JP5528137B2 - Geared motor - Google Patents

Geared motor Download PDF

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JP5528137B2
JP5528137B2 JP2010019832A JP2010019832A JP5528137B2 JP 5528137 B2 JP5528137 B2 JP 5528137B2 JP 2010019832 A JP2010019832 A JP 2010019832A JP 2010019832 A JP2010019832 A JP 2010019832A JP 5528137 B2 JP5528137 B2 JP 5528137B2
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planetary gear
gear
motor
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JP2011160553A (en
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雅人 横地
聡 五十嵐
健一 前野
健一 関口
昌 柳沢
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Citizen Holdings Co Ltd
Citizen Watch Co Ltd
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Citizen Watch Co Ltd
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Description

本発明は、ドアロック機構、光学精密機器等に使用されるギヤードモータに係り、特にノイズ、サージなどの規定値を超えた電圧、電流を受けたとしてもこれらが内部を通って取付けられた機器に抜け出し、当該機器の制御基板や回路に悪影響を及ぼさないようにしたギヤードモータに関する。 The present invention relates to a geared motor used for a door lock mechanism, an optical precision device, and the like, and in particular, even if a voltage or current exceeding specified values such as noise and surge is received, these are installed through the inside. The present invention relates to a geared motor that does not adversely affect the control board or circuit of the device.

例えば、一般的に、モータなどの電気機器においては、ノイズ、サージなどを防ぐため導体間に一定の空間を設け、絶縁被覆を行う。且つ、コンデンサや抵抗器等を組み合わせ、モータに内蔵し、ノイズ、サージなどを除去又は低減させている。   For example, in general, in an electrical device such as a motor, a certain space is provided between conductors to prevent noise, surge, etc., and insulation coating is performed. In addition, a capacitor, a resistor, and the like are combined and built in the motor to remove or reduce noise, surge, and the like.

実開平4−14462号公報Japanese Utility Model Laid-Open No. 4-14462 実開平6−88176号公報Japanese Utility Model Publication No. 6-88176

しかしながら、特許文献1及び特許文献2において提案されたものは、何れもモータ自体を保護するものであって、電気ノイズを除去するためにチップ形コンデンサを内蔵したものや、バリスタを整流子に装着し、このバリスタによりブラシと整流子との間に生じるサージ電圧や異常電圧を吸収、低減させるもであって、モータ内部を通って、取付けられた例えばドアロック機構、光学精密機器等の制御基板や回路への影響を皆無にするものではなかった。 However, those proposed in Patent Document 1 and Patent Document 2 both protect the motor itself, and have a built-in chip capacitor to remove electrical noise, or mount a varistor on the commutator. The varistor absorbs and reduces the surge voltage and abnormal voltage generated between the brush and the commutator, and passes through the motor, and is attached to a control board such as a door lock mechanism or an optical precision device. And it did not negate the influence on the circuit.

本発明は上記問題に鑑みてなされたもので、その目的とする処は、特段部品を増加せず に、異常な電圧、電流を遮断し、取付けられた機器への影響を皆無にするギヤードモータを提供することにある。   The present invention has been made in view of the above problems, and the object of the present invention is to provide a geared motor that cuts off abnormal voltage and current without increasing the number of special parts and eliminates the influence on the installed equipment. Is to provide.

本発明は、ハウジング内に遊星歯車機構が設けられ、ハウジングの軸方向の一端に固定した間座に取り付けられたモータのロータシャフトの回転を、遊星歯車機構を介して出力軸に伝するギヤードモータにおいて、ロータシャフトの先端に取り付けられた入力歯車と、遊星歯車機構に備えられ、入力歯車に噛合する絶縁材で形成された遊星歯車と、遊星歯車に嵌合される遊星軸と該遊星軸の回転を出力軸側に伝動する太陽歯車とを有し入力歯車に対面して配置された太陽板と、を備え、入力歯車における太陽板側の縁部が遊星歯車
の太陽板側の縁部よりも間座側に位置した状態で入力歯車と遊星歯車が噛合することで、入力歯車と太陽板の間に空間が形成されており、間座は絶縁材で形成されていることを特徴とするものである。
間座は、モータを差し込んで取り付けるモータ取り付け枠を有することが好ましい。
遊星歯車機構は、太陽歯車に噛合し太陽板の回転を出力軸側へ伝動するための他の遊星歯車を備え、入力歯車に噛合する遊星歯車が他の遊星歯車に比して歯幅が長く形成されていてもよい。
The present invention is geared to a planetary gear mechanism is provided in the housing, the rotation of the motor rotor shaft attached to the seat while fixed to one axial end of the housing, to transfer motion to the output shaft through the planetary gear mechanism In the motor, an input gear attached to the tip of the rotor shaft, a planetary gear provided in the planetary gear mechanism and formed of an insulating material meshing with the input gear, a planetary shaft fitted to the planetary gear, and the planetary shaft A sun plate having a sun gear that transmits the rotation of the input shaft to the output shaft side, and a sun plate disposed facing the input gear, wherein the edge on the sun plate side of the input gear is a planetary gear.
The input gear and the planetary gear mesh with each other in a state of being located closer to the spacer side than the edge on the solar plate side, so that a space is formed between the input gear and the solar plate, and the spacer is formed of an insulating material. It is characterized by being.
The spacer preferably has a motor attachment frame into which the motor is inserted.
The planetary gear mechanism includes another planetary gear that meshes with the sun gear and transmits the rotation of the sunplate to the output shaft side, and the planetary gear that meshes with the input gear has a longer tooth width than other planetary gears. It may be formed.

請求項1記載の発明によれば、遊星歯車及び間座を絶縁材で形成すると共に、入力歯車を太陽板と離間して位置させ、且つ、間座にモータ取付枠を形成することで、遊星歯車機構側又はモータ側からのノイズやサージ電圧などから絶縁状態が保たれる。   According to the first aspect of the present invention, the planetary gear and the spacer are formed of an insulating material, the input gear is positioned apart from the sun plate, and the motor mounting frame is formed in the spacer, thereby the planetary gear. The insulation state is maintained from noise or surge voltage from the gear mechanism side or the motor side.

本発明に係るギヤードモータの線断面図である。It is line sectional drawing of the geared motor which concerns on this invention.

以下に本発明の実施の形態を添付図面に基づいて説明する。
図1は本発明に係るギヤードモータの断面図である。
Embodiments of the present invention will be described below with reference to the accompanying drawings.
FIG. 1 is a sectional view of a geared motor according to the present invention.

この図1のギヤードモータ1のギヤ部(以下、遊星歯車装置2という)は、減速段が2段の例を示している。
この遊星歯車装置2は、遊星歯車機構を収容する遊星歯車機構部20aと、出力軸21及び軸受22が取付けられる出力軸部20bと、から成るハウジング20を備えている。そして、この遊星歯車機構部20aの内周面には内歯歯車23が形成されている。また、遊星歯車機構部20aの軸方向の開口部には、薄肉の環状縁部20cが軸方向に突設されている。
The gear portion of the geared motor 1 shown in FIG. 1 (hereinafter referred to as a planetary gear device 2) shows an example in which there are two speed reduction stages.
The planetary gear device 2 includes a housing 20 including a planetary gear mechanism portion 20a that houses a planetary gear mechanism, and an output shaft portion 20b to which an output shaft 21 and a bearing 22 are attached. And the internal gear 23 is formed in the internal peripheral surface of this planetary gear mechanism part 20a. In addition, a thin annular edge 20c projects in the axial direction at the opening in the axial direction of the planetary gear mechanism 20a.

前記環状縁部20c内には円板状の間座3が嵌入され、そのモータ取付枠30が環状縁部21cの先端に当接した状態で割りピン31で固定されている。 A disc-shaped spacer 3 is fitted into the annular edge 20c, and the motor mounting frame 30 is fixed by a split pin 31 in a state of being in contact with the tip of the annular edge 21c.

間座3の中央には、モータ4のロータシャフト40及びその先端に取付けられた入力歯車41が挿通する円孔32が形成されており、この円孔32の周囲の相対向する2箇所にモータ止めネジ孔33が形成されている。また、間座3の底面にあって、且つ、モータ4を差込むモータ取付枠30が、例えば、電気特性に優れたポリプチレンテレフタレート樹脂にて一体成形されている。尚、34は、樹脂製のスラストワッシャーである。 In the center of the spacer 3, a circular hole 32 is formed through which a rotor shaft 40 of the motor 4 and an input gear 41 attached to the tip of the motor 4 are inserted, and the motor is disposed at two opposite positions around the circular hole 32. A set screw hole 33 is formed. In addition, a motor mounting frame 30 on the bottom surface of the spacer 3 and into which the motor 4 is inserted is integrally formed with, for example, a polypropylene terephthalate resin having excellent electrical characteristics. Reference numeral 34 denotes a resin thrust washer.

前記出力軸部20b内には、軸受22を介して出力軸21の基部が回動自在に収容されており、出力軸21の内側先端にはローレット21aが施され、中央に嵌合穴を有する出力板24に圧入固定されている。また、出力軸21には外側端部から円筒状の固定ブッシュ25を軸受22に接した状態で、出力軸21の軸方向へのガタツキがほとんど生じないよう圧入されている。 In the output shaft portion 20b , a base portion of the output shaft 21 is rotatably accommodated via a bearing 22. A knurled 21a is provided on the inner tip of the output shaft 21, and a fitting hole is provided in the center. The output plate 24 is press-fitted and fixed. Further, the output shaft 21 is press-fitted so that there is almost no backlash in the axial direction of the output shaft 21 with a cylindrical fixed bush 25 in contact with the bearing 22 from the outer end.

前記出力板24は、出力軸部20b内に収容され、円周方向に等間隔で複数(例えば3個)の第1の遊星軸24aが一体に形成され、各第1の遊星軸24aには、それぞれ同一歯数の第1の遊星歯車26が回動自在に嵌合されて、最終減速段を構成している。 The output plate 24 is accommodated in the output shaft portion 20b, and a plurality of (for example, three) first planetary shafts 24a are integrally formed at equal intervals in the circumferential direction, and each first planetary shaft 24a includes The first planetary gears 26 having the same number of teeth are rotatably fitted to form the final reduction stage B.

前記各第1の遊星歯車26は、遊星歯車機構部20aの内周の内歯歯車23に噛合すると共に、中央の太陽歯車27に噛合していて、内歯歯車23内を自転運動しつつ太陽歯車27の周りを公転運動する。 Each of the first planetary gears 26 meshes with the internal gear 23 on the inner circumference of the planetary gear mechanism 20a and meshes with the central sun gear 27 so that the sun rotates while rotating in the internal gear 23. Revolves around the gear 27.

太陽歯車27は、入力歯車41と出力軸21の内側先端との間にあって、且つ、出力板24に接する位置に円板状の太陽板28の中央に一体に形成された太陽軸28aに、一体形成若しくは圧入固定されている。 The sun gear 27 is integrated with a sun shaft 28 a that is formed between the input gear 41 and the inner tip of the output shaft 21 and is integrally formed at the center of the disk-shaped solar plate 28 at a position in contact with the output plate 24. Formed or press-fitted and fixed.

前記太陽板28の太陽軸28aと反対面には、円周方向に間隔で複数(例えば3個)の第2の遊星軸28bが一体形成され、各第2の遊星軸28bにはそれぞれ同一歯数のノイズ、サージなどを防ぐために剛性が小さく摺動特性に優れた例えば、ポリアセタール樹脂で形成された第2の遊星歯車29が、前記第1の遊星歯車26に比して長く形成され、回動自在に嵌合されて、減速段が構成される。 On the surface opposite to the sun shaft 28a of the sun plate 28, a second planetary shaft 28b of the plurality at equal intervals in the circumferential direction (for example, three) are integrally formed, each of the respective second planetary shaft 28b identical For example, a second planetary gear 29 made of polyacetal resin having a small rigidity and excellent sliding characteristics to prevent noise, surge, etc. of the number of teeth is formed longer than the first planetary gear 26, A speed reduction stage A is configured by being rotatably fitted.

各第2の遊星歯車29は、遊星歯車機構部20aの内周の内歯歯車23に噛合すると共に、中央の入力歯車41に噛合していて、内歯歯車23内を自転運動しつつ入力歯車41の周りを公転運動する。 Each of the second planetary gears 29 meshes with the internal gear 23 on the inner periphery of the planetary gear mechanism 20 a and meshes with the central input gear 41 so that the input gear rotates while rotating in the internal gear 23. Revolve around 41.

前記モータ4のロータシャフト40に固定された入力歯車41は、間座3側の根元部分で、前第1の遊星歯車26に比較して長く形成された第2の遊星歯車29と噛合することにより、入力歯車41と太陽板28との間には、ノイズ、サージなどを防ぐための空間が設けられることに成る。 The input gear 41 fixed to the rotor shaft 40 of the motor 4 meshes with the second planetary gear 29 formed longer than the front first planetary gear 26 at the base portion on the spacer 3 side. Thus, a space for preventing noise, surge, and the like is provided between the input gear 41 and the sun plate 28.

尚、前記間座3は、薄過ぎると割りピン31固定の強度が低下する恐れと共に、前記ノイズ、サージ防止の面からも出来るだけ厚くしたほうが良い。 If the spacer 3 is too thin, the strength of fixing the split pin 31 may be reduced, and it is preferable to make the spacer 3 as thick as possible in terms of preventing noise and surge.

次に、モータ4について説明する。モータ4は、円筒ケース部42と、ケース部内に延びるホルダ部43aを持つ端壁部43bとがケーシング43を構成し、ロータ44を収容している。   Next, the motor 4 will be described. In the motor 4, a cylindrical case portion 42 and an end wall portion 43 b having a holder portion 43 a extending in the case portion constitute a casing 43 and accommodate a rotor 44.

ホルダ部43aは軸方向に貫通穴45が設けられ、貫通穴45の端壁部43b側の開口部には軸受46aが圧入されている。また、貫通穴45の内端側の開口部には軸受46bが圧入されている。ホルダ部43aの外周にはマグネット47が嵌装されている。 The holder portion 43 a is provided with a through hole 45 in the axial direction, and a bearing 46 a is press-fitted into the opening portion of the through hole 45 on the end wall portion 43 b side. A bearing 46 b is press-fitted into the opening on the inner end side of the through hole 45. A magnet 47 is fitted on the outer periphery of the holder portion 43a.

ロータ44は、軸受46a、46bに回転可能に支持されたロータシャフト40を軸心としてマグネット47と円筒ケース部42の隙間に配置された円筒状のコイル48と、コイル48とロータシャフト40をつなぐエンドブロック49からなり、エンドブロック49には整流子50が備えられている。 The rotor 44 connects the coil 48 and the rotor shaft 40 to the cylindrical coil 48 disposed in the gap between the magnet 47 and the cylindrical case portion 42 with the rotor shaft 40 rotatably supported by the bearings 46a and 46b as an axis. The end block 49 includes a commutator 50.

ケーシング43の外部において、ロータシャフト40には軸受46aの近傍位置につば55が固定され、つば55と軸受46aとの間にカラー56が設けられている。つば55に押されてカラーが軸受46aの端面に当接することによりロータ44の一方向への移動が規制される。 Outside the casing 43, a collar 55 is fixed to the rotor shaft 40 in the vicinity of the bearing 46a, and a collar 56 is provided between the collar 55 and the bearing 46a. When the collar 55 is pushed by the collar 55 and abuts against the end face of the bearing 46a, the movement of the rotor 44 in one direction is restricted.

コイル48とマグネット47の外周面との間、およびコイル48と円筒ケース部42の内壁との間にはそれぞれ隙間が形成され、互いに接触しないようになっている。円筒ケース部42の開口端には整流子50に摺接するブラシ51を備えるキャップ52が取り付けられている。キャップ52の中心部には整流子50のブラシ51と接触する部分の径よりも大径の孔52が設けられると共に、この孔52を塞ぐカバー部材53が取り付けられている。尚、54モータ端子で、不図示のリード線がそれぞれ電気的に接続される。 Clearances are formed between the coil 48 and the outer peripheral surface of the magnet 47 and between the coil 48 and the inner wall of the cylindrical case portion 42 so as not to contact each other. A cap 52 including a brush 51 that is in sliding contact with the commutator 50 is attached to the open end of the cylindrical case portion 42. A hole 52 having a diameter larger than the diameter of the portion of the commutator 50 that contacts the brush 51 is provided at the center of the cap 52, and a cover member 53 that closes the hole 52 is attached. Incidentally, 54 motor terminals are electrically connected to lead wires (not shown).

以上のように構成したギヤードモータ1は、モータ4の回転を、即ち、ロータシャフト40の先端の入力歯車41の回転は、2段の減速段Aと最終減速段Bを経て、減速された出力軸21の回転として伝導される。   In the geared motor 1 configured as described above, the rotation of the motor 4, that is, the rotation of the input gear 41 at the tip of the rotor shaft 40, is output after being decelerated through the two reduction stages A and the final reduction stage B. Conducted as rotation of the shaft 21.

外部等よりギヤードモータ1が取付けられた機器、またはギヤードモータ1本体がノイズ、サージを受けた場合、その伝導経路に沿ってギヤードモータ1または機器内などに回り込み、ギヤードモータ1や機器がショートしたり、制御回路等にダメージを与える。 If the equipment with the geared motor 1 attached from the outside or the geared motor 1 main body receives noise or surge, it will go into the geared motor 1 or equipment along the conduction path, and the geared motor 1 or equipment will be short-circuited. Or damage the control circuit.

しかしながら、以上において、本実施の形態では、モータ4の回転を減速する遊星歯車装置2にあって、入力歯車41と太陽板28との間に、ノイズ、サージなどを防ぐための空間が設けられていること。前記入力歯車41の回転を直接受ける第2の遊星歯車29を絶縁材で形成したことなどで回転伝導経路でのノイズ、サージなどの絶縁を成すものである。 However, in the present embodiment, in the planetary gear device 2 that decelerates the rotation of the motor 4, a space for preventing noise, surge, and the like is provided between the input gear 41 and the sun plate 28. That. The second planetary gear 29 that directly receives the rotation of the input gear 41 is formed of an insulating material, thereby insulating noise, surge, and the like in the rotational conduction path.

また、遊星歯車機構部21aの環状縁部21cに、モータ4を差込んで取付けるモータ取付枠30を一体に絶縁材で形成した間座3、及び樹脂製のスラストワッシャー34にて、遊星歯車装置2のハウジング20またはモータ4の円筒ケース部42及びケーシング43からのノイズ、サージを絶縁するものである。 Further, the planetary gear device is composed of a spacer 3 in which a motor mounting frame 30 to which the motor 4 is inserted and attached to the annular edge portion 21c of the planetary gear mechanism portion 21a is integrally formed of an insulating material, and a resin thrust washer 34. Insulates noise and surge from the housing 20 of the motor 2 or the cylindrical case portion 42 and the casing 43 of the motor 4.

近年、ますますの小型化、軽量化にあって、十分な絶縁空間の確保や、部品点数の削減、即ちコストダウンが求められるなかでのノイズフィルタ、サージ防御品等の十分な対策が施せないなどにあって簡単な構造、構成にて有効なノイズ、サージ等の絶縁状態が保たれる。   In recent years, there has been an increase in size and weight, and it has been impossible to secure sufficient insulation space and reduce the number of parts, that is, noise filters, surge protection products, etc., while reducing costs. Insulation state such as effective noise and surge can be maintained with a simple structure and configuration.

尚、ギヤードモータ1のギヤ部を遊星歯車装置2で説明したが、これに限定するものではなく平歯車装置であってもよく、また、間座3及び第2の遊星歯車29などセラミックであってもよい。   Although the gear portion of the geared motor 1 has been described with the planetary gear device 2, the gear portion is not limited to this and may be a spur gear device, and may be a ceramic such as the spacer 3 and the second planetary gear 29. May be.

1 ギヤードモータ
2 ギヤ部(遊星歯車装置)
3 間座
4 モータ
20 ハウジング
26 第1の遊星歯車
29 第2の遊星歯車
30 モータ取付枠
40 ロータシャフト
41 入力歯車
1 geared motor 2 gear (planetary gear unit)
3 spacer 4 motor 20 housing 26 first planetary gear 29 second planetary gear 30 motor mounting frame 40 rotor shaft 41 input gear

Claims (3)

ハウジング内に遊星歯車機構が設けられ、前記ハウジングの軸方向の一端に固定した間座に取り付けられたモータのロータシャフトの回転を、前記遊星歯車機構を介して出力軸に伝するギヤードモータにおいて、
前記ロータシャフトの先端に取り付けられた入力歯車と、
前記遊星歯車機構に備えられ、前記入力歯車に噛合する絶縁材で形成された遊星歯車と、
前記遊星歯車に嵌合される遊星軸と該遊星軸の回転を前記出力軸側に伝動する太陽歯車とを有し前記入力歯車に対面して配置された太陽板と、を備え、
前記入力歯車における前記太陽板側の縁部が前記遊星歯車の前記太陽板側の縁部よりも前記間座側に位置した状態で前記入力歯車と前記遊星歯車が噛合することで、前記入力歯車と前記太陽板の間に空間が形成されており、
前記間座は絶縁材で形成されていることを特徴とするギヤードモータ。
Planetary gear mechanism is provided in the housing, the rotation of the motor rotor shaft attached to a spacer fixed to one axial end of the housing, the geared motor to transfer kinetic to the output shaft through the planetary gear mechanism ,
An input gear attached to the tip of the rotor shaft;
A planetary gear provided in the planetary gear mechanism and formed of an insulating material meshing with the input gear;
A planetary shaft fitted to the planetary gear and a sun plate that transmits the rotation of the planetary shaft to the output shaft side and is disposed facing the input gear, and
The input gear and the planetary gear mesh with each other in a state in which the edge on the sun plate side of the input gear is positioned closer to the spacer side than the edge on the sun plate side of the planetary gear. And a space is formed between the solar plate,
The geared motor, wherein the spacer is formed of an insulating material .
前記間座は、前記モータを差し込んで取り付けるモータ取り付け枠を有することを特徴とする請求項1に記載のギヤードモータ。   The geared motor according to claim 1, wherein the spacer has a motor mounting frame into which the motor is inserted and attached. 前記遊星歯車機構は、前記太陽歯車に噛合し前記太陽板の回転を前記出力軸側へ伝動するための他の遊星歯車を備え、前記入力歯車に噛合する遊星歯車が前記他の遊星歯車に比して歯幅が長く形成されていることを特徴とする請求項1又は2に記載のギヤードモータ。   The planetary gear mechanism includes another planetary gear that meshes with the sun gear and transmits the rotation of the sunplate to the output shaft side, and the planetary gear that meshes with the input gear is compared to the other planetary gear. The geared motor according to claim 1, wherein the tooth width is long.
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