JP5540167B1 - End mill manufacturing method - Google Patents

Abstract

[PROBLEMS] To generate burrs and whips when performing cutting with difficult-to-cut materials such as CFRP (carbon fiber reinforced plastic) plates, honeycomb materials, and combinations thereof, and non-ferrous metal end mills such as aluminum and copper. To suppress the processing.
An end mill having an outer peripheral edge and a bottom edge, the outer edge having a rake face cross section formed in an arc shape and a rake angle in the range of 40 to 55 degrees, and the bottom edge , The cross section of the bottom edge rake face is formed in an arc shape, the rake angle is in the range of 45 degrees to 55 degrees, and the second angle of the bottom edge is in the range of 6 degrees to 10 degrees. Furthermore, in order to machine the outer peripheral edge of such an end mill, the outer peripheral edge rake face is machined using, for example, a cylindrical grinding wheel having the same outer diameter as the arc shape of the outer peripheral edge rake face section. To do.
[Selection] Figure 1

Description

The present invention relates to an end mill to perform the cutting of the material, particularly suitable for cutting difficult-to-cut materials and nonferrous metals, a method of manufacturing an end mill having a peripheral cutting edge and end cutting edge.

  In recent years, various materials used for aircraft, automobiles and the like have been put into practical use. Among them, a CFRP (carbon fiber reinforced plastic) plate material, a honeycomb material, a combination thereof, and other materials including fibers are attracting attention as lightweight and high strength materials. However, these materials are extremely difficult to cut due to the influence of the fiber and the like, and tend to cause flash and whip.

  Further, in the cutting of non-ferrous metals such as aluminum and copper, there is a demand for a method that has a beautiful finished surface and can be processed efficiently.

  Therefore, conventionally, as shown in Patent Document 1, there is a method of increasing the cutting edge strength by devising the shape of the flank face of the outer peripheral edge.

  However, in the conventional method, in the case of difficult-to-cut materials, the biting to the work material is bad, so it is not possible to suppress the occurrence of flashing, peeling, and flaking during cutting, and removing them in the finishing process There was a problem that a lot of manpower was required for the work.

  In order to solve these problems, it is known that the cross-sectional shape of the rake face of the outer peripheral edge is an arc and it is desirable to increase the rake angle. There was a problem that there was no way. For example, Patent Document 2 discloses a method of machining a rake face using a grinding wheel having a relatively large diameter, which has a rotation axis substantially in the relationship of an axial direction of an end mill and a position of torsion. According to this, there is a problem that it is difficult to make the cross-sectional shape of the rake face of the outer peripheral blade into an arc shape due to the interference between the grindstone and the outer peripheral blade portion, and it is difficult to take a large rake angle. It was.

Japanese Patent Laid-Open No. 7-40128 Japanese Patent Laid-Open No. 2-212055

The problem to be solved is that it is difficult to produce an end mill having an arcuate cross-section of the outer peripheral edge with excellent workability of difficult-to-cut materials and non-ferrous metals.

  The end mill manufacturing method of the present invention is an end mill manufacturing method in which a rake face section is formed in an arc shape with respect to an outer peripheral blade, and is raked using a grinding wheel having the same outer diameter as the arc shape of the rake face section. A manufacturing method for processing a surface.

  For example, the grinding wheel has a rotation axis in a direction parallel to the tangential direction of the spiral shape due to the twist angle of the outer peripheral edge of the end mill, and has the same outer diameter as the arc shape of the rake face cross section, at least the tip is cylindrical It has become. The rake face can be formed in an arc shape up to the outer peripheral edge portion, and the rake angle can be formed to be a sharp edge.

  Alternatively, the grinding wheel has a rotation axis in a direction perpendicular to the tangential direction of the spiral shape due to the twist angle of the outer peripheral edge of the end mill, and has the same outer diameter as the arc shape of the rake face cross section, at least the tip is a sphere or The shape of a part of a sphere. Also by this, the rake face can be formed into an arc shape up to the outer peripheral blade portion, and the rake angle can be formed large to provide a sharp cutting edge.

In the method for manufacturing an end mill according to the present invention, an end mill having an arcuate cross section of the outer peripheral rake face can be easily and accurately manufactured.

It is a perspective view of the end mill of the 1st example manufactured by the present invention. It is a front view of the end mill of the 1st example manufactured by the present invention. It is a top view of the end mill of the 1st example manufactured by the present invention. It is explanatory drawing of the AA cross section of the end mill of the 1st example manufactured by this invention. It is a partial expanded explanatory view of the bottom blade of the end mill of the 1st example manufactured by the present invention. It is a perspective view of the end mill of the 2nd example manufactured by the present invention. It is a front view of the end mill of the 2nd example manufactured by the present invention. It is a top view of the end mill of the 2nd example manufactured by the present invention. It is explanatory drawing of the AA cross section of the end mill of the 2nd example manufactured by this invention. It is the elements on larger scale of the bottom blade of the end mill of the 2nd example manufactured by the present invention. It is a perspective view for explanation of an end mill manufacturing method of one embodiment of the present invention. It is sectional drawing for description of the end mill manufacturing method of one Embodiment of this invention. It is a perspective view for explanation of an end mill manufacturing method of another embodiment of the present invention. It is sectional drawing for description of the end mill manufacturing method of another embodiment of this invention. It is a perspective view for explanation of an end mill manufacturing method of another embodiment of the present invention. It is sectional drawing for description of the end mill manufacturing method of further another embodiment of this invention.

A first example of an end mill manufactured according to the present invention will be described with reference to the drawings. 1 is a perspective view of an end mill 1 of a first example manufactured according to the present invention, FIG. 2 is a front view of the end mill 1, and FIG. 3 is a plan view of the end mill 1. It has a shank 19.

  The material of the end mill 1 is a cemented carbide containing tungsten carbide (WC) suitable for processing difficult-to-cut materials, and the outer peripheral blade 11 extends in the tip direction from the shank to the outer peripheral portion around the rotation axis of the end mill 1. Four are formed on the right side when viewed. Further, each blade has a twist angle in the right direction with respect to the rotation axis of the end mill 1 when viewed from the shank to the end mill tip direction. The magnitude of the twist angle is about 37 degrees.

  The bottom blade 15 is formed at four locations at the tip of the end mill 1. Furthermore, the two blades at the diagonal positions are projected in the end mill tip direction from the other two blades. The protrusion amount is preferably about 0.1 mm, but is not limited to this.

  The shank 19 has a cylindrical shape and is a portion for fixing the end mill 1 to a device such as a milling machine. The shape is not limited to a cylindrical shape, and a conical (tapered) shape or various notches and protrusions may be provided so as to be securely fixed to the apparatus.

  FIG. 4 shows an AA cross section of the end mill 1. Here, the cross-sectional shape of the outer peripheral blade 11 perpendicular to the rotation axis of the end mill 1 has a rake face 12 formed in a substantially arc shape. The rake angle 13, that is, the angle formed by the straight line connecting the cutting edge tip of the outer peripheral blade 11 and the rotation center of the end mill 1 and the tangent line of the rake face 12 at the cutting edge tip of the outer peripheral blade 11 is 40 to 55 degrees. In particular, in the case of difficult-to-cut materials, the range is preferably 50 to 55 degrees, and in the case of non-ferrous metal work materials such as aluminum and copper, the range is preferably 40 to 45 degrees. Strictly speaking, in the cross section perpendicular to the tangential direction of the helical shape due to the twist angle of the outer peripheral edge 11, the rake face 12 is formed in a truly arc shape.

  FIG. 5 is an enlarged explanatory view of a portion of the bottom blade 15 of the end mill, the cross section of the bottom blade rake face 16 is formed in an arc shape, and the bottom blade rake angle 17 is in the range of 45 to 55 degrees. The bottom blade second angle 18 was in the range of 6 to 10 degrees.

  The operation of the end mill 1 having this configuration will be described. The end mill 1 is driven by a device such as a milling machine (not shown) and rotates rightward from the shank as viewed from the tip. In this state, it is assumed that the work material is cut in the plane direction from the end face by sending the work material in a direction orthogonal to the axial direction of the end mill 1. That is, by rotating the end mill 1, the outer peripheral edge 11 simultaneously cuts the side surface of the work material, and the bottom blade 15 simultaneously cuts the surface of the work material.

  In this case, with respect to the bottom blade, a sharp cutting edge is formed by the large bottom blade rake angle 17 and the bottom blade second angle 18, so that smooth surface cutting is performed even on difficult-to-cut materials, and As for the outer peripheral blade 11, the cross section of the rake face 12 is formed in an arc shape, and the rake angle 13 is set in the range of 50 to 55 degrees in the case of difficult-to-cut materials. Therefore, the outer peripheral blade is extremely sharp. The side of the difficult-to-cut material can be cut with minimal occurrence of burr and peeling, and chips can be discharged smoothly.

  In the case of non-ferrous metal work materials such as aluminum and copper, the rake face 12 is formed in an arc shape, and the rake angle 13 is in the range of 40 degrees to 45 degrees. Has a sharp cutting edge, can reduce cutting resistance, can reduce thermal deformation of the work material, and can obtain a beautiful finished surface and high cutting efficiency. Furthermore, since the chips are not continuous but short and discontinuous, cutting can be easily performed. In addition, by setting the rake angle 13 in the range of 40 degrees to 45 degrees, it is possible to obtain an appropriate balance between sharpening the cutting edge and extending the life of the cutting edge with respect to non-ferrous metal.

  Of the four blades of the bottom blade 15, two blades at diagonal positions are protruded by about 0.1 mm in the axial tip direction from the other two blades. Thereby, the level | step difference which generate | occur | produces in the outer peripheral part of the end mill 1 can be eliminated, and a work material is not damaged at the time of the process by the outer periphery blade 11. FIG.

  In the case of roughing that does not require surface finishing accuracy, the two blades at the diagonal positions do not have to be projected. In that case, since cutting can be performed using four blades, there is an advantage of high processing speed.

Next, a second example of an end mill manufactured according to the present invention will be described with reference to the drawings. 6 is a perspective view of the end mill 2 of the second example manufactured according to the present invention, FIG. 7 is a front view of the end mill 2, and FIG. 8 is a plan view of the end mill 2. It has a shank 29. Here, what is different from the first example is the number of outer peripheral blades 21 and bottom blades 25. In the first example , there are four blades each, but in the second embodiment, there are two blades each. . Two blades are better for discharging chips, but both have advantages and disadvantages, such as a decrease in rigidity of the end mill, and a suitable number of blades may be selected depending on the application.

The material of the end mill 2 is the same as that of the first example, and two outer peripheral blades 21 are formed on the outer peripheral portion around the rotation axis of the end mill 2 on the right side when viewed from the shank toward the tip. Each blade has a twist angle in the right direction with respect to the rotational axis of the end mill 2 when viewed from the shank to the end mill tip direction. The magnitude of the twist angle is about 37 degrees.

  Two bottom blades 25 are formed at the tip of the end mill 2. Do not project either blade as in the case of 4 blades.

The shank 29 has a cylindrical shape and is a part for fixing the end mill 2 to an apparatus such as a milling machine. The shape is not limited to a cylindrical shape, as in the first example .

  FIG. 9 shows an AA cross section of the end mill 1. Here, the cross sectional shape of the outer peripheral blade 21 perpendicular to the rotation axis of the end mill 2 has a rake face 22 formed in a substantially arc shape. The rake angle 23, that is, the angle formed by the straight line connecting the cutting edge tip of the outer peripheral blade 21 and the rotation center of the end mill 2 and the tangent line of the rake face 22 at the cutting edge tip of the outer peripheral blade 21, is 40 to 55 degrees. In particular, in the case of difficult-to-cut materials, the range is preferably 50 to 55 degrees, and in the case of non-ferrous metal work materials such as aluminum and copper, the range is preferably 40 to 45 degrees. Strictly speaking, in the cross section perpendicular to the tangential direction of the spiral shape due to the twist angle of the outer peripheral blade 21, the rake face 12 is formed in a truly arc shape.

  FIG. 10 is an enlarged explanatory view of a portion of the bottom blade 25 of the end mill, wherein the cross section of the bottom blade rake face 26 is formed in an arc shape, and the bottom blade rake angle 27 is in the range of 45 to 55 degrees. The bottom blade second angle 28 was in the range of 6 to 10 degrees.

Since the operation of the end mill 2 with this configuration is the same as that of the first example , description thereof is omitted.

Here, regarding the material of the end mill, in both the first example and the second example , the cemented carbide containing tungsten carbide is used. However, the material is not limited to this, and other compositions may be used. The surface of the material may be strengthened by coating DLC (diamond-like carbon) or the like by physical vapor deposition or the like. Alternatively, a cemented carbide partially used may be used, such as brazing or throwaway.

  In addition, as a work material, a hard-to-cut material containing fibers and non-ferrous metals such as aluminum and copper have been illustrated and described. However, the present invention is not limited to this, and any work material of any material or manufacturing method may be used. Well, in that case, good cutting results can be obtained if the outer edge rake angle, the bottom edge rake angle, and the bottom edge horn angle are appropriately selected within the above-mentioned range according to the work material. It is done.

Similarly, the twist angle of the end mill is set to about 37 degrees in the right direction in both the first example and the second example , but the direction and number are not limited thereto. The torsion angle may be a larger torsion angle, in which case there is an advantage that the feed speed can be increased. On the other hand, a smaller torsion angle may be used. In this case, there is an advantage that occurrence of chatter vibration is suppressed.

  Further, the number of blades of the end mill may be 1 blade, 3 blades, 5 blades or more in addition to 4 blades and 2 blades, and can be used as appropriate according to the application.

Furthermore, the peripheral cutting edge of e Ndomiru, Nick may be added (notch) and the V-groove. Thereby, cutting workability (biting to a work material) and chip discharging property may be improved.

Here, an end mill manufacturing method according to an embodiment of the present invention will be described with reference to the drawings. FIG.11 and FIG.12 is explanatory drawing which shows the manufacturing method of an end mill. Here, with respect to the outer peripheral blade 11 of the four-blade end mill 1 which is the first example manufactured according to the present invention , the rake face 12 is truly set in a cross section perpendicular to the tangential direction of the helical shape due to the twist angle of the outer peripheral blade 11. The manufacturing method of the end mill 1 formed in a circular arc shape has a rotary shaft 31 in a direction parallel to the spiral tangential direction due to the twist angle of the outer peripheral edge 11 of the end mill 1, and the circular arc shape of the rake face section at the tip of the shaft. Is a manufacturing method in which a rake face is processed using a cylindrical grinding wheel 30 having the same outer diameter.

  The grinding wheel 30 is preferably a diamond electrodeposition grindstone in which diamond abrasive grains are fixed to the shaft tip portion by electrodeposition in terms of grinding performance, but is not limited thereto, and is a CBN (cubic boron nitride) electrodeposition grindstone. Or other grindstones can be used.

  Here, as shown in FIG. 11, the rotating shaft 31 is held by a collet 32 and a holder 33 of the grindstone spindle, and the grinding wheel 30 is formed integrally with the tip portion of the rotating shaft 31. On the other hand, the end mill 1 is held by a chuck 34 and a holder 35 of a helical device.

  As schematically shown in FIG. 12, the outer periphery of the cylindrical grinding wheel 30 is inscribed in the rake face 12.

  Here, the grinding wheel 30 is expressed as a cylindrical shape, but even if the whole is not cylindrical, only the portion related to the grinding of the outer peripheral edge 11 at the tip may be cylindrical, and the other portions The shape may be different. Furthermore, as for the shape of the columnar shape, a shape that can be regarded as a substantially cylindrical shape is included in addition to the true columnar shape.

  In this state, the rotating shaft 31 and the grinding wheel 30 for grinding are rotated by the grinding wheel spindle through the collet 32 and the holder 33. On the other hand, the outer peripheral portion of the grinding wheel 30 is moved to the outer peripheral edge 11 by making the end mill 1 advance in the direction of the grinding wheel 30 while rotating appropriately with the helical device, that is, in the left direction in FIG. An arc-shaped rake face 12 can be formed in any cross-section along the twist of.

  This end mill manufacturing method can be used from the beginning of end mill processing, but can also be used in the finishing stage after a rough shape is formed by a conventional method. Moreover, it is used not only when the end mill is first manufactured but also when re-polishing.

In addition, about the bottom blade 15, since it can process with the conventional processing method, the description is abbreviate | omitted. This manufacturing method can also be applied to the end mill 2 with two blades of the second example , or an end mill with other number of blades, and if the rake face cross section of the outer peripheral blade is an arc-shaped end mill, examples, Rukoto applied can not limited to the second embodiment is a matter of course.

Next, an end mill manufacturing method according to another embodiment of the present invention will be described with reference to the drawings. FIG. 13, FIG. 14 and FIG. 15 are explanatory views showing a method of manufacturing an end mill. Here, with respect to the outer peripheral blade 11 of the four-blade end mill 1 as the first example of the present invention, the rake face 12 is truly arcuate in a cross section perpendicular to the tangential direction of the helical shape due to the twist angle of the outer peripheral blade 11. Regarding the manufacturing method of the formed end mill 1, it has a rotating shaft 41 in a direction perpendicular to the helical tangential direction due to the twist angle of the outer peripheral edge 11 of the end mill 1, and is the same as the arc shape of the rake face section at the tip of the shaft. This is a manufacturing method for processing a rake face using a spherical grinding wheel 40 having an outer diameter.

  The grinding wheel 40 is preferably a diamond electrodeposition grindstone in which diamond abrasive grains are fixed to the shaft tip by electrodeposition in terms of grinding performance, but is not limited thereto, and is a CBN (cubic boron nitride) electrodeposition grindstone. Or other grindstones can be used.

  Here, as shown in FIG. 13, the rotating shaft 41 is held by a collet 42 and a holder 43 of the grindstone spindle, and the grinding wheel 40 is integrally formed at the tip portion of the rotating shaft 41. On the other hand, the end mill 1 is held by a chuck 34 and a holder 35 of a helical device.

As schematically shown in FIGS. 14 and 15, the direction of the rotating shaft 41 of the grinding wheel 40 is as shown in FIG. The tangential direction of the outer periphery circle of the end mill 1 as described above, or the direction of the outer periphery circle of the end mill 1 in the direction toward the center may be any direction. In either case,
The outer periphery of the spherical grinding wheel 40 is inscribed in the rake face 12.

  In this state, the rotating shaft 41 and the grinding wheel 40 for grinding are rotated by the grinding wheel spindle through the collet 42 and the holder 43. On the other hand, the outer peripheral portion of the grinding wheel 40 is moved to the peripheral blade 11 by causing the helical device to advance the end mill 1 in the direction of the grinding wheel 40 while rotating appropriately, that is, in the left direction in FIG. An arc-shaped rake face 12 can be formed in any cross-section along the twist of.

  Here, in the case of FIG. 15, in this sectional view, it appears that the grinding wheel 40 interferes with the outer peripheral edge 11 when the grinding wheel 40 is inserted, but the grinding wheel 40 is inserted while rotating the end mill 1 with a helical device. Since it is inserted from the front of the bottom blade 15 of the end mill 1, it can be inserted without interference.

  Here, the grinding wheel 40 is expressed as a spherical shape. However, even if the whole is not spherical, only the portion related to the grinding of the outer peripheral blade 11 at the tip may be spherical, and the shape of the other portions is different. It may be. Further, the shape of a sphere includes a material that can be regarded as a sphere in addition to a true sphere.

  This end mill manufacturing method can be used from the beginning of end mill processing, but can also be used in the finishing stage after a rough shape is formed by a conventional method. Moreover, it is used not only when the end mill is first manufactured but also when re-polishing.

In addition, about the bottom blade 15, since it can process with the conventional processing method, the description is abbreviate | omitted. This manufacturing method can also be applied to the end mill 2 with two blades of the second example , or an end mill with other number of blades, and if the rake face cross section of the outer peripheral blade is an arc-shaped end mill, examples, Rukoto applied can not limited to the end mill of the second embodiment is a matter of course.

In addition, although the manufacturing method of the end mill of the present invention is preferable because it can be easily and accurately processed, the manufacturing method is not limited to this manufacturing method, and can be manufactured by using it in combination with a known manufacturing method. They are also included in the end mill manufacturing method of the present invention.

  Next, an end mill manufacturing method according to still another embodiment of the present invention will be described with reference to the drawings. FIG. 16 is an explanatory view showing a manufacturing method of the end mill. Although it manufactures by the method using a spherical grinding wheel similar to FIG. 13, here, as shown in FIG. 16, the taper part 51 is provided in the base side of the spherical grinding wheel 50. As shown in FIG. By grinding the outer peripheral blade 52 with the taper portion 51, the outer peripheral blade rake angle 53 is slightly reduced, but an end mill with a longer life can be manufactured.

  The end mill manufacturing method of the present invention is a method using a grinding wheel having a rotational axis in a direction parallel to or perpendicular to the helical tangential direction depending on the torsion angle of the outer peripheral blade, but is parallel or perpendicular to the tangential direction. The angle may be any angle. In this case, the shape of the grinding wheel is not only the whole or a part of the cylinder, and the whole or a part of the sphere or the sphere, but also the conical shape, the truncated cone shape, the spindle shape, etc. The shape which has a diameter in part may be sufficient.

1, 2 End mill 11, 21 Outer peripheral edge 12, 22 Rake face 13, 23 Rake angle 15, 25 Bottom edge 16, 26 Bottom edge rake face 17, 27 Bottom edge rake angle 18, 28 Bottom edge second angle 19, 29 Chuck 30 Grinding wheel 31 Grinding wheel rotating shaft 40 Grinding wheel 41 Grinding wheel rotating shaft

Claims (3)

A method of manufacturing an end mill having an outer peripheral edge and forming a cross section of the rake face of the outer peripheral edge in an arc shape, the rake using a grinding wheel having the same outer diameter as the arc shape of the rake face cross section. An end mill manufacturing method characterized by processing a surface. 2. The end mill manufacturing method according to claim 1 , wherein the grinding wheel has a rotation axis in a direction parallel to a tangential direction of a spiral shape due to a twist angle of the outer peripheral edge of the end mill, and has a rake face cross section. An end mill manufacturing method characterized in that at least a tip has a cylindrical shape having the same outer diameter as an arc shape. 2. The end mill manufacturing method according to claim 1 , wherein the grinding wheel has a rotation axis in a direction perpendicular to a tangential direction of a spiral shape due to a torsion angle of the outer peripheral edge of the end mill, and has a rake face cross section. An end mill manufacturing method characterized by having at least a tip of a sphere or a part of a sphere having the same outer diameter as an arc shape.

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