JP5647811B2 - Diaphragm for diaphragm valve and manufacturing method thereof - Google Patents

Description

  The present invention relates to a diaphragm for a diaphragm valve and a manufacturing method thereof.

  Diaphragm valve is one of the types of valves that stop the flow path itself by “squeezing it from the outside”. It is a valve that uses a diaphragm to open and close the flow path. It is easy to check and repair, and there is no valve seat leakage. It has features such as no leakage of ground, excellent corrosion resistance, no contamination of the fluid and no pockets. As this type of diaphragm valve, the one disclosed in Patent Document 1 is known.

  In the diaphragm valve, as a means for making the diaphragm sufficiently strong and durable, for example, as disclosed in Patent Document 2 and Patent Document 3, it is made of a rubber sheet including a fiber sheet. It is known. Thereby, it can be made excellent also in durability, ensuring the clear elastic deformation of the diaphragm accompanying opening and closing of a valve. However, although it is a rubber sheet containing a fiber sheet that is preferable in terms of performance, it has been found that there is a problem because of its structure.

  For example, in the case of a wear-type diaphragm valve, the diaphragm has a shape in which a bulging portion is provided at the central seal portion in order to reduce the passage resistance of the fluid while ensuring a necessary flow path and to reduce the size [Patent Document 2 and FIG. 2 and FIG. 3A of Patent Document 3], that is, a stepped shape. And as a method of making a diaphragm, a means of vulcanizing by hot pressing a three-layer structure in which a fiber sheet is sandwiched between a pair of rubber sheet materials is common.

  In this case, it is often recognized that the fiber sheet is displaced (locally distributed) from the middle of the pair of rubber sheet materials to either side (front or back) due to pressure and heat (particularly vulcanization) during molding. The problem is that the diaphragm has a non-uniform structure. For example, FIG. 3B of Patent Document 3 discloses that the fiber sheet is biased and incorporated in the rubber sheet material.

  Therefore, as a countermeasure, the fiber sheet is placed longer than planned, and the fiber sheet protruding from the outer periphery of the diaphragm after vulcanization is cut off, or the outer peripheral part for fixing the bolt to the valve body I tried the means to form the insertion hole provided in the after vulcanization. However, even if these measures are taken, it has been found that the fiber sheet is still easily exposed to an undesirable situation in which the fiber sheet is exposed from the rubber part and comes into contact with fluid or air. It has also been found that the vulcanized adhesive strength with the rubber sheet material tends to be lowered due to the flow and exposure of the fiber sheet.

JP-A-5-215251 JP 2006-161831 A JP 2004-323994 A

  The purpose of the present invention is to eliminate or suppress the uneven distribution (non-uniformity) of the fiber sheet by further improving the structure having a fiber sheet made of synthetic resin in the middle in the thickness direction of the rubber sheet material, The object is to provide an excellent diaphragm valve diaphragm having the expected durability and strength. Another object is to obtain an excellent diaphragm manufacturing method.

Invention, Ri formed with a fibrous sheet 2 in the thickness direction of the synthetic to the intermediate resin rubber sheet 1, a diaphragm valve having the operated portion 6 bulges with the axis P of the claim 1 In the diaphragm,
The fiber sheet 2 is preliminarily formed into a diaphragm shape in a free state or a shape close thereto and thermally contracted, and the fiber sheet 2 preliminarily molded simultaneously with the thermal contraction is a pair of rubber sheet 1A, is interposed between the 1A, and the one that has been pre-formed to become the vulcanization of a rubber center material 8 that overlapped state to form the operated portion 6 It is characterized by being.

The invention according to claim 2 is the diaphragm for a diaphragm valve according to claim 1,
The shape in the free state is set to an opening shape for opening the diaphragm valve V.

The invention according to claim 3 has an operated portion 6 that is provided with an axis P and swells, and a pair of rubber sheet materials 1A and 1A is interposed between them with a fiber sheet 2 made of synthetic resin. In the method for manufacturing a diaphragm for a diaphragm valve having a vulcanization step e for vulcanization in a state where
The vulcanization step is performed in a state where a rubber center material 8 for forming the operated portion 6 is overlaid,
While the fiber sheet 2 is preliminarily molded into the final shape as the diaphragm A or a shape close thereto, a preforming step Y is performed before the vulcanization step e,
The preforming step Y includes a heat setting step c in which the fiber sheet 2 is shaped and thermally contracted by hot pressing.

The invention according to claim 4 is the method of manufacturing a diaphragm for a diaphragm valve according to claim 3, wherein the heat setting step c is performed at a temperature equal to or higher than the vulcanization temperature of the sheet material 1A. It is.

The invention according to claim 5 is the method for manufacturing a diaphragm for a diaphragm valve according to claim 3 or 4, wherein an adhesive supply step f for applying an adhesive g to the fiber sheet 2 is provided after the heat setting step c. It is characterized by doing .

  According to the invention of claim 1, the fiber sheet is preliminarily formed into a diaphragm shape in a free state or a shape close thereto, as will be described in detail in the section of the embodiment. The inconvenience of uneven distribution in which the fiber sheet is biased to any surface in the thickness direction of the sheet due to the flow of the sheet can be suppressed or eliminated, and a state in which the fiber sheet is located in the center in the thickness direction of the sheet can be realized. As a result, by further improving and improving the structure having a synthetic resin fiber sheet in the middle in the thickness direction of the rubber sheet material, the uneven distribution (non-uniformity) of the fiber sheet can be eliminated or suppressed, as expected. It is possible to provide an excellent diaphragm valve diaphragm having durability and strength.

According to the present invention, because the fibrous sheet is pre-heat shrinkage, without that collapses the shape of the fiber sheet by the heat at the time of processing, a predetermined shape by preforming is maintained until the product state, paragraph There is an advantage that the effect described in 0014 is enhanced.

According to the invention of claim 2 , since the product shape is formed in an open shape for opening the diaphragm valve, it is possible to stably maintain the flow path in a free state in which the diaphragm is not forcedly deformed. It is possible to provide an excellent diaphragm that contributes to good operability.

According to the invention of claim 3 , it is a method of the invention of claim 1, and an effect equivalent to the effect of the invention of claim 1 can be obtained.

According to the invention of claim 3 , since the pre-forming step includes a heat setting step of performing shape forming and heat shrinkage of the fiber sheet by hot pressing, the shape of the fiber sheet is broken by heat during subsequent processing. There is provided a method for manufacturing a diaphragm that maintains a predetermined shape by pre-molding until the end of manufacturing and has stable quality.

According to the invention of claim 4 , since the heat setting process is performed at a temperature equal to or higher than the vulcanization temperature of the sheet material, the shape of the fiber sheet is maintained even after the subsequent vulcanization process, contributing to the shape accuracy as a diaphragm. There are advantages that can be done.

According to the invention of claim 5 , there is an advantage that the integrated strength of the fiber sheet and the sheet material by the vulcanization process can be further reinforced.

The diaphragm by Example 1 is shown, (a) is sectional drawing, (b) is a top view. The sectional view of the example of a diaphragm valve is shown, (a) is a valve opening state, (b) is a valve closing state (A) is the operation diagram of the center material creation process, (b) is the operation diagram of the sheet material creation process (A) is a perspective view of a single fiber sheet, (b) and (c) are operational views of the heat setting step, and (d) is a cross-sectional view showing the fiber sheet after preforming. The manufacturing method of a diaphragm is shown, (a) is an action figure of a lamination process, (b) and (c) is an action figure of a vulcanization process, (d) is a sectional view showing a diaphragm after vulcanization

  Embodiments of a diaphragm for a diaphragm valve and a method for manufacturing the same according to the present invention will be described below with reference to the drawings. In this specification, “synthetic resin fiber sheet” means a general rubber vulcanization temperature of 130 to 170 ° C., and the fiber itself does not decrease in strength due to melting or the like. It has a property of heat shrinking in the longitudinal direction. Examples include nylon and polyester, which include acrylic, polyamide, polyurethane, and polyvinyl chloride fiber.

[Example 1]
As shown in FIGS. 1A and 1B, a diaphragm valve diaphragm A according to the present invention (hereinafter simply referred to as a diaphragm) A is a fiber sheet 2 made of a synthetic resin in the middle of the rubber sheet 1 in the thickness direction. It is comprised in the film-form thing which has. The shape of the diaphragm A in the free state is a step that bulges (projects upward) from the outer shell 4 to ensure a sufficient fluid flow path when the flat outer shell 4 having the mounting holes 3 at the four corners is used as a reference. A multi-stage (two-stage) bulging structure having a portion 5 and a central hole 7 centered on the axis P and having an operated portion 6 that further bulges (projects upward) from the stepped portion 5 is formed.

  An example of a schematic structure of a diaphragm valve will be described with a wear type. As shown in FIG. 2, the diaphragm valve V is fitted and supported so that a valve case 11A having a pair of supply / discharge passages 12 and 13 and a valve seat 14 and an operation shaft 15 having an axis P are slidable up and down. A valve body 11 including a cylindrical case 11B is provided. The valve case 11 </ b> A and the cylindrical case 11 </ b> B are bolted and integrated through the cushion seat 17 and the outer portion 4 of the diaphragm A disposed below the cushion case 17, and are pushed by the lower end of the operation shaft 15. A support shaft 16 </ b> A supported by 16 and penetrating through the cushion seat 17 is passed through the central hole 7 and attached to the operated portion 6. In addition, bolts for connecting the case (not shown) pass through the four mounting holes 3.

  FIG. 2A shows an open state in which the pair of supply and discharge passages 12 and 13 are communicated with each other by moving the operating shaft 15 upward and pulling up the diaphragm A to the open position (free state shown in FIG. 1A). The valve state is shown. FIG. 2B shows a valve closing state in which the operating shaft 15 is moved downward to push down the diaphragm A to close the valve seat 14 so as to close the pair of supply / discharge passages 12 and 13.

  The diaphragm A according to the present invention is characterized in that the fiber sheet 2 is preliminarily formed into a diaphragm shape (or a shape close thereto) in a free state. In other words, the single fiber sheet 2 before being included in the sheet material 1 is already formed into the shape shown in FIG. Moreover, since the preliminary | backup formation is performed by hot press, the fiber sheet 2 is also heat-shrinked simultaneously. The shape of the diaphragm A is set so as to be in the open posture (open shape) shown in FIG.

  Next, the manufacturing method of a diaphragm valve is demonstrated. First, as shown in FIG. 3, a center material creating step a for creating the rubber center material 8 and a sheet material creating step b for creating the sheet material 1A are performed. FIG. 3A shows a center material creation step a in which the center material 8 is continuously created by sequentially cutting the band-shaped center rubber material 8G with a predetermined width. FIG. 3B shows a sheet material creation step b in which the sheet material 1A is continuously formed by sequentially cutting the belt-shaped sheet rubber material 1G with a predetermined width. In the center material creation step a and the sheet material creation step b, cutting and weight measurement are performed, and in some cases, a preliminary lamination step of placing the center material 8 on the sheet material 1A may be performed.

  Apart from the sheet material creation step a, as shown in FIG. 4, a preforming step Y is performed to preform the fiber sheet 2 into a final shape (or a shape close thereto) as the diaphragm A. First, as shown in FIG. 4A, a fiber sheet 2 having predetermined vertical and horizontal dimensions is prepared. And the heat setting process c which heat-presses the fiber sheet 2 using the press type | mold by the lower mold | type 9 and the upper mold | type 10, as shown in FIG.4 (b), (c). By the heat setting step c, as shown in FIG. 4D, a fiber sheet 2 that is heat-shrinked and formed into an open shape with a two-stage bulging structure is created. That is, the pre-forming process Y includes a heat setting process c for performing shape forming and heat shrinkage of the fiber sheet 2 by hot pressing.

  Then, as shown in FIG. 5 (a), the center material 8 by the center material creation step a, the pair of sheet materials 1A and 1A by the sheet material creation step b, and the fiber sheet 2 by the preforming step Y are centered from above. A lamination step d is performed in which the material 8, the sheet material 1 </ b> A, the fiber sheet 2, and the sheet material 1 </ b> A are laminated in the lower order to form the laminated body s. In this case, as illustrated in phantom lines in FIG. 4 (d), the fiber sheet 2 may be laminated after impregnating (applying) the adhesive g to the laminated body s. It becomes possible to reinforce the integrated strength of the fiber sheet 2 and the sheet materials 1A and 1A by e. In other words, after the heat setting step c, the adhesive supplying step f for applying the adhesive g to the fiber sheet 2 is performed, and the vulcanization adhesive strength with the rubber sheet material is reduced by the flow and exposure of the fiber sheet. The conventional inconvenience of being easy is improved.

  Next, as shown in FIGS. 5B and 5C, the center material 8 and the upper and lower sheet materials 1 </ b> A and 1 </ b> A are formed by hot pressing using a molding die 20 with a lower molding die 18 and an upper molding die 19. A vulcanization step e is performed in which a shape is formed while vulcanizing. As a result, as shown in FIG. 5 (d), a diaphragm A made of a composite rubber having a fiber sheet 2 in the middle in the thickness direction of the rubber sheet 1 and formed into an open shape is formed.

  As materials for forming the fiber sheet 2, there are fibers A and B. The origin of the fiber A is polymer type: nylon-6, softening point (° C.): 180, heat set temperature (° C.): 160 to 170, vulcanization temperature (° C.): 160, weaving method: mesh weave, denier: 210, filament: 24, thickness (mm): 0.6 to 0.7, strength (kg / cm): 45 or more, elongation (%): 65 to 75. The origin of the fiber B is polymer type: nylon-66, softening point (° C.): 230 to 235, heat set temperature (° C.): 160 to 170, vulcanization temperature (° C.): 160, weaving method: plain weave, denier : 1260, Filament: Vertical 18 / inch, Horizontal 17 / inch, Thickness (mm): 1.0-1.2, Strength (kg / cm): 350 or more, Elongation (%): 30-40 is there.

  The fiber sheet 2 as the reinforcing fiber is made of plain weave, mesh weave, knit or the like, and the center hole 7 and the mounting hole 3 are opened and the fiber is cut. However, the supplementary effect due to fiber dispersion is reduced. In many cases, it is composed of a single fiber. Diaphragm A for diaphragm valves is often used at high temperatures, and in order to compensate for a decrease in adhesive strength at high temperatures, the fiber sheet is woven to vulcanize the rubber through the fibers and exert an anchoring effect. It is devised to be a thing. It is desirable that the fiber sheet 2 is cut after the heat setting step c, and the outer peripheral portion is cut and the center hole 7 and the mounting hole 3 are drilled in terms of being able to be accurately processed without causing a shape change or a shift.

  Since the fiber sheet 2 is preliminarily formed into a diaphragm shape in a free state or a shape close thereto by the preforming step Y and thermally contracted, a vulcanization step e by hot pressing the laminate s. This suppresses or eliminates the problem of uneven distribution in which the fiber sheet 2 is biased to any surface in the thickness direction of the sheet 1 due to the flow of unvulcanized rubber or the like, and the fiber sheet 2 is positioned in the center of the sheet 1 in the thickness direction. There is an advantage that the desired product state, that is, diaphragm A can be obtained. Thereby, the defect rate due to the uneven distribution of the fiber sheet 2 was greatly improved.

  Since the temperature of the heat press in the heat setting step c is set to be sufficiently lower than the melting point of the fibers of the fiber sheet 2 and equal to or higher than the temperature of the heat press (vulcanization) in the vulcanization step e, The shape of the fiber sheet 2 set by the preforming step Y is maintained even after the subsequent vulcanization step e, contributes to the shape accuracy as the diaphragm A, and is disposed at the center of the rubber sheet 1 in the thickness direction. There is an advantage that it is possible to further eliminate the possibility that the fiber sheet 2 flows in the thickness direction by the heat of the vulcanization step e and is unevenly distributed.

  As described above, according to the diaphragm A for diaphragm valve and the diaphragm manufacturing method according to the present invention, the diaphragm A having a stepped sectional shape uses the fiber sheet 2 subjected to the heat setting step c. The following fiber arrangements (a) and (b) can be realized. (A) Since the uneven distribution of the fiber sheet 2 in the diaphragm A is suppressed or eliminated, the fiber sheet 2 is sufficiently buried in the rubber sheet 1 even when the diaphragm A is expanded. (B) The lattice of the fiber sheet 2 hardly undergoes deformation spread before and after vulcanization and is vulcanized and bonded to the rubber. As a result, even when the product shape is bent, uneven distribution such as the fiber sheet 2 being exposed on the surface is suppressed or eliminated, and a preferable diaphragm A for diaphragm valve A in which durability and pressure resistance are greatly improved is obtained.

DESCRIPTION OF SYMBOLS 1 Sheet 1A Sheet material 2 Fiber sheet A Diaphragm V Diaphragm valve Y Pre-forming process c Heat setting process e Vulcanization process f Adhesive supply process g Adhesive

Claims (5)

Ri formed with a fiber sheet made of intermediate synthetic resin in a thickness direction of the rubber sheet, a diaphragm for a diaphragm valve having the operated portion that bulges includes the axis,
The fiber sheet is preliminarily formed into a diaphragm shape in a free state or a shape close thereto and heat-shrinked, and the fiber sheet pre-formed simultaneously with the heat shrink is made of a pair of rubber. It is interposed between the sheet material and the diaphragm valve diaphragm made by vulcanization of a rubber center material that are stacked state to form the operated portion.
The diaphragm for a diaphragm valve according to claim 1, wherein the shape in the free state is set to an opening shape for opening the diaphragm valve. Diaphragm valve having a vulcanizing step of vulcanizing a pair of rubber sheet materials with a synthetic resin fiber sheet interposed between them , having an operated portion that has an axis and swells A method for manufacturing a diaphragm for a vehicle,
The vulcanization step is performed in a state where rubber center materials for forming the operated portion are stacked,
A preforming step for forming the fiber sheet in advance into a final shape as a diaphragm or a shape close thereto is performed before the vulcanization step,
The said preforming process is a manufacturing method of the diaphragm for diaphragm valves including the heat setting process which performs the shape shaping | molding and heat shrink of the said fiber sheet by hot press. The manufacturing method of the diaphragm for diaphragm valves of Claim 3 which makes the said heat setting process the temperature more than the vulcanization temperature of the said sheet | seat material . The manufacturing method of the diaphragm for diaphragm valves of Claim 3 or 4 which performs the adhesive agent supply process which provides an adhesive agent to the said fiber sheet after the said heat setting process .

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