JP5643558B2 - Thermally responsive steam trap - Google Patents

Thermally responsive steam trap Download PDF

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JP5643558B2
JP5643558B2 JP2010160564A JP2010160564A JP5643558B2 JP 5643558 B2 JP5643558 B2 JP 5643558B2 JP 2010160564 A JP2010160564 A JP 2010160564A JP 2010160564 A JP2010160564 A JP 2010160564A JP 5643558 B2 JP5643558 B2 JP 5643558B2
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diaphragm
outlet passage
lead
valve
out path
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JP2012021604A (en
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智行 藤田
智行 藤田
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TLV Co Ltd
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Description

本発明は、蒸気と復水で加熱冷却されその温度に応じて膨脹収縮する媒体を含む温度制御機素を用いて、各種蒸気使用機器や蒸気配管で発生する復水を自動的に排出する熱応動式スチームトラップに関し、特に多量の復水を排出できる多量用の熱応動式スチームトラップに関する。 The present invention uses a temperature control element including a medium that is heated and cooled by steam and condensate and expands and contracts according to the temperature, and automatically discharges condensate generated in various steam-using devices and steam pipes. The present invention relates to a responsive steam trap, and more particularly to a heat responsive steam trap that can discharge a large amount of condensate.

従来の熱応動式スチームトラップは、例えば特許文献1に開示されている。これは、弁ケーシングで入口と、入口に連通する弁室と、第1導出路及び第2導出路を介して弁室に連通する出口を形成し、圧変化に対して敏感な第1ダイヤフラム及び圧変化に対して鈍感な第2ダイヤフラムの間の内部空間に膨脹媒体を封入した温度制御機素を第1導出路及び第2導出路の間に配置し、膨脹媒体の膨脹収縮による第1ダイヤフラム及び第2ダイヤフラムの変位によって第1導出路及び第2導出路を開閉するようにしたものである。 A conventional thermally responsive steam trap is disclosed in Patent Document 1, for example. This forms an inlet in the valve casing, a valve chamber communicating with the inlet, an outlet communicating with the valve chamber via the first outlet passage and the second outlet passage, and a first diaphragm sensitive to pressure changes and A temperature control element in which an expansion medium is sealed in an internal space between a second diaphragm that is insensitive to pressure changes is disposed between the first lead-out path and the second lead-out path, and the first diaphragm is caused by expansion and contraction of the expansion medium. The first derivation path and the second derivation path are opened and closed by the displacement of the second diaphragm.

特開平8−247390号公報JP-A-8-247390

上記従来の熱応動式スチームトラップは、弁室内に所定温度以上の高温流体が流入してくると膨脹媒体が膨脹して先ず第1ダイヤフラムが第1導出路を閉止し続いて第2ダイヤフラムが第2導出路を閉止し、所定温度以下の低温流体が流入してくると膨脹媒体が収縮して先ず第1ダイヤフラムが第1導出路を開口し続いて第2ダイヤフラムが第2導出路を開口することにより、温度制御機素によって第1導出路及び第2導出路を開閉するので、排出容量を大きくでき、多量の復水を排出できるという優れたものであるが、膨脹媒体が収縮して内部空間の内圧が減少したときに、第1導出路を開口した第1ダイヤフラムのみが更に開弁方向に変位して第2ダイヤフラムが第2導出路を開口できない場合は多量の復水を排出できないという問題点があった。 In the conventional thermoresponsive steam trap, when a high-temperature fluid having a predetermined temperature or more flows into the valve chamber, the expansion medium expands, the first diaphragm first closes the first lead-out path, and then the second diaphragm 2 When the lead-out path is closed and a low-temperature fluid having a predetermined temperature or less flows in, the expansion medium contracts, the first diaphragm opens the first lead-out path, and then the second diaphragm opens the second lead-out path. As a result, the first lead-out path and the second lead-out path are opened and closed by the temperature control element, so that the discharge capacity can be increased and a large amount of condensate can be discharged. When the internal pressure of the space decreases, if only the first diaphragm that opens the first lead-out path is further displaced in the valve opening direction and the second diaphragm cannot open the second lead-out path, a large amount of condensate cannot be discharged. problem There was.

したがって本発明が解決しようとする課題は、第1ダイヤフラム及び第2ダイヤフラムが確実に夫々第1導出路及び第2導出路を開口することのできる熱応動式スチームトラップを提供することである。 Therefore, the problem to be solved by the present invention is to provide a thermally responsive steam trap in which the first diaphragm and the second diaphragm can reliably open the first lead-out path and the second lead-out path, respectively.

上記の課題を解決するために、本発明の熱応動式スチームトラップは、弁ケーシングで入口と、入口に連通する弁室と、第1導出路及び第2導出路を介して弁室に連通する出口を形成し、圧変化に対して敏感な第1ダイヤフラム及び圧変化に対して鈍感な第2ダイヤフラムの間の内部空間に膨脹媒体を封入し、第1導出路を開口した第1ダイヤフラム及び第2導出路を開口した第2ダイヤフラムの開弁方向への所定以上の変位を規制するストッパ部材を第1ダイヤフラム及び第2ダイヤフラムの間の内部空間に設けた温度制御機素を第1導出路及び第2導出路の間に配置し、膨脹媒体の膨脹収縮による第1ダイヤフラム及び第2ダイヤフラムの変位によって第1導出路及び第2導出路を開閉するようにしたものである。 In order to solve the above-mentioned problems, the thermally responsive steam trap of the present invention communicates with the valve chamber via the inlet through the valve casing, the valve chamber communicating with the inlet, the first outlet passage and the second outlet passage. An expansion medium is sealed in an internal space between a first diaphragm that is sensitive to pressure changes and a second diaphragm that is insensitive to pressure changes, and the first diaphragm and the second diaphragm opening the first lead-out path A temperature control element provided with a stopper member in an internal space between the first diaphragm and the second diaphragm for restricting the displacement of the second diaphragm that opens the second lead-out path beyond a predetermined amount in the valve opening direction; The first lead-out path and the second lead-out path are opened and closed by the displacement of the first diaphragm and the second diaphragm due to the expansion and contraction of the expansion medium.

本発明によれば、第1導出路を開口した第1ダイヤフラム及び第2導出路を開口した第2ダイヤフラムの開弁方向への所定以上の変位を規制するストッパ部材を第1ダイヤフラム及び第2ダイヤフラムの間の内部空間に設けたものであるので、一方の導出路を開口した一方のダイヤフラムのみが更に開弁方向に変位することを防止でき、第1ダイヤフラム及び第2ダイヤフラムが確実に夫々第1導出路及び第2導出路を開口することができるという効果を奏する。 According to the present invention, the first diaphragm and the second diaphragm are stopper members for restricting a predetermined displacement or more in the valve opening direction of the first diaphragm that opens the first lead-out path and the second diaphragm that opens the second lead-out path. Therefore, it is possible to prevent only one of the diaphragms opening one of the outlet passages from being further displaced in the valve opening direction, and the first diaphragm and the second diaphragm are surely each of the first diaphragm and the first diaphragm. There is an effect that the lead-out path and the second lead-out path can be opened.

本発明の実施の形態に係わる熱応動式スチームトラップの断面図である。It is sectional drawing of the thermally responsive steam trap concerning embodiment of this invention.

以下、本発明の実施の形態について、図1を参照して説明する。本体1と端部材2をボルト(図示せず)で結合して、内部に弁室3を有する弁ケーシングが形成される。端部材2には入口4が形成され、本体1には入口4と同軸上の出口5が形成されている。入口4は本体1に形成された流入通路6,7を通して弁室3に連通している。 Hereinafter, an embodiment of the present invention will be described with reference to FIG. The main body 1 and the end member 2 are connected with bolts (not shown) to form a valve casing having a valve chamber 3 therein. An inlet 4 is formed in the end member 2, and an outlet 5 coaxial with the inlet 4 is formed in the main body 1. The inlet 4 communicates with the valve chamber 3 through inflow passages 6 and 7 formed in the main body 1.

弁室3と出口5の間の隔壁部に、第1導出路8を開けた第1弁座部材9と、第2導出路10を開けた第2弁座部材11が同軸上にねじ結合されている。弁室3は第1及び第2の導出路8,10から隔壁部の外側を通して出口5に連通している。 A first valve seat member 9 having a first lead-out path 8 and a second valve seat member 11 having a second lead-out path 10 opened are coaxially screwed to a partition wall between the valve chamber 3 and the outlet 5. ing. The valve chamber 3 communicates with the outlet 5 from the first and second lead-out paths 8 and 10 through the outside of the partition wall.

第1弁座部材9と第2弁座部材11の間に、温度制御機素12が配置され、ばね13で保持されている。温度制御機素12は、第1及び第2のダイヤフラム14,15の間に中央に開口を有するストッパ部材21を介在させて夫々の外周縁を固着し、第1及び第2のダイヤフラム14,15の間に形成した内部空間に膨脹媒体16を封入したものである。第1ダイヤフラム14は第2ダイヤフラム15よりも圧変化に対する応答性が敏感になるように薄く形成されている。第1ダイヤフラム14と第2ダイヤフラム15は波紋の有無及び波紋の形状を変化させたり弾力性の異なる材料で形成したりすることにより圧変化に対する応答性を異ならせることができる。ストッパ部材21は第1導出路8を開口した第1ダイヤフラム14及び第2導出路10を開口した第2ダイヤフラム15の開弁方向への所定以上の変位を規制する。膨脹媒体16は、水、水より沸点の低い液体、或いはそれらの混合物で形成される。第1及び第2のダイヤフラム14,15には夫々中央に第1及び第2の導出路8,10を開閉する弁部材17,18が固着されている。また第1及び第2のダイヤフラム14,15の外周縁には、中央に弁部材17,18が出入する開口が開けられた壁部材19,20の外周縁が固着されている。 A temperature control element 12 is disposed between the first valve seat member 9 and the second valve seat member 11 and is held by a spring 13. The temperature control element 12 has a stopper member 21 having an opening in the center between the first and second diaphragms 14 and 15 to fix the outer peripheral edges thereof, and the first and second diaphragms 14 and 15. The expansion medium 16 is sealed in the internal space formed between the two. The first diaphragm 14 is formed thinner than the second diaphragm 15 so as to be more sensitive to pressure changes. The first diaphragm 14 and the second diaphragm 15 can be made to have different responsiveness to pressure changes by changing the presence or absence of ripples and the shape of the ripples or by using materials having different elasticity. The stopper member 21 restricts a predetermined displacement or more in the valve opening direction of the first diaphragm 14 opening the first lead-out path 8 and the second diaphragm 15 opening the second lead-out path 10. The expansion medium 16 is formed of water, a liquid having a lower boiling point than water, or a mixture thereof. Valve members 17 and 18 for opening and closing the first and second lead-out paths 8 and 10 are fixed to the first and second diaphragms 14 and 15 at the centers, respectively. The outer peripheral edges of the wall members 19 and 20 having an opening through which the valve members 17 and 18 enter and exit are fixed to the outer peripheral edges of the first and second diaphragms 14 and 15.

上記の熱応動式スチームトラップの動作は下記の通りである。弁室3内に流入してくる流体の温度が高い場合、第1及び第2のダイヤフラム14,15の間の内部空間に封入した膨脹媒体16が膨脹して内部空間の内圧が増大し、先ず第1ダイヤフラム14が第1弁座部材9側に変位して弁部材17で第1導出路8を閉止し、続いて第2ダイヤフラム15が第2弁座部材11側に変位して弁部材18で第2導出路10を閉止する。 The operation of the heat-responsive steam trap is as follows. When the temperature of the fluid flowing into the valve chamber 3 is high, the expansion medium 16 enclosed in the internal space between the first and second diaphragms 14 and 15 expands to increase the internal pressure of the internal space. The first diaphragm 14 is displaced toward the first valve seat member 9 and the first outlet path 8 is closed by the valve member 17, and then the second diaphragm 15 is displaced toward the second valve seat member 11 and the valve member 18. Then the second lead-out path 10 is closed.

弁室3内の温度が放熱等によって低下したり弁室3内に流入してくる流体の温度が低い場合は、膨脹媒体16が収縮して内部空間の内圧が減少し、先ず第1ダイヤフラム14が第1弁座部材9から遠ざかり弁部材17が第1導出路8を開口し、続いて第2ダイヤフラム15が第2弁座部材11から遠ざかり弁部材18が第2導出路10を開口する。 When the temperature in the valve chamber 3 decreases due to heat dissipation or the like, or the temperature of the fluid flowing into the valve chamber 3 is low, the expansion medium 16 contracts and the internal pressure in the internal space decreases. First, the first diaphragm 14 However, the valve member 17 opens away from the first valve seat member 9 and opens the first outlet passage 8, and then the second diaphragm 15 moves away from the second valve seat member 11 and the valve member 18 opens the second outlet passage 10.

本発明は、蒸気と復水で加熱冷却されその温度に応じて膨脹収縮する媒体を含む温度制御機素を用いて、各種蒸気使用機器や蒸気配管で発生する復水を自動的に排出する熱応動式スチームトラップに利用することができる。 The present invention uses a temperature control element including a medium that is heated and cooled by steam and condensate and expands and contracts according to the temperature, and automatically discharges condensate generated in various steam-using devices and steam pipes. Can be used for responsive steam traps.

1 本体
2 端部材
3 弁室
4 入口
5 出口
8 第1導出路
10 第2導出路
12 温度制御機素
14 第1ダイヤフラム
15 第2ダイヤフラム
16 膨脹媒体
21 ストッパ部材
DESCRIPTION OF SYMBOLS 1 Main body 2 End member 3 Valve chamber 4 Inlet 5 Outlet 8 1st outlet path 10 2nd outlet path 12 Temperature control element 14 1st diaphragm 15 2nd diaphragm 16 Expansion medium 21 Stopper member

Claims (1)

弁ケーシングで入口と、前記入口に連通する弁室と、第1導出路及び第2導出路を介して前記弁室に連通する出口を形成し、圧変化に対して敏感な第1ダイヤフラム及び圧変化に対して鈍感な第2ダイヤフラムの間の内部空間全体に同一の膨脹媒体を封入し、前記内部空間の前記第1ダイヤフラム側と前記第2ダイヤフラム側とを連通する開口を有するとともに、前記第1導出路を開口した前記第1ダイヤフラム及び前記第2導出路を開口した前記第2ダイヤフラムの夫々の開弁方向への所定以上の変位を規制するストッパ部材を前記第1ダイヤフラム及び前記第2ダイヤフラムの間の前記内部空間に設けた温度制御機素を前記第1導出路及び前記第2導出路の間に配置し、前記膨脹媒体の膨脹収縮による前記第1ダイヤフラム及び前記第2ダイヤフラムの変位によって前記第1導出路及び前記第2導出路を開閉するようにしたことを特徴とする熱応動式スチームトラップ。 An inlet in the valve housing, a valve chamber communicating with the inlet, through the first outlet passage and the second outlet passage and an outlet communicating with said valve chamber, the first diaphragm and pressure sensitive to pressure changes The same expansion medium is enclosed in the entire inner space between the second diaphragms which is insensitive to changes, and has an opening that communicates the first diaphragm side and the second diaphragm side of the inner space . wherein the first diaphragm and the second outlet passage said stopper member for regulating a predetermined further displacement of the opening the said second diaphragm of each of the valve opening direction of the first diaphragm and the second diaphragm 1 outlet passage opened wherein the temperature controller element provided in the internal space is disposed between the first outlet passage and the second outlet passage, the first diaphragm due to deflation of the inflation medium and the second between the The thermally responsive type steam trap which is characterized in that so as to open and close the first outlet passage and the second outlet passage by the displacement of Iyafuramu.
JP2010160564A 2010-07-15 2010-07-15 Thermally responsive steam trap Expired - Fee Related JP5643558B2 (en)

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JP2835674B2 (en) * 1993-01-14 1998-12-14 株式会社テイエルブイ Thermo-responsive steam trap
JP3381114B2 (en) * 1995-03-15 2003-02-24 株式会社テイエルブイ Thermo-responsive steam trap
JP3381115B2 (en) * 1995-03-15 2003-02-24 株式会社テイエルブイ Thermo-responsive steam trap

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