JP5578325B2 - Electromagnetic induction heating coil, electromagnetic induction heating device, and method for heating metal body - Google Patents

Electromagnetic induction heating coil, electromagnetic induction heating device, and method for heating metal body Download PDF

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JP5578325B2
JP5578325B2 JP2010259374A JP2010259374A JP5578325B2 JP 5578325 B2 JP5578325 B2 JP 5578325B2 JP 2010259374 A JP2010259374 A JP 2010259374A JP 2010259374 A JP2010259374 A JP 2010259374A JP 5578325 B2 JP5578325 B2 JP 5578325B2
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metal body
electromagnetic induction
induction heating
coil
heating coil
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JP2012113838A (en
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尚志 澤
聡 野口
篤 高田
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Hokkaido University NUC
Sekisui Chemical Co Ltd
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Sekisui Chemical Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Description

本発明は、金属体を移動させながら、該金属体を電磁誘導により加熱する用途に用いられる電磁誘導加熱コイル、並びに該電磁誘導加熱コイルを用いた電磁誘導加熱装置に関する。また、本発明は、電磁誘導加熱コイルに電流を流すことにより渦電流を発生させ、上記金属体を加熱する金属体の加熱方法に関する。   The present invention relates to an electromagnetic induction heating coil used for an application of heating a metal body by electromagnetic induction while moving the metal body, and an electromagnetic induction heating apparatus using the electromagnetic induction heating coil. Moreover, this invention relates to the heating method of the metal body which generates an eddy current by sending an electric current through an electromagnetic induction heating coil, and heats the said metal body.

金属を加熱する方法として、電磁誘導加熱を用いる方法が知られている。金属体上に配置された電磁誘導加熱コイルに電流を流して、強力な磁場を発生させると、電磁誘導により渦電流が発生し、金属体が加熱される。   As a method for heating a metal, a method using electromagnetic induction heating is known. When a current is passed through an electromagnetic induction heating coil arranged on the metal body to generate a strong magnetic field, an eddy current is generated by the electromagnetic induction, and the metal body is heated.

例えば、下記の特許文献1には、予め定められた流れ方向に送られる金属体などのストリップを電磁誘導により加熱するための電気誘導加熱装置が開示されている。特許文献1に記載の電磁誘導加熱装置は、上記ストリップの板幅方向に、互いに並列に且つ上記ストリップと対向するように配列された複数個の磁極セグメントと、各磁極セグメントを上記ストリップの厚み方向に、他の磁極セグメントとは独立に移動させるための駆動機構と、上記複数個の磁極セグメントをそれぞれ取り囲むように設けられた電磁誘導加熱コイルとを有する。特許文献1に記載の電磁誘導加熱装置は、上記ストリップのエッジ部が局所的に高温に加熱されるのを抑制するために、上記ストリップのエッジ部を冷却するための冷却手段をさらに有する。該冷却手段は、ストリップのエッジ部に渦電流が集中して、エッジ部が他の部分よりも加熱されるのを抑制するために設けられている。冷却手段としては、具体的には、エアーブローノズルにより、局所的に加熱されやすい上記ストリップのエッジ部に、エアーを吹き付ける手段が用いられている。   For example, Patent Document 1 below discloses an electric induction heating device for heating a strip such as a metal body sent in a predetermined flow direction by electromagnetic induction. The electromagnetic induction heating device described in Patent Document 1 includes a plurality of magnetic pole segments arranged in parallel to each other in the plate width direction of the strip and facing the strip, and the magnetic pole segments are arranged in the thickness direction of the strip. In addition, a drive mechanism for moving the magnetic pole segment independently of the other magnetic pole segments, and an electromagnetic induction heating coil provided so as to surround the plurality of magnetic pole segments, respectively. The electromagnetic induction heating device described in Patent Document 1 further includes a cooling unit for cooling the edge portion of the strip in order to prevent the edge portion of the strip from being locally heated to a high temperature. The cooling means is provided in order to prevent eddy currents from concentrating on the edge portion of the strip and heating the edge portion more than other portions. As the cooling means, specifically, means for blowing air to the edge portion of the strip which is easily heated locally by an air blow nozzle is used.

特開2001−6860号公報Japanese Patent Laid-Open No. 2001-6860

特許文献1に記載の電磁誘導加熱装置に記載のように、エアーブローノズルなどの冷却手段を用いて、局所的に加熱されやすい金属体部分を冷却する方法では、金属体の温度を高精度に制御することは困難である。具体的には、金属体が局所的に高温に加熱されるのを十分に抑制できなかったり、逆に局所的に温度が低下してしまったりすることがある。さらに、特許文献1に記載の電磁誘導加熱装置では、エアーブローノズルなどの冷却手段を別途設けなければならず、かつエアーの吹き付け速度及び吹き付け量などを制御しなければならない。   As described in the electromagnetic induction heating device described in Patent Document 1, the method of cooling a metal body portion that is easily heated locally by using a cooling means such as an air blow nozzle, the temperature of the metal body is set with high accuracy. It is difficult to control. Specifically, the metal body may not be sufficiently suppressed from being locally heated to a high temperature, or conversely, the temperature may locally decrease. Furthermore, in the electromagnetic induction heating apparatus described in Patent Document 1, cooling means such as an air blow nozzle must be provided separately, and the air blowing speed and the amount of blowing must be controlled.

本発明の目的は、金属体を移動させながら、該金属体を電磁誘導により加熱するための電磁誘導加熱コイルであって、金属体を均一に加熱することができる電磁誘導加熱コイル、並びに該電磁誘導加熱コイルを用いた電磁誘導加熱装置及び金属体の加熱方法を提供することである。   An object of the present invention is an electromagnetic induction heating coil for heating a metal body by electromagnetic induction while moving the metal body, the electromagnetic induction heating coil capable of uniformly heating the metal body, and the electromagnetic An electromagnetic induction heating apparatus using an induction heating coil and a method for heating a metal body are provided.

本発明に係る電磁誘導加熱コイルは、金属体を移動させながら、該金属体を電磁誘導により加熱するための電磁誘導加熱コイルであって、長さ方向と幅方向とを有し、2層以上に導線が巻かれて形成されており、2層以上に上記導線が巻かれていることによって、導線の積層方向に並んで配置された第1の巻き導線部と第2の巻き導線部とを有し、コイルの長さ方向の一端側において、上記第1の巻き導線部と上記第2の巻き導線部とが互いに重なり合っていない領域を有する、電磁誘導加熱コイルが提供される。   An electromagnetic induction heating coil according to the present invention is an electromagnetic induction heating coil for heating a metal body by electromagnetic induction while moving the metal body, and has a length direction and a width direction, and has two or more layers. A conductive wire is wound around the first and second conductive wire portions arranged side by side in the direction in which the conductive wires are laminated. There is provided an electromagnetic induction heating coil having a region where the first winding wire portion and the second winding wire portion do not overlap each other on one end side in the length direction of the coil.

本発明に係る電磁誘導加熱コイルのある特定の局面では、コイルの長さ方向の一端側においてコイルの長さ方向にずれていることによって、上記第1の巻き導線部と上記第2の巻き導線部とは、上記重なり合っていない領域を有する。   On the specific situation with the electromagnetic induction heating coil which concerns on this invention, it has shifted | deviated to the length direction of the coil in the one end side of the length direction of a coil, The said 1st winding conducting wire part and the said 2nd winding conducting wire The part has the non-overlapping area.

本発明に係る電磁誘導加熱コイルの他の特定の局面では、上記第1の巻き導線部と上記第2の巻き導線部とは、上記重なり合っていない領域に、巻かれた上記導線が曲線状に延びる曲線部を有する。   In another specific aspect of the electromagnetic induction heating coil according to the present invention, the first wound wire portion and the second wound wire portion are formed so that the wound wire is curved in the non-overlapping region. It has a curved part that extends.

本発明に係る電磁誘導加熱コイルの他の特定の局面では、上記第1の巻き導線部と上記第2の巻き導線部とは、上記重なり合っていない領域全体に、上記曲線部を有する。   In another specific aspect of the electromagnetic induction heating coil according to the present invention, the first winding wire portion and the second winding wire portion have the curved portion in the entire non-overlapping region.

本発明に係る電磁誘導加熱コイルの別の特定の局面では、上記第1,第2の巻き導線部はそれぞれ、巻かれた上記導線が直線状に延びる第1の直線部と、巻かれた上記導線が直線状に延びる第2の直線部と、該第1の直線部に一端が連なっておりかつ該第2の直線部に他端が連なっている上記曲線部とを有する。   In another specific aspect of the electromagnetic induction heating coil according to the present invention, each of the first and second wound conductive wire portions includes a first straight portion in which the wound conductive wire extends linearly and the wound wound wire described above. The conductive wire has a second straight line portion extending linearly, and the curved portion having one end connected to the first straight line portion and the other end connected to the second straight line portion.

本発明に係る電磁誘導加熱コイルのさらに別の特定の局面では、上記曲線部が、コイルの長さ方向の外側に向かって突出した円弧状である。   In still another specific aspect of the electromagnetic induction heating coil according to the present invention, the curved portion has an arc shape protruding toward the outside in the length direction of the coil.

コイルの長さ方向における上記第1の巻き導線部と上記第2の巻き導線部とのずれの最大距離は、7mm以上、16mm以下であることが好ましい。   It is preferable that the maximum distance of deviation between the first winding conductor and the second winding conductor in the length direction of the coil is 7 mm or more and 16 mm or less.

本発明に係る電磁誘導加熱コイルの他の特定の局面では、上記第1の巻き導線部と上記第2の巻き導線部とが、1本の同じ導線により形成されている。   On the other specific situation of the electromagnetic induction heating coil which concerns on this invention, the said 1st winding conducting wire part and the said 2nd winding conducting wire part are formed of the same 1 conducting wire.

本発明に係る電磁誘導加熱装置は、本発明に従って構成された電磁誘導加熱コイルと、該電磁誘導加熱コイルに電流を流すための電流供給装置とを備える。   The electromagnetic induction heating device according to the present invention includes an electromagnetic induction heating coil configured according to the present invention, and a current supply device for causing a current to flow through the electromagnetic induction heating coil.

また、本発明の広い局面によれば、金属体の少なくとも一方の表面上に、本発明に従って構成された電磁誘導加熱コイルを、上記第1の巻き導線部と上記第2の巻き導線部とが互いに重なり合っていない領域が上記金属体の表面に対向するように配置して、上記金属体を移動させ、かつ上記電磁誘導加熱コイルに電流を流すことにより渦電流を発生させ、上記金属体を加熱する、金属体の加熱方法が提供される。   Moreover, according to the wide situation of this invention, the electromagnetic induction heating coil comprised according to this invention is made into the said 1st winding conducting wire part and the said 2nd winding conducting wire part on at least one surface of a metal body. Arrange the areas that do not overlap each other to face the surface of the metal body, move the metal body, and generate an eddy current by flowing current through the electromagnetic induction heating coil to heat the metal body A method for heating a metal body is provided.

本発明に係る金属体の加熱方法のある特定の局面では、上記金属体の移動方向と直交する方向と、上記電磁誘導加熱コイルの長さ方向とが略平行となるように、上記電磁誘導加熱コイルを配置して、上記金属体を加熱する。   In a specific aspect of the method for heating a metal body according to the present invention, the electromagnetic induction heating is performed so that a direction orthogonal to a moving direction of the metal body and a length direction of the electromagnetic induction heating coil are substantially parallel to each other. A coil is disposed to heat the metal body.

本発明に係る金属体の加熱方法の他の特定の局面では、上記金属体と上記電磁誘導加熱コイルとの間の隙間の距離が、コイルの長さ方向における上記第1の巻き導線部と上記第2の巻き導線部とのずれの最大距離の0.74倍以上となるように、上記金属体と上記電磁誘導加熱コイルとを配置して、上記金属体を加熱する。   In another specific aspect of the method for heating a metal body according to the present invention, the distance of the gap between the metal body and the electromagnetic induction heating coil is such that the first winding wire portion and the above in the length direction of the coil The metal body and the electromagnetic induction heating coil are arranged to heat the metal body so as to be 0.74 times or more of the maximum distance of deviation from the second winding wire portion.

本発明に係る電磁誘導加熱コイルは、長さ方向と幅方向とを有し、2層以上に導線が巻かれて形成されており、2層以上に上記導線が巻かれていることによって、導線の積層方向に並んで配置された第1の巻き導線部と第2の巻き導線部とを有し、コイルの長さ方向の一端側において、上記第1の巻き導線部と上記第2の巻き導線部とが互いに重なり合っていない領域を有するので、本発明に係る電磁誘導加熱コイルを用いて、金属体を移動させながら、該金属体を電磁誘導により加熱したときに、金属体を均一に加熱することができる。   The electromagnetic induction heating coil according to the present invention has a length direction and a width direction, and is formed by winding a conductive wire in two or more layers, and the conductive wire is wound in two or more layers. The first winding wire portion and the second winding wire portion arranged side by side in the laminating direction of the coil, and at one end side in the length direction of the coil, the first winding wire portion and the second winding wire. Since the conductor portion has a region that does not overlap with each other, the metal body is heated uniformly by electromagnetic induction while moving the metal body using the electromagnetic induction heating coil according to the present invention. can do.

図1は、本発明の一実施形態に係る電磁誘導加熱コイルを備えた電磁誘導加熱装置を示す斜視図である。FIG. 1 is a perspective view showing an electromagnetic induction heating apparatus provided with an electromagnetic induction heating coil according to an embodiment of the present invention. 図2は、本発明の一実施形態に係る電磁誘導加熱コイルを備えた電磁誘導加熱装置を示す平面図である。FIG. 2 is a plan view showing an electromagnetic induction heating apparatus including an electromagnetic induction heating coil according to an embodiment of the present invention. 図3は、図1に示す電磁誘導加熱装置と金属体との位置関係を説明するための図である。FIG. 3 is a view for explaining the positional relationship between the electromagnetic induction heating device shown in FIG. 1 and a metal body. 図4は、図1に示す電磁誘導加熱コイルの金属体の表面上における他の配置例を示す正面図である。FIG. 4 is a front view showing another example of arrangement of the electromagnetic induction heating coil shown in FIG. 1 on the surface of the metal body. 図5(a)〜(c)は、電磁誘導加熱コイルの重なり合っていない部分のずれ距離を説明するための図である。FIGS. 5A to 5C are diagrams for explaining the deviation distance of the non-overlapping portions of the electromagnetic induction heating coil. 図6は、図1に示す電磁誘導加熱コイルの金属体の表面上における他の配置例を示す正面図である。FIG. 6 is a front view showing another arrangement example of the electromagnetic induction heating coil shown in FIG. 1 on the surface of the metal body. 図7は、図1に示す電磁誘導加熱コイルの金属体の表面上における別の配置例を示す正面図である。FIG. 7 is a front view showing another arrangement example of the electromagnetic induction heating coil shown in FIG. 1 on the surface of the metal body. 図8は、電磁誘導加熱コイルの変形例を示す平面図である。FIG. 8 is a plan view showing a modification of the electromagnetic induction heating coil. 図9は、電磁誘導加熱コイルの他の変形例を示す正面図である。FIG. 9 is a front view showing another modification of the electromagnetic induction heating coil. 図10は、図1に示す電磁誘導加熱コイルの用途の一例を説明するための模式図である。FIG. 10 is a schematic diagram for explaining an example of the use of the electromagnetic induction heating coil shown in FIG.

以下、図面を参照しつつ、本発明の具体的な実施形態を説明することにより、本発明を明らかにする。   Hereinafter, the present invention will be clarified by describing specific embodiments of the present invention with reference to the drawings.

図1に、本発明の一実施形態に係る電磁誘導加熱コイルを備えた電磁誘導加熱装置を斜視図で示す。図2に、図1に示す電磁誘導加熱装置を平面図で示す。図1〜2では、電磁誘導加熱装置の電磁誘導加熱コイルが、金属体の表面上に配置された状態が示されている。   FIG. 1 is a perspective view of an electromagnetic induction heating apparatus including an electromagnetic induction heating coil according to an embodiment of the present invention. FIG. 2 is a plan view of the electromagnetic induction heating device shown in FIG. 1-2, the state by which the electromagnetic induction heating coil of the electromagnetic induction heating apparatus was arrange | positioned on the surface of a metal body is shown.

図1〜2に示す電磁誘導加熱装置21は、コイル1を備える。コイル1は、電磁誘導加熱コイルである。具体的には、コイル1は、金属体22を移動させながら、金属体22を電磁誘導により加熱するための電磁誘導加熱コイルである。コイル1は、金属体22を移動させながら、金属体22を電磁誘導により加熱する用途に用いられる。金属体22は、被加熱体である。   The electromagnetic induction heating device 21 shown in FIGS. The coil 1 is an electromagnetic induction heating coil. Specifically, the coil 1 is an electromagnetic induction heating coil for heating the metal body 22 by electromagnetic induction while moving the metal body 22. The coil 1 is used for the purpose of heating the metal body 22 by electromagnetic induction while moving the metal body 22. The metal body 22 is an object to be heated.

図1〜2では、金属体22の第1の表面22a上に、電磁誘導加熱コイル1が配置されている。金属体22を加熱する際には、例えば、金属体22を矢印Xで示す方向に移動させる。金属体22は、長尺状であり、長さ方向と幅方向とを有する。図1〜2では、金属体22は、該金属体22の長さ方向に移動される。金属体22は、例えば、板状体である。   In FIGS. 1 and 2, the electromagnetic induction heating coil 1 is disposed on the first surface 22 a of the metal body 22. When the metal body 22 is heated, for example, the metal body 22 is moved in the direction indicated by the arrow X. The metal body 22 is long and has a length direction and a width direction. 1 and 2, the metal body 22 is moved in the length direction of the metal body 22. The metal body 22 is, for example, a plate-like body.

コイル1は、長さ方向と幅方向とを有する。コイル1は、2層以上に導線が巻かれて形成されている。該導線は、コイル1が長さ方向と幅方向とを有するように巻かれている。コイル1は、導線が環状に巻かれて形成されている。   The coil 1 has a length direction and a width direction. The coil 1 is formed by winding a conductive wire in two or more layers. The conducting wire is wound so that the coil 1 has a length direction and a width direction. The coil 1 is formed by winding a conducting wire in a ring shape.

コイル1の長さ方向の一端1a側において、導線は2層以上に積層されており、コイルの長さ方向の他端1b側において、導線は2層以上に積層されていない。電磁誘導加熱コイルの一部の領域及び導線の一部の領域は、2層以上に積層されていなくてもよい。例えば、電磁誘導加熱コイルの長さ方向の一端側において、導線が2層以上に積層されており、電磁誘導加熱コイルの長さ方向の他端側において、導線が2層以上に積層されていなくてもよい。なお、他端1bは、導線が巻かれている部分を示し、導線が巻かれていない部分を除くこととする。   On one end 1a side in the length direction of the coil 1, the conducting wire is laminated in two or more layers, and on the other end 1b side in the coil length direction, the conducting wire is not laminated in two or more layers. Some areas of the electromagnetic induction heating coil and some areas of the conducting wire may not be stacked in two or more layers. For example, the conductive wire is laminated in two or more layers on one end side in the length direction of the electromagnetic induction heating coil, and the conductive wire is not laminated in two or more layers on the other end side in the length direction of the electromagnetic induction heating coil. May be. The other end 1b indicates a portion where the conducting wire is wound, and excludes a portion where the conducting wire is not wound.

2層以上に導線が巻かれていることによって、コイル1は、導線の積層方向に並んで配置された第1の巻き導線部11と第2の巻き導線部12とを有する。   The coil 1 has the 1st winding conducting wire part 11 and the 2nd winding conducting wire part 12 arrange | positioned along with the lamination direction of conducting wire by winding conducting wire in two or more layers.

コイル1は、1本の導線により形成されている。第1の巻き導線部11と第2の巻き導線部12とは、1本の同じ導線により形成されている。コイル1を形成する導線の両端は、コイル1に電流を流すための電流供給装置23に接続されている。電流供給装置23は、コイル1の他端1b側に配置されている。   The coil 1 is formed by one conducting wire. The first winding wire portion 11 and the second winding wire portion 12 are formed by one and the same conducting wire. Both ends of the conducting wire forming the coil 1 are connected to a current supply device 23 for flowing a current through the coil 1. The current supply device 23 is disposed on the other end 1 b side of the coil 1.

コイル1は、コイル1の長さ方向の一端1a側において、導線の積層方向に並んで配置された第1の巻き導線部11と第2の巻き導線部12とが、互いに重なり合っていない領域Rを有する。具体的には、コイル1では、コイル1の長さ方向において、第1の巻き導線部11が内側に、第2の巻き導線部12が外側にずれるように、第1,第2の巻き導線部11,12が形成されている。言い換えれば、第1の巻き導線部11が、相対的に小さく巻かれており、第2の巻き導線部12が相対的に大きく巻かれている。   The coil 1 has a region R in which the first winding wire portion 11 and the second winding wire portion 12 arranged side by side in the conducting wire stacking direction do not overlap each other on the one end 1a side in the length direction of the coil 1. Have Specifically, in the coil 1, in the length direction of the coil 1, the first and second winding wires are arranged such that the first winding wire portion 11 is displaced inward and the second winding wire portion 12 is displaced outward. Portions 11 and 12 are formed. In other words, the 1st winding conducting wire part 11 is wound relatively small, and the 2nd winding conducting wire part 12 is wound relatively large.

本実施形態の主な特徴の一つは、コイル1の長さ方向の一端1a側において、導線の積層方向に並んで配置された第1の巻き導線部11と第2の巻き導線部12とが互いに重なり合っていない領域Rを、コイル1が有することである。   One of the main features of the present embodiment is that, on the one end 1a side in the length direction of the coil 1, a first winding lead portion 11 and a second winding lead portion 12 arranged side by side in the conductor stacking direction, That is, the coil 1 has a region R that does not overlap each other.

コイル1は、導線の積層方向において、第1の巻き導線部11と第2の巻き導線部12とが互いに重なり合っていない領域Rを有する。仮に、電磁誘導加熱コイルの長さ方向の一端側において、第1,第2の巻き導線部が、互いに重なり合っている場合には、該重なり合っている領域に対向する金属体部分に、渦電流が集中し、金属体が局所的に高温に加熱されやすい。これに対して、上記重なり合っていない領域Rを設けることにより、該重なり合っていない領域Rに対向する金属体部分に、渦電流が集中し難くなり、金属体が局所的に加熱されるのを抑制でき、金属体を均一に加熱することができる。   The coil 1 has the area | region R in which the 1st winding conducting wire part 11 and the 2nd winding conducting wire part 12 do not mutually overlap in the lamination direction of conducting wire. If the first and second winding conductors overlap each other on one end side in the length direction of the electromagnetic induction heating coil, eddy currents are generated in the metal part facing the overlapping region. It concentrates and the metal body is easily heated locally to a high temperature. On the other hand, by providing the non-overlapping region R, it is difficult for eddy currents to concentrate on the metal body portion facing the non-overlapping region R, and the metal body is prevented from being heated locally. And the metal body can be heated uniformly.

コイル1は、コイル1の長さ方向の一端1a側においてコイル1の長さ方向にずれていることによって、第1の巻き導線部11と第2の巻き導線部12とが重なり合っていない領域Rを有する。このように、重なり合っていない領域Rは、コイル1の長さ方向の一端1aにおいてコイル1の長さ方向にずれていることによって設けられていることが好ましい。このような特定の方向のずれにより重なり合っていない領域Rを設けることにより、金属体が局所的に加熱されるのをより一層効果的に抑制できる。   The region R in which the first winding wire portion 11 and the second winding wire portion 12 do not overlap each other because the coil 1 is shifted in the length direction of the coil 1 on the one end 1a side in the length direction of the coil 1. Have Thus, the non-overlapping region R is preferably provided by being shifted in the length direction of the coil 1 at one end 1 a in the length direction of the coil 1. By providing the region R that does not overlap due to such a deviation in a specific direction, it is possible to more effectively suppress the metal body from being heated locally.

第1の巻き導線部11は、重なり合っていない領域R全体に、巻かれた導線が曲線状に延びる曲線部11aを有する。第2の巻き導線部12は、重なり合っていない領域R全体に、巻かれた導線が曲線状に延びる曲線部12aを有する。曲線部11a,12aは、コイルの長さ方向の外側に向かって突出した円弧状である。曲線部11a,12aは、コイル1の長さ方向の一端に位置している。このように、第1の巻き導線部11と第2の巻き導線部12とが、重なり合っていない領域R全体に曲線部11a,12aを有すると、コイル1の長さ方向の一端1aに対向する金属体22部分に渦電流がより一層集中し難くなり、金属体22が局所的に加熱されるのをより一層効果的に抑制できる。また、曲線部11a,12aが、コイルの長さ方向の外側に向かって突出した円弧状であれば、金属体22をより一層均一に加熱することができる。   The 1st winding conducting wire part 11 has the curved part 11a where the wound conducting wire extends in the shape of a curve in the whole area | region R which has not overlapped. The 2nd winding conducting wire part 12 has the curve part 12a in which the wound conducting wire extends in the shape of a curve over the whole area | region R which has not overlapped. The curved portions 11a and 12a have an arc shape protruding outward in the length direction of the coil. The curved portions 11 a and 12 a are located at one end in the length direction of the coil 1. As described above, when the first winding lead portion 11 and the second winding lead portion 12 have the curved portions 11a and 12a in the entire region R that does not overlap, the coil 1 faces the one end 1a in the length direction. It becomes more difficult for eddy currents to concentrate on the metal body 22 portion, and the metal body 22 can be more effectively suppressed from being locally heated. In addition, if the curved portions 11a and 12a are arc shapes protruding toward the outside in the length direction of the coil, the metal body 22 can be heated more uniformly.

第1の巻き導線部11は、巻かれた導線が直線状に延びる第1の直線部11bと、巻かれた導線が直線状に延びる第2の直線部11cと、第1の直線部11bに一端が連なっておりかつ第2の直線部11cに他端が連なっている曲線部11aとを有する。第1,第2の直線部11b,11cは、コイル1の長さ方向に延びている。第1の直線部11bと第2の直線部11cとは、略平行に配置されている。第1の直線部11bと第2の直線部11cとは、対向している。   The first winding wire portion 11 includes a first straight portion 11b in which the wound lead wire extends linearly, a second straight portion 11c in which the wound lead wire extends linearly, and a first straight portion 11b. And a curved portion 11a having one end connected to the second linear portion 11c and the other end connected to the second straight portion 11c. The first and second straight portions 11 b and 11 c extend in the length direction of the coil 1. The 1st linear part 11b and the 2nd linear part 11c are arrange | positioned substantially parallel. The first straight part 11b and the second straight part 11c are opposed to each other.

第2の巻き導線部12は、巻かれた導線が直線状に延びる第1の直線部12bと、巻かれた導線が直線状に延びる第2の直線部12cと、第1の直線部12bに一端に連なっておりかつ第2の直線部12cに他端が連なっている曲線部12aとを有する。第1,第2の直線部12b,12cは、コイル1の長さ方向に延びている。第1の直線部12bと第2の直線部12cとは、略平行に配置されている。第1の直線部12bと第2の直線部12cとは、対向している。   The second winding conductor portion 12 includes a first straight portion 12b in which the wound conductor wire extends linearly, a second straight portion 12c in which the wound conductor wire extends linearly, and a first straight portion 12b. And a curved portion 12a that is continuous with one end and that is connected with the second straight portion 12c. The first and second straight portions 12 b and 12 c extend in the length direction of the coil 1. The first straight part 12b and the second straight part 12c are arranged substantially in parallel. The first straight portion 12b and the second straight portion 12c are opposed to each other.

このように、2つの第1,第2の直線部が1つの曲線部に連なっている場合には、曲線部に対向する金属体部分が他の部分よりも高温に加熱されやすくなる傾向がある。しかし、導線の積層方向に曲線部11aと曲線部12aとが重なり合っていないことによって、曲線部11a,12aに対向する金属体部分が他の部分よりも高温に加熱され難くなる。この結果、金属体22をむらなく均一に加熱することができる。   As described above, when the two first and second straight portions are connected to one curved portion, the metal body portion facing the curved portion tends to be heated to a higher temperature than the other portions. . However, since the curved portion 11a and the curved portion 12a do not overlap in the direction in which the conductive wires are laminated, the metal body portion facing the curved portions 11a and 12a is less likely to be heated to a higher temperature than the other portions. As a result, the metal body 22 can be heated uniformly.

なお、第1の巻き導線部11の第2の直線部11cは、曲線部13の一端に連なっており、第2の巻き導線部12の第1の直線部12bは、曲線部13の他端に連なっている。従って、コイル1は、第1の直線部11bと、曲線部11aと、第2の直線部11cと、曲線部13と、第1の直線部12bと、曲線部12aと、第2の直線部12cとがこの順で連なっている。第1の直線部11bの曲線部11a側とは反対側の端部が、電流供給装置23に接続されている。第2の直線部11cの曲線部12a側とは反対側の端部が、電流供給装置23に接続されている。   In addition, the 2nd straight line part 11c of the 1st winding conducting wire part 11 is continued to the end of the curved part 13, and the 1st straight line part 12b of the 2nd winding conducting wire part 12 is the other end of the curving part 13. It is connected to. Therefore, the coil 1 includes the first straight portion 11b, the curved portion 11a, the second straight portion 11c, the curved portion 13, the first straight portion 12b, the curved portion 12a, and the second straight portion. 12c are connected in this order. The end of the first linear portion 11 b opposite to the curved portion 11 a side is connected to the current supply device 23. The end of the second straight line portion 11 c opposite to the curved portion 12 a side is connected to the current supply device 23.

図1〜3に示すように、電磁誘導加熱コイル1を備えた電磁誘導加熱装置21を用いて、金属体22を加熱する際には、金属体22の第1の表面22a上に、電磁誘導加熱コイル1を配置する。このとき、第1の巻き導線部11と第2の巻き導線部12とが重なり合っていない領域Rが金属体22の第1の表面22aに対向するように、コイル1を配置する。すなわち、重なり合っていない領域Rが、金属体22の第1の表面22a上に位置するように、コイル1を配置する。   As shown in FIGS. 1 to 3, when the metal body 22 is heated using the electromagnetic induction heating device 21 provided with the electromagnetic induction heating coil 1, electromagnetic induction is performed on the first surface 22 a of the metal body 22. A heating coil 1 is arranged. At this time, the coil 1 is arranged so that the region R where the first winding conductor portion 11 and the second winding conductor portion 12 do not overlap each other faces the first surface 22 a of the metal body 22. That is, the coil 1 is arranged so that the non-overlapping region R is located on the first surface 22 a of the metal body 22.

ここでは、第1の巻き導線部11が金属体22側、第2の巻き導線部12が金属体22側とは反対側となるように、コイル1が配置されている。コイル1の長さ方向の一端1a側において、金属体22に相対的に近い第1の巻き導線部11が内側に、金属体22に相対的に遠い第2の巻き導線部12が外側にずれている。   Here, the coil 1 is arranged so that the first winding lead portion 11 is on the metal body 22 side and the second winding lead portion 12 is on the side opposite to the metal body 22 side. On the one end 1 a side in the length direction of the coil 1, the first winding wire portion 11 that is relatively close to the metal body 22 is displaced inward, and the second winding wire portion 12 that is relatively far from the metal body 22 is displaced outward. ing.

図1〜3に示す配置で、金属体22を矢印Xの方向に移動させ、かつ電流供給装置23からコイル1に電流を流すことにより渦電流を発生させる。この結果、金属体22が加熱される。金属体22を矢印Xの方向とは反対側の方向に移動させてもよい。   1-3, the metal body 22 is moved in the direction of the arrow X, and an eddy current is generated by causing a current to flow from the current supply device 23 to the coil 1. As a result, the metal body 22 is heated. The metal body 22 may be moved in the direction opposite to the direction of the arrow X.

図1〜2に示すように、金属体22の移動方向(矢印Xの方向)と直交する方向と、電磁誘導加熱コイル1の長さ方向とが略平行となるように、電磁誘導加熱コイル1を配置して、金属体22を加熱することが好ましい。この場合には、金属体22を広範囲にわたり効果的に加熱することができる。   As shown in FIGS. 1-2, the electromagnetic induction heating coil 1 so that the direction orthogonal to the moving direction (direction of arrow X) of the metal body 22 and the length direction of the electromagnetic induction heating coil 1 are substantially parallel. It is preferable to heat the metal body 22 by arranging the above. In this case, the metal body 22 can be effectively heated over a wide range.

図1〜3では、第1の巻き導線部11が金属体22側、第2の巻き導線部12が金属体22側とは反対側となるように、コイル1が配置されている。図4に示すように、金属体22の第1の表面22a上で、コイル1の上下が反転されて、第2の巻き導線部12が金属体22側、第1の巻き導線部11が金属体22側とは反対側となるように、コイル1が配置されていてもよい。コイル1の長さ方向の一端1a側において、金属体22に相対的に近い第2の巻き導線部12が外側に、金属体22に相対的に遠い第1の巻き導線部11が内側にずれるように、第1,第2の巻き導線部11,12が配置されている。言い換えれば、コイル1の長さ方向一端において、金属体22に相対的に近い第1の巻き導線部12が大きく巻かれており、金属体22に相対的に遠い第1の巻き導線部11が小さく巻かれているように、第1,第2の巻き導線部11,12が配置されていてもよい。   1-3, the coil 1 is arrange | positioned so that the 1st winding conducting wire part 11 may become the metal body 22 side, and the 2nd winding conducting wire part 12 may be on the opposite side to the metal body 22 side. As shown in FIG. 4, the coil 1 is turned upside down on the first surface 22 a of the metal body 22, so that the second winding conductor 12 is on the metal body 22 side, and the first winding conductor 11 is metal. The coil 1 may be arrange | positioned so that it may become the opposite side to the body 22 side. On the one end 1 a side in the length direction of the coil 1, the second winding wire portion 12 relatively close to the metal body 22 is shifted to the outside, and the first winding wire portion 11 relatively far from the metal body 22 is shifted to the inside. Thus, the 1st, 2nd winding conducting wire parts 11 and 12 are arranged. In other words, at one end in the length direction of the coil 1, the first winding wire portion 12 that is relatively close to the metal body 22 is largely wound, and the first winding wire portion 11 that is relatively far from the metal body 22 is wound. The 1st, 2nd winding conducting wire parts 11 and 12 may be arrange | positioned so that it may be wound small.

コイル1の長さ方向寸法L(mm)は、コイル1の幅方向寸法Wを超えていればよく、任意に選ぶことができる。長さ方向寸法Lは特に限定されない。長さ方向寸法Lは、好ましくは20mm以上、より好ましくは100mm以上である。コイル1の長さ方向寸法Lは、加熱される金属体22の長さ方向寸法L2(mm)に応じて適宜決められる。コイルの長さ方向寸法Lは、加熱される金属体22の長さ方向寸法L2よりも小さいことが好ましい。好ましくはL≦(L2−10)であり、より好ましくはL≦(L2−15)である。   The length direction dimension L (mm) of the coil 1 only needs to exceed the width direction dimension W of the coil 1 and can be arbitrarily selected. The length direction dimension L is not particularly limited. The length direction dimension L is preferably 20 mm or more, more preferably 100 mm or more. The length direction dimension L of the coil 1 is appropriately determined according to the length direction dimension L2 (mm) of the metal body 22 to be heated. The length direction dimension L of the coil is preferably smaller than the length direction dimension L2 of the metal body 22 to be heated. L ≦ (L2-10) is preferable, and L ≦ (L2-15) is more preferable.

図5(a)〜(c)に示すように、コイル1の長さ方向における第1の巻き導線部11と第2の巻き導線部12とのずれの最大距離D1は、適宜変更することができる。図5(a)に示すコイル1Aのずれの最大距離D1aは、図5(b)に示すコイル1Bのずれの最大距離D1bよりも小さい。図5(b)に示すコイル1Bのずれの最大距離D1bは、図5(c)に示すコイル1Cのずれの最大距離D1cよりも小さい。コイル1の長さ方向における第1の巻き導線部11と第2の巻き導線部12とのずれの最大距離D1は、好ましくは7mm以上、好ましくは16mm以下である。   As shown in FIGS. 5A to 5C, the maximum distance D1 of deviation between the first winding wire portion 11 and the second winding wire portion 12 in the length direction of the coil 1 can be changed as appropriate. it can. The maximum shift distance D1a of the coil 1A shown in FIG. 5A is smaller than the maximum shift distance D1b of the coil 1B shown in FIG. The maximum shift distance D1b of the coil 1B shown in FIG. 5B is smaller than the maximum shift distance D1c of the coil 1C shown in FIG. The maximum distance D1 of the deviation between the first winding lead portion 11 and the second winding lead portion 12 in the length direction of the coil 1 is preferably 7 mm or more, and preferably 16 mm or less.

図3に示すように、金属体22と電磁誘導加熱コイル1との間の隙間の距離D2が、コイル1の長さ方向における第1の巻き導線部11と第2の巻き導線部12とのずれの最大距離の0.74倍以上となるように、金属体22と電磁誘導加熱コイル1とを配置して、金属体22を加熱することが好ましい。この場合には、金属体22をより一層均一に加熱することができる。   As shown in FIG. 3, the gap distance D <b> 2 between the metal body 22 and the electromagnetic induction heating coil 1 is such that the first winding wire portion 11 and the second winding wire portion 12 in the length direction of the coil 1. It is preferable to heat the metal body 22 by arranging the metal body 22 and the electromagnetic induction heating coil 1 so as to be 0.74 times or more of the maximum distance of deviation. In this case, the metal body 22 can be heated more uniformly.

図6に示すように、金属体22の第1の表面22a上には、2つの電磁誘導加熱コイル1が積層されて配置されてもよい。ここでは、1つのコイル1に対して、他のコイル1が、長さ方向に反転された状態で、2つのコイル1,1が配置されている。この場合には、金属体をより一層効果的に加熱することができる。さらに、金属体の幅方向の一端と他端側とにおいて、金属体が局所的に加熱されるのをより一層効果的に抑制できる。   As shown in FIG. 6, two electromagnetic induction heating coils 1 may be stacked on the first surface 22 a of the metal body 22. Here, with respect to one coil 1, two coils 1 and 1 are arranged in a state where the other coil 1 is inverted in the length direction. In this case, the metal body can be heated more effectively. Furthermore, it can suppress more effectively that a metal body is locally heated in the one end and other end side of the width direction of a metal body.

図7に示すように、金属体22の第1の表面22a上だけでなく、第1の表面22aとは反対の第2の表面22b上にも、コイル1が配置されていてもよい。   As shown in FIG. 7, the coil 1 may be arranged not only on the first surface 22 a of the metal body 22 but also on the second surface 22 b opposite to the first surface 22 a.

図1〜3に示すコイル1では、第1の巻き導線部11と第2の巻き導線部12とは、重なり合っていない領域R全体に、曲線部11a,12aを有する。図8に示すコイル31のように、第1の巻き導線部32の巻き導線部33とは、重なり合っていない領域Rの一部に、巻かれた導線が曲線状に延びる曲線部32a,33aを有していてもよい。コイル31では、第1の巻き導線部32は、重なり合っていない領域Rに、2つの曲線部32aを有する。2つの曲線部32aは、巻かれた導線が直線状に延びる直線部32bの一端と他端とに連なっている。第2の巻き導線部33は、重なり合っていない領域Rに、2つの曲線部33aを有する。2つの曲線部33aは、巻かれた導線が直線状に延びる直線部33bの一端と他端とに連なっている。   In the coil 1 shown in FIGS. 1-3, the 1st winding conducting wire part 11 and the 2nd winding conducting wire part 12 have the curve parts 11a and 12a in the whole area | region R which has not overlapped. Like the coil 31 shown in FIG. 8, the winding wire portion 33 of the first winding wire portion 32 has curved portions 32a and 33a in which the wound conducting wire extends in a curved shape in a part of the region R that does not overlap. You may have. In the coil 31, the first winding wire portion 32 has two curved portions 32a in a region R that does not overlap. The two curved portions 32a are connected to one end and the other end of a straight portion 32b in which a wound conductive wire extends linearly. The second winding wire portion 33 has two curved portions 33a in a region R that does not overlap. The two curved portions 33a are connected to one end and the other end of a straight portion 33b in which a wound conductive wire extends linearly.

図1に示すコイル1は、導線の積層方向に並んで配置された第1の巻き導線部11と第2の巻き導線部12とを有し、2層に導線が巻かれている。図9に示すように、コイル41は、導線の積層方向に並んで配置された第1の巻き導線部42と第2の巻き導線部43と第3の巻き導線部44と有し、3層に導線が巻かれていてもよい。さらに、4層以上に導線が巻かれていてもよい。   A coil 1 shown in FIG. 1 has a first winding conductor portion 11 and a second winding conductor portion 12 arranged side by side in the conducting wire laminating direction, and the conducting wires are wound in two layers. As shown in FIG. 9, the coil 41 has a first winding conductor portion 42, a second winding conductor portion 43, and a third winding conductor portion 44 that are arranged side by side in the conductor lamination direction. A conducting wire may be wound around. Furthermore, a conducting wire may be wound on four or more layers.

コイル41では、コイル41の長さ方向の一端41a側において、第1の巻き導線部42と第2の巻き導線部43と第3の巻き導線部44とが互いに重なり合っていない領域Rを有する。このように、コイルの長さ方向の一端側において、第1の巻き導線部と第2の巻き導線部と第3の巻き導線部とが互いに重なり合っていない領域Rを有することが好ましい。この場合には、金属体22をより一層均一に加熱することができる。但し、コイルの長さ方向の一端側において、第3の巻き導線部は、第1の巻き導線部と互いに重なり合っていない領域を有していなくてもよく、第2の巻き導線部と互いに重なりあっていない領域を有していなくてもよい。   The coil 41 has a region R where the first winding wire portion 42, the second winding wire portion 43, and the third winding wire portion 44 do not overlap each other on the one end 41 a side in the length direction of the coil 41. Thus, it is preferable to have the area | region R in which the 1st winding wire part, the 2nd winding wire part, and the 3rd winding wire part do not mutually overlap in the one end side of the length direction of a coil. In this case, the metal body 22 can be heated more uniformly. However, on the one end side in the length direction of the coil, the third winding conductor portion may not have a region that does not overlap with the first winding conductor portion, and overlaps with the second winding conductor portion. It is not necessary to have a region that does not exist.

電磁誘導加熱コイル1は、金属体が加熱される様々な用途に用いられる。電磁誘導加熱コイル1は、例えば、樹脂層により被覆された金属体を得る用途などに用いることができる。   The electromagnetic induction heating coil 1 is used for various applications in which a metal body is heated. The electromagnetic induction heating coil 1 can be used for, for example, an application for obtaining a metal body covered with a resin layer.

具体的に説明すると、図10に示すように、例えば、ローラー61,62を回転させて、金属体22を移動させながら、電磁誘導加熱コイル1により金属体22を加熱する。金属体22が加熱された状態で、金属体22の第1の表面22a上に、ローラー63により樹脂シート51を圧接しながら積層して、金属体22の熱により樹脂シート51を加熱する。それによって、金属体22と樹脂シート51とを接着させる。このようにして、樹脂層により被覆された金属体を得ることができる。本発明に係る電磁誘導加熱コイルは、この用途以外にも用いることができる。なお、図10では、電磁誘導加熱装置21は、略図的に示されている。   More specifically, as shown in FIG. 10, for example, the electromagnetic induction heating coil 1 heats the metal body 22 while rotating the rollers 61 and 62 and moving the metal body 22. In a state where the metal body 22 is heated, the resin sheet 51 is laminated on the first surface 22 a of the metal body 22 while being pressed by the roller 63, and the resin sheet 51 is heated by the heat of the metal body 22. Thereby, the metal body 22 and the resin sheet 51 are bonded. In this way, a metal body covered with the resin layer can be obtained. The electromagnetic induction heating coil according to the present invention can be used for other purposes. In addition, in FIG. 10, the electromagnetic induction heating apparatus 21 is shown schematically.

以下、本発明の具体的な実施例及び比較例を挙げて、本発明の効果を明らかにする。   Hereinafter, specific examples and comparative examples of the present invention will be given to clarify the effects of the present invention.

(実施例1)
金属体として、厚み0.3mm、幅方向寸法400mmのSUS304を用意した。図1に示す電磁誘導加熱コイル1を用意した。コイル1の長さ方向寸法Lは360mm、コイル1の幅方向寸法は60mm、重なり合っていない領域Rのずれの最大距離D1は10mmとした。
Example 1
As the metal body, SUS304 having a thickness of 0.3 mm and a width direction dimension of 400 mm was prepared. An electromagnetic induction heating coil 1 shown in FIG. 1 was prepared. The length direction dimension L of the coil 1 was 360 mm, the width direction dimension of the coil 1 was 60 mm, and the maximum distance D1 of the deviation of the non-overlapping region R was 10 mm.

金属体の表面上に、コイル1を配置した。金属体と電磁誘導加熱コイル1との間の隙間の距離D2は、10mmとした。また、コイル1の長さ方向において、金属体に相対的に近い第1の巻き導線部11が内側に、金属体22に相対的に遠い第2の巻き導線部12が外側にずれるように、第1,第2の巻き導線部11,12を配置した。   The coil 1 was arrange | positioned on the surface of a metal body. The gap distance D2 between the metal body and the electromagnetic induction heating coil 1 was 10 mm. Further, in the length direction of the coil 1, the first winding wire portion 11 relatively close to the metal body is shifted inward, and the second winding wire portion 12 relatively far from the metal body 22 is shifted outward. The 1st, 2nd winding conducting wire parts 11 and 12 were arranged.

金属体を1.2m/分の移動速度で移動させ、コイル1に400kHzの高周波で24Aの電流を流し、金属体を加熱した。   The metal body was moved at a moving speed of 1.2 m / min, and a current of 24 A was passed through the coil 1 at a high frequency of 400 kHz to heat the metal body.

(実施例2)
重なり合っていない領域Rのずれの最大距離D1を10mmから7mmに変更したこと以外は実施例1と同様に構成されたコイルを用いて、金属体を加熱した。
(Example 2)
The metal body was heated using a coil configured in the same manner as in Example 1 except that the maximum distance D1 of the shift of the non-overlapping region R was changed from 10 mm to 7 mm.

(実施例3)
重なり合っていない領域Rのずれの最大距離D1を10mmから15mmに変更したこと以外は実施例1と同様に構成されたコイルを用いて、金属体を加熱した。
Example 3
The metal body was heated using a coil configured in the same manner as in Example 1 except that the maximum distance D1 of the shift of the non-overlapping region R was changed from 10 mm to 15 mm.

(実施例4)
金属体の移動速度を1.2m/分から1.8m/分に変更したこと以外は実施例1と同様にして、金属体を加熱した。
Example 4
The metal body was heated in the same manner as in Example 1 except that the moving speed of the metal body was changed from 1.2 m / min to 1.8 m / min.

(比較例1)
重なり合っていない領域Rが存在せず、ずれ距離D1を0mmに変更したこと以外は実施例1と同様に構成されたコイルを用いて、金属体を加熱した。
(Comparative Example 1)
The metal body was heated using a coil configured in the same manner as in Example 1 except that there was no non-overlapping region R and the shift distance D1 was changed to 0 mm.

(評価)
金属体が、該金属体の幅方向に均一に加熱されているか否かを評価した。
(Evaluation)
It was evaluated whether the metal body was heated uniformly in the width direction of the metal body.

金属体の幅方向全体の温度をサーモビュアで観察し、温度を計測した。コイルの中心部に対向する金属体の温度をT(℃)としたときに、金属体の温度が0.95T以上、1.05T以下である温度を示す部分を、均一加熱範囲とした。該均一加熱範囲の金属体の幅方向における距離を、金属体が均一に加熱されているか否かの指標とした。均一温度範囲は大きいほどよい。   The temperature of the whole metal body in the width direction was observed with a thermoviewer, and the temperature was measured. When the temperature of the metal body facing the central portion of the coil was T (° C.), the portion where the temperature of the metal body was 0.95 T or higher and 1.05 T or lower was defined as the uniform heating range. The distance in the width direction of the metal body in the uniform heating range was used as an index as to whether or not the metal body was uniformly heated. The larger the uniform temperature range, the better.

金属体が、該金属体の幅方向に均一に加熱されているかを下記の判定基準で判定した。   Whether the metal body was uniformly heated in the width direction of the metal body was determined according to the following criteria.

[判定基準]
○○:コイルの長さ方向寸法L対して、均一加熱範囲の金属体の幅方向における距離が、100%以上
○:コイルの長さ方向寸法Lに対して、均一加熱範囲の金属体の幅方向における距離が、97%以上、100%未満
△:コイル長さ方向寸法Lに対して、均一加熱範囲の金属体の幅方向における距離が、90%以上、97%未満
×:コイル長さ方向寸法Lに対して、均一加熱範囲の金属体の幅方向における距離が、90%未満
結果を下記の表1に示す。
[Criteria]
◯: The distance in the width direction of the metal body in the uniform heating range is 100% or more relative to the length direction dimension L of the coil. ○: The width of the metal body in the uniform heating range with respect to the dimension L in the coil length direction. The distance in the direction is 97% or more and less than 100%. Δ: The distance in the width direction of the metal body in the uniform heating range with respect to the dimension L in the coil length direction is 90% or more and less than 97%. The distance in the width direction of the metal body in the uniform heating range with respect to the dimension L is less than 90%. The results are shown in Table 1 below.

Figure 0005578325
Figure 0005578325

表1に示すように、コイル1に重なり合っていない領域が存在することで、金属体を均一に加熱することができることがわかる。また、金属体の移動速度をかえると場合に、金属体の温度はかわるものの、金属体が均一に加熱される幅方向における距離に大きな変化はないことがわかる。   As shown in Table 1, it can be seen that the presence of a region that does not overlap the coil 1 allows the metal body to be heated uniformly. In addition, when the moving speed of the metal body is changed, the temperature of the metal body changes, but the distance in the width direction in which the metal body is uniformly heated does not change greatly.

1…コイル
1a…一端
1b…他端
1A〜1C…コイル
11…第1の巻き導線部
11a…曲線部
11b…第1の直線部
11c…第2の直線部
12…第2の巻き導線部
12a…曲線部
12b…第1の直線部
12c…第2の直線部
13…曲線部
21…電磁誘導加熱装置
22…金属体
22a…第1の表面
22b…第2の表面
23…電流供給装置
31…コイル
32,33…第1,第2の巻き導線部
32a,33a…曲線部
32b,33b…直線部
41…コイル
41a…一端
42〜44…第1〜第3の巻き導線部
51…樹脂シート
61〜63…ロール
DESCRIPTION OF SYMBOLS 1 ... Coil 1a ... One end 1b ... Other end 1A-1C ... Coil 11 ... 1st winding wire part 11a ... Curved part 11b ... 1st straight line part 11c ... 2nd straight line part 12 ... 2nd winding wire part 12a ... curve portion 12b ... first straight portion 12c ... second straight portion 13 ... curve portion 21 ... electromagnetic induction heating device 22 ... metal body 22a ... first surface 22b ... second surface 23 ... current supply device 31 ... Coil 32, 33 ... 1st, 2nd winding conducting wire part 32a, 33a ... Curved part 32b, 33b ... Linear part 41 ... Coil 41a ... One end 42-44 ... 1st-3rd winding conducting wire part 51 ... Resin sheet 61 ~ 63 ... roll

Claims (11)

金属体を移動させながら、該金属体を電磁誘導により加熱するための電磁誘導加熱コイルであって、
長さ方向と幅方向とを有し、
2層以上に導線が巻かれて形成されており、2層以上に前記導線が巻かれていることによって、導線の積層方向に並んで配置された第1の巻き導線部と第2の巻き導線部とを有し、
コイルの長さ方向の一端側において、前記第1の巻き導線部と前記第2の巻き導線部とが互いに重なり合っていない領域を有し、
前記第1,第2の巻き導線部はそれぞれ、巻かれた前記導線が直線状に延びる第1の直線部と、巻かれた前記導線が直線状に延びる第2の直線部と、該第1の直線部に一端が連なっておりかつ該第2の直線部に他端が連なっている前記曲線部とを有する、電磁誘導加熱コイル。
An electromagnetic induction heating coil for heating the metal body by electromagnetic induction while moving the metal body,
Having a length direction and a width direction,
Conductive wires are wound on two or more layers, and the first and second conductive wires are arranged side by side in the conductive wire stacking direction by winding the conductive wires on two or more layers. And
In one end of the length direction of the coil, it has a region in which the first winding wire portion and the second winding wire portion does not overlap each other,
Each of the first and second wound conductive wire portions includes a first straight portion in which the wound conductive wire extends linearly, a second straight portion in which the wound conductive wire extends linearly, and the first and it is continuous at one end to the linear portion that have a said curved portion are continuous the other end to the straight portion of the second electromagnetic induction heating coil.
コイルの長さ方向の一端側においてコイルの長さ方向にずれていることによって、前記第1の巻き導線部と前記第2の巻き導線部とは、前記重なり合っていない領域を有する、請求項1に記載の電磁誘導加熱コイル。   The first winding wire portion and the second winding wire portion have the non-overlapping region by being shifted in the coil length direction at one end side in the coil length direction. The electromagnetic induction heating coil described in 1. 前記第1の巻き導線部と前記第2の巻き導線部とは、前記重なり合っていない領域に、巻かれた前記導線が曲線状に延びる曲線部を有する、請求項1又は2に記載の電磁誘導加熱コイル。   3. The electromagnetic induction according to claim 1, wherein the first winding conductor portion and the second winding conductor portion have a curved portion in which the wound conductor wire extends in a curved shape in the non-overlapping region. Heating coil. 前記第1の巻き導線部と前記第2の巻き導線部とは、前記重なり合っていない領域全体に、前記曲線部を有する、請求項3に記載の電磁誘導加熱コイル。   4. The electromagnetic induction heating coil according to claim 3, wherein the first winding wire portion and the second winding wire portion have the curved portion in the entire non-overlapping region. 5. 前記曲線部が、コイルの長さ方向の外側に向かって突出した円弧状である、請求項2〜のいずれか1項に記載の電磁誘導加熱コイル。 The electromagnetic induction heating coil according to any one of claims 2 to 4 , wherein the curved portion has an arc shape protruding outward in the length direction of the coil. コイルの長さ方向における前記第1の巻き導線部と前記第2の巻き導線部とのずれの最大距離が、7mm以上、16mm以下である、請求項1〜のいずれか1項に記載の電磁誘導加熱コイル。 Maximum distance deviation between the first winding wire portion in the length direction of the coil and the second winding wire portion is, 7 mm or more and 16mm or less, according to any one of claims 1 to 5 Electromagnetic induction heating coil. 前記第1の巻き導線部と前記第2の巻き導線部とが、1本の同じ導線により形成されている、請求項1〜のいずれか1項に記載の電磁誘導加熱コイル。 The electromagnetic induction heating coil according to any one of claims 1 to 6 , wherein the first winding wire portion and the second winding wire portion are formed of one and the same conducting wire. 請求項1〜のいずれか1項に記載の電磁誘導加熱コイルと、
前記電磁誘導加熱コイルに電流を流すための電流供給装置とを備える電磁誘導加熱装置。
The electromagnetic induction heating coil according to any one of claims 1 to 7 ,
An electromagnetic induction heating device comprising: a current supply device for causing a current to flow through the electromagnetic induction heating coil.
金属体の少なくとも一方の表面上に、請求項1〜のいずれか1項に記載の電磁誘導加熱コイルを、前記第1の巻き導線部と前記第2の巻き導線部とが互いに重なり合っていない領域が前記金属体の表面に対向するように配置して、
前記金属体を移動させ、かつ前記電磁誘導加熱コイルに電流を流すことにより渦電流を発生させ、前記金属体を加熱する、金属体の加熱方法。
The electromagnetic induction heating coil according to any one of claims 1 to 7 , wherein the first winding wire portion and the second winding wire portion do not overlap each other on at least one surface of the metal body. Arrange the region to face the surface of the metal body,
A method of heating a metal body, wherein the metal body is moved by generating an eddy current by moving the metal body and passing a current through the electromagnetic induction heating coil.
前記金属体の移動方向と直交する方向と、前記電磁誘導加熱コイルの長さ方向とが略平行となるように、前記電磁誘導加熱コイルを配置して、前記金属体を加熱する、請求項に記載の金属体の加熱方法。 A direction orthogonal to the moving direction of the metal body, wherein as the length direction of the electromagnetic induction heating coil is substantially parallel, by arranging the electromagnetic induction heating coil, heating the metal body, according to claim 9 The heating method of the metal body as described in 2. 前記金属体と前記電磁誘導加熱コイルとの間の隙間の距離が、コイルの長さ方向における前記第1の巻き導線部と前記第2の巻き導線部とのずれの最大距離の0.74倍以上となるように、前記金属体と前記電磁誘導加熱コイルとを配置して、前記金属体を加熱する、請求項又は10に記載の金属体の加熱方法。 The distance of the gap between the metal body and the electromagnetic induction heating coil is 0.74 times the maximum distance of deviation between the first winding wire portion and the second winding wire portion in the coil length direction. The method for heating a metal body according to claim 9 or 10 , wherein the metal body and the electromagnetic induction heating coil are arranged to heat the metal body as described above.
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