JP5636322B2 - Wallpaper film and wall covering - Google Patents
Wallpaper film and wall covering Download PDFInfo
- Publication number
- JP5636322B2 JP5636322B2 JP2011076540A JP2011076540A JP5636322B2 JP 5636322 B2 JP5636322 B2 JP 5636322B2 JP 2011076540 A JP2011076540 A JP 2011076540A JP 2011076540 A JP2011076540 A JP 2011076540A JP 5636322 B2 JP5636322 B2 JP 5636322B2
- Authority
- JP
- Japan
- Prior art keywords
- layer
- particulate adsorbent
- wallpaper
- film
- particulate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000003463 adsorbent Substances 0.000 claims description 108
- 229920005989 resin Polymers 0.000 claims description 49
- 239000011347 resin Substances 0.000 claims description 49
- -1 polypropylene Polymers 0.000 claims description 39
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 claims description 35
- 150000001875 compounds Chemical class 0.000 claims description 34
- 125000003277 amino group Chemical group 0.000 claims description 31
- 239000004743 Polypropylene Substances 0.000 claims description 24
- 229920001155 polypropylene Polymers 0.000 claims description 24
- 239000000463 material Substances 0.000 claims description 14
- 229910052751 metal Inorganic materials 0.000 claims description 10
- 239000002184 metal Substances 0.000 claims description 10
- 229920013716 polyethylene resin Polymers 0.000 claims description 8
- 229910044991 metal oxide Inorganic materials 0.000 claims description 4
- 150000004706 metal oxides Chemical class 0.000 claims description 4
- IEQIEDJGQAUEQZ-UHFFFAOYSA-N phthalocyanine Chemical class N1C(N=C2C3=CC=CC=C3C(N=C3C4=CC=CC=C4C(=N4)N3)=N2)=C(C=CC=C2)C2=C1N=C1C2=CC=CC=C2C4=N1 IEQIEDJGQAUEQZ-UHFFFAOYSA-N 0.000 claims description 4
- 229910019142 PO4 Inorganic materials 0.000 claims description 3
- 235000021317 phosphate Nutrition 0.000 claims description 3
- 150000003013 phosphoric acid derivatives Chemical class 0.000 claims description 2
- 150000004760 silicates Chemical class 0.000 claims description 2
- 239000010410 layer Substances 0.000 description 119
- 230000003373 anti-fouling effect Effects 0.000 description 25
- 230000001877 deodorizing effect Effects 0.000 description 21
- 238000000034 method Methods 0.000 description 20
- 238000001125 extrusion Methods 0.000 description 19
- 239000002245 particle Substances 0.000 description 16
- 239000012948 isocyanate Substances 0.000 description 13
- 150000002513 isocyanates Chemical class 0.000 description 13
- LSDPWZHWYPCBBB-UHFFFAOYSA-N Methanethiol Chemical compound SC LSDPWZHWYPCBBB-UHFFFAOYSA-N 0.000 description 10
- 229920006243 acrylic copolymer Polymers 0.000 description 10
- 229920000728 polyester Polymers 0.000 description 10
- GETQZCLCWQTVFV-UHFFFAOYSA-N trimethylamine Chemical compound CN(C)C GETQZCLCWQTVFV-UHFFFAOYSA-N 0.000 description 10
- 239000012790 adhesive layer Substances 0.000 description 9
- 239000002585 base Substances 0.000 description 9
- 239000008188 pellet Substances 0.000 description 9
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 8
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 8
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 8
- 239000005038 ethylene vinyl acetate Substances 0.000 description 7
- 239000003795 chemical substances by application Substances 0.000 description 6
- 238000004049 embossing Methods 0.000 description 6
- 229920001684 low density polyethylene Polymers 0.000 description 6
- 239000004702 low-density polyethylene Substances 0.000 description 6
- 229910021536 Zeolite Inorganic materials 0.000 description 5
- 239000000853 adhesive Substances 0.000 description 5
- 230000001070 adhesive effect Effects 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 5
- 229920001400 block copolymer Polymers 0.000 description 5
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 5
- 238000002844 melting Methods 0.000 description 5
- 230000008018 melting Effects 0.000 description 5
- 235000019645 odor Nutrition 0.000 description 5
- 239000010457 zeolite Substances 0.000 description 5
- 229910000166 zirconium phosphate Inorganic materials 0.000 description 5
- LEHFSLREWWMLPU-UHFFFAOYSA-B zirconium(4+);tetraphosphate Chemical compound [Zr+4].[Zr+4].[Zr+4].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O LEHFSLREWWMLPU-UHFFFAOYSA-B 0.000 description 5
- IKHGUXGNUITLKF-UHFFFAOYSA-N Acetaldehyde Chemical compound CC=O IKHGUXGNUITLKF-UHFFFAOYSA-N 0.000 description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 4
- 229910021529 ammonia Inorganic materials 0.000 description 4
- 239000002981 blocking agent Substances 0.000 description 4
- 238000011156 evaluation Methods 0.000 description 4
- 238000004898 kneading Methods 0.000 description 4
- 239000000178 monomer Substances 0.000 description 4
- 229910052709 silver Inorganic materials 0.000 description 4
- 239000004332 silver Substances 0.000 description 4
- 239000000758 substrate Substances 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 3
- IKHGUXGNUITLKF-XPULMUKRSA-N acetaldehyde Chemical compound [14CH]([14CH3])=O IKHGUXGNUITLKF-XPULMUKRSA-N 0.000 description 3
- 230000002776 aggregation Effects 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 229920001577 copolymer Polymers 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 239000002781 deodorant agent Substances 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 238000010030 laminating Methods 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 239000004014 plasticizer Substances 0.000 description 3
- 229920005906 polyester polyol Polymers 0.000 description 3
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 3
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 3
- 239000000377 silicon dioxide Substances 0.000 description 3
- 229910052814 silicon oxide Inorganic materials 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 2
- ZGEGCLOFRBLKSE-UHFFFAOYSA-N 1-Heptene Chemical compound CCCCCC=C ZGEGCLOFRBLKSE-UHFFFAOYSA-N 0.000 description 2
- AFFLGGQVNFXPEV-UHFFFAOYSA-N 1-decene Chemical compound CCCCCCCCC=C AFFLGGQVNFXPEV-UHFFFAOYSA-N 0.000 description 2
- CRSBERNSMYQZNG-UHFFFAOYSA-N 1-dodecene Chemical compound CCCCCCCCCCC=C CRSBERNSMYQZNG-UHFFFAOYSA-N 0.000 description 2
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 2
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 description 2
- 229920000219 Ethylene vinyl alcohol Polymers 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 2
- 125000003647 acryloyl group Chemical group O=C([*])C([H])=C([H])[H] 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 238000004220 aggregation Methods 0.000 description 2
- 150000001299 aldehydes Chemical class 0.000 description 2
- 239000002216 antistatic agent Substances 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000004132 cross linking Methods 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- JBKVHLHDHHXQEQ-UHFFFAOYSA-N epsilon-caprolactam Chemical compound O=C1CCCCCN1 JBKVHLHDHHXQEQ-UHFFFAOYSA-N 0.000 description 2
- UFRKOOWSQGXVKV-UHFFFAOYSA-N ethene;ethenol Chemical compound C=C.OC=C UFRKOOWSQGXVKV-UHFFFAOYSA-N 0.000 description 2
- 239000004715 ethylene vinyl alcohol Substances 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 229920001903 high density polyethylene Polymers 0.000 description 2
- 239000004700 high-density polyethylene Substances 0.000 description 2
- 229960001545 hydrotalcite Drugs 0.000 description 2
- 229910001701 hydrotalcite Inorganic materials 0.000 description 2
- 150000002440 hydroxy compounds Chemical class 0.000 description 2
- 230000001771 impaired effect Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000000314 lubricant Substances 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 2
- YWAKXRMUMFPDSH-UHFFFAOYSA-N pentene Chemical compound CCCC=C YWAKXRMUMFPDSH-UHFFFAOYSA-N 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- 229920006267 polyester film Polymers 0.000 description 2
- 229920005673 polypropylene based resin Polymers 0.000 description 2
- 229920005606 polypropylene copolymer Polymers 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 229920002620 polyvinyl fluoride Polymers 0.000 description 2
- 229920001384 propylene homopolymer Polymers 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 235000013555 soy sauce Nutrition 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000002344 surface layer Substances 0.000 description 2
- 239000000454 talc Substances 0.000 description 2
- 229910052623 talc Inorganic materials 0.000 description 2
- 229910052718 tin Inorganic materials 0.000 description 2
- 229910052719 titanium Inorganic materials 0.000 description 2
- 239000010936 titanium Substances 0.000 description 2
- 229910052725 zinc Inorganic materials 0.000 description 2
- 239000011701 zinc Substances 0.000 description 2
- 229910052726 zirconium Inorganic materials 0.000 description 2
- 229910001928 zirconium oxide Inorganic materials 0.000 description 2
- KMHSUNDEGHRBNV-UHFFFAOYSA-N 2,4-dichloropyrimidine-5-carbonitrile Chemical class ClC1=NC=C(C#N)C(Cl)=N1 KMHSUNDEGHRBNV-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- FRWYFWZENXDZMU-UHFFFAOYSA-N 2-iodoquinoline Chemical compound C1=CC=CC2=NC(I)=CC=C21 FRWYFWZENXDZMU-UHFFFAOYSA-N 0.000 description 1
- SDXAWLJRERMRKF-UHFFFAOYSA-N 3,5-dimethyl-1h-pyrazole Chemical compound CC=1C=C(C)NN=1 SDXAWLJRERMRKF-UHFFFAOYSA-N 0.000 description 1
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonium chloride Substances [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 1
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 1
- 208000035985 Body Odor Diseases 0.000 description 1
- BHPQYMZQTOCNFJ-UHFFFAOYSA-N Calcium cation Chemical compound [Ca+2] BHPQYMZQTOCNFJ-UHFFFAOYSA-N 0.000 description 1
- 229910052684 Cerium Inorganic materials 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- 229920010126 Linear Low Density Polyethylene (LLDPE) Polymers 0.000 description 1
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 1
- JLVVSXFLKOJNIY-UHFFFAOYSA-N Magnesium ion Chemical compound [Mg+2] JLVVSXFLKOJNIY-UHFFFAOYSA-N 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- WRQNANDWMGAFTP-UHFFFAOYSA-N Methylacetoacetic acid Chemical compound COC(=O)CC(C)=O WRQNANDWMGAFTP-UHFFFAOYSA-N 0.000 description 1
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- NPYPAHLBTDXSSS-UHFFFAOYSA-N Potassium ion Chemical compound [K+] NPYPAHLBTDXSSS-UHFFFAOYSA-N 0.000 description 1
- 239000004820 Pressure-sensitive adhesive Substances 0.000 description 1
- FKNQFGJONOIPTF-UHFFFAOYSA-N Sodium cation Chemical compound [Na+] FKNQFGJONOIPTF-UHFFFAOYSA-N 0.000 description 1
- PXAJQJMDEXJWFB-UHFFFAOYSA-N acetone oxime Chemical compound CC(C)=NO PXAJQJMDEXJWFB-UHFFFAOYSA-N 0.000 description 1
- 125000005396 acrylic acid ester group Chemical group 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 229910001413 alkali metal ion Inorganic materials 0.000 description 1
- 229910001420 alkaline earth metal ion Inorganic materials 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- ILRRQNADMUWWFW-UHFFFAOYSA-K aluminium phosphate Chemical compound O1[Al]2OP1(=O)O2 ILRRQNADMUWWFW-UHFFFAOYSA-K 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 150000001413 amino acids Chemical class 0.000 description 1
- 235000011114 ammonium hydroxide Nutrition 0.000 description 1
- 239000003242 anti bacterial agent Substances 0.000 description 1
- 229940121375 antifungal agent Drugs 0.000 description 1
- 239000003429 antifungal agent Substances 0.000 description 1
- 150000004982 aromatic amines Chemical class 0.000 description 1
- 229910001422 barium ion Inorganic materials 0.000 description 1
- LTPBRCUWZOMYOC-UHFFFAOYSA-N beryllium oxide Inorganic materials O=[Be] LTPBRCUWZOMYOC-UHFFFAOYSA-N 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 229910052797 bismuth Inorganic materials 0.000 description 1
- JCXGWMGPZLAOME-UHFFFAOYSA-N bismuth atom Chemical compound [Bi] JCXGWMGPZLAOME-UHFFFAOYSA-N 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- DQXBYHZEEUGOBF-UHFFFAOYSA-N but-3-enoic acid;ethene Chemical compound C=C.OC(=O)CC=C DQXBYHZEEUGOBF-UHFFFAOYSA-N 0.000 description 1
- 229910052793 cadmium Inorganic materials 0.000 description 1
- BDOSMKKIYDKNTQ-UHFFFAOYSA-N cadmium atom Chemical compound [Cd] BDOSMKKIYDKNTQ-UHFFFAOYSA-N 0.000 description 1
- 229910001424 calcium ion Inorganic materials 0.000 description 1
- 235000013877 carbamide Nutrition 0.000 description 1
- 239000012461 cellulose resin Substances 0.000 description 1
- ZMIGMASIKSOYAM-UHFFFAOYSA-N cerium Chemical compound [Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce] ZMIGMASIKSOYAM-UHFFFAOYSA-N 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- MPMSMUBQXQALQI-UHFFFAOYSA-N cobalt phthalocyanine Chemical class [Co+2].C12=CC=CC=C2C(N=C2[N-]C(C3=CC=CC=C32)=N2)=NC1=NC([C]1C=CC=CC1=1)=NC=1N=C1[C]3C=CC=CC3=C2[N-]1 MPMSMUBQXQALQI-UHFFFAOYSA-N 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000003851 corona treatment Methods 0.000 description 1
- 239000003431 cross linking reagent Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 239000003599 detergent Substances 0.000 description 1
- GDVKFRBCXAPAQJ-UHFFFAOYSA-A dialuminum;hexamagnesium;carbonate;hexadecahydroxide Chemical compound [OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Al+3].[Al+3].[O-]C([O-])=O GDVKFRBCXAPAQJ-UHFFFAOYSA-A 0.000 description 1
- 238000000113 differential scanning calorimetry Methods 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- BEPAFCGSDWSTEL-UHFFFAOYSA-N dimethyl malonate Chemical compound COC(=O)CC(=O)OC BEPAFCGSDWSTEL-UHFFFAOYSA-N 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 229940069096 dodecene Drugs 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229940022424 everflex Drugs 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 229910052735 hafnium Inorganic materials 0.000 description 1
- VBJZVLUMGGDVMO-UHFFFAOYSA-N hafnium atom Chemical compound [Hf] VBJZVLUMGGDVMO-UHFFFAOYSA-N 0.000 description 1
- 230000008821 health effect Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 150000002460 imidazoles Chemical class 0.000 description 1
- 238000005342 ion exchange Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 229910001416 lithium ion Inorganic materials 0.000 description 1
- 229910001425 magnesium ion Inorganic materials 0.000 description 1
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 1
- 229910052753 mercury Inorganic materials 0.000 description 1
- 229910021645 metal ion Inorganic materials 0.000 description 1
- 125000005397 methacrylic acid ester group Chemical group 0.000 description 1
- 125000001570 methylene group Chemical group [H]C([H])([*:1])[*:2] 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 210000004400 mucous membrane Anatomy 0.000 description 1
- TVMXDCGIABBOFY-UHFFFAOYSA-N n-Octanol Natural products CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 1
- WHIVNJATOVLWBW-UHFFFAOYSA-N n-butan-2-ylidenehydroxylamine Chemical compound CCC(C)=NO WHIVNJATOVLWBW-UHFFFAOYSA-N 0.000 description 1
- 150000002923 oximes Chemical class 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920000768 polyamine Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001228 polyisocyanate Polymers 0.000 description 1
- 239000005056 polyisocyanate Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920005633 polypropylene homopolymer resin Polymers 0.000 description 1
- 229910021426 porous silicon Inorganic materials 0.000 description 1
- 229910001414 potassium ion Inorganic materials 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- 238000005057 refrigeration Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 208000008842 sick building syndrome Diseases 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 229910001415 sodium ion Inorganic materials 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 229910001427 strontium ion Inorganic materials 0.000 description 1
- PWYYWQHXAPXYMF-UHFFFAOYSA-N strontium(2+) Chemical compound [Sr+2] PWYYWQHXAPXYMF-UHFFFAOYSA-N 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 229920006027 ternary co-polymer Polymers 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- 150000003672 ureas Chemical class 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 239000012855 volatile organic compound Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- LRXTYHSAJDENHV-UHFFFAOYSA-H zinc phosphate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O LRXTYHSAJDENHV-UHFFFAOYSA-H 0.000 description 1
- 229910000165 zinc phosphate Inorganic materials 0.000 description 1
Landscapes
- Disinfection, Sterilisation Or Deodorisation Of Air (AREA)
- Laminated Bodies (AREA)
- Solid-Sorbent Or Filter-Aiding Compositions (AREA)
Description
本発明は、防汚性及び消臭性に優れ、押出成形によって良好に製造される壁紙用フィルムに関する。また、本発明は、該壁紙用フィルムを有する壁装材に関する。 The present invention relates to a film for wallpaper that is excellent in antifouling properties and deodorizing properties and is well manufactured by extrusion. The present invention also relates to a wall covering material having the wallpaper film.
室内の壁やクローゼット、家具等に貼り付けて使用される壁紙としては、諸物性に優れ、成形加工性もよく安価であるという理由から塩化ビニル層を含む塩化ビニル壁紙が多用されている。しかし、塩化ビニル壁紙は汚れやすく、また、一度汚れるとその汚れが落ちにくいという問題があった。また、塩化ビニル壁紙は、一般に可塑剤が配合されているため、その可塑剤が表面にブリードして空気中の浮遊物が付着することにより汚れが生じやすいという問題もあった。 As wallpaper used by being attached to indoor walls, closets, furniture, and the like, vinyl chloride wallpaper including a vinyl chloride layer is frequently used because of its excellent physical properties, good moldability and low cost. However, there is a problem that vinyl chloride wallpaper is easily soiled, and that once it is soiled, the soiling is difficult to remove. In addition, since the vinyl chloride wallpaper generally contains a plasticizer, the plasticizer bleeds on the surface, and there is a problem that dirt easily occurs due to adhesion of suspended matters in the air.
塩化ビニル壁紙に防汚性を付与する手段の一つとして、防汚性を有する樹脂からなる基材層を有する防汚フィルムを、塩化ビニル壁紙の塩化ビニル層の表面に積層し、接着する方法が知られている。従来、このような基材層としては、エチレン−酢酸ビニル共重合体ケン化物(EVOH)やアクリル系フィルムが使用されており、特にEVOHフィルムが広く使用されている。また、例えば、特許文献1には、基材層として透明2軸延伸ポリエステルフィルムを用いた防汚フィルムが開示されており、また、特許文献2には、基材層として共重合ポリエステルフィルムを用いた防汚フィルムが開示されている。 As a means of imparting antifouling properties to vinyl chloride wallpaper, a method of laminating and adhering an antifouling film having a base material layer made of a resin having antifouling properties to the surface of the vinyl chloride layer of vinyl chloride wallpaper It has been known. Conventionally, as such a base material layer, ethylene-vinyl acetate copolymer saponified product (EVOH) or an acrylic film has been used, and in particular, an EVOH film has been widely used. Further, for example, Patent Document 1 discloses an antifouling film using a transparent biaxially stretched polyester film as a base material layer, and Patent Document 2 uses a copolymerized polyester film as a base material layer. An antifouling film was disclosed.
一方、生活者の清潔志向が進み、壁紙には、体臭、食品臭、ペット、生ゴミ等の生活臭等の不快感を醸し出す悪臭の消臭機能が求められている。また、壁紙等の建材から発生する微量の揮発性有機化合物が生活者の目、鼻、喉等の粘膜に影響を及ぼす、いわゆるシックハウス症候群の問題も重要視されている。 On the other hand, as consumers become more conscious of their cleanliness, the wallpaper is required to have a deodorizing function for bad odors that give rise to unpleasant feelings such as body odors, food odors, pets, and garbage. In addition, the so-called sick house syndrome problem, in which a small amount of volatile organic compounds generated from building materials such as wallpaper affects the mucous membranes of the eyes, nose, throat, etc. of consumers, is also regarded as important.
このような生活環境の汚染を低減するために、消臭性に優れた壁紙の開発が行われている。
例えば、特許文献3には、ポリアミンを担持した多孔質二酸化ケイ素、水和酸化ジルコニウム、酸化ジルコニウム、ハイドロタルサイト化合物又はハイドロタルサイト焼成物の少なくとも1種類を壁紙に含有させた消臭性壁紙が開示されている。また、例えば、特許文献4には、基材層と表面層からなる壁紙において、表面層の上側に、多孔質無機物質とアミン化合物と金属酸化物からなる消臭剤が、バインダー樹脂により浸透剤とともに固着されている消臭性壁紙が開示されている。
In order to reduce such pollution in the living environment, wallpaper having excellent deodorizing properties has been developed.
For example, Patent Document 3 discloses a deodorizing wallpaper in which at least one of porous silicon dioxide supporting polyamine, hydrated zirconium oxide, zirconium oxide, hydrotalcite compound or hydrotalcite fired product is contained in the wallpaper. It is disclosed. In addition, for example, in Patent Document 4, in a wallpaper composed of a base material layer and a surface layer, a deodorant composed of a porous inorganic substance, an amine compound, and a metal oxide is provided on the upper side of the surface layer by a binder resin. Also disclosed is a deodorant wallpaper that is adhered together.
本発明は、防汚性及び消臭性に優れ、押出成形によって良好に製造される壁紙用フィルムを提供することを目的とする。また、本発明は、該壁紙用フィルムを有する壁装材を提供することを目的とする。 An object of this invention is to provide the film for wallpaper which is excellent in antifouling property and deodorizing property, and is manufactured favorably by extrusion molding. Another object of the present invention is to provide a wall covering material having the wallpaper film.
本発明は、表面側となるA層と、壁紙側となるB層とを有する壁紙用フィルムであって、前記A層は、粒子状吸着剤(I)と結晶性ポリプロピレン系樹脂とを含有し、前記B層は、粒子状吸着剤(II)と結晶性ポリプロピレン系樹脂とを含有し、前記粒子状吸着剤(I)及び前記粒子状吸着剤(II)のうちのいずれか一方が、アミノ基を有する化合物を担持する粒子状吸着剤であり、かつ、前記粒子状吸着剤(I)及び前記粒子状吸着剤(II)のうちの他方が、アミノ基を有する化合物を担持しない粒子状吸着剤である壁紙用フィルムである。
以下、本発明を詳述する。
The present invention is a wallpaper film having an A layer on the surface side and a B layer on the wallpaper side, wherein the A layer contains a particulate adsorbent (I) and a crystalline polypropylene resin. The layer B contains a particulate adsorbent (II) and a crystalline polypropylene resin, and one of the particulate adsorbent (I) and the particulate adsorbent (II) is an amino acid. A particulate adsorbent carrying a compound having a group, and the other of the particulate adsorbent (I) and the particulate adsorbent (II) does not carry a compound having an amino group It is a film for wallpaper which is an agent.
The present invention is described in detail below.
本発明者は、壁紙に防汚性と消臭性との両方を付与することを目的として、防汚性を有する樹脂からなる防汚層に、消臭性を有する粒子状吸着剤を添加することを検討した。その結果、本発明者は、粒子状吸着剤の種類によって除去することのできる悪臭の種類が異なっており、例えば、特にアセトアルデヒド等のアルデヒド系の悪臭を除去するためには、アミノ基を有する化合物を担持する粒子状吸着剤が有効であり、特にアンモニア、トリメチルアミン、メチルメルカプタン等の悪臭を除去するためには、アミノ基を有する化合物を担持しない粒子状吸着剤が有効であることを見出した。
しかしながら、生産性の観点からは押出成形により防汚層を製造することが好ましいのに対し、1つの層に、アミノ基を有する化合物を担持する粒子状吸着剤とアミノ基を有する化合物を担持しない粒子状吸着剤との両方を添加した場合には、これらの粒子状吸着剤が互いに影響し合うために押出成形による製膜を良好に行うことができないという新たな問題が生じた。
The inventor adds a particulate adsorbent having deodorizing properties to an antifouling layer made of a resin having antifouling properties for the purpose of imparting both antifouling properties and deodorizing properties to wallpaper. I examined that. As a result, the present inventor has different types of malodor that can be removed depending on the type of particulate adsorbent. For example, in order to remove aldehyde-based malodor such as acetaldehyde, a compound having an amino group It has been found that a particulate adsorbent carrying no amino group is effective for removing bad odors such as ammonia, trimethylamine and methyl mercaptan.
However, from the viewpoint of productivity, it is preferable to produce an antifouling layer by extrusion molding, whereas one layer does not carry a particulate adsorbent carrying an amino group-containing compound and an amino group-containing compound. When both of the particulate adsorbents are added, a new problem arises that the film formation by extrusion cannot be performed satisfactorily because these particulate adsorbents influence each other.
この問題に対し、本発明者は、粒子状吸着剤と結晶性ポリプロピレン系樹脂とを含有する表面側となるA層に、粒子状吸着剤と結晶性ポリプロピレン系樹脂とを含有するB層を積層することを検討した。本発明者は、A層及びB層のうちのいずれか一方に、アミノ基を有する化合物を担持する粒子状吸着剤を、A層及びB層のうちの他方に、アミノ基を有する化合物を担持しない粒子状吸着剤を用いることにより、防汚性に優れるとともに幅広い種類の悪臭に対して消臭性に優れた壁紙用フィルムを押出成形によって良好に製造することができることを見出し、本発明を完成させるに至った。 In response to this problem, the present inventors laminated a B layer containing the particulate adsorbent and the crystalline polypropylene resin on the A layer on the surface side containing the particulate adsorbent and the crystalline polypropylene resin. Considered to do. The present inventor carries a particulate adsorbent carrying a compound having an amino group on one of the A layer and the B layer, and a compound having an amino group on the other of the A and B layers. By using a particulate adsorbent not found, it was found that a film for wallpaper having excellent antifouling properties and excellent deodorizing properties against a wide variety of bad odors can be produced by extrusion, and the present invention was completed. I came to let you.
本発明の壁紙用フィルムは、表面側となるA層と、壁紙側となるB層とを有する。
上記A層は、粒子状吸着剤(I)と結晶性ポリプロピレン系樹脂とを含有し、上記B層は、粒子状吸着剤(II)と結晶性ポリプロピレン系樹脂とを含有する。
上記粒子状吸着剤(I)及び上記粒子状吸着剤(II)は消臭性を有することから、上記A層が上記粒子状吸着剤(I)を含有し、上記B層が上記粒子状吸着剤(II)を含有することより、上記A層と上記B層とはいずれも消臭効果を発揮することができ、本発明の壁紙用フィルムは消臭性に優れたものとなる。
The film for wallpaper of this invention has A layer used as the surface side, and B layer used as the wallpaper side.
The A layer contains a particulate adsorbent (I) and a crystalline polypropylene resin, and the B layer contains a particulate adsorbent (II) and a crystalline polypropylene resin.
Since the particulate adsorbent (I) and the particulate adsorbent (II) are deodorant, the A layer contains the particulate adsorbent (I), and the B layer is the particulate adsorbent. By containing the agent (II), both the A layer and the B layer can exhibit a deodorizing effect, and the wallpaper film of the present invention has excellent deodorizing properties.
上記粒子状吸着剤(I)及び上記粒子状吸着剤(II)の平均粒子径としては特に限定されないが、好ましい下限が0.5μm、好ましい上限が20μmである。上記平均粒子径が上記範囲を外れると、上記粒子状吸着剤(I)及び上記粒子状吸着剤(II)の結晶性ポリプロピレン系樹脂に対する分散性が低下して凝集が生じることがあり、製膜できなかったり消臭性を均一に有する層が得られなかったりすることがある。上記粒子状吸着剤(I)及び上記粒子状吸着剤(II)の平均粒子径のより好ましい下限は1μm、より好ましい上限は10μmである。
なお、本明細書中、平均粒子径とは、レーザ回折式粒度分布測定装置(LA−500、堀場製作所社製)等を用いて測定した粒度分布より得られる、最頻粒子径を意味する。
Although it does not specifically limit as an average particle diameter of the said particulate adsorbent (I) and the said particulate adsorbent (II), A preferable minimum is 0.5 micrometer and a preferable upper limit is 20 micrometers. When the average particle diameter is out of the above range, the dispersibility of the particulate adsorbent (I) and the particulate adsorbent (II) with respect to the crystalline polypropylene resin may be reduced to cause agglomeration. It may not be possible, or a layer having a uniform deodorizing property may not be obtained. The minimum with a more preferable average particle diameter of the said particulate adsorbent (I) and the said particulate adsorbent (II) is 1 micrometer, and a more preferable upper limit is 10 micrometers.
In addition, in this specification, an average particle diameter means the mode particle diameter obtained from the particle size distribution measured using the laser diffraction type particle size distribution measuring apparatus (LA-500, Horiba, Ltd. make).
上記粒子状吸着剤(I)及び上記粒子状吸着剤(II)の比表面積としては特に限定されないが、好ましい下限が100m2/g、好ましい上限が900m2/gである。上記比表面積がこの範囲にあると、上記粒子状吸着剤(I)及び上記粒子状吸着剤(II)は良好な消臭性能を示すことができる。 Although it does not specifically limit as a specific surface area of the said particulate adsorbent (I) and the said particulate adsorbent (II), A preferable minimum is 100 m < 2 > / g and a preferable upper limit is 900 m < 2 > / g. When the specific surface area is within this range, the particulate adsorbent (I) and the particulate adsorbent (II) can exhibit good deodorizing performance.
上記粒子状吸着剤(I)及び上記粒子状吸着剤(II)を構成する基材粒子状吸着剤としては、結晶性ポリプロピレン系樹脂に対する分散性が特に良いことから、リン酸塩、ケイ酸塩、金属酸化物及び金属フタロシアニン錯体からなる群より選択される少なくとも1つを含有することが好ましく、リン酸塩及び/又はケイ酸塩を含有することがより好ましい。
これら以外の基材粒子状吸着剤を用いる場合には、上記粒子状吸着剤(I)及び上記粒子状吸着剤(II)の結晶性ポリプロピレン系樹脂に対する分散性が低下して凝集が生じることがあり、製膜できなかったり消臭性を均一に有する層が得られなかったりすることがある。
As the particulate particulate adsorbent constituting the particulate adsorbent (I) and the particulate adsorbent (II), the dispersibility with respect to the crystalline polypropylene resin is particularly good. , Preferably containing at least one selected from the group consisting of metal oxides and metal phthalocyanine complexes, and more preferably containing phosphates and / or silicates.
In the case of using a base particulate adsorbent other than these, the dispersibility of the particulate adsorbent (I) and the particulate adsorbent (II) with respect to the crystalline polypropylene resin may be reduced to cause aggregation. In some cases, the film cannot be formed or a layer having a uniform deodorizing property cannot be obtained.
本明細書中、基材粒子状吸着剤とは、粒子状吸着剤(I)及び粒子状吸着剤(II)のベースとなる粒子状吸着剤を意味する。上記基材粒子状吸着剤にアミノ基を有する化合物を担持させたり金属を担持させたりすることにより、粒子状吸着剤(I)又は粒子状吸着剤(II)とすることができる。また、基材粒子状吸着剤をそのまま粒子状吸着剤(I)又は粒子状吸着剤(II)として用いてもよい。 In the present specification, the base particulate adsorbent means a particulate adsorbent serving as a base for the particulate adsorbent (I) and the particulate adsorbent (II). A particulate adsorbent (I) or a particulate adsorbent (II) can be obtained by supporting a compound having an amino group or a metal on the substrate particulate adsorbent. Further, the substrate particulate adsorbent may be used as it is as the particulate adsorbent (I) or the particulate adsorbent (II).
上記リン酸塩としては特に限定されないが、例えば、リン酸亜鉛、リン酸アルミニウム、リン酸ジルコニウム等が挙げられる。なかでも、結晶性ポリプロピレン系樹脂に対する分散性が向上し、上記A層及び上記B層の消臭性が向上することから、リン酸ジルコニウムが好ましい。
上記ケイ酸塩としては特に限定されないが、例えば、ゼオライト等が挙げられる。
Although it does not specifically limit as said phosphate, For example, zinc phosphate, aluminum phosphate, a zirconium phosphate etc. are mentioned. Especially, since the dispersibility with respect to crystalline polypropylene resin improves and the deodorizing property of the said A layer and the said B layer improves, a zirconium phosphate is preferable.
Although it does not specifically limit as said silicate, For example, a zeolite etc. are mentioned.
上記金属酸化物としては特に限定されないが、上記結晶性ポリプロピレン系樹脂に対する分散性が向上することから、酸化アルミナ、酸化ベリリウム、酸化ケイ素、酸化亜鉛等が好ましい。
上記金属フタロシアニン錯体としては、例えば、コバルト−フタロシアニン化合物、鉄−フタロシアニン化合物等が挙げられる。
Although it does not specifically limit as said metal oxide, Since the dispersibility with respect to the said crystalline polypropylene resin improves, an alumina oxide, beryllium oxide, a silicon oxide, a zinc oxide, etc. are preferable.
Examples of the metal phthalocyanine complex include cobalt-phthalocyanine compounds and iron-phthalocyanine compounds.
上記粒子状吸着剤(I)及び上記粒子状吸着剤(II)は、いずれか一方が、アミノ基を有する化合物を担持する粒子状吸着剤であり、かつ、他方が、アミノ基を有する化合物を担持しない粒子状吸着剤である。
このような粒子状吸着剤を含有することにより、上記A層及び上記B層は押出成形によって良好に製造される。なお、1つの層が、アミノ基を有する化合物を担持する粒子状吸着剤とアミノ基を有する化合物を担持しない粒子状吸着剤との両方を含有すると、これらの粒子状吸着剤が互いに影響し合うために押出成形による製膜を良好に行うことができない。
また、アミノ基を有する化合物を担持する粒子状吸着剤は、特にアセトアルデヒド等のアルデヒド系の悪臭を除去するために有効であり、アミノ基を有する化合物を担持しない粒子状吸着剤は、特にアンモニア、トリメチルアミン、メチルメルカプタン等の悪臭を除去するために有効である。このように除去することのできる悪臭の種類が異なる粒子状吸着剤を含有することにより、本発明の壁紙用フィルムは幅広い種類の悪臭に対して消臭性に優れたものとなる。
One of the particulate adsorbent (I) and the particulate adsorbent (II) is a particulate adsorbent carrying a compound having an amino group, and the other is a compound having an amino group. It is a particulate adsorbent that is not supported.
By containing such a particulate adsorbent, the A layer and the B layer are satisfactorily produced by extrusion. When one layer contains both a particulate adsorbent carrying a compound having an amino group and a particulate adsorbent not carrying a compound having an amino group, these particulate adsorbents influence each other. Therefore, the film formation by extrusion cannot be performed satisfactorily.
Further, the particulate adsorbent carrying an amino group-containing compound is particularly effective for removing aldehyde-based malodor such as acetaldehyde, and the particulate adsorbent not carrying an amino group-containing compound is particularly ammonia, It is effective for removing malodors such as trimethylamine and methyl mercaptan. By including particulate adsorbents having different types of malodors that can be removed in this manner, the wallpaper film of the present invention has excellent deodorizing properties against a wide variety of malodors.
本明細書中、アミノ基を有する化合物を担持する(又は担持しない)粒子状吸着剤とは、上述したような基材粒子状吸着剤にアミノ基を有する化合物を担持する(又は担持しない)粒子状吸着剤を意味する。
上記アミノ基を有する化合物としては、分子内にアミノ基を1個以上有する化合物であれば特に限定されず、例えば、脂肪族アミン、芳香族アミン、脂環式アミン等が挙げられる。なかでも、分子内に第1級アミノ基を1個以上有する化合物が好ましい。
In the present specification, the particulate adsorbent carrying (or not carrying) a compound having an amino group is a particle carrying (or not carrying) a compound having an amino group on the base particle adsorbent as described above. Means adsorbent.
The compound having an amino group is not particularly limited as long as it is a compound having one or more amino groups in the molecule, and examples thereof include aliphatic amines, aromatic amines, and alicyclic amines. Of these, compounds having one or more primary amino groups in the molecule are preferred.
上記基材粒子状吸着剤に上記アミノ基を有する化合物を担持させる方法としては特に限定されず、例えば、上記アミノ基を有する化合物を水等で希釈した液を上記基材粒子状吸着剤と混合して、上記アミノ基を有する化合物を均一に担持した粒子状吸着剤を得る方法が挙げられる。このような方法においては、通常、基材粒子状吸着剤に対して過剰量のアミノ基を有する化合物を用いるため、混合後は純水で洗浄し、得られた粒子状吸着剤の表面に付着した過剰のアミノ基を有する化合物を除去した後、50〜120℃で乾燥を行う。 The method for supporting the compound having an amino group on the substrate particulate adsorbent is not particularly limited. For example, a solution obtained by diluting the compound having an amino group with water or the like is mixed with the substrate particulate adsorbent. Then, a method for obtaining a particulate adsorbent that uniformly supports the compound having an amino group is mentioned. In such a method, since a compound having an excess amount of amino groups with respect to the base particulate adsorbent is usually used, it is washed with pure water after mixing and adheres to the surface of the obtained particulate adsorbent. After removing the compound having an excess amino group, drying is performed at 50 to 120 ° C.
上記アミノ基を有する化合物を担持する粒子状吸着剤としては、例えば、酸化ケイ素を上記アミノ基を有する化合物で処理した酸化ケイ素等が好ましい。 As the particulate adsorbent carrying the compound having an amino group, for example, silicon oxide obtained by treating silicon oxide with the compound having an amino group is preferable.
上記アミノ基を有する化合物を担持しない粒子状吸着剤は、粒子状吸着剤の内部に金属を担持していてもよい。
上記金属としては特に限定されず、金属イオンとしては、例えば、リチウムイオン、ナトリウムイオン又はカリウムイオン等のアルカリ金属イオン、マグネシウムイオン、カルシウムイオン、ストロンチウムイオン又はバリウムイオン等のアルカリ土類金属イオン等が挙げられる。また、上記金属としては、例えば、鉄、銀、銅、亜鉛、水銀、錫、鉛、ビスマス、カドミウム、クロム、ジルコニウム、チタン、スズ、セリウム、ハフニウム等も挙げられる。例えば、アンモニウムイオンとのイオン交換により、上記基材粒子状吸着剤に上記金属を担持させることができる。なかでも、ジルコニウム、チタン、銀、銅又は亜鉛が好ましい。
The particulate adsorbent that does not carry a compound having an amino group may carry a metal inside the particulate adsorbent.
The metal is not particularly limited, and examples of the metal ion include alkali metal ions such as lithium ion, sodium ion and potassium ion, alkaline earth metal ions such as magnesium ion, calcium ion, strontium ion and barium ion. Can be mentioned. Examples of the metal include iron, silver, copper, zinc, mercury, tin, lead, bismuth, cadmium, chromium, zirconium, titanium, tin, cerium, and hafnium. For example, the metal can be supported on the base particulate adsorbent by ion exchange with ammonium ions. Of these, zirconium, titanium, silver, copper or zinc is preferable.
上記アミノ基を有する化合物を担持せず、かつ、金属を担持する粒子状吸着剤としては、例えば、銀又は銅を担持するリン酸ジルコニウム、銀を担持するゼオライト、金属フタロシアニン錯体を担持するゼオライト等が挙げられる。 Examples of the particulate adsorbent that does not support the compound having an amino group and supports a metal include, for example, zirconium phosphate supporting silver or copper, zeolite supporting silver, zeolite supporting a metal phthalocyanine complex, and the like. Is mentioned.
上記A層又は上記B層中の上記粒子状吸着剤(I)又は上記粒子状吸着剤(II)の含有量の好ましい下限は3重量%、好ましい上限は15重量%である。上記粒子状吸着剤(I)又は上記粒子状吸着剤(II)の含有量が3重量%未満であると、上記A層又は上記B層の消臭性が低下することがある。上記粒子状吸着剤(I)又は上記粒子状吸着剤(II)の含有量が15重量%を超えると、上記A層の防汚性が低下したり、上記A層又は上記B層のエンボス追従性が低下したりすることがある。また、上記粒子状吸着剤(I)又は上記粒子状吸着剤(II)の含有量が15重量%を超えると、上記A層又は上記B層を押出成形によって良好に製造できないことがある。上記A層又は上記B層中の上記粒子状吸着剤(I)又は上記粒子状吸着剤(II)の含有量のより好ましい下限は5重量%、より好ましい上限は10重量%である。 The preferable lower limit of the content of the particulate adsorbent (I) or the particulate adsorbent (II) in the A layer or the B layer is 3% by weight, and the preferable upper limit is 15% by weight. If the content of the particulate adsorbent (I) or the particulate adsorbent (II) is less than 3% by weight, the deodorizing property of the A layer or the B layer may be lowered. When the content of the particulate adsorbent (I) or the particulate adsorbent (II) exceeds 15% by weight, the antifouling property of the A layer is reduced, or the embossing tracking of the A layer or the B layer is followed. May deteriorate. Moreover, when content of the said particulate adsorbent (I) or the said particulate adsorbent (II) exceeds 15 weight%, the said A layer or the said B layer may not be manufactured favorably by extrusion molding. The more preferable lower limit of the content of the particulate adsorbent (I) or the particulate adsorbent (II) in the A layer or the B layer is 5% by weight, and the more preferable upper limit is 10% by weight.
上記結晶性ポリプロピレン系樹脂は防汚性に優れることから、表面側となる上記A層が上記結晶性ポリプロピレン系樹脂を含有することにより、本発明の壁紙用フィルムは防汚性に優れたものとなる。また、上記結晶性ポリプロピレン系樹脂は、低密度であり悪臭の透過性に優れることから、上記A層及び上記B層は消臭性に優れたものとなる。更に、上記結晶性ポリプロピレン系樹脂は押出成形に適した融点を有することから、上記A層及び上記B層は押出成形によって良好に製造される。 Since the crystalline polypropylene resin is excellent in antifouling property, the A film on the surface side contains the crystalline polypropylene resin, so that the wallpaper film of the present invention has excellent antifouling property. Become. The crystalline polypropylene resin has a low density and excellent malodor permeability, so that the A layer and the B layer have excellent deodorizing properties. Furthermore, since the crystalline polypropylene resin has a melting point suitable for extrusion molding, the A layer and the B layer are favorably produced by extrusion molding.
また、上記結晶性ポリプロピレン系樹脂はエンボス追従性にも優れているため、発泡した塩化ビニル壁紙の塩化ビニル層の表面に対してであっても、本発明の壁紙用フィルムを強固に接着させることができる。なお、本明細書中、エンボス追従性とは、壁紙のデザインである凹凸等に壁紙用フィルムが追従することである。エンボス追従性がない壁紙用フィルムを壁紙の表面に接着した場合は、部分的に色が白く見えたり、表面の凹凸等がシャープではなくなったりする。 In addition, since the crystalline polypropylene resin is excellent in embossing followability, the wallpaper film of the present invention is firmly adhered even to the surface of the vinyl chloride layer of the foamed vinyl chloride wallpaper. Can do. In the present specification, the embossing follow-up property means that the wallpaper film follows the unevenness or the like that is the design of the wallpaper. When a film for wallpaper that does not have embossing followability is adhered to the surface of the wallpaper, the color may appear white or the surface irregularities may not be sharp.
上記結晶性ポリプロピレン系樹脂としては特に限定されず、例えば、ホモのポリプロピレン樹脂、プロピレンと共重合可能なモノマー1種以上とプロピレンとの共重合体等が挙げられる。上記プロピレンと共重合可能なモノマーとしては、例えば、エチレン、1−ブテン、1−ペンテン、1−ヘキセン、1−ヘプテン、1−オクテン、1−デセン、1−ドデセン、1−ヘキサドデセン、4−メチル−1−ペンテン等が挙げられる。これらの結晶性ポリプロピレン系樹脂のなかでも、悪臭の透過性により優れ、上記A層及び上記B層の消臭性が向上することから、プロピレンと共重合可能なモノマー1種以上とプロピレンとの共重合体が好ましく、プロピレン−エチレンブロック共重合体がより好ましい。なお、非晶性ポリプロピレンを用いた場合には、上記A層の油性の汚れに対する防汚性が不充分となる。
なお、本明細書中、「結晶性」とは、原料ペレット又はフィルムを示差走査熱量測定(DSC)した際に、明確な融点ピークが観測されることをいう。
The crystalline polypropylene resin is not particularly limited, and examples thereof include a homopolypropylene resin and a copolymer of propylene with one or more monomers copolymerizable with propylene. Examples of the monomer copolymerizable with propylene include ethylene, 1-butene, 1-pentene, 1-hexene, 1-heptene, 1-octene, 1-decene, 1-dodecene, 1-hexadodecene and 4-methyl. -1-pentene and the like can be mentioned. Among these crystalline polypropylene-based resins, since they are excellent in malodor permeability and the deodorizing properties of the A layer and the B layer are improved, the copolymer of propylene and one or more monomers copolymerizable with propylene is improved. A polymer is preferable, and a propylene-ethylene block copolymer is more preferable. In addition, when an amorphous polypropylene is used, the antifouling property with respect to the oily stain | pollution | contamination of the said A layer becomes inadequate.
In the present specification, “crystallinity” means that a clear melting point peak is observed when a raw material pellet or film is subjected to differential scanning calorimetry (DSC).
上記A層及び上記B層は、本発明の壁紙用フィルムの特性を阻害しない範囲で、上記結晶性ポリプロピレン系樹脂以外の他の樹脂を含有してもよい。
上記他の樹脂としては特に限定されず、例えば、ポリエチレン系樹脂等が挙げられる。上記ポリエチレン系樹脂としては、例えば、低密度ポリエチレン(LDPE)、高密度ポリエチレン(HDPE)、直鎖状低密度ポリエチレン(LLDPE)等の極性基を有しないポリエチレン系樹脂、エチレン−酢酸ビニル共重合体(EVA)等の極性基を有するポリエチレン系樹脂等が挙げられる。
上記ポリエチレン系樹脂のなかでも、上記A層に用いられる場合には、上記A層の防汚性を損なわないために、極性基を有しないポリエチレン系樹脂が好ましく、上記A層が短時間で消臭効果を発揮できることから、低密度ポリエチレン(LDPE)がより好ましい。
Said A layer and said B layer may contain other resin other than the said crystalline polypropylene resin in the range which does not inhibit the characteristic of the film for wallpaper of this invention.
It does not specifically limit as said other resin, For example, a polyethylene-type resin etc. are mentioned. Examples of the polyethylene resin include polyethylene resins having no polar group, such as low density polyethylene (LDPE), high density polyethylene (HDPE), and linear low density polyethylene (LLDPE), and ethylene-vinyl acetate copolymers. Examples thereof include polyethylene resins having a polar group such as (EVA).
Among the polyethylene resins, when used in the A layer, a polyethylene resin having no polar group is preferable so that the antifouling property of the A layer is not impaired. Low density polyethylene (LDPE) is more preferable because it can exhibit an odor effect.
上記A層又は上記B層が上記ポリエチレン系樹脂を含有する場合、上記A層又は上記B層中の上記ポリエチレン系樹脂の含有量の好ましい下限は10重量%、好ましい上限は50重量%である。上記ポリエチレン系樹脂の含有量が10重量%未満であると、壁紙用フィルムは、悪臭を除去するまでに時間がかかることがある。上記ポリエチレン系樹脂の含有量が50重量%を超えると、壁紙用フィルムの防汚性が低下したり耐熱性が低下したりすることがある。 When said A layer or said B layer contains the said polyethylene-type resin, the minimum with preferable content of the said polyethylene-type resin in the said A layer or the said B layer is 10 weight%, and a preferable upper limit is 50 weight%. When the content of the polyethylene resin is less than 10% by weight, the wallpaper film may take time to remove malodor. When the content of the polyethylene resin exceeds 50% by weight, the antifouling property of the wallpaper film may be lowered or the heat resistance may be lowered.
上記A層及び上記B層は、本発明の壁紙用フィルムの特性を阻害しない範囲で、難燃剤、防カビ剤、抗菌剤、防湿剤、帯電防止剤、ブロッキング防止剤、滑剤、充填剤、着色剤等の添加剤を含有していてもよい。 The A layer and the B layer are flame retardants, antifungal agents, antibacterial agents, dampproofing agents, antistatic agents, antiblocking agents, lubricants, fillers, coloring, as long as they do not impair the properties of the film for wallpaper of the present invention. An additive such as an agent may be contained.
上記A層及び上記B層の厚さは特に限定されず、壁紙用フィルムの性能、価格等を考慮して適宜決定されるが、それぞれの厚さの好ましい下限が1μm、好ましい上限が50μmである。厚さが1μm未満であると、壁紙用フィルムは外部からの衝撃により、容易に破損することがあり、また、充分な防汚性を発揮することができないことがある。厚さが50μmを超えると、製造コストの高騰を招くとともに、塩化ビニル壁紙の塩化ビニル層の表面に表された図柄等の意匠が隠蔽されたり、壁紙用フィルムの可撓性が低下したりすることがある。 The thicknesses of the A layer and the B layer are not particularly limited, and are appropriately determined in consideration of the performance, price, etc. of the wallpaper film. The preferable lower limit of each thickness is 1 μm, and the preferable upper limit is 50 μm. . If the thickness is less than 1 μm, the wallpaper film may be easily damaged by an external impact and may not be able to exhibit sufficient antifouling properties. If the thickness exceeds 50 μm, the manufacturing cost will rise, and the design such as the design shown on the surface of the vinyl chloride layer of the vinyl chloride wallpaper will be hidden, or the flexibility of the wallpaper film will be reduced. Sometimes.
本発明の壁紙用フィルムは、後述する接着層と上記B層とをより強固に接着させるために、上記B層上に他の層を有していてもよい。このような他の層を、本明細書中、C層ともいう。
上記C層は、上記A層及び上記B層と同様に、上述したような結晶性ポリプロピレン系樹脂を含有することが好ましい。また、上記C層は、後述する接着層との接着性に影響しない範囲で、上記A層及び上記B層と同様に、上記結晶性ポリプロピレン系樹脂以外の他の樹脂を含有していてもよく、また、コロナ処理等の表面処理が施されていてもよい。
The wallpaper film of the present invention may have another layer on the B layer in order to more firmly bond the adhesive layer described later and the B layer. Such other layers are also referred to as C layers in the present specification.
The C layer preferably contains a crystalline polypropylene resin as described above, similarly to the A layer and the B layer. Further, the C layer may contain other resins than the crystalline polypropylene-based resin in the same manner as the A layer and the B layer as long as the adhesiveness to the adhesive layer described later is not affected. Further, surface treatment such as corona treatment may be performed.
上記C層の厚さとしては特に限定されないが、好ましい下限は0.5μm、好ましい上限は20μmである。厚さが上記範囲を外れると、壁紙用フィルムは、塩化ビニル壁紙の塩化ビニル層の表面に対する接着性が低下することがある。 Although it does not specifically limit as thickness of the said C layer, A preferable minimum is 0.5 micrometer and a preferable upper limit is 20 micrometers. If the thickness is out of the above range, the wallpaper film may have reduced adhesion to the surface of the vinyl chloride layer of the vinyl chloride wallpaper.
本発明の壁紙用フィルムは、上記A層とは反対側の表面に、塩化ビニル壁紙の塩化ビニル層の表面と接着するための接着層を有していてもよい。
上記接着層は、ポリエステルポリオール−アクリル共重合体とイソシアナートとを含有することが好ましい。上記ポリエステルポリオール−アクリル共重合体は、塩化ビニル壁紙の塩化ビニル層に対する接着性を確保する役割を果たす。上記ポリエステルポリオール−アクリル共重合体としては、例えば、公知のポリエステルポリオール系化合物とアクリロイル基含有ヒドロキシ化合物とを主原料として製造されるもの等が挙げられる。
The wallpaper film of the present invention may have an adhesive layer for adhering to the surface of the vinyl chloride layer of the vinyl chloride wallpaper on the surface opposite to the A layer.
The adhesive layer preferably contains a polyester polyol-acrylic copolymer and an isocyanate. The polyester polyol-acrylic copolymer plays a role of ensuring adhesion to the vinyl chloride layer of the vinyl chloride wallpaper. Examples of the polyester polyol-acrylic copolymer include those produced using a known polyester polyol compound and an acryloyl group-containing hydroxy compound as main raw materials.
上記接着層中の上記ポリエステルポリオール−アクリル共重合体の含有量としては特に限定されないが、好ましい下限は10重量%、好ましい上限は95重量%である。上記ポリエステルポリオール−アクリル共重合体の含有量が10重量%未満であると、塩化ビニル壁紙の塩化ビニル層の表面に対する強固な接着性が得られないことがある。上記ポリエステルポリオール−アクリル共重合体の含有量が95重量%を超えると、上記接着層のアンチブロッキング性が低下することがある。
上記接着層中の上記ポリエステルポリオール−アクリル共重合体の含有量のより好ましい下限は30重量%、より好ましい上限は60重量%である。
Although it does not specifically limit as content of the said polyester polyol-acrylic copolymer in the said contact bonding layer, A preferable minimum is 10 weight% and a preferable upper limit is 95 weight%. When the content of the polyester polyol-acrylic copolymer is less than 10% by weight, strong adhesion to the surface of the vinyl chloride layer of the vinyl chloride wallpaper may not be obtained. When the content of the polyester polyol-acrylic copolymer exceeds 95% by weight, the antiblocking property of the adhesive layer may be lowered.
The minimum with more preferable content of the said polyester polyol-acrylic copolymer in the said contact bonding layer is 30 weight%, and a more preferable upper limit is 60 weight%.
上記イソシアナートは、上記ポリエステルポリオール−アクリル共重合体を架橋させる架橋剤として機能する。上記イソシアナートとしては、例えば、ウレタン樹脂を製造する際に用いられる公知の有機イソシアナートが挙げられる。また、上記イソシアナートは、加熱によりイソシアナートを活性化させるブロック化剤によりブロック化されたブロックイソシアナートであることが好ましい。
上記ブロック化剤としては特に限定されず、例えば、アセトンオキシム、メチルエチルケトンオキシム等のオキシム系;ε−カプロラクタム等のアミド系;マロン酸ジメチル、アセト酢酸メチル等の活性メチレン系;3,5−ジメチルピラゾール等のピラゾール系化合物が挙げられる。その他、フェノール系、アルコール系、イミダゾール系、尿素系等のブロック化剤を使用することもできる。これらのブロック化剤は、単独で使用してもよく、2種以上を併用してもよい。
The isocyanate functions as a crosslinking agent for crosslinking the polyester polyol-acrylic copolymer. As said isocyanate, the well-known organic isocyanate used when manufacturing a urethane resin is mentioned, for example. The isocyanate is preferably a blocked isocyanate blocked with a blocking agent that activates the isocyanate by heating.
The blocking agent is not particularly limited. For example, oxime systems such as acetone oxime and methyl ethyl ketone oxime; amide systems such as ε-caprolactam; active methylene systems such as dimethyl malonate and methyl acetoacetate; 3,5-dimethylpyrazole And the like. In addition, blocking agents such as phenols, alcohols, imidazoles, and ureas can also be used. These blocking agents may be used alone or in combination of two or more.
上記接着層中の上記イソシアナートの含有量としては特に限定されないが、上記イソシアナートのNCO含有率が12%である場合、上記ポリエステルポリオール−アクリル共重合体(固形分100%)100重量部に対して、好ましい下限は0.5重量部、好ましい上限は30重量部であり、より好ましい下限は5重量部、より好ましい上限は20重量部である。上記イソシアナートの含有量が0.5重量部未満であると、上記ポリエステルポリオール−アクリル共重合体の軟化点が下がらず、また、架橋も充分しないことから、塩化ビニル壁紙の塩化ビニル層の表面に対する低温での強固な接着性が得られないことがある。上記イソシアナートの含有量が30重量部を超えると、イソシアナートの配合量が多くなりすぎ、軟化点が室温近くになって粘着剤化し、ブロッキングが強くなることがある。 The isocyanate content in the adhesive layer is not particularly limited, but when the isocyanate has an NCO content of 12%, the polyester polyol-acrylic copolymer (solid content 100%) is 100 parts by weight. On the other hand, the preferred lower limit is 0.5 parts by weight, the preferred upper limit is 30 parts by weight, the more preferred lower limit is 5 parts by weight, and the more preferred upper limit is 20 parts by weight. When the isocyanate content is less than 0.5 parts by weight, the softening point of the polyester polyol-acrylic copolymer does not decrease and the crosslinking is not sufficient. In some cases, strong adhesiveness at low temperatures cannot be obtained. When the content of the isocyanate exceeds 30 parts by weight, the amount of the isocyanate is excessively increased, the softening point becomes close to room temperature, and it becomes a pressure-sensitive adhesive, which may increase the blocking.
なお、上記ポリエステルポリオール系化合物、アクリロイル基含有ヒドロキシ化合物及びイソシアナートは、それぞれ単体として市販されているものを使用してもよく、また、2以上の組み合わせで共重合体として市販されているものを使用してもよい。 The polyester polyol compound, the acryloyl group-containing hydroxy compound and the isocyanate may be those commercially available as a single substance, or those commercially available as a copolymer in a combination of two or more. May be used.
上記接着層は、上記接着層としての特性を阻害しない範囲であれば、更に、帯電防止剤、ブロッキング防止剤、滑剤、充填剤、着色剤等の添加物を含有していてもよいし、目的に応じて他の樹脂を含有していてもよい。
上記他の樹脂としては、例えば、ポリエチレン、エチレンとアクリル酸、アクリル酸エステル、メタクリル酸、メタクリル酸エステル等のモノマーとからなる2元共重合体、3元共重合体等が挙げられる。
The adhesive layer may further contain additives such as an antistatic agent, an antiblocking agent, a lubricant, a filler, a colorant, etc., as long as the properties as the adhesive layer are not impaired. Depending on the case, other resins may be contained.
As said other resin, the binary copolymer which consists of monomers, such as polyethylene, ethylene, acrylic acid, acrylic acid ester, methacrylic acid, methacrylic acid ester, a ternary copolymer, etc. are mentioned, for example.
上記接着層の厚さとしては特に限定されないが、好ましい下限は0.1μm、好ましい上限は20μmである。厚さが0.1μm未満であると、壁紙用フィルムの塩化ビニル壁紙の塩化ビニル層の表面に対する接着力が不充分となることがあり、また、その接着力にばらつきが生じやすくなる。厚さが20μmを超えると、製造コストの高騰を招くとともに、壁紙用フィルムに反りが生じたり、塩化ビニル壁紙の塩化ビニル層の表面に表された図柄等の意匠が隠蔽されたり、壁紙用フィルムの可撓性が低下したりすることがある。 Although it does not specifically limit as thickness of the said contact bonding layer, A preferable minimum is 0.1 micrometer and a preferable upper limit is 20 micrometers. When the thickness is less than 0.1 μm, the adhesive force of the wallpaper film to the surface of the vinyl chloride layer of the vinyl chloride wallpaper may be insufficient, and the adhesive force tends to vary. If the thickness exceeds 20 μm, the manufacturing cost will increase, the wallpaper film will be warped, the design such as the design shown on the surface of the vinyl chloride layer of the vinyl chloride wallpaper will be concealed, the wallpaper film The flexibility may be reduced.
本発明の壁紙用フィルムを製造する方法としては、上記A層、上記B層及び必要に応じて上記C層を共押出法により同時に成形した後、必要に応じて接着剤液を塗工し、乾燥する方法が好ましい。例えば、Tダイによる共押出を行う場合、積層の方法としては、例えば、フィードブロック方式、マルチマニホールド方式、又は、これらを併用した方法等が挙げられる。
上記A層、上記B層及び必要に応じて上記C層を共押出法により同時に成形する方法としては、例えば、各層を構成する樹脂又は樹脂ペレットをそれぞれ押出機に投入し、多層ダイスによりシート状に押出し、引取ロールにて冷却固定化した後、必要に応じて1軸又は2軸に延伸する方法等を用いることができる。
上記各層を構成する樹脂ペレットを作製する方法としては、例えば、上記結晶性ポリプロピレン系樹脂に上記粒子状吸着剤(I)又は上記粒子状吸着剤(II)を練り込んで樹脂ペレットとする方法等が挙げられる。
As a method for producing the wallpaper film of the present invention, the A layer, the B layer and, if necessary, the C layer are simultaneously formed by a coextrusion method, and then an adhesive liquid is applied as necessary. A method of drying is preferred. For example, when co-extrusion with a T-die is used, examples of the lamination method include a feed block method, a multi-manifold method, and a method using these in combination.
As a method of simultaneously molding the A layer, the B layer and, if necessary, the C layer by a coextrusion method, for example, a resin or resin pellet constituting each layer is put into an extruder, and a sheet is formed by a multilayer die. After extruding to refrigeration and cooling and fixing with a take-off roll, a method of stretching uniaxially or biaxially as required can be used.
Examples of the method for producing the resin pellets constituting each of the layers include a method of kneading the particulate adsorbent (I) or the particulate adsorbent (II) into the crystalline polypropylene resin to obtain a resin pellet. Is mentioned.
本発明の壁紙用フィルムに塩化ビニル壁紙を積層することで、壁装材とすることができる。このような壁装材もまた本発明の1つである。 A wall covering material can be obtained by laminating a vinyl chloride wallpaper on the wallpaper film of the present invention. Such a wall covering is also one aspect of the present invention.
上記塩化ビニル壁紙の塩化ビニル層としては、公知の塩化ビニル壁紙に使用されるいかなるものも挙げることができ、発泡体であっても非発泡体であってもよい。特に本発明の壁装材においては、高沸点の可塑剤を含有する塩化ビニル壁紙であっても好適に用いることができるため、使用可能な壁紙の種類が大幅に広がる。
また、本発明の壁紙用フィルムを積層した後に上記塩化ビニル層を発泡させてもよい。なお、上記塩化ビニル層に印刷を施す場合、印刷インキは、通常用いられるインキでよい。例えば、アクリル系、エチレン−酢酸ビニル系、ウレタン系、セルロース系の樹脂に顔料、染料等の着色剤、分散剤、溶剤等を混合し溶解させたもの等が挙げられる。また、上記印刷は公知の方法により行うことができる。
As a vinyl chloride layer of the said vinyl chloride wallpaper, what is used for a well-known vinyl chloride wallpaper can be mentioned, A foam or a non-foam may be sufficient. In particular, in the wall covering material of the present invention, even a vinyl chloride wallpaper containing a high-boiling plasticizer can be suitably used, so that the types of wallpaper that can be used are greatly expanded.
The vinyl chloride layer may be foamed after laminating the wallpaper film of the present invention. In addition, when printing on the said vinyl chloride layer, printing ink may be used normally. For example, those obtained by mixing and dissolving colorants such as pigments and dyes, dispersants, solvents and the like in acrylic, ethylene-vinyl acetate, urethane, and cellulose resins. The printing can be performed by a known method.
本発明の壁装材を製造する際、本発明の壁紙用フィルムを上記塩化ビニル層の表面に接着する方法としては特に限定されないが、熱圧着法により接着することが好ましい。熱圧着法は有機溶剤を用いないので、有機溶剤に起因する弊害、例えば、自然環境への影響、火災の危険性、作業者の健康面への影響及び資源の浪費等の問題を解決することができる。 When producing the wall covering material of the present invention, the method for adhering the wallpaper film of the present invention to the surface of the vinyl chloride layer is not particularly limited, but it is preferable to adhere by the thermocompression bonding method. Since the thermocompression bonding method does not use organic solvents, solve the problems caused by organic solvents, such as impacts on the natural environment, fire hazards, health effects on workers and waste of resources. Can do.
また、上記熱圧着法により本発明の壁紙用フィルムを塩化ビニル層の表面に接着する場合の処理条件としては特に限定されず、接着層を構成する材料、及び、その配合等より適宜決定される。また、塩化ビニル壁紙にエンボス加工を施す場合、該エンボス加工は、本発明の壁紙用フィルムと塩化ビニル層との熱圧着と同時に行ってもよく、後工程で行ってもよい。 In addition, the treatment conditions for adhering the wallpaper film of the present invention to the surface of the vinyl chloride layer by the thermocompression bonding method are not particularly limited, and are appropriately determined depending on the material constituting the adhesive layer, the composition thereof, and the like. . Moreover, when embossing is performed on the vinyl chloride wallpaper, the embossing may be performed simultaneously with the thermocompression bonding of the wallpaper film of the present invention and the vinyl chloride layer, or may be performed in a later step.
本発明によれば、防汚性及び消臭性に優れ、押出成形によって良好に製造される壁紙用フィルムを提供することができる。また、本発明によれば、該壁紙用フィルムを有する壁装材を提供することができる。 ADVANTAGE OF THE INVENTION According to this invention, the film for wallpaper which is excellent in antifouling property and deodorizing property, and is manufactured favorably by extrusion molding can be provided. Moreover, according to this invention, the wall covering material which has this film for wallpaper can be provided.
以下に実施例を掲げて本発明を更に詳しく説明するが、本発明はこれら実施例のみに限定されない。 Hereinafter, the present invention will be described in more detail with reference to examples. However, the present invention is not limited to these examples.
実施例及び比較例で使用した粒子状吸着剤及び樹脂を以下に示した。
(1)粒子状吸着剤
(1−1)アミノ基を有する化合物を担持しない粒子状吸着剤
・銀担持ゼオライト(平均粒子径2μm)
・ジルコニウムリン酸塩(平均粒子径1μm)
・銅担持ジルコニウムリン酸塩(平均粒子径4μm)
(1−2)アミノ基を有する化合物を担持する粒子状吸着剤
・アミン化合物含有シリカ(平均粒子径8μm)
The particulate adsorbents and resins used in the examples and comparative examples are shown below.
(1) Particulate adsorbent (1-1) Particulate adsorbent / silver-carrying zeolite (average particle diameter 2 μm) not supporting a compound having an amino group
・ Zirconium phosphate (average particle size 1μm)
・ Copper-supported zirconium phosphate (average particle size 4μm)
(1-2) Particulate adsorbent and amine compound-containing silica carrying an amino group-containing compound (average particle size 8 μm)
(2)使用樹脂
(2−1)結晶性ポリプロピレン系樹脂
・プロピレン−エチレンブロック共重合体(b−PP)(三井化学社製:F707V、MFR=7.0g/10分、密度0.9g/cm3、融点163℃)
(2−2)他の樹脂
・低密度ポリエチレン(LDPE)(日本ポリエチレン社製:カーネル KS430、MFR=5.0g/10分、密度0.87g/cm3、融点45℃)
・エチレン−酢酸ビニル共重合体(EVA)(三井・デュポンポリケミカル社製:エバフレックスV523、MFR=14g/10分、密度0.96g/cm3、融点105℃)
・タルク含有プロピレンホモ重合体(竹原化学社製:MAX6070TAL、MFR=1.0g/10分、密度1.67g/cm3)
(2) Resin used (2-1) Crystalline polypropylene resin / propylene-ethylene block copolymer (b-PP) (Mitsui Chemical Co., Ltd .: F707V, MFR = 7.0 g / 10 min, density 0.9 g / cm 3 , melting point 163 ° C.)
(2-2) Other resin / low density polyethylene (LDPE) (manufactured by Nippon Polyethylene Co., Ltd .: Kernel KS430, MFR = 5.0 g / 10 min, density 0.87 g / cm 3 , melting point 45 ° C.)
・ Ethylene-vinyl acetate copolymer (EVA) (Mitsui / DuPont Polychemical Co., Ltd .: Everflex V523, MFR = 14 g / 10 min, density 0.96 g / cm 3 , melting point 105 ° C.)
-Talc-containing propylene homopolymer (manufactured by Takehara Chemical Co., Ltd .: MAX6070TAL, MFR = 1.0 g / 10 min, density 1.67 g / cm 3 )
(実施例1)
(A層用樹脂ペレットの製造)
二軸混練押出機を用いて、プロピレン−エチレンブロック共重合体(b−PP)90重量%と粒子状吸着剤(I)(銀担持ゼオライト、平均粒子径2μm)10重量%とを200℃で溶融混練して、ストランド状に押出、冷却固化した後、カットしてA層用樹脂ペレットを得た。
Example 1
(Manufacture of layer A resin pellets)
Using a twin-screw kneading extruder, 90% by weight of propylene-ethylene block copolymer (b-PP) and 10% by weight of particulate adsorbent (I) (silver-supported zeolite, average particle diameter 2 μm) at 200 ° C. After melt-kneading, extrusion into a strand shape, cooling and solidification, cutting was performed to obtain a resin pellet for A layer.
(B層用樹脂ペレットの製造)
二軸混練押出機を用いて、プロピレン−エチレンブロック共重合体(b−PP)56重量%とエチレン−酢酸ビニル共重合体(EVA)20重量%とタルク含有プロピレンホモ重合体14重量%と粒子状吸着剤(II)(アミン化合物含有シリカ、平均粒子径8μm)10重量%とを200℃で溶融混練して、ストランド状に押出、冷却固化した後、カットしてB層用樹脂ペレットを得た。
(Manufacture of resin pellets for layer B)
Using a twin-screw kneading extruder, propylene-ethylene block copolymer (b-PP) 56% by weight, ethylene-vinyl acetate copolymer (EVA) 20% by weight, talc-containing propylene homopolymer 14% by weight and particles Adsorbent (II) (Amine compound-containing silica, average particle size 8 μm) 10% by weight is melt-kneaded at 200 ° C., extruded into a strand, cooled and solidified, then cut to obtain a B-layer resin pellet. It was.
(壁紙用フィルムの製造)
得られたA層用樹脂ペレット、B層用樹脂ペレット、及び、C層用の樹脂としてプロピレン−エチレンブロック共重合体(b−PP)を、夫々の押出機に投入し、押出温度190℃、多層Tダイスの温度190℃、キャストロール温度60℃、引取速度20m/minの条件で共押出を行い、A層(7μm)/B層(13μm)/C層(5μm)の三層構造からなる厚さ25μmのフィルムを得た。
メチルエチルケトン30重量部に対してポリエステルポリオールとアクリルとの共重合体(日本ポリウレタン工業社製:SH538A(固形分40%))30重量部を溶解した溶液にブロックイソシアナートであるポリイソシアナート(日本ポリウレタン工業社製:コロネート2507)2重量部を添加し、室温にて均一に分散させることにより接着剤液を調製した。得られた接着剤液を上記で得られたフィルムのC層上に乾燥後の厚さが2μmとなるように塗工した後、乾燥することにより、壁紙用フィルムを得た。
(Manufacture of film for wallpaper)
Propylene-ethylene block copolymer (b-PP) as the resin for the A layer, the resin pellet for the B layer, and the resin for the C layer thus obtained was put into each extruder, and the extrusion temperature was 190 ° C. Co-extrusion is carried out under the conditions of a multilayer T die temperature of 190 ° C., a cast roll temperature of 60 ° C. and a take-off speed of 20 m / min, and has a three-layer structure of A layer (7 μm) / B layer (13 μm) / C layer (5 μm). A film having a thickness of 25 μm was obtained.
Polyisocyanate (Nippon Polyurethane), which is a block isocyanate, in a solution in which 30 parts by weight of a copolymer of polyester polyol and acrylic (manufactured by Nippon Polyurethane Industry Co., Ltd .: SH538A (solid content 40%)) is dissolved in 30 parts by weight of methyl ethyl ketone. Kogyo Co., Ltd .: Coronate 2507) 2 parts by weight was added and uniformly dispersed at room temperature to prepare an adhesive solution. The obtained adhesive liquid was applied on the C layer of the film obtained above so that the thickness after drying was 2 μm, and then dried to obtain a wallpaper film.
(実施例2〜7及び比較例1〜2)
使用した樹脂及び粒子状吸着剤の種類及び配合量を、表1に示すように変更したこと以外は実施例1と同様にして、壁紙用フィルムを得た。
(Examples 2-7 and Comparative Examples 1-2)
A wallpaper film was obtained in the same manner as in Example 1 except that the type and blending amount of the resin and particulate adsorbent used were changed as shown in Table 1.
<評価>
実施例及び比較例で得られた壁紙用フィルムについて、以下の評価を行った。結果を表1に示した。
<Evaluation>
The following evaluation was performed about the film for wallpaper obtained by the Example and the comparative example. The results are shown in Table 1.
(1)溶融押出
共押出により三層構造からなるフィルムを得たとき、押出温度にかかわらず製膜可能であった場合を○、押出温度の調整により製膜可能であった場合を△、押出温度にかかわらず製膜できなかった場合を×とした。
(1) When a film having a three-layer structure is obtained by melt extrusion coextrusion, ○ is indicated when film formation is possible regardless of the extrusion temperature, and Δ is indicated when film formation is possible by adjusting the extrusion temperature. The case where film formation was not possible irrespective of temperature was set as x.
(2)粒子状吸着剤の分散性
壁紙用フィルムのA層及びB層を目視にて観察した。粒子状吸着剤の凝集がほとんど見られなかった場合を○、粒子状吸着剤の分散状態があまり良好ではなかった場合を△、完全な分散不良であった場合を×とした。
(2) Dispersibility of particulate adsorbent The A layer and the B layer of the film for wallpaper were visually observed. The case where the aggregation of the particulate adsorbent was hardly observed was marked with ◯, the case where the dispersion state of the particulate adsorbent was not very good was marked with Δ, and the case where the dispersion was completely poor was marked with ×.
(3)防汚性
日本ビニル工業会の汚れ防汚商品性能評価規定に準じた方法により、得られた壁紙用フィルムのA層に醤油又はクレヨンを塗布し、24時間放置した。次いで、布に水を含ませて醤油を丁寧に拭き取り、又は、布に洗剤を含ませてクレヨンを丁寧に拭き取り、A層の表面を目視により以下の基準により評価した。
最も防汚性に優れていた場合(ほとんど汚れが観察できない状態)を5、最も防汚性に劣っていた場合(汚れが全く拭き取られない状態)を1とする5段階評価を行った。
(3) Antifouling property Soy sauce or crayon was applied to the A layer of the obtained film for wallpaper by a method in accordance with the antifouling product performance evaluation regulations of the Japan Vinyl Industry Association and left for 24 hours. Subsequently, the cloth was soaked in water and the soy sauce was carefully wiped off, or the cloth was soaked in detergent and the crayon was carefully wiped off, and the surface of the A layer was visually evaluated according to the following criteria.
A five-step evaluation was performed with 5 being the most excellent antifouling property (a state in which almost no dirt was observable) and 1 being the most inferior in the antifouling property (a state where no dirt was wiped off).
(4)消臭効果
2Lのテドラーバッグにレギュレーター排圧0.12MPa、流量計2.0L/min、30秒の条件で1Lの圧縮空気を封入し、アンモニア溶液10μL、トリメチルアミン溶液5μL、メチルメルカプタン溶液5μL、及び、アセトアルデヒド溶液5μLを、それぞれ、アンモニア200ppm、トリメチルアミン70ppm、メチルメルカプタン40ppm、又は、アセトアルデヒド30ppmとなるように投入した後、常温で1.5時間以上放置した。次いで、このテドラーバッグに、縦10cm×横10cm×厚み32μmの大きさに切断した、壁紙用フィルムを投入し、壁紙用フィルムの投入直後及び24時間後のアンモニア、トリメチルアミン、メチルメルカプタン、又は、アセトアルデヒドの濃度を測定した。初発濃度を100%としたときの24時間後の除去率(%)を求めた。
(4) Deodorizing effect 1 L of compressed air is sealed in a 2 L Tedlar bag under the conditions of regulator exhaust pressure 0.12 MPa, flow meter 2.0 L / min, 30 seconds, ammonia solution 10 μL, trimethylamine solution 5 μL, methyl mercaptan solution 5 μL Then, 5 μL of the acetaldehyde solution was added so as to be 200 ppm of ammonia, 70 ppm of trimethylamine, 40 ppm of methyl mercaptan, or 30 ppm of acetaldehyde, respectively, and left at room temperature for 1.5 hours or more. Next, a wallpaper film cut into a size of 10 cm in length × 10 cm in width × 32 μm in thickness was put into this Tedlar bag. Immediately after the wallpaper film was put in and after 24 hours, ammonia, trimethylamine, methyl mercaptan, or acetaldehyde. Concentration was measured. The removal rate (%) after 24 hours when the initial concentration was 100% was determined.
本発明によれば、防汚性及び消臭性に優れ、押出成形によって良好に製造される壁紙用フィルムを提供することができる。また、本発明によれば、該壁紙用フィルムを有する壁装材を提供することができる。 ADVANTAGE OF THE INVENTION According to this invention, the film for wallpaper which is excellent in antifouling property and deodorizing property, and is manufactured favorably by extrusion molding can be provided. Moreover, according to this invention, the wall covering material which has this film for wallpaper can be provided.
Claims (5)
前記A層は、粒子状吸着剤(I)と結晶性ポリプロピレン系樹脂とを含有し、
前記B層は、粒子状吸着剤(II)と結晶性ポリプロピレン系樹脂とを含有し、
前記粒子状吸着剤(I)及び前記粒子状吸着剤(II)のうちのいずれか一方が、アミノ基を有する化合物を担持する粒子状吸着剤であり、かつ、前記粒子状吸着剤(I)及び前記粒子状吸着剤(II)のうちの他方が、アミノ基を有する化合物を担持しない粒子状吸着剤である
ことを特徴とする壁紙用フィルム。 A wallpaper film having an A layer on the front side and a B layer on the wallpaper side,
The layer A contains a particulate adsorbent (I) and a crystalline polypropylene resin,
The B layer contains a particulate adsorbent (II) and a crystalline polypropylene resin,
One of the particulate adsorbent (I) and the particulate adsorbent (II) is a particulate adsorbent carrying a compound having an amino group, and the particulate adsorbent (I) And the other of the particulate adsorbents (II) is a particulate adsorbent that does not carry a compound having an amino group.
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