JP5599298B2 - Sound absorption duct - Google Patents

Sound absorption duct Download PDF

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JP5599298B2
JP5599298B2 JP2010280774A JP2010280774A JP5599298B2 JP 5599298 B2 JP5599298 B2 JP 5599298B2 JP 2010280774 A JP2010280774 A JP 2010280774A JP 2010280774 A JP2010280774 A JP 2010280774A JP 5599298 B2 JP5599298 B2 JP 5599298B2
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synthetic resin
wall
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sound
peripheral surface
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JP2012127598A (en
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清治 永吉
洋平 澤田
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エバック株式会社
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本発明は建物の天井裏等に配管されて室内の換気や室内への冷暖房用の通風等を行う吸音ダクトの改良に関するものである。   The present invention relates to an improvement in a sound absorbing duct that is piped on the ceiling or the like of a building and performs ventilation in the room and ventilation for cooling and heating the room.

近年、居住環境を良好にするために気密性を有する建物が一般的に建築されるようになり、それに伴って気密な室内を安定して換気や冷暖房を行うことが要求されている。このような要求を満たすために、建物の天井裏や壁等を利用してダクトを配設し、該ダクトを通じて送風機等の送風源からの外部空気を室内に供給したり、或いは、上下階層間を循環させたりする給気システムが採用されているが、送風機等の駆動によって発生する騒音やダクト内を流通する際の風の音がダクトを通じて室内に伝搬し、不快感を与えることになる。   In recent years, buildings having airtightness are generally built to improve the living environment, and accordingly, it is required to stably ventilate and heat / heat the airtight room. In order to satisfy such requirements, ducts are arranged using the ceiling and walls of buildings and the like, and external air from a blower source such as a blower is supplied into the room through the duct, or between upper and lower layers. Although an air supply system that circulates air is used, noise generated by driving a blower or the like and wind sound when circulating in the duct are propagated through the duct into the room and give unpleasant feeling.

このため、例えば、特許文献1に記載されているように、不織布等の通気性を有するシート状物からなる管状の内壁と、この内壁の外周面に一定のピッチでもって螺旋状に巻着してなる硬質合成樹脂製の補強条体と、隣接する補強条体間に介在させている一定厚みを有する帯状の独立発泡合成樹脂材からなり、且つ、この独立発泡合成樹脂材に長さ方向及び周方向に所定間隔毎に該独立発泡合成樹脂材の内外周面間に貫通した多数の吸音孔を設けてなる管状の断熱層と、この断熱層を被覆している非通気性軟質合成樹脂シートよりなる外壁とから構成された吸音ダクトが開発されている。   For this reason, for example, as described in Patent Document 1, a tubular inner wall made of a sheet-like material having air permeability such as a non-woven fabric, and the outer peripheral surface of the inner wall are spirally wound at a constant pitch. A rigid synthetic resin reinforcing strip, and a band-like closed-cell synthetic resin material having a certain thickness interposed between adjacent reinforcing strips. A tubular heat insulating layer provided with a large number of sound absorbing holes penetrating between the inner and outer peripheral surfaces of the closed foam synthetic resin material at predetermined intervals in the circumferential direction, and a non-breathable soft synthetic resin sheet covering the heat insulating layer A sound-absorbing duct composed of an outer wall is being developed.

この吸音ダクトによれば、独立発泡合成樹脂材からなる管状の断熱層によって断熱機能を奏すると共に、不織布等からなる内壁に設けている細かい通気孔を通じて音波が断熱層に設けている吸音孔内に入る際に、その音のエネルギーを減衰させると共に吸音孔を塞いでいる内壁部分が振動して吸音作用を奏し、さらに、不織布に設けている細かい通気孔から吸音孔内の空間部に音波が入った際に、該音波が急激に拡散すると共にこの吸音孔の周壁で乱反射しながら吸音孔内の空気を振動させることによって消音作用を発揮させることができる。   According to this sound absorbing duct, the tubular heat insulating layer made of an independent foamed synthetic resin material provides a heat insulating function, and sound waves enter the sound absorbing holes provided in the heat insulating layer through the fine ventilation holes provided in the inner wall made of nonwoven fabric or the like. When entering, the sound energy is attenuated and the inner wall part that closes the sound absorption holes vibrates to produce sound absorption. Sound waves enter the space inside the sound absorption holes from the fine ventilation holes provided in the nonwoven fabric. When this occurs, the sound wave diffuses rapidly, and the sound in the sound absorbing hole is vibrated while being diffusely reflected by the peripheral wall of the sound absorbing hole, thereby exerting a silencing effect.

特開2006−313043号公報JP 2006-313043 A

しかしながら、上記吸音ダクトによれば、図7に示すように、独立発泡合成樹脂材からなる断熱層13に設けている吸音孔15は、全長に亘って一定径の円形孔形状に形成されているため、この吸音孔15の孔壁が平滑な面と仮定した場合、不織布からなる内壁11の通気孔等を通じて該吸音孔15内に入射した音波aは、孔壁に対して入射した際の反射角度と同一角度でもって吸音孔15を通過するまで対向する壁面に順次反射しながら外壁14の内面側に達することになり、音波aの反射回数を増大する方向に変化させることができないために、反射時の空気の振動による消音効果が十分に期待できない上に、外壁14の内面に臨んでいる吸音孔15の外側開口径が内側と同じ径を有しているため、吸音孔15から出射した音波aが外壁14の内面で反射して再び吸音孔12内に戻りやすくなり、消音機能が低下するといった問題点がある。   However, according to the above sound absorbing duct, as shown in FIG. 7, the sound absorbing holes 15 provided in the heat insulating layer 13 made of an independent foamed synthetic resin material are formed in a circular hole shape having a constant diameter over the entire length. Therefore, when the hole wall of the sound absorbing hole 15 is assumed to be a smooth surface, the sound wave a that has entered the sound absorbing hole 15 through the ventilation hole of the inner wall 11 made of nonwoven fabric is reflected when the sound absorbing hole 15 is incident on the hole wall. Since it reaches the inner surface side of the outer wall 14 while sequentially reflecting on the opposite wall surface until it passes through the sound absorption hole 15 at the same angle as the angle, the number of reflections of the sound wave a cannot be changed in the increasing direction. The sound absorption effect due to the vibration of air during reflection cannot be sufficiently expected, and the outside opening diameter of the sound absorption hole 15 facing the inner surface of the outer wall 14 has the same diameter as the inside, so the light is emitted from the sound absorption hole 15. The sound wave a is reflected by the inner surface of the outer wall 14 and again becomes a sound absorbing hole. There is a problem that it becomes easy to return to 12 and the mute function is lowered.

また、独立発泡合成樹脂からなる断熱層が、管の長さ方向に連続することなく補強条体によって分断された構造となっているので、断熱効果が損なわれるばかりでなく、隣接する帯状の独立発泡合成樹脂材は、互いにその対向側端面同士を融着等によって一体に接続させることなく単に接合させた状態で螺旋巻きしているので、このダクトを曲げ施工した場合、その対向側端面間に隙間が発生して断熱機能が低下するといった問題点がある。   In addition, the heat insulation layer made of closed-cell synthetic resin has a structure that is divided by the reinforcing strips without being continuous in the length direction of the tube, so that not only the heat insulation effect is impaired, but also the adjacent belt-like independent Since the foamed synthetic resin material is spirally wound in a state where the opposite end surfaces are simply joined without being integrally connected to each other by fusion or the like, when this duct is bent, between the opposite end surfaces There is a problem that a gap is generated and the heat insulation function is lowered.

本発明はこのような問題点に鑑みてなされたもので、その目的とするところは、簡単な構造によって送風機等の送風源から発生する騒音や内部を流通する風の音を効果的に吸収、消音することができると共に、良好な断熱機能を発揮し得る吸音ダクトを提供するにある。   The present invention has been made in view of such problems, and the object of the present invention is to effectively absorb and mute noise generated from an air source such as an air blower and the sound of wind flowing through the inside with a simple structure. It is possible to provide a sound-absorbing duct that can perform a good heat insulating function.

上記目的を達成するために本発明の吸音ダクトは、請求項1に記載したように、通気性を有する不織布からなる管状の内壁と、この内壁の外周面に一定のピッチでもって螺旋状に巻着してなる合成樹脂製の補強条材と、この補強条材を介して上記内壁の外周面に全長に亘って管状に設けている独立発泡合成樹脂層からなる管壁と、この管壁の外周面を被覆した非通気性の軟質合成樹脂シートからなる外壁とからなり、且つ、上記独立発泡合成樹脂層からなる管壁にその内外周面間に貫通した多数の吸音孔を周方向及び長さ方向に小間隔毎に穿設してなる吸音ダクトであって、上記管壁は一定幅と厚みを有する独立発泡合成樹脂製の帯状材を、対向する側端面同士を接合させながら螺旋巻きすることによって形成されてあり、上記外壁は一定幅を有する軟質合成樹脂製帯状材を上記独立発泡合成樹脂製の帯状材の外面に熱融着することなく重ね合わせた状態にして独立発泡合成樹脂製の帯状材と一体に螺旋巻きすると共にその一側端部を隣接する独立発泡合成樹脂製帯状材の対向側端面間に介在させてこれらの対向側端面に熱融着により一体に固着し、他側端部を先に一巻き状に巻回した独立発泡合成樹脂製帯状材上の軟質合成樹脂製帯状材の一側端部に熱融着してあり、さらに、上記吸音孔は管壁の内周面から外周面に向かって先細となる円錐形状又は角錐形状に形成されていることを特徴とする。 In order to achieve the above object, a sound absorbing duct according to the present invention is provided with a tubular inner wall made of a non-woven fabric having air permeability and a spiral wound around the outer peripheral surface of the inner wall at a constant pitch. A synthetic resin reinforcing strip material, a tube wall formed of an independent foam synthetic resin layer provided in a tubular shape over the entire length of the outer peripheral surface of the inner wall via the reinforcing strip material, and the tube wall The outer wall is made of a non-breathable soft synthetic resin sheet that covers the outer peripheral surface. A sound-absorbing duct that is perforated at small intervals in the vertical direction, and the above-mentioned tube wall is spirally wound with a band-shaped material made of an independently foamed synthetic resin having a certain width and thickness, while joining opposite side end surfaces. The outer wall has a constant width A soft synthetic resin strip having a layer of material that is overlapped without being heat-sealed to the outer surface of the above-mentioned independent foam synthetic resin strip and spirally wound integrally with the independent foam synthetic resin strip and on one side thereof The end portion was interposed between the opposing end surfaces of the adjacent foamed synthetic resin belt-like material, and was fixed integrally to these opposing end surfaces by heat fusion, and the other end portion was wound in a single roll first. Heat-sealed to one end of a soft synthetic resin strip on the independent foam synthetic resin strip, and the sound absorbing hole is a cone that tapers from the inner peripheral surface to the outer peripheral surface of the tube wall. It is formed in a shape or a pyramid shape.

このように構成した吸音ダクトにおいて、請求項2に係る発明は、上記内壁と外壁との間に独立発泡合成樹脂層からなる内側管壁と外側管壁との2層の管壁を設けていることを特徴とする。   In the sound absorbing duct configured as described above, the invention according to claim 2 is provided with two layers of tube walls, an inner tube wall and an outer tube wall made of a closed foam synthetic resin layer, between the inner wall and the outer wall. It is characterized by that.

請求項1に係る発明によれば、通風を行うダクトの内壁を通気性を有する不織布から形成しているので、不織布の繊維間の無数の空隙部が多孔性吸音材料と同等の吸音作用を行って中音域から高音域の音を効果的に吸収することができるばかりでなく、この不織布からなる内壁と非通気性の軟質合成樹脂シートからなる外壁との間に独立発泡合成樹脂層からなる管壁を設けていると共にこの管壁に内外周面間に貫通した多数の吸音孔を周方向及び長さ方向に小間隔毎に穿設しているので、音波が不織布の小さな繊維間の隙間からこれらの吸音孔内に入った際に急激に拡散すると共に吸音孔の孔壁で乱反射しながら吸音孔内の空気を振動させて共鳴器と同様な消音作用を発揮し、吸音孔内の空気層により低音域の騒音まで吸収、消音することができる。   According to the first aspect of the present invention, since the inner wall of the duct for ventilating is formed from a breathable nonwoven fabric, innumerable voids between the fibers of the nonwoven fabric perform a sound absorbing action equivalent to that of the porous sound absorbing material. In addition to being able to effectively absorb mid to high range sounds, a tube made of an independent foamed synthetic resin layer between the inner wall made of this non-woven fabric and the outer wall made of a non-breathable soft synthetic resin sheet Since a wall is provided and a number of sound absorbing holes penetrating between the inner and outer peripheral surfaces are formed in the pipe wall at small intervals in the circumferential direction and in the length direction, sound waves are generated from the gaps between the small fibers of the nonwoven fabric. When entering the sound absorbing holes, the air layer in the sound absorbing holes exhibits a silencing effect similar to that of a resonator by oscillating the air in the sound absorbing holes while diffusely reflecting at the hole walls of the sound absorbing holes. Can absorb and mute even low-frequency noise. Kill.

この際、吸音孔を管壁の内周面から外周面に向かって先細となる円錐形状又は角錐形状に形成しているので、孔壁が外側に向かう従って内側に傾斜していることと相まって孔壁の対向壁面間の間隔が内壁側から外壁側に向かって徐々に狭くなっているため、不織布からなる内壁を通じて該吸音孔内に入射した音波の孔壁に対する反射角度が外壁側に向かうに従って変化すると共にその反射回数が増大して独立発泡合成樹脂層の気泡膜等が頻繁に空気振動して優れた消音作用を奏し、その上、外壁の内周面に臨んでいる吸音孔の外側開口径が小径であるから、この開口端から出射した音波が吸音孔内に戻り難く、外壁の内周面と管壁の外周面との隙間を通じて外部に排除され、極めて静かな通風を可能にし得るダクトを提供することができる。   At this time, since the sound absorbing hole is formed in a conical shape or a pyramid shape that tapers from the inner peripheral surface to the outer peripheral surface of the tube wall, the hole wall is coupled with the inclination toward the outer side so that the hole wall faces the outer side. Since the interval between the opposing wall surfaces of the wall gradually decreases from the inner wall side to the outer wall side, the reflection angle of the sound wave incident on the sound absorbing hole through the inner wall made of nonwoven fabric changes as it goes toward the outer wall side. In addition, the number of reflections increases and the foam film of the independent foam synthetic resin layer frequently vibrates in the air to provide an excellent silencing effect, and in addition, the outer opening diameter of the sound absorbing hole facing the inner peripheral surface of the outer wall Because of the small diameter, the sound wave emitted from the opening end is difficult to return to the sound absorption hole, and is excluded to the outside through a gap between the inner peripheral surface of the outer wall and the outer peripheral surface of the tube wall. Can be provided.

さらに、管壁が独立発泡合成樹脂層によって形成しているので、優れた断熱作用を奏すると共に、不織布からなる内壁の外周面に一定のピッチでもって螺旋状に巻着している合成樹脂製の補強条材によって保形性と共に耐圧性を具備させることができ、取扱性、施工性が容易な吸音ダクトを得ることができる。
その上、本発明によれば、一定幅と厚みを有する独立発泡合成樹脂製の帯状材を、対向する側端面同士を接合させながら螺旋巻きすることによって管壁を形成してあり、外壁は一定幅を有する軟質合成樹脂製帯状材を上記独立発泡合成樹脂製の帯状材の外面に熱融着することなく重ね合わせた状態にして独立発泡合成樹脂製の帯状材と一体に螺旋巻きすると共にその一側端部を隣接する独立発泡合成樹脂製帯状材の対向側端面間に介在させてこれらの対向側端面に熱融着により一体に固着し、他側端部を先に一巻き状に巻回した独立発泡合成樹脂製帯状材上の軟質合成樹脂製帯状材の一側端部に熱融着しているので、管壁を形成している独立発泡合成樹脂製の帯状材からなる断熱層が、管の長さ方向に連続して良好な断熱機能を発揮することができるのは勿論、隣接する独立発泡合成樹脂製の帯状材の対向する側端面同士はこの帯状材を被覆している軟質合成樹脂製帯状材の一側端部を介して一体に熱融着しているから、ダクトを曲げ施工しても、その帯状材の対向側端面間に断熱機能を低下させる隙間が生じる虞れもない。
さらに、独立発泡合成樹脂製の帯状材を被覆している軟質合成樹脂製帯状材は、その両側端部以外の部分を独立発泡合成樹脂製帯状材の外面に熱融着することなく重ね合わせた状態にしているので、軟質合成樹脂製帯状材によるダクトの曲げ抵抗が低下して円形断面を保持させながらダクトを容易に且つ大きく曲げることができ、従って、施工性が向上するばかりでなく、独立発泡合成樹脂製の帯状材を螺旋巻きすることによって形成された管壁の外周面とこの外周面上に軟質合成樹脂製帯状材を螺旋巻きしてなる外壁の内周面との間に隙間を発生させることができ、そのため、管壁に多数、穿設している上記円錐形状又は角錐形状の吸音孔内で乱反射しながら該吸音孔の小径開口端に達した音波をこの開口端から上記隙間内に導入して外壁と管壁との対向壁面で乱反射させながら減衰、消音させることができる。
Furthermore, since the tube wall is formed of an independent foamed synthetic resin layer, it exhibits excellent heat insulation and is made of a synthetic resin that is spirally wound around the outer peripheral surface of the inner wall made of nonwoven fabric with a constant pitch. The reinforcing strip can provide pressure resistance as well as shape retention, and a sound absorbing duct with easy handling and workability can be obtained.
In addition, according to the present invention, a tube wall is formed by spirally winding a band-shaped material made of an independent foamed synthetic resin having a certain width and thickness while joining opposite side end surfaces to each other, and the outer wall is constant. A flexible synthetic resin strip having a width is superposed on the outer surface of the above independent foam synthetic resin strip without being heat-sealed, and spirally wound integrally with the independent foam synthetic resin strip. One end is interposed between the opposing end faces of the adjacent foamed synthetic resin strips, and is fixed to these opposing end faces by heat fusion, and the other end is wound in a single roll first. Since it is heat-sealed to one end of the soft synthetic resin strip on the rotated independent foam synthetic resin strip, the heat insulating layer made of the independent foam synthetic resin strip forming the tube wall However, it has a good thermal insulation function continuously in the length direction of the pipe. Of course, the opposing side end surfaces of the adjacent foamed synthetic resin strips can be integrally heat-sealed through one side end of the soft synthetic resin strip covering the strips. Therefore, even if the duct is bent, there is no possibility that a gap that lowers the heat insulation function is generated between the opposing side end faces of the belt-like material.
Furthermore, the soft synthetic resin belt-like material covering the independent foam synthetic resin belt-like material is overlapped without heat-sealing the portions other than the both end portions on the outer surface of the independent foam synthetic resin belt-like material. Since the bending resistance of the duct made of a soft synthetic resin strip is lowered and the circular cross section is maintained, the duct can be easily and greatly bent, so that not only the workability is improved, but also independent. A gap is formed between the outer peripheral surface of the tube wall formed by spirally winding the foamed synthetic resin strip and the inner peripheral surface of the outer wall formed by spirally winding the soft synthetic resin strip on the outer peripheral surface. Therefore, a large number of sound waves reaching the small-diameter opening end of the sound absorption hole while being diffusely reflected in the cone-shaped or pyramid-shaped sound absorption hole drilled in the tube wall in large numbers can be generated from the opening end. Introducing the outer wall Attenuation while diffusely reflected in the opposing wall of the tube wall can be silenced.

また、請求項2に記載の発明のように、上記不織布からなる内壁と非通気性の軟質合成樹脂シートからなる外壁との間に多数の吸音孔を設けている独立発泡合成樹脂層からなる内側管壁と外側管壁との2層の管壁を設けておけば、音波をこれらの管壁に設けている上記吸音孔と内外管壁間の隙間で乱反射させることができ、一層、優れた消音効果と断熱効果を奏するダクトを提供することができる。   Further, as in the invention described in claim 2, an inner side composed of an independent foamed synthetic resin layer in which a large number of sound absorbing holes are provided between the inner wall composed of the nonwoven fabric and the outer wall composed of a non-breathable soft synthetic resin sheet. If two layers of tube walls, the tube wall and the outer tube wall, are provided, the sound wave can be diffusely reflected in the gap between the sound absorbing hole provided in these tube walls and the inner and outer tube walls. A duct having a silencing effect and a heat insulating effect can be provided.

一部を径方向及び長さ方向に断面した吸音ダクトの斜視図。The perspective view of the sound-absorbing duct which cut a part in radial direction and length direction. その上半部分を断面した縦断側面図。The longitudinal side view which cut the upper half part. 一部の拡大縦断側面図。A partly enlarged vertical side view. 音波の乱反射状態を示す吸音孔部分の拡大縦断側面図。The expanded vertical side view of the sound-absorption hole part which shows the irregular reflection state of a sound wave. 内外2層の管壁を設けている吸音ダクトの上半部分を断面した縦断側面図。The longitudinal side view which cut the upper half part of the sound absorption duct which has provided the inner and outer two-layer pipe wall. その一部の拡大縦断側面図。The enlarged vertical side view of the part. 従来の吸音ダクトの吸音孔の形状を示す拡大縦断側面図。The expanded vertical side view which shows the shape of the sound absorption hole of the conventional sound absorption duct.

本発明の具体的な実施の形態を図面について説明すると、図1〜図3において、吸音ダクトAは、不織布からなる通気性を有するシート状物によって形成された一定径を有する薄い管状の内壁1と、この内壁1の外周面に一定のピッチでもって螺旋状に巻着してなる一定厚みと一定幅を有する断面矩形状の硬質合成樹脂製の補強条材2と、この補強条材2を介して上記内壁1の外周面に該内壁1を全長に亘って被覆している一定厚みを有する管状に形成された独立発泡合成樹脂層からなる管壁3と、この管壁3の外周面全面を被覆している非通気性の軟質合成樹脂シートからなる外壁4とからなり、さらに、上記独立発泡合成樹脂層からなる管壁3に、この管壁3の内外周面間に貫通した多数の円錐形状の吸音孔5、5・・・5を周方向及び長さ方向に小間隔毎に穿設してなるものであり、且つ、この円錐形状の吸音孔5の大径開口端側を内壁1の外周面に、小径開口端側を外壁4の内周面に臨ませている。なお、この吸音孔5の大径側の開口径は2〜3mm程度、小径側の開口径は1〜1.5mm程度に形成されている。   A specific embodiment of the present invention will be described with reference to the drawings. In FIGS. 1 to 3, a sound absorbing duct A is a thin tubular inner wall 1 having a constant diameter formed by a sheet-like material having air permeability made of a nonwoven fabric. And a reinforcing strip 2 made of a hard synthetic resin having a constant thickness and a constant width, which is spirally wound around the outer peripheral surface of the inner wall 1 at a constant pitch, and the reinforcing strip 2 A tube wall 3 made of an independent foamed synthetic resin layer having a constant thickness covering the outer peripheral surface of the inner wall 1 over the entire length thereof, and the entire outer peripheral surface of the tube wall 3 And an outer wall 4 made of a non-breathable soft synthetic resin sheet covering the tube, and further, a large number of pipe walls 3 made of the above independent foamed synthetic resin layer penetrate between the inner and outer peripheral surfaces of the tube wall 3. The conical sound absorbing holes 5, 5... The cone-shaped sound absorbing hole 5 has a large-diameter opening end side on the outer peripheral surface of the inner wall 1 and a small-diameter opening end side on the inner peripheral surface of the outer wall 4. To face. The sound absorption hole 5 has an opening diameter on the large diameter side of about 2 to 3 mm and an opening diameter on the small diameter side of about 1 to 1.5 mm.

上記内壁1を形成している不織布としては、ポリプロピレンやポリエステル等の合成樹脂繊維又は天然繊維からなり、上記補強条材2の螺旋巻きピッチに略等しい幅を有する長い帯状不織布を、先に螺旋状に一巻きした帯状不織布部1aと次に螺旋状に一巻きした帯状不織布部1aとの対向する側端部を重ね合わせて熱融着しながら螺旋状に巻回することにより一定径のダクト内壁1を形成している。また、上記補強条材2は、適度な可撓性と弾性を有するポリプロピレン、ポリエチレン等のオレフィン系の硬質合成樹脂からなり、内壁1の上記隣接する帯状不織布部1a、1aにおける重なり合った側端部上にその内面を重ねて熱融着させながら一定のピッチでもって螺旋状に巻着している。なお、この補強条材2の断面形状は、矩形状に限らず、半円形状、楕円形状等の適宜な形状であってもよい。   As the non-woven fabric forming the inner wall 1, a long strip-shaped non-woven fabric made of a synthetic resin fiber or natural fiber such as polypropylene or polyester and having a width substantially equal to the helical winding pitch of the reinforcing strip 2 is spirally formed first. The inner wall of the duct having a constant diameter is formed by spirally winding the belt-like nonwoven fabric portion 1a wound next to the next and the spirally wound belt-like nonwoven fabric portion 1a on the opposite side ends and heat-sealing. 1 is formed. Further, the reinforcing strip 2 is made of an olefin-based hard synthetic resin such as polypropylene and polyethylene having moderate flexibility and elasticity, and the side end portions of the adjacent strip-shaped nonwoven fabric portions 1a and 1a of the inner wall 1 that overlap each other. It is wound in a spiral with a constant pitch, with its inner surface overlaid and thermally fused. The cross-sectional shape of the reinforcing strip 2 is not limited to a rectangular shape, and may be an appropriate shape such as a semicircular shape or an elliptical shape.

上記管壁3は、発泡ポリエチレン樹脂等の独立発泡合成樹脂からなり、上記内壁1を形成している帯状不織布と略同一幅を有する一定の厚みの断面が横長平行四辺形状に形成され、且つ、その幅方向及び長さ方向に小間隔毎に多数の円錐形状の吸音孔5を穿設している独立発泡合成樹脂製の帯状材を、不織布からなる上記内壁1の外周面に上記補強条材2を被覆するようにして先に螺旋状に一巻きした独立発泡合成樹脂製帯状材部3aと次に螺旋状に一巻きした独立発泡合成樹脂製帯状材部3aとの対向する傾斜側端面3a1 、3a2 を突き合わせ状に接合させながら上記帯状不織布と同じピッチでもって螺旋巻きすることにより管状に形成してなるものである。   The tube wall 3 is made of a closed foam synthetic resin such as a foamed polyethylene resin, a cross section having a constant thickness substantially the same width as the belt-shaped nonwoven fabric forming the inner wall 1 is formed in a horizontally long parallelogram, and A strip-shaped material made of an independent foamed synthetic resin having a large number of conical sound absorbing holes 5 formed at small intervals in the width direction and the length direction is provided on the outer peripheral surface of the inner wall 1 made of nonwoven fabric. 2 is a spirally wound synthetic resin strip 3a which is spirally wound so as to cover 2 and a closed foamed synthetic resin strip 3a which is spirally wound next to each other. 3a2 is formed into a tubular shape by being spirally wound at the same pitch as that of the belt-shaped nonwoven fabric while being joined in a butted manner.

さらに、上記外壁4は、管壁3を形成している上記独立発泡合成樹脂製帯状材の幅よりも広い一定幅を有するホリエチレン樹脂等の軟質合成樹脂製帯状材を独立発泡合成樹脂製帯状材上に熱融着することなく重ね合わせた状態にして、先に螺旋状に一巻きした独立発泡合成樹脂製帯状材部3aと次に螺旋状に一巻きする独立発泡合成樹脂製帯状材部3aとの互いに突き合わせ状に接合する外向き傾斜側端面3a1 と内向き傾斜側端面3a2 との間にこの独立発泡合成樹脂製帯状材部3a上に重ねているその軟質合成樹脂製帯状材部4aの一側端部4a1 を介在させ、この一側端部4a1 を介して隣接する独立発泡合成樹脂製帯状材部3a、3aの接合傾斜側端面3a1 、3a2 同士を一体に熱融着させていると共に、該軟質合成樹脂製帯状材部4aの他側端部4a2 を先に螺旋状に一巻き状した独立発泡合成樹脂製帯状材部3a上の軟質合成樹脂製帯状材部4aの一側部外面に熱融着による一体に固着してなるものである。従って、軟質合成樹脂製帯状材部4aの両側端部以外の部分は独立発泡合成樹脂製帯状材部3aの外面に熱融着することなく単に重なる合った状態となっている。   Further, the outer wall 4 is made of a soft synthetic resin belt-like material such as polyethylene resin having a constant width wider than the width of the independent foam synthetic resin belt-like material forming the tube wall 3. Independently foamed synthetic resin belt-shaped material part 3a, which is first spirally wound in a state of being superposed on the material without being heat-sealed, and then, an independent foamed synthetic resin belt-shaped material part which is wound once spirally The soft synthetic resin strip member 4a which is superimposed on the independent foam synthetic resin strip member 3a between the outward inclined side end surface 3a1 and the inward inclined side end surface 3a2 which are joined to each other in abutment with each other. One side end portion 4a1 is interposed, and the joint-inclined synthetic resin belt-shaped material portions 3a, 3a adjacent to each other through the one side end portion 4a1 are integrally heat-sealed to the inclined side end surfaces 3a1, 3a2. At the same time, the other end 4a2 of the soft synthetic resin strip-shaped member 4a is spirally wound first. Those formed by integrally fixed by the heat-sealed on one side outer surface of the soft synthetic resin-made belt material portion 4a on the closed-cell foam plastic strip material portion 3a. Accordingly, the portions other than the both end portions of the soft synthetic resin strip-shaped material portion 4a are simply overlapped with each other without being thermally fused to the outer surface of the independent foam synthetic resin strip-shaped material portion 3a.

このように構成した吸音ダクトは通常の合成樹脂製可撓管と同じ製造方法によって製造することができる。その製造方法を簡単に説明すると、一定幅を有する帯状不織布を成形用回転軸上に、先に一巻き状に巻回した帯状不織布部1aの一側端部上に次に一巻き状に巻回する帯状不織布部1aの他側端部を重ね合わせ又は突き合わせながら螺旋状に巻装することによって内壁1を形成していくと共に、成形ノズルから半溶融状の合成樹脂製補強条材2を押し出しながら上記帯状不織布部1aの重合部上又は突き合わせ部上に螺旋状に巻回してその溶融温度により帯状不織布部の重合部又は突き合わせ部を融着させると共にその状態で冷却させることによりこの重合部上又は突き合わせ部上に一体に固着させる。なお、補強条材2よりも小径の補強条材2'も複数状、並列状態にして内壁1を形成する帯状不織布上に螺旋状に巻着する。   The sound absorbing duct configured as described above can be manufactured by the same manufacturing method as that of a normal synthetic resin flexible tube. Briefly describing the production method, a strip-shaped nonwoven fabric having a certain width is wound on the rotating shaft for molding, and then wound in a single turn on one end of the strip-shaped nonwoven fabric portion 1a wound in a single roll. The inner wall 1 is formed by spirally winding the other side end of the belt-shaped nonwoven fabric portion 1a that overlaps or abuts, and a semi-molten synthetic resin reinforcing strip 2 is extruded from a molding nozzle. On the superposed part of the belt-like non-woven fabric part 1a, it is spirally wound on the superposed part or the butt part, and the superposed part or butt part of the belt-like non-woven part is fused by the melting temperature and cooled in that state. Alternatively, it is fixed integrally on the butt portion. Note that a plurality of reinforcing strips 2 ′ having a diameter smaller than that of the reinforcing strip 2 are spirally wound on a strip-shaped non-woven fabric forming the inner wall 1 in a plurality of parallel and parallel states.

さらに、幅方向及び長さ方向に小間隔毎に上記吸音孔5を設けている断面横長平行四辺形状の一定厚みを有する独立発泡合成樹脂製帯状材における吸音孔5の小径部が開口している外面側にこの独立発泡合成樹脂製帯状材よりも幅広い軟質合成樹脂製帯状材を重ね合わせながら、成形回転軸上に、独立発泡合成樹脂製帯状材に先行して螺旋巻きされる上記帯状不織布上に、先に螺旋状に一巻きする独立発泡合成樹脂製帯状材部3aの外向き傾斜側端面3a1 に次に螺旋状に一巻きする独立発泡合成樹脂製帯状材部3aの内向き傾斜側端面3a2 を突き合わせるように接合させ、且つ、先に巻回した独立発泡合成樹脂製帯状材上に重ねる上記軟質合成樹脂製帯状材の一側端部4a1 を加熱により半溶融させながらこれらの接合する傾斜側端面3a1 、3a2 間に介在させることによって、この軟質合成樹脂製帯状材の一側端部4a1 を介して接合した独立発泡合成樹脂製帯状材部3a、3aの側端面3a1 、3a2 同士を一体に融着、固定する。   Furthermore, the small-diameter portion of the sound absorbing hole 5 in the independent foamed synthetic resin belt-shaped material having a constant thickness of a transversely long parallelogram shape in which the sound absorbing holes 5 are provided at small intervals in the width direction and the length direction is opened. On the above-mentioned strip-shaped nonwoven fabric that is spirally wound prior to the independent foam synthetic resin strip material on the molding rotation axis while superposing a wider range of soft synthetic resin strip materials than the closed foam synthetic resin strip material on the outer surface side Next, the inwardly inclined synthetic resin strip-shaped material portion 3a wound in a spiral manner on the outwardly inclined synthetic resin-made strip-shaped material portion 3a1 wound spirally first, and then the inwardly inclined synthetic resin strip-shaped material portion 3a wound in a spiral shape. 3a2 are joined so as to abut each other, and one side end portion 4a1 of the above-mentioned soft synthetic resin belt-like material that is superimposed on the previously wound synthetic foam synthetic resin belt-like material is joined while being semi-molten by heating. It is interposed between the inclined side end faces 3a1 and 3a2. Rukoto by the soft synthetic resin-made belt material of one side end portion 4a1 independently foamed synthetic resin strip material portion 3a which is bonded via a fused side end surface of 3a 3a1, 3a2 with each other together, fixed.

同時に、先に巻回した独立発泡合成樹脂製帯状材上の軟質合成樹脂製帯状材の一側部上に次に巻回する独立発泡合成樹脂製帯状材上の軟質合成樹脂製帯状材の他側端部4a2 を加熱により半溶融状態にして一体に融着、固定する。このように内壁1の外周面上に補強条材2を介して外面に軟質合成樹脂製帯状材を重ね合わせている独立発泡合成樹脂製帯状材を互いにその対向する傾斜側端面3a1 、3a2 同士を軟質合成樹脂製帯状材の一側端部4a1
を介して熱融着しながら、且つ、この熱融着される独立発泡合成樹脂製帯状材の傾斜側端面上の独立発泡合成樹脂製帯状材部3a、3aのの外面間を軟質合成樹脂製帯状材の他側端部4a2 を介して熱融着しながら螺旋巻きすることにより、吸音ダクトAを製造するものである。なお、補強条材2を上に重ね合わせた独立発泡合成樹脂製帯状材部3aの内面は補強条材2の表面に沿って弾性的に凹入、変形して該補強条材2を被覆している。
At the same time, other than the soft synthetic resin strip on the independent foam synthetic resin strip wound next on one side of the soft synthetic resin strip on the previously wound synthetic foam strip The side end 4a2 is made into a semi-molten state by heating, and is fused and fixed together. In this way, the independent foamed synthetic resin belt-like material in which the soft synthetic resin belt-like material is superposed on the outer surface via the reinforcing strip 2 on the outer peripheral surface of the inner wall 1 is placed between the inclined side end faces 3a1, 3a2 facing each other. One side end 4a1 of the strip material made of soft synthetic resin
Between the outer surfaces of the independent foamed synthetic resin strips 3a and 3a on the inclined end surface of the closed foam synthetic resin strip to be thermally fused. The sound-absorbing duct A is manufactured by spiral winding while heat-sealing through the other end 4a2 of the band-shaped material. It should be noted that the inner surface of the independent foamed synthetic resin strip-shaped material portion 3a on which the reinforcing strip 2 is superimposed is elastically recessed and deformed along the surface of the reinforcing strip 2 to cover the reinforcing strip 2. ing.

こうして得られた吸音ダクトAは、住宅の天井裏等に配管して送風機等の送風源からこの吸音ダクトAを通じて室内の換気や冷暖房等を行うものであり、その際、独立発泡合成樹脂からなる管壁3が全長に亘って優れた断熱作用を奏するばかりでなく、送風機等の駆動によって発生する騒音やダクト内を流通する際の風の音が、ダクト内壁1を形成している不織布を通過中に、不織布との摩擦や不織布の繊維の振動により音のエネルギーを熱エネルギーに変換して消音作用を奏する。   The sound absorption duct A thus obtained is piped on the ceiling of a house, etc., and performs ventilation, cooling and heating of the room through the sound absorption duct A from an air source such as a blower. The tube wall 3 not only exhibits excellent heat insulation over the entire length, but also noise generated by driving a blower or the like and wind sound when circulating in the duct pass through the nonwoven fabric forming the duct inner wall 1. The sound energy is converted into thermal energy by friction with the nonwoven fabric and vibration of the nonwoven fabric fibers, thereby producing a silencing effect.

さらに、音波aが不織布の小さな繊維間の隙間を通じて独立発泡合成樹脂からなる管壁3に設けている吸音孔5内に入射した際に急激に拡散し、吸音孔5の孔壁面を形成している多数の気泡による細かい凹凸面で乱反射して吸音孔5内の空気を振動させ、騒音まで吸収、消音することができる。その上、吸音孔5が不織布からなる内壁1に面している内側開口端から、非通気性の軟質合成樹脂シートからなる外壁4に面している外側開口端に向かって徐々に小径となる円錐形状に形成されているので、図4に示すように吸音孔5内に入射した音波aが、この外壁4に向かうに従って、吸音孔5の孔壁で乱反射する間隔幅が狭くなると共にその回数も増大して乱反射による吸音作用が一層効果的に行われ、且つ、吸音孔5の小径開口端から外壁4の内面に向かって出射した音波が吸音孔内に戻り難く、外壁の内周面と管壁の外周面との隙間を通じて外部に排除することができて、極めて静かな室内環境をつくり出すことができる。   Furthermore, when the sound wave a enters the sound absorbing hole 5 provided in the tube wall 3 made of an independent foamed synthetic resin through the gap between the small fibers of the nonwoven fabric, it rapidly diffuses to form the hole wall surface of the sound absorbing hole 5. The air in the sound absorption hole 5 is vibrated by being irregularly reflected by a fine uneven surface caused by a large number of air bubbles, so that noise can be absorbed and silenced. Moreover, the sound absorption holes 5 gradually become smaller in diameter from the inner opening end facing the inner wall 1 made of nonwoven fabric toward the outer opening end facing the outer wall 4 made of a non-breathable soft synthetic resin sheet. Since it is formed in a conical shape, as shown in FIG. 4, as the sound wave a incident in the sound absorbing hole 5 moves toward the outer wall 4, the interval width of irregular reflection at the hole wall of the sound absorbing hole 5 becomes narrower and the number of times. And the sound absorbing action due to irregular reflection is more effectively performed, and the sound wave emitted from the small diameter opening end of the sound absorbing hole 5 toward the inner surface of the outer wall 4 is difficult to return into the sound absorbing hole, and the inner peripheral surface of the outer wall It can be excluded to the outside through a gap with the outer peripheral surface of the tube wall, and an extremely quiet indoor environment can be created.

また、管壁3を形成する独立発泡合成樹脂製帯状材の外面に外壁を形成するための軟質合成樹脂製帯状材が熱融着することなく重ね合わせた状態にしてこの独立発泡合成樹脂製帯状材を螺旋巻きすることによって管壁3と外壁4とを形成する際に、先に螺旋状に巻回した独立発泡合成樹脂製帯状材部3aと次に螺旋状に巻回した独立発泡合成樹脂製帯状材部3aとの対向する傾斜側端面3a1 、3a2 を接合させながらその接合部に上記軟質合成樹脂製帯状材の側端部4a1 、4a2 を熱融着させているので、この吸音ダクトAを曲げ施工する際に屈曲させても、独立発泡合成樹脂からなる管壁3が長方向に連続した状態を維持して所期の断熱効果を奏することができるばかりでなく、長さ方向に圧縮力が作用する凹円弧状に湾曲する内側のダクト周壁部においては、その圧縮力によって外壁4が皺状に変形しながらその圧縮力を吸収して、曲げ施工部においても断面円形状を保持した状態で容易に施工することができる。   In addition, the independent foamed synthetic resin belt-like material is formed in a state where the soft synthetic resin belt-like material for forming the outer wall is superposed on the outer surface of the independent foamed synthetic resin belt-like material forming the tube wall 3 without being thermally fused. When the tube wall 3 and the outer wall 4 are formed by spirally winding the material, the strip-shaped material portion 3a made of the closed foam synthetic resin that has been spirally wound first, and then the closed foam synthetic resin that has been spirally wound. Since the side end portions 4a1 and 4a2 of the above-mentioned soft synthetic resin strip-like material are heat-sealed to the joined portions while joining the inclined side end faces 3a1 and 3a2 facing the strip-like piece portion 3a, this sound absorbing duct A Even if it is bent when bending, the tube wall 3 made of an independent foamed synthetic resin can maintain a continuous state in the long direction and exhibit the desired heat insulation effect, and can also be compressed in the length direction. On the inner duct wall that curves in a concave arc shape where force acts May be the outer wall 4 by the compression force absorbs the compressive force while being deformed to wrinkled, easily construction is in a state of even holding the circular cross section at the bending processed portion.

なお、以上の実施例においては、内外壁1、4間に独立発泡合成樹脂よりなる管壁3を一層設けているが、図5、図6に示すように、内側管壁3Aと外側管壁3Bとの2層を二重管状に重ね合わせた構造としておいてもよい。なお、これらの内外管壁3A、3Bにはその内周面側から外周面側に向かって漸次小径となる上記吸音孔5を周方向及び長さ方向に小間隔毎に貫設している。   In the above embodiment, a tube wall 3 made of an independent foamed synthetic resin is provided between the inner and outer walls 1 and 4, but as shown in FIGS. 5 and 6, the inner tube wall 3A and the outer tube wall are provided. A structure in which two layers of 3B are stacked in a double tubular shape may be used. The inner and outer tube walls 3A and 3B are provided with sound absorbing holes 5 that gradually become smaller in diameter from the inner peripheral surface side toward the outer peripheral surface side in the circumferential direction and the length direction at small intervals.

上記二重管形状の内外管壁3A、3Bを形成するに場合、帯状不織布を螺旋巻きしてなる内壁1の外周面に、一定のピッチでもって螺旋巻きしている補強条材2を介して形成している内側管壁3Aには、この内側管壁3Aを形成する独立発泡合成樹脂製帯状材の外面に軟質合成樹脂製帯状材を重ねることなく該独立発泡合成樹脂製帯状材のみを、内壁1の外周面上に先に螺旋状に一巻きする独立発泡合成樹脂製帯状材部3aの外向き傾斜側端面3a1 に次に螺旋状に一巻きする独立発泡合成樹脂製帯状材部3aの内向き傾斜側端面3a2 を熱融着することなく突き合わせるように接合させながら螺旋巻きすることにより内側管壁3Aを形成する。   When forming the above-mentioned double tube-shaped inner and outer tube walls 3A and 3B, the reinforcing strip 2 spirally wound at a constant pitch on the outer peripheral surface of the inner wall 1 formed by spirally winding a strip-like nonwoven fabric. In the inner tube wall 3A that is formed, only the independent foamed synthetic resin strip is overlapped without overlapping the soft synthetic resin strip on the outer surface of the independent foam synthetic resin strip that forms the inner tube wall 3A. On the outer peripheral surface of the inner wall 1, the independent foamed synthetic resin strip 3 a that is spirally wound next to the outwardly inclined side end surface 3 a 1 of the closed foam synthetic resin strip 3 a that is spirally wound first. The inner tube wall 3A is formed by spiral winding while joining the inwardly inclined side end surface 3a2 so as to abut each other without thermal fusion.

一方、この内側管壁3A上に螺旋巻きする独立発泡合成樹脂製帯状材には、その外面に上記実施例と同様にしてこの独立発泡合成樹脂製帯状材よりも幅広い軟質合成樹脂製帯状材を重ね合わせた状態にしている。そして、先行して形成される上記内側管壁3Aの外周面に螺旋状に一巻きする独立発泡合成樹脂製帯状材部3bの外向き傾斜側端面3b1 に次に螺旋状に一巻きする独立発泡合成樹脂製帯状材部3bの内向き傾斜側端面3b2 を突き合わせるように接合させ、且つ、先に巻回した独立発泡合成樹脂製帯状材上に重ねる上記軟質合成樹脂製帯状材の一側端部4a1 を加熱により半溶融させながらこれらの接合する傾斜側端面間に介在させることによって、この軟質合成樹脂製帯状材の一側端部4a1 を介して接合した独立発泡合成樹脂製帯状材部3a、3aの側端面同士を一体に融着、固定すると共に、互いに接合したこれらの独立発泡合成樹脂製帯状材部3a、3aの対向する側端面から上記軟質合成樹脂製帯状材の一側端縁部4a3 を予め内方に突出させておき、この突出端縁部4a3 を内側管壁3Aの外面における幅方向の中間部に上記対向する独立発泡合成樹脂製帯状材部3a、3aの側端面同士の融着と同時に熱融着することによって内側管壁3Aとその突出端縁部4a3 を介して一体に接続した外側管壁3Bを形成している。その他の構造については上記実施例と同様であるので、同一部分には同一符号を付して詳細な説明を省略する。   On the other hand, on the outer foam synthetic resin strip that is spirally wound on the inner tube wall 3A, a soft synthetic resin strip wider than the closed foam synthetic resin strip is applied to the outer surface in the same manner as in the above embodiment. Overlapped. Then, the independent foaming that is next spirally wound on the outwardly inclined side end surface 3b1 of the independently foamed synthetic resin strip-shaped material portion 3b that spirally winds around the outer peripheral surface of the inner tube wall 3A that is formed in advance. One side end of the above-mentioned soft synthetic resin belt-shaped material that is joined so as to abut the inwardly inclined side end surface 3b2 of the synthetic resin belt-shaped material portion 3b and is superimposed on the previously wound synthetic foam synthetic resin belt-shaped material Independently foamed synthetic resin strip 3a joined via one side end 4a1 of this soft synthetic resin strip by interposing the part 4a1 between the inclined side end faces to be joined while being semi-molten by heating , 3a side end surfaces are integrally fused and fixed together, and one side edge of the above-mentioned soft synthetic resin strip material from the opposed side end surfaces of these independent foam synthetic resin strip members 3a, 3a joined together 4a3 is protruded inward in advance, and this protruding edge 4a3 is welded to the intermediate portion in the width direction on the outer surface of the inner tube wall 3A at the same time as the inner end wall 3A and the inner tube wall 3A. An outer tube wall 3B that is integrally connected via the protruding end edge 4a3 is formed. Since other structures are the same as those in the above embodiment, the same parts are denoted by the same reference numerals and detailed description thereof is omitted.

このように構成した吸音ダクトA'によれば、上記一層のみの独立発泡合成樹脂層からなる管壁3を有する吸音ダクトAが奏する作用効果に加えて、内外二重の管壁3A、3Bによってさらに優れた断熱作用を発揮すると共に、不織布からなる内壁1を通じて内側管壁3Aに設けている吸音孔5内に入った音波をこの吸音孔5内で上記同様にして吸収、消音することができる上に、この吸音孔5内を通過した音波は、内外管壁3A、3B間の隙間を通じて拡散することによって吸音され、さらに、この隙間から外側管壁3Bに設けている吸音孔5内に入ってこの吸音孔5内においても上記同様にしてその内部の空気を振動させて消音作用を奏したのち、外壁4の内周面と管壁3の外周面との隙間内に入った音波は外壁4を振動させながら且つ独立発泡合成樹脂からなる管壁3の外周面で乱反射しながら吸音されて一段と静かな通風を可能にし得るダクトを提供することができるものである。なお、以上のいずれの実施例においても吸音孔5を円錐形状に形成しているが、角錐形状に形成しておいてもよく、要するに、内壁1側から外壁4側に向かって漸次小径となる孔に形成しておけばよい。   According to the sound absorbing duct A ′ configured as described above, in addition to the operational effects exhibited by the sound absorbing duct A having the tube wall 3 made of only one layer of the independent foam synthetic resin layer, the inner and outer double tube walls 3A and 3B In addition to exhibiting an excellent heat insulating effect, sound waves that have entered the sound absorbing holes 5 provided in the inner tube wall 3A through the inner wall 1 made of nonwoven fabric can be absorbed and silenced in the sound absorbing holes 5 in the same manner as described above. Above, the sound wave that has passed through the sound absorbing hole 5 is absorbed by being diffused through a gap between the inner and outer tube walls 3A and 3B, and further enters the sound absorbing hole 5 provided in the outer tube wall 3B from this gap. In the sound absorbing hole 5 as well, the sound in the gap between the inner peripheral surface of the outer wall 4 and the outer peripheral surface of the tube wall 3 is removed from the outer wall after vibrating the air in the same manner as described above to achieve a silencing effect. Is it an independent foamed synthetic resin while vibrating 4? It is sound absorption while diffusely reflected at the outer surface of the made tube wall 3 is capable of providing a duct may enable more quiet ventilation. In any of the above embodiments, the sound absorbing hole 5 is formed in a conical shape. However, it may be formed in a pyramid shape. In short, the diameter gradually decreases from the inner wall 1 side toward the outer wall 4 side. What is necessary is just to form in a hole.

A 吸音ダクト
1 不織布からなる内壁
2 補強条材
3 独立発泡合成樹脂からなる管壁
4 軟質合成樹脂シートからなる外壁
5 吸音孔
A Sound absorption duct 1 Inner wall made of non-woven fabric 2 Reinforcement strip 3 Tube wall made of independent foam synthetic resin 4 Outer wall made of soft synthetic resin sheet 5 Sound absorption hole

Claims (2)

通気性を有する不織布からなる管状の内壁と、この内壁の外周面に一定のピッチでもって螺旋状に巻着してなる合成樹脂製の補強条材と、この補強条材を介して上記内壁の外周面に全長に亘って管状に設けている独立発泡合成樹脂層からなる管壁と、この管壁の外周面を被覆した非通気性の軟質合成樹脂シートからなる外壁とからなり、且つ、上記独立発泡合成樹脂層からなる管壁にその内外周面間に貫通した多数の吸音孔を周方向及び長さ方向に小間隔毎に穿設してなる吸音ダクトであって、上記管壁は一定幅と厚みを有する独立発泡合成樹脂製の帯状材を、対向する側端面同士を接合させながら螺旋巻きすることによって形成されてあり、上記外壁は一定幅を有する軟質合成樹脂製帯状材を上記独立発泡合成樹脂製の帯状材の外面に熱融着することなく重ね合わせた状態にして独立発泡合成樹脂製の帯状材と一体に螺旋巻きすると共にその一側端部を隣接する独立発泡合成樹脂製帯状材の対向側端面間に介在させてこれらの対向側端面に熱融着により一体に固着し、他側端部を先に一巻き状に巻回した独立発泡合成樹脂製帯状材上の軟質合成樹脂製帯状材の一側端部に熱融着してあり、さらに、上記吸音孔は管壁の内周面から外周面に向かって先細となる円錐形状又は角錐形状に形成されていることを特徴とする吸音ダクト。 A tubular inner wall made of a non-woven fabric having air permeability, a reinforcing strip made of synthetic resin spirally wound around the outer peripheral surface of the inner wall at a constant pitch, and the inner wall through the reinforcing strip A tube wall made of an independent foamed synthetic resin layer provided in a tubular shape over the entire length on the outer peripheral surface, and an outer wall made of a non-breathable soft synthetic resin sheet covering the outer peripheral surface of the tube wall, and independently foamed synthetic and made of a resin layer tube wall into a number of sound-absorbing hole penetrating between the inner and outer peripheral surfaces in the circumferential direction and length direction a sound absorbing duct formed by drilled for each small interval, the tube wall is constant It is formed by spirally winding a band-shaped material made of an independent foamed synthetic resin having a width and a thickness while joining opposite side end faces, and the outer wall is formed of the band-shaped material made of a soft synthetic resin having a certain width. Heat fusion to the outer surface of a foamed synthetic resin strip In such a state that they are overlapped without being spirally wound together with the independently foamed synthetic resin belt-like material, and one side end thereof is interposed between the opposite side end surfaces of the adjacent independent foamed synthetic resin belt-like material. Heat fusion to one end of a soft synthetic resin strip on a closed foam synthetic resin strip that is secured to the opposite end face by heat fusion and the other end is wound in a single roll. Yes and wear, further, the sound absorbing duct the sound-absorbing holes, characterized in that it is formed in a conical shape or pyramidal shape tapers toward the outer peripheral surface from the inner peripheral surface of the tube wall. 内壁と外壁との間に独立発泡合成樹脂層からなる内側管壁と外側管壁との2層の管壁を設けていることを特徴とする請求項1に記載の吸音ダクト。   2. The sound absorbing duct according to claim 1, wherein two layers of pipe walls, an inner pipe wall and an outer pipe wall made of a closed foam synthetic resin layer, are provided between the inner wall and the outer wall.
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