JP5578105B2 - Electric wire with terminal bracket - Google Patents

Electric wire with terminal bracket Download PDF

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Publication number
JP5578105B2
JP5578105B2 JP2011028627A JP2011028627A JP5578105B2 JP 5578105 B2 JP5578105 B2 JP 5578105B2 JP 2011028627 A JP2011028627 A JP 2011028627A JP 2011028627 A JP2011028627 A JP 2011028627A JP 5578105 B2 JP5578105 B2 JP 5578105B2
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electric wire
heat
wire
water blocking
terminal fitting
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JP2012169123A (en
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純一 小野
宏樹 平井
拓次 大塚
美紀子 小坂
琢也 猪上
正明 田端
丈博 中田
悟史 森川
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Sumitomo Wiring Systems Ltd
AutoNetworks Technologies Ltd
Sumitomo Electric Industries Ltd
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Sumitomo Wiring Systems Ltd
AutoNetworks Technologies Ltd
Sumitomo Electric Industries Ltd
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Description

本発明は、端子金具付き電線に関する。   The present invention relates to an electric wire with a terminal fitting.

従来より、電線の端末に端子金具が接続されてなる端子金具付き電線において、端子金具と電線との接続部分に熱収縮チューブ等の止水被覆を被せ付けて防水する技術が知られている。例えば特許文献1に記載のものにおいては、芯線の外周を絶縁被覆で被覆してなる電線と、絶縁被覆から露出する芯線を圧着した端子金具とを備える。端子金具は、芯線が載置された平板状の基板部と、この基板部から突出されると共に芯線を圧着して電線を接続するワイヤーバレル部とを備える。そして、熱収縮チューブは、露出した芯線の全体を覆うように、端子金具の基板部から、電線の絶縁被覆の端末部にわたって被せ付けられている。   2. Description of the Related Art Conventionally, in an electric wire with a terminal metal fitting in which a terminal metal fitting is connected to an end of the electric wire, a technique for waterproofing by covering a connection portion between the terminal metal fitting and the electric wire with a waterproof coating such as a heat-shrinkable tube is known. For example, the one described in Patent Document 1 includes an electric wire formed by coating the outer periphery of a core wire with an insulating coating, and a terminal fitting that crimps the core wire exposed from the insulating coating. The terminal fitting includes a flat plate-like substrate portion on which the core wire is placed, and a wire barrel portion that protrudes from the substrate portion and crimps the core wire to connect the electric wire. And the heat contraction tube is covered from the board | substrate part of a terminal metal fitting to the terminal part of the insulation coating of an electric wire so that the whole exposed core wire may be covered.

特開2000−285983号公報JP 2000-259883 A

しかしながら、上記の端子金具付き電線においては、端子金具のワイヤーバレル部と基板部との外形形状が大きく異なり、具体的には、ワイヤーバレル部が芯線を抱え込んだ略円柱状をなすのに対し基板部が平板状をなしているので、筒状をなす熱収縮チューブと、基板部とが十分に密着されずに隙間が生じる虞がある。このため、端子金具と電線との接続部分において、防水が不十分となる懸念がなされていた。   However, in the electric wire with terminal fitting, the outer shape of the wire barrel portion and the substrate portion of the terminal fitting is greatly different. Specifically, the wire barrel portion has a substantially cylindrical shape holding the core wire, whereas the substrate Since the portion has a flat plate shape, there is a possibility that a gap may be formed without sufficient contact between the cylindrical heat-shrinkable tube and the substrate portion. For this reason, there is a concern that the waterproofing is insufficient at the connection portion between the terminal fitting and the electric wire.

本発明は上記のような事情に基づいて完成されたものであって、防水性に優れた端子金具付き電線を提供することを目的とする。   This invention is completed based on the above situations, Comprising: It aims at providing the electric wire with a terminal metal fitting excellent in waterproofness.

本発明は、先端を露出させて芯線を絶縁層により被覆した絶縁被覆部を有する電線と、前記芯線を圧着するワイヤーバレル部と、相手側に接続される接続部と、前記ワイヤーバレル部と前記接続部との間を繋ぐ底板部とを有する端子金具と、前記端子金具の前記底板部に密着するように配置された止水壁体と、チューブ状をなして前記ワイヤーバレル部を包囲するように前記端子金具に嵌装され、その一端部が前記電線の前記絶縁被覆部の先端部を水密的に包囲し、他端部が前記止水壁体から前記底板部にわたってその外周を水密的に包囲する止水被覆と、を備え、前記端子金具又は前記止水壁体には前記止水被覆の前記他端部に対応する位置に標識部が設けられており、前記止水壁体は樹脂化合物からなり、芯材と、前記芯材の外周面を覆う接着層とを備え、前記芯材の融点は前記接着層の融点よりも高いことに特徴を有する。 The present invention provides an electric wire having an insulating coating portion in which a tip is exposed and a core wire is covered with an insulating layer, a wire barrel portion that crimps the core wire, a connection portion connected to the other side, the wire barrel portion, and the A terminal metal fitting having a bottom plate portion connecting between the connection portion, a water stop wall arranged to be in close contact with the bottom plate portion of the terminal metal fitting, and a tube shape so as to surround the wire barrel portion Fitted to the terminal fitting, one end of which surrounds the tip of the insulating coating of the wire in a watertight manner, and the other end of the wire extends from the water blocking wall to the bottom plate in a watertight manner. A water blocking coating that surrounds, the terminal fitting or the water blocking wall body is provided with a marker portion at a position corresponding to the other end portion of the water blocking coating, and the water blocking wall body is made of resin. It consists of a compound and covers the core material and the outer peripheral surface of the core material. And a bonding layer, the melting point of the core material has a higher particular characteristic than the melting point of the adhesive layer.

このような構成によれば、端子金具の底板部に密着するように止水壁体が配され、止水被覆の一端部はこの止水壁体から底板部にわたってその外周を水密的に包囲するから、ワイヤーバレル部と底板部の外形形状が異なっていても、その形状の差異を止水壁体で埋めることができ、止水被覆と底板部との間に隙間が生じるのを防止することができる。また、止水被覆の他端部に対応する位置に標識部が設けられているから、止水被覆の他端部がこの標識部に対応するように当該止水被覆を嵌装させることで、止水被覆を端子金具及び電線に対して適切な位置に設けることができるから、より防水性に優れた端子金具付き電線を提供することができる。   According to such a configuration, the water blocking wall body is disposed so as to be in close contact with the bottom plate portion of the terminal fitting, and one end portion of the water blocking coating surrounds the outer periphery of the water blocking wall body from the water blocking wall body in a watertight manner. Therefore, even if the outer shape of the wire barrel portion and the bottom plate portion are different, the difference in shape can be filled with the water blocking wall body, and a gap is prevented from being generated between the water blocking coating and the bottom plate portion. Can do. In addition, since the marker portion is provided at a position corresponding to the other end portion of the waterproof coating, by fitting the waterproof coating so that the other end portion of the waterproof coating corresponds to the marker portion, Since the water-stop coating can be provided at an appropriate position with respect to the terminal fitting and the electric wire, the electric wire with the terminal fitting that is more waterproof can be provided.

即ち、止水被覆が端子金具の接続部寄りの位置に嵌装された場合、電線の絶縁被覆部に対する密着代が足りず、ワイヤーバレル部の防水が不十分になる虞がある。それとは反対に、止水被覆が電線の絶縁被覆部寄りの位置に嵌装された場合、止水壁体及び底板部に対する密着代が足りず、やはりワイヤーバレル部の防水が不十分になる虞がある。これに対して、端子金具又は止水壁体の止水被覆の他端部に対応する位置に標識部を設ければ、その標識部に対応するように止水被覆を嵌装させるだけで、電線の絶縁被覆部及び止水壁体と底板部に対する密着代を適切に確保することができ、ワイヤーバレル部の止水被覆による防水性をより高めることができる。   That is, when the waterproof coating is fitted at a position near the connection portion of the terminal fitting, there is a fear that the wire barrel portion is insufficiently waterproof because the tightness of the wire to the insulation coating portion is insufficient. On the other hand, when the waterproof coating is fitted at a position near the insulation coating portion of the electric wire, there is not enough contact with the waterproof wall body and the bottom plate portion, and the waterproofing of the wire barrel portion may be insufficient. There is. On the other hand, if a sign part is provided at a position corresponding to the other end of the water stop coating of the terminal fitting or the water stop wall body, just by fitting the water stop cover so as to correspond to the sign part, Adhesion allowances for the insulating coating portion of the electric wire and the water blocking wall body and the bottom plate portion can be ensured appropriately, and the waterproofness of the wire barrel portion by the water blocking coating can be further enhanced.

また、止水被覆の他端部に対応する位置に標識部を設けることで、品質検査を容易なものとし、更には品質向上を図ることが可能である。つまり、止水被覆が端子金具及び電線に対して所望の位置に嵌装されたか否かを標識部を設けることで容易に判断することが可能となるから、例えば画像認識等の目視検査によって止水被覆が所望の位置に嵌装されたか否かを判断できる。これにより、止水被覆の嵌装不良を確実に排除し、防水性が確保された端子金具付き電線を提供することが可能となる。   In addition, by providing a marker portion at a position corresponding to the other end portion of the water blocking coating, quality inspection can be facilitated, and quality can be further improved. In other words, since it is possible to easily determine whether or not the waterproof coating is fitted at a desired position with respect to the terminal fitting and the electric wire by providing the marker portion, for example, it can be stopped by visual inspection such as image recognition. It can be determined whether or not the water covering is fitted at a desired position. Thereby, it becomes possible to provide the electric wire with a terminal metal fitting which reliably eliminated the fitting failure of the waterproof coating and ensured waterproofness.

前記標識部は、前記端子金具の軸方向に所定の間隔を隔てて対をなして配置されていてもよい。このような構成によれば、止水被覆の他端部が対をなす標識部の間に入っているか否かでその嵌装不良を判別することができるから、より容易且つ確実に品質不良品を排除することができる。   The said marker part may be arrange | positioned in a pair at predetermined intervals in the axial direction of the said terminal metal fitting. According to such a configuration, since it is possible to determine the fitting failure by whether or not the other end portion of the waterproof coating is between the paired marker portions, it is easier and more reliable to produce a defective product. Can be eliminated.

前記標識部は、前記端子金具のプレス成形時に同時的にプレス成形された凹凸部であってもよい。このような構成によれば、標識部を端子金具をプレス成形すると同時に成形することができるから、標識部を容易に成形することができる。   The mark portion may be a concavo-convex portion that is press-molded simultaneously when the terminal fitting is press-molded. According to such a configuration, since the marker part can be molded simultaneously with the press molding of the terminal fitting, the marker part can be easily molded.

前記止水壁体は前記端子金具に対して熱溶着される樹脂化合物であって、前記止水被覆は熱収縮チューブからなるものであってもよい。このような構成によれば、いずれも加熱することにより、溶着し又は収縮し、端子金具に対して密着させることができるから、その製造工程を簡素化することができる。また、熱収縮チューブは、加熱前の状態において、その内径を比較的大きく設定することができるから、熱収縮チューブで包囲する上記範囲の端子金具の外周に容易に配置することができる。   The water blocking wall body may be a resin compound that is thermally welded to the terminal fitting, and the water blocking coating may be a heat shrinkable tube. According to such a structure, since all can be welded or shrink | contracted and it can be made to closely_contact | adhere with respect to a terminal metal fitting, the manufacturing process can be simplified. In addition, since the inner diameter of the heat-shrinkable tube can be set relatively large before heating, it can be easily disposed on the outer periphery of the terminal fitting in the above range surrounded by the heat-shrinkable tube.

本発明によれば、防水性に優れた端子金具付き電線を提供することができる。   ADVANTAGE OF THE INVENTION According to this invention, the electric wire with a terminal metal fitting excellent in waterproofness can be provided.

本発明の実施形態1に係る端子金具付き電線の斜視図The perspective view of the electric wire with a terminal metal fitting concerning Embodiment 1 of the present invention. 端子金具付き電線の要部切欠側面図Cutaway side view of the main part of an electric wire with terminal fittings 同側断面図Cross-sectional side view 図2のA−A断面図AA sectional view of FIG. 止水壁体として用いられる樹脂化合物の斜視図Perspective view of resin compound used as water blocking wall 同断面図Cross section 未加熱の熱収縮チューブを電線に挿通させた状態の要部切欠側面図Cutaway side view of essential parts with unheated heat-shrinkable tube inserted through the wire 未加熱の熱収縮チューブを所定の嵌装位置に包囲させた状態の要部切欠側面図Cutaway side view of essential parts in a state in which an unheated heat-shrinkable tube is surrounded by a predetermined fitting position 実施形態2に係る端子金具付き電線の斜視図The perspective view of the electric wire with a terminal metal fitting concerning Embodiment 2 同側断面図Cross-sectional side view 止水壁体として用いられる樹脂化合物の斜視図Perspective view of resin compound used as water blocking wall 加熱処理前の熱収縮チューブを所定の嵌装位置に包囲させた状態の要部切欠側面図Cutaway side view of the main part in a state in which the heat-shrinkable tube before the heat treatment is surrounded by a predetermined fitting position 実施形態3に係る端子金具付き電線の要部切欠側面図Cutaway side view of main part of electric wire with terminal fitting according to Embodiment 3 加熱処理前の熱収縮チューブを所定の嵌装位置に包囲させた状態の要部切欠側面図Cutaway side view of the main part in a state in which the heat-shrinkable tube before the heat treatment is surrounded by a predetermined fitting position

<実施形態1>
本発明の実施形態1を図1ないし図8によって説明する。
本実施形態の端子金具付き電線10は、図1に示すように、電線11と、この電線11の端末に圧着される端子金具20と、この端子金具20に溶着される止水壁体30(図2及び図3参照)と、端子金具20から電線11にかけてその外周から包囲する熱収縮チューブ40(止水被覆に相当する)とから構成されている。以下、図1の左右方向を前後方向として説明する。
<Embodiment 1>
A first embodiment of the present invention will be described with reference to FIGS.
As shown in FIG. 1, the electric wire 10 with terminal fittings of the present embodiment includes an electric wire 11, a terminal fitting 20 that is crimped to the end of the electric wire 11, and a water blocking wall 30 ( 2 and FIG. 3), and a heat-shrinkable tube 40 (corresponding to a water stop coating) that surrounds the outer periphery from the terminal fitting 20 to the electric wire 11. Hereinafter, the left-right direction in FIG. 1 will be described as the front-rear direction.

端子金具20に圧着される電線11は、図2及び図3に示すように、複数本の金属細線を撚り合わせてなる芯線12を合成樹脂製の絶縁層13で被覆したものである。芯線12は、アルミニウム又はアルミニウム合金とされているが、その他にも例えば、銅、銅合金等が適宜選択可能とされている。電線11の先端部分は、絶縁層13が除去されて芯線12が露出した芯線部14とされ、絶縁層13に覆われた部分は絶縁被覆部15とされている。   As shown in FIGS. 2 and 3, the electric wire 11 to be crimped to the terminal fitting 20 is obtained by covering a core wire 12 formed by twisting a plurality of fine metal wires with an insulating layer 13 made of a synthetic resin. Although the core wire 12 is made of aluminum or aluminum alloy, for example, copper, copper alloy, etc. can be appropriately selected. A tip portion of the electric wire 11 is a core wire portion 14 where the insulating layer 13 is removed and the core wire 12 is exposed, and a portion covered with the insulating layer 13 is an insulating coating portion 15.

端子金具20は、図1に示すように、所謂雌型をなしており、相手側の雄型端子(図示せず)と接続されるものである。この端子金具20は導電性に優れた銅合金等の金属板を所定形状に打ち抜いて曲げ加工等を施すことにより形成されるものであって、その表面にはスズ、ニッケル等のメッキが施されている。端子金具20は、図2及び図3に示すように、全体として前後方向に細長い形状をなしており、その前側には筒状をなした接続部21、後側には電線11の芯線部14を圧着するワイヤーバレル部22、電線11の絶縁被覆部15を圧着するインシュレーションバレル部23の順に設けられている。接続部21とワイヤーバレル部22との間は、それぞれの底部21A,22Aに連続する底板部24により連結されている。   As shown in FIG. 1, the terminal fitting 20 has a so-called female shape, and is connected to a mating male terminal (not shown). The terminal fitting 20 is formed by punching a metal plate such as a copper alloy having excellent conductivity into a predetermined shape and bending it, and the surface thereof is plated with tin, nickel or the like. ing. As shown in FIGS. 2 and 3, the terminal fitting 20 has an elongated shape in the front-rear direction as a whole, and has a cylindrical connection portion 21 on the front side and a core portion 14 of the electric wire 11 on the rear side. Are provided in the order of a wire barrel portion 22 for crimping and an insulation barrel portion 23 for crimping the insulating coating portion 15 of the electric wire 11. The connection portion 21 and the wire barrel portion 22 are connected by a bottom plate portion 24 that is continuous with the bottom portions 21A and 22A.

接続部21は、断面方形の筒状をなしており、その内部には相手側の雄型端子が挿入可能とされている。ワイヤーバレル部22は、電線11の芯線部14が載置され、断面U字状をなす底部22Aと、底部22Aの両側縁から立ち上がる一対の圧着片22Bとから構成される。板片状をなした圧着片22Bは、底部22A上の芯線部14を抱きかかえるようにして、その両側から芯線部14をかしめ付けた状態にある。インシュレーションバレル部23は、ワイヤーバレル部22の底部22Aから軸方向に延出し、電線11の絶縁被覆部15を載置する底部23Aと、底部23Aの両側縁から立ち上がる一対の圧着片23Bとから構成される。この圧着片23Bはワイヤーバレル部22の圧着片22Bよりも幅の狭い板片状をなしており、底部23A上の絶縁被覆部15を抱きかかえるようにしてその両側から絶縁被覆部15をかしめ付けた状態にある。   The connecting portion 21 has a cylindrical shape with a square cross section, and a mating male terminal can be inserted therein. The wire barrel part 22 is configured by a bottom part 22A having a U-shaped cross section on which the core part 14 of the electric wire 11 is placed, and a pair of crimping pieces 22B rising from both side edges of the bottom part 22A. The crimping piece 22B in the form of a plate is in a state in which the core wire portion 14 is caulked from both sides so as to hold the core wire portion 14 on the bottom portion 22A. The insulation barrel portion 23 extends from the bottom portion 22A of the wire barrel portion 22 in the axial direction, and includes a bottom portion 23A on which the insulating coating portion 15 of the electric wire 11 is placed, and a pair of crimping pieces 23B that rise from both side edges of the bottom portion 23A. Composed. The crimping piece 23B is in the form of a narrower plate than the crimping piece 22B of the wire barrel part 22, and the insulation coating part 15 is caulked from both sides so as to hold the insulation coating part 15 on the bottom 23A. It is in the state.

接続部21の底部21A及びワイヤーバレル部22の底部22Aに連続する底板部24は、断面U字状をなし、その上方を開放した態様をなしている。この底板部24のうち、芯線部14に近接する位置には、止水壁体30がその内周面に密着した状態で配されている。   The bottom plate portion 24 that is continuous with the bottom portion 21A of the connection portion 21 and the bottom portion 22A of the wire barrel portion 22 has a U-shaped cross section and has an open top. In the bottom plate portion 24, a water blocking wall body 30 is disposed in a state of being in close contact with the inner peripheral surface thereof at a position close to the core wire portion 14.

止水壁体30は、図5に示すように、略円柱状をなす樹脂化合物からなり、外形形状は、少なくとも底板部24の内周面に沿った形状を有している。止水壁体30は、図6に示すように、断面円形をなす芯材31と、芯材31の外周面を覆う接着層32とから構成され、芯材31は、融点が170℃程度の樹脂材料からなり、接着層32は、融点が120℃程度の樹脂材料(接着性可塑性樹脂)からなる。止水壁体30は、もととなる樹脂化合物を二層押出成形等によって断面円形の棒状に成形し、これを所定長さに切り分けることにより得ることができる。この止水壁体30は、詳しくは後述するが、底板部24に嵌め込んだ(圧入した)状態で加熱処理を行うと、接着層32のみが溶融して変形し、底板部24の内周面に溶着する。これにより、止水壁体30は底板部24に対して隙間なく密着して配されることとなり、接続部21からワイヤーバレル部22に連なる底板部24を遮断する壁として機能する。   As shown in FIG. 5, the water blocking wall body 30 is made of a resin compound having a substantially columnar shape, and has an outer shape that is at least along the inner peripheral surface of the bottom plate portion 24. As shown in FIG. 6, the water blocking wall 30 is composed of a core material 31 having a circular cross section and an adhesive layer 32 covering the outer peripheral surface of the core material 31, and the core material 31 has a melting point of about 170 ° C. The adhesive layer 32 is made of a resin material (adhesive plastic resin) having a melting point of about 120 ° C. The water blocking wall 30 can be obtained by molding the original resin compound into a rod having a circular cross section by two-layer extrusion molding or the like and cutting it into a predetermined length. Although the water blocking wall 30 will be described in detail later, when the heat treatment is performed in a state of being fitted (press-fitted) into the bottom plate portion 24, only the adhesive layer 32 is melted and deformed, and the inner periphery of the bottom plate portion 24 is Weld on the surface. As a result, the water blocking wall body 30 is disposed in close contact with the bottom plate portion 24 without any gap, and functions as a wall that blocks the bottom plate portion 24 connected to the wire barrel portion 22 from the connection portion 21.

さて、底板部24の周面には、2本の(対をなす)標識部25が形成されている。この標識部25は、周方向に延びる直線状の凹部であって、その形成位置は、止水壁体30が溶着された位置よりも接続部21側であって、軸方向に対して所定の間隔を空けて、互いに並列に配されている。この標識部25は端子金具20をプレス成形する際に同時に成形されるものであって、材料となる金属板を押圧することにより、外周側に凹(対応する内周側は凸)をなす標識部25を形成することができる。   Now, on the peripheral surface of the bottom plate portion 24, two (pairing) marker portions 25 are formed. The marking portion 25 is a linear concave portion extending in the circumferential direction, and the formation position thereof is closer to the connection portion 21 than the position where the water blocking wall body 30 is welded, and is predetermined with respect to the axial direction. They are arranged in parallel with each other at intervals. The marking portion 25 is formed at the same time as the terminal fitting 20 is press-molded. The marking portion 25 is concave on the outer peripheral side (corresponding convex on the inner peripheral side) by pressing a metal plate as a material. The portion 25 can be formed.

この標識部25を跨ぐようにして配される熱収縮チューブ40は、筒状をなし、加熱処理によって収縮する合成樹脂材料からなる。熱収縮チューブ40の内周面には、図示しない接着層又は粘着層が形成されており、加熱処理により収縮すると共にこの接着層又は粘着層が軟化又は溶融することにより、包囲した対象物に対して接着性又は粘着性を発揮する。この熱収縮チューブ40は、図1ないし図3に示すように、底板部24から、電線11の絶縁被覆部15までを包囲するように被せ付けられている。詳しく説明すると、熱収縮チューブ40の前端部41(他端部に相当する)は、底板部24に形成された一対の標識部25の間に配されており、後端部42(一端部に相当する)は、インシュレーションバレル部23に対してワイヤーバレル部22とは反対側の絶縁被覆部15上に配されている。この前端部41と後端部42の間に位置する、止水壁体30及びワイヤーバレル部22はその全周を熱収縮チューブ40に覆われた状態にあり、特に、熱収縮チューブ40の内周面の接着層又は粘着層が、底板部24とそれに密着した止水壁体30(図4参照)と電線11の絶縁被覆部15に隙間なく密着することで、芯線部14の防水が図られている。   The heat-shrinkable tube 40 disposed so as to straddle the label portion 25 has a cylindrical shape and is made of a synthetic resin material that shrinks by heat treatment. An adhesive layer or adhesive layer (not shown) is formed on the inner peripheral surface of the heat-shrinkable tube 40. The adhesive layer or the adhesive layer is shrunk by heat treatment, and the adhesive layer or adhesive layer is softened or melted. Exhibit adhesiveness or tackiness. As shown in FIGS. 1 to 3, the heat-shrinkable tube 40 is covered so as to surround from the bottom plate portion 24 to the insulating coating portion 15 of the electric wire 11. More specifically, the front end portion 41 (corresponding to the other end portion) of the heat-shrinkable tube 40 is disposed between a pair of marker portions 25 formed on the bottom plate portion 24, and the rear end portion 42 (at one end portion). (Corresponding) is disposed on the insulation coating portion 15 on the opposite side of the wire barrel portion 22 with respect to the insulation barrel portion 23. The water blocking wall 30 and the wire barrel portion 22 located between the front end portion 41 and the rear end portion 42 are in a state where the entire circumference is covered with the heat shrinkable tube 40. The peripheral surface adhesive layer or adhesive layer is in close contact with the bottom plate portion 24, the water blocking wall body 30 (see FIG. 4) in close contact therewith, and the insulation coating portion 15 of the electric wire 11, thereby preventing the core portion 14 from being waterproof. It has been.

ここで、標識部25は、熱収縮チューブ40の前端部41がその対をなす標識部25間に配されたときに、熱収縮チューブ40がワイヤーバレル部22を中心とする端子金具20及び電線11の所望の領域を十分に防水可能な位置に形成されている。よって、熱収縮チューブ40の前端部41がこの標識部25間に配されていれば、止水壁体30及び絶縁被覆部15に対する密着代は確保できたこととなり、熱収縮チューブ40が端子金具20及び電線11に対して位置ずれし、ワイヤーバレル部22の防水が不十分となったものを不良品として容易に排除することができる。   Here, when the front end portion 41 of the heat-shrinkable tube 40 is disposed between the paired marker portions 25, the marker portion 25 is connected to the terminal fitting 20 and the electric wire with the heat-shrinkable tube 40 centered on the wire barrel portion 22. Eleven desired regions are formed at positions that can be sufficiently waterproofed. Therefore, if the front end portion 41 of the heat shrinkable tube 40 is disposed between the marking portions 25, the tightness margin for the water blocking wall body 30 and the insulating coating portion 15 can be secured, and the heat shrinkable tube 40 is connected to the terminal fitting. Those that are displaced with respect to the wire 20 and the electric wire 11 and the waterproofing of the wire barrel portion 22 is insufficient can be easily excluded as defective products.

次に、本実施形態の端子金具付き電線10の製造方法及び作用について説明する。まず、金属板から端子金具20の原板を打ち抜き(プレス成形し)、曲げ加工、切り起こし加工等を施す。次に、止水壁体30を構成する樹脂化合物を端子金具20の底板部24上の所定の位置に圧入し(嵌め込み)、第1の加熱処理工程を行う。この第1の加熱処理工程により、止水壁体30の芯材31よりも低融点材料から構成される接着層32のみが溶融し、底板部24の内周面に隙間なく熱溶着する。   Next, the manufacturing method and effect | action of the electric wire 10 with a terminal metal fitting of this embodiment are demonstrated. First, an original plate of the terminal fitting 20 is punched (press-molded) from a metal plate, and subjected to a bending process, a cutting process, and the like. Next, the resin compound constituting the water blocking wall 30 is press-fitted (fitted) into a predetermined position on the bottom plate portion 24 of the terminal fitting 20, and the first heat treatment step is performed. By this first heat treatment step, only the adhesive layer 32 made of a material having a lower melting point than the core material 31 of the water blocking wall 30 is melted and thermally welded to the inner peripheral surface of the bottom plate portion 24 without any gap.

続いて、圧着工程にて電線11を圧着する。具体的には、端子金具20のワイヤーバレル部22に電線11の芯線部14が、インシュレーションバレル部23に電線11の絶縁被覆部15が位置するように、それぞれ底部22A,23A上に載置し、図示しない圧着機及び圧着治具等によりそれぞれの圧着片22B,23Bを、芯線部14及び絶縁被覆部15に対して圧着する。なお、インシュレーションバレル部23は、図3に示すように、その圧着片23Bの先端部が互いに重なり合うようにして圧着されている。   Subsequently, the electric wire 11 is crimped in a crimping process. Specifically, the core wire portion 14 of the electric wire 11 is placed on the wire barrel portion 22 of the terminal fitting 20 and the insulating coating portion 15 of the electric wire 11 is placed on the insulation barrel portion 23 on the bottom portions 22A and 23A, respectively. Then, the respective crimping pieces 22B and 23B are crimped to the core wire portion 14 and the insulating coating portion 15 by a crimping machine and a crimping jig (not shown). As shown in FIG. 3, the insulation barrel portion 23 is crimped so that the tip ends of the crimping pieces 23B overlap each other.

電線11を端子金具20に圧着後、熱収縮チューブ40を挿通させる。熱収縮チューブ40は、図7に示すように、電線11側から挿通させてもよいし、端子金具20の接続部21側から挿通させてもよい。電線11側から挿通させる場合には、その電線11の長さにもよるが、圧着工程前に挿通させておくことが望ましい。未加熱状態の熱収縮チューブ40は、図7に示すように、その内径が電線11と端子金具20の接続部分(ワイヤーバレル部22等)の外径よりも大きく設定されている。このため、図8に示す所定の位置にまで熱収縮チューブ40を挿通させることは容易なものとされている。   After crimping the electric wire 11 to the terminal fitting 20, the heat shrinkable tube 40 is inserted. As shown in FIG. 7, the heat-shrinkable tube 40 may be inserted from the electric wire 11 side or may be inserted from the connecting portion 21 side of the terminal fitting 20. When inserting from the electric wire 11 side, it is desirable to insert it before the crimping process, although it depends on the length of the electric wire 11. As shown in FIG. 7, the heat-shrinkable tube 40 in an unheated state has an inner diameter that is set to be larger than an outer diameter of a connection portion (such as the wire barrel portion 22) between the electric wire 11 and the terminal fitting 20. For this reason, it is assumed that it is easy to insert the heat-shrinkable tube 40 to a predetermined position shown in FIG.

熱収縮チューブ40はその前端部41が底板部24の一対の標識部25間に位置するように位置決めした状態で、第2の加熱処理工程を行う。この第2の加熱処理工程において、加熱されることにより、熱収縮チューブ40は熱収縮し、その内周面の接着層又は粘着層が接着性(粘着性)を発揮し、端子金具20及び電線11の包囲した部分の外周に隙間なく接着することで、図1ないし図4に示す端子金具付き電線10を製造することができる。   The heat-shrinkable tube 40 performs the second heat treatment process in a state where the front end portion 41 is positioned so as to be positioned between the pair of label portions 25 of the bottom plate portion 24. In this second heat treatment step, the heat-shrinkable tube 40 is heat-shrinked by being heated, and the adhesive layer or adhesive layer on its inner peripheral surface exhibits adhesiveness (adhesiveness). The electric wire 10 with terminal fittings shown in FIG. 1 to FIG. 4 can be manufactured by adhering to the outer periphery of the portion surrounded by 11 without a gap.

なお、防水性に関しての品質検査工程においては、熱収縮チューブ40の前端部41が一対の標識部25間に位置しているか否かを、目視や画像認識によって判定する。前端部41が一対の標識部25を共に包囲している(外見から2本の標識部25が認識できない)ものや、前端部41が一対の標識部25よりも止水壁体30側に配されている(標識部25が2本とも露出している)ものは、品質不良品として排除する。これにより、熱収縮チューブ40が端子金具20及び電線11に対して所望の領域を被覆しているもののみを完成品として提供することができる。   In the quality inspection process regarding waterproofness, whether or not the front end portion 41 of the heat-shrinkable tube 40 is located between the pair of marker portions 25 is determined by visual observation or image recognition. The front end portion 41 surrounds the pair of sign portions 25 (the two sign portions 25 cannot be recognized from the outside), or the front end portion 41 is disposed closer to the water blocking wall 30 than the pair of sign portions 25. Those that have been exposed (both the label portions 25 are exposed) are excluded as defective products. Thereby, only what the heat contraction tube 40 has coat | covered the desired area | region with respect to the terminal metal fitting 20 and the electric wire 11 can be provided as a finished product.

以上の製造方法によって製造された端子金具付き電線10は、止水壁体30から電線11の絶縁被覆部15にかけて、特に芯線部14(ワイヤーバレル部22)の防水が確保されている。即ち、熱収縮チューブ40の前端部41が一対の標識部25間に位置するように位置決めしたのち、加熱処理を行えば、熱収縮チューブ40の止水壁体30又は電線11の絶縁被覆部15に対する密着代を十分に確保することができる。なお、止水壁体30は底板部24に対して隙間なく水密に密着しており、止水壁体30は接続部21からその底部21Aを伝って浸入しようとする水等の液体を遮断する壁として機能する。これに加えて、上記した熱収縮チューブ40の密着代が十分に確保されていれば、止水壁体30及びそれに密着した底板部24と熱収縮チューブ40の前端部41との間の防水性も確保されるから、接続部21側から浸入しようとする水等の液体に対して、止水壁体30及び熱収縮チューブ40による防水機能を最大限に発揮することが可能となる。また、同時に電線11の絶縁被覆部15に対する密着代も確保されることとなるから、熱収縮チューブ40の後端部42と絶縁被覆部15との間の防水性も確保され、電線11側からの水等の液体の浸入も確実に阻止することができる。   In the electric wire 10 with terminal fittings manufactured by the above manufacturing method, the waterproofing of the core wire portion 14 (wire barrel portion 22) is particularly ensured from the water blocking wall 30 to the insulating coating portion 15 of the electric wire 11. That is, after positioning so that the front end portion 41 of the heat-shrinkable tube 40 is positioned between the pair of label portions 25, if the heat treatment is performed, the water blocking wall body 30 of the heat-shrinkable tube 40 or the insulating coating portion 15 of the electric wire 11 is performed. It is possible to secure a sufficient allowance for the contact. The water blocking wall 30 is in close water tight contact with the bottom plate portion 24 without any gap, and the water blocking wall 30 blocks liquid such as water that is about to enter from the connection portion 21 through the bottom portion 21A. Acts as a wall. In addition to this, if the contact allowance of the heat shrinkable tube 40 is sufficiently secured, the waterproof property between the water blocking wall 30 and the bottom plate portion 24 closely attached thereto and the front end portion 41 of the heat shrinkable tube 40 is provided. Therefore, the waterproof function by the water blocking wall body 30 and the heat shrinkable tube 40 can be exerted to the maximum with respect to a liquid such as water to enter from the connecting portion 21 side. At the same time, an adhesion allowance of the electric wire 11 to the insulating coating portion 15 is also ensured, so that the waterproof property between the rear end portion 42 of the heat shrinkable tube 40 and the insulating coating portion 15 is also ensured. Intrusion of liquid such as water can be reliably prevented.

以上説明したように、本実施形態によれば、底板部24に密着した止水壁体30と、その外周を包囲する熱収縮チューブ40によって、ワイヤーバレル部22と底板部24の外形形状が異なっていてもその形状の差異を埋めることができ、熱収縮チューブ40と底板部24との間に隙間が生じるのを防止することができる。また、底板部24には一対の標識部25が設けられているから、この標識部25間に熱収縮チューブ40の前端部41が配されるように位置決めすれば、熱収縮チューブ40をワイヤーバレル部22を中心とする端子金具20及び電線11の所望の領域を確実に包囲することができる。詳しくは、止水壁体30及び絶縁被覆部15に対する密着代を十分に確保することが可能となるから、より防水性に優れた端子金具付き電線10を提供することができる。   As described above, according to the present embodiment, the outer shape of the wire barrel portion 22 and the bottom plate portion 24 differs depending on the water blocking wall 30 that is in close contact with the bottom plate portion 24 and the heat shrinkable tube 40 that surrounds the outer periphery thereof. Even if it is, the difference of the shape can be filled, and it can prevent that a clearance gap produces between the heat contraction tube 40 and the baseplate part 24. FIG. Further, since the bottom plate portion 24 is provided with a pair of marker portions 25, if the front end portion 41 of the heat shrinkable tube 40 is positioned between the marker portions 25, the heat shrinkable tube 40 is connected to the wire barrel. A desired region of the terminal fitting 20 and the electric wire 11 around the portion 22 can be reliably surrounded. In detail, since it becomes possible to ensure the adhesion margin with respect to the water stop wall body 30 and the insulation coating | covering part 15, the electric wire 10 with a terminal metal fitting more excellent in waterproofness can be provided.

また、第2の加熱処理工程前、熱収縮チューブ40の位置決めをする際に、標識部25を目安にその位置を決定することができるから、標識部25がない場合と比較して、不良品の発生率を低減することができる。   In addition, when positioning the heat-shrinkable tube 40 before the second heat treatment step, the position can be determined with reference to the marking portion 25, so that it is a defective product as compared to the case without the marking portion 25. Can be reduced.

また、標識部25を設けることで、熱収縮チューブ40が端子金具20及び電線11に対して所望の領域を被覆しているか否かも容易に判別することができる。即ち、熱収縮チューブ40の前端部41が一対の標識部25間に配されている場合、外見では1本の標識部25のみが視認できる状態にある。これを、画像認識を含む目視検査により、容易に判別することができるから、熱収縮チューブ40の嵌装不良を確実に排除し、品質向上を図ることができる。   In addition, by providing the marking portion 25, it can be easily determined whether or not the heat-shrinkable tube 40 covers a desired region with respect to the terminal fitting 20 and the electric wire 11. That is, when the front end portion 41 of the heat-shrinkable tube 40 is disposed between the pair of label portions 25, only one label portion 25 is visually visible. Since this can be easily determined by visual inspection including image recognition, it is possible to reliably eliminate defective fitting of the heat-shrinkable tube 40 and improve quality.

また、標識部25を所定の間隔を隔てて対をなすものとすることで、標識部25を目安にした熱収縮チューブ40の包囲位置をより的確な位置に誘導することができる。詳しく説明すると、例えば標識部25が1本からなる場合には、その標識部25が外見から確認できるか否かで熱収縮チューブ40の嵌装位置が適当か否かを判別することができる。しかしながら、この場合、熱収縮チューブ40の前端部41が標識部25よりも接続部21側に配されていればその包囲位置が適当と判断されるため、接続部21寄りに偏って熱収縮チューブ40が嵌装され、絶縁被覆部15側の密着代が不十分である場合にも、その包囲位置は適当と判断されることとなる。これに対して、本実施形態のように標識部25を一対からなるものとすれば、その標識部25間に前端部41が配されているか否かの判別のみで、熱収縮チューブ40が所望の位置を包囲していることを容易且つ確実に判断できる。   Moreover, by making the labeling portions 25 to be paired at a predetermined interval, the surrounding position of the heat-shrinkable tube 40 with the marking portion 25 as a guide can be guided to a more accurate position. More specifically, for example, when the marking portion 25 is composed of one, it can be determined whether or not the fitting position of the heat shrinkable tube 40 is appropriate based on whether or not the marking portion 25 can be confirmed from the appearance. However, in this case, if the front end portion 41 of the heat-shrinkable tube 40 is arranged closer to the connecting portion 21 than the marker portion 25, the surrounding position is determined to be appropriate, and therefore the heat-shrinkable tube is biased toward the connecting portion 21. Even when 40 is fitted and the adhesion margin on the insulating coating portion 15 side is insufficient, the surrounding position is determined to be appropriate. On the other hand, if the marker part 25 is composed of a pair as in this embodiment, the heat-shrinkable tube 40 is desired only by determining whether or not the front end part 41 is arranged between the marker parts 25. It is possible to easily and reliably determine that the position is surrounded.

また、標識部25は、端子金具20をプレス成形する際に、同時に形成できるから、新たな工数が必要とならず、汎用性に優れる。   Moreover, since the label | marker part 25 can be formed simultaneously when press-molding the terminal metal fitting 20, it does not require a new man-hour and is excellent in versatility.

また、止水壁体30も熱収縮チューブ40も、いずれも加熱処理により溶着し又は収縮し、端子金具20の所定の位置に対して密着させることができるから、製造工程を簡素化することができる。また、熱収縮チューブ40は、加熱処理前において、その内径を電線11と端子金具20の接続部分(ワイヤーバレル部22等)の外径よりも大きく設定することができる。これにより、熱収縮チューブ40を端子金具20及び電線11に挿通させる際に、その作業を容易なものとすることができる。   In addition, since both the water blocking wall body 30 and the heat shrinkable tube 40 can be welded or shrunk by heat treatment and can be brought into close contact with a predetermined position of the terminal fitting 20, the manufacturing process can be simplified. it can. Moreover, the heat shrinkable tube 40 can be set to have an inner diameter larger than an outer diameter of a connection portion (wire barrel portion 22 or the like) between the electric wire 11 and the terminal fitting 20 before the heat treatment. Thereby, when inserting the heat-shrinkable tube 40 into the terminal metal fitting 20 and the electric wire 11, the operation | work can be made easy.

<実施形態2>
次に、本発明の実施形態2を図9ないし図12によって説明する。
本実施形態は、実施形態1とは、標識部57が底板部53でなく止水壁体56に形成されているところが相違する。他の構成については、実施形態1と同様であるため、説明を省略する。
<Embodiment 2>
Next, a second embodiment of the present invention will be described with reference to FIGS.
The present embodiment is different from the first embodiment in that the marker portion 57 is formed on the water blocking wall 56 instead of the bottom plate portion 53. Other configurations are the same as those in the first embodiment, and thus description thereof is omitted.

端子金具付き電線50は、図9及び図10に示すように、前側から端子金具51の接続部52、底板部53、ワイヤーバレル部54、インシュレーションバレル部55、ワイヤーバレル部54に圧着される電線60の芯線部61、インシュレーションバレル部55に圧着される電線60の絶縁被覆部62とされ、底板部52には止水壁体56が溶着、固定されている。また、止水壁体56から電線60の絶縁被覆部62にかけては熱収縮チューブ65がその外周を水密に包囲している。熱収縮チューブ65の前端部66は後述する止水壁体56の標識部57に達し、後端部67は、絶縁被覆部62上に配されている。   As shown in FIGS. 9 and 10, the electric wire 50 with terminal fitting is crimped to the connecting portion 52, the bottom plate portion 53, the wire barrel portion 54, the insulation barrel portion 55, and the wire barrel portion 54 of the terminal fitting 51 from the front side. A core wire portion 61 of the electric wire 60 and an insulation covering portion 62 of the electric wire 60 to be crimped to the insulation barrel portion 55 are provided, and a water blocking wall 56 is welded and fixed to the bottom plate portion 52. In addition, the heat shrinkable tube 65 surrounds the outer periphery of the water blocking wall body 56 from the insulation covering portion 62 of the electric wire 60 in a watertight manner. The front end portion 66 of the heat-shrinkable tube 65 reaches a marker portion 57 of a water blocking wall 56 to be described later, and the rear end portion 67 is disposed on the insulating coating portion 62.

止水壁体56は、実施形態1と同様に、略円柱状をなす樹脂化合物からなり、図示はしないが、芯材と芯材の外周面を覆う接着層とから構成されている。止水壁体55の軸方向の長さは、実施形態1よりも長く、図9及び図10に示すように、その前部は熱収縮チューブ65に包囲されず、露出された状態にある。止水壁体56の周面には、その周方向に沿って接着層とは異なる色に着色された帯状の標識部57が形成されている。この標識部57は、接着層と同様の、融点が120℃程度の樹脂材料(接着性可塑性樹脂)製であることが好ましい。第1の加熱処理工程において、止水壁体56が底板部53に熱溶着する必要があるからである。   Similarly to the first embodiment, the water blocking wall 56 is made of a resin compound having a substantially cylindrical shape, and is constituted by a core material and an adhesive layer that covers the outer peripheral surface of the core material, although not shown. The length of the water blocking wall 55 in the axial direction is longer than that of the first embodiment, and as shown in FIGS. 9 and 10, the front portion is not surrounded by the heat shrinkable tube 65 and is exposed. On the peripheral surface of the water blocking wall 56, a band-shaped marker 57 colored in a different color from the adhesive layer is formed along the circumferential direction. The label portion 57 is preferably made of a resin material (adhesive plastic resin) having a melting point of about 120 ° C., similar to the adhesive layer. This is because the water blocking wall 56 needs to be thermally welded to the bottom plate part 53 in the first heat treatment step.

この端子金具付き電線50を製造するには、実施形態1と同様に、端子金具51を成形し、電線60を圧着後、熱収縮チューブ65を挿通させる。熱収縮チューブ65は、図12に示すように、その前端部66が止水壁体56の標識部57の範囲内に位置するように、位置決めをし、第2の加熱処理工程を行う。すると、熱収縮チューブ65は熱収縮し、包囲した端子金具51及び電線60の外周に隙間なく密着する。これにより、図9及び図10に示す端子金具付き電線50を得ることができる。   In order to manufacture this electric wire 50 with a terminal metal fitting, the terminal metal fitting 51 is shape | molded similarly to Embodiment 1, the electric wire 60 is crimped | bonded, and the heat-shrinkable tube 65 is inserted. As shown in FIG. 12, the heat-shrinkable tube 65 is positioned so that the front end portion 66 is positioned within the range of the marker portion 57 of the water blocking wall 56, and the second heat treatment step is performed. Then, the heat-shrinkable tube 65 is heat-shrinked and closely contacts the outer periphery of the enclosed terminal fitting 51 and the electric wire 60 without a gap. Thereby, the electric wire 50 with a terminal metal fitting shown in FIG.9 and FIG.10 can be obtained.

なお、防水性に関する品質検査工程においては、実施形態1と同様に、熱収縮チューブ65の前端部66が標識部57に差し掛かっているか否かを、目視や画像認識によって判定する。外見から標識部57が認識できないものや、標識部57全体が視認できるものは、熱収縮チューブ65の包囲位置が適当でない品質不良品として、排除する。   In the quality inspection process related to waterproofness, whether the front end portion 66 of the heat-shrinkable tube 65 is approaching the marker portion 57 is determined by visual observation or image recognition, as in the first embodiment. Those that cannot be recognized by the sign part 57 from the appearance or those that can be seen by the whole sign part 57 are excluded as defective products in which the surrounding position of the heat shrinkable tube 65 is not appropriate.

このような構成によれば、標識部57を止水壁体56に設けることによっても、熱収縮チューブ65を所望の領域に配置することが可能となる。つまり、第2の加熱処理工程前においてその位置決めをする際には、標識部57の範囲内に前端部66が差し掛かるように配置すればよい。これにより、熱収縮チューブ65は標識部57により包囲位置を決定できるから、標識部57がない場合と比較して、不良品の発生を未然に防止することができる。   According to such a configuration, the heat-shrinkable tube 65 can be arranged in a desired region also by providing the marking portion 57 on the water blocking wall body 56. That is, when positioning is performed before the second heat treatment step, the front end portion 66 may be disposed within the range of the marker portion 57. Thereby, since the surrounding position of the heat-shrinkable tube 65 can be determined by the marking portion 57, it is possible to prevent the occurrence of defective products in advance as compared with the case where the marking portion 57 is not provided.

また、標識部57に前端部66が差し掛かるようにさえ配置すれば、止水壁体56及び絶縁被覆部62に対する密着代を十分に確保したこととなるから、容易かつ確実に当該密着代を確保し、防水性に優れた端子金具付き電線50を提供することができる。また、品質検査工程において、熱収縮チューブ65が端子金具51及び電線60に対して所望の領域を被覆しているか否かを容易に判別することができる。具体的には、標識部57の一部が熱収縮チューブ65により包囲されているか否か(標識部57の面積よりも視認されるその面積が狭いか否か)を画像認識を含む目視検査により、判別すればよい。この容易な判別方法により、熱収縮チューブ65の嵌装不良を確実に排除し、品質向上を図ることができる。   Further, as long as the front end portion 66 is disposed so as to reach the sign portion 57, the contact allowance for the water blocking wall 56 and the insulating coating portion 62 is sufficiently secured. It is possible to provide the electric wire 50 with terminal fittings that is secured and excellent in waterproofness. In the quality inspection process, it can be easily determined whether or not the heat-shrinkable tube 65 covers a desired region with respect to the terminal fitting 51 and the electric wire 60. Specifically, whether or not a part of the sign part 57 is surrounded by the heat-shrinkable tube 65 (whether or not the area visually recognized is smaller than the area of the sign part 57) is determined by visual inspection including image recognition. What is necessary is just to discriminate. With this easy discrimination method, it is possible to reliably eliminate defective fitting of the heat-shrinkable tube 65 and improve quality.

また、止水壁体56のみに標識部57を設けることで、端子金具51の製造工程、例えばプレス金型の型設計を変更することなく、適用することができるから、汎用性に優れる。さらに、実施形態1のように端子金具20に標識部25をプレス成形するよりも、標識部57の位置を変更することが容易であるから、例えば止水壁体30の長さを変更する、あるいはその配置を変更する、熱収縮チューブ65の全長を変更するといった場合に、柔軟に対応することができる。   Moreover, since the marking part 57 is provided only in the water blocking wall 56, it can be applied without changing the manufacturing process of the terminal fitting 51, for example, the die design of the press die, and therefore, it is excellent in versatility. Furthermore, since it is easier to change the position of the marker part 57 than press-molding the marker part 25 to the terminal fitting 20 as in the first embodiment, for example, the length of the water blocking wall body 30 is changed. Or when changing the arrangement | positioning and changing the full length of the heat-shrinkable tube 65, it can respond flexibly.

<実施形態3>
次に、本発明の実施形態3を図13及び図14によって説明する。
本実施形態は、実施形態1とは、底板部71に形成された標識部72の形状が異なる。他の構成については、実施形態1と同様であるため、説明を省略する。
<Embodiment 3>
Next, a third embodiment of the present invention will be described with reference to FIGS.
The present embodiment is different from the first embodiment in the shape of the marker portion 72 formed on the bottom plate portion 71. Other configurations are the same as those in the first embodiment, and thus description thereof is omitted.

端子金具70の底板部71には、図13に示すように外側に凸をなす突起状の標識部72が形成されている。この標識部72は対をなし、軸方向に対して所定の間隔を空けて形成されている。標識部72は、実施形態1と同様に、端子金具70をプレス成形する際に、同時に成形可能なものとされている。   On the bottom plate portion 71 of the terminal fitting 70, as shown in FIG. 13, a protruding marker portion 72 that protrudes outward is formed. The indicator portions 72 form a pair and are formed at a predetermined interval in the axial direction. As in the first embodiment, the marking portion 72 can be molded at the same time when the terminal fitting 70 is press-molded.

熱収縮チューブ80は、図14に示すようにその前端部81が一対の標識部72間に位置するように、位置決めされ、第2の加熱処理工程を経て、端子金具70及び電線75に対して所望の位置を水密に包囲することができる。また、品質検査工程においては、熱収縮チューブ80の前端部81が一対の標識部72間に位置しているか否か(外見で標識部72が一点認識できるか否か)で嵌装不良を排除することができる。   As shown in FIG. 14, the heat shrinkable tube 80 is positioned so that the front end portion 81 is positioned between the pair of marker portions 72, and after the second heat treatment process, the heat shrinkable tube 80 is connected to the terminal fitting 70 and the electric wire 75. A desired position can be surrounded in a watertight manner. Further, in the quality inspection process, it is excluded whether or not the front end portion 81 of the heat-shrinkable tube 80 is positioned between the pair of marker portions 72 (whether the marker portion 72 can be recognized at one point by appearance). can do.

このような構成によっても、熱収縮チューブ80を端子金具70及び電線75の所望の領域を包囲することができるから、熱収縮チューブ80がずれた位置にて熱収縮することによる防水不良(密着代不足)を未然に防止することができる。また、熱収縮した後であっても、品質検査工程において、熱収縮チューブ80の配置が適当か否かを標識部72により容易に判別することができるから、その検査工程を画像認識で行える等、容易かつ確実に熱収縮チューブ80の嵌装不良を排除し、品質向上を図ることができる。   Even with such a configuration, the heat-shrinkable tube 80 can surround desired regions of the terminal fitting 70 and the electric wire 75, so that the waterproof contraction (adhesion allowance) due to heat-shrinkage at a position where the heat-shrinkable tube 80 is displaced. Shortage) can be prevented in advance. Further, even after the heat shrinkage, since it is possible to easily determine whether or not the heat shrink tube 80 is properly arranged in the quality inspection process, the inspection process can be performed by image recognition. Thus, it is possible to easily and surely eliminate the poor fitting of the heat shrinkable tube 80 and improve the quality.

また、本実施形態のように、標識部72を突起状とすることにより、例えば実施形態1のように周方向に延びる直線状の凹部とするよりも、その形成位置が狭くなるから、汎用性に優れる。つまり、本実施形態では、標識部72が底板部71のどこにでも形成可能なように見受けられるが、例えば底板部71の形状が平板状でない場合、他にも機能が兼ね備えられている場合には、標識部72の形成位置は限られる。このような場合にも、本実施形態の標識部72は適用可能である。   In addition, since the marker portion 72 has a protruding shape as in the present embodiment, the formation position becomes narrower than the linear concave portion extending in the circumferential direction as in the first embodiment. Excellent. That is, in the present embodiment, it can be seen that the mark portion 72 can be formed anywhere on the bottom plate portion 71. However, for example, when the shape of the bottom plate portion 71 is not flat, other functions are also provided. The formation position of the marker 72 is limited. Even in such a case, the labeling unit 72 of the present embodiment is applicable.

<他の実施形態>
本発明は上記記述及び図面によって説明した実施形態に限定されるものではなく、例えば次のような実施形態も本発明の技術的範囲に含まれる。
<Other embodiments>
The present invention is not limited to the embodiments described with reference to the above description and drawings. For example, the following embodiments are also included in the technical scope of the present invention.

(1)上記した各実施形態では、止水壁体30,56は底板部24,53に対して嵌め込んだ(圧入した)後、第1の加熱処理工程により熱溶着されていたが、これに限られず、例えば、止水壁体をインサートモールド成形により底板部に保持させるものであってもよい。   (1) In each of the embodiments described above, the water blocking wall bodies 30 and 56 are heat-welded in the first heat treatment step after being fitted (press-fitted) into the bottom plate portions 24 and 53. For example, the water stop wall may be held on the bottom plate portion by insert molding.

(2)上記した各実施形態では、止水壁体30,56として芯材31と接着層32からなるものを用いていたが、参考例として、例えば、対金属良接着性エラストマー(商品名:ペルプレン(登録商標)、東洋紡績株式会社)を用いてもよい。この樹脂化合物は、融点が異なる2種類以上の樹脂材料が混合されたものであり、一方の融点を超える(他方の融点は超えない)温度で加熱処理すると、一方の樹脂材料がその表面から溶融して滲み出し、底板部に対する接着剤として機能するものである。 (2) In each of the above-described embodiments, the water blocking wall bodies 30 and 56 are composed of the core material 31 and the adhesive layer 32. As a reference example , for example, a good adhesion elastomer for metal (trade name: Perprene (registered trademark), Toyobo Co., Ltd.) may be used. This resin compound is a mixture of two or more resin materials having different melting points. When heat treatment is performed at a temperature exceeding one melting point (not exceeding the other melting point), one resin material melts from the surface. It oozes out and functions as an adhesive for the bottom plate.

(3)上記した各実施形態では、端子金具20,51,70は所謂雌型のものを例示したが、これに限られず、雄型のものであってもよいし、丸型端子(所謂、LA端子)であってもよい。   (3) In each of the above-described embodiments, the terminal fittings 20, 51, and 70 are so-called female types, but are not limited thereto, and may be male types or round terminals (so-called, LA terminal).

(4)上記した各実施形態では、端子金具20,51,70はインシュレーションバレル部23,55を備えていたが、これに限られず、インシュレーションバレル部を備えない構成であってもよい。   (4) In each of the above-described embodiments, the terminal fittings 20, 51, and 70 are provided with the insulation barrel portions 23 and 55. However, the present invention is not limited to this, and a configuration that does not include the insulation barrel portion may be used.

(5)上記した各実施形態では、止水壁体30,56は円柱状であったが、これに限られず、底板部の形状に合わせて、適宜変更可能である。例えば、断面が楕円形状や長円状、方形状であってもよい。   (5) In each of the above-described embodiments, the water blocking wall bodies 30 and 56 have a columnar shape, but are not limited thereto, and can be appropriately changed according to the shape of the bottom plate portion. For example, the cross section may be oval, oval, or square.

(6)上記した各実施形態では、止水被覆として熱収縮チューブ40,65,80を用いたが、これに限られず、例えばゴムチューブ等の筒状部材であってもよい。また、熱収縮チューブの内周面に接着層又は粘着層が形成されていなくてもよい。   (6) In each of the above-described embodiments, the heat-shrinkable tubes 40, 65, and 80 are used as the water-stop coating. However, the present invention is not limited to this, and may be a cylindrical member such as a rubber tube. Moreover, the adhesive layer or the adhesion layer does not need to be formed on the inner peripheral surface of the heat-shrinkable tube.

(7)上記した各実施形態では、止水壁体30,56を底板部24,53,71に熱溶着させるための第1の加熱処理工程と、熱収縮チューブ40,65,80を熱収縮させる第2の加熱処理工程と、2段階の加熱処理工程が設けられていたが、これに限られず、例えば一度の加熱処理工程により止水壁体の溶着と熱収縮チューブの収縮を行うものであってもよい。   (7) In each of the above-described embodiments, the first heat treatment step for thermally welding the water blocking wall bodies 30 and 56 to the bottom plate portions 24, 53, and 71, and the heat shrinkable tubes 40, 65, and 80 are thermally contracted. The second heat treatment step to be performed and the two-step heat treatment step are provided, but the present invention is not limited to this. For example, the heat stop tube is welded and the heat shrinkable tube is contracted by one heat treatment step. There may be.

(8)上記した実施形態1では、外周側に凹をなす一対の標識部25としたが、これに限られず、例えば外周側に凸をなす標識部であってもよい。また、直線状でなくてもよく、目視検査にて判別可能な溝や突起、マーキングがなされていればよい。   (8) In the first embodiment described above, the pair of marker portions 25 are concave on the outer peripheral side. However, the present invention is not limited to this. For example, the marker portions may be convex on the outer peripheral side. Moreover, it does not need to be linear, and it is sufficient that grooves, protrusions, and markings that can be discriminated by visual inspection are provided.

(9)上記した実施形態1、実施形態3では、標識部25,72は軸方向に所定間隔をあけて形成された一対からなるものであったが、これに限られず、周方向に延びる一本の標識部或いは、一点の突起からなるものであってもよい。また、3本(点)それ以上であってもよい。   (9) In Embodiment 1 and Embodiment 3 described above, the marker portions 25 and 72 are made of a pair formed at a predetermined interval in the axial direction. It may consist of a marker part of a book or a single point of protrusion. Moreover, three (point) or more may be sufficient.

(10)上記した実施形態2では、止水壁体56に着色にて標識部57を設けたものを例示したが、これに限られず、例えば止水壁体に溝を形成することにより標識部とするものであってもよい。   (10) In Embodiment 2 described above, the water stop wall body 56 is provided with the marker part 57 by coloring, but the present invention is not limited to this, and for example, by forming a groove in the water stop wall body, the marker part It may be.

10…端子金具付き電線
11…電線
14…芯線部
15…絶縁被覆部
20…端子金具
21…接続部
22…ワイヤーバレル部
23…インシュレーションバレル部
24…底板部
25…標識部
30…止水壁体
40…熱収縮チューブ(止水被覆)
41…前端部(他端部)
42…後端部(一端部)
DESCRIPTION OF SYMBOLS 10 ... Electric wire 11 with a terminal metal fitting ... Electric wire 14 ... Core wire part 15 ... Insulation coating part 20 ... Terminal metal fitting 21 ... Connection part 22 ... Wire barrel part 23 ... Insulation barrel part 24 ... Bottom plate part 25 ... Marking part 30 ... Water blocking wall Body 40 ... Heat-shrinkable tube (water-stop coating)
41 ... front end (other end)
42 ... rear end (one end)

Claims (4)

先端を露出させて芯線を絶縁層により被覆した絶縁被覆部を有する電線と、
前記芯線を圧着するワイヤーバレル部と、相手側に接続される接続部と、前記ワイヤーバレル部と前記接続部との間を繋ぐ底板部とを有する端子金具と、
前記端子金具の前記底板部に密着するように配置された止水壁体と、
チューブ状をなして前記ワイヤーバレル部を包囲するように前記端子金具に嵌装され、その一端部が前記電線の前記絶縁被覆部の先端部を水密的に包囲し、他端部が前記止水壁体から前記底板部にわたってその外周を水密的に包囲する止水被覆と、を備え、
前記端子金具又は前記止水壁体には前記止水被覆の前記他端部に対応する位置に標識部が設けられており、
前記止水壁体は樹脂化合物からなり、芯材と、前記芯材の外周面を覆う接着層とを備え、前記芯材の融点は前記接着層の融点よりも高いことを特徴とする端子金具付き電線。
An electric wire having an insulating covering portion in which the tip is exposed and the core wire is covered with an insulating layer;
A terminal fitting having a wire barrel part for crimping the core wire, a connection part connected to the other side, and a bottom plate part connecting the wire barrel part and the connection part;
A water blocking wall disposed so as to be in close contact with the bottom plate portion of the terminal fitting;
It is fitted to the terminal fitting so as to surround the wire barrel portion in a tube shape, one end portion of which is watertightly surrounding the tip end portion of the insulating coating portion of the electric wire, and the other end portion is the water stop A waterproof coating that watertightly surrounds the outer periphery from the wall body to the bottom plate portion, and
The terminal fitting or the water blocking wall body is provided with a marker portion at a position corresponding to the other end portion of the water blocking coating ,
The water blocking wall body is made of a resin compound, and includes a core material and an adhesive layer that covers an outer peripheral surface of the core material, and the melting point of the core material is higher than the melting point of the adhesive layer. With electric wire.
前記標識部は、前記端子金具の軸方向に所定の間隔を隔てて対をなして配置されていることを特徴とする請求項1に記載の端子金具付き電線。   2. The electric wire with terminal fitting according to claim 1, wherein the mark portions are arranged in pairs in the axial direction of the terminal fitting at a predetermined interval. 前記標識部は、前記端子金具のプレス成型時に同時的にプレス成形された凹凸部であることを特徴とする請求項1又は請求項2に記載の端子金具付き電線。   The electric wire with a terminal metal fitting according to claim 1 or 2, wherein the marker portion is an uneven portion press-molded simultaneously when the terminal metal fitting is press-molded. 前記止水壁体は前記底板部に対して熱溶着される樹脂組成物であって、前記止水被覆は熱収縮チューブからなることを特徴とする請求項1ないし請求項3のいずれか一項に記載の端子金具付き電線。   The said water stop wall body is a resin composition heat-welded with respect to the said baseplate part, Comprising: The said water stop coating | cover consists of a heat contraction tube, The any one of Claim 1 thru | or 3 characterized by the above-mentioned. Electric wires with terminal fittings described in 1.
JP2011028627A 2011-02-14 2011-02-14 Electric wire with terminal bracket Expired - Fee Related JP5578105B2 (en)

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JP6056686B2 (en) * 2013-07-08 2017-01-11 株式会社オートネットワーク技術研究所 Terminal fitting and wire harness
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