JP5603665B2 - Automotive powertrain testing equipment - Google Patents

Description

  The present invention relates to a test apparatus used for testing a power train of an automobile.

  As an automobile test apparatus, a chassis dynamometer having a roller on which a wheel is placed is used to test an electric vehicle running motor and a battery while simulating the electric vehicle (for example, a patent document) 1) A technology for testing various performances of a hybrid vehicle by directly connecting a load absorption motor to the drive shaft of the hybrid vehicle (for example, Patent Document 2), or load absorption on the output shaft of the motor of an electric vehicle There is known a technique (for example, Patent Document 3) in which various motor performance tests are performed by directly connecting an electric motor.

Japanese Patent Laid-Open No. 10-123018 JP 2005-274323 A JP 2007-139527 A

According to the test apparatus using the chassis dynamometer described above, the test can be performed only in a state where the drive unit is mounted on the electric vehicle, and the test using the power train alone cannot be performed.
On the other hand, according to the test apparatus in which the load absorbing motor is directly connected to the drive shaft of the electric vehicle or the output shaft of the motor, the powertrain test in consideration of the influence of the tire cannot be performed.
Accordingly, an object of the present invention is to enable a single powertrain test in consideration of the influence of a tire.

  In order to achieve the above object, the present invention relates to a test apparatus used for testing a power train of an automobile, a roller in which the tire is pressed against a peripheral surface, a roller motor for applying torque to the roller, and the tire. A roller torque detector for detecting torque applied to the roller, a movable stage on which the power train connected to the tire is mounted, and load control means are provided. However, the movable stage is movable in a direction in which the tire moves away from the circumferential surface of the roller, and the load control means applies a force to the movable stage to apply a pressing force against the roller circumferential surface of the tire. It is something to control.

  According to such a test apparatus, the power train can be operated while applying a load to the tire while controlling the torque generated by the roller motor in a state where the tire is pressed against the circumferential surface of the roller. Therefore, it is possible to perform a test of the powertrain alone including the influence of the tire.

  Here, in such a test apparatus, the movable stage is movable at a contact point between the tire and the roller in a direction in which the tire moves in a radial direction of the roller, and the load control means includes the movable stage. It is good also as what controls the pressing force which the said tire applies to the radial direction of the said roller with respect to the said roller in the contact point of the said tire and the said roller. Moreover, it is preferable that such a test apparatus is provided with a tire torque detection unit that detects a torque acting between the power train and the tire.

  As described above, according to the present invention, it is possible to perform a powertrain single test in consideration of the influence of the tire.

It is a figure which shows the structure of the test apparatus which concerns on embodiment of this invention. It is a block diagram which shows the structure of the control apparatus of the test apparatus which concerns on embodiment of this invention. It is a figure which shows the other structural example of the test apparatus which concerns on embodiment of this invention.

Hereinafter, embodiments of the present invention will be described.
1a1 and 1a2 show the configuration of a test apparatus according to this embodiment.
Here, as shown in FIGS. 1 a 1 and a 2, up, down, front, back, left and right are defined. FIG. 1 a 1 shows the test apparatus viewed from above, and FIG. 1 a 2 represents the test apparatus viewed from the right.
As shown in the figure, the test apparatus includes a base 1, a roller 2, a roller shaft 3 connected to the roller 2, a roller shaft bearing 4 fixed to the base 1, and a roller shaft 3 that rotatably supports the roller shaft 3. An output shaft is connected to the roller shaft 3 fixed to the base 1, the roller shaft torque meter 5 for detecting the torque around the axis (twist direction) applied to the roller, the roller tachometer 6 for detecting the rotational speed of the roller shaft 3. The roller motor 7 is provided. With such a configuration, the torque generated by the roller motor 7 is transmitted to the roller 2, and the roller 2 rotates as the roller motor 7 rotates.

The test apparatus includes a stage 12 supported by two guide shafts 11 so as to be movable back and forth with respect to the base 1.
A power train 100 to be tested is mounted on the stage 12. Further, a tire 101 that is rotationally driven by the power train 100 is connected to the power train 100. Here, the power train 100 is an FF or RR power train 100 of an electric vehicle, and a motor controller, a motor, a transmission, a differential, and the like are integrated. An axle shaft 102 connected to a differential of the power train 100 is connected to the power train 100, and a tire 101 is attached to an end portion of the axle shaft 102. The power train 100 is fixed to the stage 12, and the axle shaft is pivotally supported by a bearing 121 provided on the stage 12. The bearing 121 may simulate an electric vehicle suspension.

On the stage 12, a tire tachometer 13 that detects the rotational speed of the axle shaft 102 and a tire shaft torque meter 14 that detects torque around the axis (twist direction) applied to the axle shaft 102 are provided. .
The power train 100 is connected to a battery 103 disposed outside the stage 12 and supplying power to the power train 100.
Further, as shown in FIG. 1 b 1, the test apparatus includes an actuator 21 inside the base 1, and the actuator 21 pushes and pulls the lower part of the stage 12, so that the stage as shown in FIGS. 12 can be moved in the front-rear direction with respect to the base 1, and the circumferential surface of the tire 101 can be pressed against the circumferential surface of the roller 2 with an arbitrary force.

  Here, according to such a configuration, the actuator 21 is used to control the generated torque of the roller motor 7 while the circumferential surface of the tire 101 is pressed against the circumferential surface of the roller 2 with an arbitrary force. The train 100 can be operated while applying a load to the tire 101.

Now, in such a test apparatus, this test apparatus includes a control unit not shown in FIG. 1 in order to control the roller motor 7 and the power train 100 and measure various characteristics of the power train 100. ing.
FIG. 2 shows the configuration of this control unit.
As shown, the power train control unit 200, the roller motor control unit 210, and the measurement unit 220 are configured.
The power train control unit 200 controls the operation of the power train 100 while referring to the detection values of the tire tachometer 13 and the tire shaft torque meter 14 according to the prepared test schedule.
In addition, the roller motor control unit 210 includes a driving force calculation unit 211, a running resistance calculation unit 212, and a PID control unit 213.
The running resistance calculation unit 212 uses the circumferential speed of the roller 2 calculated from the rotation speed of the roller 2 output from the roller tachometer 6 as the vehicle speed of a virtual vehicle that is an electric vehicle on which the power train 100 is mounted. The load corresponding to the air resistance of the virtual vehicle is calculated as the running resistance, and the driving force calculation unit 211 calculates the weight of the virtual vehicle as M, the acceleration of the virtual vehicle as a, the driving force of the virtual vehicle as F, and the running resistance of the virtual vehicle. Based on a model of F = Ma + Ra, where (air resistance) is Ra and the driving force of the tire 101 of the virtual vehicle is F, the circumference of the roller 2 calculated from the rotation speed of the roller 2 output from the roller tachometer 6 The driving resistance of the tire 101 of the virtual vehicle is calculated by adding the running resistance calculated by the running resistance calculation unit 212 to the value obtained by multiplying the acceleration of the virtual vehicle obtained as the acceleration of the speed by the weight M of the virtual vehicle, Target suction To the force.

Then, the PID control unit 213 controls the generated torque of the roller motor 7 so as to generate a torque corresponding to the target absorption force.
Then, the measuring unit 220 measures the rotation speed of the roller 2 output from the roller tachometer 6, the rotation speed of the tire 101 output from the tire tachometer 13, the axial torque of the roller shaft 3 output from the roller shaft torque meter 5, The various characteristics of the powertrain 100 are determined according to the axial torque of the axle shaft 102 output from the tire shaft torque meter 14 and the measured values (for example, power consumption and regenerative power) detected by other arbitrary measuring devices. taking measurement.

The embodiment of the present invention has been described above.
By the way, in the above embodiment, by moving the stage 12 in the front-rear direction, the peripheral surface of the tire 101 can be pressed against the peripheral surface of the roller 2 with an arbitrary force, but this is shown in FIG. As shown in a 2, the stage 12 is provided so as to be swingable with respect to the base 1, and by applying a force around the swing axis of the stage 12 by the load cylinder 31, the tire 101 is placed on the peripheral surface of the roller 2. The pressing force to be applied may be controlled.

  Here, the swing axis P, which is the connection point of the stage 12 with the base 1, is such that the rotation direction around the swing axis P of the contact with the roller 2 of the tire 101 is perpendicular to the peripheral surface of the roller 2 in the vicinity of the contact. In such a manner, the roller 2 and the tire 101 are arranged on the contact line between the roller 2 and the tire 101 on the circumference of the roller 2 (just below the contact point in the drawing). Thereby, the force acting on the contact point of the tire 101 with the roller 2 by the force of the load cylinder 31 becomes the direction and force perpendicular to the peripheral surface of the roller 2.

The test apparatus shown in the present embodiment can also be applied to a powertrain test using a hybrid vehicle powertrain or a gasoline engine.
Further, the test apparatus shown in the present embodiment can be similarly applied to a case where a powertrain test of an in-wheel motor type electric vehicle is performed. In other words, in this case, as shown in FIG. 3 b, the in-wheel motor unit 300 on which the tire 101 is mounted is fixed on the stage 12. Here, the in-wheel motor unit 300 is a unit incorporating an in-wheel motor and a transmission.

  DESCRIPTION OF SYMBOLS 1 ... Base, 2 ... Roller, 3 ... Roller shaft, 4 ... Roller shaft bearing, 5 ... Roller shaft torque meter, 6 ... Roller tachometer, 7 ... Roller motor, 11 ... Guide shaft, 12 ... Stage, 13 ... Tire rotation 14 ... Tire shaft torque meter, 21 ... Actuator, 31 ... Load cylinder, 100 ... Power train, 101 ... Tire, 102 ... Axle shaft, 103 ... Battery, 200 ... Power train control unit, 210 ... Roller motor control unit, 211: Driving force calculation unit, 212: Traveling resistance calculation unit, 213 ... PID control unit, 220 ... Measurement unit.

Claims (3)

A test apparatus used for testing an automobile powertrain,
A roller whose tire is pressed against the circumferential surface;
A roller motor for applying torque to the roller;
A roller torque detector for detecting torque applied to the roller from the tire;
A movable stage on which the power train connected to the tire is mounted;
Load control means,
The movable stage is movable in a direction in which the tire is in perspective with the peripheral surface of the roller,
The test apparatus according to claim 1, wherein the load control means applies a force to the movable stage to control a pressing force of the tire against the roller. The test apparatus according to claim 1,
The movable stage is movable in a direction in which the tire moves in a radial direction of the roller at a contact point between the tire and the roller.
The load control means applies a force to the movable stage, and controls a pressing force applied by the tire to the roller in a radial direction of the roller at a contact point between the tire and the roller. . The test apparatus according to claim 1 or 2,
A test apparatus, comprising: a tire torque detector that detects torque acting between the power train and the tire.