JP5557534B2 - Multi-way switching valve and heat pump device using the same - Google Patents

Multi-way switching valve and heat pump device using the same Download PDF

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JP5557534B2
JP5557534B2 JP2010010309A JP2010010309A JP5557534B2 JP 5557534 B2 JP5557534 B2 JP 5557534B2 JP 2010010309 A JP2010010309 A JP 2010010309A JP 2010010309 A JP2010010309 A JP 2010010309A JP 5557534 B2 JP5557534 B2 JP 5557534B2
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猛 神尾
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Fujikoki Corp
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本発明は、回路内を高温高圧の冷媒と低温低圧の冷媒が同時に流される冷凍サイクルにおいて流路切換弁として用いるのに好適な四方切換弁等の多方切換弁に係り、特に、高温高圧の冷媒から低温低圧の冷媒への熱伝導を抑えて、熱効率(冷凍能力)の向上等を図ることのできる多方切換弁に関する。   The present invention relates to a multi-way switching valve such as a four-way switching valve suitable for use as a flow path switching valve in a refrigeration cycle in which a high-temperature and high-pressure refrigerant and a low-temperature and low-pressure refrigerant flow simultaneously in a circuit. The present invention relates to a multi-way switching valve that can improve heat efficiency (refrigeration capacity) by suppressing heat conduction from a low-temperature and low-pressure refrigerant.

一般に、空気調和機、冷凍機等に用いられる冷凍サイクル(ヒートポンプ装置)は、圧縮機、気液分離器、凝縮器、蒸発器、及び膨張弁等に加えて、流路(流れ方向)切換手段としての四方切換弁を備えている(例えば、特許文献1参照)。   In general, a refrigeration cycle (heat pump device) used for an air conditioner, a refrigerator, etc. includes a flow path (flow direction) switching means in addition to a compressor, a gas-liquid separator, a condenser, an evaporator, an expansion valve, and the like. As a four-way selector valve (see, for example, Patent Document 1).

この四方切換弁を備えた冷凍サイクルの一例を図6、図7を参照しながら説明する。図示例の冷凍サイクル300は、空気調和機のもので、運転モード(冷房運転と暖房運転)の切り換えを四方切換弁320で行うようになっている。すなわち、圧縮機310、気液分離器312、凝縮器(室外熱交換器)314、蒸発器(室内熱交換器)316、及び膨張弁318を備え、前記の圧縮機310、気液分離器312、凝縮器314、及び蒸発器316の四者の間に、第1〜第4の4つのポート(入出口)a、b、c、d(図6参照)を有する四方切換弁320が配在されている。   An example of the refrigeration cycle provided with this four-way switching valve will be described with reference to FIGS. The refrigeration cycle 300 in the illustrated example is of an air conditioner, and the operation mode (cooling operation and heating operation) is switched by a four-way switching valve 320. That is, the compressor 310, the gas-liquid separator 312, the condenser (outdoor heat exchanger) 314, the evaporator (indoor heat exchanger) 316, and the expansion valve 318 are provided. , A condenser 314 and an evaporator 316, a four-way switching valve 320 having first to fourth four ports (entrance / exit) a, b, c, d (see FIG. 6) is arranged. Has been.

前記各機器類間は導管(パイプ)等で形成される流路で接続されている。具体的には、気液分離器312内の冷媒を圧縮機310に導く吸入流路321、圧縮機310から吐出された高圧冷媒を四方切換弁320の第1ポートaに導く吐出流路322、四方切換弁320の第2ポートbと凝縮器314の第1流通口314aとを接続する凝縮器側送り戻し流路323、四方切換弁20の第3ポートcと蒸発器316の第1流通口316aとを接続する蒸発器側送り戻し流路324、四方切換弁320の第4ポートdと気液分離器312の戻し口312aとを接続する戻し流路325、凝縮器314の第2流通口314bと膨張弁318とを接続する流路326と、及び、膨張弁318と蒸発器316の第2流通口316bとを接続する流路327が設けられている。   The devices are connected by a flow path formed by a conduit (pipe) or the like. Specifically, a suction flow path 321 for guiding the refrigerant in the gas-liquid separator 312 to the compressor 310, a discharge flow path 322 for guiding the high-pressure refrigerant discharged from the compressor 310 to the first port a of the four-way switching valve 320, The condenser-side return flow path 323 connecting the second port b of the four-way switching valve 320 and the first flow port 314a of the condenser 314, the third port c of the four-way switching valve 20, and the first flow port of the evaporator 316. An evaporator-side return flow path 324 that connects 316 a, a return path 325 that connects the fourth port d of the four-way switching valve 320 and the return port 312 a of the gas-liquid separator 312, and a second flow port of the condenser 314 A flow path 326 that connects 314b and the expansion valve 318, and a flow path 327 that connects the expansion valve 318 and the second flow port 316b of the evaporator 316 are provided.

このような構成の冷凍サイクル300においては、冷房運転モードが選択されたときには、四方切換弁320が、図7(A)に示される如くに、吐出流路322と凝縮器側送り戻し流路323とを連通させるとともに、蒸発器側送り戻し流路324と戻し流路325とを連通させる状態に切り換えられる。このときには、図6において実線矢印で示される如くに、気液分離器312内の低圧冷媒が吸入流路321を介して圧縮機310に吸入されるとともに、圧縮機310の吐出口310aから高温高圧の冷媒が吐出流路322、四方切換弁320、及び凝縮器側送り戻し流路323を介して凝縮器314に導かれ、凝縮器314において室外空気と熱交換して凝縮し、高圧の二相冷媒となって流路326を介して膨張弁318に導入される。この膨張弁318により高圧の冷媒が減圧され、減圧された低圧の冷媒は、流路327を介して蒸発器316に導入され、ここで室内空気と熱交換(冷房)して蒸発し、蒸発器316からは低温低圧の冷媒が蒸発器側送り戻し流路324、四方切換弁320、及び戻し流路325を介して気液分離器312に戻される。   In the refrigeration cycle 300 having such a configuration, when the cooling operation mode is selected, the four-way switching valve 320 is connected to the discharge passage 322 and the condenser-side return passage 323 as shown in FIG. And the evaporator-side return flow path 324 and the return flow path 325 are switched to each other. At this time, as indicated by the solid line arrow in FIG. 6, the low-pressure refrigerant in the gas-liquid separator 312 is sucked into the compressor 310 via the suction flow path 321 and is discharged from the discharge port 310a of the compressor 310 at high temperature and high pressure. Of the refrigerant is led to the condenser 314 through the discharge flow path 322, the four-way switching valve 320, and the condenser side return flow path 323, and is condensed by exchanging heat with the outdoor air in the condenser 314. The refrigerant is introduced into the expansion valve 318 through the flow path 326. The expansion valve 318 decompresses the high-pressure refrigerant, and the decompressed low-pressure refrigerant is introduced into the evaporator 316 via the flow path 327, where it evaporates by exchanging heat (cooling) with room air. From 316, the low-temperature and low-pressure refrigerant is returned to the gas-liquid separator 312 via the evaporator-side return flow path 324, the four-way switching valve 320, and the return flow path 325.

それに対し、暖房運転モードが選択されたときには、四方切換弁320が、図7(B)に示される如くに、吐出流路322と蒸発器側送り戻し流路324とを連通させるとともに、凝縮器側送り戻し流路323と戻し流路325とを連通させる状態に切り換えられる。このときには、図6において破線矢印で示される如くに、気液分離器312内の冷媒が吸入流路321を介して圧縮機310に吸入されるとともに、圧縮機310の吐出口310aから高温高圧の冷媒が吐出流路322、四方切換弁320、及び蒸発器側送り戻し流路324を介して蒸発器316に導かれ、蒸発器316において室内空気と熱交換(暖房)して蒸発し、高圧の二相冷媒となって流路327を介して膨張弁318に導入される。この膨張弁318により高圧の冷媒が減圧され、減圧された低圧の冷媒は、流路326を介して凝縮器314に導入され、ここで室外空気と熱交換して凝縮し、凝縮器314からは低温低圧の冷媒が凝縮器側送り戻し流路323、四方切換弁320、及び戻し流路325を介して気液分離器312に戻される。   On the other hand, when the heating operation mode is selected, the four-way switching valve 320 allows the discharge passage 322 and the evaporator-side return passage 324 to communicate with each other as shown in FIG. The side feed-back flow path 323 and the return flow path 325 are switched to a communication state. At this time, as indicated by broken line arrows in FIG. 6, the refrigerant in the gas-liquid separator 312 is sucked into the compressor 310 via the suction flow path 321, and at a high temperature and high pressure from the discharge port 310 a of the compressor 310. The refrigerant is guided to the evaporator 316 via the discharge flow path 322, the four-way switching valve 320, and the evaporator-side return flow path 324, and is evaporated by exchanging heat with room air (heating) in the evaporator 316. A two-phase refrigerant is introduced into the expansion valve 318 via the flow path 327. The expansion valve 318 decompresses the high-pressure refrigerant, and the decompressed low-pressure refrigerant is introduced into the condenser 314 via the flow path 326, where it is condensed by exchanging heat with outdoor air. The low-temperature and low-pressure refrigerant is returned to the gas-liquid separator 312 via the condenser-side feed-back flow path 323, the four-way switching valve 320, and the return flow path 325.

上記した如くの冷凍サイクル(ヒートポンプ装置)に組み込まれるロータリ式の四方切換弁として、下記特許文献2等に所載のように、内部に冷媒通路が設けられた弁体と、該弁体を回動可能に保持する弁ハウジングと、前記弁体を回動させるための流路切換用アクチュエータとを備え、前記弁ハウジングに、弁室、高温冷媒導入ポート、低温冷媒導出ポート、第1冷媒入出ポート、及び第2冷媒入出ポートが設けられ、前記弁体を回動させることによって、前記弁体内通路及び弁室を介して前記第1冷媒入出ポート及び第2冷媒入出ポートのいずれかと前記高温冷媒導入ポート及び低温冷媒導出ポートのいずれかとを選択的に連通させることにより、流路の切り換えを行うようになっているもの等が知られている。   As a rotary type four-way switching valve incorporated in the refrigeration cycle (heat pump device) as described above, as described in the following Patent Document 2, etc., a valve body provided with a refrigerant passage inside, and the valve body are rotated. A valve housing that is movably held; and a flow path switching actuator for rotating the valve body. The valve housing includes a valve chamber, a high temperature refrigerant introduction port, a low temperature refrigerant outlet port, and a first refrigerant inlet / outlet port. , And a second refrigerant inlet / outlet port, and by rotating the valve body, either the first refrigerant inlet / outlet port or the second refrigerant inlet / outlet port and the introduction of the high temperature refrigerant through the valve body passage and the valve chamber There are known ones in which the flow path is switched by selectively communicating with either the port or the low-temperature refrigerant outlet port.

特開2002−221375号公報JP 2002-221375 A 特開2001−295951号公報JP 2001-295951 A

前記した如くの冷凍サイクルにおいては、回路内を同時に流される高温高圧の冷媒と低温低圧の冷媒との温度差を大きくすればするほど、その熱効率(冷凍能力)を高めることができるが、四方切換弁内で高温高圧の冷媒と低温低圧の冷媒とが近接して流動するため、高温高圧の冷媒から低温低圧の冷媒への熱伝導量(伝熱量)が大きくなり、無視できない熱損失が発生し、熱効率が低下してしまうという問題がある。   In the refrigeration cycle as described above, the thermal efficiency (refrigeration capacity) can be increased as the temperature difference between the high-temperature and high-pressure refrigerant and the low-temperature and low-pressure refrigerant simultaneously flowing in the circuit increases. Because the high-temperature and high-pressure refrigerant and the low-temperature and low-pressure refrigerant flow in close proximity within the valve, the amount of heat conduction (heat transfer) from the high-temperature and high-pressure refrigerant to the low-temperature and low-pressure refrigerant increases, resulting in heat loss that cannot be ignored. There is a problem that the thermal efficiency is lowered.

かかる問題を解消すべく、従来、例えば前記特許文献1には、スライド式の四方切換弁において、高温高圧の冷媒が流される部分と低温低圧の冷媒が流される部分との間(弁シート部)に熱遮断用スリット溝を設けることが記載されている。しかしながら、このように弁シート部に熱遮断用スリット溝を設けたものでは、熱伝導抑制効果が不十分(弁体や弁ハウジング等を介して熱が相当量伝導してしまう)であり、また、熱遮断用スリット溝の成形加工等に多大な手間と時間がかかり、製造コストが高くなる嫌いがあった。   In order to solve such a problem, for example, in Patent Document 1, for example, in a slide type four-way switching valve, between a portion where a high-temperature and high-pressure refrigerant flows and a portion where a low-temperature and low-pressure refrigerant flows (valve seat portion) Is provided with a slit groove for heat insulation. However, in the case where the slit groove for heat insulation is provided in the valve seat portion in this way, the heat conduction suppressing effect is insufficient (a considerable amount of heat is conducted through the valve body or the valve housing), and In addition, it takes a lot of time and labor to form the heat-shut slit groove, and the manufacturing cost is increased.

また、この種の多方切換弁では、軽量化を図るため、弁ハウジング等の構成部品の材料にアルミニウムを使用したいとの要望があるが、アルミニウムは熱伝導率が高いので、弁ハウジング等の材料にアルミニウムを採用した場合には、軽量化は図られるものの、熱効率の更なる低下が懸念される。   In addition, in order to reduce the weight of this type of multi-way switching valve, there is a demand to use aluminum as a material for components such as a valve housing. However, since aluminum has a high thermal conductivity, a material for a valve housing or the like. When aluminum is used for the steel, the weight can be reduced, but there is a concern about a further decrease in thermal efficiency.

また、当該多方切換弁の各ポートに連結される接続導管がアルミニウム製である場合、弁ハウジング等が真ちゅう製であるとその接続部において腐食を招くおそれがあるので、弁ハウジング等の材料にアルミニウムを使用したいとの要望があるが、この場合も上記と同様に、弁ハウジング等の材料にアルミニウムを採用した場合には、腐食は防げるものの、熱効率の更なる低下が懸念される。   In addition, when the connecting conduit connected to each port of the multi-way switching valve is made of aluminum, if the valve housing or the like is made of brass, there is a risk of causing corrosion at the connecting portion. In this case, as in the case described above, when aluminum is used as the material for the valve housing or the like, corrosion can be prevented, but there is a concern that the thermal efficiency is further lowered.

本発明は、かかる事情に鑑みてなされたもので、その目的とするところは、弁ハウジング等の材料にアルミニウムが使用されている場合であっても、高温高圧の冷媒から低温低圧の冷媒への熱伝導を可及的に抑制することができ、製造コストの上昇を抑えたもとで、冷凍サイクルにおける熱効率の向上等を効果的に図ることのできる多方切換弁を提供することにある。   The present invention has been made in view of such circumstances, and its object is to change from a high-temperature high-pressure refrigerant to a low-temperature low-pressure refrigerant even when aluminum is used as a material for a valve housing or the like. An object of the present invention is to provide a multi-way selector valve that can suppress heat conduction as much as possible, and that can effectively improve thermal efficiency in a refrigeration cycle while suppressing an increase in manufacturing cost.

前記目的を達成すべく、本発明に係る多方切換弁は、弁室、並びに該弁室に連なる低温冷媒導出ポート、高温冷媒導入ポート、及び複数個の冷媒入出ポートが設けられた弁ハウジングと、前記高温冷媒導入ポートからの冷媒を前記複数個の冷媒入出ポートに選択的に導くべく、前記弁室内に回動自在もしくはスライド自在に配在された弁体と、該弁体を回動もしくはスライドさせるためのアクチュエータとを備え、高温冷媒から低温冷媒への熱伝導を抑制すべく、前記弁ハウジング内の要所に断熱部材が配設され、前記弁ハウジングは、前記低温冷媒導出ポート及び冷媒入出ポートが設けられた上側分割体と前記高温冷媒導入ポートが設けられた下側分割体とからなり、該上側分割体と下側分割体とで前記弁室が画成されるとともに、該弁室の天井部に、前記断熱部材を兼ねる、前記複数個の冷媒入出ポートにそれぞれ連なる複数個の弁口が形成された弁シート部材が配設されていることを特徴としている。 In order to achieve the above object, a multi-way switching valve according to the present invention includes a valve chamber, a valve housing provided with a low-temperature refrigerant outlet port, a high-temperature refrigerant inlet port, and a plurality of refrigerant inlet / outlet ports connected to the valve chamber; In order to selectively guide the refrigerant from the high-temperature refrigerant introduction port to the plurality of refrigerant inlet / outlet ports, a valve body that is rotatably or slidably disposed in the valve chamber, and the valve body is rotated or slid. And a heat insulating member disposed at a key point in the valve housing to suppress heat conduction from the high-temperature refrigerant to the low-temperature refrigerant. The valve housing includes the low-temperature refrigerant outlet port and the refrigerant inlet / outlet. An upper divided body provided with a port and a lower divided body provided with the high-temperature refrigerant introduction port. The upper divided body and the lower divided body define the valve chamber, and the valve chamber A ceiling portion, the also serves as a heat insulating member, the plurality of coolant and out ports communicating each plurality of valve seat member valve port is formed is characterized in that it is arranged.

より好ましくは、内部に冷媒を流す通路が設けられた弁体と、該弁体を回動可能に保持する弁ハウジングと、前記弁体を回動させるためのアクチュエータとを備え、前記弁ハウジングに、弁室、高温冷媒導入ポート、低温冷媒導出ポート、第1冷媒入出ポート、及び第2冷媒入出ポートが設けられ、前記弁体を回動させることによって、体内通路及び弁室を介して前記第1冷媒入出ポート及び第2冷媒入出ポートのいずれかと前記高温冷媒導入ポート及び低温冷媒導出ポートのいずれかとを選択的に連通させることにより、流路の切り換えを行うようにされた多方切換弁において、前記弁体内通路、弁室、高温冷媒導入ポート、低温冷媒導出ポート、第1冷媒入出ポート、及び第2冷媒入出ポートのうちの少なくとも一つの内面を覆うように断熱部材が配設され、前記弁ハウジングは、前記低温冷媒導出ポート、第1冷媒入出ポート、及び第2冷媒入出ポートが設けられた上側分割体と前記高温冷媒導入ポートが設けられた下側分割体とからなり、該上側分割体と下側分割体とで前記弁室が画成されるとともに、該弁室の天井部に、前記断熱部材を兼ねる、前記第1冷媒入出ポート及び第2冷媒入出ポートにそれぞれ連なる第1弁口及び第2弁口が形成された弁シート部材が配設されていることを特徴としている。 More preferably, the valve housing includes a valve body provided with a passage through which a refrigerant flows, a valve housing that rotatably holds the valve body, and an actuator for rotating the valve body. A valve chamber, a high-temperature refrigerant introduction port, a low-temperature refrigerant outlet port, a first refrigerant inlet / outlet port, and a second refrigerant inlet / outlet port, and by rotating the valve body, the valve body passage and the valve chamber pass through the valve chamber. In the multi-way selector valve configured to switch the flow path by selectively communicating either the first refrigerant inlet / outlet port or the second refrigerant inlet / outlet port with either the high temperature refrigerant inlet port or the low temperature refrigerant outlet port. Covering the inner surface of at least one of the valve body passage, the valve chamber, the high temperature refrigerant introduction port, the low temperature refrigerant outlet port, the first refrigerant inlet / outlet port, and the second refrigerant inlet / outlet port Heat insulating member is disposed, said valve housing, said cold refrigerant outlet port, a first refrigerant and out port, and the lower split second refrigerant and out ports the hot refrigerant introduction port and upper split body provided is provided The first refrigerant inlet / outlet port and the second refrigerant are formed by a body, and the upper divided body and the lower divided body define the valve chamber, and the ceiling portion of the valve chamber also serves as the heat insulating member A valve seat member formed with a first valve port and a second valve port respectively connected to the input / output port is provided.

好ましい態様では、前記弁室に、その内周面及び底面を覆うように、有底筒状の断熱部材が配設される。   In a preferred aspect, a bottomed cylindrical heat insulating member is disposed in the valve chamber so as to cover an inner peripheral surface and a bottom surface thereof.

他の好ましい態様では、前記冷媒入出ポートに、筒状の断熱部材が配設される。   In another preferred embodiment, a cylindrical heat insulating member is disposed at the refrigerant inlet / outlet port.

他の好ましい態様では、前記冷媒入出ポートは、前記弁シート部材の弁口に連なる縦穴と横穴とからなる断面逆L形状に形成され、該冷媒入出ポートに、前記横穴の内面を覆いかつ前記縦穴を塞がないように挿通口が形成された有底筒状の断熱部材が配設される。   In another preferred aspect, the refrigerant inlet / outlet port is formed in a cross-sectional inverted L shape consisting of a vertical hole and a horizontal hole connected to the valve port of the valve seat member, and the refrigerant inlet / outlet port covers the inner surface of the horizontal hole and the vertical hole A bottomed cylindrical heat insulating member in which an insertion opening is formed so as not to be blocked is disposed.

前記断熱部材を兼ねる弁シート部材には、前記弁口から上方に突出してその上端部が前記冷媒入出ポートに配設された断熱部材の前記挿通口に挿入される筒状突出部が一体に設けられる。   The valve seat member that also serves as the heat insulating member is integrally provided with a cylindrical protruding portion that protrudes upward from the valve port and whose upper end portion is inserted into the insertion port of the heat insulating member disposed in the refrigerant inlet / outlet port. It is done.

他の好ましい態様では、前記弁体内通路に、少なくとも前記高温冷媒導入ポート側の内周面を覆うように、筒状の断熱部材が配設される。   In another preferred embodiment, a tubular heat insulating member is disposed in the valve passage so as to cover at least the inner peripheral surface on the high temperature refrigerant introduction port side.

前記断熱部材は、好ましくは、圧入、ねじ止め、接着等の手法により固定される。   The heat insulating member is preferably fixed by a technique such as press fitting, screwing, or adhesion.

前記弁ハウジングは、好ましくは、アルミニウム製とされる。   The valve housing is preferably made of aluminum.

前記断熱部材の材料として、好ましくは、樹脂材料もしくはアルミニウムより熱伝導率の低いステンレス等の金属材料が用いられる。   As the material for the heat insulating member, a resin material or a metal material such as stainless steel having a lower thermal conductivity than aluminum is preferably used.

前記弁体は、好ましくは、少なくともその弁体内通路の一部が樹脂材料もしくはアルミニウムより熱伝導率の低いステンレス等の金属材料で作製される。   The valve body is preferably made of a resin material or a metal material such as stainless steel having a lower thermal conductivity than aluminum at least a part of the valve body passage.

他の好ましい態様では、前記弁ハウジングの上側分割体と下側分割体との間に、断熱部材が介装される。   In another preferred embodiment, a heat insulating member is interposed between the upper divided body and the lower divided body of the valve housing.

他の好ましい態様では、高温冷媒から低温冷媒への熱伝導を抑制すべく、前記弁ハウジングに設けられた少なくとも一つのポートと該ポートに隣接するポートとの間に、外面から内方に向かって切れ込む断熱用スリット溝が形成される。   In another preferred embodiment, in order to suppress heat conduction from the high-temperature refrigerant to the low-temperature refrigerant, between at least one port provided in the valve housing and a port adjacent to the port, the outer surface is directed inward. A slit groove for heat insulation to be cut is formed.

他の好ましい態様では、前記弁ハウジングの基体部における前記高温冷媒導入ポートの入口側端部外周に、当該多方切換弁の取付固定用雌ねじ部が形成された弁取付固定部が設けられるとともに、該弁取付固定部における前記雌ねじ部のねじ切端と前記弁ハウジングの基体部との間に、高温冷媒から低温冷媒への熱伝導を抑制すべく、外面から内方に向かって切れ込む断熱用スリット溝が形成される。   In another preferred embodiment, a valve mounting fixing portion in which a female thread portion for mounting and fixing the multi-way switching valve is formed on the outer periphery of the inlet side end of the high temperature refrigerant introduction port in the base portion of the valve housing, Between the threaded end of the female thread portion in the valve mounting fixing portion and the base portion of the valve housing, there is a heat insulating slit groove that cuts inward from the outer surface to suppress heat conduction from the high temperature refrigerant to the low temperature refrigerant. It is formed.

他の好ましい態様では、前記アクチュエータと前記弁体との間に遊星歯車式減速機構が介装される。   In another preferred embodiment, a planetary gear speed reduction mechanism is interposed between the actuator and the valve body.

他の好ましい態様では、前記弁ハウジングに設けられた少なくとも一つのポートの外端部に、当該ポートに連結される接続導管との間の熱伝導を抑制すべく、断熱部材が配設される。   In another preferred embodiment, a heat insulating member is disposed at an outer end portion of at least one port provided in the valve housing so as to suppress heat conduction with a connection conduit connected to the port.

一方、本発明に係るヒートポンプ装置は、上記多方切換弁を用いたもので、前記弁ハウジングに設けられた少なくとも一つのポートと該ポートに連結される接続導管との間に、断熱部材が介装されていることを特徴としている。   On the other hand, the heat pump device according to the present invention uses the multi-way switching valve, and a heat insulating member is interposed between at least one port provided in the valve housing and a connection conduit connected to the port. It is characterized by being.

本発明に係る多方切換弁の好ましい態様では、弁室、冷媒入出ポート、低温冷媒導出ポート、弁体内通路、及び高温冷媒導入ポートのうちの幾つかないし全部に、それぞれその内面を覆う(形成する)ように断熱部材が配設されるので、弁ハウジングの材料にアルミニウムが使用されている場合であっても、高温高圧の冷媒から低温低圧の冷媒への熱伝導を効果的に抑制することができ、冷凍サイクルにおける熱効率の向上等を図ることができる。   In a preferred embodiment of the multi-way selector valve according to the present invention, some or all of the valve chamber, the refrigerant inlet / outlet port, the low temperature refrigerant outlet port, the valve body passage, and the high temperature refrigerant inlet port are covered (formed). Since the heat insulating member is arranged as described above, even if aluminum is used as the material of the valve housing, it is possible to effectively suppress the heat conduction from the high-temperature high-pressure refrigerant to the low-temperature low-pressure refrigerant. It is possible to improve the thermal efficiency in the refrigeration cycle.

加えて、断熱部材は、シンプルな形状(円筒状等)にすることができ、また、その材料に樹脂を使用することで、比較的容易に量産可能となるので、製造コストを低く抑えることができる。   In addition, the heat insulating member can be made in a simple shape (cylindrical shape, etc.), and can be manufactured relatively easily by using resin as its material, so that the manufacturing cost can be kept low. it can.

本発明に係る多方切換弁の一実施例を示す、図3のXーX矢視線に従う部分切欠断面図。FIG. 4 is a partially cutaway cross-sectional view taken along the line XX of FIG. 3 showing an embodiment of the multi-way switching valve according to the present invention. 本発明に係る多方切換弁の一実施例を示す、図4のYーY矢視線に従う縦断面図。The longitudinal cross-sectional view according to the YY arrow line of FIG. 4 which shows one Example of the multiway switching valve which concerns on this invention. 本発明に係る多方切換弁の一実施例を示す右側面図。The right view which shows one Example of the multiway switching valve which concerns on this invention. 本発明に係る多方切換弁の一実施例を示す前面図。The front view which shows one Example of the multiway switching valve which concerns on this invention. 本発明に係る多方切換弁の一実施例を示す平面図。The top view which shows one Example of the multiway switching valve which concerns on this invention. 四方切換弁が用いられた冷凍サイクルの一例を示す図。The figure which shows an example of the refrigerating cycle in which the four-way switching valve was used. 図5に示される四方切換弁の動作説明に供される図。The figure which is provided for operation | movement description of the four-way selector valve shown by FIG.

以下、本発明の実施形態を図面を参照しながら説明する。
図1、図2は、それぞれ本発明に係る多方切換弁の一実施例を示し、図1は、右側面を示す図3のXーX矢視線に従う部分切欠断面図、図2は、前面を示す図4のYーY矢視線に従う断面図である。
Embodiments of the present invention will be described below with reference to the drawings.
1 and 2 show one embodiment of the multi-way switching valve according to the present invention, respectively. FIG. 1 is a partially cutaway sectional view taken along the line XX of FIG. 3 showing the right side surface, and FIG. It is sectional drawing which follows the YY arrow line of FIG.

本実施例の多方切換弁10は、高温冷媒導入ポート11、第1冷媒入出ポート12、第2冷媒入出ポート13、及び低温冷媒導出ポート14を有する、ヒートポンプ装置に用いられるロータリー式の四方切換弁であり、後で詳述するように、高温冷媒から低温冷媒への熱伝導を抑制すべく、要所には断熱部材が配設されている。   The multi-way selector valve 10 of this embodiment has a high-temperature refrigerant introduction port 11, a first refrigerant inlet / outlet port 12, a second refrigerant inlet / outlet port 13, and a low-temperature refrigerant outlet port 14, and is a rotary four-way selector valve used in a heat pump device. As described in detail later, in order to suppress heat conduction from the high-temperature refrigerant to the low-temperature refrigerant, a heat insulating member is disposed at a key point.

図示の多方切換弁10は、キャン18の内周側に配在されたロータ16とキャン18の外周に外嵌固定されたステータ17とからなる流路切換用アクチュエータとしてのステッピングモータ15と、該ステッピングモータ15により回動せしめられる弁体30と、この弁体30を回動可能に保持する弁ハウジング20と、を備えている。   The illustrated multi-way switching valve 10 includes a stepping motor 15 as a flow path switching actuator composed of a rotor 16 disposed on the inner peripheral side of a can 18 and a stator 17 fitted and fixed to the outer periphery of the can 18. A valve body 30 that is rotated by a stepping motor 15 and a valve housing 20 that rotatably holds the valve body 30 are provided.

前記ロータ16と弁体30との間(モータ15内)には遊星歯車式減速機構40が介装されており、ロータ16の回転は上記減速機構40により相当減速されて弁体30に伝達されるようになっている。なお、遊星歯車式減速機構40の詳細構成は、必要なら、例えば、本出願人による特開2008−101765号公報等を参照されたい。   A planetary gear speed reduction mechanism 40 is interposed between the rotor 16 and the valve body 30 (in the motor 15). The rotation of the rotor 16 is considerably reduced by the speed reduction mechanism 40 and transmitted to the valve body 30. It has become so. For details of the configuration of the planetary gear speed reduction mechanism 40, see, for example, Japanese Patent Application Laid-Open No. 2008-101765 by the present applicant, if necessary.

弁ハウジング20は、3本のボルト24により樹脂製の環状断熱板57(後述)を挟んで気密的に締結された上側箱状体(上側分割体)20Aと下側蓋状体(下側分割体)20Bとからなり、これら上側箱状体20Aと下側蓋状体20Bとで円筒状の弁室21が画成されている。   The valve housing 20 includes an upper box-shaped body (upper divided body) 20A and a lower lid-shaped body (lower divided) that are airtightly fastened by sandwiching a resin-made annular heat insulating plate 57 (described later) with three bolts 24. Body) 20B, and a cylindrical valve chamber 21 is defined by the upper box-like body 20A and the lower lid-like body 20B.

上側箱状体20Aは、概略凸状の上側基体部20aと該上側基体部20aの下面外周部から下側に突出する主として弁室21の周壁部を画成する円筒状壁部20bとからなり、上側基体部20aの左右には、横穴と縦穴とからなる断面逆L形状の第1冷媒入出ポート12と第2冷媒入出ポート13とが設けられ、また、円筒状壁部20bの上部の前面側には、前記弁室21に連なる低温冷媒導出ポート14が設けられている。   The upper box-shaped body 20A includes a substantially convex upper base portion 20a and a cylindrical wall portion 20b that mainly defines a peripheral wall portion of the valve chamber 21 projecting downward from the outer peripheral portion of the lower surface of the upper base portion 20a. The left and right sides of the upper base portion 20a are provided with a first refrigerant inlet / outlet port 12 and a second refrigerant inlet / outlet port 13 each having a reverse L-shaped cross section composed of a horizontal hole and a vertical hole, and the front surface of the upper portion of the cylindrical wall portion 20b. On the side, a low-temperature refrigerant outlet port 14 connected to the valve chamber 21 is provided.

一方、下側蓋状体20Bは、上記円筒状壁部20bの下端部が外嵌される段付き厚板状の下側基体部20cと、該下側基体部20cの上面中央に上向きに突設された円筒状突壁部20dと、下側基体部20cの下面中央に下向きに突設された弁取付固定部(兼高温冷媒入口形成部)20eとからなり、該下側蓋状体20Bには、その中央(回転軸線O上)を貫通して前記弁室21に開口する高温冷媒導入ポート11が設けられている。なお、軽量化等を図るため、弁ハウジング20(上側箱状体20Aと下側蓋状体20B)の材料にはアルミニウムが使用されている。   On the other hand, the lower lid-like body 20B protrudes upward to the center of the upper surface of the stepped thick plate-like lower base portion 20c on which the lower end portion of the cylindrical wall portion 20b is externally fitted. It comprises a cylindrical protruding wall portion 20d provided and a valve mounting fixing portion (also serving as a high temperature refrigerant inlet forming portion) 20e protruding downward at the center of the lower surface of the lower base portion 20c. Is provided with a high-temperature refrigerant introduction port 11 that passes through the center (on the rotation axis O) and opens into the valve chamber 21. Note that aluminum is used as the material of the valve housing 20 (upper box-like body 20A and lower lid-like body 20B) in order to reduce the weight and the like.

前記弁室21の天井部21aには、第1冷媒入出ポート12と第2冷媒入出ポート13にそれぞれ連なる第1弁口26と第2弁口27が形成された、断熱部材を兼ねる弁シート部材25が配設(ねじ止め)されている。なお、断熱部材としての弁シート部材25は、後で説明する。   A valve seat member that also serves as a heat insulating member is formed in the ceiling portion 21a of the valve chamber 21 with a first valve port 26 and a second valve port 27 that are connected to the first refrigerant inlet / outlet port 12 and the second refrigerant inlet / outlet port 13, respectively. 25 is disposed (screwed). The valve seat member 25 as a heat insulating member will be described later.

前記弁体30は、上から順に、モータ15内の遊星歯車式減速機構40の出力軸45に一体回転可能に連結された小径軸部31、上側箱状体20Aに形成された中央孔28及び弁シート部材25の中央に形成された開口29に挿通せしめられた中央軸部32、及び高温冷媒導入ポート11内に挿入された大径円筒軸部33を有するステンレス(SUS)製の弁軸部材30Aと、該弁軸部材30Aの、前記弁室61内に位置する中央軸部32の下端部から大径円筒軸部33の中央肉厚部33a上端に至る段付き部分に圧入もしくはインサート成形等により外嵌固定された、樹脂(PPS)製の軸外部材30Bとからなっている。   The valve body 30 includes, in order from the top, a small-diameter shaft portion 31 connected to an output shaft 45 of the planetary gear type reduction mechanism 40 in the motor 15 so as to be integrally rotatable, a central hole 28 formed in the upper box-like body 20A, and A valve shaft member made of stainless steel (SUS) having a central shaft portion 32 inserted through an opening 29 formed in the center of the valve seat member 25 and a large-diameter cylindrical shaft portion 33 inserted into the high-temperature refrigerant introduction port 11. 30A and a stepped portion of the valve shaft member 30A from the lower end portion of the central shaft portion 32 located in the valve chamber 61 to the upper end of the central thick portion 33a of the large-diameter cylindrical shaft portion 33 or press molding or the like And an off-axis member 30B made of resin (PPS) that is externally fitted and fixed by the above.

前記弁軸部材30Aは、その中央軸部32と大径円筒軸部33の下端部がそれぞれスリーブ状の軸受部材46、47により摺動回転自在に支持されている。また、大径円筒軸部33における中央肉厚部33aの下部円錐面部と高温冷媒導入ポート11の内周面との間には、テフロン製のリップシール48が介装されている。なお、前記軸受部材46、47としては、摩擦係数が小さく、耐摩耗性にも優れる、例えばステンレス鋼管の内周面にテフロンを含浸被覆させたものが使用されている。   The valve shaft member 30A has a central shaft portion 32 and lower end portions of a large-diameter cylindrical shaft portion 33 supported by sleeve-shaped bearing members 46 and 47 so as to be slidably rotatable. Further, a Teflon lip seal 48 is interposed between the lower conical surface portion of the central thick portion 33 a in the large-diameter cylindrical shaft portion 33 and the inner peripheral surface of the high-temperature refrigerant introduction port 11. The bearing members 46 and 47 are made of a stainless steel pipe impregnated and coated with Teflon, for example, having a small friction coefficient and excellent wear resistance.

前記軸外部材30Bは、弁軸部材30Aから一側方に大きく突出する横突出部34を有し、前記大径円筒軸部33及び前記横突出部34内には、高温冷媒導入ポート11からの冷媒を第1冷媒入出ポート12及び第2冷媒入出ポート13に選択的に導くための逆L形ないしクランク状の弁体内通路35が設けられている。弁体内通路35は、高温冷媒導入ポート11側の円筒軸部内通路35aと、弁シート部材25側の横突出部内通路35bと、それらの通路35a‐35b間を連通させるように、大径円筒軸部33の上端部付近と横突出部34とに設けられた連通路35cとからなっている。   The off-axis member 30B has a lateral projecting portion 34 projecting greatly to one side from the valve shaft member 30A. The large-diameter cylindrical shaft portion 33 and the lateral projecting portion 34 have a high temperature refrigerant introduction port 11 therein. Inverted L-shaped or crank-shaped valve body passage 35 is provided for selectively guiding the refrigerant to first refrigerant inlet / outlet port 12 and second refrigerant inlet / outlet port 13. The valve body passage 35 has a large-diameter cylindrical shaft so that the passage 35a on the high-temperature refrigerant introduction port 11 side, the passage 35b on the side of the valve seat member 25, and the passages 35a-35b communicate with each other. It consists of the communication path 35c provided in the vicinity of the upper end part of the part 33 and the lateral protrusion part 34.

前記弁体内通路35の出口側端部には、弁シート部材25に気密的に圧接するように、シール材としてのOリング37と角形リング38とが装着されている。Oリング37は、弁体内通路35を流れる高圧冷媒により半径方向外方に押圧されて断面が円形から楕円状に変化するが、このOリング37の形状変化を利用して角形リング38の一端面を弁シート部材25に押し付けてシール効果を得る構成となっている。   An O-ring 37 and a square ring 38 as a sealing material are attached to the outlet side end portion of the valve body passage 35 so as to be in airtight pressure contact with the valve seat member 25. The O-ring 37 is pressed radially outward by the high-pressure refrigerant flowing through the valve body passage 35 and the cross section changes from a circular shape to an elliptical shape. One end surface of the rectangular ring 38 is utilized by utilizing the shape change of the O-ring 37. Is pressed against the valve seat member 25 to obtain a sealing effect.

なお、前記下側蓋状体20Bにおける円筒状突壁部20dの外周には、前記弁体内通路35の出口側端部(角形リング38)を弁シート部材25に押し付けるべく、前記弁体30を上向きに付勢するコイルばね39が縮装されている。また、冷媒の不所望な漏れが生じないように各部材の対接面間等の要所には、Oリング等のシール材が装着されている。   The valve body 30 is placed on the outer periphery of the cylindrical projecting wall portion 20d of the lower lid-like body 20B in order to press the outlet side end portion (square ring 38) of the valve body passage 35 against the valve seat member 25. A coil spring 39 that biases upward is contracted. Further, a sealing material such as an O-ring is attached to a key point such as between the contact surfaces of each member so that an undesirable leakage of the refrigerant does not occur.

かかる構成を有する多方切換弁(四方切換弁)10では、弁体30がモータ15により回動せしめられて、弁体内通路35の出口側端部(角形リング38)が弁シート部材25の第1弁口26の真下位置に達すると(図1に示される状態)、高温冷媒導入ポート11と第1冷媒入出ポート12とが弁体内通路35を介して連通し、接続導管71から高温冷媒導入ポート11に導入された高温高圧の冷媒は、弁体内通路35→第1弁口26→第1冷媒入出ポート12→接続導管72へと流れ、一方、接続導管73から第2冷媒入出ポート13に導入された低温低圧の冷媒は、第2弁口27→弁室21→低温冷媒導出ポート14→接続導管74へと流れる。   In the multi-way switching valve (four-way switching valve) 10 having such a configuration, the valve body 30 is rotated by the motor 15, and the outlet side end portion (square ring 38) of the valve body passage 35 is the first of the valve seat member 25. When reaching the position directly below the valve port 26 (the state shown in FIG. 1), the high-temperature refrigerant introduction port 11 and the first refrigerant inlet / outlet port 12 communicate with each other via the valve body passage 35, and the high-temperature refrigerant introduction port is connected from the connection conduit 71. The high-temperature and high-pressure refrigerant introduced into the refrigerant 11 flows into the valve body passage 35 → the first valve port 26 → the first refrigerant inlet / outlet port 12 → the connection conduit 72, while being introduced into the second refrigerant inlet / outlet port 13 from the connection conduit 73. The low-temperature and low-pressure refrigerant thus made flows from the second valve port 27 → the valve chamber 21 → the low-temperature refrigerant outlet port 14 → the connection conduit 74.

上記とは逆に、弁体内通路35の出口側端部(角形リング38)が弁シート部材25の第2弁口27の真下位置に回動せしめられると、高温冷媒導入ポート11と第2冷媒入出ポート13とが弁体内通路35を介して連通し、接続導管71から高温冷媒導入ポート11に導入された高温高圧の冷媒は、弁体内通路35→第2弁口27→第2冷媒入出ポート13→接続導管73へと流れ、一方、接続導管72から第1冷媒入出ポート12に導入された低温低圧の冷媒は、第1弁口26→弁室21→低温冷媒導出ポート14→接続導管74へと流れる。   Contrary to the above, when the outlet side end portion (rectangular ring 38) of the valve body passage 35 is rotated to a position directly below the second valve port 27 of the valve seat member 25, the high temperature refrigerant introduction port 11 and the second refrigerant. The high-temperature and high-pressure refrigerant introduced into the high-temperature refrigerant introduction port 11 from the connection conduit 71 is communicated with the inlet / outlet port 13 via the valve body passage 35, and the valve body passage 35 → second valve port 27 → second refrigerant inlet / outlet port. On the other hand, the low-temperature and low-pressure refrigerant introduced from the connection conduit 72 to the first refrigerant inlet / outlet port 12 flows through the first valve port 26 → the valve chamber 21 → the low-temperature refrigerant outlet port 14 → the connection conduit 74. It flows to.

このように本実施例の多方切換弁10は、弁体30を回動させることによって、弁体内通路35及び弁室21を介して第1冷媒入出ポート12及び第2冷媒入出ポート13のいずれかと高温冷媒導入ポート11及び低温冷媒導出ポート14のいずれかとを選択的に連通させることにより、流路の切り換えを行うようになっている。ところが、当該多方切換弁10内で高温高圧の冷媒と低温低圧の冷媒とが近接して流動するとともに、弁ハウジング20が熱伝導率の高いアルミニウム製なので、そのままでは高温高圧の冷媒から低温低圧の冷媒への熱伝導量(伝熱量)が大きくなり、熱効率が悪くなるおそれがある。   As described above, the multi-way switching valve 10 according to the present embodiment rotates the valve body 30 so that either the first refrigerant inlet / outlet port 12 or the second refrigerant inlet / outlet port 13 passes through the valve body passage 35 and the valve chamber 21. By selectively communicating with either the high-temperature refrigerant introduction port 11 or the low-temperature refrigerant outlet port 14, the flow path is switched. However, the high-temperature and high-pressure refrigerant and the low-temperature and low-pressure refrigerant flow in the multi-way switching valve 10 in close proximity, and the valve housing 20 is made of aluminum having high thermal conductivity. There is a possibility that the heat conduction amount (heat transfer amount) to the refrigerant increases and the thermal efficiency is deteriorated.

そこで、本実施例の多方切換弁10では、弁室21、冷媒入出ポート12、13、低温冷媒導出ポート14、及び弁体内通路35(高温冷媒導入ポート11)に、それぞれ、少なくともその内周面を覆うように断熱部材が配設されている。各断熱部材の材料として、ここでは、金属よりも熱伝導率の低い樹脂材料が用いられているが、それに代えて、アルミニウムより熱伝導率の低いステンレス等の金属材料を用いてもよい。以下、各部に配設された断熱部材について説明する。   Therefore, in the multi-way switching valve 10 of the present embodiment, at least the inner peripheral surface of each of the valve chamber 21, the refrigerant inlet / outlet ports 12, 13, the low temperature refrigerant outlet port 14, and the valve body passage 35 (the high temperature refrigerant inlet port 11). A heat insulating member is disposed so as to cover. Here, a resin material having a lower thermal conductivity than metal is used as the material of each heat insulating member, but a metal material such as stainless steel having a lower thermal conductivity than aluminum may be used instead. Hereinafter, the heat insulating member disposed in each part will be described.

(1)弁室21には、その天井部21aを覆うように、断熱部材を兼ねる弁シート部材25が配設されるとともに、その内周面及び底面を覆うように、前記円筒状突壁部20dの突出高さと略同じ肉厚の底部51aと弁室21の略内周面全体を覆い得る円筒状壁部51bを持つ有底円筒状の断熱部材51が配設固定されている(例えば下側蓋状体20Bにその底部51aがボルト類でねじ止めされている)。この弁室用断熱部材51の底部51aには、下側蓋状体20Bの円筒状突壁部20d外周側に配在されたコイルばね39の外径より若干大なる直径の円形開口51c及び低温冷媒導出ポート14に対応した開口51dが形成されているが、当該弁室用断熱部材51、前記断熱部材を兼ねる弁シート部材25、及び後述する大径円筒軸部33内に配在された断熱部材55等により、実質的に弁室21の略内面全体が断熱材で覆われることになる。これによって、弁ハウジング20と弁室21内を流れる低温冷媒との間の熱伝導が抑制される。   (1) The valve chamber 21 is provided with a valve seat member 25 that also serves as a heat insulating member so as to cover the ceiling portion 21a, and the cylindrical protruding wall portion so as to cover the inner peripheral surface and the bottom surface thereof. A bottomed cylindrical heat-insulating member 51 having a bottom 51a having a wall thickness approximately the same as the protruding height of 20d and a cylindrical wall 51b capable of covering the entire inner peripheral surface of the valve chamber 21 is disposed and fixed (for example, below The bottom 51a is screwed to the side lid 20B with bolts). A circular opening 51c having a diameter slightly larger than the outer diameter of the coil spring 39 disposed on the outer peripheral side of the cylindrical protruding wall portion 20d of the lower lid-like body 20B is formed in the bottom portion 51a of the heat insulating member 51 for valve chamber, and a low temperature. Although the opening 51d corresponding to the refrigerant outlet port 14 is formed, the valve chamber heat insulating member 51, the valve seat member 25 also serving as the heat insulating member, and the heat insulating material disposed in the large-diameter cylindrical shaft portion 33 described later. The substantially entire inner surface of the valve chamber 21 is covered with the heat insulating material by the member 55 and the like. As a result, heat conduction between the valve housing 20 and the low-temperature refrigerant flowing in the valve chamber 21 is suppressed.

(2)逆L形状の冷媒入出ポート12、13に、それを構成する横穴部分の底面(端面)と内周面(接続導管72、73が内嵌される外端部分以外)を覆いかつ縦穴部分を塞がないように挿通口52a、53aが形成された有底円筒状の断熱部材52、53が圧入等により配設固定されている。また、前記断熱部材を兼ねる弁シート部材25には、弁口26、27から上方に突出してその上端部が冷媒入出ポート12、13に配設された断熱部材52、53の前記挿通口52a、53aに挿入されてそれより若干上方に突き出る筒状突出部26a、27aが一体に設けられている。これにより、冷媒入出ポート12、13の略内面全体(接続導管72、73が内嵌される外端部分以外)が断熱材で覆われることになり、弁ハウジング20と冷媒入出ポート12、13を流れる冷媒との間の熱伝導が抑制される。   (2) The inverted L-shaped refrigerant inlet / outlet ports 12 and 13 cover the bottom surface (end surface) and inner peripheral surface (other than the outer end portion into which the connecting conduits 72 and 73 are fitted) of the horizontal hole portion constituting the reverse L-shaped refrigerant inlet / outlet ports 12 and 13 The bottomed cylindrical heat insulating members 52 and 53 having insertion holes 52a and 53a are disposed and fixed by press-fitting or the like so as not to block the portions. In addition, the valve seat member 25 also serving as the heat insulating member projects upward from the valve ports 26 and 27, and the upper ends of the valve seat members 25 and 53 are provided in the refrigerant inlet / outlet ports 12 and 13. Cylindrical protrusions 26a and 27a that are inserted into 53a and protrude slightly upward from the same are integrally provided. As a result, the substantially entire inner surfaces of the refrigerant inlet / outlet ports 12 and 13 (other than the outer end portions into which the connection conduits 72 and 73 are fitted) are covered with the heat insulating material, and the valve housing 20 and the refrigerant inlet / outlet ports 12 and 13 are connected. Heat conduction with the flowing refrigerant is suppressed.

(3)低温冷媒導出ポート14に、その内周面(接続導管74が内嵌される外端部分以外)を覆うように短円筒状の断熱部材54が圧入等により配設固定されている。これにより、低温冷媒導出ポート14の略内面全体(接続導管74が内嵌される部分以外)が断熱材で覆われることになり、弁ハウジング20と低温冷媒導出ポート14を流れる冷媒との間の熱伝導が抑制される。   (3) A short cylindrical heat insulating member 54 is disposed and fixed to the low-temperature refrigerant outlet port 14 by press-fitting or the like so as to cover the inner peripheral surface (other than the outer end portion into which the connection conduit 74 is fitted). As a result, the substantially entire inner surface of the low-temperature refrigerant outlet port 14 (other than the portion in which the connection conduit 74 is fitted) is covered with the heat insulating material, and the gap between the valve housing 20 and the refrigerant flowing through the low-temperature refrigerant outlet port 14 is Heat conduction is suppressed.

(4)弁体内通路35のうちの、円筒軸部内通路35aの内周面を覆うように円筒状の断熱部材55が圧入等により配設固定されるとともに、横突出部内通路35b及び連通路35cが形成されている軸外部材30Bが金属よりも熱伝導率の低い樹脂材料(PPS)で作製されている。これにより、弁体内通路35の略内面全体が断熱材で覆われ(形成され)、同時に、前記断熱部材55により高温冷媒導入ポート11の内周面のほとんど(接続導管71が内嵌される外端付近以外)が断熱材で覆われることになるので、高温冷媒導入ポート11及び弁体内通路35を流れる高温の冷媒と弁ハウジング20及び弁室21内を流れる低温冷媒との間の熱伝導が抑制される。   (4) The cylindrical heat insulating member 55 is disposed and fixed by press-fitting or the like so as to cover the inner peripheral surface of the cylindrical shaft inner passage 35a of the valve body passage 35, and the lateral protrusion inner passage 35b and the communication passage 35c. The off-axis member 30B on which is formed is made of a resin material (PPS) having a lower thermal conductivity than metal. As a result, the substantially entire inner surface of the valve body passage 35 is covered (formed) with the heat insulating material, and at the same time, almost all of the inner peripheral surface of the high-temperature refrigerant introduction port 11 (the outside where the connection conduit 71 is fitted) is covered by the heat insulating member 55. The heat conduction between the high-temperature refrigerant flowing through the high-temperature refrigerant introduction port 11 and the valve body passage 35 and the low-temperature refrigerant flowing through the valve housing 20 and the valve chamber 21 is performed. It is suppressed.

以上のように、本実施例の多方切換弁10においては、弁室21、冷媒入出ポート12、13、低温冷媒導出ポート14、及び弁体内通路35(高温冷媒導入ポート11)に、それぞれその内面を覆う(形成する)ように断熱部材25、51、52、53、54、55及び30Bが配設されるので、弁ハウジング20の材料にアルミニウムが使用されている場合であっても、高温高圧の冷媒から低温低圧の冷媒への熱伝導を効果的に抑制することができ、冷凍能力(熱効率)の向上等を図ることができる。   As described above, in the multi-way selector valve 10 of the present embodiment, the valve chamber 21, the refrigerant inlet / outlet ports 12, 13, the low-temperature refrigerant outlet port 14, and the valve body passage 35 (the high-temperature refrigerant inlet port 11) have their inner surfaces. Since the heat insulating members 25, 51, 52, 53, 54, 55 and 30B are disposed so as to cover (form) the high temperature and high pressure even when aluminum is used as the material of the valve housing 20. The heat conduction from the refrigerant to the low-temperature and low-pressure refrigerant can be effectively suppressed, and the refrigerating capacity (thermal efficiency) can be improved.

また、断熱部材がシンプルな形状(円筒状等)とされるとともに、容易に量産できる樹脂製とされているので、製造コストを低く抑えることができる。   In addition, since the heat insulating member has a simple shape (cylindrical shape or the like) and is made of resin that can be easily mass-produced, the manufacturing cost can be kept low.

上記(1)〜(4)に加え、本実施例の多方切換弁10では、次のような断熱手段が講じられている。   In addition to the above (1) to (4), in the multi-way selector valve 10 of the present embodiment, the following heat insulating means is taken.

(5)弁ハウジング20の上側箱状体20Aと下側蓋状体20Bとの間に、樹脂製の環状断熱板55が介装されている。これにより、上側箱状体20Aと下側蓋状体20Bとの間の熱伝導が抑制される。   (5) Between the upper box-shaped body 20A and the lower lid-shaped body 20B of the valve housing 20, a resin-made annular heat insulating plate 55 is interposed. Thereby, the heat conduction between the upper box-shaped body 20A and the lower lid-shaped body 20B is suppressed.

(6)弁ハウジング20の上側箱状体20Aにおける、第1冷媒入出ポート12と第2冷媒入出ポート13との間に、図2、図4、図5に示される如くに、外面から内方に向かって切れ込む断熱用スリット溝65、65(中央部を挟んで前後2箇所)が形成されている。これにより、冷媒入出ポート12、13のうちの一方を流れる高温冷媒から他方を流れる低温冷媒への熱伝導が抑制される。   (6) Between the first refrigerant inlet / outlet port 12 and the second refrigerant inlet / outlet port 13 in the upper box-like body 20A of the valve housing 20, as shown in FIGS. Insulating slit grooves 65 and 65 (two places on the front and rear sides across the center) are formed. Thereby, heat conduction from the high-temperature refrigerant flowing through one of the refrigerant inlet / outlet ports 12 and 13 to the low-temperature refrigerant flowing through the other is suppressed.

(7)図2に示される如くに、当該多方切換弁20を、高温冷媒導入ポート11に連結される接続導管71に設けられたブラケット76に、樹脂製断熱板58(ポート11外端用の断熱部材61と一体)を挟んでボルト77で取付固定するため、弁ハウジング20の下側基体部20cにおける高温冷媒導入ポート11の入口側端部外周に、前記ボルト77が螺合せしめられる雌ねじ部29が形成された弁取付固定部20eが設けられるとともに、該弁取付固定部20cにおける前記雌ねじ部29のねじ切端(もしくは底部)と前記下側基体部20cとの間に、外面から内方に向かって切れ込む断熱用スリット溝67が形成されている。これにより、接続導管71を流れる高温冷媒から弁ハウジング20への熱伝導が抑制される。   (7) As shown in FIG. 2, the multi-way switching valve 20 is connected to a resin insulation board 58 (for the outer end of the port 11) on a bracket 76 provided on a connection conduit 71 connected to the high-temperature refrigerant introduction port 11. In order to attach and fix with bolts 77 with the heat insulating member 61 integrated), a female screw part in which the bolts 77 are screwed onto the outer periphery of the inlet side end of the high temperature refrigerant introduction port 11 in the lower base part 20c of the valve housing 20. 29 is formed, and between the threaded end (or bottom) of the female threaded portion 29 and the lower base portion 20c in the valve mounting fixed portion 20c, from the outer surface to the inside. A heat-insulating slit groove 67 that cuts in the direction is formed. Thereby, heat conduction from the high-temperature refrigerant flowing through the connection conduit 71 to the valve housing 20 is suppressed.

(8)弁ハウジング20に設けられた各ポート11、12、13、14の外端部と該ポートに連結される接続導管71、72、73、74の円環状段丘端面部との間に、円環状の断熱部材61、62、63、64が介装されている。これにより、接続導管71〜74を流れる冷媒と弁ハウジング20との間の熱伝導が抑制される。なお、断熱部材61〜64は、各ポート11〜14の外端部に、予め接着材等により接合固定しておいてもよい。   (8) Between the outer end of each port 11, 12, 13, 14 provided in the valve housing 20 and the annular terrace end surface of the connection conduit 71, 72, 73, 74 connected to the port, An annular heat insulating member 61, 62, 63, 64 is interposed. Thereby, heat conduction between the refrigerant flowing through the connection conduits 71 to 74 and the valve housing 20 is suppressed. The heat insulating members 61 to 64 may be bonded and fixed in advance to the outer ends of the ports 11 to 14 with an adhesive or the like.

10 多方切換弁(四方切換弁)
11 高温冷媒導入ポート
12 第1冷媒入出ポート
13 第2冷媒入出ポート
14 低温冷媒導出ポート
15 モータ(アクチュエータ)
16 ロータ
17 ステータ
20 弁ハウジング
20A 上側箱状体(上側分割体)
20B 下側蓋状体(下側分割体)
21 弁室
25 弁シート部材
26 第1弁口
27 第2弁口
30 弁体
30A 弁軸部材
30B 軸外部材
35 弁体内通路
40 遊星歯車式減速機構
51、52、53、54、55、57 断熱部材
61、62、63、64 断熱部材
65 断熱用スリット溝
71、72、73、74 接続導管
10 Multi-way switching valve (4-way switching valve)
11 High temperature refrigerant introduction port 12 First refrigerant inlet / outlet port 13 Second refrigerant inlet / outlet port 14 Low temperature refrigerant outlet port 15 Motor (actuator)
16 Rotor 17 Stator 20 Valve housing 20A Upper box-shaped body (upper divided body)
20B Lower lid (lower divided body)
21 Valve chamber 25 Valve seat member 26 First valve port 27 Second valve port 30 Valve body 30A Valve shaft member 30B Off-axis member 35 Valve body passage 40 Planetary gear type reduction mechanisms 51, 52, 53, 54, 55, 57 Member 61, 62, 63, 64 Heat insulation member 65 Slit groove 71, 72, 73, 74 for heat insulation Connection conduit

Claims (17)

弁室、並びに該弁室に連なる低温冷媒導出ポート、高温冷媒導入ポート、及び複数個の冷媒入出ポートが設けられた弁ハウジングと、前記高温冷媒導入ポートからの冷媒を前記複数個の冷媒入出ポートに選択的に導くべく、前記弁室内に回動自在もしくはスライド自在に配在された弁体と、該弁体を回動もしくはスライドさせるためのアクチュエータとを備えた多方切換弁であって、
高温冷媒から低温冷媒への熱伝導を抑制すべく、前記弁ハウジング内の要所に断熱部材が配設され
前記弁ハウジングは、前記低温冷媒導出ポート及び冷媒入出ポートが設けられた上側分割体と前記高温冷媒導入ポートが設けられた下側分割体とからなり、該上側分割体と下側分割体とで前記弁室が画成されるとともに、該弁室の天井部に、前記断熱部材を兼ねる、前記複数個の冷媒入出ポートにそれぞれ連なる複数個の弁口が形成された弁シート部材が配設されていることを特徴とする多方切換弁。
A valve housing provided with a valve chamber, a low-temperature refrigerant outlet port connected to the valve chamber, a high-temperature refrigerant inlet port, and a plurality of refrigerant inlet / outlet ports, and a refrigerant from the high-temperature refrigerant inlet port; A multi-way switching valve provided with a valve body rotatably or slidably disposed in the valve chamber and an actuator for rotating or sliding the valve body,
In order to suppress heat conduction from the high-temperature refrigerant to the low-temperature refrigerant, a heat insulating member is disposed at a key point in the valve housing ,
The valve housing includes an upper divided body provided with the low-temperature refrigerant outlet port and a refrigerant inlet / outlet port and a lower divided body provided with the high-temperature refrigerant introduction port, and the upper divided body and the lower divided body include The valve chamber is defined, and a valve seat member having a plurality of valve openings each serving as the heat insulating member and connected to the plurality of refrigerant inlet / outlet ports is disposed on a ceiling portion of the valve chamber. A multi-way switching valve characterized by
内部に冷媒を流す通路が設けられた弁体と、該弁体を回動可能に保持する弁ハウジングと、前記弁体を回動させるためのアクチュエータとを備え、前記弁ハウジングに、弁室、高温冷媒導入ポート、低温冷媒導出ポート、第1冷媒入出ポート、及び第2冷媒入出ポートが設けられ、前記弁体を回動させることによって、体内通路及び弁室を介して前記第1冷媒入出ポート及び第2冷媒入出ポートのいずれかと前記高温冷媒導入ポート及び低温冷媒導出ポートのいずれかとを選択的に連通させることにより、流路の切り換えを行うようにされた多方切換弁であって、
前記弁体内通路、弁室、高温冷媒導入ポート、低温冷媒導出ポート、第1冷媒入出ポート、及び第2冷媒入出ポートのうちの少なくとも一つの内面を覆うように断熱部材が配設され
前記弁ハウジングは、前記低温冷媒導出ポート、第1冷媒入出ポート、及び第2冷媒入出ポートが設けられた上側分割体と前記高温冷媒導入ポートが設けられた下側分割体とからなり、該上側分割体と下側分割体とで前記弁室が画成されるとともに、該弁室の天井部に、前記断熱部材を兼ねる、前記第1冷媒入出ポート及び第2冷媒入出ポートにそれぞれ連なる第1弁口及び第2弁口が形成された弁シート部材が配設されていることを特徴とする多方切換弁。
A valve body provided with a passage through which a refrigerant flows; a valve housing that rotatably holds the valve body; and an actuator for rotating the valve body, the valve housing having a valve chamber, A high-temperature refrigerant inlet port, a low-temperature refrigerant outlet port, a first refrigerant inlet / outlet port, and a second refrigerant inlet / outlet port are provided, and by rotating the valve body, the first refrigerant inlet / outlet through the valve body passage and the valve chamber A multi-way switching valve configured to switch a flow path by selectively communicating either the port or the second refrigerant inlet / outlet port with either the high-temperature refrigerant inlet port or the low-temperature refrigerant outlet port;
A heat insulating member is disposed so as to cover at least one inner surface of the valve body passage, the valve chamber, the high temperature refrigerant introduction port, the low temperature refrigerant outlet port, the first refrigerant inlet / outlet port, and the second refrigerant inlet / outlet port ;
The valve housing includes an upper divided body provided with the low-temperature refrigerant outlet port, a first refrigerant inlet / outlet port, and a second refrigerant inlet / outlet port, and a lower divided body provided with the high-temperature refrigerant inlet port. The valve chamber is defined by the divided body and the lower divided body, and the first refrigerant inlet / outlet port and the second refrigerant inlet / outlet port respectively serving as the heat insulating member are formed in the ceiling of the valve chamber. A multi-way switching valve, characterized in that a valve seat member in which a valve port and a second valve port are formed is disposed .
前記弁室に、その内周面及び底面を覆うように、有底筒状の断熱部材が配設されていることを特徴とする請求項1又は2に記載の多方切換弁。 The multi-way switching valve according to claim 1 or 2 , wherein a bottomed cylindrical heat insulating member is disposed in the valve chamber so as to cover an inner peripheral surface and a bottom surface thereof. 前記冷媒入出ポートに、筒状の断熱部材が配設されていることを特徴とする請求項1からのいずれかに記載の多方切換弁。 The multi-way selector valve according to any one of claims 1 to 3 , wherein a cylindrical heat insulating member is disposed at the refrigerant inlet / outlet port. 前記冷媒入出ポートは、前記弁シート部材の弁口に連なる縦穴と横穴とからなる断面逆L形状に形成され、該冷媒入出ポートに、前記横穴の内面を覆いかつ前記縦穴を塞がないように挿通口が形成された有底筒状の断熱部材が配設されていることを特徴とする請求項1からのいずれかに記載の多方切換弁。 The refrigerant inlet / outlet port is formed in an inverted L-shaped cross section consisting of a vertical hole and a horizontal hole connected to the valve port of the valve seat member, so that the refrigerant inlet / outlet port covers the inner surface of the horizontal hole and does not block the vertical hole. The multi-way switching valve according to any one of claims 1 to 4 , wherein a bottomed cylindrical heat insulating member having an insertion port is disposed. 前記断熱部材を兼ねる弁シート部材には、前記弁口から上方に突出してその上端部が前記冷媒入出ポートに配設された断熱部材の前記挿通口に挿入される筒状突出部が一体に設けられていることを特徴とする請求項に記載の多方切換弁。 The valve seat member that also serves as the heat insulating member is integrally provided with a cylindrical protruding portion that protrudes upward from the valve port and whose upper end portion is inserted into the insertion port of the heat insulating member disposed in the refrigerant inlet / outlet port. The multi-way switching valve according to claim 5 , wherein the multi-way switching valve is provided. 前記弁体内通路に、少なくとも前記高温冷媒導入ポート側の内周面を覆うように、筒状の断熱部材が配設されていることを特徴とする請求項2記載の多方切換弁。 It said valve body passage, so as to cover the inner peripheral surface of at least the high-temperature refrigerant inlet port side, multi-way selector valve according to claim 2, characterized in that the tubular insulating member is disposed. 前記断熱部材は、圧入、ねじ止め、接着等の手法により固定されていることを特徴とする請求項1からのいずれかに記載の多方切換弁。 The multi-way switching valve according to any one of claims 1 to 7 , wherein the heat insulating member is fixed by a method such as press fitting, screwing, or adhesion. 前記弁ハウジングは、アルミニウム製であることを特徴とする請求項1からのいずれかに記載の多方切換弁。 The multi-way selector valve according to any one of claims 1 to 8 , wherein the valve housing is made of aluminum. 前記断熱部材の材料として、樹脂材料もしくはアルミニウムより熱伝導率の低いステンレス等の金属材料が用いられていることを特徴とする請求項1からのいずれかに記載の多方切換弁。 Wherein as the material of the insulating member, multi-way selector valve according to any one of claims 1-9, characterized in that the metal material such as lower than the resin material or aluminum thermal conductivity stainless is used. 前記弁体は、少なくともその弁体内通路の一部が樹脂材料もしくはアルミニウムより熱伝導率の低いステンレス等の金属材料で作製されていることを特徴とする請求項2記載の多方切換弁。 The multi-way selector valve according to claim 2 , wherein at least a part of the valve body passage is made of a resin material or a metal material such as stainless steel having a thermal conductivity lower than that of aluminum. 前記弁ハウジングの上側分割体と下側分割体との間に、断熱部材が介装されていることを特徴とする請求項から11のいずれかに記載の多方切換弁。 The multi-way switching valve according to any one of claims 1 to 11 , wherein a heat insulating member is interposed between the upper divided body and the lower divided body of the valve housing. 高温冷媒から低温冷媒への熱伝導を抑制すべく、前記弁ハウジングに設けられた少なくとも一つのポートと該ポートに隣接するポートとの間に、外面から内方に向かって切れ込む断熱用スリット溝が形成されていることを特徴とする請求項1から12のいずれかに記載の多方切換弁。 In order to suppress heat conduction from the high-temperature refrigerant to the low-temperature refrigerant, a heat-insulating slit groove that cuts inwardly from the outer surface is provided between at least one port provided in the valve housing and a port adjacent to the port. The multi-way switching valve according to any one of claims 1 to 12 , wherein the multi-way switching valve is formed. 前記弁ハウジングの基体部における前記高温冷媒導入ポートの入口側端部外周に、当該多方切換弁の取付固定用雌ねじ部が形成された弁取付固定部が設けられるとともに、該弁取付固定部における前記雌ねじ部のねじ切端と前記弁ハウジングの基体部との間に、高温冷媒から低温冷媒への熱伝導を抑制すべく、外面から内方に向かって切れ込む断熱用スリット溝が形成されていることを特徴とする請求項1から13のいずれかに記載の多方切換弁。 On the outer periphery of the inlet side end of the high-temperature refrigerant introduction port in the base portion of the valve housing is provided with a valve mounting fixing portion in which a female thread portion for mounting and fixing the multi-way switching valve is formed, and the valve mounting fixing portion in the valve mounting fixing portion Between the threaded end of the female thread portion and the base portion of the valve housing, there is formed a heat insulation slit groove that cuts inward from the outer surface to suppress heat conduction from the high-temperature refrigerant to the low-temperature refrigerant. The multi-way selector valve according to any one of claims 1 to 13 , characterized in that 前記アクチュエータと前記弁体との間に遊星歯車式減速機構が介装されていることを特徴とする請求項から14のいずれかに記載の多方切換弁。 The multi-way selector valve according to any one of claims 1 to 14 , wherein a planetary gear speed reduction mechanism is interposed between the actuator and the valve body. 前記弁ハウジングに設けられた少なくとも一つのポートの外端部に、当該ポートに連結される接続導管との間の熱伝導を抑制すべく、断熱部材が配設されていることを特徴とする請求項1から15のいずれかに記載の多方切換弁。 The heat insulation member is arrange | positioned in the outer end part of the at least 1 port provided in the said valve housing in order to suppress the heat conduction between the connection conduits connected with the said port. Item 16. The multi-way selector valve according to any one of Items 1 to 15 . 請求項1から15のいずれかに記載の多方切換弁を用いたヒートポンプ装置であって、
前記弁ハウジングに設けられた少なくとも一つのポートと該ポートに連結される接続導管との間に、断熱部材が介装されていることを特徴とするヒートポンプ装置。
A heat pump device using the multi-way switching valve according to any one of claims 1 to 15 ,
A heat pump device, wherein a heat insulating member is interposed between at least one port provided in the valve housing and a connecting conduit connected to the port.
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