cannot be obtained after carburizing and quenching with the hardenability of the steel plate described in Patent Document 1. Also in the said patent document 1, the characteristic before and behind carburizing quenching is only confirmed about the steel plate about 2.5 mm thick.

本発明は、このような問題を解消すべく案出されたものであり、歯車、軸受の外輪、プーリー等に用いられる板厚3〜15mmの鋼板であっても、優れた加工性と浸炭焼入れ性を有する鋼板を提供することを目的とする。   The present invention has been devised to solve such problems, and has excellent workability and carburizing and quenching even for steel plates with a thickness of 3 to 15 mm used for gears, outer rings of bearings, pulleys, etc. It aims at providing the steel plate which has the property.

本発明の高加工性浸炭用鋼板は、その目的を達成するため、C:0.10〜0.40質量%、Si:0.02〜0.40質量%、Mn:1.00〜2.00質量%、P:0.02質量%以下、S:0.02質量%以下、Cr:0.20〜0.70質量%、B:0.0003〜0.005質量%、Ti:0.03〜0.20質量%を含み、残部がFeおよび不可避的不純物からなる成分組成と、面積率1%以上を占める構成相はフェライト相とセメンタイト相のみであり、セメンタイト相で0.2μm以上の粒径を有する粒子が392〜1500個/10000μm であることに加えて、20〜100nmの粒径を有するTi炭化物粒子が4000〜20000個/10000μmの範囲で分散した組織を有し、180HV未満の硬さを呈することを特徴とする。
なお、本明細書では、粒径は短軸長さと長軸長さの平均としている。
In order to achieve the object, the highly workable carburizing steel sheet according to the present invention includes C: 0.10 to 0.40 mass%, Si: 0.02 to 0.40 mass%, and Mn: 1.02 to 2.0. 00 mass%, P: 0.02 mass% or less, S: 0.02 mass% or less, Cr: 0.20 to 0.70 mass%, B: 0.0003 to 0.005 mass%, Ti: 0.02 mass% The component composition including 03 to 0.20% by mass, the balance being Fe and inevitable impurities, and the constituent phase occupying 1% or more of the area ratio are only the ferrite phase and the cementite phase, and the cementite phase is 0.2 μm or more. in addition to particles with particle sizes of 392 to 1500 pieces / 10000 2, having a tissue Ti carbide particles having a particle size of 20~100nm are dispersed in the range of 4,000 to 20,000 pieces / 10000 2, 180 Hv It is characterized by exhibiting a hardness of less than
In the present specification, the particle diameter is an average of the short axis length and the long axis length.

また、前記高加工性浸炭用鋼板は、さらにNi:0.20〜2.00質量%、Mo:0.10〜0.80質量%の1種または2種を含む成分組成を有するものであってもよい。
さらに、前記前記高加工性浸炭用鋼板は、さらにNb:0.02〜0.10質量%、V:0.02〜0.20質量%の1種または2種を含む成分組成を有するとともに、20〜100nmの粒径を有するTi、NbおよびVの炭化物が4000〜20000個/10000μmの範囲で分散した金属組織を有するものであってもよい。
Ti,NbおよびVの含有量は、合わせて0.03〜0.35質量%とすることが好ましい。
The high formability carburized steel sheet further has a component composition including one or two of Ni: 0.20 to 2.00% by mass and Mo: 0.10 to 0.80% by mass. May be.
Further, the high workability carburized steel sheet further has a component composition including one or two of Nb: 0.02 to 0.10% by mass and V: 0.02 to 0.20% by mass, It may have a metal structure in which carbides of Ti, Nb and V having a particle diameter of 20 to 100 nm are dispersed in a range of 4000 to 20000 / 10,000 μm 2 .
The total content of Ti, Nb and V is preferably 0.03 to 0.35% by mass.

本発明によれば、成分組成および金属組織を細かく設定したことにより、プレス加工等の加工性に優れるとともに、浸炭焼入れ後にあっても異常組織が生成せずに表層部と芯部とでバランスの取れた機械的特性を発揮する鋼板となっている。
したがって、本発明により、歯車、軸受の外輪、プーリー等、特性の優れた部品が低コストで提供できることになる。
According to the present invention, by finely setting the component composition and the metal structure, it is excellent in workability such as press working, and the balance between the surface layer part and the core part is not generated even after carburizing and quenching. It is a steel plate that exhibits excellent mechanical properties.
Therefore, according to the present invention, components having excellent characteristics such as gears, outer rings of bearings and pulleys can be provided at low cost.

前記したように、特許文献1で提案された鋼板は、加工性を考慮して、焼入れ性向上元素であるCrやMoの含有量が低く抑えられている。このため焼入れ性が十分でない。したがって、歯車、軸受の外輪、プーリー等、板厚3〜15mmの鋼板を素材としたものにあっては、さらなる焼入れ性の向上が求められる。当然ながら、浸炭処理時の結晶粒の異常成長や浸炭材の強度、靭性などの劣化があってはならない。
板厚3〜15mmの鋼板でも十分に焼入れが可能な焼入れ性の確保、浸炭処理時の結晶粒の異常成長や浸炭材の強度、靭性などの特性確保に必要な添加元素は、焼鈍後の硬さを高めて、プレス加工等の加工性を劣化させる傾向がある。加工性は、歯車、軸受の外輪、プーリー等を製造するためには必要不可欠な特性の一つであり、ただ単に元素の添加や、添加量の増量だけでは問題を解決することはできない。
As described above, the steel sheet proposed in Patent Document 1 has a low content of Cr and Mo, which are hardenability improving elements, in consideration of workability. For this reason, hardenability is not enough. Therefore, further improvements in hardenability are required for gears, outer rings of bearings, pulleys, and the like made of steel plates having a thickness of 3 to 15 mm. Of course, there should be no abnormal growth of crystal grains during the carburizing treatment and deterioration of the strength and toughness of the carburized material.
Additive elements necessary for ensuring hardenability that can be sufficiently quenched even with steel plates with a thickness of 3 to 15 mm, abnormal growth of crystal grains during carburizing treatment, and strength, toughness of carburized material, etc. are hardened after annealing. There is a tendency to increase the thickness and deteriorate the workability such as press working. Workability is one of the indispensable characteristics for manufacturing gears, outer rings of bearings, pulleys, etc., and simply adding an element or increasing the amount of the additive cannot solve the problem.

そこで、本発明では、
(1)焼入れ性向上のために、Mn,BおよびCrの含有量を、さらには必要に応じて添加するNi,Moの含有量を細かく調整した。
(2)また、浸炭処理時の粗粒化を防止するために、Ti,さらには必要に応じて添加するNb、Vの添加量を細かく調整するとともに、形成されるTi,Nb,Vの炭化物を細かく分散析出させて、この炭化物によるγ粒界のピン止め作用を活用した。
(3)さらに、加工性を良くするために、セメンタイトの粒径を大きく、かつ間隔を広げて分散させた。
以下に、その詳細を説明する。
Therefore, in the present invention,
(1) In order to improve hardenability, the contents of Mn, B and Cr, and the contents of Ni and Mo to be added as necessary, were finely adjusted.
(2) Further, in order to prevent coarsening during the carburizing treatment, Ti, Nb and V are added as necessary, and the amount of Ti, Nb, V carbide formed is finely adjusted. Was finely dispersed and precipitated, and the pinning action of γ grain boundaries by this carbide was utilized.
(3) Further, in order to improve the workability, the cementite particles were dispersed with a large particle size and a wide interval.
The details will be described below.

まず、本発明鋼板の成分組成から説明する。
C:0.10〜0.40質量%
Cは鋼に必要な強さ、硬さを与えるのに有効な元素である。0.1質量%に満たないと芯部における必要な機械的特性を確保することができない。C量が多いほど強く、かつ硬くなるが、0.40質量%を超える程に多く含有させると硬くなりすぎてプレス加工性が低下するとともに、浸炭後の芯部靭性が低下することになる。
First, the component composition of the steel sheet of the present invention will be described.
C: 0.10-0.40 mass%
C is an element effective for imparting the necessary strength and hardness to steel. If it is less than 0.1% by mass, the required mechanical properties in the core cannot be ensured. As the amount of C increases, it becomes stronger and harder. However, if it is added in an amount exceeding 0.40% by mass, it becomes too hard and press workability deteriorates, and the core toughness after carburization also decreases.

Si:0.02〜0.40質量%
Siは鋼の脱酸に有効な元素であるとともに、鋼に必要な強度、焼入れ性を与え、焼戻し軟化抵抗を向上するのに有効な元素である。その量が、0.02質量%に満たないと十分な効果は得られない。逆に0.40質量%を超える程に多く含ませると硬くなりすぎてプレス加工性が低下するとともに、靭性も低下することになる。
Si: 0.02-0.40 mass%
Si is an element effective for deoxidizing steel, and is an element effective for imparting necessary strength and hardenability to steel and improving temper softening resistance. If the amount is less than 0.02% by mass, a sufficient effect cannot be obtained. On the contrary, if it is contained in an amount exceeding 0.40% by mass, it becomes too hard and press workability is lowered, and toughness is also lowered.

Mn:1.00〜2.00質量%
Mnは鋼の脱酸に有効な元素であるとともに、鋼に必要な強度、焼入れ性を確保するために重要な元素である。Crを増量することなく焼入れ性を確保するためには、最低でも1.00質量%必要である。しかしながら、2.00質量%を超えるほどに多く含ませると硬くなりすぎてプレス加工性が低下する。
Mn: 1.00 to 2.00% by mass
Mn is an element effective for deoxidation of steel, and is an important element for ensuring the strength and hardenability necessary for steel. In order to ensure hardenability without increasing the amount of Cr, at least 1.00% by mass is necessary. However, if it is included in an amount exceeding 2.00% by mass, it becomes too hard and press workability is lowered.

P:0.02質量%以下
Pは加工性や靭性を低下させるばかりでなく、焼入れ、焼戻し後の結晶粒界を脆化させることにより疲労強度を低下させるので極力低減することが望ましい。本発明では0.02質量%以下とする。
P: 0.02 mass% or less P not only lowers workability and toughness, but also reduces fatigue strength by embrittlement of crystal grain boundaries after quenching and tempering, so it is desirable to reduce it as much as possible. In the present invention, the content is 0.02% by mass or less.

S:0.02質量%以下
Sは鋼中でMnSを形成し、加工性を低下する。また浸炭時に異常組織を生成させ、熱処理後材質の劣化を招くので極力低減することが望ましい。本発明では0.02質量%以下とする。
S: 0.02 mass% or less S forms MnS in the steel and degrades workability. Further, it is desirable to reduce as much as possible because an abnormal structure is generated at the time of carburizing and the material is deteriorated after heat treatment. In the present invention, the content is 0.02% by mass or less.

Cr:0.20〜0.70質量%
Crは鋼に強度、焼入れ性を与えるのに有効な元素である。焼入れ性を向上させるためには少なくとも0.20質量%の添加が必要である。Cr添加量が増えるにつれて硬くなり加工性を低下させることになるので、本発明では、Cr添加量は0.70質量%を上限とする。
Cr: 0.20 to 0.70% by mass
Cr is an effective element for imparting strength and hardenability to steel. In order to improve hardenability, it is necessary to add at least 0.20% by mass. In the present invention, the upper limit of the amount of Cr added is 0.70% by mass because the amount of Cr added becomes harder and the workability is lowered.

B:0.0003〜0.005質量%
Bは、浸炭焼入れに際して鋼に焼入れ性を付与する。本発明にあっては重要な元素である。また、浸炭材の粒界強度を向上させる作用を有するので、浸炭材としての疲労強度・衝撃強度を向上させることにもなる。これらの作用を引き出すには少なくとも0.0003質量%の添加が必要である。しかしながら、0.005質量%を超えて添加しても効果は飽和する。したがって、Bの添加量は0.0003〜0.005質量%とする。
B: 0.0003-0.005 mass%
B imparts hardenability to the steel during carburizing and quenching. It is an important element in the present invention. Moreover, since it has the effect | action which improves the grain boundary strength of a carburized material, it will also improve the fatigue strength and impact strength as a carburized material. In order to bring out these effects, it is necessary to add at least 0.0003% by mass. However, the effect is saturated even if added over 0.005 mass%. Therefore, the addition amount of B is set to 0.0003 to 0.005 mass%.

Ti:0.03〜0.20質量%
Bの焼入れ性向上効果を得るためには、BをBNとして析出させてはならない。Tiは鋼中でNと結合してTiNを生成するので、このTiによる固溶Nの固定作用を活用してBNの析出防止、つまり固溶Bを確保する。また、TiNを生成した残りのTiは、鋼中で微細なTiCを生成させ、この炭化物によりピン止め作用により浸炭時のγ粒成長を防止する。固溶Bの確保と形成した炭化物によるピン止め作用を発現させるという点において、Tiは、本発明において極めて重要な元素である。
0.03質量%未満ではその効果は不十分である。逆に、Tiを、0.2質量%を超えて添加すると、TiCによる析出硬化が顕著になって加工性が急激に低下する。したがって、本発明では、Tiの添加量は0.03〜0.20質量%とする。
Ti: 0.03 to 0.20% by mass
In order to obtain the effect of improving the hardenability of B, B must not be precipitated as BN. Since Ti combines with N in the steel to produce TiN, the precipitation of BN, that is, solid solution B, is ensured by utilizing the fixing action of solid solution N by Ti. Further, the remaining Ti that has produced TiN produces fine TiC in the steel, and this carbide prevents γ grain growth during carburizing by a pinning action. Ti is an extremely important element in the present invention in that the solid solution B is ensured and the pinning action of the formed carbide is expressed.
If it is less than 0.03 mass%, the effect is insufficient. On the other hand, when Ti is added in an amount exceeding 0.2% by mass, precipitation hardening by TiC becomes remarkable and workability is drastically lowered. Therefore, in this invention, the addition amount of Ti shall be 0.03-0.20 mass%.

Ni:0.20〜2.00質量%
Niは焼入れ性を向上させる効果と、強靭性を高める効果を有する元素である。したがって、必要に応じて添加する。この効果を発揮させるためには少なくとも0.20質量%の添加が必要である。浸炭用鋼板として利用しようとした場合、2.00質量%を超えて添加しても特性向上は望めない。またNiは高価な元素であるため、過剰の添加は著しいコスト増を招く。
Ni: 0.20 to 2.00% by mass
Ni is an element having an effect of improving hardenability and an effect of improving toughness. Therefore, it adds as needed. In order to exhibit this effect, it is necessary to add at least 0.20% by mass. When it is going to be used as a carburizing steel plate, no improvement in properties can be expected even if it is added in excess of 2.00% by mass. Further, since Ni is an expensive element, excessive addition causes a significant cost increase.

Mo:0.10〜0.80質量%
Moも、Niと同様、焼入れ性を向上させる効果と、強靭性を高める効果を有する元素である。したがって、必要に応じて添加する。この効果を発揮させるためには少なくとも0.10質量%の添加が必要である。浸炭用鋼板として利用しようとした場合、0.80質量%を超えて添加しても特性向上は望めない。またMoも高価な元素であるため、過剰の添加は著しいコスト増を招く。
Mo: 0.10 to 0.80% by mass
Mo, like Ni, is an element having an effect of improving hardenability and an effect of improving toughness. Therefore, it adds as needed. In order to exert this effect, it is necessary to add at least 0.10% by mass. When it is going to be used as a carburizing steel plate, no improvement in properties can be expected even if it exceeds 0.80% by mass. Further, since Mo is an expensive element, excessive addition causes a significant cost increase.

Nb:0.02〜0.10質量%、V:0.02〜0.20質量%の1種または2種
Nb,Vは、Tiと同様、炭化物、炭窒化物を形成して硬化作用を呈する元素である。したがって必要に応じて添加する。Tiに加えてNb,Vを複合添加することにより、粒界ピン止め効果をさらに効果的に発揮させることができる。この効果を発揮させるためにはいずれの元素も少なくとも0.02質量%添加するが必要である。しかしながら、Nbの場合は0.10質量%を超えて、またVの場合は0.20質量%を超えて添加すると、炭化物や炭窒化物が多く析出しすぎて焼鈍材が硬くなりすぎ、加工性がかえって低下する。したがって、Nb,Vの添加量は多くしすぎないことが必要である。Ti,NbおよびVの合計量で0.35質量%以下とすることが好ましい。
Nb: 0.02 to 0.10% by mass, V: 0.02 to 0.20% by mass Nb and V, like Ti, form carbides and carbonitrides and have a hardening action. It is an element to be exhibited. Therefore, it adds as needed. By adding Nb and V in addition to Ti, the grain boundary pinning effect can be more effectively exhibited. In order to exert this effect, it is necessary to add at least 0.02% by mass of any element. However, when Nb is added in an amount exceeding 0.10% by mass, and in the case of V being added at an amount exceeding 0.20% by mass, a large amount of carbides and carbonitrides are precipitated and the annealed material becomes too hard. Sexually decreases. Therefore, it is necessary that the amount of Nb and V added is not too large. The total amount of Ti, Nb and V is preferably 0.35% by mass or less.

本発明鋼板の生地組織は、基本的には焼鈍工程によって得られる軟質化組織であり、フェライト相を基とするものである。鋼中に添加したCは大部分がセメンタイト、一部がTi炭化物として存在する。本発明の成分範囲では、化学量論的にセメンタイトの面積率は最低約1.5%程度存在することになる。セメンタイト相の存在形態は、「球状または板状形態の粒子」として単独で存在する場合と、「パーライト組織やベイナイト組織の下部構造」として存在する場合がある。本発明では、これらの下部構造としてのセメンタイトも含む。ただし、パーライト組織やベイナイト組織の下部構造としてのセメンタイト粒子は極めて微細で個数が多いため、後で述べるセメンタイト粒子の個数を制御する上で、パーライト組織やベイナイト組織の存在は自ずから特性阻害要因になるものである。また、パーライト組織やベイナイト組織が生地組織中に含まれる場合には生地組織硬さが高くなるため、この点でもパーライト組織とベイナイト組織は阻害要因であり、本発明においては自ずから「球状または板状形態の粒子」を対象とするものになる。
なお、本発明においては、金属組織は、熱延・焼鈍板の圧延方向に平行な断面について、鏡面研磨した後、ピクラール溶液(メチルアルコール+ピクリン酸)でエッチングした表面を走査型電子顕微鏡にて観察している。
しかも、炭化物の析出状態を、以下のように細かく調整する必要がある。
The dough structure of the steel sheet of the present invention is basically a softened structure obtained by an annealing process and is based on a ferrite phase. Most of C added to the steel exists as cementite and part as Ti carbide. In the component range of the present invention, the area ratio of cementite stoichiometrically exists at least about 1.5%. The cementite phase may exist as “spherical or plate-like particles” alone or as “understructure of pearlite structure or bainite structure”. In the present invention, these substructures include cementite. However, since the cementite particles as the substructure of the pearlite structure and bainite structure are extremely fine and large in number, the presence of the pearlite structure and bainite structure naturally becomes a factor in controlling the number of cementite particles described later. Is. Further, when the pearlite structure or the bainite structure is included in the dough structure, the dough structure becomes hard, so the pearlite structure and the bainite structure are also inhibiting factors in this respect. It is intended for “morphic particles”.
In the present invention, the metallographic structure is mirror-polished on a cross section parallel to the rolling direction of the hot-rolled / annealed plate, and then the surface etched with a picral solution (methyl alcohol + picric acid) is scanned with a scanning electron microscope. Observe.
Moreover, it is necessary to finely adjust the carbide precipitation state as follows.

粒径0.2μm以上のセメンタイト:1500個/10000μm 以下
炭素鋼板において、その加工性を高める方法の一つに焼鈍後の硬さを低くすることが挙げられる。焼鈍後の硬さを低減する方法の一つとして、炭化物の粒径を大きく、間隔を広くするよう組織制御する方法がある。本発明者は、焼鈍材の加工性におよぼす炭化物の粒径および炭化物の間隔を調査した結果、粒径が0.2μm以上のセメンタイト粒を、10000μm2当たり1500個以下分散させた組織が肝要であり、焼鈍材中において、規定値よりも粒径が小さいセメンタイト粒が規定値よりも多く分散していると、焼鈍材が硬質化し、脆くなるために所望の形状に加工し難くなることを見出した。
なお、本発明においては、セメンタイトの分散状態は、熱延・焼鈍板の圧延方向に平行な断面を鏡面研磨した後、ピクラール溶液(メチルアルコール+ピクリン酸)でエッチングした表面のセメンタイト粒子を光学顕微鏡にて観察し、粒子の短軸長さと長軸長さを測定し、その平均値を粒子の粒径としている。
Cementite with a particle size of 0.2 μm or more: 1500 / 10,000 μm 2 or less In a carbon steel sheet, one method for improving the workability is to reduce the hardness after annealing. As one of the methods for reducing the hardness after annealing, there is a method of controlling the structure so that the particle size of the carbide is increased and the interval is increased. As a result of investigating the particle size of carbides and the interval between the carbides, the inventor has found that a structure in which no more than 1500 cementite particles having a particle size of 0.2 μm or more are dispersed per 10,000 μm 2 is important. Yes, in the annealed material, if cementite grains with a particle size smaller than the specified value are dispersed more than the specified value, the annealed material becomes hard and brittle, and it is difficult to process into a desired shape. It was.
In the present invention, the cementite is dispersed in a state in which the cementite particles on the surface etched with a picral solution (methyl alcohol + picric acid) are mirror-polished on a cross section parallel to the rolling direction of the hot rolled / annealed plate. The minor axis length and the major axis length of the particles are measured, and the average value is taken as the particle diameter of the particles.

粒径20〜100nmのTi、Nb,V炭化物:4000〜20000個/10000μm
本発明では、Ti,さらには必要に応じて添加したNb、Vの炭化物を細かく分散析出させて、この炭化物によるγ粒界のピン止め作用により浸炭焼入れ焼戻し処理時の結晶粒の粗粒化防止を図っている。これらの析出分散炭化物の粒径が小さすぎたり、分散量が規定値よりも少なすぎたりすると所望のピン止め効果は得られない。逆に粒径が大きすぎるとTi,Nb,Vの炭化物の個数が少なくなる。その結果、浸炭焼入焼戻し後の旧γ粒径が大きくなり、靭性が低下する。また、分散量が多すぎると焼鈍材が硬質化し、材質の脆化を招くため、加工性が不十分となる。
なお、本発明においては、Ti等の炭化物の分散析出状態は、熱延・焼鈍板の圧延方向に平行な断面について、定電圧電解エッチングを用いた抽出レプリカ法により観察サンプルを作成し、透過型電子顕微鏡を用い、加速電圧200kVにてTi、Nb、V炭化物を観察し、粒子の短軸長さと長軸長さを測定し、その平均値を粒子の粒径としている。
Ti, Nb, V carbide with a particle size of 20-100 nm: 4000-20000 pieces / 10000 μm 2
In the present invention, carbides of Ti and Nb and V added as needed are finely dispersed and precipitated, and the grain-graining prevention during carburizing, quenching and tempering treatment by the pinning action of γ grain boundaries by the carbides is prevented. I am trying. If the particle size of these precipitated and dispersed carbides is too small or the amount of dispersion is too smaller than the specified value, the desired pinning effect cannot be obtained. Conversely, if the particle size is too large, the number of Ti, Nb, and V carbides decreases. As a result, the old γ grain size after carburizing, quenching and tempering increases, and the toughness decreases. On the other hand, if the amount of dispersion is too large, the annealed material becomes hard and the material becomes brittle, so that the workability becomes insufficient.
In the present invention, the dispersion and precipitation state of carbides such as Ti is prepared by observing a cross section parallel to the rolling direction of the hot-rolled / annealed plate by using an extraction replica method using constant-voltage electrolytic etching. Using an electron microscope, Ti, Nb, and V carbides were observed at an acceleration voltage of 200 kV, the minor axis length and major axis length of the particles were measured, and the average value was taken as the particle diameter of the particles.

硬さ:180HV未満
浸炭用鋼板からプレス加工等で所望の形状に成形するのは、素材鋼板は軟質であることが好ましい。180HVを超える程に硬いと金型の寿命が短くなったりして生産性が低下する。
成分組成を細かく規定し、しかも金属組織を上記のように調整すると硬さが180HV以下の鋼板となる。
なお、本発明においては、熱延・焼鈍板の圧延方向に平行な断面について、ビッカース硬度計にて硬さを測定している。
Hardness: The material steel plate is preferably soft from the carburized steel plate of less than 180 HV to a desired shape by press working or the like. If it is harder than 180 HV, the life of the mold is shortened and the productivity is lowered.
When the component composition is finely defined and the metal structure is adjusted as described above, a steel sheet having a hardness of 180 HV or less is obtained.
In the present invention, the hardness of a cross section parallel to the rolling direction of the hot rolled / annealed plate is measured with a Vickers hardness meter.

続いて、本発明に係る浸炭用鋼板の製造方法について簡単に説明する。
上記の本発明成分からなる鋼を、転炉、電気炉等の通常の方法によって溶製し、成分調整を行った後、通常の鋳造工程、必要に応じて分塊圧延工程を経て、熱間圧延とその後の焼鈍を行って熱延焼鈍板とする。
鋳造時に生成した炭化物を一旦マトリックス中に固溶させ、熱間圧延時に炭化物を均一微細に分散析出させて、その後の処理と相俟って、所望の組織、特性を発現させるものである。
Then, the manufacturing method of the steel plate for carburizing which concerns on this invention is demonstrated easily.
The steel composed of the above-described components of the present invention is melted by a usual method such as a converter, an electric furnace, etc., and after adjusting the components, a normal casting process, if necessary, a block rolling process, Rolling and subsequent annealing are performed to obtain a hot-rolled annealed sheet.
The carbide produced at the time of casting is once dissolved in the matrix, and the carbide is uniformly and finely dispersed and precipitated at the time of hot rolling, and in combination with the subsequent treatment, the desired structure and characteristics are expressed.

熱延前の加熱は、炭化物がマトリックス中に十分に固溶されるような温度とするべきである。熱間圧延の仕上げ温度、熱間圧延終了後の冷却速度や巻取り温度についても、フェライト相の結晶粒が細かくなるように、また炭化物が所定の大きさ、分散状態で析出するように、さらにベイナイト相の生成を抑えるように調整する必要がある。
本発明では、加工性を良くするためにセメンタイトの分散形態を粗大化していることを大きな特徴点としている。この意味では、熱延板を焼鈍する際の焼鈍条件の調整が大きなポイントとなる。
The heating before hot rolling should be a temperature at which the carbide is sufficiently dissolved in the matrix. Regarding the hot rolling finishing temperature, the cooling rate after the hot rolling and the coiling temperature, so that the ferrite phase crystal grains become finer and the carbide precipitates in a predetermined size and dispersed state, It is necessary to adjust so as to suppress the formation of the bainite phase.
In the present invention, a large feature is that the dispersion form of cementite is coarsened in order to improve workability. In this sense, adjustment of the annealing conditions when annealing the hot-rolled sheet is a big point.

焼鈍条件は、鋼板を(Ac1点−30℃)〜Ac1点未満の温度で10〜30h加熱保持した後、100℃/h以下の冷却速度で冷却するか、もしくは、鋼板をAc1点〜(Ac1点+100℃)の温度で5〜30h加熱保持した後、50℃/h以下の冷却速度で冷却する工程の少なくともいずれかとする必要がある。
望ましくは、後者の工程のほうが、マトリックスへのセメンタイトの固溶が進みやすいので、粒径0.2μm以上のセメンタイトの個数を低減するために効果的である。なお、鋼板を(Ac1点−30℃)〜Ac1点未満の温度で10〜30h加熱保持した後、温度を下げることなく、続いてAc1点〜(Ac1点+100℃)の温度で5〜30h加熱保持した後、50℃/h以下の冷却速度で冷却する2段階の処理を行ってもよい。
The annealing condition is that the steel sheet is heated and held at a temperature less than (Ac1 point-30 ° C) to less than Ac1 point for 10-30 h, and then cooled at a cooling rate of 100 ° C / h or less, or the steel sheet is Ac1 point to (Ac1). It is necessary to set it as at least one of the processes cooled at the cooling rate of 50 degrees C / h or less, after heating and holding at the temperature of a point +100 degreeC for 5 to 30 hours.
Desirably, the latter step is more effective in reducing the number of cementite having a particle size of 0.2 μm or more because solid solution of cementite in the matrix is more likely to proceed. The steel sheet was heated and held at a temperature of (Ac1 point−30 ° C.) to less than Ac1 point for 10 to 30 hours, and then heated at a temperature of Ac1 point to (Ac1 point + 100 ° C.) for 5 to 30 h without lowering the temperature. After the holding, a two-stage process of cooling at a cooling rate of 50 ° C./h or less may be performed.

上記方法で製造された熱延焼鈍板は、プレス加工等、通常の加工手段で歯車や軸受けの外輪、あるいはプーリー等に成形加工され、通常の浸炭処理が施されて所望の浸炭処理製品にされる。   The hot-rolled annealed plate manufactured by the above method is molded into gears, outer rings of bearings, pulleys, etc. by ordinary processing means such as press processing, and subjected to normal carburizing treatment to obtain a desired carburized product. The

表1、2に示す組成を有する転炉溶製鋼の連続鋳造スラブを、表3に示す条件で熱間圧延し、厚さ約5mmの熱間圧延鋼帯を製造し、その後に同じく表3に示す条件で焼鈍した。表3の10h保持した後の冷却速度は、10〜40℃/hの範囲で実施した。
なお、表1に示す供試鋼が本発明例であり、表2に示す供試鋼が比較例である。
また、本発明に従う高加工性浸炭用鋼板のAc1点は、およそ710〜740℃の範囲にある。各鋼の中でも、比較的Mn量が多いNo.4、18、21はAc1点が低く、Cr量が多い22、28、32〜34はAc1点が高い。
Continuously cast slabs of converter molten steel having the compositions shown in Tables 1 and 2 are hot-rolled under the conditions shown in Table 3 to produce hot-rolled steel strips having a thickness of about 5 mm. Annealing was performed under the conditions shown. The cooling rate after holding for 10 hours in Table 3 was carried out in the range of 10 to 40 ° C./h.
In addition, the test steel shown in Table 1 is an example of the present invention, and the test steel shown in Table 2 is a comparative example.
Moreover, Ac1 point of the steel plate for high workability carburizing according to this invention exists in the range of about 710-740 degreeC. Among the steels, Nos. 4, 18, and 21 with relatively large amounts of Mn have low Ac1 points, and 22, 28, and 32 to 34 with large amounts of Cr have high Ac1 points.

Figure 0005652844
Figure 0005652844

Figure 0005652844
Figure 0005652844

Figure 0005652844
Figure 0005652844

上記各供試材について、圧延方向に平行な断面を鏡面研磨した後、ピクラール溶液(メチルアルコール+ピクリン酸)でエッチングした表面を走査型電子顕微鏡にて観察し、各供試材の金属組織を判定した。
また、各供試材の圧延方向に平行な断面を鏡面研磨した後、ピクラール溶液(メチルアルコール+ピクリン酸)でエッチングした表面のセメンタイト粒子を光学顕微鏡にて観察し、10000μm2中に含まれるセメンタイトの個数を測定した。
About each said test material, after carrying out mirror polishing of the cross section parallel to a rolling direction, the surface etched with the picral solution (methyl alcohol + picric acid) is observed with a scanning electron microscope, and the metal structure of each test material is shown. Judged.
Moreover, after mirror-polishing the cross section parallel to the rolling direction of each test material, the cementite particles on the surface etched with a picral solution (methyl alcohol + picric acid) were observed with an optical microscope, and cementite contained in 10,000 μm 2. The number of was measured.

さらに、各供試材の圧延方向に平行な断面を、定電圧電解エッチングを用いた抽出レプリカ法により観察サンプルを作成し、透過型電子顕微鏡を用い、加速電圧200kVにてTi、Nb、V炭化物を観察して50μm2中に含まれるTi、Nb、V炭化物の個数を測定した。測定した個数に基づいて、10000μm2中に含まれるTi、Nb,V炭化物の個数に換算した。
さらにまた、各供試材の圧延方向に平行な断面についてビッカース硬度計にて硬さを求めた。荷重は10kgf、測定位置は板厚中心とした。
そして、さらに各供試材について、内径30mm、外径50mmに加工した試験片をバーリング加工、絞り加工し、穴拡げ加工(穴拡げ率:30%)した後、クラック発生の有無により加工性を評価した。
以上の観察、評価結果を合わせて表4に示す。
Further, observation samples of cross sections parallel to the rolling direction of each test material were prepared by an extraction replica method using constant voltage electrolytic etching, and Ti, Nb, V carbides were applied at an acceleration voltage of 200 kV using a transmission electron microscope. And the number of Ti, Nb, and V carbides contained in 50 μm 2 was measured. Based on the measured number, it was converted into the number of Ti, Nb, V carbides contained in 10,000 μm 2 .
Furthermore, the hardness was calculated | required with the Vickers hardness meter about the cross section parallel to the rolling direction of each test material. The load was 10 kgf and the measurement position was the thickness center.
Further, for each test material, a test piece processed to have an inner diameter of 30 mm and an outer diameter of 50 mm is subjected to burring, drawing, and hole expansion processing (hole expansion ratio: 30%), and then the workability is determined depending on the presence or absence of cracks. evaluated.
The above observation and evaluation results are shown together in Table 4.

上記の各供試材について、浸炭焼入焼戻し処理を行い、処理後の各種特性を評価した。
なお、浸炭処理は、まず980℃まで加熱し、均熱工程としてその温度で30分保持した。続いて、980℃に保持したまま浸炭性ガスを供給しつつ10分間保持する浸炭ガス供給工程と、浸炭性ガスの供給を止めて40分間保持する拡散工程の操作を3回繰返した後、870℃で20分保持した。次に、870℃から油冷して焼入れを行った(焼入工程)。その後、160℃に120分間保持した後、空冷を行った。浸炭性ガスとしてプロパンガスを用いて、焼入れ後の表面炭素濃度が0.8%になるように調節した。
そして、各浸炭焼入れ材の圧延方向に平行な断面について、上記と同じ方法で観察表面を整えた後、組織観察を行って、JIS G 0551の切断法に従って浸炭層の旧オーステナイト粒径を求めた。
About each said test material, the carburizing quenching tempering process was performed and the various characteristics after a process were evaluated.
In the carburizing process, the temperature was first heated to 980 ° C. and maintained at that temperature for 30 minutes as a soaking step. Subsequently, after repeating the operation of the carburizing gas supply process of holding for 10 minutes while supplying the carburizing gas while maintaining the temperature at 980 ° C. and the diffusion process of holding the carburizing gas for 40 minutes and holding for 40 minutes, 870 Hold at 20 ° C. for 20 minutes. Next, quenching was performed by oil cooling from 870 ° C. (quenching process). Then, after hold | maintaining at 160 degreeC for 120 minute (s), air cooling was performed. Propane gas was used as the carburizing gas, and the surface carbon concentration after quenching was adjusted to 0.8%.
And about the cross section parallel to the rolling direction of each carburizing quenching material, after arranging the observation surface by the same method as the above, the structure observation was performed, and the prior austenite grain size of the carburized layer was obtained according to the cutting method of JIS G 0551. .

また、各浸炭焼入れ材について、転動疲労試験により耐久性を調べた。
各焼鈍材から、丸抜き→粗加工→浸炭焼入焼戻し処理→精加工を行い、最終的に厚み:5.0mm内径:28.7mm、外径:63mmの試験片を作製した。この試験片を使用し、スラスト試験機を用いて耐久性を評価した。
試験条件は、試験温度:25℃、剛球(相手材):SUJ2(φ3/8in(3個))、応力繰返速度:1800cpm、潤滑油:タービン#68、荷重:3.2kN、最大接触応力:4.9GPaである。
各鋼種についてワイブル分布を作成し、10%の確率で破壊する繰返し数が2.0×10回以上である鋼種には耐久試験○とし、それ以下の鋼種は×とした。
各浸炭焼入れ材の評価結果を表5に合わせて示す。
Each carburized and quenched material was examined for durability by a rolling fatigue test.
From each of the annealed materials, rounding → roughing → carburizing quenching and tempering → precision processing was performed, and finally a test piece having a thickness of 5.0 mm, an inner diameter of 28.7 mm, and an outer diameter of 63 mm was produced. Using this test piece, durability was evaluated using a thrust tester.
Test conditions are: test temperature: 25 ° C., hard sphere (mating material): SUJ2 (φ3 / 8 in (3 pieces)), stress repetition rate: 1800 cpm, lubricant: turbine # 68, load: 3.2 kN, maximum contact stress : 4.9 GPa.
A Weibull distribution was created for each steel type, and a durability test ◯ was given for a steel type having a repetition rate of 2.0 × 10 7 or more with a probability of 10%, and a steel type less than that was indicated by x.
Table 5 shows the evaluation results of each carburized and quenched material.

Figure 0005652844
Figure 0005652844

Figure 0005652844
Figure 0005652844

No.1〜13の本発明例にあっては、焼鈍材の硬さも低く、問題なくプレス加工できた。しかも、浸炭焼入れ後に浸炭層における結晶粒の粗大化もなく、十分な耐久性を備えていた。
これに対して、比較例であるNo.14は、C量が低いため浸炭焼入焼戻し後の芯部硬さが不十分となり、耐久性が不十分となった。また、No.15,No.18,No.22,No.25は、それぞれC,Mn,Cr,Tiの添加量が多過ぎたため、焼鈍硬さが180HV以上と硬質となり、加工性が不十分となった。
In the inventive examples of Nos. 1 to 13, the annealed material was low in hardness and could be pressed without problems. Moreover, there was no coarsening of the crystal grains in the carburized layer after carburizing and quenching, and sufficient durability was provided.
On the other hand, No. 14, which is a comparative example, has a low C content, so that the core hardness after carburizing and quenching and tempering is insufficient, and the durability is insufficient. In addition, No.15, No.18, No.22, and No.25 have too much added amount of C, Mn, Cr, and Ti, respectively, so that the annealing hardness becomes hard at 180 HV or more and the workability is insufficient. It became.

No.16は、Siの添加量が多過ぎたため、表4中としては示していないが、材質の脆化を招き、加工性が不十分となった。No.17,No.21,No.23もそれぞれMn,Cr,Bの添加量が少ないため、同様に表4中としては示していないが、焼入性が不十分であった。その結果、浸炭焼入焼戻し後の芯部硬さが不十分となり、耐久性が不十分となった。
また、No.19,No.20は、それぞれP,Sの添加量が多過ぎたため、同様に表4中としては示していないが、浸炭処理後の靭性低下を招き、耐久性が不十分となった。
No. 16 was not shown in Table 4 because the amount of Si added was too large, but the material became brittle and the workability was insufficient. No. 17, No. 21, and No. 23 were also not shown in Table 4 because the amount of addition of Mn, Cr, and B was small, respectively, but the hardenability was insufficient. As a result, the core hardness after carburizing, quenching and tempering was insufficient, and the durability was insufficient.
In addition, No. 19 and No. 20 are not shown in Table 4 in the same manner because the amounts of addition of P and S are too large, respectively, but the toughness after carburizing treatment is reduced and the durability is insufficient. became.

さらに、No.26は、Ti+Nb+Vの合計添加量が多過ぎたため、焼鈍硬さが180HV以上と硬質となり、加工性が不十分となった。
No.24は、Ti+Nb+Vの合計添加量が少ないため、浸炭焼入焼戻し後の旧γ粒径が大きくなった。その結果、靭性が低下し、耐久性が不十分となった。
No.27,No.30は、Ti+Nb+Vの合計添加量が少ないため、浸炭焼入焼戻し後の旧γ粒径が大きくなった。旧γ粒径の粗大化による靭性の低下に加えて、焼入性不足による(Mn,CrもしくはBの添加量不足)浸炭焼入焼戻し後の芯部硬さ不足により耐久性が不十分となった。特に、No.30は、Cr添加量は本発明の上限値を超えているが、MnとBの添加量がともに不足しているため、全体としては材料の焼入性が不足した。
Furthermore, in No. 26, since the total addition amount of Ti + Nb + V was too large, the annealing hardness became as hard as 180 HV or more, and the workability was insufficient.
In No. 24, since the total addition amount of Ti + Nb + V was small, the old γ grain size after carburizing, quenching and tempering became large. As a result, the toughness decreased and the durability became insufficient.
In No. 27 and No. 30, since the total addition amount of Ti + Nb + V was small, the old γ grain size after carburizing and quenching and tempering became large. In addition to the decrease in toughness due to the coarsening of the former γ grain size, the durability becomes insufficient due to insufficient hardness after carburizing quenching and tempering due to insufficient hardenability (insufficient amount of Mn, Cr or B). It was. In particular, in No. 30, although the Cr addition amount exceeded the upper limit of the present invention, both the addition amounts of Mn and B were insufficient, so that the hardenability of the material as a whole was insufficient.

No.28,No.33は、Crの多量添加により、同様に表4中としては示していないが材質の脆化を招いて、加工性が不十分となっている。加えて、Mn,Bの添加量不足により、焼入性が不十分となり、浸炭焼入焼戻し後の芯部硬さが不十分となったため、耐久性が不十分であった。
No.29,No.32は、Crの多量添加により、同様に表4中としては示していないが材質の脆化を招き、加工性が不十分となった。
No. 28 and No. 33 are not shown in Table 4 due to the addition of a large amount of Cr, but the material becomes brittle and the workability is insufficient. In addition, due to the insufficient amount of Mn and B, the hardenability becomes insufficient, and the core hardness after carburizing, quenching and tempering becomes insufficient, resulting in insufficient durability.
No. 29 and No. 32 were not shown in Table 4 due to the addition of a large amount of Cr, but also caused embrittlement of the material, resulting in insufficient workability.

No.31は、Mn,CrおよびBの添加量不足により、同様に表4中としては示していないが焼入性が不十分となり、浸炭焼入焼戻し後の芯部硬さが不十分となったため、耐久性が不十分であった。
No.34は、Crの多量添加により焼鈍硬さが180HV以上と硬質となり、加工性が不十分となった。加えて、Mn添加量不足により、焼入性が不十分となり、浸炭焼入焼戻し後の芯部硬さが不十分となったため、耐久性が不十分であった。
No.35は、Tiの添加量およびTi+Nb+Vの合計添加量が少ないため浸炭焼入焼戻し後の旧γ粒径が大きくなった。その結果、靭性が低下し、耐久性が不十分となった。
No. 31 is not shown in Table 4 due to the insufficient amount of Mn, Cr and B, but the hardenability becomes insufficient, and the core hardness after carburizing, quenching and tempering becomes insufficient. Therefore, the durability was insufficient.
No. 34 became hard with an annealing hardness of 180 HV or more due to the addition of a large amount of Cr, and the workability was insufficient. In addition, since the hardenability is insufficient due to the insufficient amount of Mn added and the core hardness after carburizing, quenching and tempering is insufficient, the durability is insufficient.
In No. 35, since the addition amount of Ti and the total addition amount of Ti + Nb + V were small, the old γ grain size after carburizing and quenching and tempering became large. As a result, the toughness decreased and the durability became insufficient.

本発明鋼板は、製造条件、特に焼鈍条件の違いによって金属組織、ないしは炭化物の析出状態が変化し、焼鈍材の加工性や浸炭性あるいは浸炭焼入れ後の特性に影響を及ぼす。
そこで、表1中のNo.1、5、8、13で示す鋼について、表6に示す各種条件で熱延焼鈍板を作製した。焼鈍後の冷却速度は、10〜40℃/hの範囲で実施した。
そして、各熱延焼鈍板について実施例1と全く同様の評価を行った。その結果を表7に示す。
さらに、前記各熱延焼鈍板について実施例1と全く同様に浸炭焼入れ処理を施し、実施例1と同じ評価を行った。その結果を表8に示す。
In the steel sheet of the present invention, the metal structure or the precipitation state of carbides changes depending on the manufacturing conditions, particularly the annealing conditions, and affects the workability, carburizing properties, and characteristics after carburizing and quenching of the annealed materials.
Therefore, hot-rolled annealed plates were produced under the various conditions shown in Table 6 for the steels shown in Nos. The cooling rate after annealing was implemented in the range of 10-40 degree-C / h.
Each hot-rolled annealed plate was evaluated in exactly the same way as in Example 1. The results are shown in Table 7.
Further, each of the hot-rolled annealed plates was subjected to carburizing and quenching treatment in the same manner as in Example 1, and the same evaluation as in Example 1 was performed. The results are shown in Table 8.

Figure 0005652844
Figure 0005652844

Figure 0005652844
Figure 0005652844

Figure 0005652844
Figure 0005652844

本発明例であるNo.1‐A、No.1‐C、No.1‐D、No.5‐A、No.5‐F、No.8‐A、No.8‐D、No.8−E及びNo.13‐Aにあっては、焼鈍材の硬さも低く、加工性の評価においてもクラックの発生はなく、加工性は良好であった。しかも、浸炭焼入れ後に浸炭層における結晶粒の粗大化もなく、十分な耐久性を備えていた。
これに対して、比較例であるNo.1‐Bは、焼鈍温度が低いため、熱延時の金属組織中に含まれるパーライトが残存し、セメンタイト粒子数が著しく多くなった。また、No.5‐B,No.8‐B,No.13‐Bは、焼鈍温度が低いため、熱延時の金属組織中に含まれるパーライトが残存した。このためセメンタイト粒子数が著しく多くなり、かつ硬さも高くなったため、加工性が十分ではなかった。また、No.5‐C,No.8‐C,No.13‐Cは、焼鈍時の保持時間が短かったため、セメンタイト数が多くなり加工性が不十分となった。
Examples No.1-A, No.1-C, No.1-D, No.5-A, No.5-F, No.8-A, No.8-D, No.8 In -E and No. 13-A, the hardness of the annealed material was low, and no crack was generated in the evaluation of workability, and the workability was good. Moreover, there was no coarsening of the crystal grains in the carburized layer after carburizing and quenching, and sufficient durability was provided.
On the other hand, No. 1-B as a comparative example had a low annealing temperature, so that pearlite contained in the metal structure at the time of hot rolling remained, and the number of cementite particles was remarkably increased. In No. 5-B, No. 8-B, and No. 13-B, the annealing temperature was low, so that pearlite contained in the metal structure during hot rolling remained. For this reason, the number of cementite particles was remarkably increased and the hardness was increased, so that the workability was not sufficient. In addition, No.5-C, No.8-C, and No.13-C had a short retention time during annealing, resulting in an increase in the number of cementite and insufficient workability.

No.5‐Dは、炭化物が微細で個数が多くなったため、材質の脆化を招き、加工性が不十分となった。これは、熱延巻取温度が低い(すなわち熱延仕上げ圧延後に急冷された)ために熱延中におけるTi,Nb,Vの炭化物の析出量が少なくなり、焼鈍によってこれら炭化物が均一で微細に析出したためである。
No.5‐Eは、熱延時の保持温度が低く、Ti,Nb,V炭化物が溶解しなかったため、100nmより大きな炭化物が多く存在し、20〜100nmのTi,Nb,V炭化物の個数が少なくなった。その結果、浸炭焼入焼戻し後の旧γ粒径が大きくなり、靭性が低下し、耐久性が不十分となった。
さらに、No.13‐DはC量が高いことに加えて、焼鈍温度が高いために再生パーライトが生成したためにセメンタイト粒子数が多くなり、かつ硬さもやや硬質となったため加工性が不十分となった。
In No. 5-D, since the carbide was fine and the number of carbides increased, the material became brittle and the workability was insufficient. This is because the hot rolling coiling temperature is low (that is, the steel is quenched after hot rolling finish rolling), so that the precipitation amount of Ti, Nb, V carbides during hot rolling is reduced, and these carbides are made uniform and fine by annealing. It is because it precipitated.
No. 5-E has a low holding temperature during hot rolling, and Ti, Nb, and V carbides did not dissolve, so there are many carbides larger than 100 nm, and the number of Ti, Nb, and V carbides of 20 to 100 nm is small. became. As a result, the old γ grain size after carburizing, quenching and tempering increased, the toughness decreased, and the durability became insufficient.
Furthermore, in addition to the high C content, No. 13-D has a high annealing temperature, so the number of cementite particles is increased due to the generation of regenerated pearlite, and the hardness is slightly hard. became.

Claims (4)

C:0.10〜0.40質量%、Si:0.02〜0.40質量%、Mn:1.00〜2.00質量%、P:0.02質量%以下、S:0.02質量%以下、Cr:0.20〜0.70質量%、B:0.0003〜0.005質量%、Ti:0.03〜0.20質量%を含み、残部がFeおよび不可避的不純物からなる成分組成と、面積率1%以上を占める構成相はフェライト相とセメンタイト相のみであり、セメンタイト相で0.2μm以上の粒径を有する粒子が392〜1500個/10000μm であることに加えて、20〜100nmの粒径を有するTi炭化物粒子が4000〜20000個/10000μmの範囲で分散した組織を有し、180HV未満の硬さを呈することを特徴とする高加工性浸炭用鋼板。 C: 0.10 to 0.40 mass%, Si: 0.02 to 0.40 mass%, Mn: 1.00 to 2.00 mass%, P: 0.02 mass% or less, S: 0.02 Less than mass%, Cr: 0.20 to 0.70 mass%, B: 0.0003 to 0.005 mass%, Ti: 0.03 to 0.20 mass%, the balance being Fe and inevitable impurities In addition to the component composition and the constituent phase occupying 1% or more of the area ratio being only the ferrite phase and the cementite phase, the particles having a particle size of 0.2 μm or more in the cementite phase are 392 to 1500 particles / 10000 μm 2 And a steel plate for carburizing, characterized by having a structure in which Ti carbide particles having a particle size of 20 to 100 nm are dispersed in a range of 4000 to 20000 particles / 10000 μm 2 and exhibiting a hardness of less than 180 HV. さらにNi:0.20〜2.00質量%、Mo:0.10〜0.80質量%の1種または2種を含む成分組成を有する請求項1に記載の高加工性浸炭用鋼板。   Furthermore, the steel plate for high workability carburizing of Claim 1 which has a component composition containing 1 type or 2 types of Ni: 0.20-2.00 mass% and Mo: 0.10-0.80 mass%. さらにNb:0.02〜0.10質量%、V:0.02〜0.20質量%の1種または2種を含む成分組成を有するとともに、20〜100nmの粒径を有するTi、NbおよびVの炭化物が4000〜20000個/10000μmの範囲で分散した金属組織を有する請求項1または2に記載の高加工性浸炭用鋼板。 Further, Ti, Nb having a component composition containing one or two of Nb: 0.02 to 0.10% by mass and V: 0.02 to 0.20% by mass and having a particle diameter of 20 to 100 nm, and The steel plate for high workability carburizing according to claim 1 or 2, wherein the carbide of V has a metal structure dispersed in a range of 4000-20000 pieces / 10000 µm 2 . Ti+Nb+V:0.03〜0.35質量%である請求項3に記載の高加工性浸炭用鋼板。   The steel sheet for high workability carburizing according to claim 3, which is Ti + Nb + V: 0.03 to 0.35% by mass.
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