JP5636673B2 - Vinyl chloride resin composition for foam molding and foam molded article - Google Patents
Vinyl chloride resin composition for foam molding and foam molded article Download PDFInfo
- Publication number
- JP5636673B2 JP5636673B2 JP2009553862A JP2009553862A JP5636673B2 JP 5636673 B2 JP5636673 B2 JP 5636673B2 JP 2009553862 A JP2009553862 A JP 2009553862A JP 2009553862 A JP2009553862 A JP 2009553862A JP 5636673 B2 JP5636673 B2 JP 5636673B2
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- JP
- Japan
- Prior art keywords
- vinyl chloride
- foam
- chloride resin
- foam molding
- resin composition
- Prior art date
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- 238000010097 foam moulding Methods 0.000 title claims description 53
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 title claims description 49
- 239000011342 resin composition Substances 0.000 title claims description 26
- 239000006260 foam Substances 0.000 title description 19
- 239000000178 monomer Substances 0.000 claims description 31
- 239000006057 Non-nutritive feed additive Substances 0.000 claims description 26
- 229920000642 polymer Polymers 0.000 claims description 24
- 229920005989 resin Polymers 0.000 claims description 23
- 239000011347 resin Substances 0.000 claims description 23
- 238000005187 foaming Methods 0.000 claims description 18
- 238000000465 moulding Methods 0.000 claims description 18
- 239000000049 pigment Substances 0.000 claims description 12
- RUMACXVDVNRZJZ-UHFFFAOYSA-N 2-methylpropyl 2-methylprop-2-enoate Chemical compound CC(C)COC(=O)C(C)=C RUMACXVDVNRZJZ-UHFFFAOYSA-N 0.000 claims description 10
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 claims description 10
- 229920002554 vinyl polymer Polymers 0.000 claims description 9
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims description 8
- 230000000379 polymerizing effect Effects 0.000 claims description 4
- -1 alkyl methacrylate Chemical compound 0.000 description 22
- 235000014113 dietary fatty acids Nutrition 0.000 description 19
- 239000000194 fatty acid Substances 0.000 description 19
- 229930195729 fatty acid Natural products 0.000 description 19
- 238000000034 method Methods 0.000 description 17
- 150000004665 fatty acids Chemical class 0.000 description 13
- 239000003381 stabilizer Substances 0.000 description 12
- 238000006116 polymerization reaction Methods 0.000 description 11
- 229910052751 metal Inorganic materials 0.000 description 10
- 239000002184 metal Substances 0.000 description 10
- 239000000843 powder Substances 0.000 description 9
- 239000000314 lubricant Substances 0.000 description 8
- 210000004027 cell Anatomy 0.000 description 7
- 229920001577 copolymer Polymers 0.000 description 7
- 230000000694 effects Effects 0.000 description 7
- 229920001971 elastomer Polymers 0.000 description 7
- 239000004088 foaming agent Substances 0.000 description 7
- 239000005060 rubber Substances 0.000 description 7
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 6
- 239000002253 acid Substances 0.000 description 6
- 210000000497 foam cell Anatomy 0.000 description 6
- 238000001694 spray drying Methods 0.000 description 6
- 150000002148 esters Chemical class 0.000 description 5
- 230000001771 impaired effect Effects 0.000 description 5
- 238000002156 mixing Methods 0.000 description 5
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 4
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 4
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 4
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 4
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 4
- 150000001875 compounds Chemical class 0.000 description 4
- 238000010556 emulsion polymerization method Methods 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 150000003839 salts Chemical class 0.000 description 4
- 239000001993 wax Substances 0.000 description 4
- 239000011701 zinc Substances 0.000 description 4
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 3
- 239000004593 Epoxy Chemical class 0.000 description 3
- 239000004609 Impact Modifier Substances 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 150000001408 amides Chemical class 0.000 description 3
- 239000004566 building material Substances 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 239000003995 emulsifying agent Substances 0.000 description 3
- 229930195733 hydrocarbon Natural products 0.000 description 3
- 150000002430 hydrocarbons Chemical class 0.000 description 3
- 239000004816 latex Substances 0.000 description 3
- 229920000126 latex Polymers 0.000 description 3
- 239000000155 melt Substances 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 239000000344 soap Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 150000005846 sugar alcohols Chemical class 0.000 description 3
- 229910052623 talc Inorganic materials 0.000 description 3
- 239000002023 wood Substances 0.000 description 3
- OBETXYAYXDNJHR-SSDOTTSWSA-M (2r)-2-ethylhexanoate Chemical compound CCCC[C@@H](CC)C([O-])=O OBETXYAYXDNJHR-SSDOTTSWSA-M 0.000 description 2
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 2
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 2
- XDOFQFKRPWOURC-UHFFFAOYSA-N 16-methylheptadecanoic acid Chemical compound CC(C)CCCCCCCCCCCCCCC(O)=O XDOFQFKRPWOURC-UHFFFAOYSA-N 0.000 description 2
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 2
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 2
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 2
- 239000004156 Azodicarbonamide Substances 0.000 description 2
- 239000005977 Ethylene Substances 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- 239000005642 Oleic acid Substances 0.000 description 2
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 2
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 2
- 150000008065 acid anhydrides Chemical class 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- OBETXYAYXDNJHR-UHFFFAOYSA-N alpha-ethylcaproic acid Natural products CCCCC(CC)C(O)=O OBETXYAYXDNJHR-UHFFFAOYSA-N 0.000 description 2
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 2
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 description 2
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 description 2
- XOZUGNYVDXMRKW-AATRIKPKSA-N azodicarbonamide Chemical compound NC(=O)\N=N\C(N)=O XOZUGNYVDXMRKW-AATRIKPKSA-N 0.000 description 2
- 235000019399 azodicarbonamide Nutrition 0.000 description 2
- 229910052788 barium Inorganic materials 0.000 description 2
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 2
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 2
- 239000006229 carbon black Substances 0.000 description 2
- 239000012986 chain transfer agent Substances 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- UKMSUNONTOPOIO-UHFFFAOYSA-N docosanoic acid Chemical compound CCCCCCCCCCCCCCCCCCCCCC(O)=O UKMSUNONTOPOIO-UHFFFAOYSA-N 0.000 description 2
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 2
- SUPCQIBBMFXVTL-UHFFFAOYSA-N ethyl 2-methylprop-2-enoate Chemical compound CCOC(=O)C(C)=C SUPCQIBBMFXVTL-UHFFFAOYSA-N 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical compound CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 description 2
- 239000001023 inorganic pigment Substances 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 2
- 238000004898 kneading Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 2
- 125000000018 nitroso group Chemical group N(=O)* 0.000 description 2
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 2
- 150000001451 organic peroxides Chemical class 0.000 description 2
- 239000012860 organic pigment Substances 0.000 description 2
- JRKICGRDRMAZLK-UHFFFAOYSA-L persulfate group Chemical group S(=O)(=O)([O-])OOS(=O)(=O)[O-] JRKICGRDRMAZLK-UHFFFAOYSA-L 0.000 description 2
- AQSJGOWTSHOLKH-UHFFFAOYSA-N phosphite(3-) Chemical class [O-]P([O-])[O-] AQSJGOWTSHOLKH-UHFFFAOYSA-N 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 229920000223 polyglycerol Polymers 0.000 description 2
- 239000010695 polyglycol Substances 0.000 description 2
- 229920000151 polyglycol Polymers 0.000 description 2
- 239000003505 polymerization initiator Substances 0.000 description 2
- 239000011591 potassium Substances 0.000 description 2
- 229910052700 potassium Inorganic materials 0.000 description 2
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 description 2
- 229920005604 random copolymer Polymers 0.000 description 2
- 239000012966 redox initiator Substances 0.000 description 2
- WBHHMMIMDMUBKC-XLNAKTSKSA-N ricinelaidic acid Chemical compound CCCCCC[C@@H](O)C\C=C\CCCCCCCC(O)=O WBHHMMIMDMUBKC-XLNAKTSKSA-N 0.000 description 2
- 229960003656 ricinoleic acid Drugs 0.000 description 2
- FEUQNCSVHBHROZ-UHFFFAOYSA-N ricinoleic acid Natural products CCCCCCC(O[Si](C)(C)C)CC=CCCCCCCCC(=O)OC FEUQNCSVHBHROZ-UHFFFAOYSA-N 0.000 description 2
- YGSDEFSMJLZEOE-UHFFFAOYSA-N salicylic acid Chemical compound OC(=O)C1=CC=CC=C1O YGSDEFSMJLZEOE-UHFFFAOYSA-N 0.000 description 2
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 2
- 235000017557 sodium bicarbonate Nutrition 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 229920003048 styrene butadiene rubber Polymers 0.000 description 2
- 238000010558 suspension polymerization method Methods 0.000 description 2
- 239000000454 talc Substances 0.000 description 2
- SJMYWORNLPSJQO-UHFFFAOYSA-N tert-butyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC(C)(C)C SJMYWORNLPSJQO-UHFFFAOYSA-N 0.000 description 2
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 2
- 229920001567 vinyl ester resin Polymers 0.000 description 2
- 229910052725 zinc Inorganic materials 0.000 description 2
- 239000011787 zinc oxide Substances 0.000 description 2
- JNYAEWCLZODPBN-JGWLITMVSA-N (2r,3r,4s)-2-[(1r)-1,2-dihydroxyethyl]oxolane-3,4-diol Chemical compound OC[C@@H](O)[C@H]1OC[C@H](O)[C@H]1O JNYAEWCLZODPBN-JGWLITMVSA-N 0.000 description 1
- PRBHEGAFLDMLAL-GQCTYLIASA-N (4e)-hexa-1,4-diene Chemical compound C\C=C\CC=C PRBHEGAFLDMLAL-GQCTYLIASA-N 0.000 description 1
- OJOWICOBYCXEKR-KRXBUXKQSA-N (5e)-5-ethylidenebicyclo[2.2.1]hept-2-ene Chemical compound C1C2C(=C/C)/CC1C=C2 OJOWICOBYCXEKR-KRXBUXKQSA-N 0.000 description 1
- OYHQOLUKZRVURQ-NTGFUMLPSA-N (9Z,12Z)-9,10,12,13-tetratritiooctadeca-9,12-dienoic acid Chemical compound C(CCCCCCC\C(=C(/C\C(=C(/CCCCC)\[3H])\[3H])\[3H])\[3H])(=O)O OYHQOLUKZRVURQ-NTGFUMLPSA-N 0.000 description 1
- VDYWHVQKENANGY-UHFFFAOYSA-N 1,3-Butyleneglycol dimethacrylate Chemical compound CC(=C)C(=O)OC(C)CCOC(=O)C(C)=C VDYWHVQKENANGY-UHFFFAOYSA-N 0.000 description 1
- UZKWTJUDCOPSNM-UHFFFAOYSA-N 1-ethenoxybutane Chemical compound CCCCOC=C UZKWTJUDCOPSNM-UHFFFAOYSA-N 0.000 description 1
- ULQISTXYYBZJSJ-UHFFFAOYSA-N 12-hydroxyoctadecanoic acid Chemical compound CCCCCCC(O)CCCCCCCCCCC(O)=O ULQISTXYYBZJSJ-UHFFFAOYSA-N 0.000 description 1
- HECLRDQVFMWTQS-RGOKHQFPSA-N 1755-01-7 Chemical compound C1[C@H]2[C@@H]3CC=C[C@@H]3[C@@H]1C=C2 HECLRDQVFMWTQS-RGOKHQFPSA-N 0.000 description 1
- BJELTSYBAHKXRW-UHFFFAOYSA-N 2,4,6-triallyloxy-1,3,5-triazine Chemical compound C=CCOC1=NC(OCC=C)=NC(OCC=C)=N1 BJELTSYBAHKXRW-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 1
- KIHBGTRZFAVZRV-UHFFFAOYSA-N 2-Hydroxyoctadecanoic acid Natural products CCCCCCCCCCCCCCCCC(O)C(O)=O KIHBGTRZFAVZRV-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- WDQMWEYDKDCEHT-UHFFFAOYSA-N 2-ethylhexyl 2-methylprop-2-enoate Chemical compound CCCCC(CC)COC(=O)C(C)=C WDQMWEYDKDCEHT-UHFFFAOYSA-N 0.000 description 1
- CFVWNXQPGQOHRJ-UHFFFAOYSA-N 2-methylpropyl prop-2-enoate Chemical compound CC(C)COC(=O)C=C CFVWNXQPGQOHRJ-UHFFFAOYSA-N 0.000 description 1
- FRIBMENBGGCKPD-UHFFFAOYSA-N 3-(2,3-dimethoxyphenyl)prop-2-enal Chemical compound COC1=CC=CC(C=CC=O)=C1OC FRIBMENBGGCKPD-UHFFFAOYSA-N 0.000 description 1
- HNNQYHFROJDYHQ-UHFFFAOYSA-N 3-(4-ethylcyclohexyl)propanoic acid 3-(3-ethylcyclopentyl)propanoic acid Chemical compound CCC1CCC(CCC(O)=O)C1.CCC1CCC(CCC(O)=O)CC1 HNNQYHFROJDYHQ-UHFFFAOYSA-N 0.000 description 1
- 229910002012 Aerosil® Inorganic materials 0.000 description 1
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical group N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 1
- 235000021357 Behenic acid Nutrition 0.000 description 1
- 239000005711 Benzoic acid Substances 0.000 description 1
- 239000004342 Benzoyl peroxide Substances 0.000 description 1
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 1
- PNGXUJXDFJQYAF-UHFFFAOYSA-L C(CC(O)(C(=O)[O-])CC(=O)O)(=O)O.[K+].C(CC(O)(C(=O)O)CC(=O)O)(=O)[O-].[K+] Chemical compound C(CC(O)(C(=O)[O-])CC(=O)O)(=O)O.[K+].C(CC(O)(C(=O)O)CC(=O)O)(=O)[O-].[K+] PNGXUJXDFJQYAF-UHFFFAOYSA-L 0.000 description 1
- SNYHBWIYOLZPBO-UHFFFAOYSA-L C([O-])(O)=O.[K+].[Cl-].[K+].B(O)(O)O Chemical compound C([O-])(O)=O.[K+].[Cl-].[K+].B(O)(O)O SNYHBWIYOLZPBO-UHFFFAOYSA-L 0.000 description 1
- 229910014474 Ca-Sn Inorganic materials 0.000 description 1
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- MWRWFPQBGSZWNV-UHFFFAOYSA-N Dinitrosopentamethylenetetramine Chemical compound C1N2CN(N=O)CN1CN(N=O)C2 MWRWFPQBGSZWNV-UHFFFAOYSA-N 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 1
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerol Natural products OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 1
- 239000005639 Lauric acid Substances 0.000 description 1
- YIVJZNGAASQVEM-UHFFFAOYSA-N Lauroyl peroxide Chemical compound CCCCCCCCCCCC(=O)OOC(=O)CCCCCCCCCCC YIVJZNGAASQVEM-UHFFFAOYSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- GYCMBHHDWRMZGG-UHFFFAOYSA-N Methylacrylonitrile Chemical compound CC(=C)C#N GYCMBHHDWRMZGG-UHFFFAOYSA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 235000021314 Palmitic acid Nutrition 0.000 description 1
- 229910020220 Pb—Sn Inorganic materials 0.000 description 1
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000005062 Polybutadiene Substances 0.000 description 1
- NRCMAYZCPIVABH-UHFFFAOYSA-N Quinacridone Chemical compound N1C2=CC=CC=C2C(=O)C2=C1C=C1C(=O)C3=CC=CC=C3NC1=C2 NRCMAYZCPIVABH-UHFFFAOYSA-N 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- 235000021355 Stearic acid Nutrition 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- ULUAUXLGCMPNKK-UHFFFAOYSA-N Sulfobutanedioic acid Chemical class OC(=O)CC(C(O)=O)S(O)(=O)=O ULUAUXLGCMPNKK-UHFFFAOYSA-N 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-N Sulfurous acid Chemical compound OS(O)=O LSNNMFCWUKXFEE-UHFFFAOYSA-N 0.000 description 1
- 229910021536 Zeolite Inorganic materials 0.000 description 1
- 229910007610 Zn—Sn Inorganic materials 0.000 description 1
- RIHYWSSNNIRCRO-UHFFFAOYSA-L [OH-].[K+].Cl[K].OB(O)O Chemical compound [OH-].[K+].Cl[K].OB(O)O RIHYWSSNNIRCRO-UHFFFAOYSA-L 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- XECAHXYUAAWDEL-UHFFFAOYSA-N acrylonitrile butadiene styrene Chemical compound C=CC=C.C=CC#N.C=CC1=CC=CC=C1 XECAHXYUAAWDEL-UHFFFAOYSA-N 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- 150000005215 alkyl ethers Chemical class 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical compound [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 description 1
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- 239000003963 antioxidant agent Substances 0.000 description 1
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- 229910021538 borax Inorganic materials 0.000 description 1
- 238000012662 bulk polymerization Methods 0.000 description 1
- 229910052793 cadmium Inorganic materials 0.000 description 1
- BDOSMKKIYDKNTQ-UHFFFAOYSA-N cadmium atom Chemical compound [Cd] BDOSMKKIYDKNTQ-UHFFFAOYSA-N 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- VSGNNIFQASZAOI-UHFFFAOYSA-L calcium acetate Chemical compound [Ca+2].CC([O-])=O.CC([O-])=O VSGNNIFQASZAOI-UHFFFAOYSA-L 0.000 description 1
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- 235000011092 calcium acetate Nutrition 0.000 description 1
- 229960005147 calcium acetate Drugs 0.000 description 1
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- 125000004432 carbon atom Chemical group C* 0.000 description 1
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- 239000003093 cationic surfactant Substances 0.000 description 1
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- YAHBZWSDRFSFOO-UHFFFAOYSA-L dimethyltin(2+);2-(2-ethylhexoxy)-2-oxoethanethiolate Chemical compound CCCCC(CC)COC(=O)CS[Sn](C)(C)SCC(=O)OCC(CC)CCCC YAHBZWSDRFSFOO-UHFFFAOYSA-L 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- 235000019329 dioctyl sodium sulphosuccinate Nutrition 0.000 description 1
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 1
- YHAIUSTWZPMYGG-UHFFFAOYSA-L disodium;2,2-dioctyl-3-sulfobutanedioate Chemical compound [Na+].[Na+].CCCCCCCCC(C([O-])=O)(C(C([O-])=O)S(O)(=O)=O)CCCCCCCC YHAIUSTWZPMYGG-UHFFFAOYSA-L 0.000 description 1
- CBMPTFJVXNIWHP-UHFFFAOYSA-L disodium;hydrogen phosphate;2-hydroxypropane-1,2,3-tricarboxylic acid Chemical compound [Na+].[Na+].OP([O-])([O-])=O.OC(=O)CC(O)(C(O)=O)CC(O)=O CBMPTFJVXNIWHP-UHFFFAOYSA-L 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
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- 238000010528 free radical solution polymerization reaction Methods 0.000 description 1
- 238000004108 freeze drying Methods 0.000 description 1
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- 239000003365 glass fiber Substances 0.000 description 1
- 125000005456 glyceride group Chemical group 0.000 description 1
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- 150000002314 glycerols Chemical class 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 150000008282 halocarbons Chemical class 0.000 description 1
- 150000002366 halogen compounds Chemical class 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 239000003999 initiator Substances 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- OCWMFVJKFWXKNZ-UHFFFAOYSA-L lead(2+);oxygen(2-);sulfate Chemical compound [O-2].[O-2].[O-2].[Pb+2].[Pb+2].[Pb+2].[Pb+2].[O-]S([O-])(=O)=O OCWMFVJKFWXKNZ-UHFFFAOYSA-L 0.000 description 1
- UMKARVFXJJITLN-UHFFFAOYSA-N lead;phosphorous acid Chemical compound [Pb].OP(O)O UMKARVFXJJITLN-UHFFFAOYSA-N 0.000 description 1
- 239000004611 light stabiliser Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 1
- 239000000347 magnesium hydroxide Substances 0.000 description 1
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 1
- 229910052943 magnesium sulfate Inorganic materials 0.000 description 1
- 235000019341 magnesium sulphate Nutrition 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid group Chemical group C(\C=C/C(=O)O)(=O)O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 150000002734 metacrylic acid derivatives Chemical class 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- XJRBAMWJDBPFIM-UHFFFAOYSA-N methyl vinyl ether Chemical compound COC=C XJRBAMWJDBPFIM-UHFFFAOYSA-N 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 239000006082 mold release agent Substances 0.000 description 1
- WQEPLUUGTLDZJY-UHFFFAOYSA-N n-Pentadecanoic acid Natural products CCCCCCCCCCCCCCC(O)=O WQEPLUUGTLDZJY-UHFFFAOYSA-N 0.000 description 1
- 125000000449 nitro group Chemical group [O-][N+](*)=O 0.000 description 1
- 239000002736 nonionic surfactant Substances 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- KZCOBXFFBQJQHH-UHFFFAOYSA-N octane-1-thiol Chemical compound CCCCCCCCS KZCOBXFFBQJQHH-UHFFFAOYSA-N 0.000 description 1
- 229960002969 oleic acid Drugs 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 239000004209 oxidized polyethylene wax Substances 0.000 description 1
- 235000013873 oxidized polyethylene wax Nutrition 0.000 description 1
- 239000003002 pH adjusting agent Substances 0.000 description 1
- FJKROLUGYXJWQN-UHFFFAOYSA-N papa-hydroxy-benzoic acid Natural products OC(=O)C1=CC=C(O)C=C1 FJKROLUGYXJWQN-UHFFFAOYSA-N 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- GYDSPAVLTMAXHT-UHFFFAOYSA-N pentyl 2-methylprop-2-enoate Chemical compound CCCCCOC(=O)C(C)=C GYDSPAVLTMAXHT-UHFFFAOYSA-N 0.000 description 1
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
- DGBWPZSGHAXYGK-UHFFFAOYSA-N perinone Chemical compound C12=NC3=CC=CC=C3N2C(=O)C2=CC=C3C4=C2C1=CC=C4C(=O)N1C2=CC=CC=C2N=C13 DGBWPZSGHAXYGK-UHFFFAOYSA-N 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- WRAQQYDMVSCOTE-UHFFFAOYSA-N phenyl prop-2-enoate Chemical compound C=CC(=O)OC1=CC=CC=C1 WRAQQYDMVSCOTE-UHFFFAOYSA-N 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- BRFMYUCUGXFMIO-UHFFFAOYSA-N phosphono dihydrogen phosphate phosphoric acid Chemical compound OP(O)(O)=O.OP(O)(=O)OP(O)(O)=O BRFMYUCUGXFMIO-UHFFFAOYSA-N 0.000 description 1
- IEQIEDJGQAUEQZ-UHFFFAOYSA-N phthalocyanine Chemical compound N1C(N=C2C3=CC=CC=C3C(N=C3C4=CC=CC=C4C(=N4)N3)=N2)=C(C=CC=C2)C2=C1N=C1C2=CC=CC=C2C4=N1 IEQIEDJGQAUEQZ-UHFFFAOYSA-N 0.000 description 1
- 229920001084 poly(chloroprene) Polymers 0.000 description 1
- 229920000205 poly(isobutyl methacrylate) Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920002857 polybutadiene Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920001522 polyglycol ester Polymers 0.000 description 1
- 229920001195 polyisoprene Polymers 0.000 description 1
- 229920000346 polystyrene-polyisoprene block-polystyrene Polymers 0.000 description 1
- BUCIWTBCUUHRHZ-UHFFFAOYSA-K potassium;disodium;dihydrogen phosphate;hydrogen phosphate Chemical compound [Na+].[Na+].[K+].OP(O)([O-])=O.OP([O-])([O-])=O BUCIWTBCUUHRHZ-UHFFFAOYSA-K 0.000 description 1
- 229940088417 precipitated calcium carbonate Drugs 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- FBCQUCJYYPMKRO-UHFFFAOYSA-N prop-2-enyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCC=C FBCQUCJYYPMKRO-UHFFFAOYSA-N 0.000 description 1
- NHARPDSAXCBDDR-UHFFFAOYSA-N propyl 2-methylprop-2-enoate Chemical compound CCCOC(=O)C(C)=C NHARPDSAXCBDDR-UHFFFAOYSA-N 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- XWGJFPHUCFXLBL-UHFFFAOYSA-M rongalite Chemical compound [Na+].OCS([O-])=O XWGJFPHUCFXLBL-UHFFFAOYSA-M 0.000 description 1
- 229960004889 salicylic acid Drugs 0.000 description 1
- 238000005185 salting out Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000004328 sodium tetraborate Substances 0.000 description 1
- 235000012424 soybean oil Nutrition 0.000 description 1
- 239000003549 soybean oil Substances 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 229920006132 styrene block copolymer Polymers 0.000 description 1
- 229920000468 styrene butadiene styrene block copolymer Polymers 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- ISXSCDLOGDJUNJ-UHFFFAOYSA-N tert-butyl prop-2-enoate Chemical compound CC(C)(C)OC(=O)C=C ISXSCDLOGDJUNJ-UHFFFAOYSA-N 0.000 description 1
- CIHOLLKRGTVIJN-UHFFFAOYSA-N tert‐butyl hydroperoxide Chemical compound CC(C)(C)OO CIHOLLKRGTVIJN-UHFFFAOYSA-N 0.000 description 1
- TUNFSRHWOTWDNC-HKGQFRNVSA-N tetradecanoic acid Chemical compound CCCCCCCCCCCCC[14C](O)=O TUNFSRHWOTWDNC-HKGQFRNVSA-N 0.000 description 1
- 235000021122 unsaturated fatty acids Nutrition 0.000 description 1
- 150000004670 unsaturated fatty acids Chemical class 0.000 description 1
- 235000015112 vegetable and seed oil Nutrition 0.000 description 1
- 239000008158 vegetable oil Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000010456 wollastonite Substances 0.000 description 1
- 229910052882 wollastonite Inorganic materials 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/04—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
- C08J9/06—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/0061—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof characterized by the use of several polymeric components
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2327/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers
- C08J2327/02—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment
- C08J2327/04—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
- C08J2327/06—Homopolymers or copolymers of vinyl chloride
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2433/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
Description
本発明は、発泡成形用加工助剤、前記加工助剤を含む発泡成形用塩化ビニル系樹脂組成物及び前記樹脂組成物を成形して得られる発泡成形体に関する。
本願は、2008年11月28日に日本に出願された特願2008−305157号に基づき優先権を主張し、その内容をここに援用する。The present invention relates to a foam molding processing aid, a vinyl chloride resin composition for foam molding containing the processing aid, and a foam molded article obtained by molding the resin composition.
This application claims priority based on Japanese Patent Application No. 2008-305157 for which it applied to Japan on November 28, 2008, and uses the content here.
塩化ビニル系樹脂は、耐薬品性、耐衝撃性、耐候性等に優れた性質を有し、かつ、安価であることから、利用価値の高い汎用樹脂材料として広く用いられている。発泡成形は、好適な用途の一つであり、例えば合成木材等を指向した建材として発泡成形体の製造が試みられている。
しかしながら、塩化ビニル系樹脂からそのまま発泡成形体を製造する場合は、塩化ビニル系樹脂の通常の成形加工温度下では、伸び特性、溶融強度が不足するので、不均質な発泡セル構造となり、また、任意の高発泡倍率とすることができず、満足な発泡成形体を得ることは困難である。更に、塩化ビニル系樹脂は、許容成形条件幅が狭いので、成形加工条件の変更だけによって満足な発泡成形体を得ることも困難である。
また、塩化ビニル系樹脂の発泡成形の普及、拡大と相俟って、近年、発泡成形体に対して、より優れた成形外観が要求されている。
塩化ビニル系樹脂の発泡成形性及び発泡成形体の成形外観を改善する方法としては、例えば、特許文献1には、炭素数3〜5のアルキル基を有するメタクリル酸アルキルエステルを20〜50質量%含む単量体成分を共重合して得られる共重合体からなる発泡成形用加工助剤が開示されている。また、特許文献2には、数平均分子量が10万以下のポリメタクリル酸イソブチルを含む発泡成形用塩化ビニル系樹脂組成物が開示されている。Vinyl chloride-based resins are widely used as general-purpose resin materials with high utility value because they have excellent properties such as chemical resistance, impact resistance, and weather resistance, and are inexpensive. Foam molding is one of the preferred applications, and for example, attempts are being made to produce foam molded articles as building materials oriented toward synthetic wood and the like.
However, in the case of producing a foamed molded product as it is from a vinyl chloride resin, under the normal molding temperature of the vinyl chloride resin, the elongation characteristics and the melt strength are insufficient, resulting in a heterogeneous foam cell structure, Arbitrary high expansion ratios cannot be achieved, and it is difficult to obtain satisfactory foamed molded articles. Further, since the allowable molding condition width of the vinyl chloride resin is narrow, it is difficult to obtain a satisfactory foamed molded article only by changing the molding processing conditions.
In addition, in conjunction with the popularization and expansion of vinyl chloride resin foam molding, in recent years, a more excellent molded appearance has been demanded for foam molded articles.
As a method for improving the foaming moldability of the vinyl chloride resin and the molding appearance of the foamed molded article, for example, Patent Document 1 discloses that 20 to 50% by mass of an alkyl methacrylate having 3 to 5 carbon atoms is included. There is disclosed a processing aid for foam molding comprising a copolymer obtained by copolymerizing a monomer component to be contained. Patent Document 2 discloses a vinyl chloride resin composition for foam molding containing polyisobutyl methacrylate having a number average molecular weight of 100,000 or less.
しかしながら、特許文献1及び特許文献2で提案されている方法では、塩化ビニル系樹脂の発泡成形性及び発泡成形体の成形外観の向上効果は、必ずしも充分ではなかった。 However, with the methods proposed in Patent Document 1 and Patent Document 2, the effect of improving the foaming moldability of the vinyl chloride resin and the molding appearance of the foamed molded product is not always sufficient.
本発明の目的は、微細で均一な発泡セルを有し、かつ、優れた成形外観を有する発泡成形体を得るための発泡成形用加工助剤を提供することにある。 An object of the present invention is to provide a foam molding processing aid for obtaining a foam molded article having fine and uniform foam cells and having an excellent molded appearance.
すなわち、本発明は、メタクリル酸イソブチルを65質量%以上含有する単量体成分(a)を重合して得られる重合体(A)からなる発泡成形用加工助剤であって、重合体(A)が、100mlのクロロホルムに0.1gを溶解して25℃で測定した還元粘度(ηsp/c)が4以上である、発泡成形用加工助剤である。
また、本発明は、塩化ビニル系樹脂100質量部に対して、前記発泡成形用加工助剤1〜25質量部を含有する発泡成形用塩化ビニル系樹脂組成物である。
更に、本発明は、前記発泡成形用塩化ビニル系樹脂組成物を成形して得られる発泡成形体である。That is, the present invention is a processing aid for foam molding comprising a polymer (A) obtained by polymerizing a monomer component (a) containing 65% by mass or more of isobutyl methacrylate, wherein the polymer (A ) Is a processing aid for foam molding in which 0.1 g is dissolved in 100 ml of chloroform and the reduced viscosity (η sp / c) measured at 25 ° C. is 4 or more.
Moreover, this invention is a vinyl chloride-type resin composition for foam molding containing 1-25 mass parts of said processing aids for foam molding with respect to 100 mass parts of vinyl chloride-type resin.
Furthermore, the present invention is a foam molded product obtained by molding the vinyl chloride resin composition for foam molding.
本発明の発泡成形用加工助剤を配合することにより、塩化ビニル系樹脂組成物の溶融及び混練を効率良く行い、かつ溶融強度を高めることができる。これにより、塩化ビニル系樹脂組成物を用いた発泡成形において、微細で均一な発泡セルを有し、更には優れた成形外観を有する発泡成形体を得ることができる。 By blending the processing aid for foam molding of the present invention, the vinyl chloride resin composition can be efficiently melted and kneaded and the melt strength can be increased. Thereby, in the foam molding using the vinyl chloride resin composition, it is possible to obtain a foam molded article having fine and uniform foam cells and having an excellent molded appearance.
本発明の発泡成形用加工助剤は、メタクリル酸イソブチルを含有する単量体成分(a)を重合して得られる重合体(A)を含有する。
単量体成分(a)(100質量%)中のメタクリル酸イソブチルの含有率は、65質量%以上、好ましくは70質量%以上、より好ましくは76質量%以上である。他方、単量体成分(a)(100質量%)中のメタクリル酸イソブチルの含有率は、100質量%以下、好ましくは99質量%以下、より好ましくは98質量%以下である。単量体成分(a)中のメタクリル酸イソブチルの含有率が65質量%以上であれば、発泡成形用塩化ビニル系樹脂組成物の溶融及び混練を効率良く行うことができ、微細で均一な発泡セル構造と高発泡倍率の達成が容易となる。
単量体成分(a)は、必要に応じて、他の単量体を含有してもよい。
他の単量体としては、例えば、メタクリル酸メチル、メタクリル酸エチル、メタクリル酸プロピル、メタクリル酸n−ブチル、メタクリル酸t−ブチル、メタクリル酸ペンチル、メタクリル酸2−エチルヘキシル等のメタクリル酸エステル;アクリル酸メチル、アクリル酸エチル、アクリル酸n−ブチル、アクリル酸イソブチル、アクリル酸t−ブチル、アクリル酸2−エチルヘキシル、アクリル酸ベンジル、アクリル酸フェニル等のアクリル酸エステル;スチレン、α−メチルスチレン、ビニルトルエン等の芳香族ビニル単量体;アクリロニトリル、メタクリロニトリル等のシアン化ビニル単量体;酢酸ビニル等のビニルエステル;無水マレイン酸等の酸無水物が挙げられる。他の単量体は、目的に応じて1種を単独で用いてもよく2種以上を併用してもよい。
単量体成分(a)(100質量%)中の、他の単量体の含有率は、35質量%以下、好ましくは30質量%以下、より好ましくは24質量%以下である。他方、単量体成分(a)(100質量%)中の、他の単量体の含有率は、0質量%以上、好ましくは1質量%以上、より好ましくは2質量%以上である。これらは、発泡成形用塩化ビニル系樹脂組成物の溶融及び混練、更には得られる発泡成形体の成形外観を損なわない範囲で任意に設定できる。また、塩化ビニル系樹脂とのブレンド時におけるコンパウンドの嵩比の低下をさせず、発泡成形用加工助剤を粉体として回収する工程での回収性を損なわず、粉体のブロッキングを損なわない範囲で任意に設定できる。
また、上述の各単量体以外に、ジビニルベンゼン、アリルメタクリレート、1,3−ブタンジオールジメタクリレート、トリアリルシアヌレート等の多官能性単量体を含有してもよい。単量体成分(a)(100質量%)中の多官能性単量体の含有率は、好ましくは0.01〜2.0質量%、より好ましくは0.1〜2.0質量%である。多官能性単量体を0.01質量%以上使用することにより、見掛けの分子量を高くして、発泡成形性を向上することができる。他方、2.0質量%以下とすることで発泡倍率の低下や成形外観の悪化を招くことがない。The processing aid for foam molding of the present invention contains a polymer (A) obtained by polymerizing a monomer component (a) containing isobutyl methacrylate.
The content of isobutyl methacrylate in the monomer component (a) (100% by mass) is 65% by mass or more, preferably 70% by mass or more, and more preferably 76% by mass or more. On the other hand, the content of isobutyl methacrylate in the monomer component (a) (100% by mass) is 100% by mass or less, preferably 99% by mass or less, more preferably 98% by mass or less. If the content of isobutyl methacrylate in the monomer component (a) is 65% by mass or more, the vinyl chloride resin composition for foam molding can be efficiently melted and kneaded, resulting in fine and uniform foaming. The cell structure and high foaming ratio can be easily achieved.
The monomer component (a) may contain other monomers as necessary.
Other monomers include, for example, methacrylates such as methyl methacrylate, ethyl methacrylate, propyl methacrylate, n-butyl methacrylate, t-butyl methacrylate, pentyl methacrylate, 2-ethylhexyl methacrylate; acrylic Acrylic acid esters such as methyl acrylate, ethyl acrylate, n-butyl acrylate, isobutyl acrylate, t-butyl acrylate, 2-ethylhexyl acrylate, benzyl acrylate, phenyl acrylate; styrene, α-methyl styrene, vinyl Examples thereof include aromatic vinyl monomers such as toluene; vinyl cyanide monomers such as acrylonitrile and methacrylonitrile; vinyl esters such as vinyl acetate; and acid anhydrides such as maleic anhydride. Other monomers may be used alone or in combination of two or more depending on the purpose.
The content of other monomers in the monomer component (a) (100% by mass) is 35% by mass or less, preferably 30% by mass or less, more preferably 24% by mass or less. On the other hand, the content of other monomers in the monomer component (a) (100% by mass) is 0% by mass or more, preferably 1% by mass or more, more preferably 2% by mass or more. These can be arbitrarily set as long as the vinyl chloride resin composition for foam molding is melted and kneaded, and further the molded appearance of the resulting foam molded article is not impaired. In addition, the volume ratio of the compound at the time of blending with the vinyl chloride resin is not reduced, the recoverability in the process of recovering the foaming processing aid as a powder is not impaired, and the powder blocking is not impaired. Can be set arbitrarily.
Moreover, you may contain polyfunctional monomers, such as divinylbenzene, allyl methacrylate, 1, 3- butanediol dimethacrylate, and triallyl cyanurate other than each above-mentioned monomer. The content of the polyfunctional monomer in the monomer component (a) (100% by mass) is preferably 0.01 to 2.0% by mass, more preferably 0.1 to 2.0% by mass. is there. By using 0.01% by mass or more of the polyfunctional monomer, the apparent molecular weight can be increased and the foam moldability can be improved. On the other hand, when the content is 2.0% by mass or less, the foaming ratio is not reduced and the molded appearance is not deteriorated.
本発明において、発泡成形用加工助剤を構成する重合体(A)の還元粘度(ηsp/c)は、4以上、好ましくは5以上である。他方、発泡成形用加工助剤を構成する重合体(A)の還元粘度(ηsp/c)は、好ましくは20以下、より好ましくは15以下である。還元粘度(ηsp/c)を4以上とすることにより、溶融強度付与効果が高められ、充分な発泡倍率の成形体を得られ易くなる。他方、還元粘度(ηsp/c)を20以下とすることにより、過剰な溶融強度を付与することなく、成形外観が良好な発泡成形体が得られ易くなる。
この還元粘度(ηsp/c)は、重合体(A)0.1gを100mlのクロロホルムに溶解し、25℃で測定した値である。
重合体(A)の還元粘度(ηsp/c)をこの範囲に調節する方法としては、例えば、重合時の連鎖移動剤や開始剤の使用量の調節、重合温度の調節等の方法が挙げられる。表面外観の良好な発泡成形体を得るには連鎖移動剤を使用して調節する方法が好ましい。In the present invention, the reduced viscosity (η sp / c) of the polymer (A) constituting the processing aid for foam molding is 4 or more, preferably 5 or more. On the other hand, the reduced viscosity (η sp / c) of the polymer (A) constituting the processing aid for foam molding is preferably 20 or less, more preferably 15 or less. By setting the reduced viscosity (η sp / c) to 4 or more, the effect of imparting melt strength is enhanced, and it becomes easy to obtain a molded article having a sufficient expansion ratio. On the other hand, when the reduced viscosity (η sp / c) is 20 or less, a foamed molded article having a good molded appearance can be easily obtained without imparting excessive melt strength.
This reduced viscosity (η sp / c) is a value measured at 25 ° C. by dissolving 0.1 g of the polymer (A) in 100 ml of chloroform.
Examples of the method for adjusting the reduced viscosity (η sp / c) of the polymer (A) within this range include methods such as adjustment of the amount of chain transfer agent and initiator used during polymerization and adjustment of the polymerization temperature. It is done. In order to obtain a foamed molded article having a good surface appearance, a method of adjusting using a chain transfer agent is preferred.
重合体(A)を得る際の重合法としては、公知の各種方法を用いることができ、例えば、乳化重合法、懸濁重合法、溶液重合法が挙げられる。重合時の単量体の添加方法は、一括添加、滴下、分割添加の何れでもよい。共重合体は、ランダム共重合体、ブロック共重合の何れでもよいが、単量体の一括添加により得られるランダム共重合体が好ましい。
乳化重合法において用いる乳化剤としては、例えば、脂肪酸塩、アルキル硫酸エステル塩、アルキルベンゼンスルホン酸塩、アルキルリン酸エステル塩、ジアルキルスルホコハク酸塩等のアニオン性界面活性剤;ポリオキシエチレンアルキルエーテル、ポリオキシエチレン脂肪酸エステル、ソルビタン酸脂肪エステル、グリセリン脂肪酸エステル等のノニオン性界面活性剤;アルキルアミン塩等のカチオン性界面活性剤が挙げられる。これら乳化剤は、1種を単独で用いてもよく2種以上を併用してもよい。
乳化剤の種類により重合系のpHがアルカリ側になるときは、メタクリル酸アルキルエステルの加水分解を防止するために適当なpH調節剤を用いることもできる。pH調節剤としては、例えば、ホウ酸−塩化カリウム−水酸化カリウム、リン酸二水素カリウム−リン酸水素二ナトリウム、ホウ酸−塩化カリウム−炭酸カリウム、クエン酸−クエン酸水素カリウム、リン酸二水素カリウム−ホウ砂、リン酸水素二ナトリウム−クエン酸が挙げられる。Various known methods can be used as the polymerization method for obtaining the polymer (A), and examples thereof include an emulsion polymerization method, a suspension polymerization method, and a solution polymerization method. The addition method of the monomer at the time of superposition | polymerization may be any of lump addition, dripping, and divided addition. The copolymer may be either a random copolymer or a block copolymer, but a random copolymer obtained by batch addition of monomers is preferred.
Examples of the emulsifier used in the emulsion polymerization method include anionic surfactants such as fatty acid salts, alkyl sulfate esters, alkylbenzene sulfonates, alkyl phosphate esters, dialkyl sulfosuccinates; polyoxyethylene alkyl ethers, polyoxy Nonionic surfactants such as ethylene fatty acid esters, sorbitan acid fatty esters, and glycerin fatty acid esters; and cationic surfactants such as alkylamine salts. These emulsifiers may be used individually by 1 type, and may use 2 or more types together.
When the pH of the polymerization system is on the alkali side depending on the type of emulsifier, an appropriate pH adjusting agent can be used to prevent hydrolysis of the alkyl methacrylate. Examples of the pH regulator include boric acid-potassium chloride-potassium hydroxide, potassium dihydrogen phosphate-disodium hydrogen phosphate, boric acid-potassium chloride-potassium carbonate, citric acid-potassium hydrogen citrate, diphosphate phosphate. Examples thereof include potassium hydrogen-borax and disodium hydrogen phosphate-citric acid.
重合の際には、通常は重合開始剤を使用する。重合開始剤としては、例えば、過硫酸カリウム等の過硫酸塩;t−ブチルハイドロパーオキサイド、クメンハイドロパーオキサイド、過酸化ベンゾイル、過酸化ラウロイル等の有機過酸化物;アゾビスイソブチロニトリル等のアゾ化合物;上記の過硫酸塩とナトリウムホルムアルデヒドスルホキシレート等の還元剤を組合せたレドックス系開始剤;上記の有機過酸化物と還元剤を組合せたレドックス系開始剤が挙げられる。 In the polymerization, a polymerization initiator is usually used. Examples of the polymerization initiator include persulfates such as potassium persulfate; organic peroxides such as t-butyl hydroperoxide, cumene hydroperoxide, benzoyl peroxide, lauroyl peroxide; azobisisobutyronitrile, etc. A redox initiator comprising a combination of the persulfate and a reducing agent such as sodium formaldehyde sulfoxylate; a redox initiator comprising a combination of the organic peroxide and a reducing agent.
本発明の重合体(A)の回収方法は、例えば乳化重合法により製造する場合には、得られた重合体(A)ラテックスを冷却し、しかる後に、硫酸、塩酸、リン酸等の酸、又は塩化アルミニウム、塩化カルシウム、硫酸マグネシウム、硫酸アルミニウム、酢酸カルシウム等の塩等の電解質により、酸凝固もしくは塩析させて重合体(A)を沈澱せしめた後、更に濾過、洗浄、乾燥して得ることができる。また、噴霧乾燥、凍結乾燥等の種々の方法により回収することもできる。
発泡成形用塩化ビニル系樹脂組成物における微細で均一な発泡セルの形成の促進及び良好な成形外観を得るためには、噴霧乾燥によることが好ましい。噴霧乾燥の条件に特に制限はないが、生成した粒子が下記の条件を満たしたものであることが好ましく、このような粒子が生成する任意の条件で噴霧乾燥することができる。
即ち、好ましいのは噴霧乾燥により形成された粉体のうち、その粒子内部が融着して均質な状態になった粉体の含有率が50質量%未満、より好ましくは25質量%未満のものである。50質量%未満にすることで、本発明の目的である均質な発泡セル構造と高発泡倍率の達成可能な成形加工範囲が拡がる傾向にあり、更に塩化ビニル樹脂とのブレンド時におけるコンパウンドの嵩比の低下等を抑制できる。In the method for recovering the polymer (A) of the present invention, for example, when it is produced by an emulsion polymerization method, the obtained polymer (A) latex is cooled, and then an acid such as sulfuric acid, hydrochloric acid, phosphoric acid, Alternatively, the polymer (A) is precipitated by acid coagulation or salting out with an electrolyte such as a salt of aluminum chloride, calcium chloride, magnesium sulfate, aluminum sulfate, calcium acetate or the like, followed by further filtration, washing and drying. be able to. It can also be recovered by various methods such as spray drying and freeze drying.
In order to promote the formation of fine and uniform foam cells in the vinyl chloride resin composition for foam molding and to obtain a good molded appearance, it is preferable to use spray drying. Although there is no particular limitation on the spray drying conditions, it is preferable that the generated particles satisfy the following conditions, and spray drying can be performed under any conditions for generating such particles.
That is, among the powders formed by spray drying, it is preferable that the content of the powder in which the inside of the particles are fused and become homogeneous is less than 50% by mass, more preferably less than 25% by mass. It is. By making it less than 50% by mass, the homogeneous foamed cell structure and high foaming ratio, which are the object of the present invention, tend to be expanded, and the bulk ratio of the compound when blended with a vinyl chloride resin is further increased. Can be suppressed.
本発明の発泡成形用加工助剤は、本発明の重合体(A)以外にも、必要に応じて、添加剤を含有してもよく、例えば、アエロジル、無機塩等の粉体流動性改質剤が挙げられる。 The processing aid for foam molding of the present invention may contain additives as necessary in addition to the polymer (A) of the present invention. For example, powder flow properties such as aerosil and inorganic salts may be modified. And a quality agent.
本発明の発泡成形用塩化ビニル系樹脂組成物は、塩化ビニル系樹脂100質量部に対し、発泡成形用加工助剤を1〜25質量部、好ましくは5〜15質量部配合してなるものである。発泡成形用加工助剤の配合割合を1質量部以上とすることで、溶融強度付与効果が高められ、微細で均一な発泡セルを有した高発泡倍率で、かつ良好な成形外観を有した発泡成形体が得られ易くなる。また、25質量部以下とすることで、発泡成形体の成形外観の低下を防ぐことができる。 The vinyl chloride resin composition for foam molding of the present invention is formed by blending 1 to 25 parts by mass, preferably 5 to 15 parts by mass of a processing aid for foam molding with respect to 100 parts by mass of the vinyl chloride resin. is there. By making the blending ratio of the processing aid for foam molding to be 1 part by mass or more, the effect of imparting melt strength is enhanced, the foam has a high foaming ratio with fine and uniform foam cells, and has a good molding appearance. A molded body is easily obtained. Moreover, the fall of the shaping | molding external appearance of a foaming molding can be prevented by setting it as 25 mass parts or less.
本発明の塩化ビニル系樹脂は特に制限されず、例えば、塩化ビニルの単独重合体、後塩素化塩化ビニル重合体、部分架橋塩化ビニル重合体、塩化ビニルと他のビニル単量体とを共重合してなる塩化ビニル系共重合体が挙げられる。これら塩化ビニル系樹脂は、1種を単独で用いてもよく2種以上を併用してもよい。
この内、塩化ビニル系共重合体については、塩化ビニル系樹脂の本来の特徴を維持する点から、他のビニル単量体の使用割合は30質量%以下であることが好ましい。塩化ビニルと共重合させる他のビニル単量体としては、例えば、酢酸ビニル、プロピオン酸ビニル等の脂肪酸ビニルエステル;メタクリル酸メチル、メタクリル酸エチル等のメタクリル酸アルキルエステル;エチレン、プロピレン等のオレフィン;スチレン等の芳香族ビニル単量体;ビニルメチルエーテル、ビニルブチルエーテル等のアルキルビニルエーテル;アクリル酸、メタクリル酸、無水マレイン酸等の不飽和カルボン酸又はその酸無水物が挙げられる。これらは1種を単独で用いてもよく2種以上を併用してもよい。
塩化ビニル系樹脂の平均重合度は、300〜5000の範囲内が好ましく、500〜3000の範囲内がより好ましい。塩化ビニル系樹脂の平均重合度が300以上であれば、発泡倍率や発泡成形体の機械物性の低下を抑制できる傾向にあり、5000以下であれば、加工性の低下を抑制できる傾向にある。
塩化ビニル系樹脂の製造方法は、特に制限されず、例えば、乳化重合法、懸濁重合法、塊状重合法が挙げられる。The vinyl chloride resin of the present invention is not particularly limited. For example, a vinyl chloride homopolymer, a post-chlorinated vinyl chloride polymer, a partially crosslinked vinyl chloride polymer, a copolymer of vinyl chloride and another vinyl monomer. And a vinyl chloride copolymer. These vinyl chloride resins may be used alone or in combination of two or more.
Among these, with respect to the vinyl chloride copolymer, the proportion of other vinyl monomers used is preferably 30% by mass or less from the viewpoint of maintaining the original characteristics of the vinyl chloride resin. Examples of other vinyl monomers copolymerized with vinyl chloride include fatty acid vinyl esters such as vinyl acetate and vinyl propionate; alkyl methacrylates such as methyl methacrylate and ethyl methacrylate; olefins such as ethylene and propylene; Examples thereof include aromatic vinyl monomers such as styrene; alkyl vinyl ethers such as vinyl methyl ether and vinyl butyl ether; unsaturated carboxylic acids such as acrylic acid, methacrylic acid and maleic anhydride, or acid anhydrides thereof. These may be used alone or in combination of two or more.
The average degree of polymerization of the vinyl chloride resin is preferably in the range of 300 to 5000, and more preferably in the range of 500 to 3000. If the average degree of polymerization of the vinyl chloride resin is 300 or more, it tends to suppress the reduction of the foaming ratio and the mechanical properties of the foam molded article, and if it is 5000 or less, it tends to be able to suppress the deterioration of workability.
The production method of the vinyl chloride resin is not particularly limited, and examples thereof include an emulsion polymerization method, a suspension polymerization method, and a bulk polymerization method.
本発明の発泡成形用塩化ビニル系樹脂組成物を得る方法は特に制限されるものではなく、公知の溶融混練方法を用いることができ、例えば、所定量の塩化ビニル系樹脂と発泡成形用加工助剤をヘンシェルミキサ、バンバリーミキサ、V型ミキサ、リボンブレンダ等で混合したものを、単軸押出機、二軸押出機等の混練押出機により発泡成形用塩化ビニル系樹脂組成物を得ることができ、各種の所望の形状に成形されて製造される。また、フリー発泡成形、セルカ発泡成形等のいずれの発泡成形方法にも、本発明の発泡成形用塩化ビニル系樹脂組成物を適用することができる。 The method for obtaining the vinyl chloride resin composition for foam molding of the present invention is not particularly limited, and a known melt-kneading method can be used. For example, a predetermined amount of vinyl chloride resin and processing aid for foam molding can be used. A vinyl chloride resin composition for foam molding can be obtained by kneading extruders such as single-screw extruders and twin-screw extruders that are mixed with Henschel mixers, Banbury mixers, V-type mixers, ribbon blenders, etc. These are manufactured by being molded into various desired shapes. Moreover, the vinyl chloride resin composition for foam molding of the present invention can be applied to any foam molding method such as free foam molding and Selka foam molding.
なお、塩化ビニル系樹脂及び発泡成形用加工助剤を配合して本発明の発泡成形用塩化ビニル系樹脂組成物を得る場合には、本発明の効果を損なわない限りにおいて、その目的に応じて、発泡剤の他、慣用の安定剤、滑剤、充填剤、耐衝撃性改質剤、顔料等の各種添加剤を必要に応じて添加することができる。
発泡剤としては、例えば、アゾビスイソブチロニトリル、アゾジカルボンアミド等のアゾ系発泡剤;N,N’−ジニトロソペンタメチレンテトラミン、N,N’−ジメチル−N,N’−ジニトロソテレフタルアミド等のニトロソ系発泡剤;炭酸水素ナトリウム等の無機系発泡剤等が使用でき、これらは1種を単独で用いてもよく2種以上を併用してもよい。
安定剤としては、例えば、三塩基性硫酸鉛、二塩基性亜リン酸鉛、塩基性亜硫酸鉛、ケイ酸鉛等の鉛系安定剤、カリウム、マグネシウム、バリウム、亜鉛、カドミウム、鉛等の金属と2−エチルヘキサン酸、ラウリン酸、ミリスチン酸、パルミチン酸、ステアリン酸、イソステアリン酸、ヒドロキシステアリン酸、オレイン酸、リシノール酸、リノール酸、ベヘニン酸等の脂肪酸から誘導される金属石けん系安定剤;アルキル基、エステル基、脂肪酸基、マレイン酸基、含硫化物基等を有してなる有機スズ系安定剤;Ba−Zn系、Ca−Zn系、Ba−Ca−Sn系、Ca−Mg−Sn系、Ca−Zn−Sn系、Pb−Sn系、Pb−Ba−Ca系等の複合金属石けん系安定剤;バリウム、亜鉛等の金属基と2−エチルヘキサン酸、イソデカン酸、トリアルキル酢酸等の分岐脂肪酸、オレイン酸、リシノール酸、リノール酸等の不飽和脂肪酸、ナフテン酸等の脂環族酸、石炭酸、安息香酸、サリチル酸、それらの置換誘導体等の芳香族酸といった有機酸の通常二種以上から誘導される金属塩系安定剤;これら安定剤を石油系炭化水素、アルコール、グリセリン誘導体等の有機溶剤に溶解し、更に亜リン酸エステル、エポキシ化合物、発色防止剤、透明性改良剤、光安定剤、酸化防止剤、ブリードアウト防止剤、滑剤等の安定化助剤を配合してなる金属塩液状安定剤等の金属系安定剤のほか、エポキシ樹脂、エポキシ化大豆油、エポキシ化植物油、エポキシ化脂肪酸アルキルエステル等のエポキシ化合物、有機亜リン酸エステル等の非金属系安定剤が挙げられる。これらは、1種を単独で用いてもよく2種以上を併用してもよい。
また、滑剤としては、例えば、流動パラフィン、天然パラフィン、マイクロワックス、合成パラフィン、低分子量ポリエチレン等の純炭化水素系滑剤、ハロゲン化炭化水素系滑剤、高級脂肪酸、オキシ脂肪酸等の脂肪酸系滑剤、脂肪酸アミド、ビス脂肪酸アミド等の脂肪酸アミド系滑剤、脂肪酸の低級アルコールエステル、グリセリド等の脂肪酸の多価アルコールエステル、脂肪酸のポリグリコールエステル、脂肪酸の脂肪アルコールエステル(エステルワックス)等のエステル系滑剤のほか、金属石けん、脂肪アルコール、多価アルコール、ポリグリコール、ポリグリセロール、脂肪酸と多価アルコールの部分エステル、脂肪酸とポリグリコール、ポリグリセロールの部分エステルが挙げられる。これらは、1種を単独で用いてもよく2種以上を併用してもよい。
充填剤としては、例えば、重質炭酸カルシウム、沈降性炭酸カルシウム、膠質炭酸カルシウム等の炭酸塩、水酸化アルミニウム、水酸化マグネシウム、酸化チタン、クレー、マイカ、タルク、ウォラストナイト、ゼオライト、シリカ、酸化亜鉛、酸化マグネシウム、カーボンブラック、グラファイト、ガラスビーズ、ガラス繊維、炭素繊維、金属繊維等の無機質系のほか、ポリアミド等のような有機繊維が挙げられる。これらは、1種を単独で用いてもよく2種以上を併用してもよい。
耐衝撃性改質剤としては、例えば、ポリブタジエン、ポリイソプレン、ポリクロロプレン、フッ素ゴム、スチレン−ブタジエン共重合体ゴム、アクリロニトリル−スチレン−ブタジエン共重合体ゴム、スチレン−ブタジエン−スチレンブロック共重合体ゴム、スチレン−イソプレン−スチレンブロック共重合体ゴム、スチレン−エチレン−ブチレン−スチレンブロック共重合体ゴム、エチレン−プロピレン共重合体ゴム、エチレン−プロピレン−ジエン共重合体ゴム(EPDM)が挙げられる。EPDMのジエンとしては、1,4−ヘキサジエン、ジシクロペンタジエン、メチレンノルボルネン、エチリデンノルボルネン、プロペニルノルボルネン等が使用できる。これらの耐衝撃性改質剤は、1種を単独で用いてもよく2種以上を併用してもよい。
更に、顔料としては、公知の有機顔料、無機顔料を用いることができ、例えば、アゾ系、ニトロソ系、ニトロ系、ペリノン系、フタロシアニン系、キナクリドン系等の有機顔料、酸化チタン系、酸化亜鉛系、酸化鉄系、硫化物系、カーボンブラック系、炭酸塩系、金属粉系、クロム酸塩系、フェロシアン化物系、硫酸塩系、ケイ酸塩系、リン酸塩系等の無機顔料が挙げられる。これらの顔料は、1種を単独で用いてもよく2種以上を併用してもよい。
その他、塩素化パラフィン、水酸化アルミニウム、三酸化アンチモン、ハロゲン化合物等の難燃剤、離型剤、流動性改良剤、着色剤、帯電防止剤、界面活性剤、防曇剤、抗菌剤等も、本発明の効果を損なわない限りにおいて、目的に応じて任意に配合することができる。In the case where the vinyl chloride resin and the foaming molding processing aid are blended to obtain the vinyl chloride resin composition for foam molding of the present invention, depending on the purpose, the effects of the present invention are not impaired. In addition to foaming agents, various additives such as conventional stabilizers, lubricants, fillers, impact modifiers, and pigments can be added as necessary.
Examples of the foaming agent include azo foaming agents such as azobisisobutyronitrile and azodicarbonamide; N, N′-dinitrosopentamethylenetetramine, N, N′-dimethyl-N, N′-dinitrosotephthale Nitroso-based foaming agents such as amides; inorganic foaming agents such as sodium bicarbonate can be used, and these may be used alone or in combination of two or more.
Examples of stabilizers include lead stabilizers such as tribasic lead sulfate, dibasic lead phosphite, basic lead sulfite, and lead silicate, and metals such as potassium, magnesium, barium, zinc, cadmium, and lead. And metal soap stabilizers derived from fatty acids such as 2-ethylhexanoic acid, lauric acid, myristic acid, palmitic acid, stearic acid, isostearic acid, hydroxystearic acid, oleic acid, ricinoleic acid, linoleic acid, behenic acid; Organotin-based stabilizers having an alkyl group, an ester group, a fatty acid group, a maleic acid group, a sulfide-containing group, etc .; Ba—Zn series, Ca—Zn series, Ba—Ca—Sn series, Ca—Mg— Composite metal soap-based stabilizers such as Sn-based, Ca-Zn-Sn-based, Pb-Sn-based, Pb-Ba-Ca-based; metal groups such as barium and zinc; 2-ethylhexanoic acid, isode Acids, branched fatty acids such as trialkylacetic acid, unsaturated fatty acids such as oleic acid, ricinoleic acid, linoleic acid, alicyclic acids such as naphthenic acid, aromatic acids such as carboxylic acid, benzoic acid, salicylic acid, and substituted derivatives thereof Metal salt stabilizers usually derived from two or more organic acids such as: These stabilizers are dissolved in organic solvents such as petroleum hydrocarbons, alcohols, glycerin derivatives, etc., and phosphites, epoxy compounds, coloring prevention In addition to metal stabilizers such as metal salt liquid stabilizers that contain stabilizers, transparency improvers, light stabilizers, antioxidants, bleed-out inhibitors, and lubricants, epoxy resin, epoxy Non-metallic stabilizers such as epoxy compounds such as epoxidized soybean oil, epoxidized vegetable oil, and epoxidized fatty acid alkyl esters, and organic phosphites. These may be used alone or in combination of two or more.
Examples of the lubricant include liquid hydrocarbons, natural paraffins, micro waxes, synthetic paraffins, pure hydrocarbon lubricants such as low molecular weight polyethylene, halogenated hydrocarbon lubricants, fatty acid lubricants such as higher fatty acids and oxy fatty acids, fatty acids In addition to fatty acid amide lubricants such as amides and bisfatty acid amides, lower alcohol esters of fatty acids, polyhydric alcohol esters of fatty acids such as glycerides, polyglycol esters of fatty acids, fatty alcohol esters of fatty acids (ester waxes) and the like Metal soap, fatty alcohol, polyhydric alcohol, polyglycol, polyglycerol, fatty acid and polyhydric alcohol partial ester, fatty acid and polyglycol, polyglycerol partial ester. These may be used alone or in combination of two or more.
Examples of the filler include carbonates such as heavy calcium carbonate, precipitated calcium carbonate, and colloidal calcium carbonate, aluminum hydroxide, magnesium hydroxide, titanium oxide, clay, mica, talc, wollastonite, zeolite, silica, In addition to inorganic systems such as zinc oxide, magnesium oxide, carbon black, graphite, glass beads, glass fibers, carbon fibers, and metal fibers, organic fibers such as polyamide can be used. These may be used alone or in combination of two or more.
Examples of impact modifiers include polybutadiene, polyisoprene, polychloroprene, fluororubber, styrene-butadiene copolymer rubber, acrylonitrile-styrene-butadiene copolymer rubber, and styrene-butadiene-styrene block copolymer rubber. Styrene-isoprene-styrene block copolymer rubber, styrene-ethylene-butylene-styrene block copolymer rubber, ethylene-propylene copolymer rubber, and ethylene-propylene-diene copolymer rubber (EPDM). As the diene of EPDM, 1,4-hexadiene, dicyclopentadiene, methylene norbornene, ethylidene norbornene, propenyl norbornene and the like can be used. These impact modifiers may be used alone or in combination of two or more.
Furthermore, as the pigment, known organic pigments and inorganic pigments can be used, for example, organic pigments such as azo, nitroso, nitro, perinone, phthalocyanine, quinacridone, titanium oxide, and zinc oxide. Inorganic pigments such as iron oxide, sulfide, carbon black, carbonate, metal powder, chromate, ferrocyanide, sulfate, silicate, and phosphate It is done. These pigments may be used alone or in combination of two or more.
In addition, flame retardants such as chlorinated paraffin, aluminum hydroxide, antimony trioxide, halogen compounds, mold release agents, fluidity improvers, colorants, antistatic agents, surfactants, antifogging agents, antibacterial agents, etc. As long as the effect of the present invention is not impaired, it can be arbitrarily blended depending on the purpose.
得られた発泡成形用塩化ビニル系樹脂組成物は、発泡押出成形の他、通常の公知の成形方法、例えば、射出成形、中空成形、押出成形等にも適用して各種成形体を得ることができる。
また、各種成形方法により、板状発泡成形体、筒状発泡成形体、異形発泡成形体が得られ、広汎な建材用途、合成木材等を指向した部材;ディスプレー用部材、収納ケース等を指向した発泡ボード、断熱性や保温性が必要とされる工業用部材に利用することができる。The obtained vinyl chloride resin composition for foam molding can be applied to ordinary known molding methods such as injection molding, hollow molding, extrusion molding and the like in addition to foam extrusion molding to obtain various molded products. it can.
In addition, by various molding methods, a plate-like foam molded body, a cylindrical foam molded body, and an irregular-shaped foam molded body are obtained, and members for a wide range of building materials, synthetic wood, etc .; for display members, storage cases, etc. It can be used for foamed boards, industrial members that require heat insulation and heat retention.
本発明の発泡成形用加工助剤によれば、発泡成形用塩化ビニル系樹脂組成物の混練を効率良く行い、かつ溶融強度をも高めることができ、その結果、微細で均一な発泡セルを形成し、高発泡倍率で、更には優れた成形外観を呈する発泡成形体を得ることができる。 According to the processing aid for foam molding of the present invention, the vinyl chloride resin composition for foam molding can be efficiently kneaded and the melt strength can be increased, resulting in the formation of fine and uniform foam cells. In addition, it is possible to obtain a foamed molded article having a high foaming ratio and an excellent molded appearance.
以下、実施例により本発明を具体的に説明するが、本発明はかかる実施例のみに限定されるものではない。なお、各実施例、比較例中「部」とあるのは「質量部」を示す。
尚、還元粘度(ηsp/c)は、重合体0.1gを100mlのクロロホルムに溶解し、25℃でウベローデ型粘度計を使用して測定した。EXAMPLES Hereinafter, although an Example demonstrates this invention concretely, this invention is not limited only to this Example. In each example and comparative example, “part” means “part by mass”.
The reduced viscosity (η sp / c) was measured by dissolving 0.1 g of the polymer in 100 ml of chloroform and using an Ubbelohde viscometer at 25 ° C.
[実施例1]
攪拌装置及び環流冷却器付き反応容器に、脱イオン水230部を仕込み、更にジオクチルスルホコハク酸ナトリウム1.5部を加えて、容器内を窒素ガスで置換した。その後、過硫酸カリウム0.15部、メタクリル酸イソブチル100部を仕込み、攪拌しながら反応容器の外温を65℃に昇温し、2時間加熱攪拌して重合を終了し、ラテックスを得た。
このラテックスを冷却し、乾燥用ガスの入口温度160℃及び乾燥用ガスの出口温度70℃の条件で噴霧乾燥を行い、重合体の粉体を得た。重合体の還元粘度(ηsp/c)は9.7であった。得られた重合体(A)の粉体を、発泡成形用加工助剤(B−1)とした。
得られた発泡成形用加工助剤(B−1)15部を、下記配合にて混合し、内温90℃にてブレンドを終了し、発泡成形用塩化ビニル系樹脂組成物を得た。
発泡成形用加工助剤 15部
塩化ビニル樹脂 平均重合度:700(TK700:信越化学(株)製) 100部
メチル錫メルカプチド(TM−701:勝田化工(株)製) 2部
ステアリン酸カルシウム(SAK−CS−G:品川化工(株)製) 1部
脂肪酸アルコール二塩基酸エステル(LOXIOL G60:コグニス(株)製) 0.8部
酸化ポリエチレンワックス(HI−WAX4202E:三井化学(株)製) 0.7部
ポリエチレンワックス(PE520:三井化学(株)製) 0.1部
複合ワックス(L−420:勝田化工(株)製) 2部
滑剤 (メタブレンL1000:三菱レイヨン(株)製) 0.5部
タルク(MS:日本タルク(株)製) 10部
発泡剤(アゾジカルボンアミド:永和化成(株)製) 1部
発泡剤(重曹:SC−P永和化成(株)製) 0.7部
顔料(DA EP4820 ブラウン:大日精化(株)製) 0.05部
得られた発泡成形用塩化ビニル系樹脂組成物を、30mm単軸押出機(GM ENG社製)を用いて、C1:150℃,C2:170℃,C3:180℃,AD:190℃,D:190℃の温度条件で、直径5mmのダイ形状から押出し、発泡成形体を製造した。
得られた発泡成形体について、以下の(1)〜(3)の評価を行った。
(1)比重
得られた発泡成形体を切断し、自動比重計(AND−DMA−220:(株)安藤計器製工所製)にて測定した。
(2)発泡成形性
得られた発泡成形体を10箇所で切断し、その切断面を観察した。各切断面での、長径1mmを超える発泡セルを数え、以下の基準により評価した。
A:長径1mmを超える発泡セルが、確認されなかった
B:長径1mmを超える発泡セルが、1〜2箇所の切断面で確認された
C:長径1mmを超える発泡セルが、3箇所以上の切断面で確認された
(3)顔料分散性
得られた発泡成形体の表面を観察して、顔料の分散性を以下の基準により評価した。
A:顔料が均一に分散している
B:部分的に、顔料が不均一に分散している
C:全体的に、顔料が不均一に分散している
D:顔料の筋が明白に確認される[Example 1]
In a reaction vessel equipped with a stirrer and a reflux condenser, 230 parts of deionized water was charged, 1.5 parts of sodium dioctylsulfosuccinate was further added, and the inside of the vessel was replaced with nitrogen gas. Thereafter, 0.15 part of potassium persulfate and 100 parts of isobutyl methacrylate were charged, the external temperature of the reaction vessel was raised to 65 ° C. while stirring, and the mixture was heated and stirred for 2 hours to complete the polymerization, thereby obtaining a latex.
The latex was cooled and spray-dried under the conditions of a drying gas inlet temperature of 160 ° C. and a drying gas outlet temperature of 70 ° C. to obtain a polymer powder. The reduced viscosity (η sp / c) of the polymer was 9.7. The obtained polymer (A) powder was used as a foaming processing aid (B-1).
15 parts of the resulting foam molding processing aid (B-1) was mixed in the following composition, blending was terminated at an internal temperature of 90 ° C., and a vinyl chloride resin composition for foam molding was obtained.
Processing aid for foam molding 15 parts Vinyl chloride resin Average degree of polymerization: 700 (TK700: manufactured by Shin-Etsu Chemical Co., Ltd.) 100 parts Methyl tin mercaptide (TM-701: manufactured by Katsuta Chemical Co., Ltd.) 2 parts Calcium stearate (SAK- CS-G: manufactured by Shinagawa Chemical Co., Ltd.) 1 part fatty acid alcohol dibasic acid ester (LOXIOL G60: manufactured by Cognis Co., Ltd.) 0.8 part oxidized polyethylene wax (HI-WAX4202E: manufactured by Mitsui Chemicals, Inc.) 0. 7 parts Polyethylene wax (PE520: manufactured by Mitsui Chemicals) 0.1 part Composite wax (L-420: manufactured by Katsuta Chemical Co., Ltd.) 2 parts Lubricant (Metabrene L1000: manufactured by Mitsubishi Rayon Co., Ltd.) 0.5 part Talc (MS: Nihon Talc Co., Ltd.) 10 parts Foaming agent (Azodicarbonamide: Eiwa Kasei Co., Ltd.) 1 part Foaming agent (Baking soda: SC -P Eiwa Kasei Co., Ltd.) 0.7 parts Pigment (DA EP4820 Brown: manufactured by Dainichi Seika Co., Ltd.) 0.05 parts The obtained vinyl chloride resin composition for foam molding is a 30 mm single screw extruder. Extruded from a die shape having a diameter of 5 mm under a temperature condition of C1: 150 ° C., C2: 170 ° C., C3: 180 ° C., AD: 190 ° C., D: 190 ° C. Manufactured.
About the obtained foaming molding, the following (1)-(3) evaluation was performed.
(1) Specific gravity The obtained foamed molded article was cut and measured with an automatic specific gravity meter (AND-DMA-220: manufactured by Ando Keiki Seisakusho Co., Ltd.).
(2) Foam moldability The obtained foam molded article was cut at 10 locations, and the cut surface was observed. Foamed cells with a major axis exceeding 1 mm on each cut surface were counted and evaluated according to the following criteria.
A: Foamed cells exceeding 1 mm in major axis were not confirmed B: Foamed cells exceeding 1 mm in major axis were confirmed at 1 to 2 cut surfaces C: Foamed cells exceeding 1 mm in major axis were cut at 3 or more locations (3) Pigment dispersibility confirmed on the surface The surface of the obtained foamed molded article was observed, and the dispersibility of the pigment was evaluated according to the following criteria.
A: The pigment is uniformly dispersed. B: The pigment is partially dispersed unevenly. C: The pigment is dispersed unevenly. D: The pigment streaks are clearly confirmed. Ru
[実施例2〜3、比較例1〜8]
単量体成分の組成を、表1に示した比率に変更した以外は、実施例1と同様にして重合及び噴霧乾燥を行い、重合体の粉体、発泡成形用塩化ビニル系樹脂組成物、発泡成形体を得た。[Examples 2-3, Comparative Examples 1-8]
Except that the composition of the monomer component was changed to the ratio shown in Table 1, polymerization and spray drying were performed in the same manner as in Example 1 to obtain a polymer powder, a vinyl chloride resin composition for foam molding, A foamed molded product was obtained.
実施例1〜3、比較例1〜8で得られた発泡成形体の各評価結果を、表1に示す。 Table 1 shows the evaluation results of the foamed molded articles obtained in Examples 1 to 3 and Comparative Examples 1 to 8.
表中の略号は、以下の通りである。
i−BMA:メタクリル酸イソブチル
n−BMA:メタクリル酸n−ブチル
t−BMA:メタクリル酸t−ブチル
MMA:メタクリル酸メチル
n−BA:アクリル酸ブチル
n−OM:n−オクチルメルカプタンAbbreviations in the table are as follows.
i-BMA: Isobutyl methacrylate n-BMA: n-butyl methacrylate t-BMA: t-butyl methacrylate MMA: methyl methacrylate n-BA: butyl acrylate n-OM: n-octyl mercaptan
表1の結果からも明らかなように、メタクリル酸イソブチル65質量%以上含有する単量体成分(a)を重合して得られた重合体(A)を含有する発泡成形用加工助剤を用いて発泡成形することによって、優れた顔料分散性及び発泡性の成形体を得ることができた。特に、i−BMAを用いることによってn−BMAやt−BMAに比して顕著な効果が発揮されること、また、重合体(A)の還元粘度(ηsp/c)を4以上とすることで顕著な効果が発揮されることは特筆すべきである。As is clear from the results of Table 1, a foaming processing aid containing a polymer (A) obtained by polymerizing a monomer component (a) containing 65% by mass or more of isobutyl methacrylate was used. By performing foam molding, a molded article having excellent pigment dispersibility and foamability could be obtained. In particular, by using i-BMA, a remarkable effect is exhibited as compared with n-BMA and t-BMA, and the reduced viscosity (η sp / c) of the polymer (A) is 4 or more. It should be noted that a remarkable effect is exhibited.
本発明の発泡成形用加工助剤によれば、微細で均一な発泡セルを形成し、高発泡倍率で、更には優れた成形外観を呈する発泡成形体を得ることができる。
これらの発泡成形体は、各種成形方法により、板状発泡成形体、筒状発泡成形体、異形発泡成形体が得られ、広汎な建材用途、合成木材等を指向した部材;ディスプレー用部材、収納ケース等を指向した発泡ボード、断熱性や保温性が必要とされる工業用部材に利用することができる。According to the processing aid for foam molding of the present invention, it is possible to obtain a foam molded article that forms fine and uniform foamed cells, has a high foaming ratio, and further exhibits an excellent molded appearance.
These foam moldings can be obtained by various molding methods to obtain plate-like foam moldings, cylindrical foam moldings, and irregular-shaped foam moldings, and members for a wide range of building materials, synthetic wood, etc .; display members, storage It can be used for foam boards oriented to cases and the like, and industrial members that require heat insulation and heat retention.
Claims (5)
前記発泡成形用加工助剤は、メタクリル酸イソブチルを65質量%以上含有する単量体成分(a)を重合して得られる重合体(A)からなり、
100mlのクロロホルムに0.1gを溶解して25℃で測定した重合体(A)の還元粘度(ηsp/c)が4以上である、発泡成形用塩化ビニル系樹脂組成物。 Contains vinyl chloride resin, foaming processing aid and pigment,
The foam-forming processing aids, Ri polymer (A) Tona obtained by polymerizing a monomer component (a) containing isobutyl methacrylate 65 mass% or more,
A vinyl chloride resin composition for foam molding , in which 0.1 g is dissolved in 100 ml of chloroform and the reduced viscosity (ηsp / c) of the polymer (A) measured at 25 ° C. is 4 or more.
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BR112018002588B1 (en) | 2015-08-31 | 2022-02-22 | Rohm And Haas Company | PROCESSING ASSISTANT, FOAM MOLDING COMPOSITION, FOAM MOLDED PRODUCT, AND, FOAM MOLDING PROCESS |
EP3344669B1 (en) | 2015-08-31 | 2021-09-29 | Rohm and Haas Company | A processing aid for foam molding, a vinyl chloride resin-based foam molding composition comprising the same and a foam molded product |
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US10647797B2 (en) | 2015-09-30 | 2020-05-12 | Dow Global Technologies Llc | Polymerization process for producing ethylene based polymers |
CN111164110A (en) | 2017-09-29 | 2020-05-15 | 陶氏环球技术有限责任公司 | Bis-phenyl-phenoxy polyolefin catalysts with alkoxy or amido ligands on the metal for improved solubility |
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JP7201607B2 (en) | 2017-10-16 | 2023-01-10 | 株式会社カネカ | Vinyl chloride resin composition for powder molding, vinyl chloride resin molding and laminate |
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