JP5632845B2 - ブリスク上にコーティングを堆積させるための処理 - Google Patents
ブリスク上にコーティングを堆積させるための処理 Download PDFInfo
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- JP5632845B2 JP5632845B2 JP2011529038A JP2011529038A JP5632845B2 JP 5632845 B2 JP5632845 B2 JP 5632845B2 JP 2011529038 A JP2011529038 A JP 2011529038A JP 2011529038 A JP2011529038 A JP 2011529038A JP 5632845 B2 JP5632845 B2 JP 5632845B2
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- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 3
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- 229910052720 vanadium Inorganic materials 0.000 description 3
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- 229910000838 Al alloy Inorganic materials 0.000 description 2
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- NRTOMJZYCJJWKI-UHFFFAOYSA-N Titanium nitride Chemical compound [Ti]#N NRTOMJZYCJJWKI-UHFFFAOYSA-N 0.000 description 2
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- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
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- UFGZSIPAQKLCGR-UHFFFAOYSA-N chromium carbide Chemical compound [Cr]#C[Cr]C#[Cr] UFGZSIPAQKLCGR-UHFFFAOYSA-N 0.000 description 2
- 239000008199 coating composition Substances 0.000 description 2
- 239000010941 cobalt Substances 0.000 description 2
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 2
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- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- 229910000531 Co alloy Inorganic materials 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
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- 229910000831 Steel Inorganic materials 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 229910001069 Ti alloy Inorganic materials 0.000 description 1
- 229910000883 Ti6Al4V Inorganic materials 0.000 description 1
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- UQZIWOQVLUASCR-UHFFFAOYSA-N alumane;titanium Chemical compound [AlH3].[Ti] UQZIWOQVLUASCR-UHFFFAOYSA-N 0.000 description 1
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- 229910001873 dinitrogen Inorganic materials 0.000 description 1
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- 229910052758 niobium Inorganic materials 0.000 description 1
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- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
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- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 229910052715 tantalum Inorganic materials 0.000 description 1
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 1
- 229910021324 titanium aluminide Inorganic materials 0.000 description 1
- PQDJYEQOELDLCP-UHFFFAOYSA-N trimethylsilane Chemical compound C[SiH](C)C PQDJYEQOELDLCP-UHFFFAOYSA-N 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- ZVWKZXLXHLZXLS-UHFFFAOYSA-N zirconium nitride Chemical compound [Zr]#N ZVWKZXLXHLZXLS-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/04—Coating on selected surface areas, e.g. using masks
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/04—Coating on selected surface areas, e.g. using masks
- C23C14/042—Coating on selected surface areas, e.g. using masks using masks
- C23C14/044—Coating on selected surface areas, e.g. using masks using masks using masks to redistribute rather than totally prevent coating, e.g. producing thickness gradient
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/50—Substrate holders
- C23C14/505—Substrate holders for rotation of the substrates
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03B—MACHINES OR ENGINES FOR LIQUIDS
- F03B1/00—Engines of impulse type, i.e. turbines with jets of high-velocity liquid impinging on blades or like rotors, e.g. Pelton wheels; Parts or details peculiar thereto
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05B—INDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
- F05B2230/00—Manufacture
- F05B2230/30—Manufacture with deposition of material
- F05B2230/31—Layer deposition
- F05B2230/313—Layer deposition by physical vapour deposition
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05B—INDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
- F05B2230/00—Manufacture
- F05B2230/90—Coating; Surface treatment
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05C—INDEXING SCHEME RELATING TO MATERIALS, MATERIAL PROPERTIES OR MATERIAL CHARACTERISTICS FOR MACHINES, ENGINES OR PUMPS OTHER THAN NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES
- F05C2253/00—Other material characteristics; Treatment of material
- F05C2253/12—Coating
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Combustion & Propulsion (AREA)
- General Engineering & Computer Science (AREA)
- Turbine Rotor Nozzle Sealing (AREA)
- Physical Vapour Deposition (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
Description
金属ボンド・コートを用いる場合、ボンド・コートは、1または複数の金属層、たとえば1または複数のチタンおよび/またはチタン・アルミニウム合金(たとえば、チタンアルミナイド金属間化合物)層から構成されていても良い。ボンド・コートは、セラミック・コーティングと、コーティングが保護する基板との間に全面的に配置することに限定することができる。これは、基板に対するセラミック・コーティングの粘着を促進するためである。
Claims (20)
- ディスクと前記ディスクから前記ディスクの回転軸に対して半径方向に延びる一体型のブレードとを備えるブリスク上にコーティングを堆積させる処理であって、前記ブレードおよびディスクは流路表面を有し、前記流路表面は、前記ブレードおよびディスクの他の流路表面よりも粒子との衝撃に由来する腐食の影響を受けやすい第1の流路表面を含み、
前記処理は、
前記ブリスクをコーティング材料源に隣接して配置することを、前記コーティング材料源を蒸発させてコーティング材料蒸気を発生させるように構成された装置内で行なうことと、
前記コーティング材料源に対する前記ブリスクの配向を、前記ブリスクの前記回転軸が、前記コーティング材料源から前記コーティング材料蒸気が前記ブリスクへ流れる直線経路の45度以内になるように、また前記ブレードの前記第1の流路表面が前記コーティング材料源に面するように、行なうことと、
前記ブリスクをその回転軸の周りに回転させ、前記コーティング材料源を蒸発させて、前記第1の流路表面上に、前記コーティング材料蒸気を、前記ブレード及び前記ディスクの他の部位と比し優先的に堆積させてコーティングを形成することと、
を含む処理。 - 前記コーティングは耐腐食セラミック・コーティングである請求項1に記載の処理。
- 前記コーティング材料源は物理気相成長処理によって蒸発させ、前記コーティングは円柱状および/または高密度微細構造を有する請求項1に記載の処理。
- 前記物理気相成長処理はスパッタリングであり、前記コーティングは高密度微細構造を有する請求項3に記載の処理。
- 前記物理気相成長処理は電子ビーム物理気相成長であり、前記コーティングは円柱状微細構造を有する請求項3に記載の処理。
- 前記ブレードの前記第1の流路表面は、凹状の流路表面であり、前記ブレードの凸状の流路表面に対向して配置され、前記コーティングを前記凹状の流路表面に優先的に堆積させる請求項1に記載の処理。
- 前記コーティングは、前記ブレードの前記凹状の流路表面を全面的に均一に覆い、前記ブレードの前記凸状の流路表面は全面的には均一には覆わない請求項6に記載の処理。
- 前記コーティングは、全コーティング厚さとして最大100マイクロメートルまで堆積され、組成はTiAlN、CrN、およびTiSiCNからなる群から選択される請求項1に記載の処理。
- 前記コーティングはTiAlNからなる請求項8に記載の処理。
- 前記コーティングはCrNおよびTiAlNの多層からなる請求項8に記載の処理。
- 前記コーティングはTiSiCNからなる請求項8に記載の処理。
- ガス・タービン・エンジンのブリスク上に耐腐食セラミック・コーティングを堆積させる処理であって、前記ブリスクは、ディスクと前記ディスクから前記ブリスクの回転軸に対して半径方向に延びる一体型ブレードとを備え、前記ブレードおよびディスクは流路表面を有し、前記ブレードの前記流路表面は、凸状の流路表面と、対向配置された凹状の流路表面であって、前記ガス・タービン・エンジン内の前記ブリスクの動作中に前記凸状の流路表面よりも粒子との衝撃に由来する腐食の影響を受けやすい凹状の流路表面とを備え、
前記処理は、
前記ブリスクをコーティング材料源に隣接して配置することを、前記コーティング材料源を蒸発させてコーティング材料蒸気を発生させるように構成された物理気相成長装置内で行なうことと、
前記コーティング材料源に対する前記ブリスクの配向を、前記ブリスクの前記回転軸が、前記コーティング材料源から前記コーティング材料蒸気が前記ブリスクへ流れる直線経路と平行になるように、また前記ブレードの前記凹状の流路表面が前記コーティング材料源に面するように、行なうことと、
前記ブリスクをその回転軸の周りに回転させ、前記コーティング材料源を蒸発させて、前記ブレードの前記凹状の流路表面上に、前記コーティング材料蒸気を、前記ブレード及び前記ディスクの他の部位と比し優先的に堆積させて耐腐食セラミック・コーティングを形成することと、を含む方法。 - 前記物理気相成長装置はスパッタリング堆積を行ない、前記耐腐食セラミック・コーティングは高密度微細構造を有する請求項12に記載の処理。
- 前記物理気相成長装置は電子ビーム物理気相成長を行ない、前記コーティングは円柱状微細構造を有する請求項12に記載の処理。
- 前記コーティング材料源の蒸発および前記コーティング材料蒸気の堆積は、陰極アークPVD処理またはプラズマ励起マグネトロン・スパッタリング処理による請求項12に記載の処理。
- 前記耐腐食セラミック・コーティングは、前記ブレードの前記凹状の流路表面を全面的に均一に覆い、前記ブレードの前記凸状の流路表面は全面的には均一には覆わない請求項12に記載の処理。
- 前記耐腐食セラミック・コーティングは、全コーティング厚さとして最大100マイクロメートルまで堆積され、組成はTiAlN、CrN、およびTiSiCNからなる群から選択される請求項12に記載の処理。
- 前記耐腐食セラミック・コーティングはTiAlNからなる請求項17に記載の処理。
- 前記耐腐食セラミック・コーティングはCrNおよびTiAlNの多層からなる請求項17に記載の処理。
- 前記耐腐食セラミック・コーティングはTiSiCNからなる請求項17に記載の処理。
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US12/241,678 | 2008-09-30 | ||
US12/241,678 US20100078308A1 (en) | 2008-09-30 | 2008-09-30 | Process for depositing a coating on a blisk |
PCT/US2009/049167 WO2010039314A1 (en) | 2008-09-30 | 2009-06-30 | Process for depositing a coating on a blisk |
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JP2012504191A JP2012504191A (ja) | 2012-02-16 |
JP5632845B2 true JP5632845B2 (ja) | 2014-11-26 |
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JP2011529038A Expired - Fee Related JP5632845B2 (ja) | 2008-09-30 | 2009-06-30 | ブリスク上にコーティングを堆積させるための処理 |
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US (1) | US20100078308A1 (ja) |
JP (1) | JP5632845B2 (ja) |
CA (1) | CA2738633A1 (ja) |
DE (1) | DE112009002430T5 (ja) |
GB (1) | GB2477869B (ja) |
WO (1) | WO2010039314A1 (ja) |
Families Citing this family (7)
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US8708659B2 (en) | 2010-09-24 | 2014-04-29 | United Technologies Corporation | Turbine engine component having protective coating |
US8196600B1 (en) | 2010-12-27 | 2012-06-12 | General Electric Company | High-temperature jointed assemblies and wear-resistant coating systems therefor |
US20130236659A1 (en) * | 2012-03-07 | 2013-09-12 | Honeywell International Inc. | Methods for vapor depositing high temperature coatings on gas turbine engine components utilizing pre-alloyed pucks |
EP3246430B1 (de) | 2016-05-20 | 2021-12-08 | MTU Aero Engines AG | Verfahren zur herstellung von schaufeln oder schaufelanordnungen einer strömungsmaschine mit erosionschutzschichten und entsprechend hergestelltes bauteil |
CN110788562B (zh) * | 2019-08-02 | 2020-12-29 | 中国航发北京航空材料研究院 | 一种镍基合金双性能整体叶盘的制造方法 |
CN110656304B (zh) * | 2019-09-29 | 2022-01-18 | 中国人民解放军空军工程大学 | 一种用于轴流式压缩机单轮整体叶盘的涂层装置 |
FR3116561B1 (fr) * | 2020-11-25 | 2023-09-22 | Safran Aircraft Engines | Procédé et dispositif de fabrication d’un disque de turbomachine bi-matière et disque obtenu par ce procédé |
Family Cites Families (15)
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US4741975A (en) | 1984-11-19 | 1988-05-03 | Avco Corporation | Erosion-resistant coating system |
US4839245A (en) | 1985-09-30 | 1989-06-13 | Union Carbide Corporation | Zirconium nitride coated article and method for making same |
US4904528A (en) | 1987-12-24 | 1990-02-27 | United Technologies Corporation | Coated gas turbine engine compressor components |
DE4425991C1 (de) * | 1994-07-22 | 1995-12-07 | Mtu Muenchen Gmbh | Vorrichtung und Verfahren zur partiellen Beschichtung von Bauteilgruppen |
DE59907046D1 (de) * | 1998-10-22 | 2003-10-23 | Siemens Ag | Erzeugnis mit wärmedämmschicht sowie verfahren zur herstellung einer wärmedämmschicht |
JP2000239828A (ja) * | 1999-02-19 | 2000-09-05 | Toshiba Corp | セラミックス被覆の製造方法およびセラミックス被覆部材 |
JP3996809B2 (ja) * | 2002-07-11 | 2007-10-24 | 住友電工ハードメタル株式会社 | 被覆切削工具 |
US7754016B2 (en) * | 2002-10-07 | 2010-07-13 | United Technologies Corporation | Multiple axis tumbler coating apparatus |
JP2004345078A (ja) * | 2003-04-30 | 2004-12-09 | Sumitomo Electric Ind Ltd | Pvd被覆切削工具 |
JP2005271190A (ja) * | 2003-12-05 | 2005-10-06 | Sumitomo Electric Hardmetal Corp | 表面被覆切削工具 |
DE102004017646A1 (de) * | 2004-04-02 | 2005-10-27 | Rolls-Royce Deutschland Ltd & Co Kg | Verfahren zur Beschichtung von Bauteilen für Flugzeugtriebwerke |
US7186092B2 (en) * | 2004-07-26 | 2007-03-06 | General Electric Company | Airfoil having improved impact and erosion resistance and method for preparing same |
US7247000B2 (en) * | 2004-08-30 | 2007-07-24 | Honeywell International, Inc. | Weld shielding device for automated welding of impellers and blisks |
US20070298280A1 (en) * | 2004-12-22 | 2007-12-27 | Naoya Omori | Surface-Coated Cutting Tool |
US8460519B2 (en) * | 2005-10-28 | 2013-06-11 | Applied Materials Inc. | Protective offset sputtering |
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- 2009-06-30 CA CA2738633A patent/CA2738633A1/en not_active Abandoned
- 2009-06-30 JP JP2011529038A patent/JP5632845B2/ja not_active Expired - Fee Related
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WO2010039314A1 (en) | 2010-04-08 |
GB2477869A (en) | 2011-08-17 |
GB201105111D0 (en) | 2011-05-11 |
US20100078308A1 (en) | 2010-04-01 |
CA2738633A1 (en) | 2010-04-08 |
DE112009002430T5 (de) | 2011-09-29 |
GB2477869B (en) | 2012-09-05 |
JP2012504191A (ja) | 2012-02-16 |
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