JP5571333B2 - Method for producing waste paper pulp from old newspaper - Google Patents
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- JP5571333B2 JP5571333B2 JP2009183512A JP2009183512A JP5571333B2 JP 5571333 B2 JP5571333 B2 JP 5571333B2 JP 2009183512 A JP2009183512 A JP 2009183512A JP 2009183512 A JP2009183512 A JP 2009183512A JP 5571333 B2 JP5571333 B2 JP 5571333B2
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Description
この発明は、古新聞紙を原料とした古紙パルプの製造方法に関する。 The present invention relates to a method for producing waste paper pulp using old newspaper as a raw material.
従来、新聞は、社会の出来事をニュースとして伝えることが出来る重要な印刷物であり、日本の新聞発行部数は平成19年度で約5000万部/日であり、新聞用紙としての使用量は370万トン/年で、一世帯あたり、約70Kg/年を消費している。 Traditionally, newspapers are important printed materials that can convey social events as news. The number of newspapers issued in Japan was approximately 50 million copies / day in 2007, and the amount used as newspaper paper is 3.7 million tons. Per year, about 70 kg / year is consumed per household.
近年、資源環境を踏まえた環境に優しい紙を目指し、各製紙会社では新聞古紙のリサイクルと軽量化についての技術開発が行われている。また、古紙回収により集められた新聞紙は、古紙パルプとなり新聞用紙約60〜80%が配合されている。 In recent years, with the aim of environmentally friendly paper based on the resource environment, each paper manufacturer has been developing technology for recycling and reducing the weight of used newspaper. Moreover, the newsprint collected by the used paper recovery becomes wastepaper pulp, and about 60-80% of newsprint is blended.
一方、新聞紙の軽量化も進み、現在では43g/m2 となている。古紙パルプには、印刷インキを取り除かない黒い低品質の古紙パルプで、板紙や段ボールなどの原料として、また、印刷インキを取り除いた脱墨パルプ(海外では脱インキパルプ=Deinked pulp:DIP)と呼ばれ、印刷用紙やトイレットペーパーなど白さを要求される紙の原料となっている。 On the other hand, newspapers are becoming lighter and now it is 43 g / m 2 . Waste paper pulp is a black low-quality waste paper pulp that does not remove printing ink, and is called deinked pulp (deinked pulp: DIP in overseas) as a raw material for paperboard and corrugated board, etc. Therefore, it has become a raw material for paper that requires whiteness, such as printing paper and toilet paper.
また、依然としてインキ油を含有する再生された新聞用紙繊維から、浴室用・顔面用ティッシュ、ナプキンおよびペーパータオル等の原料となっている。例えば、特許文献1のように。 In addition, recycled newspaper paper containing ink oil is still used as a raw material for bathroom / facial tissue, napkins and paper towels. For example, as in Patent Document 1.
このように、リサイクルにより原木資源が節約されると同時に、廃棄物収集・処理の負担軽減、製造に関わる電力消費を抑えることができることなどから、省エネルギー化にも役立ち、また、紙は同じ用途でリサイクルされる方が結果として好ましい。 In this way, recycling saves raw wood resources, while reducing the burden of waste collection and processing and reducing power consumption related to manufacturing. Recycling is preferred as a result.
そこで、この発明の課題は、家庭や事業所から廃棄・回収される新聞紙(古紙)を原料とした古紙パルプの製造工程において、脱インキ(脱墨)工程に、特別な電解水や界面活性剤を使用することにより、回収率の優れた白色の古紙が得られる,古新聞紙を原料とした古紙パルプの製造方法を得ようとすることにある。 Accordingly, an object of the present invention is to provide special electrolyzed water or a surfactant in the deinking process in the manufacturing process of used paper pulp made from newspaper (used paper) that is discarded or collected from households or business establishments. The purpose of this method is to obtain a method for producing waste paper pulp using old newspaper as a raw material, whereby white paper with an excellent recovery rate can be obtained.
この発明による課題を解決するための手段としては、古新聞紙を原料とした古紙パルプの製造工程において、微量の精製塩を加えた水を電気分解することにより得られるアルカリ性電解水を使用し、また、脱インキ(脱墨)工程に、液体の界面活性剤を添加して古新聞紙を原料とした古紙パルプを得るものである。 As means for solving the problems of the present invention, alkaline electrolyzed water obtained by electrolyzing water to which a small amount of refined salt is added is used in the process of producing waste paper pulp made from old newspaper, In the deinking (deinking) step, a liquid surfactant is added to obtain used paper pulp made from old newspaper.
この発明によると、小片化した古新聞紙を攪拌・離解するために、塩を用いた電気分解で得られたアルカリ性電解水を用いて処理するため、発生したナトリウムは水酸化ナトリウムに変換されて使用され、残りの塩素は漂白剤としての効果を発現している。
そもそも、古紙の残着色、木材を原料としていることから、パルプ化による繊維の褐色の要因となっているリグニンあるいは変質したリグニンが存在することが大きく起因されているが、上述のような、塩を用いた電気分解で得られたアルカリ性電解水を用いて処理するため、繊維状に解されたパルプの強度の低下を防ぐと共に、強度が維持される等の効果を有する。
According to the present invention, in order to agitate and disaggregate old newspapers that have been shredded, they are treated with alkaline electrolyzed water obtained by electrolysis using salt, so that the generated sodium is converted into sodium hydroxide and used. The remaining chlorine exhibits an effect as a bleaching agent.
In the first place, the residual color of used paper and the use of wood as a raw material are largely attributed to the presence of lignin or denatured lignin that is the cause of browning of fibers due to pulping. Since the treatment is performed using the alkaline electrolyzed water obtained by electrolysis using, the strength of the pulp that has been broken into fibers is prevented from decreasing and the strength is maintained.
また、電解水の中でもアルカリ性電解水と種々の界面活性剤を検討したが、前述のように、特に、液体の界面活性剤(直鎖アルキルベンゼンスルホン酸ナトリウム)を共存させて処理することにより、新聞紙に関わる古紙表面からの脱インク(脱墨)化が効率よく進み、目的とした白色の古紙が得られる等極めて有益なる効果を奏するものである。 Further, among electrolyzed water, alkaline electrolyzed water and various surfactants were examined. As described above, newspaper paper was particularly treated by coexisting with a liquid surfactant (sodium linear alkylbenzene sulfonate). As a result, the deinking (deinking) of the used paper from the surface of the used paper proceeds efficiently, and the intended white used paper can be obtained.
以下、この発明の好適な実施の形態について述べると、古新聞紙を原料とした古紙パルプの製造工程において、新聞紙等の古紙を小片化し、これらの小片化した古紙に、微量の精製塩を加えた水を電気分解することにより得られたアルカリ性電解水を加えて攪拌・離解する工程と、これら離解溶液を脱墨する工程と、前記攪拌・離解工程に使用する液体が、液体の界面活性剤と共存して使用することを特徴とする古新聞紙を原料とした古紙パルプの製造方法である。 Hereinafter, a preferred embodiment of the present invention will be described. In the waste paper pulp manufacturing process using old newspaper, the waste paper such as newspaper is fragmented, and a small amount of purified salt is added to the fragmented waste paper. Adding alkaline electrolyzed water obtained by electrolyzing water and stirring / disaggregating; deinking the disaggregating solution; and the liquid used in the stirring / disaggregating step is a liquid surfactant. It is a method for producing waste paper pulp using old newspaper as a raw material, which is used in combination.
この発明の一実施例を実験に従って詳細に説明すると、古新聞紙をシュレッダー等により裁断して小片化する工程と、小片化された古新聞紙(1)をミキサー(2)に約20g〔新聞紙4面(縦54.5×81.2cm)に相当分〕を入れ、これにアルカリ性電解水(3)を1リットルを加え、高速攪拌して古新聞紙を繊維状にする工程と、この繊維状になった離解溶液を5リットルの攪拌槽(4)に移した後、液体の界面活性剤4ミリリットルを加えた後、緩やかに攪拌する工程と、溶液表面に遊離されるインクを、ガーゼで試作(縦・横40cm)したラガー(紐)を羽根型攪拌棒(5)に取り付けて、ゆっくり低速(60〜70回転/分)で回転させて浮遊してくるインクを除去する工程と、その際にラガーの汚れの様子を観察しながら、5回程度繰り返してラガーの取り替え洗浄する工程と、次に、脱インク化(脱墨)され、離解した繊維状の古紙パルプ(6)を得る工程と、これを脱水(ろ過)する工程と、ついで、集積した古紙パルプの水洗(5リットル×3回)を行う工程と、その後、乾燥し脱インク(脱墨)された古紙パルプを得る工程からなり、その結果、古紙12.2g(回収率60.1%)を得た。 An embodiment of the present invention will be described in detail according to an experiment. A process of cutting old newspaper into pieces by shredding or the like, and a piece of old newspaper (1) into about 20 g [four newspapers] (Corresponding to a length of 54.5 × 81.2 cm) is added, 1 liter of alkaline electrolyzed water (3) is added thereto, and the mixture is stirred at a high speed to make old newspaper into a fiber, and this fiber is formed. The disaggregated solution was transferred to a 5 liter stirring tank (4), 4 ml of a liquid surfactant was added, and then gently stirred, and the ink released on the solution surface was prototyped with gauze (vertical A step of removing the floating ink by attaching a lager (string) of 40 cm in width to the blade type stirring rod (5) and rotating it slowly at a low speed (60 to 70 rotations / minute), and then lager While observing the state of dirt A process of replacing and washing the lager repeatedly about 5 times, a process of obtaining deinked (deinked) and disaggregated fibrous waste paper pulp (6), and a process of dehydrating (filtering) this Then, the collected waste paper pulp is washed with water (5 liters x 3 times), and then dried and deinked (deinked) to obtain waste paper pulp. As a result, 12.2 g (recovered paper) 60.1%).
尚、前記記載のアルカリ性電解水に替わり、酸性電解水を用いる以外、全く同じ規模で操作を行ったが、この酸性電解水で処理した古紙パルプは、リグニンを効率よく除去することは出来ず、漂白効果に乏しく、しかも、酸の影響によりパルプの強度を弱めるなどの悪影響を及ぼし、全体的に淡く黒ずんだものであり、期待したほど白色化した古紙パルプは得られなかった。 In addition, instead of the alkaline electrolyzed water described above, except that acidic electrolyzed water was used, the operation was performed on exactly the same scale, but the waste paper pulp treated with this acidic electrolyzed water cannot efficiently remove lignin, The waste paper was poor in bleaching, and had an adverse effect such as weakening the strength of the pulp due to the influence of acid. As a whole, the paper pulp was slightly darkened and white paper as white as expected was not obtained.
さらに、〔0014〕と〔0015〕に記載した電解水(アルカリ性水及び酸性水)の替わりに水道水を用いて、得た古紙パルプでは、白色度をあげるためには、使用する界面活性剤を2倍量(8ミリリットル)に増やす必要があり、同時に使用した界面活性剤除去のための水洗に多量の水を使用しなければならず、また、水洗回数が残存する酸の影響により増すごとにパルプ繊維の流出も増加し、古紙パルプとしての回収率(20〜40%)は低下した。 Furthermore, in order to increase the whiteness of the used paper pulp obtained by using tap water instead of the electrolyzed water (alkaline water and acidic water) described in [0014] and [0015], a surfactant to be used is used. It is necessary to increase the amount to 2 times (8 milliliters), and a large amount of water must be used for water washing to remove the surfactant used at the same time. The outflow of pulp fibers also increased, and the recovery rate (20-40%) as waste paper pulp decreased.
このように、この発明は、電解水の中でもアルカリ性電解水と種々の界面活性剤を検討したが、特に液体の界面活性剤(直鎖アルキルベンゼンスルホン酸ナトリウム)を共存させて処理することにより、新聞紙に関わる古紙表面から脱インク(脱墨)化が効率よく進み、目的とした白色のパルプ繊維が得られた。 As described above, the present invention has examined alkaline electrolyzed water and various surfactants among electrolyzed water. In particular, by treating with coexisting liquid surfactant (sodium linear alkylbenzene sulfonate), newspapers can be used. The deinking (deinking) progressed efficiently from the surface of the used paper, and the desired white pulp fiber was obtained.
白色度向上には脱インク(脱墨)され、離解されたパルプ繊維の中に付着しているインクを水洗の回数を増やすことにより対応できるが、古紙の回収率低下の要因にもなった。 Increasing the whiteness can be dealt with by increasing the number of times the ink that has been deinked (deinked) and adhered to the disaggregated pulp fibers is washed with water, but it also caused a decrease in the recovery rate of used paper.
一方、普通水(水道水)を利用した古紙パルプでと白色度を上げるためには、使用する界面活性剤の添加量(0.0025%)を増やす必要があり、同時に使用した界面活性剤除去のための水洗に多量の水が必要となった。また、水洗回数が残存する酸の影響により増すごとにパルプ繊維の流出も増加し、古紙パルプとしての回収率(20〜40%)は低下した。 On the other hand, it is necessary to increase the amount of surfactant used (0.0025%) in order to increase the whiteness of recycled paper pulp using normal water (tap water), and the surfactant used at the same time is removed. A large amount of water was required for washing. Moreover, every time the number of water washings was increased due to the influence of the remaining acid, the outflow of pulp fibers also increased, and the recovery rate (20-40%) as waste paper pulp decreased.
以上のことから、本願の古新聞紙を原料とした古紙パルプの製造方法は、塩の電気分解によって得られたアルカリ性電解水を利用する方法がよく、高い白色度を要求しないトイレットペーパーなどに利用することが可能であり、リサイクル古紙パルプ資材として、回収できる処理方法を開発したものである。 From the above, the method for producing waste paper pulp made from the old newspaper of the present application is preferably a method using alkaline electrolyzed water obtained by electrolysis of salt, and is used for toilet paper that does not require high whiteness. It has been developed and a processing method that can be recovered as recycled waste paper pulp material has been developed.
尚、前記脱インク(脱墨)処理した初回の排水についてのリサイクル使用が可能であるか、否かについては、カチオン性高分子凝集剤を添加することにより凝集分離は可能となり、排水処理においても公害汚染を防止できるものである。 Whether or not the first drainage after the deinking (deinking) treatment can be recycled can be flocculated and separated by adding a cationic polymer flocculant. It can prevent pollution.
この発明の古新聞紙を原料とした古紙パルプの製造方法の技術を確立し、実施・販売することにより、産業上利用できるものである。 It can be utilized industrially by establishing, implementing and selling a method for producing waste paper pulp using the old newspaper of this invention as a raw material.
1 小片化された古新聞紙
2 ミキサー
3 アルカリ性電解水
4 攪拌槽
5 羽根型攪拌棒
6 古紙パルプ
DESCRIPTION OF SYMBOLS 1 Shredded
Claims (1)
古紙として裁断して小片化した古新聞紙を用い、
これらの小片化した古新聞紙に、適宜な量のアルカリ性電解水を加え、
高速攪拌して古新聞紙を繊維状にする工程と、
この繊維状の古新聞紙を、攪拌容器に投入し、適宜な量の液体の界面活性剤である,直鎖型アルキルベンゼンスルホン酸ナトリウムの離解溶液を加える工程と、
緩やかに攪拌しながら該溶液表面に遊離されるインクを、ガーゼ製のラガー(紐)を羽根型攪拌棒に取り付け、ゆっくり低速(60〜70回転/分)で回転させながら前記溶液表面に遊離されるインクを除去する工程と、
その際ラガーの汚れの様子を観察しながら、5回繰り返してラガーの取り替え洗浄をする工程からなり、
これら離解溶液を脱インクする工程において使用する電解水が、微量の精製塩を加えた水を電気分解することにより得られるアルカリ性電解水である
ことを特徴とする古新聞紙を原料とした古紙パルプの製造方法。 In the manufacturing method to obtain waste paper pulp from waste paper,
Using old newspapers cut into small pieces of waste paper,
Add an appropriate amount of alkaline electrolyzed water to these shredded old newspapers,
A high-speed stirring to make the old newspaper into a fiber,
Adding the disaggregation solution of linear alkylsodium benzene sulfonate, which is an appropriate amount of a liquid surfactant, to the fibrous old newspaper in a stirring vessel;
Gently ink liberated stirring solution surfaces, mounting gauze made of lager (the string) to the vane-type stirrer, is liberated into the solution surface while rotating slowly at low speed (60-70 rev / min) Removing the ink
At that time, while observing the dirt of the lager, it consists of the process of replacing and washing the lager five times ,
The electrolyzed water used in the process of deinking these disaggregation solutions is alkaline electrolyzed water obtained by electrolyzing water to which a small amount of purified salt is added. Production method.
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JP2009183512A JP5571333B2 (en) | 2009-08-06 | 2009-08-06 | Method for producing waste paper pulp from old newspaper |
US12/848,493 US8657995B2 (en) | 2009-08-06 | 2010-08-02 | Method of producing recycled paper pulp from waste printed paper as raw material |
KR20100074977A KR20110014961A (en) | 2009-08-06 | 2010-08-03 | Method for producing waste paper pulp using the printed waste paper as a raw material |
CN2010102480946A CN101994269A (en) | 2009-08-06 | 2010-08-04 | Method for producing waste paper pulp using the printed waste paper as raw material |
TW099126190A TWI481765B (en) | 2009-08-06 | 2010-08-06 | Method of producing recycled paper pulp from waste printed paper as raw material |
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JPH10298885A (en) * | 1997-04-23 | 1998-11-10 | V M C:Kk | Pulpification of waste paper |
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