JP5570272B2 - Exhaust flow control valve - Google Patents

Exhaust flow control valve Download PDF

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JP5570272B2
JP5570272B2 JP2010076613A JP2010076613A JP5570272B2 JP 5570272 B2 JP5570272 B2 JP 5570272B2 JP 2010076613 A JP2010076613 A JP 2010076613A JP 2010076613 A JP2010076613 A JP 2010076613A JP 5570272 B2 JP5570272 B2 JP 5570272B2
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valve
valve body
coil spring
torsion coil
exhaust
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JP2011208565A (en
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浩一 椎野
大輔 桐生
哲昭 野村
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Honda Motor Co Ltd
Sankei Giken Kogyo Co Ltd
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Honda Motor Co Ltd
Sankei Giken Kogyo Co Ltd
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Description

本発明は、内燃機関(エンジン)の排気通路に設けられ、前記排気通路を流通する排気ガスの流量を制御することが可能な排気流量制御弁に関する。   The present invention relates to an exhaust flow rate control valve provided in an exhaust passage of an internal combustion engine (engine) and capable of controlling the flow rate of exhaust gas flowing through the exhaust passage.

従来から、例えば、自動車のエンジンの排気通路中に開閉弁を配設し、弾性部材で閉弁方向に付勢された前記開閉弁によって、前記排気通路を流通する排気ガスの流量を制御することが行われている。この種の排気流量制御弁として、例えば、特許文献1には、弾性部材であるねじりコイルばねの可動側アーム(可動端)を、円柱コロからなる連結子を介して、弁体と連動する弁軸に固定されたフック部材に係着された排気流量制御弁が開示されている。   Conventionally, for example, an on-off valve is disposed in an exhaust passage of an automobile engine, and the flow rate of exhaust gas flowing through the exhaust passage is controlled by the on-off valve urged in the valve closing direction by an elastic member. Has been done. As an exhaust flow control valve of this type, for example, in Patent Document 1, a movable arm (movable end) of a torsion coil spring, which is an elastic member, is connected to a valve body via a connector made of a cylindrical roller. An exhaust flow control valve engaged with a hook member fixed to a shaft is disclosed.

また、特許文献2には、排気管の外管と内管の凹部との間で形成された空間に、開閉弁を閉じ側に付勢するねじりコイルばねを配設し、前記ねじりコイルばねの可動側アーム(可動端)を、円柱コロからなる連結子を介して、弁体と連動する弁軸に固定されたフック部材に係着された排気流量制御弁が開示されている。   Further, in Patent Document 2, a torsion coil spring that biases the open / close valve toward the closing side is disposed in a space formed between the outer pipe of the exhaust pipe and the recess of the inner pipe. An exhaust flow control valve is disclosed in which a movable arm (movable end) is engaged with a hook member fixed to a valve shaft that is linked to a valve body via a connector made of a cylindrical roller.

特開2007−205180号公報JP 2007-205180 A 特開2006−322357号公報JP 2006-322357 A

ところで、特許文献1に開示された排気流量制御弁では、断面C字状からなる湾曲部が設けられたばね支持部材を内管の壁面に片持ち状態で固定し、ねじりコイルばねのコイル部を前記ばね支持部材の湾曲部で把持することによって、前記ねじりコイルばねを保持するようにしている。また、特許文献2に開示された排気流量制御弁では、円筒状の支持管を内管の壁面から突出する状態で固定し、前記ねじりコイルばねのコイル部を前記支持管に対して嵌挿することで前記ねじりコイルばねを保持するようにしている。   Incidentally, in the exhaust flow control valve disclosed in Patent Document 1, a spring support member provided with a curved portion having a C-shaped cross section is fixed to the wall surface of the inner tube in a cantilever state, and the coil portion of the torsion coil spring is The torsion coil spring is held by being gripped by the curved portion of the spring support member. In the exhaust flow control valve disclosed in Patent Document 2, a cylindrical support tube is fixed in a state of protruding from the wall surface of the inner tube, and the coil portion of the torsion coil spring is inserted into the support tube. Thus, the torsion coil spring is held.

この場合、特許文献1及び特許文献2に開示された排気流量制御弁では、ねじりコイルばねによって閉じ側に付勢された弁体が排気ガスの圧力によって弁閉状態から弁開状態に切り換わろうとするとき、前記ねじりコイルばねの可動側アームを介して、ねじりコイルばねのコイル部を軸方向と略直交する方向に押圧する力(フック部材が連結子に及ぼす力の分力)が作用する。そこで、弁体が弁閉状態から弁開状態に切り換わって開閉動作するとき、変形したねじりコイルばねのコイル部がばね支持部材又は支持管と干渉(接触)して異音が発生したり、弁体の円滑な開閉動作が得られないおそれがある。   In this case, in the exhaust flow control valves disclosed in Patent Document 1 and Patent Document 2, the valve body biased to the closing side by the torsion coil spring is switched from the valve closed state to the valve open state by the pressure of the exhaust gas. When an attempt is made, a force (a component of the force exerted by the hook member on the connector) that presses the coil portion of the torsion coil spring in a direction substantially perpendicular to the axial direction acts via the movable arm of the torsion coil spring. . Therefore, when the valve body switches from the valve closed state to the valve open state and opens and closes, the coil portion of the deformed torsion coil spring interferes (contacts) with the spring support member or the support tube, and abnormal noise is generated. There is a risk that smooth opening / closing operation of the valve body may not be obtained.

本発明は、前記の点に鑑みてなされたものであり、弁体を弁閉状態に付勢するねじりコイルばねの可動端を通じてコイル部に作用する力を好適に逃がすことが可能な排気流量制御弁を提供することを目的とする。 The present invention has been made in view of the above points, and an exhaust flow rate control capable of suitably escaping a force acting on a coil portion through a movable end of a torsion coil spring that urges a valve body to a valve closed state. The purpose is to provide a valve.

前記の目的を達成するために、本発明は、内燃機関から排出される排気ガスを外部に排出する排気系に設けられ、弁体が開閉動作することによって排気通路を流通する排気ガスの流量を制御する排気流量制御弁において、弁ボディと、前記弁ボディの内部に配設された前記弁体を弁閉状態に付勢するねじりコイルばねと、前記弁ボディに固定され、前記ねじりコイルばねを支持する支持部材とを備え、前記ねじりコイルばねは、螺旋体からなるコイル部と、前記コイル部の一端部に設けられる固定端と、前記コイル部の他端部に設けられる可動端とを有し、前記支持部材には、前記可動端を介して前記コイル部に作用する力により前記コイル部が前記支持部材と干渉するように変形した際に前記変形を逃がす逃げ部が設けられ、前記逃げ部は、前記支持部材の軸方向に沿った一端部側の外周面の一部を、切り欠いて形成された切り欠き部からなり、前記弁体は、前記可動端のばね力によって弁閉状態に付勢され、前記弁体が開閉動作する際、前記可動端側の前記コイル部の一部が前記切り欠き部に沿って変形することを特徴とする。 In order to achieve the above-mentioned object, the present invention is provided in an exhaust system that exhausts exhaust gas discharged from an internal combustion engine to the outside, and the flow rate of the exhaust gas flowing through the exhaust passage is controlled by opening and closing the valve body. In the exhaust flow control valve to be controlled, a valve body, a torsion coil spring that urges the valve body disposed inside the valve body to a valve closed state, a fixed to the valve body, and the torsion coil spring A torsion coil spring having a coil portion formed of a spiral body, a fixed end provided at one end portion of the coil portion, and a movable end provided at the other end portion of the coil portion. , the support member may escape portion for releasing the deformed when the coil portion is deformed so as to interfere with the support member by a force acting on the coil portion through said movable end is provided with the escape portion Is A part of the outer peripheral surface on one end side along the axial direction of the support member is formed by a notch portion, and the valve body is biased to a valve closed state by a spring force of the movable end. It is, when the valve body is opened and closed, a portion of the coil portion of the moving end is characterized that you deformed along the notch.

本発明によれば、ねじりコイルばねを支持する支持部材に逃げ部を設け、前記ねじりコイルばねの可動端を介してコイル部に作用する力(例えば、圧縮力)によりコイル部と支持部材とが干渉することを逃げ部によって防止することができる。従って、本発明では、ねじりコイルばねのコイル部と支持部材との間における干渉(接触)を防止して、異音の発生を好適に阻止することができ、弁体の円滑な開閉動作も確保できる。
また、本発明は、前記弁ボディが、該弁ボディの内側に向かって窪む凹部を有し、前記逃げ部は、前記凹部内に配置されていることを特徴とする。
さらに、本発明は、前記弁体が弁閉状態から弁開状態に切り換わる際、前記可動端側の前記コイル部の一部が前記切り欠き部に沿って変形することを特徴とする。
According to the present invention, the relief member is provided in the support member that supports the torsion coil spring, and the coil portion and the support member are brought into contact with each other by a force (for example, compression force) acting on the coil portion via the movable end of the torsion coil spring. Interference can be prevented by the escape portion . Accordingly, in the present invention, interference (contact) between the coil portion of the torsion coil spring and the support member can be prevented, and abnormal noise can be suitably prevented, and a smooth opening / closing operation of the valve body is also ensured. it can.
Further, the present invention is characterized in that the valve body has a recess recessed toward the inside of the valve body, and the escape portion is disposed in the recess.
Furthermore, the present invention is characterized in that when the valve body is switched from the valve closed state to the valve open state, a part of the coil portion on the movable end side is deformed along the notch portion.

本発明では、弁体を弁閉状態に付勢するねじりコイルばねの可動端を通じてコイル部に作用する力を好適に吸収することが可能な排気流量制御弁を得ることができる。   In the present invention, it is possible to obtain an exhaust flow control valve capable of suitably absorbing the force acting on the coil portion through the movable end of the torsion coil spring that urges the valve body to the valve closed state.

本発明の実施形態に係る排気流量制御弁を自動車用エンジンの排気系に組み込み、前記排気流量制御弁からカバー部材を外した分解斜視図である。FIG. 3 is an exploded perspective view in which an exhaust flow control valve according to an embodiment of the present invention is incorporated in an exhaust system of an automobile engine and a cover member is removed from the exhaust flow control valve. (a)は、カバー部材を省略した排気流量制御弁の概略斜視図、(b)は、(a)のII−II線に沿った縦断面図である。(A) is a schematic perspective view of the exhaust flow control valve in which the cover member is omitted, and (b) is a longitudinal sectional view taken along line II-II in (a). (a)は、前側の斜め方向から見た透視斜視図、(b)は、後側の斜め方向から見た透視斜視図である。(A) is the perspective view seen from the diagonal direction of the front side, (b) is the transparent perspective view seen from the diagonal direction of the rear side. 内管を省略した要部分解斜視図である。It is a principal part disassembled perspective view which abbreviate | omitted the inner pipe | tube. ばね機構と弁体との位置関係を示す側面透視図である。It is a side perspective view which shows the positional relationship of a spring mechanism and a valve body. 図5のVI−VI線に沿った横断面図である。FIG. 6 is a cross-sectional view taken along line VI-VI in FIG. 5. 本実施形態に係る排気流量制御弁の動作説明図であって、(a)は、弁体の弁閉状態を示し、(b)及び(c)は、弁体の弁開状態を示している。It is operation | movement explanatory drawing of the exhaust flow control valve which concerns on this embodiment, Comprising: (a) shows the valve closed state of a valve body, (b) and (c) have shown the valve open state of the valve body. . (a)〜(c)は、本実施形態及びその変形例において、可動側アームを介して、ねじりコイルばねのコイル部に作用する力を変形吸収部で吸収する状態を示す説明図である。(A)-(c) is explanatory drawing which shows the state which absorbs the force which acts on the coil part of a torsion coil spring via a movable arm in this embodiment and its modification. (a)〜(c)は、比較例において、ねじりコイルばねのコイル部に作用する力によってコイル部と支持部材との間で干渉する状態を示す説明図である。(A)-(c) is explanatory drawing which shows the state which interferes between a coil part and a supporting member with the force which acts on the coil part of a torsion coil spring in a comparative example.

次に、本発明の実施形態について、適宜図面を参照しながら詳細に説明する。図1は、本発明の実施形態に係る排気流量制御弁を自動車用エンジンの排気系に組み込み、前記排気流量制御弁からカバー部材を外した分解斜視図である。   Next, embodiments of the present invention will be described in detail with reference to the drawings as appropriate. FIG. 1 is an exploded perspective view in which an exhaust flow control valve according to an embodiment of the present invention is incorporated in an exhaust system of an automobile engine, and a cover member is removed from the exhaust flow control valve.

図1に示されるように、排気系10は、図示しない自動車用エンジン(内燃機関)の排気ポートに接続され、自動車11の前後方向に沿って延在するように設けられる。この排気系10の上流側から下流側に沿って、第1消音器12、一対の第2消音器14a、14b、及び一対の第3消音器16a、16bがそれぞれ配設され、これらの第1〜第3消音器12、14a、14b、16a、16bは、複数のパイプ部材を介して一体的に接続されている。前記第2消音器14a、14bの手前であって前記第1消音器12の出力側には、本発明の実施形態に係る排気流量制御弁30が設けられる。   As shown in FIG. 1, the exhaust system 10 is connected to an exhaust port of an automobile engine (internal combustion engine) (not shown) and is provided so as to extend along the front-rear direction of the automobile 11. A first silencer 12, a pair of second silencers 14a and 14b, and a pair of third silencers 16a and 16b are disposed along the downstream side from the upstream side of the exhaust system 10, respectively. The third silencers 12, 14a, 14b, 16a, 16b are integrally connected via a plurality of pipe members. An exhaust flow control valve 30 according to an embodiment of the present invention is provided in front of the second silencers 14a and 14b and on the output side of the first silencer 12.

なお、本実施形態では、排気流量制御弁30を第1消音器12と第2消音器14a、14bとの間に配置した排気系10を例示しているが、これに限定されるものではなく、排気流量制御弁30を排気系10の他の部位に配置してもよい。   In the present embodiment, the exhaust system 10 in which the exhaust flow control valve 30 is disposed between the first silencer 12 and the second silencers 14a and 14b is illustrated, but the present invention is not limited to this. The exhaust flow control valve 30 may be disposed at another part of the exhaust system 10.

図2(a)は、カバー部材を省略した排気流量制御弁の概略斜視図、図2(b)は、図2(a)のII−II線に沿った縦断面図、図3(a)は、前側の斜め方向から見た透視斜視図、図3(b)は、後側の斜め方向から見た透視斜視図、図4は、内管を省略した要部分解斜視図、図5は、ばね機構と弁体との位置関係を示す側面透視図、図6は、図5のVI−VI線に沿った横断面図である。   2A is a schematic perspective view of an exhaust flow control valve in which a cover member is omitted, FIG. 2B is a longitudinal sectional view taken along line II-II in FIG. 2A, and FIG. FIG. 3B is a perspective view seen from the front oblique direction, FIG. 3B is a perspective view seen from the rear oblique direction, FIG. 4 is an exploded perspective view of the main part with the inner tube omitted, and FIG. FIG. 6 is a side perspective view showing the positional relationship between the spring mechanism and the valve body, and FIG. 6 is a cross-sectional view taken along line VI-VI in FIG.

この排気流量制御弁30は、図2に示されるように、第1消音器12に接続されるインレットポート32a及び第2消音器14a、14b側の分岐したパイプ部材に接続されるアウトレットポート32bが形成される内管(弁ボディ)34と、上下一対の2分割構造に形成された矩形体からなり前記内管34を囲繞する一対のカバー部材36a、36b(図1参照)とを含む。   As shown in FIG. 2, the exhaust flow control valve 30 has an inlet port 32a connected to the first silencer 12 and an outlet port 32b connected to a branched pipe member on the second silencer 14a, 14b side. An inner pipe (valve body) 34 to be formed, and a pair of cover members 36a and 36b (see FIG. 1) that are formed of a rectangular body formed in a pair of upper and lower parts and surround the inner pipe 34 are included.

内管34は、貫通孔38が形成された略楕円形状の筒体からなり、インレットポート32a及びアウトレットポート32bに沿った内管34の中間部位であって軸線と直交する方向の内管34の両側部には、内側に向かって窪む凹部40がそれぞれ形成される。   The inner tube 34 is formed of a substantially oval cylindrical body in which a through hole 38 is formed. The inner tube 34 is an intermediate portion of the inner tube 34 along the inlet port 32a and the outlet port 32b, and the inner tube 34 is perpendicular to the axis. Concave portions 40 that are recessed inward are formed on both sides.

また、内管34には、図3に示されるように、インレットポート32aから導入されアウトレットポート32bから導出される排気ガスの流量を制御するための弁体42を有する弁機構44と、前記弁体42を弁閉状態に付勢するねじりコイルばね(コイルスプリング)46を含むばね機構48と、前記弁体42を弁閉状態に向って付勢する前記ねじりコイルばね46の付勢力(ばね力)を弁体42に伝達する付勢力伝達機構50とが設けられる。なお、ねじりコイルばね46の付勢力(ばね力)とは、後記する弁軸52を回動支点として弁体42をストッパ部材60へ当接させる方向へ回動させようとする力をいう。   Further, as shown in FIG. 3, the inner pipe 34 includes a valve mechanism 44 having a valve body 42 for controlling the flow rate of exhaust gas introduced from the inlet port 32a and led out from the outlet port 32b, and the valve A spring mechanism 48 including a torsion coil spring (coil spring) 46 that urges the body 42 to the valve closed state, and an urging force (spring force) of the torsion coil spring 46 that urges the valve body 42 toward the valve closed state. ) Is transmitted to the valve body 42. The urging force (spring force) of the torsion coil spring 46 refers to a force that causes the valve body 42 to rotate in a direction in which the valve body 42 abuts against the stopper member 60 with a valve shaft 52 described later as a rotation fulcrum.

弁機構44は、インレットポート32a及びアウトレットポート32bを結ぶ軸線と直交する方向に延在し、一対の支持孔を介して内管34の両側部を貫通して回動自在に軸支される弁軸52と、内管34の軸方向から見て矩形状の板体からなり(図2(b)参照)、前記弁軸52を支点として所定角度回動自在に設けられる弁体42と、前記矩形状の弁体42の一方の長辺近傍部位に固定されるウェイト部材56とを含む。   The valve mechanism 44 extends in a direction orthogonal to the axis connecting the inlet port 32a and the outlet port 32b, and is pivotally supported through a pair of support holes so as to pass through both side portions of the inner tube 34. The shaft 52 and a valve body 42 made of a rectangular plate body as viewed from the axial direction of the inner pipe 34 (see FIG. 2B) and provided so as to be rotatable at a predetermined angle with the valve shaft 52 as a fulcrum, And a weight member 56 fixed to a portion in the vicinity of one long side of the rectangular valve body 42.

この場合、前記弁軸52には、その軸方向に沿って延在し外周の一部を平面状に切り欠いて形成した連結部52aが設けられ(図3(b)、図4、図6参照)、前記連結部52aを合わせ面として、矩形状の板体からなる弁体42の他方の長辺近傍部位がねじ部材58を介して弁軸52に固定される。また、弁軸52の一端部側には、半径外方向に沿って突出する環状のフランジ部52bが設けられる。   In this case, the valve shaft 52 is provided with a connecting portion 52a that extends along the axial direction and is formed by cutting out a part of the outer periphery in a planar shape (FIG. 3B, FIG. 4, FIG. 6). The other long side vicinity part of the valve body 42 which consists of a rectangular-shaped board body is fixed to the valve shaft 52 via the screw member 58 by making the said connection part 52a into a mating surface. Further, an annular flange portion 52b that protrudes along the radially outward direction is provided on one end portion side of the valve shaft 52.

さらに、弁機構44は、内管34の内壁に固定された断面略L字状の部材からなり弁体42が当接して弁閉状態となるストッパ部材60と、前記ストッパ部材60に固着され弁体42がストッパ部材60に当接したときの衝撃を緩衝する緩衝部材62と、前記弁軸52の両側であって内管34の外部に設けられ弁軸52を回動自在に軸支する金属製メッシュからなる軸受部材64と、前記軸受部材64の変形を防止するリング体66とを備える(図6参照)。なお、弁体42がストッパ部材60に当接した弁閉状態にあるとき、図2(b)に示されるように、内管34の内壁と弁体42の外面との間隙67によって形成される排気ガス通路面積が最も絞られた状態(最小面積)となる。   Further, the valve mechanism 44 is composed of a member having a substantially L-shaped cross section fixed to the inner wall of the inner pipe 34, and a valve member 42 which comes into contact with the valve member 42 to be in a closed state. A buffer member 62 that cushions an impact when the body 42 abuts against the stopper member 60, and a metal that is provided on both sides of the valve shaft 52 and outside the inner tube 34, and rotatably supports the valve shaft 52. A bearing member 64 made of a mesh is provided, and a ring body 66 for preventing deformation of the bearing member 64 (see FIG. 6). When the valve body 42 is in the valve closed state in contact with the stopper member 60, it is formed by a gap 67 between the inner wall of the inner tube 34 and the outer surface of the valve body 42 as shown in FIG. The exhaust gas passage area is the most constricted (minimum area).

内管34から外部に突出する弁軸52の両端部や、ねじりコイルばね46等は、略楕円形状の筒体からなる内管34の外部で内側に向って窪む凹部40に配設されている(図2及び図6参照)。このため、内管34が上下一対のカバー部材36a、36bによって被覆されても前記ねじりコイルばね46等が邪魔となることがなく、カバー部材36a、36bが装着された状態における排気流量制御弁30の全体形状が略直方体形状に構成される。   Both end portions of the valve shaft 52 projecting outward from the inner tube 34, the torsion coil spring 46, and the like are disposed in a recess 40 that is recessed inwardly outside the inner tube 34 formed of a substantially elliptical cylindrical body. (See FIGS. 2 and 6). For this reason, even if the inner pipe 34 is covered with the pair of upper and lower cover members 36a and 36b, the torsion coil spring 46 and the like do not get in the way, and the exhaust flow control valve 30 in a state where the cover members 36a and 36b are mounted. The overall shape is configured in a substantially rectangular parallelepiped shape.

図6に示されるように、ばね機構48は、ねじりコイルばね46を含み、前記ねじりコイルばね46は、略円筒状の螺旋体からなるコイル部46aと、内管34から離間する前記コイル部46aの一側に設けられ前記コイル部46aの軸方向と略直交する方向に延在し固定端からなる固定側アーム46bと、内管34に近接する前記コイル部46aの他側に設けられ前記コイル部46aの軸方向と略直交する方向に延在し可動端からなる可動側アーム46cとによって構成される。   As shown in FIG. 6, the spring mechanism 48 includes a torsion coil spring 46, and the torsion coil spring 46 includes a coil portion 46 a formed of a substantially cylindrical spiral body and a coil portion 46 a that is separated from the inner tube 34. A fixed side arm 46b which is provided on one side and extends in a direction substantially orthogonal to the axial direction of the coil part 46a and which is a fixed end; and the coil part provided on the other side of the coil part 46a adjacent to the inner tube 34 The movable arm 46c includes a movable end that extends in a direction substantially orthogonal to the axial direction of 46a.

さらに、ばね機構48は、内管34の軸方向に沿った中間部位の外壁に溶接等によって固着され側面視して矩形状からなるプレート68と、前記プレート68に固定され、ねじりコイルばね46のコイル部46aを内周側から支持する円柱状の支持部材70と、前記支持部材70のねじ穴に螺入されるボルト71を介して前記支持部材70に装着され、前記支持部材70からの前記ねじりコイルばね46の離脱を阻止する円板状の押さえプレート72とを有する。   Further, the spring mechanism 48 is fixed to the outer wall of the intermediate portion along the axial direction of the inner tube 34 by welding or the like, and is fixed to the plate 68 having a rectangular shape when viewed from the side, and the torsion coil spring 46. A cylindrical support member 70 that supports the coil portion 46 a from the inner peripheral side and a bolt 71 that is screwed into a screw hole of the support member 70 are attached to the support member 70, and And a disc-shaped pressing plate 72 that prevents the torsion coil spring 46 from being detached.

この場合、前記支持部材70のプレート68に近接する一端部側には、軸方向に沿った外周面の一部を平面視して断面略円弧状に切り欠いて形成された切り欠き部73aからなる変形吸収部73が設けられる。この変形吸収部73は、内管34を流通する排気ガスの圧力によって、弁体42がストッパ部材60に当接した弁閉状態(初期状態)から弁開状態に切り換わろうとするとき、可動側アーム46cを介してねじりコイルばね46のコイル部46aに付与される力(圧縮力)を吸収するものである。なお、変形吸収部73の形状は、断面略円弧状の切り欠き部73aに限定されるものではなく、後記するように、種々の形状が可能である。   In this case, on one end portion side of the support member 70 close to the plate 68, from a cutout portion 73a formed by cutting out a part of the outer peripheral surface along the axial direction into a substantially arcuate cross section in plan view. A deformation absorbing portion 73 is provided. The deformation absorbing portion 73 is movable when the valve element 42 is about to switch from the valve closed state (initial state) in which the valve body 42 contacts the stopper member 60 to the valve open state due to the pressure of the exhaust gas flowing through the inner pipe 34. A force (compression force) applied to the coil portion 46a of the torsion coil spring 46 through the side arm 46c is absorbed. In addition, the shape of the deformation | transformation absorption part 73 is not limited to the notch part 73a of a cross-section substantially circular arc shape, Various shapes are possible so that it may mention later.

図2〜図6に示されるように、付勢力伝達機構50は、内管34から外部に露呈する弁軸52の軸方向に沿った一端部側に形成され、ねじりコイルばね46の固定端からなる固定側アーム46bが係止される環状溝74と、前記環状溝74に隣接する環状段部に装着されるCクリップ76と、前記ねじりコイルばね46の可動端からなる可動側アーム46cの折曲部46dに転動可能に装着される球体78と、一端部及び前記弁軸52の一端部に連続する直線状の中間部に前記球体78を点接触状態で保持する保持面80aが設けられ他端部に弁軸52に固定される断面略円弧状の固定部80bを有し弁軸52を支点として弁軸52と一体的に回動動作するステー部材80を備える。   As shown in FIGS. 2 to 6, the biasing force transmission mechanism 50 is formed on one end side along the axial direction of the valve shaft 52 exposed to the outside from the inner tube 34, and from the fixed end of the torsion coil spring 46. An annular groove 74 to which the fixed arm 46b is locked, a C clip 76 attached to an annular step adjacent to the annular groove 74, and a folding of the movable arm 46c comprising the movable end of the torsion coil spring 46. A sphere 78 that is rotatably mounted on the curved portion 46d, and a holding surface 80a that holds the sphere 78 in a point contact state are provided at a linear intermediate portion that is continuous with one end and one end of the valve shaft 52. A stay member 80 having a fixing portion 80b having a substantially arc-shaped cross section fixed to the valve shaft 52 at the other end and rotating integrally with the valve shaft 52 with the valve shaft 52 as a fulcrum is provided.

前記環状溝74は、ねじりコイルばね46の固定端を係止する係止部(溝部)として機能するものであり、本実施形態では、弁軸52の外周面に沿って周回するように形成された環状溝74を例示しているが、これに限定されるものではなく、例えば、弁軸52の外表面の下部側を平面で切り欠いた平坦面や凹部等で形成するようにしてもよい。なお、弁軸52の軸方向に沿った他端部には、孔部を介して円板部材82が固定され、前記円板部材82によって内管34の支持孔からの弁軸52の抜け止めがなされる。   The annular groove 74 functions as a locking portion (groove portion) that locks the fixed end of the torsion coil spring 46. In the present embodiment, the annular groove 74 is formed to circulate along the outer peripheral surface of the valve shaft 52. However, the present invention is not limited to this. For example, the annular groove 74 may be formed by a flat surface or a recess formed by cutting out the lower side of the outer surface of the valve shaft 52 with a flat surface. . A disc member 82 is fixed to the other end portion along the axial direction of the valve shaft 52 through a hole portion, and the disc member 82 prevents the valve shaft 52 from coming off from the support hole of the inner pipe 34. Is made.

この場合、図6に示されるように、弁軸52の環状溝74に係止されるねじりコイルばね46の固定側アーム46bと、弁軸52に固定されるステー部材80の固定部80bとの間には、Cクリップ76が介装され、前記Cクリップ76が隔壁として機能することにより、ステー部材80の固定部80bとねじりコイルばね46の固定側アーム46bとの非接触状態が好適に保持される。この結果、ねじりコイルばね46の固定側アーム46が弁軸52の環状溝74によって係止された場合であっても、弁軸52と一体的に回動するステー部材80の円滑な回動動作を確保することができる。   In this case, as shown in FIG. 6, a fixed side arm 46 b of the torsion coil spring 46 that is locked in the annular groove 74 of the valve shaft 52 and a fixed portion 80 b of the stay member 80 that is fixed to the valve shaft 52. A C clip 76 is interposed therebetween, and the C clip 76 functions as a partition wall, so that the non-contact state between the fixing portion 80b of the stay member 80 and the fixing side arm 46b of the torsion coil spring 46 is preferably maintained. Is done. As a result, even if the stationary arm 46 of the torsion coil spring 46 is locked by the annular groove 74 of the valve shaft 52, the smooth rotation operation of the stay member 80 that rotates integrally with the valve shaft 52 is achieved. Can be secured.

また、このCクリップ76は、弁軸52の環状溝74に係止されたねじりコイルばね46の固定側アーム46bが弁軸52の軸方向に沿ってステー部材80側へ移動することを阻止するストッパ機能を併有する。さらに、弁軸52に固定されるステー部材80の固定部80bと軸受部材64との間には、環状のフランジ部52bが介在されることにより、ステー部材80と前記ステー部材80に近接する内管34の側壁とを非接触状態とし、ステー部材80の円滑な回動動作を確保することができる。   The C clip 76 prevents the stationary arm 46 b of the torsion coil spring 46 locked in the annular groove 74 of the valve shaft 52 from moving toward the stay member 80 along the axial direction of the valve shaft 52. It also has a stopper function. Further, an annular flange portion 52b is interposed between the fixed portion 80b of the stay member 80 fixed to the valve shaft 52 and the bearing member 64, so that the stay member 80 and the inner portion adjacent to the stay member 80 are disposed. The side wall of the pipe 34 is brought into a non-contact state, and the smooth rotation operation of the stay member 80 can be ensured.

ねじりコイルばね46の固定側アーム46bは、直線状に延在して弁軸52に形成された環状溝74の下部側に係合し、前記ねじりコイルばね46の固定側アーム46bがそのばね力によって上方に向って変位しようとするのを好適に阻止する。   The fixed side arm 46b of the torsion coil spring 46 extends linearly and engages the lower side of the annular groove 74 formed in the valve shaft 52, and the fixed side arm 46b of the torsion coil spring 46 has its spring force. To prevent displacement upward.

本実施形態に係る排気流量制御弁30が組み込まれた排気系10は、基本的に以上のように構成されるものであり、次にその作用効果について説明する。
図7は、本実施形態に係る排気流量制御弁の動作説明図であって、図7(a)は、弁体の弁閉状態を示し、図7(b)及び図7(c)は、弁体の弁開状態を示している。
The exhaust system 10 in which the exhaust flow control valve 30 according to the present embodiment is incorporated is basically configured as described above. Next, the function and effect will be described.
FIG. 7 is an explanatory view of the operation of the exhaust flow control valve according to the present embodiment. FIG. 7 (a) shows the valve closed state of the valve body, and FIG. 7 (b) and FIG. The valve state of the valve body is shown.

図示しないエンジンが駆動(運転)されることにより、前記エンジンから排出される排気ガスは、図1の排気系10に導入される。この排気ガスは、第1消音器12及び排気流量制御弁30を経て排気ガスの流量が制御された後、下流側の第2消音器14a、14b及び第3消音器16a、16bによって排気音が順次消音されて外部に排出される。   When an engine (not shown) is driven (operated), exhaust gas discharged from the engine is introduced into the exhaust system 10 of FIG. After the exhaust gas flow rate is controlled through the first silencer 12 and the exhaust flow rate control valve 30, the exhaust gas is exhausted by the second silencer 14a, 14b and the third silencer 16a, 16b on the downstream side. The sound is muted and discharged to the outside.

その際、例えば、アイドリング運転や始動運転を含むエンジン回転速度が低速度領域にある場合には、エンジン(燃焼室)の燃焼圧力が低く、前記エンジンから排出される排気ガスの排気圧力も低下しているため、排気系10に導入される排気ガスの排気圧力も低くなっている。   At this time, for example, when the engine rotation speed including idling operation and start operation is in a low speed region, the combustion pressure of the engine (combustion chamber) is low, and the exhaust pressure of the exhaust gas discharged from the engine also decreases. Therefore, the exhaust pressure of the exhaust gas introduced into the exhaust system 10 is also low.

このため、排気流量制御弁30は、図7(a)に示されるように、ねじりコイルばね46の付勢力(ばね力)によって弁体42がストッパ部材60に当接した弁閉状態に保持されており、内管34の内壁と弁体42の外面との間隙67(図2(b)参照)によって形成される排気ガス通路面積が最も絞られた状態(最小面積)となる。この結果、排気流量制御弁30は、第1消音器12の出力側から排出される排気ガスの排気エネルギを減少させて、第2消音器14a、14bの手前にて排気騒音を予備的に消音させると共に、エンジンの充填効率が高められる。   Therefore, as shown in FIG. 7A, the exhaust flow control valve 30 is held in the valve closed state in which the valve element 42 abuts against the stopper member 60 by the urging force (spring force) of the torsion coil spring 46. Therefore, the exhaust gas passage area formed by the gap 67 (see FIG. 2B) between the inner wall of the inner pipe 34 and the outer surface of the valve body 42 is the most constricted state (minimum area). As a result, the exhaust flow control valve 30 reduces the exhaust energy of the exhaust gas exhausted from the output side of the first silencer 12 and preliminarily silences the exhaust noise before the second silencers 14a and 14b. And the filling efficiency of the engine is increased.

換言すると、本実施形態に係る排気流量制御弁30では、ねじりコイルばね46の付勢力によって弁体42が閉じ側に付勢された弁閉状態であっても、内管34の排気通路が弁体42によって完全に封鎖されることがなく、内管34の内壁と弁体42の外面との間で形成された間隙67を通じて絞られた流量の排気ガスが流通するように構成されている。   In other words, in the exhaust flow control valve 30 according to the present embodiment, even if the valve body 42 is biased to the closing side by the biasing force of the torsion coil spring 46, the exhaust passage of the inner pipe 34 is the valve. The exhaust gas having a reduced flow rate flows through a gap 67 formed between the inner wall of the inner pipe 34 and the outer surface of the valve body 42 without being completely sealed by the body 42.

一方、エンジンの燃焼状態が完爆状態となって、エンジン回転速度が高速度領域に到達すると、エンジン(燃焼室)の燃焼圧力が高くなり、前記エンジンから排出される排気ガスの排気圧力も高くなる。従って、排気系10においてインレットポート32aから排気流量制御弁30内に導入される排気ガス動圧も高くなり、ねじりコイルばね46の付勢力に抗して弁体42を押圧する力が強くなる。この結果、弁体42を押圧する力がねじりコイルばね46の付勢力に打ち勝つことにより、弁体42が弁軸52を回動支点として反時計回り方向へ所定角度だけ回動し(図7(b)参照)、弁体42がストッパ部材60に当接した弁閉状態から、弁体42がストッパ部材60から離間する方向に所定角度だけ傾動した弁開状態へ切り換えられる。   On the other hand, when the combustion state of the engine becomes a complete explosion state and the engine rotation speed reaches the high speed region, the combustion pressure of the engine (combustion chamber) increases and the exhaust pressure of the exhaust gas discharged from the engine also increases. Become. Therefore, the exhaust gas dynamic pressure introduced into the exhaust flow control valve 30 from the inlet port 32a in the exhaust system 10 also increases, and the force that presses the valve element 42 against the biasing force of the torsion coil spring 46 increases. As a result, the force that presses the valve body 42 overcomes the urging force of the torsion coil spring 46, whereby the valve body 42 rotates counterclockwise by a predetermined angle with the valve shaft 52 as a rotation fulcrum (FIG. 7 ( b), the valve body 42 is switched from the valve closed state in which the valve body 42 is in contact with the stopper member 60 to the valve open state in which the valve body 42 is tilted by a predetermined angle in a direction away from the stopper member 60.

すなわち、内管34のインレットポート32aから導入された排気ガス動圧の押圧力によって弁体42が押圧されると、前記弁体42が弁軸52を支点として矢印A方向(反時計回り方向)に回動し、前記弁軸52に固定されたステー部材80が弁軸52を支点として矢印A方向(反時計回り方向)に一体的に回動する。この場合、ねじりコイルばね46の可動側アーム46cの折曲部46dに軸支された球体78は、図7(b)に示されるように、ステー部材80の保持面80aに沿って転動しながら移動する。なお、ねじりコイルばね46の固定側アーム46bは、弁軸52の環状溝74に係止された状態に保持される。   That is, when the valve body 42 is pressed by the pressing force of the exhaust gas dynamic pressure introduced from the inlet port 32a of the inner pipe 34, the valve body 42 is in the direction of arrow A (counterclockwise direction) with the valve shaft 52 as a fulcrum. The stay member 80 fixed to the valve shaft 52 integrally rotates in the direction of arrow A (counterclockwise direction) with the valve shaft 52 as a fulcrum. In this case, the sphere 78 pivotally supported by the bent portion 46d of the movable arm 46c of the torsion coil spring 46 rolls along the holding surface 80a of the stay member 80, as shown in FIG. 7B. Move while. The fixed arm 46 b of the torsion coil spring 46 is held in a state of being locked in the annular groove 74 of the valve shaft 52.

弁体42が弁閉状態から弁開状態へと切り換わって内管34内を流通する排気ガスの排気ガス通路面積が徐々に大きくなり、図7(c)に示されるように、弁体42が全開状態となったときに排気ガス通路面積が最大面積となる。よって、エンジン回転速度が高速度領域となったときの排気圧力損失は、排気流量制御弁30によって排気ガスの流量が適宜制御されることによって低減される。   The valve body 42 is switched from the valve closed state to the valve open state, and the exhaust gas passage area of the exhaust gas flowing through the inner pipe 34 gradually increases. As shown in FIG. When is fully opened, the exhaust gas passage area becomes the maximum area. Therefore, the exhaust pressure loss when the engine speed is in the high speed region is reduced by appropriately controlling the exhaust gas flow rate by the exhaust flow rate control valve 30.

次に、図8(a)〜(c)は、本実施形態及びその変形例において、可動側アームを介して、ねじりコイルばねのコイル部に作用する力を変形吸収部で吸収する状態を示す説明図、図9(a)〜(c)は、比較例において、ねじりコイルばねのコイル部に作用する力によってコイル部と支持部材との間で干渉する状態を示す説明図である。
なお、図8(a)〜(c)及び図9(a)〜(c)において、各分図における向って左側の図は、可動側アーム46cからコイル部46aに対して力が作用していない変形前の状態を示し、各分図における向って右側の図は、可動側アーム46cからコイル部46aへ力が作用した変形後の状態を示している。
Next, FIGS. 8A to 8C show a state in which the force acting on the coil portion of the torsion coil spring is absorbed by the deformation absorbing portion via the movable arm in the present embodiment and its modification. FIGS. 9A to 9C are explanatory views showing a state in which interference occurs between the coil portion and the support member due to the force acting on the coil portion of the torsion coil spring in the comparative example.
8 (a) to 8 (c) and FIGS. 9 (a) to 9 (c), the diagrams on the left side in the respective partial views show that a force acts on the coil portion 46a from the movable arm 46c. The state before the deformation is shown, and the diagrams on the right side in the respective drawings show the state after the deformation in which a force is applied from the movable arm 46c to the coil portion 46a.

先ず、図7(a)に基づいて、可動側アーム46cを介して、ねじりコイルばね46のコイル部46aに作用する力について説明する。
図7(a)に示される弁体42が、弁閉状態から弁開状態へ切り換わろうとして弁体42が開閉動作しようとするとき、前記弁体42と一体的に回動するステー部材80は、可動側アーム46cの一端部に回動自在に保持された球体78に対して力F(ステー部材80が球体78に対して及ぼす力F)を付与し、この力Fの分力Faが可動側アーム46cを介してねじりコイルばね46のコイル部46aに作用する。この場合、可動側アーム46cを介してコイル部46aに作用する分力Faは、側面視して、可動側アーム46cを有するコイル部46aに向って前記コイル部46aを押圧する方向の力(圧縮力)であって、平面視して、ねじりコイルばね46のコイル部46aの一端部側をその軸方向と略直交する方向に押圧する力として作用する。
First, the force acting on the coil portion 46a of the torsion coil spring 46 via the movable arm 46c will be described with reference to FIG.
A stay member 80 that rotates integrally with the valve body 42 when the valve body 42 shown in FIG. 7A attempts to open and close in an attempt to switch from the valve closed state to the valve open state. Applies a force F (force F exerted on the sphere 78 by the stay member 80) to the sphere 78 rotatably held at one end of the movable arm 46c. It acts on the coil part 46a of the torsion coil spring 46 via the movable arm 46c. In this case, the component force Fa acting on the coil part 46a via the movable arm 46c is a force (compression) in a direction of pressing the coil part 46a toward the coil part 46a having the movable arm 46c in a side view. Force), and acts as a force that presses one end of the coil portion 46a of the torsion coil spring 46 in a direction substantially orthogonal to the axial direction in plan view.

本実施形態では、ねじりコイルばね46のコイル部46aの内周に円柱体からなる支持部材70を嵌挿し、前記支持部材70の軸方向に沿った一端部側(球体78に近接する側)に平面視して断面円弧状に切り欠かれた変形吸収部73が設けられている。このため、図8(a)に示されるように、分力Faが可動側アーム46cを媒介してコイル部46aの一端部側を変形させようとするが、コイル部46aの一端部側が断面円弧状の切り欠き部73aに沿って変形し、前記コイル部46aの変形力が変形吸収部73で吸収される。この結果、本実施形態では、ねじりコイルばね46のコイル部46aと支持部材70の外周面とが干渉(接触)することを防止し、異音が発生することを好適に回避することができると共に、弁体42と一体的に回動するステー部材80の円滑な回動動作を確保することができる。   In the present embodiment, a support member 70 made of a cylindrical body is fitted into the inner periphery of the coil portion 46 a of the torsion coil spring 46, and one end side (side close to the sphere 78) along the axial direction of the support member 70. A deformation absorbing portion 73 is provided that is cut out in a circular arc shape in plan view. For this reason, as shown in FIG. 8A, the component force Fa tries to deform the one end portion of the coil portion 46a through the movable arm 46c, but the one end portion side of the coil portion 46a is a cross-sectional circle. Deformation occurs along the arc-shaped cutout portion 73 a, and the deformation force of the coil portion 46 a is absorbed by the deformation absorption portion 73. As a result, in this embodiment, the coil portion 46a of the torsion coil spring 46 and the outer peripheral surface of the support member 70 can be prevented from interfering (contacting), and the occurrence of abnormal noise can be suitably avoided. The stay member 80 that rotates integrally with the valve body 42 can ensure a smooth rotation operation.

図8(b)は、ねじりコイルばね46の外周面を保持する支持部材70aに設けられる変形吸収部73の変形例を示したものであり、この支持部材70aは、ねじりコイルばね46の外周面を保持する点で、内周面を保持する支持部材70と相違している。この場合、可動側アーム46cを介してねじりコイルばね46のコイル部46aの一端部側に分力Faが作用すると、コイル部46aの一端部側の外周面が拡径する方向に変形しようとする。この場合、コイル部46aの外側を保持する支持部材70aには、前記コイル部46aの外周面から離間する方向に窪み、その断面が緩やかな曲線状に形成された凹部73bからなる変形吸収部73が設けられているため、コイル部46aの一端部側の外周面と支持部材70aとが干渉することが好適に防止される。   FIG. 8B shows a modification of the deformation absorbing portion 73 provided on the support member 70 a that holds the outer peripheral surface of the torsion coil spring 46. The support member 70 a is an outer peripheral surface of the torsion coil spring 46. Is different from the support member 70 that holds the inner peripheral surface. In this case, when the component force Fa acts on one end portion side of the coil portion 46a of the torsion coil spring 46 through the movable arm 46c, the outer peripheral surface on the one end portion side of the coil portion 46a tends to be deformed in the direction of expanding the diameter. . In this case, the supporting member 70a that holds the outside of the coil portion 46a is recessed in a direction away from the outer peripheral surface of the coil portion 46a, and the deformation absorbing portion 73 is formed of a concave portion 73b having a gently curved cross section. Therefore, the outer peripheral surface on the one end portion side of the coil portion 46a and the support member 70a are preferably prevented from interfering with each other.

図8(c)は、ねじりコイルばね46の外周面を保持する薄肉な板状の支持部材70bに設けられる変形吸収部73の他の変形例を示したものである。この場合も、図8(b)と同様に、コイル部46aの外側を保持する支持部材70bには、前記コイル部46aの外周面から離間する方向に窪み、その断面が緩やかな曲線状に形成された凹部73bからなる変形吸収部73が設けられているため、コイル部46aの一端部側の外周面と支持部材70bとが干渉することが好適に防止される。   FIG. 8C shows another modification of the deformation absorbing portion 73 provided on the thin plate-like support member 70 b that holds the outer peripheral surface of the torsion coil spring 46. Also in this case, as in FIG. 8B, the support member 70b that holds the outside of the coil portion 46a is recessed in a direction away from the outer peripheral surface of the coil portion 46a, and the cross section is formed in a gently curved shape. Since the deformation absorbing portion 73 including the recessed portion 73b is provided, the outer peripheral surface on the one end portion side of the coil portion 46a and the support member 70b are preferably prevented from interfering with each other.

次に、ねじりコイルばねのコイル部を保持する支持部材に変形吸収部が設けられていない比較例をそれぞれ図9(a)〜(c)に示す。なお、図9(a)〜(c)では、コイル部46aと支持部材とが干渉(接触)した状態を、コイル部46aの一部と支持部材とが重畳した状態で描出している。   Next, comparative examples in which the deformation absorbing portion is not provided on the support member that holds the coil portion of the torsion coil spring are shown in FIGS. 9A to 9C, respectively. 9A to 9C, the state where the coil portion 46a and the support member interfere (contact) is depicted in a state where a part of the coil portion 46a and the support member overlap each other.

ねじりコイルばね46のコイル部46aの内周側を保持する支持部材が設けられた比較例1では、図9(a)に示されるように、分力Faが作用したときに支持部材にばねの逃げ部となるものが何ら形成されていないため、連結子として機能する球体78に近接する側の支持部材の軸方向に沿った一端部側とコイル部46aの一端部側とが干渉(接触)し、異音が発生するおそれがあると共に、弁体42と一体的に回動するステー部材80の円滑な回動動作が邪魔されるおそれがある。   In Comparative Example 1 in which the support member that holds the inner peripheral side of the coil portion 46a of the torsion coil spring 46 is provided, as shown in FIG. 9A, when the component force Fa is applied, the spring is applied to the support member. Since no escape portion is formed, one end side along the axial direction of the support member on the side close to the sphere 78 functioning as a connector interferes with (is contacted with) one end side of the coil portion 46a. In addition, abnormal noise may occur, and the smooth rotation of the stay member 80 that rotates integrally with the valve body 42 may be obstructed.

また、ねじりコイルばね46のコイル部46aの外周側を保持する支持部材が設けられた比較例2、3では、図9(b)、(c)に示されるように、分力Faが作用したときに支持部材にばねの逃げ部となるものが何ら形成されていないため、連結子として機能する球体78から離間する側の支持部材の内側とコイル部46aの一端部側とが干渉(接触)し、前記と同様に、異音が発生するおそれがあると共に、弁体42と一体的に回動するステー部材80の円滑な回動動作が邪魔されるおそれがある。   Further, in Comparative Examples 2 and 3 in which the support member that holds the outer peripheral side of the coil portion 46a of the torsion coil spring 46 is provided, as shown in FIGS. 9B and 9C, the component force Fa acts. Sometimes, the support member is not formed with any spring escape portion, so that the inner side of the support member on the side away from the sphere 78 functioning as a connector interferes with (is contacted with) one end of the coil portion 46a. However, as described above, there is a possibility that abnormal noise may occur, and there is a possibility that the smooth rotation operation of the stay member 80 that rotates integrally with the valve body 42 may be disturbed.

このように、本実施形態では、可動側アーム46bを介して分力Faがねじりコイルばね46のコイル部46aに作用するとき、支持部材70(70a、70b)において、前記コイル部46aが変形しようとする方向(コイル部46aの変形方向)に変形したばねの逃げ部(逃げ面)を設けることによって、ばねによる干渉を好適に回避することができる。   Thus, in the present embodiment, when the component force Fa acts on the coil portion 46a of the torsion coil spring 46 via the movable arm 46b, the coil portion 46a will deform in the support member 70 (70a, 70b). By providing a spring escape portion (flank face) deformed in the direction (deformation direction of the coil portion 46a), interference by the spring can be suitably avoided.

本実施形態では、ねじりコイルばね46を支持する支持部材70に変形吸収部73を設け、前記ねじりコイルばね46の可動側アーム46c(可動端)を介してコイル部46aに作用する力(圧縮力)を前記変形吸収部73で好適に吸収することができる。従って、本実施形態では、コイル部46aと支持部材70との間における干渉(接触)を防止して、異音の発生を阻止することができ、弁体42の円滑な開閉動作も確保できる。   In the present embodiment, a deformation absorbing portion 73 is provided on the support member 70 that supports the torsion coil spring 46, and a force (compression force) acting on the coil portion 46 a via the movable arm 46 c (movable end) of the torsion coil spring 46. ) Can be suitably absorbed by the deformation absorbing portion 73. Therefore, in the present embodiment, interference (contact) between the coil portion 46a and the support member 70 can be prevented, generation of abnormal noise can be prevented, and a smooth opening / closing operation of the valve body 42 can be ensured.

換言すると、本実施形態では、ねじりコイルばね46の可動側アーム46cを通じて、ステー部材80が連結子として機能する球体78に及ぼす力の分力Faがコイル部46aの軸方向に沿った一端部に偏位する力として伝達されるが、このコイル部46aに作用する偏位力を支持部材70に切り欠いて形成された変形吸収部73へ逃がすことができ、前記偏位力によるコイル部46aの変形を好適に吸収することができる。   In other words, in the present embodiment, the component force Fa of the force exerted on the sphere 78 that the stay member 80 functions as a connector is applied to one end portion along the axial direction of the coil portion 46a through the movable arm 46c of the torsion coil spring 46. Although it is transmitted as a displacement force, the displacement force acting on the coil portion 46a can be released to the deformation absorbing portion 73 formed by notching the support member 70, and the coil portion 46a is caused by the displacement force. Deformation can be suitably absorbed.

なお、このコイル部46aに作用する力(偏位力)は、ねじりコイルばね46によって弁体42が閉じ側に付勢された弁閉状態(初期状態)から、排気ガスの圧力で弁体42が弁開状態に切り換わろうとして開閉作動するときに付与されるものである。   The force acting on the coil portion 46a (displacement force) is from the valve closed state (initial state) in which the valve body 42 is biased to the closing side by the torsion coil spring 46, and the valve body 42 by the pressure of the exhaust gas. Is given when the valve is opened and closed to switch to the valve open state.

この結果、本実施形態では、ステー部材80と一体的に回動動作するときの弁体42の開閉抵抗が抑制されて、弁体42の円滑な開閉動作を確保することができる。   As a result, in the present embodiment, the opening / closing resistance of the valve body 42 when rotating integrally with the stay member 80 is suppressed, and a smooth opening / closing operation of the valve body 42 can be ensured.

また、本実施形態では、変形吸収部73として、内管34の側壁から横方向に突出してねじりコイルばね46の内周面を保持する円柱状の支持部材70を設け、前記支持部材70の軸方向に沿った一端部を切り欠いて形成された切り欠き部73aを例示しているが、これに限定されるものではなく、例えば、内管34の側壁にねじりコイルばね46の外周面を保持する支持部材70a、70bを固定し、前記支持部材70a、70bに凹部73bからなる変形吸収部73を設けてねじりコイルばね46のコイル部46aの外周面との間でコイル部46aの変形を吸収するクリアランスを形成するようにしてもよい。   In the present embodiment, the deformation absorbing portion 73 is provided with a columnar support member 70 that protrudes laterally from the side wall of the inner tube 34 and holds the inner peripheral surface of the torsion coil spring 46. The notch 73a formed by notching one end along the direction is illustrated, but is not limited to this. For example, the outer peripheral surface of the torsion coil spring 46 is held on the side wall of the inner tube 34. The supporting members 70a and 70b to be fixed are fixed, and the deformation absorbing portion 73 including the concave portion 73b is provided on the supporting members 70a and 70b to absorb the deformation of the coil portion 46a between the outer peripheral surface of the coil portion 46a of the torsion coil spring 46. A clearance may be formed.

さらに、本実施形態では、可動側アーム46cを介してねじりコイルばね46のコイル部46aに作用する力として、コイル部46aの軸方向に沿った一端部をコイル部46a側に向かって押圧する力(圧縮力)によって説明しているが、例えば、図7(c)に示される弁体42の全開状態では、ねじりコイルばね46のコイル部46aに作用する力がステー部材80によって前記圧縮力と反対方向に引っ張られる力(引っ張り力)となり、このような引っ張り力を吸収するための変形吸収部73を支持部材70に形成するようにしてもよい。   Furthermore, in the present embodiment, as a force acting on the coil portion 46a of the torsion coil spring 46 via the movable arm 46c, a force that presses one end portion along the axial direction of the coil portion 46a toward the coil portion 46a side. Although the compression force is described, for example, in the fully open state of the valve body 42 shown in FIG. 7C, the force acting on the coil portion 46 a of the torsion coil spring 46 is changed by the stay member 80 to the compression force. The deformation member 73 may be formed on the support member 70 to absorb the pulling force (pulling force) that is pulled in the opposite direction.

10 排気系
30 排気流量制御弁
34 内管(弁ボディ)
42 弁体
46 ねじりコイルばね
46c 可動側アーム(可動端)
70、70a、70b 支持部材
73 変形吸収部
73a 切り欠き部
73b 凹部
80 ステー部材
10 Exhaust system 30 Exhaust flow control valve 34 Inner pipe (valve body)
42 Valve body 46 Torsion coil spring 46c Movable arm (movable end)
70, 70a, 70b Support member 73 Deformation absorbing portion 73a Notch portion 73b Recessed portion 80 Stay member

Claims (3)

内燃機関から排出される排気ガスを外部に排出する排気系に設けられ、弁体が開閉動作することによって排気通路を流通する排気ガスの流量を制御する排気流量制御弁において、
弁ボディと、
前記弁ボディの内部に配設された前記弁体を弁閉状態に付勢するねじりコイルばねと、
前記弁ボディに固定され、前記ねじりコイルばねを支持する支持部材と、
を備え、
前記ねじりコイルばねは、螺旋体からなるコイル部と、前記コイル部の一端部に設けられる固定端と、前記コイル部の他端部に設けられる可動端とを有し、
前記支持部材には、前記可動端を介して前記コイル部に作用する力により前記コイル部が前記支持部材と干渉するように変形した際に前記変形を逃がす逃げ部が設けられ、
前記逃げ部は、前記支持部材の軸方向に沿った一端部側の外周面の一部を、切り欠いて形成された切り欠き部からなり、
前記弁体は、前記可動端のばね力によって弁閉状態に付勢され、
前記弁体が開閉動作する際、前記可動端側の前記コイル部の一部が前記切り欠き部に沿って変形することを特徴とする排気流量制御弁。
In an exhaust flow control valve that is provided in an exhaust system that exhausts exhaust gas discharged from an internal combustion engine to the outside and controls the flow rate of exhaust gas that flows through the exhaust passage by opening and closing the valve body,
A valve body;
A torsion coil spring that biases the valve body disposed inside the valve body to a valve closed state;
A support member fixed to the valve body and supporting the torsion coil spring;
With
The torsion coil spring has a coil portion made of a spiral body, a fixed end provided at one end portion of the coil portion, and a movable end provided at the other end portion of the coil portion,
The support member is provided with an escape portion for releasing the deformation when the coil portion is deformed so as to interfere with the support member by a force acting on the coil portion via the movable end.
The escape portion comprises a cutout portion formed by cutting out a part of the outer peripheral surface on one end side along the axial direction of the support member,
The valve body is biased to a valve closed state by a spring force of the movable end,
When the valve body is opened and closed, the exhaust flow control valve portion of the coil portion of the movable end side, characterized that you deformed along the notch.
請求項1記載の排気流量制御弁において、
前記弁ボディは、該弁ボディの内側に向かって窪む凹部を有し、
前記逃げ部は、前記凹部内に配置されていることを特徴とする排気流量制御弁。
The exhaust flow control valve according to claim 1,
The valve body has a recess that is recessed toward the inside of the valve body;
The exhaust flow rate control valve , wherein the escape portion is disposed in the recess .
請求項1又は請求項2記載の排気流量制御弁において、  In the exhaust flow control valve according to claim 1 or 2,
前記弁体が弁閉状態から弁開状態に切り換わる際、前記可動端側の前記コイル部の一部が前記切り欠き部に沿って変形することを特徴とする排気流量制御弁。  An exhaust flow rate control valve, wherein when the valve body is switched from a valve closed state to a valve open state, a part of the coil portion on the movable end side is deformed along the notch portion.
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