JP5629472B2 - Hot-dip metal strip production equipment - Google Patents

Hot-dip metal strip production equipment Download PDF

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JP5629472B2
JP5629472B2 JP2010020512A JP2010020512A JP5629472B2 JP 5629472 B2 JP5629472 B2 JP 5629472B2 JP 2010020512 A JP2010020512 A JP 2010020512A JP 2010020512 A JP2010020512 A JP 2010020512A JP 5629472 B2 JP5629472 B2 JP 5629472B2
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bath
metal strip
hot
plating
metal
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JP2011157593A (en
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久幹 若林
久幹 若林
誠 勝部
誠 勝部
広 西川
広 西川
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Nippon Steel Engineering Co Ltd
Nippon Steel Plant Designing Corp
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NS Plant Designing Corp
Nippon Steel Engineering Co Ltd
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Description

本発明は、連続搬送される金属帯を溶融金属のめっき浴中に浸漬してめっきを施す溶融めっき金属帯の製造装置に関する。 The present invention relates to an apparatus for manufacturing a hot-dip metal strip for plating by immersing a metal belt that is continuously conveyed in a hot metal plating bath.

一般に、連続搬送される金属帯を溶融金属のめっき浴中に浸漬してめっきを施す溶融めっき金属帯の製造装置では、溶融金属のめっき浴中に設けたシンクロールを介して金属帯をめっき浴中に通し、めっき浴から出てきた金属帯に付着しためっき層にガスを噴き付けてワイピングすることにより所定のめっき厚み(付着量)を得ている。そして、均一のめっき付着量を得るためには、金属帯の表面がガスを噴出するガスワイピングノズルに対して常に一定の位置を通過するように金属帯を搬送することが必要である。そこで、ガスワイピングノズル下方のめっき浴中に金属帯を支持する浴中支持ロール(ガイドロール)を設けて、金属帯の幅方向の反りを矯正し、かつ金属帯の表面がガスワイピングノズルに対して一定の位置を通過するようにしている。ここで、浴中支持ロール(ガイドロール)は常時めっき浴中で回転するため、例えば、特許文献1に記載されているように、浴中支持ロール(ガイドロール)の回転軸の両側を浴中に配設された軸受けでそれぞれ支持し、めっき浴外に設けた電動機の出力軸をめっき浴外カップリングを介してスピンドルの一端側と接続すると共に、スピンドルの他側を下方に向けて傾斜させてめっき浴中に浸漬させ、浴中支持ロール(ガイドロール)の回転軸の一端側に設けた浴中カップリングを介してスピンドルの他端側と接続する構成の駆動手段が採用されている。 Generally, in a manufacturing apparatus for a hot-dip metal strip that is plated by immersing a metal belt that is continuously transported in a hot metal plating bath, the hot metal bath is plated via a sink roll provided in the hot metal plating bath. A predetermined plating thickness (adhesion amount) is obtained by wiping gas through a plating layer adhering to the metal strip coming out of the plating bath. In order to obtain a uniform plating adhesion amount, it is necessary to transport the metal band so that the surface of the metal band always passes through a certain position with respect to the gas wiping nozzle that ejects gas. Therefore, a bath support roll (guide roll) for supporting the metal strip is provided in the plating bath below the gas wiping nozzle to correct the warp in the width direction of the metal strip, and the surface of the metal strip is against the gas wiping nozzle. Pass through a certain position. Here, since the support roll in the bath (guide roll) always rotates in the plating bath, for example, as described in Patent Document 1, both sides of the rotation axis of the support roll in the bath (guide roll) are in the bath. The output shaft of the motor provided outside the plating bath is connected to one end side of the spindle via the plating bath outer coupling, and the other side of the spindle is inclined downward. A driving means is adopted that is immersed in the plating bath and connected to the other end of the spindle via a coupling in the bath provided on one end of the rotating shaft of the supporting roll (guide roll) in the bath.

特開平7−228960号公報JP 7-228960 A

しかしながら、浴中支持ロール(ガイドロール)の回転軸を支持する軸受けは、例えば、亜鉛等の溶融金属の過酷なめっき浴中に配設されているため損耗が激しく、軸受け交換などの保守を頻繁に実施しなければならないという問題がある。そして、保守時には操業が停止するため、溶融めっき金属帯の生産性が低下するという問題も生じる。また、軸受けには、一般に円筒滑り軸受けが使用されているが、過酷な環境に耐えるために、例えば、内部にセラミック等を使用した構造の特殊仕様品を使用しなければならず、更に、浴中支持ロール(ガイドロール)の駆動手段の構成が大掛かりとなるため、設備費が増大するという問題がある。そして、熱膨張を考慮して、浴中支持ロール(ガイドロール)の回転軸と軸受けとの間の遊び代(ガタ)は大きくしているので、浴中支持ロール(ガイドロール)に振動が発生し、金属帯の振動によるめっき付着量の変動(バラツキ)が発生し、品質が低下するという問題も生じる。 However, bearings that support the rotating shafts of the support rolls (guide rolls) in the bath, for example, are placed in a severe plating bath of molten metal such as zinc. There is a problem that must be implemented. And since operation stops at the time of a maintenance, the problem that productivity of a hot-dip metal strip falls also arises. In addition, cylindrical sliding bearings are generally used as bearings, but in order to withstand harsh environments, for example, special specification products with a structure using ceramics etc. must be used. Since the structure of the driving means of the middle support roll (guide roll) becomes large, there is a problem that the equipment cost increases. In consideration of thermal expansion, the play allowance (backlash) between the rotating shaft and the bearing of the support roll in the bath (guide roll) is increased, so that vibration occurs in the support roll in the bath (guide roll). However, a variation (variation) in the amount of plating adhesion due to the vibration of the metal band occurs, resulting in a problem that the quality deteriorates.

本発明はかかる事情に鑑みてなされたもので、回転してめっき浴中で金属帯を案内する浴中支持ロール(ガイドロール)に転がり軸受けを使用した簡単な構成とすることで、設備費が安価で、溶融めっき金属帯の高生産性と高品質化が可能な溶融めっき金属帯の製造装置を提供することを目的とする。 The present invention has been made in view of such circumstances, and the equipment cost can be reduced by using a rolling bearing as a support roll in the bath (guide roll) that rotates and guides the metal strip in the plating bath. An object of the present invention is to provide an apparatus for manufacturing a hot dip metal strip that is inexpensive and enables high productivity and high quality of the hot dip metal strip.

前記目的に沿う本発明に係る溶融めっき金属帯の製造装置は、溶融金属のめっき浴を保持するめっき槽と、該めっき槽内に設置され、前記めっき浴中に進入した金属帯を方向転換させるシンクロールと、方向転換した前記金属帯を案内するガイドロールと、前記めっき槽の上方に設置され、前記金属帯の表裏に付着した溶融金属めっき量を調整する気体絞り手段とを有する溶融めっき金属帯の製造装置において、
前記めっき槽は、めっき槽本体と、該めっき槽本体の上部に配置され、前記金属帯が下方から進入する開口が形成された底部が該めっき槽本体内のめっき浴中に浸漬し、進入した該金属帯が外部に向けて通過する開放した天井部が前記めっき槽本体内のめっき浴の浴面よりも上位置となる部分浴槽とを有し、前記めっき槽本体内から溶融金属を前記部分浴槽に供給する溶融金属供給手段が設けられ、前記部分浴槽内のめっき浴の浴面高さが前記めっき槽本体内のめっき浴の浴面高さより高く保持され、前記ガイドロールは、前記部分浴槽内に該ガイドロールの両軸部を該部分浴槽の壁部から外部に貫通させて配置され、該壁部を貫通した前記両軸部は、前記めっき槽本体内のめっき浴の浴面より上方位置に配置され、前記部分浴槽の外部に設けられた軸受けでそれぞれ支持され、しかも、前記両軸部の端部には、該両軸部の前記部分浴槽から外部に突出した領域を冷却する冷却手段がそれぞれ設けられている。
An apparatus for manufacturing a hot-dip metal strip according to the present invention that meets the above-described object is a plating tank that holds a hot metal plating bath, and the direction of the metal band that is installed in the hot bath and enters the plating bath. Hot-dipped metal having a sink roll, a guide roll for guiding the direction-changed metal strip, and a gas squeezing means that is installed above the plating tank and adjusts the amount of hot-metal plating adhered to the front and back of the metal strip In the belt manufacturing equipment,
The plating tank is disposed on the plating tank main body and the upper part of the plating tank main body, and the bottom portion in which the opening for the metal strip to enter from below is immersed in the plating bath in the plating tank main body and enters. The open ceiling part through which the metal strip passes toward the outside has a partial bathtub that is located above the bath surface of the plating bath in the plating tank body, and the molten metal is supplied from the plating tank body to the part. Molten metal supply means for supplying to the bathtub is provided, and the bath surface height of the plating bath in the partial bath is maintained higher than the bath surface height of the plating bath in the plating tank body, and the guide roll is provided with the partial bath. The shafts of the guide rolls are disposed through the walls of the partial bath to the outside, and the shafts penetrating the walls are above the bath surface of the plating bath in the plating tank body. Placed outside the partial bathtub. They are supported respectively by bearings, moreover, the on the end of both the shank, cooling means are provided for cooling the region protruding from said portion tub to the outside of the both shaft portions.

本発明に係る溶融めっき金属帯の製造装置において、前記部分浴槽には、前記溶融金属供給手段により前記めっき槽本体内から該部分浴槽内に供給された溶融金属の一部を、前記ガイドロールの前記両軸部に接触させずにオーバーフローさせて該部分浴槽内のめっき浴の浴面レベルを一定に保持する流出部が設けられていることが好ましい。 In the apparatus for manufacturing a hot-dip metal strip according to the present invention, a part of the hot metal supplied from the inside of the plating tank main body into the hot bath by the hot metal supply means is supplied to the hot bath. It is preferable that an outflow portion is provided which overflows without contacting both the shaft portions and keeps the bath surface level of the plating bath in the partial bath constant.

本発明に係る溶融めっき金属帯の製造装置において、前記ガイドロールの前記両軸部がそれぞれ貫通する前記壁部に、該両軸部が挿通するスリーブを設け、該スリーブ内の該両軸部の外周面と該スリーブの内周面との隙間に、前記部分浴槽内の溶融金属が前記隙間に浸入するのを抑制する堰部材を設けることが好ましい。 In the apparatus for manufacturing a hot-dip metal strip according to the present invention, a sleeve through which the both shaft portions are inserted is provided in the wall portion through which the both shaft portions of the guide roll pass, and the both shaft portions in the sleeve are provided. It is preferable to provide a dam member that suppresses the molten metal in the partial bath from entering the gap in the gap between the outer circumferential surface and the inner circumferential surface of the sleeve.

本発明に係る溶融めっき金属帯の製造装置において、前記ガイドロールは回転駆動され、しかも回転速度は調整可能であることが好ましい。 In the hot dip metal strip manufacturing apparatus according to the present invention, it is preferable that the guide roll is rotationally driven and the rotational speed is adjustable.

本発明に係る溶融めっき金属帯の製造装置において、前記ガイドロールは、前記金属帯の両面に付着する過剰な溶融金属を除去する対となる溶融金属絞りロールとすることができる。
また、前記ガイドロールは、前記金属帯を支持する浴中支持ロールとすることもできる。
更に、溶融めっき金属帯の製造装置において、前記ガイドロールは、前記金属帯を支持する浴中支持ロールと、該浴中支持ロールの上方位置に配置され、該金属帯の両面に付着する過剰な溶融金属を除去する対となる溶融金属絞りロールとしてもよい。
In the apparatus for manufacturing a hot-dip metal strip according to the present invention, the guide roll can be a hot metal squeeze roll that forms a pair for removing excess molten metal adhering to both surfaces of the metal strip.
The guide roll may be a support roll in bath that supports the metal strip.
Furthermore, in the apparatus for producing a hot dipped metal strip, the guide roll is disposed in a bath supporting roll for supporting the metal strip, and an excess position of the guide roll adhering to both surfaces of the metal strip. It is good also as a molten metal squeezing roll used as the pair which removes a molten metal.

本発明に係る溶融めっき金属帯の製造装置においては、ガイドロールの軸受けは、部分浴槽の外に設けられているため、操業による損耗が従来に比して激減し、保守に伴う設備の停止頻度が激減し、生産性が向上する。また、使用する軸受けの構成を特殊仕様とする必要がなく、軸受けの価格が安価となって、設備費用及び保守管理費用の大幅な低減が可能となる。更に、回転するガイドロールはシンプルな構成となり、設備費が安価となる。そして、軸受けを部分浴槽の外に設けることで、熱膨張を考慮して、ガイドロールの回転軸と軸受けとの間の遊び代を大きく設定する必要がなくなり、操業時に発生するガイドロールの振動を抑制して、溶融めっき金属帯の品質低下を防止できる。なお、部分浴槽の壁部から溶融金属が漏れても、漏れた溶融金属は下方に配置されためっき槽本体内に流入するため、安全であり、大掛かりな保守が不要となる。 In the apparatus for producing a hot-dip metal strip according to the present invention, the bearing of the guide roll is provided outside the partial bathtub, so that wear due to operation is drastically reduced compared to the conventional case, and the frequency of equipment stoppage accompanying maintenance is reduced. Is drastically reduced and productivity is improved. In addition, it is not necessary to make the configuration of the bearing to be used as a special specification, the price of the bearing is reduced, and the equipment cost and the maintenance management cost can be greatly reduced. Further, the rotating guide roll has a simple configuration, and the equipment cost is low. And by providing the bearing outside the partial bathtub, it is not necessary to set a large allowance between the rotating shaft of the guide roll and the bearing in consideration of thermal expansion, and vibration of the guide roll that occurs during operation is eliminated. It is possible to suppress the deterioration of the quality of the hot dip metal strip. Even if the molten metal leaks from the wall portion of the partial bathtub, the leaked molten metal flows into the plating tank main body disposed below, so that it is safe and does not require extensive maintenance.

本発明に係る溶融めっき金属帯の製造装置において、部分浴槽に、溶融金属供給手段によりめっき槽本体内から部分浴槽内に供給された溶融金属の一部を、ガイドロールの両軸部に接触させずにオーバーフローさせて部分浴槽内のめっき浴の浴面レベルを一定に保持する流出部が設けられている場合、ガイドロールの両軸部が溶融金属を浴びることがなく、ガイドロールの健全性を長期に亘って維持できる。 In the apparatus for producing a hot dipped metal strip according to the present invention, a part of the molten metal supplied from the plating tank body to the partial bath by the molten metal supply means is brought into contact with both shaft portions of the guide roll. If there is an outflow part that keeps the bath surface level of the plating bath in the partial bath constant without overflowing, both shaft parts of the guide roll will not be exposed to molten metal and the soundness of the guide roll will be reduced. It can be maintained for a long time.

本発明に係る溶融めっき金属帯の製造装置において、ガイドロールの両軸部がそれぞれ貫通する壁部に、両軸部が挿通するスリーブを設け、スリーブ内の両軸部の外周面とスリーブの内周面との隙間に、部分浴槽内の溶融金属が隙間に浸入するのを抑制する堰部材を設けた場合、部分浴槽の当該隙間部の深さが浅いため、隙間に作用する溶融金属の圧力も小さく、複雑な構成の軸封手段を用いることなくシンプルな構成により溶融金属が部分浴槽から外部に流出することを防止できる。その結果、設備費を低減することができると共に、保守管理も容易になり、保守管理費用も低減できる。 In the apparatus for producing a hot-dip metal strip according to the present invention, a sleeve through which both shaft portions are inserted is provided in a wall portion through which both shaft portions of the guide roll pass, and the outer peripheral surface of both shaft portions in the sleeve and the inner portion of the sleeve are provided. When a weir member that suppresses the molten metal in the partial bath from entering the gap is provided in the gap with the peripheral surface, the depth of the gap in the partial bathtub is shallow, so the pressure of the molten metal acting on the gap However, it is possible to prevent the molten metal from flowing out of the partial bathtub to the outside with a simple configuration without using a shaft sealing means having a small and complicated configuration. As a result, equipment costs can be reduced, maintenance management can be facilitated, and maintenance management costs can be reduced.

本発明に係る溶融めっき金属帯の製造装置において、ガイドロールは回転駆動され、しかも回転速度は調整可能である場合、金属帯の通板速度が高速になった際には、ガイドロールと金属板との間に過剰な滑りが発生しないようにガイドロールを高速で回転させることができ、ガイドロールと接触する金属帯の表面に疵が発生するのを防止できる。 In the hot dip metal strip manufacturing apparatus according to the present invention, when the guide roll is driven to rotate and the rotation speed can be adjusted, the guide roll and the metal plate can be used when the plate speed of the metal strip becomes high. The guide roll can be rotated at a high speed so that excessive slip does not occur between the two and the surface of the metal strip contacting the guide roll can be prevented from generating wrinkles.

本発明に係る溶融めっき金属帯の製造装置において、両軸部の端部に、両軸部の部分浴槽から外部に突出した領域を冷却する冷却手段がそれぞれ設けられているので、軸受けと接触する両軸部の温度を低下させることができ、一般的な汎用軸受け(転がり軸受け)の使用が可能になる。 In the manufacturing apparatus of molten plating metal strip according to the present invention, the end portions of both the shaft portion, the cooling means for cooling the region protruding outward from the portion tub of both shaft portions are respectively provided, in contact with bearing Thus, the temperature of both shaft portions can be lowered, and a general general-purpose bearing (rolling bearing) can be used.

本発明に係る溶融めっき金属帯の製造装置において、ガイドロールが、溶融金属絞りロール、浴中支持ロール、浴中支持ロール及び溶融金属絞りロールのいずれかである場合、金属帯の振動を抑え、めっき付着量の変動を防止して、溶融めっき金属帯の高品質化を図ることができる。 In the apparatus for producing a hot-dip metal strip according to the present invention, when the guide roll is one of a hot metal squeeze roll, a support roll in bath, a support roll in bath and a hot metal squeeze roll, the vibration of the metal band is suppressed, It is possible to improve the quality of the hot-dip metal strip by preventing fluctuations in the amount of plating.

本発明の第1の実施の形態に係る溶融めっき金属帯の製造装置の説明図である。It is explanatory drawing of the manufacturing apparatus of the hot dip metal strip which concerns on the 1st Embodiment of this invention. 同溶融めっき金属帯の製造装置の浴中支持ロールの支持方法を示す説明図である。It is explanatory drawing which shows the support method of the support roll in a bath of the manufacturing apparatus of the same hot dip metal strip. (A)は本発明の第2の実施の形態に係る溶融めっき金属帯の製造装置に設けられた堰部材の説明図、(B)は変形例に係る堰部材の説明図である。(A) is explanatory drawing of the dam member provided in the manufacturing apparatus of the hot dip metal strip which concerns on the 2nd Embodiment of this invention, (B) is explanatory drawing of the dam member which concerns on a modification. 本発明の第3の実施の形態に係る溶融めっき金属帯の製造装置の説明図である。It is explanatory drawing of the manufacturing apparatus of the hot dip metal strip which concerns on the 3rd Embodiment of this invention. 本発明の第4の実施の形態に係る溶融めっき金属帯の製造装置の説明図である。It is explanatory drawing of the manufacturing apparatus of the hot dip metal strip which concerns on the 4th Embodiment of this invention. 本発明の第5の実施の形態に係る溶融めっき金属帯の製造装置の説明図である。It is explanatory drawing of the manufacturing apparatus of the hot dip metal strip which concerns on the 5th Embodiment of this invention.

続いて、添付した図面を参照しつつ、本発明を具体化した実施の形態につき説明し、本発明の理解に供する。
図1、図2に示すように、本発明の第1の実施の形態に係る溶融めっき金属帯の製造装置10は、溶融金属のめっき浴(めっき浴21とめっき浴35を含む)を保持するめっき槽12と、めっき槽12内に設置され、めっき浴中に進入した金属帯13を方向転換させるシンクロール14と、方向転換した金属帯13を案内するガイドロールの一例である対となる浴中支持ロール15、16と、めっき槽12の上方に設置され、金属帯13の表裏に付着した溶融金属めっき量を調整する気体絞り手段の一例である対となるガスワイピングノズル17、18とを有している。ここで、めっき浴を形成している溶融金属は、例えば、亜鉛やアルミニウムやこれらの合金である。以下詳細に説明する。
Next, embodiments of the present invention will be described with reference to the accompanying drawings for understanding of the present invention.
As shown in FIGS. 1 and 2, a hot-dip metal strip manufacturing apparatus 10 according to a first embodiment of the present invention holds a hot metal plating bath (including a plating bath 21 and a plating bath 35). A plating bath 12, a sink roll 14 that is installed in the plating bath 12 and changes the direction of the metal band 13 that has entered the plating bath, and a pair of baths that are an example of a guide roll that guides the changed metal band 13. Middle support rolls 15, 16 and gas wiping nozzles 17, 18 which are a pair of gas squeezing means that are installed above the plating tank 12 and adjust the amount of molten metal plating adhered to the front and back of the metal strip 13 Have. Here, the molten metal forming the plating bath is, for example, zinc, aluminum, or an alloy thereof. This will be described in detail below.

めっき槽12は、めっき槽本体19と、めっき槽本体19の上部に配置された部分浴槽20とを有している。ここで、めっき槽本体19は、上部が開放した容器である。そして、めっき槽本体19内の底部には、シンクロール14が軸受け(図示せず)により回転可能に設けられている。これにより、めっき槽本体19の斜め上方から連続搬送される金属帯13をめっき槽本体19のめっき浴21中に浸漬(進入)させた後、上方へ方向転換させることができる。 The plating tank 12 includes a plating tank main body 19 and a partial bathtub 20 disposed on the upper part of the plating tank main body 19. Here, the plating tank main body 19 is a container having an open top. And the sink roll 14 is provided in the bottom part in the plating tank main body 19 so that rotation is possible with a bearing (not shown). Thereby, after the metal strip 13 continuously conveyed from obliquely above the plating tank body 19 is immersed (entered) in the plating bath 21 of the plating tank body 19, the direction can be changed upward.

部分浴槽20は、底部がめっき槽本体19内のめっき浴21中に浸漬し、天井部がめっき槽本体19内のめっき浴21の浴面22よりも上位置となるように、図示しない取付け部材を介してめっき槽本体19の上部に取付けられている。ここで、部分浴槽20の底部には、シンクロール14で上方へ方向転換した金属帯13が下方から進入する開口23が形成され、天井部は進入した金属帯13が外部に向けて通過できるように開放されている。 The partial bathtub 20 is a mounting member (not shown) so that the bottom part is immersed in the plating bath 21 in the plating tank body 19 and the ceiling part is located above the bath surface 22 of the plating bath 21 in the plating tank body 19. It is attached to the upper part of the plating tank main body 19 via. Here, at the bottom of the partial bath 20, an opening 23 is formed through which the metal band 13 turned upward by the sink roll 14 enters from below, so that the metal band 13 that has entered the ceiling can pass outward. It is open to.

また、部分浴槽20内には、浴中支持ロール15、16が段違いに配置され、部分浴槽20内に進入した金属帯13の両面にそれぞれ異なる高さ位置で接触して通過する金属帯13を支持している。そして、浴中支持ロール15、16それぞれの両軸部24、25は、部分浴槽20の対向する壁部26、27から、壁部26、27にそれぞれ形成された貫通孔28(内径は、両軸部24、25及び壁部26、27の熱膨張を考慮して、操業時に貫通孔28の内周面と両軸部24、25の外周面との間に僅少の隙間が形成されるように調整されている)を介して外部に突出している。なお、貫通孔28の内周面と両軸部24、25の外周面との間に形成される僅少の隙間から部分浴槽20内の溶融金属が漏れても、漏れた溶融金属は下方に配置されためっき槽本体19内に落下(流入)するため、安全であり、大掛かりな保守が不要となる。 Further, in the partial bath 20, support rolls 15 and 16 in the bath are arranged in steps, and the metal strip 13 that passes through the metal strip 13 that has entered the partial bath 20 in contact with both surfaces at different height positions. I support it. Then, both shaft portions 24 and 25 of the supporting rolls 15 and 16 in the bath are connected to the through-holes 28 (inner diameters of the both bathtubs 20 and 27) formed in the wall portions 26 and 27, respectively. Considering the thermal expansion of the shaft portions 24 and 25 and the wall portions 26 and 27, a slight gap is formed between the inner peripheral surface of the through hole 28 and the outer peripheral surfaces of the shaft portions 24 and 25 during operation. Projecting to the outside. Even if the molten metal in the partial bath 20 leaks from a small gap formed between the inner peripheral surface of the through hole 28 and the outer peripheral surfaces of the shaft portions 24 and 25, the leaked molten metal is disposed below. Since it falls (inflows) into the plated bath main body 19, it is safe and does not require extensive maintenance.

ここで、壁部26、27をそれぞれ貫通した軸部24、25は、めっき槽本体19内のめっき浴21の浴面22より上方位置に配置され、部分浴槽20の外部、例えば、めっき槽本体19を支持する架台29に設けられた一対の汎用の軸受け(転がり軸受け)30にそれぞれ支持されている。そして、浴中支持ロール15、16の両軸部24、25の一方は、例えば、カップリングで構成された回転伝達機構(図示せず)を介して、減速機付き電動機の出力軸と接続している。浴中支持ロール15、16を設けることで、方向転換した金属帯13をガイドすると共に、金属帯13の反りを矯正している。 Here, the shaft portions 24 and 25 penetrating through the wall portions 26 and 27 are disposed above the bath surface 22 of the plating bath 21 in the plating bath main body 19, and are arranged outside the partial bath 20, for example, the plating bath main body. 19 is supported by a pair of general-purpose bearings (rolling bearings) 30 provided on a gantry 29 that supports 19. One of the shaft portions 24 and 25 of the in-bath support rolls 15 and 16 is connected to the output shaft of the motor with a speed reducer via, for example, a rotation transmission mechanism (not shown) configured by a coupling. ing. By providing the support rolls 15 and 16 in the bath, the metal band 13 whose direction has been changed is guided, and the warp of the metal band 13 is corrected.

部分浴槽20内のめっき浴35とめっき槽本体19内のめっき浴21は、部分浴槽20の底部に形成された開口23を介して連通している。また、めっき槽本体19内の溶融金属を部分浴槽20内に供給する溶融金属供給手段の一例であるポンプ33を備えた接続管34がその端部をめっき槽本体19内のめっき浴21に浸漬させて設けられている。更に、部分浴槽20の両軸部24、25が貫通している壁部26、27とは異なる壁部65、66の上部には、ポンプ33によりめっき槽本体19内から部分浴槽20内に供給された溶融金属の一部を、浴中支持ロール15、16の両軸部24、25に接触させずにオーバーフローさせて、部分浴槽20内のめっき浴35の浴面36のレベルを一定に保持する流出部37が設けられている。両軸部24、25が溶融金属を浴びることがないので、浴中支持ロール15、16の健全性を長期に亘って維持できる。 The plating bath 35 in the partial bath 20 and the plating bath 21 in the plating bath main body 19 communicate with each other through an opening 23 formed in the bottom of the partial bath 20. Further, a connecting pipe 34 provided with a pump 33 which is an example of molten metal supply means for supplying molten metal in the plating tank body 19 into the partial bath 20 is immersed in the plating bath 21 in the plating tank body 19. Is provided. Further, the upper part of the wall parts 65 and 66 different from the wall parts 26 and 27 through which both shaft parts 24 and 25 of the partial bath 20 pass are supplied from the inside of the plating tank body 19 into the partial bath 20 by the pump 33. The molten metal is partially overflowed without contacting the shafts 24 and 25 of the supporting rolls 15 and 16 in the bath, and the level of the bath surface 36 of the plating bath 35 in the partial bath 20 is kept constant. An outflow portion 37 is provided. Since both axial parts 24 and 25 do not receive molten metal, the soundness of the supporting rolls 15 and 16 in a bath can be maintained over a long period of time.

図1に示すように、部分浴槽20の上方には、対となるガスワイピングノズル17、18が、部分浴槽20のめっき浴35から引き上げられた金属帯13の表面とは間隔を有し、しかも、金属帯13の幅方向に亘って対向配置されている。これにより、金属帯13の幅方向に亘ってガス(例えば、空気、窒素、又は不活性ガス)を吹付け、金属帯13の表面に付着した溶融金属の一部を除去して、溶融金属めっき付着量を調整している。 As shown in FIG. 1, gas wiping nozzles 17 and 18 that form a pair are spaced above the surface of the metal strip 13 pulled up from the plating bath 35 of the partial bath 20 above the partial bath 20. The metal strip 13 is disposed so as to face the width direction. Thereby, gas (for example, air, nitrogen, or an inert gas) is sprayed over the width direction of the metal strip 13, and a part of the molten metal adhering to the surface of the metal strip 13 is removed. The amount of adhesion is adjusted.

続いて、本発明の第1の実施の形態に係る溶融めっき金属帯の製造装置10の作用について説明する。
浴中支持ロール15、16それぞれの両軸部24、25を支持する軸受け30が、部分浴槽20の外、例えば、めっき槽本体19を支持する架台29に設けられて、従来のように溶融金属のめっき浴中に浸漬されていない。このため、操業に伴う軸受け30の損耗が従来に比して激減し、保守(例えば、軸受け30の交換)に伴う溶融めっき金属帯の製造装置10の停止頻度を激減することができる。その結果、溶融めっき金属帯の製造装置10の生産性が向上する。そして、軸受け30が溶融金属のめっき浴中に浸漬されていないため、軸受け30を特殊仕様とする必要がなくなるため、軸受け30の価格が安価となって、溶融めっき金属帯の製造装置10の設備費用及び保守管理費用の大幅な低減が可能となる。
Then, the effect | action of the manufacturing apparatus 10 of the hot dip metal strip which concerns on the 1st Embodiment of this invention is demonstrated.
A bearing 30 that supports the shaft portions 24 and 25 of the supporting rolls 15 and 16 in the bath is provided outside the partial bath 20, for example, on a pedestal 29 that supports the plating tank main body 19, and melted metal as in the related art. It is not immersed in the plating bath. For this reason, the wear of the bearing 30 accompanying the operation is drastically reduced as compared with the conventional case, and the frequency of stopping the hot-dip metal strip manufacturing apparatus 10 accompanying maintenance (for example, replacement of the bearing 30) can be drastically reduced. As a result, the productivity of the hot-dip metal strip manufacturing apparatus 10 is improved. And since the bearing 30 is not immersed in the molten metal plating bath, it is not necessary to make the bearing 30 special, so the price of the bearing 30 is reduced, and the equipment of the manufacturing apparatus 10 for the hot-dip metal strip is reduced. Costs and maintenance costs can be significantly reduced.

浴中支持ロール15、16の軸受け30を部分浴槽20の外に設けることで、熱膨張を考慮して、浴中支持ロール15、16の両軸部24、25と軸受け30との間の遊び代を大きく設定する必要がなくなり、操業時に発生する浴中支持ロール15、16の振動を抑制して、金属帯13の振動を防止することができる。これにより、金属帯13に付着する溶融金属量(めっき付着量)の変動が防止でき、溶融めっきされた金属帯13の品質が低下するのを防止できる。 By providing the bearings 30 of the in-bath support rolls 15 and 16 outside the partial bath 20, in consideration of thermal expansion, play between both shaft portions 24 and 25 of the in-bath support rolls 15 and 16 and the bearing 30 is provided. It is not necessary to set a large allowance, and vibrations of the supporting rolls 15 and 16 in the bath generated during operation can be suppressed and vibration of the metal strip 13 can be prevented. Thereby, the fluctuation | variation of the molten metal amount (plating adhesion amount) adhering to the metal strip 13 can be prevented, and it can prevent that the quality of the hot-plated metal strip 13 falls.

更に、浴中支持ロール15、16の軸受け30が溶融金属のめっき浴中に浸漬されないことにより、浴中支持ロール15、16に回転力を伝達する回転伝達機構に、従来のようにめっき浴中に一部が浸漬されるスピンドル等を用いる必要がなくなり、回転伝達機構等をシンプルな構成とすることができ、溶融めっき金属帯の製造装置10の設備費が安価となる。また、回転伝達機構等をシンプルな構成とできることから、浴中支持ロール15、16の回転時の振動を防止して規定の回転速度で精度よく回転させることが可能になる。このため、金属帯13の通板速度(搬送速度)に応じて浴中支持ロール15、16の回転速度を調整することができ、浴中支持ロール15、16と金属帯13との間で、金属帯13の過剰な滑りの発生を防止でき、金属帯13の表面に疵が発生するのを防止できる。 Further, since the bearings 30 of the support rolls 15 and 16 in the bath are not immersed in the molten metal plating bath, the rotation transmission mechanism that transmits the rotational force to the support rolls 15 and 16 in the bath can be used in the conventional plating bath. It is no longer necessary to use a spindle or the like that is partly immersed in the substrate, and the rotation transmission mechanism and the like can be made simple, and the equipment cost of the manufacturing apparatus 10 for the hot dip metal strip is reduced. In addition, since the rotation transmission mechanism and the like can have a simple configuration, it is possible to prevent vibration during rotation of the support rolls 15 and 16 in the bath and to rotate them accurately at a specified rotation speed. For this reason, the rotation speed of the support rolls 15 and 16 in the bath can be adjusted according to the plate feed speed (conveyance speed) of the metal strip 13, and between the support rolls 15 and 16 in the bath and the metal strip 13, Excessive sliding of the metal strip 13 can be prevented, and wrinkles can be prevented from being generated on the surface of the metal strip 13.

めっき槽本体19と部分浴槽20間にポンプ33を備えた接続管34が設けられ、部分浴槽20の上部には、部分浴槽20内の溶融金属の一部を浴中支持ロール15、16の両軸部24、25に接触させずにオーバーフローさせる流出部37が設けられているので、ポンプ31によりめっき槽本体19内から部分浴槽20内に供給される溶融金属の供給量を、部分浴槽20の底部に形成された開口23を介して部分浴槽20内からめっき槽本体19内に移動する溶融金属の流出量と、浴中支持ロール15、16の両軸部24、25の外周面と貫通孔28の内周面との隙間から流出する溶融金属の流出量との総流出量より多くすることで、流出部37から溶融金属を常に流出させて部分浴槽20内のめっき浴35の浴面36の高さをめっき槽本体19内のめっき浴21の浴面22の高さより高く保持することができる。これにより、操業時にめっき槽本体19内のめっき浴21の浴面22が変動(例えば、上下に約10mmの範囲で変動する)しても、部分浴槽20内のめっき浴35の浴面36レベルを常に一定レベルに維持でき、金属帯13に付着する溶融金属量(めっき付着量)が安定化する。 A connecting pipe 34 having a pump 33 is provided between the plating tank body 19 and the partial bath 20, and a part of the molten metal in the partial bath 20 is placed on both the support rolls 15 and 16 in the bath at the upper part of the partial bath 20. Since the outflow part 37 which overflows without contacting the axial parts 24 and 25 is provided, supply_amount | feed_rate of the molten metal supplied in the partial bathtub 20 from the inside of the plating tank main body 19 by the pump 31 is used. The amount of molten metal flowing from the partial bath 20 into the plating tank body 19 through the opening 23 formed in the bottom, the outer peripheral surfaces of the shafts 24 and 25 of the supporting rolls 15 and 16 in the bath, and the through holes By increasing the total outflow amount with the outflow amount of the molten metal flowing out from the gap between the inner peripheral surface of the molten metal 28, the molten metal is always allowed to flow out from the outflow portion 37, and the bath surface 36 of the plating bath 35 in the partial bath 20. The height of the plating tank book It can be held higher than the height of the bath surface 22 of the plating bath 21 in 19. Thereby, even if the bath surface 22 of the plating bath 21 in the plating tank main body 19 fluctuates during operation (for example, fluctuates up and down in a range of about 10 mm), the bath surface 36 level of the plating bath 35 in the partial bath 20 Can always be maintained at a constant level, and the amount of molten metal adhering to the metal strip 13 (plating adhesion amount) is stabilized.

図3(A)に示す本発明の第2の実施の形態に係る溶融めっき金属帯の製造装置38は、第1の実施の形態に係る溶融めっき金属帯の製造装置10と比較して、壁部26、27に形成した貫通孔28の中心位置に軸心位置を一致させて、壁部26、27に部分浴槽20内に突出するスリーブ39をそれぞれ取付けて、浴中支持ロール15、16の両軸部24、25を挿通させると共に、スリーブ39内の両軸部24、25の外周部分に、部分浴槽20内からスリーブ39内に溶融金属が浸入するのを抑制する堰部材の一例であり、スリーブ39内に侵入した溶融金属を部分浴槽20内に戻す複数の送り羽根40を設けたことが特徴となっている。このため、送り羽根40についてのみ説明し、溶融めっき金属帯の製造装置10と同一の構成部材には同一の符号を付して説明は省略する。 The hot-dip metal strip manufacturing apparatus 38 according to the second embodiment of the present invention shown in FIG. 3 (A) has a wall in comparison with the hot-dip metal strip manufacturing apparatus 10 according to the first embodiment. The sleeves 39 that protrude into the partial bath 20 are attached to the wall portions 26 and 27 so that the axial center positions thereof coincide with the center positions of the through holes 28 formed in the portions 26 and 27, respectively. It is an example of a weir member that inserts both shaft portions 24 and 25 and suppresses molten metal from entering the sleeve 39 from the partial bath 20 into the outer peripheral portion of both shaft portions 24 and 25 in the sleeve 39. A feature is that a plurality of feed blades 40 for returning the molten metal that has entered the sleeve 39 into the partial bath 20 are provided. For this reason, only the feed blade 40 will be described, and the same components as those in the hot-dip metal strip manufacturing apparatus 10 will be denoted by the same reference numerals and description thereof will be omitted.

送り羽根40は、スリーブ39内の両軸部24、25の外周部分に、例えば、周方向に等間隔(図3(A)では180度位置)で、軸方向に多段に設けられている。なお、浴中支持ロール15、16の回転方向に伴って送り羽根40が回転した際に、送り羽根40の周囲に存在する溶融金属にスリーブ39内から部分浴槽20内に向かう流れが形成されるように、浴中支持ロール15、16の回転方向に応じて送り羽根40の形状が決められている。そして、部分浴槽20の貫通孔28の深さが浅いため、浴中支持ロール15、16の両軸部24、25の外周面と貫通孔28の内周面との間の隙間に作用する溶融金属の圧力も小さくなるので、浴中支持ロール15、16と共に送り羽根40を回転させることで、複雑な構成の軸封手段を用いることなく、溶融金属が部分浴槽20に形成した貫通孔28を介して外部に流出することを防止できる。 The feed blades 40 are provided in multiple stages in the axial direction, for example, at equal intervals in the circumferential direction (180 degrees in FIG. 3A) on the outer peripheral portions of the shaft portions 24 and 25 in the sleeve 39. When the feed blade 40 rotates in accordance with the rotation direction of the supporting rolls 15 and 16 in the bath, a flow is formed in the molten metal existing around the feed blade 40 from the sleeve 39 toward the partial bath 20. As described above, the shape of the feed blade 40 is determined according to the rotation direction of the support rolls 15 and 16 in the bath. And since the depth of the through-hole 28 of the partial bathtub 20 is shallow, the fusion | melting which acts on the clearance gap between the outer peripheral surface of both the shaft parts 24 and 25 of the support rolls 15 and 16 in a bath, and the inner peripheral surface of the through-hole 28 is shown. Since the pressure of the metal is also reduced, by rotating the feed blade 40 together with the support rolls 15 and 16 in the bath, the through hole 28 formed by the molten metal in the partial bath 20 can be formed without using a complicated shaft sealing means. It can be prevented from flowing out to the outside.

図3(B)に、変形例に係る堰部材41を示す。堰部材41は、スリーブ39内の両軸部24、25の外周部に軸方向に多段に設けられた第1のリング部材42と、スリーブ39の内周面に軸方向に多段に設けられ、中央部に両軸部24、25が貫通可能な孔43が形成された第2のリング部材44とを有し、両軸部24、25をスリーブ39に挿通させた際に、第2のリング部材44はスリーブ39内に設けられた第1のリング部材42に挟まれて、第1、第2のリング部材42、44間には僅少の隙間が形成されている。このような構成とすることにより、部分浴槽20内の溶融金属がスリーブ39内に浸入しても、溶融金属の表面張力により、溶融金属は第1、第2のリング部材42、44間の僅少の隙間内に浸入することができず、溶融金属が部分浴槽20に形成した貫通孔28を介して外部に流出することを防止できる。 FIG. 3B shows a dam member 41 according to a modification. The weir member 41 is provided in multiple stages in the axial direction on the inner peripheral surface of the sleeve 39 and the first ring member 42 provided in multiple stages in the axial direction on the outer peripheral portions of both shaft portions 24 and 25 in the sleeve 39, And a second ring member 44 in which a hole 43 through which both shaft portions 24 and 25 can pass is formed at the center portion, and when the both shaft portions 24 and 25 are inserted into the sleeve 39, the second ring The member 44 is sandwiched between first ring members 42 provided in the sleeve 39, and a slight gap is formed between the first and second ring members 42, 44. By adopting such a configuration, even if the molten metal in the partial bath 20 enters the sleeve 39, the molten metal is little between the first and second ring members 42 and 44 due to the surface tension of the molten metal. It is possible to prevent the molten metal from flowing out through the through hole 28 formed in the partial bath 20.

図4に示す本発明の第3の実施の形態に係る溶融めっき金属帯の製造装置45は、第1の実施の形態に係る溶融めっき金属帯の製造装置10と比較して、部分浴槽20内に配置されるガイドロールが、金属帯13の両面に付着する過剰な溶融金属を除去する対となる溶融金属絞りロール46、47であって、シンクロール14で方向転換した金属帯13をガイドすると共に、金属帯13の反りを矯正する対となる浴中支持ロール48、49は、めっき槽本体19内に設けられた図示しない軸受けで支持されていることが特徴となっている。このため、溶融金属絞りロール46、47についてのみ説明し、溶融めっき金属帯の製造装置10と同一の構成部材には同一の符号を付して説明は省略する。なお、浴中支持ロール48、49の軸受けは、内部にセラミック等を使用した構造の特殊仕様のものを使用し、浴中支持ロール48、49の駆動手段は、浴中支持ロール48、49の一端部を、一部がめっき浴中に浸漬されるスピンドルを介してそれぞれ浴外、浴中カップリングを用いて電動機と接続する駆動手段を使用する。 The hot-dip plated metal strip manufacturing apparatus 45 according to the third embodiment of the present invention shown in FIG. 4 is compared with the hot-dip metal strip manufacturing apparatus 10 according to the first embodiment in the partial bath 20. The guide rolls arranged on the metal strip 13 are a pair of molten metal squeezing rolls 46 and 47 that remove excess molten metal adhering to both surfaces of the metal strip 13, and guide the metal strip 13 whose direction has been changed by the sink roll 14. At the same time, the in-bath support rolls 48 and 49 for correcting the warp of the metal strip 13 are supported by bearings (not shown) provided in the plating tank body 19. For this reason, only the molten metal squeeze rolls 46 and 47 will be described, and the same components as those in the apparatus 10 for manufacturing a hot-dip metal strip will be denoted by the same reference numerals and description thereof will be omitted. The bearings of the support rolls 48 and 49 in the bath use special specifications with a structure using ceramic or the like inside, and the driving means of the support rolls 48 and 49 in the bath are the support means of the support rolls 48 and 49 in the bath. A driving means is used in which one end is connected to an electric motor by using a coupling in the bath outside the bath through a spindle partly immersed in the plating bath.

溶融金属絞りロール46、47は、部分浴槽20内に進入した金属帯13の両面にそれぞれ同一高さ位置で接触して通過する金属帯13を挟むように配置されている。そして、溶融金属絞りロール46、47の両軸部(図示せず)は、部分浴槽20の対向する壁部26、27にそれぞれ形成された図示しない貫通孔を介して外部に突出している。ここで、貫通孔の内径は、溶融金属絞りロール46、47の両軸部及び壁部26、27の熱膨張を考慮して、操業時に貫通孔の内周面と両軸部の外周面との間に僅少の隙間が形成されるように調整されている。なお、貫通孔の内周面と両軸部の外周面との間に形成される僅少の隙間から、部分浴槽20内の溶融金属が漏れても、漏れた溶融金属は下方に配置されためっき槽本体19内に落下(流入)するため、安全であり、大掛かりな保守が不要である。 The molten metal squeeze rolls 46 and 47 are arranged so as to sandwich the metal band 13 that passes through both sides of the metal band 13 that has entered the partial bath 20 at the same height position. Then, both shaft portions (not shown) of the molten metal squeeze rolls 46 and 47 protrude to the outside through through holes (not shown) formed in the opposing wall portions 26 and 27 of the partial bathtub 20. Here, the inner diameter of the through hole is determined by taking into consideration the thermal expansion of both the shaft portions of the molten metal squeeze rolls 46 and 47 and the wall portions 26 and 27, and the outer peripheral surface of the through holes and the outer peripheral surfaces of both shaft portions during operation. It is adjusted so that a slight gap is formed between them. In addition, even if the molten metal in the partial bath 20 leaks from a small gap formed between the inner peripheral surface of the through hole and the outer peripheral surfaces of both shaft portions, the leaked molten metal is disposed below. Since it falls (inflows) into the tank body 19, it is safe and does not require extensive maintenance.

壁部26、27を貫通した溶融金属絞りロール46、47の両軸部は、めっき槽本体19内のめっき浴21の浴面22より上方位置に配置され、部分浴槽20の外部、例えば、めっき槽本体19を支持する架台29に設けられた汎用の軸受け(転がり軸受け)でそれぞれ支持されている。このため、操業に伴う軸受けの損耗が従来に比して激減し、軸受けの交換頻度を低下させることができる。そして、軸受けを特殊仕様とする必要がないため、軸受けの価格が安価となって、溶融めっき金属帯の製造装置45の設備費用及び保守管理費用の低減が可能となる。 Both shaft portions of the molten metal squeezing rolls 46 and 47 penetrating the wall portions 26 and 27 are disposed above the bath surface 22 of the plating bath 21 in the plating tank main body 19, and are arranged outside the partial bath 20, for example, plating. Each is supported by a general-purpose bearing (rolling bearing) provided on a gantry 29 that supports the tank body 19. For this reason, the wear of the bearing accompanying the operation is drastically reduced as compared with the conventional case, and the replacement frequency of the bearing can be reduced. And since it is not necessary to make a bearing a special specification, the price of a bearing becomes low, and it becomes possible to reduce the installation cost and maintenance management cost of the manufacturing apparatus 45 of the hot dip metal strip.

また、溶融金属絞りロール46、47の軸受けを部分浴槽20の外に設けることで、熱膨張を考慮して、溶融金属絞りロール46、47の両軸部と軸受けとの間の遊び代を大きく設定する必要がなくなり、操業時に発生する溶融金属絞りロール46、47の振動を抑制して、金属帯13の振動を防止することができる。これにより、金属帯13の両面に付着する過剰な溶融金属を安定して除去することができ、金属帯13に付着する溶融金属量(めっき付着量)の変動を防止でき、溶融めっきされた金属帯13の品質が低下するのを防止できる。 Further, by providing the bearings of the molten metal squeeze rolls 46 and 47 outside the partial bath 20, the allowance between both shaft portions of the molten metal squeeze rolls 46 and 47 and the bearings is increased in consideration of thermal expansion. It is not necessary to set, and the vibration of the molten metal squeeze rolls 46 and 47 generated during operation can be suppressed, and the vibration of the metal strip 13 can be prevented. Thereby, the excess molten metal adhering to both surfaces of the metal strip 13 can be stably removed, the fluctuation of the amount of molten metal adhering to the metal strip 13 (plating adhesion amount) can be prevented, and the molten plated metal It is possible to prevent the quality of the belt 13 from deteriorating.

更に、溶融金属絞りロール46、47の両軸部のいずれか一方側と、例えばカップリングで構成された回転伝達機構(図示せず)を介して、減速機付き電動機の出力軸と接続することができ、回転伝達機構等をシンプルな構成とすることができ、溶融めっき金属帯の製造装置45の設備費が安価となる。そして、回転伝達機構等がシンプルな構成のため、溶融金属絞りロール46、47の回転時の振動を防止して規定の回転速度で精度よく回転させることが可能になる。このため、金属帯13の通板速度(搬送速度)に応じて溶融金属絞りロール46、47の回転速度を調整することができ、溶融金属絞りロール46、47と金属帯13との間で、金属帯13の過剰な滑りの発生を防止でき、金属帯13の表面に疵が発生するのを防止できる。 Furthermore, it connects with the output shaft of the electric motor with a reduction gear via the rotation transmission mechanism (not shown) comprised by the one side of the both shaft parts of the molten metal squeeze rolls 46 and 47, for example. Thus, the rotation transmission mechanism and the like can be made simple, and the equipment cost of the hot-dip metal strip manufacturing apparatus 45 is reduced. Since the rotation transmission mechanism and the like have a simple configuration, the molten metal squeeze rolls 46 and 47 can be prevented from vibrating during rotation and can be rotated with high accuracy at a specified rotation speed. For this reason, the rotational speed of the molten metal squeeze rolls 46 and 47 can be adjusted according to the sheet feeding speed (conveyance speed) of the metal strip 13, and between the molten metal squeeze rolls 46 and 47 and the metal strip 13, Excessive sliding of the metal strip 13 can be prevented, and wrinkles can be prevented from being generated on the surface of the metal strip 13.

図5に示す本発明の第4の実施の形態に係る溶融めっき金属帯の製造装置50は、第1の実施の形態に係る溶融めっき金属帯の製造装置10と比較して、部分浴槽20内に配置されるガイドロールが、金属帯13を支持する対となる浴中支持ロール51、52と、浴中支持ロール51、52の上方位置に配置され、金属帯13の両面に付着する過剰な溶融金属を除去する対となる溶融金属絞りロール53、54であることが特徴となっている。そして、浴中支持ロール51、52の構成は溶融めっき金属帯の製造装置10の浴中支持ロール15、16の構成と、溶融金属絞りロール53、54の構成は、第3の実施の形態に係る溶融めっき金属帯の製造装置45の溶融金属絞りロール46、47の構成とそれぞれ同一である。このため、詳細な説明は省略する。 The hot-dip metal strip manufacturing apparatus 50 according to the fourth embodiment of the present invention shown in FIG. 5 is compared with the hot-dip metal strip manufacturing apparatus 10 according to the first embodiment in the partial bath 20. The guide rolls arranged in the above are disposed in the upper positions of the support rolls 51 and 52 in the bath that support the metal strip 13 and the support rolls 51 and 52 in the bath, and excessively adhere to both surfaces of the metal strip 13. It is characterized by the molten metal squeeze rolls 53 and 54 that form a pair for removing the molten metal. And the structure of the support rolls 51 and 52 in a bath is the structure of the support rolls 15 and 16 in a bath of the manufacturing apparatus 10 of a hot-dip metal strip, and the structure of the hot metal squeeze rolls 53 and 54 in 3rd Embodiment. The structure of the molten metal squeeze rolls 46 and 47 of the hot dip metal strip manufacturing apparatus 45 is the same as that of the apparatus 45. For this reason, detailed description is omitted.

浴中支持ロール51、52の両軸部及び溶融金属絞りロール53、54の両軸部が、それぞれ壁部26、27を貫通し、めっき槽本体19内のめっき浴21の浴面22より上方位置に配置されて、部分浴槽20の外部、例えば、めっき槽本体19を支持する架台29に設けられた汎用の軸受け(転がり軸受け)でそれぞれ支持されるので、操業に伴う軸受けの損耗が従来に比して激減し、軸受けの交換頻度を大幅に低下させることができる。そして、軸受けを特殊仕様とする必要がないため、軸受けの価格が安価となって、溶融めっき金属帯の製造装置50の設備費用及び保守管理費用の低減が可能となる。 Both shaft portions of the supporting rolls 51 and 52 in the bath and both shaft portions of the molten metal squeezing rolls 53 and 54 penetrate the wall portions 26 and 27, respectively, and are above the bath surface 22 of the plating bath 21 in the plating tank body 19. Since it is disposed at a position and supported by general-purpose bearings (rolling bearings) provided on the outside of the partial bathtub 20, for example, the gantry 29 that supports the plating tank body 19, the wear of the bearings associated with the operation has conventionally been reduced. Compared to this, the frequency of bearing replacement can be greatly reduced. And since it is not necessary to make a bearing a special specification, the price of a bearing becomes low, and it becomes possible to reduce the installation cost and the maintenance management cost of the manufacturing apparatus 50 of the hot dip metal strip.

また、浴中支持ロール51、52及び溶融金属絞りロール53、54の各軸受けを部分浴槽20の外に設けることで、熱膨張を考慮して、各ロール51、52、53、54の両軸部と軸受けとの間の遊び代を大きく設定する必要がなくなり、操業時に発生する各ロール51、52、53、54の振動を抑制して、金属帯13の振動を防止することができる。これにより、金属帯13の両面に付着する溶融金属量の安定化を図ることができると共に、過剰な溶融金属を安定して除去することができる。その結果、金属帯13に付着する溶融金属量(めっき付着量)の変動を防止でき、溶融めっきされた金属帯13の品質が低下するのを防止できる。 Further, by providing the bearings of the supporting rolls 51 and 52 in the bath and the molten metal squeezing rolls 53 and 54 outside the partial bath 20, both shafts of the rolls 51, 52, 53 and 54 are taken into consideration in consideration of thermal expansion. It is no longer necessary to set a large allowance between the part and the bearing, and vibrations of the rolls 51, 52, 53, 54 generated during operation can be suppressed and vibration of the metal strip 13 can be prevented. As a result, the amount of molten metal adhering to both surfaces of the metal strip 13 can be stabilized, and excess molten metal can be stably removed. As a result, fluctuations in the amount of molten metal (plating adhesion amount) adhering to the metal strip 13 can be prevented, and deterioration of the quality of the hot-plated metal strip 13 can be prevented.

更に、各ロール51、52、53、54の両軸部のいずれか一方側と、例えば歯車で構成されたシンプルな構成の回転伝達機構(図示せず)を介して、それぞれ減速機付き電動機の出力軸と接続することができ、溶融めっき金属帯の製造装置50の設備費が安価となる。そして、回転伝達機構等がシンプルな構成のため、各ロール51、52、53、54の回転時の振動を防止して規定の回転速度で精度よく回転させることが可能になる。このため、金属帯13の通板速度(搬送速度)に応じて各ロール51、52、53、54の回転速度を調整することができ、各ロール51、52、53、54と金属帯13との間で、金属帯13の過剰な滑りの発生を防止でき、金属帯13の表面に疵が発生するのを防止できる。 Further, each of the shafts of the respective rolls 51, 52, 53, 54 and a rotation transmission mechanism (not shown) having a simple configuration including, for example, a gear, respectively, It can be connected to the output shaft, and the equipment cost of the hot-dip metal strip manufacturing apparatus 50 is reduced. Since the rotation transmission mechanism and the like have a simple configuration, it is possible to prevent vibration during rotation of each of the rolls 51, 52, 53, 54 and to rotate the rolls with a specified rotational speed with high accuracy. For this reason, the rotational speed of each roll 51, 52, 53, 54 can be adjusted according to the plate feed speed (conveyance speed) of the metal strip 13, and each roll 51, 52, 53, 54 and the metal strip 13 can be adjusted. In the meantime, excessive slippage of the metal strip 13 can be prevented, and wrinkles can be prevented from being generated on the surface of the metal strip 13.

図6に示す本発明の第5の実施の形態に係る溶融めっき金属帯の製造装置55は、第1の実施の形態に係る溶融めっき金属帯の製造装置10と比較して、対となる浴中支持ロール56の両軸部57の端部に、両軸部57の部分浴槽20から外部に突出した領域を冷却する冷却手段58がそれぞれ設けられていることが特徴となっている。このため、冷却手段58についてのみ説明し、溶融めっき金属帯の製造装置10と同一の構成部材には同一の符号を付して説明は省略する。 The hot-dip metal strip manufacturing apparatus 55 according to the fifth embodiment of the present invention shown in FIG. 6 is a pair of baths compared with the hot-dip metal strip manufacturing apparatus 10 according to the first embodiment. It is characterized in that cooling means 58 for cooling a region protruding from the partial bathtub 20 of both shaft portions 57 to the outside is provided at the end portions of both shaft portions 57 of the middle support roll 56. For this reason, only the cooling means 58 will be described, and the same components as those in the apparatus 10 for producing a hot-dip metal strip will be denoted by the same reference numerals and description thereof will be omitted.

冷却手段58は、軸部57の中央部に端面から軸方向に向けて形成された穴部59と、軸部57の端部に取付けられて、軸部57に形成された穴部59に冷却水を供給しながら排出するロータリージョイント60とを有している。ここで、ロータリージョイント60は、軸部57の端部にそれぞれ取付けられて軸部57と共に回転しながら、穴部59内に冷却水を供給する放水部61及び穴部59内から冷却水を排出させる排出口(図示せず)を備えた断面円形の回転体62と、回転体62を回転自在に内装し、放水部61の基部にシール部材を介して接続して冷却水を放水部61に供給する注水部(図示せず)及び排水口にシール部材を介して接続して冷却水を外部に排水する排水部(図示せず)を備えた外装体63とを有している。これによって、ロータリージョイント61の外装体63を介して回転体62に供給された冷却水は、放水部61の先端から穴部59内に流出して穴部59内を満たし、回転体62の排水口から外装体63の排水部に流入して排出される。その結果、浴中支持ロール56の両軸部57の部分浴槽20から外部に突出した領域を冷却することができる。このため、両軸部57を支持する軸受け64に一般的な汎用軸受け(転がり軸受け)を使用することが可能になって、溶融めっき金属帯の製造装置55の設備費用及び保守管理費用の低減が可能となる。
また、浴中支持ロール56を駆動する場合は、駆動側の軸の冷却手段は、外部からのエアー冷却(図示せず)とするのが好ましい。
The cooling means 58 includes a hole 59 formed in the central portion of the shaft portion 57 from the end surface in the axial direction, and is attached to an end portion of the shaft portion 57 to cool the hole 59 formed in the shaft portion 57. And a rotary joint 60 that discharges water while supplying water. Here, the rotary joint 60 is attached to the end portion of the shaft portion 57 and rotates together with the shaft portion 57 while discharging the cooling water from the water discharge portion 61 and the hole portion 59 for supplying cooling water into the hole portion 59. The rotary body 62 having a circular cross section having a discharge port (not shown) to be rotated, and the rotary body 62 are rotatably mounted, and connected to the base of the water discharger 61 via a seal member to supply cooling water to the water discharger 61. It has a water injection section (not shown) to be supplied and an exterior body 63 provided with a drainage section (not shown) that is connected to a drain outlet via a seal member and drains cooling water to the outside. As a result, the cooling water supplied to the rotating body 62 via the exterior body 63 of the rotary joint 61 flows into the hole 59 from the tip of the water discharger 61 and fills the hole 59, and drains the rotating body 62. It flows into the drainage part of the exterior body 63 from the mouth and is discharged. As a result, the area | region which protruded outside from the partial bathtub 20 of the both axial parts 57 of the support roll 56 in a bath can be cooled. For this reason, it becomes possible to use a general general-purpose bearing (rolling bearing) for the bearing 64 that supports both shaft portions 57, and the equipment cost and maintenance management cost of the hot-dip metal strip manufacturing apparatus 55 can be reduced. It becomes possible.
Moreover, when driving the support roll 56 in a bath, it is preferable that the cooling means of the drive side shaft is air cooling (not shown) from the outside.

以上、本発明を、実施の形態を参照して説明してきたが、本発明は何ら上記した実施の形態に記載した構成に限定されるものではなく、特許請求の範囲に記載されている事項の範囲内で考えられるその他の実施の形態や変形例も含むものである。 As described above, the present invention has been described with reference to the embodiment. However, the present invention is not limited to the configuration described in the above-described embodiment, and the matters described in the scope of claims. Other embodiments and modifications conceivable within the scope are also included.

10:溶融めっき金属帯の製造装置、12:めっき槽、13:金属帯、14:シンクロール、15、16:浴中支持ロール、17、18:ガスワイピングノズル、19:めっき槽本体、20:部分浴槽、21:めっき浴、22:浴面、23:開口、24、25:軸部、26、27:壁部、28:貫通孔、29:架台、30:軸受け、33:ポンプ、34:接続管、35:めっき浴、36:浴面、37:流出部、38:溶融めっき金属帯の製造装置、39:スリーブ、40:送り羽根、41:堰部材、42:第1のリング部材、43:孔、44:第2のリング部材、45:溶融めっき金属帯の製造装置、46、47:溶融金属絞りロール、48、49:浴中支持ロール、50:溶融めっき金属帯の製造装置、51、52:浴中支持ロール、53、54:溶融金属絞りロール、55:溶融めっき金属帯の製造装置、56:浴中支持ロール、57:軸部、58:冷却手段、59:穴部、60:ロータリージョイント、61:放水部、62:回転体、63:外装体、64:軸受け、65、66:壁部 DESCRIPTION OF SYMBOLS 10: Manufacturing apparatus of hot dipped metal strip, 12: Plating tank, 13: Metal strip, 14: Sink roll, 15, 16: Support roll in bath, 17, 18: Gas wiping nozzle, 19: Plating tank main body, 20: Partial bathtub, 21: Plating bath, 22: Bath surface, 23: Opening, 24, 25: Shaft, 26, 27: Wall, 28: Through-hole, 29: Mount, 30: Bearing, 33: Pump, 34: Connecting pipe, 35: plating bath, 36: bath surface, 37: outflow part, 38: manufacturing apparatus for hot-dipped metal strip, 39: sleeve, 40: feed blade, 41: weir member, 42: first ring member, 43: Hole, 44: Second ring member, 45: Manufacturing apparatus for hot dip metal strip, 46, 47: Hot metal squeeze roll, 48, 49: Support roll in bath, 50: Manufacturing apparatus for hot dip metal strip, 51, 52: Support roll in bath, 53 54: Molten metal squeeze roll, 55: Manufacturing apparatus for hot dip plated metal strip, 56: Support roll in bath, 57: Shaft, 58: Cooling means, 59: Hole, 60: Rotary joint, 61: Water discharge part, 62 : Rotating body, 63: Exterior body, 64: Bearing, 65, 66: Wall part

Claims (7)

溶融金属のめっき浴を保持するめっき槽と、該めっき槽内に設置され、前記めっき浴中に進入した金属帯を方向転換させるシンクロールと、方向転換した前記金属帯を案内するガイドロールと、前記めっき槽の上方に設置され、前記金属帯の表裏に付着した溶融金属めっき量を調整する気体絞り手段とを有する溶融めっき金属帯の製造装置において、
前記めっき槽は、めっき槽本体と、該めっき槽本体の上部に配置され、前記金属帯が下方から進入する開口が形成された底部が該めっき槽本体内のめっき浴中に浸漬し、進入した該金属帯が外部に向けて通過する開放した天井部が前記めっき槽本体内のめっき浴の浴面よりも上位置となる部分浴槽とを有し、前記めっき槽本体内から溶融金属を前記部分浴槽に供給する溶融金属供給手段が設けられ、前記部分浴槽内のめっき浴の浴面高さが前記めっき槽本体内のめっき浴の浴面高さより高く保持され、前記ガイドロールは、前記部分浴槽内に該ガイドロールの両軸部を該部分浴槽の壁部から外部に貫通させて配置され、該壁部を貫通した前記両軸部は、前記めっき槽本体内のめっき浴の浴面より上方位置に配置され、前記部分浴槽の外部に設けられた軸受けでそれぞれ支持され、しかも、前記両軸部の端部には、該両軸部の前記部分浴槽から外部に突出した領域を冷却する冷却手段がそれぞれ設けられていることを特徴とする溶融めっき金属帯の製造装置。
A plating tank for holding a molten metal plating bath, a sink roll that is installed in the plating tank and changes the direction of the metal band that has entered the plating bath, and a guide roll that guides the changed metal band, In the apparatus for producing a hot-dip metal strip, which is installed above the plating tank and has a gas throttling means for adjusting the amount of hot-metal plating attached to the front and back of the metal strip,
The plating tank is disposed on the plating tank main body and the upper part of the plating tank main body, and the bottom portion in which the opening for the metal strip to enter from below is immersed in the plating bath in the plating tank main body and enters. The open ceiling part through which the metal strip passes toward the outside has a partial bathtub that is located above the bath surface of the plating bath in the plating tank body, and the molten metal is supplied from the plating tank body to the part. Molten metal supply means for supplying to the bathtub is provided, and the bath surface height of the plating bath in the partial bath is maintained higher than the bath surface height of the plating bath in the plating tank body, and the guide roll is provided with the partial bath. The shafts of the guide rolls are disposed through the walls of the partial bath to the outside, and the shafts penetrating the walls are above the bath surface of the plating bath in the plating tank body. Placed outside the partial bathtub. Are respectively supported by the obtained bearing, moreover, the on the end of both the shank, characterized in that the cooling means for cooling the region protruding outward from the portion bathtub both said shaft portions are provided, respectively Equipment for hot-dip metal strip production.
請求項1記載の溶融めっき金属帯の製造装置において、前記部分浴槽には、前記溶融金属供給手段により前記めっき槽本体内から該部分浴槽内に供給された溶融金属の一部を、前記ガイドロールの前記両軸部に接触させずにオーバーフローさせて該部分浴槽内のめっき浴の浴面レベルを一定に保持する流出部が設けられていることを特徴とする溶融めっき金属帯の製造装置。 2. The apparatus for manufacturing a hot dipped metal strip according to claim 1, wherein in the partial bath, a part of the molten metal supplied into the partial bath from the plating bath main body by the molten metal supply means is supplied to the guide roll. An apparatus for producing a hot dipped metal strip, wherein an outflow part is provided to allow the bath surface level of the plating bath in the partial bath to be kept constant by overflowing without contacting the two shaft parts. 請求項1又は2記載の溶融めっき金属帯の製造装置において、前記ガイドロールの前記両軸部がそれぞれ貫通する前記壁部に、該両軸部が挿通するスリーブを設け、該スリーブ内の該両軸部の外周面と該スリーブの内周面との隙間に、前記部分浴槽内の溶融金属が前記隙間に浸入するのを抑制する堰部材を設けたことを特徴とする溶融めっき金属帯の製造装置。 3. The hot-dipped metal strip manufacturing apparatus according to claim 1, wherein a sleeve through which the two shaft portions are inserted is provided in the wall portion through which the both shaft portions of the guide roll penetrate, respectively. Production of a hot dipped metal strip, characterized in that a weir member is provided in the gap between the outer peripheral surface of the shaft portion and the inner peripheral surface of the sleeve to prevent the molten metal in the partial bath from entering the gap. apparatus. 請求項1〜3のいずれか1項に記載の溶融めっき金属帯の製造装置において、前記ガイドロールは回転駆動され、しかも回転速度は調整可能であることを特徴とする溶融めっき金属帯の製造装置。 The apparatus for manufacturing a hot-dip metal strip according to any one of claims 1 to 3, wherein the guide roll is rotationally driven and the rotation speed is adjustable. . 請求項1〜のいずれか1項に記載の溶融めっき金属帯の製造装置において、前記ガイドロールは、前記金属帯の両面に付着する過剰な溶融金属を除去する対となる溶融金属絞りロールであることを特徴とする溶融めっき金属帯の製造装置。 In the manufacturing apparatus of the hot dipped metal strip according to any one of claims 1 to 4, the guide roll is a hot metal squeezing roll which becomes a pair for removing excess molten metal adhering to both surfaces of the metal strip. An apparatus for producing a hot dipped metal strip, characterized in that: 請求項1〜のいずれか1項に記載の溶融めっき金属帯の製造装置において、前記ガイドロールは、前記金属帯を支持する浴中支持ロールであることを特徴とする溶融めっき金属帯の製造装置。 The manufacturing apparatus of the hot dip metal strip of any one of Claims 1-4 WHEREIN: The said guide roll is a support roll in a bath which supports the said metal strip, The manufacture of the hot dip metal strip characterized by the above-mentioned. apparatus. 請求項1〜のいずれか1項に記載の溶融めっき金属帯の製造装置において、前記ガイドロールは、前記金属帯を支持する浴中支持ロールと、該浴中支持ロールの上方位置に配置され、該金属帯の両面に付着する過剰な溶融金属を除去する対となる溶融金属絞りロールであることを特徴とする溶融めっき金属帯の製造装置。 In the manufacturing apparatus of the hot dipped metal strip of any one of Claims 1-4 , the said guide roll is arrange | positioned in the upper position of the support roll in bath which supports the said metal strip, and this support roll in bath. An apparatus for producing a hot-dip metal strip, which is a hot metal squeeze roll that forms a pair for removing excess hot metal adhering to both surfaces of the metal belt.
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