JP5580078B2 - Packaging container - Google Patents

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JP5580078B2
JP5580078B2 JP2010041404A JP2010041404A JP5580078B2 JP 5580078 B2 JP5580078 B2 JP 5580078B2 JP 2010041404 A JP2010041404 A JP 2010041404A JP 2010041404 A JP2010041404 A JP 2010041404A JP 5580078 B2 JP5580078 B2 JP 5580078B2
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rib
packaging container
ribs
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container
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幸雄 真柴
務 荒木
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ダイシン化工株式会社
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Description

本発明は、容器側面外周に多数のリブを有する包装用容器に関する。   The present invention relates to a packaging container having a large number of ribs on the outer periphery of the container side surface.

従来、食品を包装するための包装用容器として、合成樹脂シートを熱成形した容器が多数用いられている。この合成樹脂シートを熱成形した容器は、軽量でありながらも強度に優れ、しかも製造に要する樹脂材の量が少ないため、包装を簡素化するという要望に適した包装用容器であるといえる。   Conventionally, many containers in which a synthetic resin sheet is thermoformed are used as packaging containers for packaging food. A container formed by thermoforming this synthetic resin sheet is lightweight but excellent in strength and has a small amount of resin material required for production, and thus can be said to be a packaging container suitable for the demand for simplifying packaging.

このような包装用容器に食品が収容された包装食品が、コンビニエンスストアやスーパーマーケットなどで多数販売されている。これら包装食品は電子レンジで温めて食されることが多いが、包装食品の熱が伝わり、包装用容器自体も熱くなり、手で持ちにくくなるという難点がある。   Many packaged foods in which food is contained in such packaging containers are sold at convenience stores and supermarkets. These packaged foods are often eaten after being warmed in a microwave oven, but the heat of the packaged food is transmitted, and the packaging container itself becomes hot and difficult to hold by hand.

かかる難点を解決する手段として、容器を断熱性の高い発泡樹脂で成形する、二重構造とする、容器外周縁部に把手を設ける、容器側面に紙を巻くといった方法が採られている。   As means for solving such a difficulty, a method is adopted in which the container is molded with a highly heat-insulating foamed resin, has a double structure, a handle is provided on the outer peripheral edge of the container, and paper is wrapped around the side of the container.

二重構造とした包装容器に関する従来例として、蓋を反転させ容器本体をはめ込むことで熱を伝わりにくくさせたもの(特許文献1記載の発明)や、内外層間に補強リブを設けることで、空隙を有する中空二重構造としたもの(特許文献2記載の発明)などがある。   As conventional examples of packaging containers having a double structure, the lid is reversed and the container body is fitted to make it difficult to transfer heat (the invention described in Patent Document 1), or by providing reinforcing ribs between the inner and outer layers, And the like having a hollow double structure (invention described in Patent Document 2).

特開2008−150099号公報JP 2008-150099 A 特開平7−132977号公報JP-A-7-132777

上記発泡樹脂で成形した包装用容器は断熱性には優れているが、耐熱性、耐油性、耐薬品性等に問題がある。二重構造としたものや把手を設けた包装用容器は、製造に要する樹脂の量が増える、成形方法が複雑になるといったコスト面での難点がある。紙を巻いたものも、別工程が必要になる等の難点がある。   The packaging container molded from the above foamed resin is excellent in heat insulation, but has problems in heat resistance, oil resistance, chemical resistance and the like. Packaging containers provided with a double structure or a handle have disadvantages in terms of cost such that the amount of resin required for production increases and the molding method becomes complicated. Even paper-wrapped paper has drawbacks such as requiring a separate process.

本発明もまた、上述の、手で持った際の熱さを防ぐために考案されたものであり、包装用容器側面に多数のリブを設ける等の手段により課題を解決するものである。   The present invention is also devised in order to prevent the above-described heat when held by hand, and solves the problem by means such as providing a large number of ribs on the side surface of the packaging container.

より具体的な解決手段は、以下のようなものである。   A more specific solution is as follows.

請求項1:側面に多数のリブを設けた包装用容器において、リブをリブ本数密度の低い部位において辺長20mm当たり3本以上の密度で設け、リブの最大深さを1.3mm以上とし、リブの口径を3.0mm以下、より好ましくは2.0mm以下に設ける。   Claim 1: In a packaging container provided with a large number of ribs on the side surface, ribs are provided at a density of 3 or more per 20 mm side length at a low rib number density, and the maximum depth of the ribs is 1.3 mm or more, The diameter of the rib is set to 3.0 mm or less, more preferably 2.0 mm or less.

請求項2:請求項1記載の包装用容器において、底面に高台を設ける。   [2] A packaging container as set forth in [1], wherein a hill is provided on the bottom surface.

請求項3:請求項2記載の包装用容器において、高台の高さを3.0mm以上、幅を4.0mm以下に設ける。   [3] The packaging container according to [2], wherein the height of the hill is set to 3.0 mm or more and the width is set to 4.0 mm or less.

請求項4:前記包装用容器を、熱可塑性樹脂シートを雄型上に配置し、真空成形もしくは真空・圧空成形により賦形する。   Claim 4: The packaging container is formed by placing a thermoplastic resin sheet on a male mold and vacuum forming or vacuum / pressure forming.

上述のように構成される本発明が、如何にして課題を解決する効果を有するかを詳述する。   It will be described in detail how the present invention configured as described above has an effect of solving the problems.

本発明者らは鋭意研究の結果、包装用容器の側面に、図1に示すようにリブ3を多数設けることで、包装食品を加熱した際の熱さを防げるという知見を得た。より詳しくは、図4に示すようにリブ本数密度の低い部位において辺長20mm当たり3個以上のリブ3を設け、更にリブ3の最大深さHを1.3mm以上に形成し、口径Wを3.0mm以下、より好ましくは2.5mm以下にすることで効果的に熱さを防げることを発見した。   As a result of diligent research, the present inventors have found that by providing a large number of ribs 3 on the side surface of the packaging container as shown in FIG. 1, the heat when the packaged food is heated can be prevented. More specifically, as shown in FIG. 4, three or more ribs 3 per 20 mm side length are provided at a portion where the rib number density is low, and the maximum depth H of the ribs 3 is formed to be 1.3 mm or more. It has been found that heat can be effectively prevented by setting the thickness to 3.0 mm or less, more preferably 2.5 mm or less.

辺長20mm当たり3個以上のリブ3を設けることで、リブ3・3間の距離を狭め、指が容器側面に直接触れることを防ぎ、高さHを1.3mm以上にすることで、熱がリブ3の頂部まで伝わることを効率的に防げるのである。   By providing three or more ribs 3 per side length of 20 mm, the distance between the ribs 3 and 3 is reduced, the finger is prevented from directly touching the side of the container, and the height H is set to 1.3 mm or more. Is efficiently prevented from reaching the top of the rib 3.

更には、リブを多数設けることで強度が増加されるものである。   Furthermore, the strength is increased by providing a large number of ribs.

また、口径Wを3.0mm以下とすることで包装食品に含まれる米粒や他の食材が、リブ3内に嵌入することを防ぎ得、2.5mm以下とすることで、包装食品に含まれる汁がリブ3内に溜まりリブ3が熱くなることを可及的に防ぎ得るのである。   Moreover, it can prevent that the rice grain and other foodstuffs contained in packaged food are set in the rib 3 by setting the diameter W to 3.0 mm or less, and it is contained in packaged food by setting it to 2.5 mm or less. It is possible to prevent as much as possible that the juice accumulates in the rib 3 and the rib 3 becomes hot.

更には、側面にリブ3が多数設けられることで、蒸気の逃げ道を確保でき、水滴により包装食品がべたつくことを防ぎ得るという、副次的効果も有する。他方で、リブ溝が蒸気が通る空間となり、効率的に食材を蒸し熱することが可能となる。   Furthermore, by providing a large number of ribs 3 on the side surface, it is possible to ensure a vapor escape path and to prevent the packaged food from sticking due to water droplets. On the other hand, the rib groove becomes a space through which the steam passes, and the food can be efficiently steamed and heated.

上述の数値要件を満たすリブ3を成形するためには、図4に示すように雄型2上に熱可塑性樹脂シート6を配置し、真空成形もしくは真空・圧空成形により賦形することが好ましい。なぜなら雄型5を用いることで、リブ3の成形時にリブ3内に型が存することになり、リブ3が潰れたり変形することを防ぎ得るのである。   In order to mold the rib 3 satisfying the above numerical requirements, it is preferable to dispose a thermoplastic resin sheet 6 on the male mold 2 as shown in FIG. 4 and shape it by vacuum molding or vacuum / pressure forming. This is because by using the male mold 5, a mold exists in the rib 3 when the rib 3 is molded, and the rib 3 can be prevented from being crushed or deformed.

これに対し雌型を使用すると、本件リブ3のように口径が狭く、口径に比し高く、しかも中空である形状の成形は困難である。   On the other hand, when a female mold is used, it is difficult to form a shape that is narrow as in the case of the present rib 3, is higher than the diameter, and is hollow.

一方、射出成形によれば、類似の形状のものを成形できるが、金型が高価である、量産がしづらい、時間がかかる、樹脂の厚さが0.6mm以上と真空成形や真空・圧空成形に比べ肉厚になってしまうといった難点を有する。   On the other hand, according to injection molding, it is possible to mold a similar shape, but the mold is expensive, mass production is difficult and time consuming, and the resin thickness is 0.6 mm or more, and vacuum molding, vacuum / compression It has a drawback that it becomes thicker than molding.

請求項2に記載の包装用容器には、底面に高台4が設けられている。指先が底面に直接触れことを防ぎ、熱さが伝わることを防止するためである。また、高台4は手で持った際の滑り止めの効果も有する。   The packaging container according to claim 2 is provided with a hill 4 on the bottom surface. This is for preventing the fingertip from directly touching the bottom surface and preventing the heat from being transmitted. The hill 4 also has an anti-slip effect when held by hand.

請求項3に記載の包装用容器では、高台4の高さを3.0mm以上、幅を4.0mm以下に設けている。本発明者らが得た知見によれば、かかる条件を満たせば、熱い食品を包装しても高台自体が熱くなることを可及的に防止し得るのである。   In the packaging container according to claim 3, the height of the hill 4 is set to 3.0 mm or more and the width is set to 4.0 mm or less. According to the knowledge obtained by the present inventors, if such a condition is satisfied, even if hot food is packaged, it is possible to prevent the hill itself from becoming hot as much as possible.

また、かかる条件を満たす高台を成形するためには、上述と同様の理由により、雄型5上に熱可塑性樹脂シート6を配置し、真空成形もしくは真空・圧空成形により賦形することが好ましい。   In order to mold a hill satisfying such conditions, it is preferable to arrange the thermoplastic resin sheet 6 on the male mold 5 and shape it by vacuum molding or vacuum / pressure molding for the same reason as described above.

また、雄型を用いて成形すると図3に示すように高台の内面に溝4aが形成されることになる。この溝4aに汁等の水分が溜まることになり、食材がべたつくことを防ぐという効果も生じるものである。   Further, when molding is performed using a male mold, a groove 4a is formed on the inner surface of the hill as shown in FIG. Water such as juice is accumulated in the groove 4a, and the effect of preventing the food from sticking is also produced.

本発明の正面図Front view of the present invention 同底面図Bottom view 図2におけるA−A線断面図AA line sectional view in FIG. リブの成形を模式的に示す説明図Explanatory drawing schematically showing rib forming 他の実施形態を示す正面図Front view showing another embodiment

以下、好ましい発明の一実施形態につき概説する。   Hereinafter, an embodiment of the preferred invention will be outlined.

本発明にかかる包装用容器は、図1に示すように容器本体1と、容器本体1のの外周縁に取り付けられる周側枠2と、底部に設けられた高台4とを備える。   As shown in FIG. 1, the packaging container according to the present invention includes a container main body 1, a peripheral side frame 2 attached to the outer peripheral edge of the container main body 1, and a hill 4 provided at the bottom.

なお、容器本体1は図2に示されるように平面視(底面視)が円形のものに限られるわけではなく、方形その他の多角形状でも構わない(なお、図2は断面を可視的にするため実際より肉厚に作図してある)。   As shown in FIG. 2, the container body 1 is not limited to a circular shape in plan view (bottom view), and may be a square or other polygonal shapes (note that FIG. 2 makes the cross section visible). Therefore, it is drawn thicker than actual).

高台4も図示されたもののように底面視円形のものに限られるわけではなく、方形その他の多角形状でも構わない。更には、高台4は1個でも複数でも構わない。図2に示すよう高台4を同心円状に設けると、指先は内側の高台4に当接し、第一関節付近は外側の高台4に当接させることが可能となり、より確実に指が熱せされた底面に触れることを防ぎ得る。図1乃至図3に示されるように高台4に切り欠き部4aを設ければ、要する樹脂の量を減少できコスト面に資するものとなると共に、強度を増すことも可能となる。   The hill 4 is not limited to a circular shape as viewed from the bottom as shown, and may be a square or other polygonal shapes. Furthermore, the height 4 may be one or plural. When the hill 4 is provided concentrically as shown in FIG. 2, the fingertip can come into contact with the inner hill 4, and the vicinity of the first joint can be brought into contact with the outer hill 4, and the finger is heated more reliably. It can prevent touching the bottom. As shown in FIGS. 1 to 3, if the notch 4a is provided on the hill 4, the amount of resin required can be reduced, which contributes to the cost and can increase the strength.

高台4は、高さを3.0mm以上、幅を4.0mm以下に設けることが好ましいことは先述の通りである。   As described above, the height 4 is preferably provided with a height of 3.0 mm or more and a width of 4.0 mm or less.

容器本体1の側面にはリブ3が複数設けられている。リブ3は、リブ本数密度の低い部位において辺長20mm当たり3個以上、最大深さHを1.3mm以上、口径Wを3.0mm以下より好ましくは2.5mm以下に設けることが好ましいことは先述のとおりである。なお、辺長20mm当たり3個以上とは図1乃至図3に示される略円筒形状の容器の場合は、側面外周の円周上の20mm当たりの幅に3個以上の密度でリブ3を設けるということである。   A plurality of ribs 3 are provided on the side surface of the container body 1. It is preferable that three or more ribs 3 are provided per side length of 20 mm, the maximum depth H is 1.3 mm or more, and the diameter W is 3.0 mm or less, more preferably 2.5 mm or less in a portion where the rib number density is low. As described above. In the case of the substantially cylindrical container shown in FIGS. 1 to 3, the number of ribs 3 is set at a density of 3 or more in the width per 20 mm on the circumference of the outer periphery of the side surface. That's what it means.

また、リブ本数密度の低い部位とは、図1で言えば容器の上部から下部に向けて径が縮減していることから、幅当たりのリブ本数密度が高くなっていく。ゆえに、上端付近が「リブ本数密度の低い部位」にあたる。   Moreover, since the diameter is reduced from the upper part to the lower part of the container in the portion having a low rib number density in FIG. 1, the rib number density per width increases. Therefore, the vicinity of the upper end corresponds to “a portion having a low rib density”.

一方、図5に示すような周面の特定部位にリブを設けていないような容器の場合には、リブを設けてある部位における「リブ本数密度」が3個以上になるように設けるものである。   On the other hand, in the case of a container in which a rib is not provided at a specific portion of the peripheral surface as shown in FIG. 5, the “rib number density” in the portion where the rib is provided is set to be 3 or more. is there.

本発明にかかる包装用容器は、熱可塑性樹脂の真空成形物又は真空・圧空成形物からなる。具体的には、熱可塑性樹脂シート(プラスチックシート)を熱成形して構成され、プラスチックとしては、例えば、ポリプロピレン(PP)、ポリプロピレンタルク(PP.T)、ポリエチレンテレフタレート(PET)、ポリカーボネート、あるいはポリスチレン(PS)等を単独、或いは、2種類以上を混合したものが用いられる。   The packaging container according to the present invention is made of a thermoplastic resin vacuum molded product or a vacuum / pressure molded product. Specifically, it is formed by thermoforming a thermoplastic resin sheet (plastic sheet). Examples of the plastic include polypropylene (PP), polypropylene talc (PP.T), polyethylene terephthalate (PET), polycarbonate, or polystyrene. (PS) or the like may be used alone or in combination of two or more.

具体的に成形方法は、例えば以下の如くである。熱可塑性樹脂シート6を加熱した後、図4に示す形状の雄型5上に配置し、真空ポンプにて減圧し、型に密着させ、或いは圧縮空気により型に密着させ、この状態で必要時間保持・冷却した後、型から取り出し形成する。   Specifically, the molding method is as follows, for example. After the thermoplastic resin sheet 6 is heated, the thermoplastic resin sheet 6 is placed on the male mold 5 having the shape shown in FIG. After holding and cooling, it is removed from the mold and formed.

3・・リブ
4・・高台
5・・雄型
6・・熱可塑性樹脂シート
3. ・ Rib 4 ・ ・ High stand 5 ・ ・ Male 6 ・ ・ Thermoplastic resin sheet

Claims (3)

側面に多数のリブを設けた包装用容器であって、リブ3をリブ本数密度の低い部位において辺長20mm当たり3本以上の密度で設け、リブ3の最大深さを1.3mm以上とし、リブ3の口径を3.0mm以下、より好ましくは2.0mm以下とし、
底面に同心円上に複数の高台4を設けた包装用容器。
A packaging container provided with a large number of ribs on the side surface, wherein the ribs 3 are provided at a density of 3 or more per 20 mm side length at a low rib number density, and the rib 3 has a maximum depth of 1.3 mm or more, The diameter of the rib 3 is 3.0 mm or less, more preferably 2.0 mm or less,
A packaging container provided with a plurality of hills 4 on a concentric circle on the bottom.
高台4の高さを3.0mm以上、幅を4.0mm以下に設けた請求項1に記載の包装用容器。   The packaging container according to claim 1, wherein the height of the height 4 is set to 3.0 mm or more and the width is set to 4.0 mm or less. 前記包装用容器を、熱可塑性樹脂シート6を雄型5上に配置し、真空成形もしくは真空・圧空成形により賦形することを特徴とする請求項1又は請求項2に記載の包装用容器の製造方法。   The packaging container according to claim 1 or 2, wherein the thermoplastic resin sheet (6) is placed on the male mold (5) and shaped by vacuum molding or vacuum / pressure forming. Production method.
JP2010041404A 2010-02-26 2010-02-26 Packaging container Expired - Fee Related JP5580078B2 (en)

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JP2017145046A (en) * 2016-02-17 2017-08-24 吉村化成株式会社 Adiabatic container, method for manufacturing adiabatic container, inner container of adiabatic container
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