JP5526091B2 - Machining aids in machining operations - Google Patents

Machining aids in machining operations Download PDF

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JP5526091B2
JP5526091B2 JP2011189639A JP2011189639A JP5526091B2 JP 5526091 B2 JP5526091 B2 JP 5526091B2 JP 2011189639 A JP2011189639 A JP 2011189639A JP 2011189639 A JP2011189639 A JP 2011189639A JP 5526091 B2 JP5526091 B2 JP 5526091B2
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guide member
processing
base
right direction
machining
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JP2013049243A (en
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俊介 渡邉
優 吉田
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OTORO DESIGN INC.
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本発明は、基盤の上面を加工面とし、そこに配置された加工部によってワーク(被加工物)に対する所要の加工作業を行う加工作業において、加工量の微調節に好適な加工補助装置に関するものである。   The present invention relates to a processing auxiliary device suitable for fine adjustment of a processing amount in a processing operation in which a processing surface disposed on the base surface is used as a processing surface and a required processing operation is performed on a workpiece (workpiece). It is.

ルーター或いはトリマーなどと呼ばれ主として木工作業等に用いられる電動工具は、日曜大工などいわゆるドゥーイットユアセルフの分野でも人気の高い工具である。従来この種の電動工具を用いて加工を行う場合、ほとんど手作業に頼っており、その結果、加工精度は作業をする者の熟練の度合いに依存することになる。従って、一定の精度で複数の加工品を製作することには困難が伴う。また、例えば、木材をワークとする切削加工において1mm以下の精密な加工をすることも容易ではなく、特に、小さい木片を正確な形状に切削加工した角材を得ることは難しい作業である。   Electric tools called routers or trimmers, which are mainly used for woodworking, are popular tools in the field of so-called do-it-yourself such as do-it-yourself. Conventionally, when machining is performed using this type of electric tool, most of the work depends on manual work. As a result, the machining accuracy depends on the skill level of the person who performs the work. Therefore, it is difficult to manufacture a plurality of processed products with a certain accuracy. In addition, for example, it is not easy to perform precise processing of 1 mm or less in cutting using wood as a workpiece, and it is particularly difficult to obtain a square material obtained by cutting a small piece of wood into an accurate shape.

先行技術の調査により見出したものには、サイディング材の端縁についてあいじゃくり部を加工することを主たる目的とした、特開2005−59217号の加工装置がある。同号の発明は、あいじゃくり加工すべき被加工材を定規手段にその一方側縁を当接した状態でかつその加工すべき端縁側を位置決めストッパー手段に当接した状態でテーブル上に載置して、該被加工材をテーブルに対してクランプ手段により上方から押圧固定し、この状態において、位置決めストッパー手段に当接された被加工材の端縁の位置と回転工具手段の回転刃具の外側基準面とが合致され、回転工具手段を該被加工材の端縁に沿って移動することによってその回転刃具により該被加工材の端縁に所定幅及び深さのあいじゃくり加工をなし得るもので、これによって、安定した状態で簡易になし得るとともに、その作業性の向上を図ることができるとされている。   What has been found by the investigation of the prior art is a processing apparatus disclosed in Japanese Patent Application Laid-Open No. 2005-59217, which mainly aims at processing an edge portion of an edge of a siding material. The invention of the same number is placed on the table with the workpiece to be punched in contact with the ruler means at one edge and with the edge to be processed in contact with the positioning stopper means. The workpiece is pressed and fixed to the table from above by the clamping means. In this state, the position of the edge of the workpiece abutted against the positioning stopper means and the rotary blade of the rotary tool means The outer reference surface is matched, and the rotary tool is moved along the edge of the workpiece, and the edge of the workpiece is punched at a predetermined width and depth by the rotary blade. Thus, it can be easily achieved in a stable state, and the workability can be improved.

つまり、同発明は被加工材をクランプ手段によりテーブル上に押圧固定した状態で所定の加工を行うものであるが、その木工上の技術的な特徴は、ワーク(被加工物)の移動を定規に沿って行い、ワークの固定にクランプ手段を使用することに見られる程度である。クランプ手段として、L字状の2個のクランプレバーと、それらを、第2支ピンを介して傾動可能に連結する第1の連結リンクと、下端のほぼL形部の先端部がクランプレバーの第1支ピンより下位位置において第3支ピンを介して傾動可能に支承されたクランプレバーと、その下端のほぼL形部の隅部の第4支ピンと前記一方のクランプレバーの第1支ピンとを介して斜め状態で傾動可能に連結する第2の連結リンクと、前記2個のクランプレバーのほぼ水平片の先端部に垂下状にそれぞれ螺入されたクランプねじとから成る構成が記載されている。しかしながら、この機構が木工製品の加工を精密に行なう上で特に有用であるとはいえない。   In other words, the present invention performs predetermined processing with the workpiece pressed and fixed on the table by the clamping means. The technical feature on the woodwork is that the movement of the workpiece (workpiece) is a ruler. To the extent that it can be seen in using the clamping means for fixing the workpiece. As clamp means, two L-shaped clamp levers, a first connection link for connecting them in a tiltable manner via a second support pin, and a tip end portion of the L-shaped portion at the lower end of the clamp lever A clamp lever supported to be tiltable via a third support pin at a position lower than the first support pin; a fourth support pin at a corner of the substantially L-shaped portion at the lower end; and a first support pin of the one clamp lever A second connecting link that is connected to be tilted in a slanting manner, and a clamp screw that is screwed into a substantially horizontal end portion of each of the two clamp levers. Yes. However, this mechanism is not particularly useful for precisely processing woodwork products.

特開2005−59217号JP 2005-59217 A

本発明は前記の点に着目してなされたもので、その課題は、特に木工製品等の精密な加工を容易に行なうことができる加工作業における加工補助装置を提供することである。また、本発明の他の課題は、1個のレバーのみを用いた簡単な操作によってワークの加工量を迅速かつ精密に微調節できるようにすることである。   The present invention has been made by paying attention to the above points, and an object of the present invention is to provide a processing auxiliary device in a processing operation capable of easily performing precise processing of a woodwork product or the like. Another object of the present invention is to make it possible to quickly and precisely fine-tune the workpiece processing amount by a simple operation using only one lever.

前記の課題を解決するため、本発明は、基盤の上面を加工面とし、そこに配置された加工部によってワークに対する所要の加工作業を行う加工作業において、基盤の側辺に係合する固定手段によって基盤に固定される固定部材と、上記固定部材の左右方向へ移動可能に当該固定部材に取り付けられた操作側案内部材と、加工部に対して前進後退可能に上記固定部材に設けられた微調節用案内部材と、微調節用案内部材の加工部に対する距離を微調節する微動装置を具備し、上記微動装置は、操作側案内部材と微調節用案内部材がスライド可能に加圧接触する、左右方向成分よりも前後方向成分の方が短く設定された斜面の構成と、微調節用案内部材を前後方向へ移動させるために、操作側案内部材を左右方向へ移動させる機構とを具備して構成するという手段を講じたものである。基盤に固定される固定部材として前後一対の固定部材を具備し、その内の一方は加工部の側に配置し、他方は操作部の側に配置するとともに、操作側案内部材以下の部材より成るワーク移動量の微調節機構を具備させるための基材として使用する。   In order to solve the above-mentioned problems, the present invention provides a fixing means for engaging a side of a base in a processing operation in which a processing surface arranged on the upper surface of the base is used as a processing surface and a required processing is performed on the work. A fixing member fixed to the base by the operation member, an operation side guide member attached to the fixing member so as to be movable in the left-right direction of the fixing member, and a fine member provided on the fixing member so as to be able to move forward and backward with respect to the processing portion An adjustment guide member, and a fine movement device that finely adjusts the distance of the fine adjustment guide member to the processing portion, wherein the fine adjustment device is slidably press-contacted with the operation side guide member and the fine adjustment guide member. It has a slope structure in which the front-rear direction component is set shorter than the left-right direction component, and a mechanism for moving the operation side guide member in the left-right direction in order to move the fine adjustment guide member in the front-rear direction. Structure In which it took measures that. As a fixing member to be fixed to the base, a pair of front and rear fixing members is provided, one of which is disposed on the processing portion side, the other is disposed on the operation portion side, and is composed of members below the operation side guide member. Used as a base material for providing a fine adjustment mechanism for the amount of workpiece movement.

本発明の装置は、基盤の上面を加工面とし、そこに配置された加工部によってワークに対する所要の加工作業を行う切削加工等を対象とするものである。ここでいう加工作業とは、電動工具をいわば据え付け型にして使用する作業を指している。従って、本発明における加工部とは、加工作業を行う機械装置を意味しており、後述の電動工具又はそれを使用した加工機械を含んでいる。据え付け型とするために基盤は作業台などに取り付け、基盤に電動工具を取り付けるが、本発明の装置は任意のテーブル類を作業台として使用することができる。基盤は、公知の任意の手段により作業台へ取り付けることができる。   The apparatus of the present invention is intended for cutting and the like in which the upper surface of the base is used as a processing surface and a required processing operation is performed on a workpiece by a processing unit arranged there. The machining operation here refers to an operation in which the electric tool is used as a stationary type. Therefore, the processing unit in the present invention means a mechanical device that performs a processing operation, and includes a power tool described later or a processing machine using the power tool. In order to obtain a stationary type, the base is attached to a work table or the like, and an electric tool is attached to the base, but the apparatus of the present invention can use any table as a work table. The base can be attached to the work table by any known means.

加工作業に使用される上記の電動工具としては、ルーター或いはトリマーなどと呼ばれる主として木工作業に用いられるものが代表的である。しかし、各種のグラインダー、木彫機、ドリルその他の工具も使用可能である。さらに、これらの電動工具は基盤又はその他の部分を取り付け対象として、基盤上の加工面における作業に適した位置及び状態に取り付けられる。なお、後述する実施形態では、電動工具は基盤の下面が電動工具の取り付け部としており、上記基盤の下面に設置した取り付け部を介して、上下動部材が上下動可能に設けられ、その上端の刃物を、上下動部材により前記基盤の上面から突出させて切削加工を行う構成を取るが、これは一例を示したに過ぎない。   As the above-mentioned electric tool used for the processing work, a tool called a router or a trimmer mainly used for the woodworking work is representative. However, various grinders, wood carvers, drills and other tools can also be used. Furthermore, these power tools are attached to a position and a state suitable for work on a processing surface on the base, with the base or other parts as attachment targets. In the embodiment described later, the lower surface of the base of the electric power tool is an attachment part of the electric power tool, and the vertical movement member is provided so as to be movable up and down via the attachment part installed on the lower surface of the base. The cutting tool is configured to project from the upper surface of the base by means of a vertically moving member, and this is only an example.

本発明の加工補助装置は、まず、基盤の側辺に係合する固定手段によって基盤に固定される固定部材と、上記固定部材の左右方向へ移動可能に当該固定部材に取り付けられた操作側案内部材と、加工部に対して前進後退可能に上記固定部材に設けられた微調節用案内部材と、微調節用案内部材の加工部に対する距離を微調節する微動装置を具備している。上記固定部材は、本発明の加工補助装置を基盤に装着するための部材であり、操作側案内部材は固定部材に対して移動操作され、微調節用案内部材は操作側案内部材に対して操作され、微動装置は、微調節用案内部材の微動操作のために固定部材に取り付けられる。   The processing auxiliary device according to the present invention includes a fixing member fixed to a base by fixing means that engages with a side of the base, and an operation-side guide attached to the fixing member so as to be movable in the left-right direction of the fixing member. And a fine adjustment guide member provided on the fixed member so as to be capable of moving forward and backward relative to the processing portion, and a fine adjustment device for finely adjusting the distance of the fine adjustment guide member to the processing portion. The fixing member is a member for mounting the processing assisting device of the present invention on the base, the operation side guide member is moved with respect to the fixing member, and the fine adjustment guide member is operated with respect to the operation side guide member. The fine movement device is attached to the fixed member for fine movement operation of the fine adjustment guide member.

即ち、上記微動装置は、操作側案内部材と微調節用案内部材がスライド可能に加圧接触する、左右方向成分よりも前後方向成分の方が短く設定された斜面の構成と、微調節用案内部材を前後方向へ移動させるために、操作側案内部材を左右方向へ移動させる機構とから構成されている。左右方向成分よりも前後方向成分の方が短く設定された斜面により、左右方向移動量に対して前後方向移動量の方を小さくなり、それだけ精度の倍率を高めることが可能になる。   That is, the fine movement device includes a configuration of a slope in which the operation side guide member and the fine adjustment guide member are slidably pressed and contacted so that the front-rear direction component is set shorter than the left-right direction component, and the fine adjustment guide In order to move the member in the front-rear direction, the mechanism includes a mechanism for moving the operation side guide member in the left-right direction. The slope in which the front-rear direction component is set shorter than the left-right direction component makes the front-rear direction movement amount smaller than the left-right direction movement amount, and the accuracy magnification can be increased accordingly.

操作側案内部材を左右方向へ移動させる機構としては、固定部材に回転可能に軸支された微動レバーと、微動レバーの回転範囲の固定部材に設けた円弧状溝と、上記円弧状溝を移動する際の左右方向成分により操作側案内部材を左右方向へ移動させ、上記操作側案内部材の左右方向への移動が、斜面により微調節用案内部材の前後方向移動に変換されるように、操作側案内部材に設けた上下方向成分を有するガイド溝と、上記円弧状溝とガイド溝に係合する位置にて微動レバーに設けた係合軸とを具備して構成することが望ましい。   As a mechanism for moving the operation side guide member in the left-right direction, a fine movement lever rotatably supported by the fixed member, an arc-shaped groove provided in the fixed member in the rotation range of the fine movement lever, and the arc-shaped groove are moved. The operation-side guide member is moved in the left-right direction by the left-right direction component, and the operation-side guide member is moved in the left-right direction by the slope to be converted into the front-back movement of the fine adjustment guide member. It is desirable to comprise a guide groove having a vertical direction component provided on the side guide member, and an engagement shaft provided on the fine movement lever at a position engaging with the arc-shaped groove and the guide groove.

基盤は、基盤に固定された固定部材と平行に配置され、かつ、加工面に配置された加工部の側に加工部側案内部材を有しており、加工部側案内部材はそれと固定部材との間にワークを挟んで加工する手段を配置した構成とすることが望ましい。これにより、操作部側の固定部材と加工部側の案内部材を併用して、精密な切削加工等の加工作業を行うことができる。   The base is disposed in parallel with the fixing member fixed to the base and has a processing part side guide member on the side of the processing part arranged on the processing surface, and the processing part side guide member includes the fixing member and the processing part side guide member. It is desirable to have a configuration in which means for processing with a workpiece sandwiched between them is disposed. Thereby, it is possible to perform a processing operation such as a precise cutting process by using the fixing member on the operation unit side and the guide member on the processing unit side in combination.

本発明は以上のように構成されかつ作用するものであるから、左右方向成分よりも前後方向成分の方が短く設定された斜面を含む微動装置の構成によって木工製品の精密な加工を容易に行なうことができるという効果を奏する。また、本発明によれば、固定部材に回転可能に軸支した1個のレバーを用いた簡単な操作によって微動装置を操作し、ワークの加工量を迅速、精密かつ正確に微調節することが可能な加工作業における加工補助装置を提供することができる。   Since the present invention is configured and operates as described above, precise processing of a woodworking product is easily performed by the configuration of a fine movement device including a slope in which the longitudinal component is set shorter than the lateral component. There is an effect that can be. In addition, according to the present invention, the fine movement device can be operated by a simple operation using a single lever rotatably supported on the fixed member, and the workpiece processing amount can be finely adjusted quickly, precisely and accurately. It is possible to provide a processing auxiliary device in a possible processing operation.

以下図示の実施形態を参照して本発明をより詳細に説明する。図1は本発明に係る加工作業における加工補助装置30の一例を示すもので、10は切削量の調節装置、11は上記の電動工具であり、例えば、ルーターと呼ばれ特に小型のものについてはトリマーなどと呼ばれている木工用電動工具などがそれに当たる。上記の調節装置10は、手持ち工具として扱われる上記のような電動工具11を基盤12の下面に取り付け、その基盤12を作業台13に据え付けて使用することを目的とする(図2参照)。作業台13として特別のものは必要ではなく、およそ十数キログラム程度の荷重に耐えるテーブル類であれば適用可能であり、かつ、安全に作業をすることができるように意図されている。   Hereinafter, the present invention will be described in more detail with reference to the illustrated embodiments. FIG. 1 shows an example of a processing assisting device 30 in a processing operation according to the present invention. 10 is a cutting amount adjusting device, 11 is the above-mentioned electric tool, and for example, a router called a router is particularly small. A woodworking power tool called a trimmer is one example. The adjusting device 10 is intended to be used by attaching the power tool 11 as described above, which is handled as a hand-held tool, to the lower surface of the base 12 and installing the base 12 on the work table 13 (see FIG. 2). A special work table 13 is not required, and any table that can withstand a load of about a dozen kilograms is applicable and intended to be able to work safely.

基盤12は上記の電動工具11及び本発明の加工補助装置30を装着し、かつ、その盤面において切削加工等を行うことができるものである。基盤12としては、例えば、アルミニウム板の如く軽量な材料から成り、かつ、切削加工等の各種加工作業用として十分な強度と平面精度を有するとともに、長方形の平面形状に形成されていることが望ましい。上記基盤12は、それを作業台13に据え付ける手段として、クランプ14を具備している。クランプ14は、作業台13の側辺部を受け入れる大きさを有し断面形状がほぼC字型のクランプ枠14aと、取り付けネジ14bとから成る。クランプ枠14aそれ自体は基盤12の取り付け側辺部の下面に強固に取り付けられており、取り付けネジ14bはC字型のクランプ枠14aの下枠にねじ込みによって取り付けられている。   The base 12 is equipped with the power tool 11 and the processing auxiliary device 30 of the present invention, and can perform cutting or the like on the board surface. The base 12 is preferably made of a lightweight material such as an aluminum plate, has sufficient strength and plane accuracy for various processing operations such as cutting, and is preferably formed in a rectangular plane shape. . The base 12 includes a clamp 14 as a means for installing it on the work table 13. The clamp 14 is sized to receive the side portion of the work table 13, and includes a clamp frame 14 a having a substantially C-shaped cross section and a mounting screw 14 b. The clamp frame 14a itself is firmly attached to the lower surface of the attachment side portion of the base 12, and the attachment screw 14b is attached to the lower frame of the C-shaped clamp frame 14a by screwing.

基盤12には、その一側辺に着脱可能に加工部側の固定部材15が取り付けられる。加工部側の固定部材15は上記基盤12の盤面に載置する下板部15aと、その一側から立ち上がる側板部15bを有する断面形状がほぼL字型に形成されている(図3参照)。この加工部側の固定部材15は基盤12の一側辺の長さをやや超える寸法を有している。上記加工部側の固定部材15のほぼ中央部には、切削によって生じる切り粉等を吸引によって排除するために、L字型の角に当たる箇所を半球状に切除して吸引口15cを設け、かつ、上記吸引口15cの外側には、吸引フード16が取り付けてあり、その接続口16aに吸引ダクト17が接続される。加工部側の固定部材15は本発明の加工補助装置30と同様に、着脱が容易、かつ、加工作業に耐える程度に強固に基盤12に取り付ける必要があり、そのため以下に述べる固定手段が加工部側の固定部材15に設けられている。   A fixed member 15 on the processing part side is detachably attached to one side of the base 12. The fixing member 15 on the processing part side has a substantially L-shaped cross section having a lower plate part 15a placed on the board surface of the base 12 and a side plate part 15b rising from one side thereof (see FIG. 3). . The fixing member 15 on the processed portion side has a dimension that slightly exceeds the length of one side of the base 12. In the substantially central part of the fixing member 15 on the processed part side, a suction port 15c is provided by cutting out a portion corresponding to an L-shaped corner into a hemispherical shape so as to eliminate chips generated by cutting by suction, and A suction hood 16 is attached to the outside of the suction port 15c, and a suction duct 17 is connected to the connection port 16a. The fixing member 15 on the processing portion side needs to be attached to the base 12 so that it can be easily attached and detached and can withstand the processing work, as in the processing auxiliary device 30 of the present invention. The fixing member 15 on the side is provided.

加工部側固定部材15は、基盤12の左右両側辺部に係合させるために、断面形状がほぼC字型の係合片18、19を両端に有している。一方の係合片18は係合可能なC字型の断面形状を有していれば良いが、他方の係合片19についてはC字型の断面形状を有することに加えて固定手段を設けている。図示の固定手段では、ロック部材19aをその先端部が内外方向へ移動するように、C字型の断面形状内部に基端部側の支軸19bにて軸支して取り付け、両端部間の外側にはレバー20をネジ軸周りに回転可能に設け、そのネジ軸20aの先端にてロック部材19aの中間部を内方へ加圧するようにした構成を有している(図5、図6及び図7参照)。故に、レバー20を右に回す回転操作で、両係合片18、19及びロック部材19aを介して基盤12の側面を緊締し、上記固定部材15を基盤12に固定することができ、かつ、固定位置を任意に決めることができる。   The processed portion side fixing member 15 has engagement pieces 18 and 19 having substantially C-shaped cross sections at both ends in order to engage with the left and right side portions of the base 12. One engagement piece 18 only needs to have an engageable C-shaped cross-sectional shape, while the other engagement piece 19 has a C-shaped cross-sectional shape and is provided with a fixing means. ing. In the illustrated fixing means, the lock member 19a is attached to the inside of a C-shaped cross-section so that the distal end thereof moves inward and outward by a support shaft 19b on the proximal end side, and between the two end portions. The lever 20 is provided on the outer side so as to be rotatable around the screw shaft, and the intermediate portion of the lock member 19a is pressurized inward at the tip of the screw shaft 20a (FIGS. 5 and 6). And FIG. 7). Therefore, by rotating the lever 20 to the right, the side surface of the base 12 can be tightened via both the engaging pieces 18 and 19 and the lock member 19a, and the fixing member 15 can be fixed to the base 12, and The fixed position can be arbitrarily determined.

図示の実施形態に一例として示した切削量の調節装置10は、電動工具11を基盤12の下面に取り付けるもので、各社の電動工具11の取り付けを可能にするために、嵌合による工具取り付け方式を取っている。即ち、基盤12のクランプ14から所要距離だけ離れた位置には、電動工具11の刃物11aを配置する刃物配置部12aが設けられており(図3、図5等参照)、この刃物配置部12aに刃物11aが配置されるように、電動工具11の取り付け部21が設けられている(図6、図7参照)。上記取り付け部21は基盤12の裏面に上端部にて取り付けられ、かつ、前記クランプ14の正面に背面部が取り付けられているもので、取り付けはボルト止めにより強固になされている。   The cutting amount adjusting device 10 shown as an example in the illustrated embodiment is for attaching the electric tool 11 to the lower surface of the base 12, and in order to enable attachment of the electric tool 11 of each company, a tool attaching method by fitting. Is taking. That is, a blade placement portion 12a for placing the blade 11a of the electric tool 11 is provided at a position away from the clamp 14 of the base 12 (see FIGS. 3 and 5), and this blade placement portion 12a. An attachment portion 21 for the electric power tool 11 is provided so that the blade 11a is disposed on the blade 11a (see FIGS. 6 and 7). The attachment portion 21 is attached to the back surface of the base 12 at the upper end portion, and the back portion is attached to the front surface of the clamp 14, and is firmly attached by bolting.

電動工具11の取り付け部21には、電動工具11の上下動機構が併設されており、そのため、取り付け部21には上下方向のアリ溝から成るガイドレール22が形成され、さらにそのガイドレール22と係合するアリ足23を有する上下動部材24が装着されている(図8参照)。取り付け部21には、上下動部材24の一部に、外側に配置されたストッパー25のオネジ部25aが螺合するメネジ部24aが形成されており、従って、上記上下動部材24の一部がスライドする範囲の取り付け部内面に、オネジ部25aの上下動範囲にわたって長孔21aが形成されている。   The attachment portion 21 of the electric tool 11 is provided with a vertical movement mechanism of the electric tool 11. For this reason, the attachment portion 21 is formed with a guide rail 22 composed of vertical dovetails. A vertically moving member 24 having ant legs 23 to be engaged is mounted (see FIG. 8). The attachment portion 21 is formed with a female screw portion 24a into which a male screw portion 25a of a stopper 25 disposed outside is partly engaged with a part of the vertical movement member 24. Therefore, a part of the vertical movement member 24 is A long hole 21a is formed on the inner surface of the mounting portion in the sliding range over the vertical movement range of the male screw portion 25a.

上下動部材24は、電動工具11の円筒状の胴部を挿入により嵌め合わせて取り付けるために、欠円形断面形状に形成されており、その欠円端部24b、24bをボルト24cにより緊締可能にした構成を有している。しかしながら、各社の電動工具11のサイズは大同小異であるとは言えるものの同一ではないので、図示の例ではアダプター26を併用してほぼ全社の電動工具11を使用することができるように図っている。図4に示したアダプター26はサイズの異なる円筒状の胴部と欠円形断面形状との径差を埋めるためにその径差に応じるべく、肉厚の異なる複数種類のもの(説明の便宜上符号26−1、26−2で区別する。)が用意されている。このアダプター26は、電動工具11の円筒状の胴部とほぼ全面で接触するように円筒型とし、かつ、欠円筒型にして着脱の融通性を高めたものである。電動工具11は上下動部材24或いはアダプター26に摩擦嵌合によって取り付けられているが、ボルト24cによる緊締との併用であり、刃物11aに加えられる外力は側方からであるので保持力に不足はない。   The vertical movement member 24 is formed in a circular cross-sectional shape so that the cylindrical body of the electric power tool 11 is fitted and attached by insertion, and the circular ends 24b and 24b can be tightened by bolts 24c. It has the structure. However, although it can be said that the sizes of the electric tools 11 of each company are almost the same, they are not the same. Therefore, in the example shown in the figure, the adapter 26 is used together so that the electric tools 11 of the entire company can be used. The adapter 26 shown in FIG. 4 has a plurality of types having different wall thicknesses (reference numeral 26 for convenience of explanation) in order to fill the difference in diameter between the cylindrical body having a different size and the circular cross-sectional shape. -1 and 26-2). The adapter 26 has a cylindrical shape so as to be almost in contact with the cylindrical body portion of the electric power tool 11 and is a non-cylindrical shape to enhance the attachment / detachment flexibility. The electric power tool 11 is attached to the vertical movement member 24 or the adapter 26 by friction fitting. However, since the external force applied to the blade 11a is from the side, the holding force is not sufficient. Absent.

図示の例ではこの上下動部材24による刃物11aの上下動機構として、レバー操作によって刃物11aの突出量を正確に調節するカムレバー機構を適用している。このため上下動機構は、基盤12の下部に設置した支持部材27と、支持部材27に形成されている軸孔に基端部にて回転可能に軸支したレバー28と、上記レバー28の回転軸28aと一体に取り付け、上記支持部材27と前期取り付け部21との間に配置したカム29と、カム29の円弧型のカム溝29aと係合するように上下動部材24に設けられた係合子24dとを有している。よって、円弧型のカム溝29aは、角度にして数十度のレバー28の回転に伴い、刃物11aを基盤面下から作業に応じた突出量だけ基盤面上へ突出するように設けられている(図9参照)。   In the illustrated example, a cam lever mechanism that accurately adjusts the protruding amount of the blade 11a by lever operation is applied as the vertical movement mechanism of the blade 11a by the vertical movement member 24. For this reason, the vertical movement mechanism includes a support member 27 installed in the lower portion of the base 12, a lever 28 pivotally supported at a base end portion in a shaft hole formed in the support member 27, and the rotation of the lever 28. A cam 29 that is mounted integrally with the shaft 28 a and disposed between the support member 27 and the previous mounting portion 21, and a vertical movement member 24 that is engaged with the arc-shaped cam groove 29 a of the cam 29. And a combination 24d. Therefore, the arc-shaped cam groove 29a is provided so that the blade 11a protrudes from the bottom surface of the base plate to the base surface by a protrusion amount corresponding to the work as the lever 28 rotates several tens of degrees. (See FIG. 9).

なお、図示のカムレバー機構では、円弧型のカム溝29aの基盤寄りに係合子24dがあるときに刃物11aが上昇位置にあり、反対側の位置では下降位置になる。また、上記レバー28が直線状であるのに対して、円弧型のカム溝29aは始点と終点がレバー28上にてほぼ重なり、かつ、支点と終点の途中がレバー28を押す操作方向に対して凹んだ形態を取るように配置されている。このため、レバー28を引き、刃物11aを突出させるときに操作の開始側ではやや早目に上昇し、終了側では遅目に上昇することになり、操作性が向上するとともに、突出量の微妙な調節が可能になる。   In the illustrated cam lever mechanism, the blade 11a is in the raised position when the engaging element 24d is near the base of the arc-shaped cam groove 29a, and the lowered position in the opposite position. Whereas the lever 28 is linear, the arc-shaped cam groove 29a almost overlaps the start point and end point on the lever 28, and the halfway point between the fulcrum and end point corresponds to the operation direction of pushing the lever 28. It is arranged to take a concave shape. For this reason, when the lever 28 is pulled and the blade 11a is protruded, it rises slightly earlier on the operation start side and rises later on the end side, so that the operability is improved and the protrusion amount is subtle. Adjustment is possible.

さらに、本発明の加工補助装置30について説明する。本発明の加工補助装置30は、また、操作部側の固定部材40に取り付ける補助装置32を有している。しかし、同時に前述した加工部側固定部材15に取り付けて使用する加工部側補助装置31とともに使用可能なものでもある(図1、図11等参照)。加工部側の補助装置31は、加工部側固定部材15に設けられている送り方向前方の長孔33の部分にて、加工部側固定部材15に取り付ける加工部側の可動案内部材34と、同じく送り方向後方の長孔35にて加工部側固定部材15に取り付ける固定案内部材36とを有し、加工部側可動案内部材34は、斜面37a、38aにて接触移動可能な一対の平行移動部材37、38を有している(図5参照)。34aは指掛けを示しており、加工部側可動案内部材34の押し引き操作に用いられる。   Furthermore, the processing auxiliary device 30 of the present invention will be described. The processing auxiliary device 30 of the present invention also includes an auxiliary device 32 that is attached to the fixing member 40 on the operation unit side. However, it can also be used together with the processing unit side auxiliary device 31 that is used by being attached to the processing unit side fixing member 15 described above (see FIGS. 1 and 11 etc.). The processing unit side auxiliary device 31 includes a processing unit side movable guide member 34 attached to the processing unit side fixing member 15 at a portion of the long hole 33 provided in the processing unit side fixing member 15 at the front in the feeding direction. Similarly, it has a fixed guide member 36 attached to the processing part side fixing member 15 through the long hole 35 at the rear in the feed direction. Members 37 and 38 are provided (see FIG. 5). Reference numeral 34 a denotes a finger hook, which is used for pushing and pulling the processed portion side movable guide member 34.

一方の平行移動部材37は加工部側固定部材15の側板部15bの板面に摺接し、それ自体に開けられた左右方向の長孔37bの範囲で左右方向へ移動可能に設けられている。他方の平行移動部材38は上記長孔37bと重なる位置に設けたメネジ部38bを有しており、止めねじ39を側板部15bの板面に開けられた長孔33から挿入し、長孔37bを通過してメネジ部材38bに螺合することによって位置調節可能に固定される構成である。上記斜面37a、38aは10:1の傾斜を有しており、左右方向へ10mmの移動が前後方向へ1.0mmの移動となるので、前後方向の移動量は左右方向への移動量に対し十分の一となり、実質的に十倍の精度で切削量を調節することができる。その数値設定のために、上記斜面37a、38aの一方にスケールSを設け、他方にはその目盛りを指し示す指標Aを設けるものとする。   One parallel movement member 37 is slidably in contact with the plate surface of the side plate portion 15b of the processing portion side fixing member 15, and is provided so as to be movable in the left-right direction within the range of the left-right long hole 37b opened in itself. The other parallel movement member 38 has a female screw portion 38b provided at a position overlapping with the long hole 37b, and a set screw 39 is inserted from the long hole 33 formed in the plate surface of the side plate portion 15b. It is the structure fixed so that position adjustment is possible by screwing and engaging with the internal thread member 38b. The slopes 37a and 38a have an inclination of 10: 1, and a movement of 10 mm in the left-right direction becomes a movement of 1.0 mm in the front-rear direction. Therefore, the amount of movement in the front-rear direction is relative to the amount of movement in the left-right direction. Therefore, the cutting amount can be adjusted with a precision that is substantially ten times higher. In order to set the numerical value, a scale S is provided on one of the slopes 37a and 38a, and an index A indicating the scale is provided on the other.

他方の平行移動部材36は側板部15bの板面に摺接可能であり、切削後のワークを支えるために設けられている。従って、上記平行移動部材36の前面は刃物11aの回転面における切削側の接線と一致する位置を占めるように取り付けられる。その取り付けは、前記と同じ止めねじ39を側板部15bの板面に開けられた長孔35から挿入し、それと重なる位置に設けられている穴部36bの奥に設けたメネジ部材38bと螺合することによって、位置調節可能に固定される。これら一対の平行移動部材37、38の、刃物11aの近傍の部分36c、37cは四分円形に切除され、抵触を防止するとともに、切り粉の排除のための空所を提供する。止めねじ39にはバネ39aを効かせており、これによって平行移動部材の斜面同士を接触させる作用をする。   The other parallel movement member 36 is slidable on the plate surface of the side plate portion 15b and is provided to support the workpiece after cutting. Accordingly, the front surface of the parallel movement member 36 is attached so as to occupy a position coinciding with the tangent on the cutting side in the rotating surface of the blade 11a. The same set screw 39 as described above is inserted through the long hole 35 formed in the plate surface of the side plate portion 15b, and screwed into the female screw member 38b provided at the back of the hole portion 36b provided at a position overlapping with the elongated hole 35. By doing so, the position can be adjusted. The portions 36c and 37c in the vicinity of the blade 11a of the pair of parallel movement members 37 and 38 are cut into a quadrant, thereby preventing a conflict and providing a space for removing chips. A spring 39a is applied to the set screw 39, thereby acting to bring the inclined surfaces of the translation member into contact with each other.

本発明の加工補助装置30における主な構成を司る上記補助装置32は、操作部側の固定部材40とともに使用する。上記固定部材40は、加工部側補助装置31を使用するために基盤12の左右両側辺部に係合させて取り付けた、前記加工部側固定部材15と同様の構成によって基盤12に取り付けられている。従って、図示の上記固定部材40は、基盤12の盤面に載置する下板部40aと、その一側から立ち上がる側板部40bを有する断面形状がほぼL字型に形成されており(図1、図2、図5等参照)、基盤12の一側辺の長さをやや超える寸法を有している。   The auxiliary device 32 that controls the main configuration of the processing auxiliary device 30 of the present invention is used together with the fixing member 40 on the operation unit side. The fixing member 40 is attached to the base 12 with the same configuration as the processing part-side fixing member 15 that is engaged with and attached to the left and right sides of the base 12 in order to use the processing part-side auxiliary device 31. Yes. Therefore, the illustrated fixing member 40 has a substantially L-shaped cross section having a lower plate portion 40a placed on the board surface of the base 12 and a side plate portion 40b rising from one side thereof (FIG. 1, FIG. 2 and 5), the dimension slightly exceeds the length of one side of the base 12.

操作部側の固定部材40は、断面形状がほぼC字型の係合片41、42を両端に有し、一方の係合片41は基盤12の側辺に係合可能なC字型の断面形状を有し、他方の係合片42はC字型の断面形状を有することに加えて固定手段を有している。上記固定手段は、ロック部材42aを、その先端部が内外方向へ移動するようにC字型の断面形状内部に基端部側の支軸42bにて軸支して取り付け、両端部間の外側にはレバー43をネジ軸周りに回転可能に設け、そのネジ軸43aの先端にてロック部材42aの中間部を内方へ加圧可能に構成されている(図1、図5参照)。故に、前記と同様に、レバー43の回転操作により、係合片42及びロック部材42aを介して基盤12の側面を係合片41とともに緊締し、操作部側の固定部材40を基盤12に固定することができ、かつ、固定位置を任意に決めることができる。   The fixing member 40 on the operation unit side has engagement pieces 41 and 42 having a substantially C-shaped cross section at both ends, and the one engagement piece 41 is a C-shape that can be engaged with the side of the base 12. In addition to having a C-shaped cross-sectional shape, the other engagement piece 42 has a fixing means. In the fixing means, the lock member 42a is attached to the inside of a C-shaped cross section so that the distal end portion thereof moves inward and outward by a support shaft 42b on the proximal end side, and the outer side between both end portions is attached. The lever 43 is provided so as to be rotatable around a screw shaft, and an intermediate portion of the lock member 42a can be pressurized inward at the tip of the screw shaft 43a (see FIGS. 1 and 5). Therefore, similarly to the above, by rotating the lever 43, the side surface of the base 12 is fastened together with the engaging piece 41 via the engaging piece 42 and the lock member 42a, and the fixing member 40 on the operating portion side is fixed to the base 12. The fixing position can be arbitrarily determined.

上記の補助装置32は、上記固定部材40の側板部40bに設けた送り方向(前後方向)の透孔44、44の部分にて取り付ける操作側案内部材45と、同じ透孔44、44において取り付ける、微調節用案内部材46を左右に二組具備している。操作側案内部材45と微調節用案内部材46とは、斜面45a、46aにて接触移動可能であり、操作側案内部材45は操作部側の固定部材40の側板部40bの板面に摺接し、それ自体に開けられた左右方向の長孔45bの範囲で左右方向へ移動可能に設けられている。   The auxiliary device 32 is attached at the same through holes 44 and 44 as the operation side guide member 45 attached at the portion of the through holes 44 and 44 in the feed direction (front-rear direction) provided on the side plate portion 40 b of the fixing member 40. Two fine adjustment guide members 46 are provided on the left and right. The operation side guide member 45 and the fine adjustment guide member 46 can be moved in contact with each other on the inclined surfaces 45a, 46a. The operation side guide member 45 is in sliding contact with the plate surface of the side plate portion 40b of the fixing member 40 on the operation portion side. These are provided so as to be movable in the left-right direction within the range of the long holes 45b in the left-right direction opened in itself.

微調節用案内部材46は、上記透孔44と重なる位置に設けたメネジ部46bを有している。よって、止めねじ47を側板部40bの板面に開けられた透孔44から挿入し、操作側案内部材45に開けられた長孔45bを通過させ、メネジ部46bに螺合させることができ、さらに調節位置にて固定可能にされる。上記斜面45a、46aは前記一対の平行移動部材37、38と同様に10:1の傾斜を有しており、左右方向へ10mmの移動が前後方向へ1.0mmの移動となるので、前記と同様に前後方向の移動量は左右方向の移動量に対し十分の一となり、実質的に十倍の精度で切削量を微調節することができる。この数値設定のために、上記斜面45a、46aの一方にスケールSを設け、他方にはその目盛りを指し示す指標Aを設けるものとする。   The fine adjustment guide member 46 has a female screw portion 46 b provided at a position overlapping the through hole 44. Therefore, the set screw 47 can be inserted from the through hole 44 opened in the plate surface of the side plate portion 40b, passed through the long hole 45b opened in the operation side guide member 45, and screwed into the female screw portion 46b. Furthermore, it can be fixed at the adjustment position. The inclined surfaces 45a and 46a have a 10: 1 inclination like the pair of parallel movement members 37 and 38, and a movement of 10 mm in the left-right direction becomes a movement of 1.0 mm in the front-rear direction. Similarly, the amount of movement in the front-rear direction is one-tenth of the amount of movement in the left-right direction, and the cutting amount can be finely adjusted with substantially ten times the accuracy. For this numerical setting, a scale S is provided on one of the slopes 45a and 46a, and an index A indicating the scale is provided on the other.

さらに、操作部側の固定部材40には、微調節用案内部材46の微動装置50が設けられている。上記微動装置50は、上記固定部材40の側板部40bに形成した円弧状のガイド溝40cと、操作側案内部材45に形成した上下方向の直線状ガイド溝45cと、上記円弧の中心点にて上記固定部材40に軸支されている微動レバー48と、上記微動レバー48の軸芯と操作部との間にて微動レバー48に取り付けられた係合軸49とから構成され、係合軸49それ自体は上記半円弧状のガイド溝40cと直線状ガイド溝45cに係合する。よって、微動レバー48の回転操作が操作側案内部材45の左右方向への移動に変換され、斜面45a、46aによる分力で、さらに微調節用案内部材46の前後方向への移動(微動)に変換される構成である(図6参照)。   Furthermore, the fine adjustment device 50 for the fine adjustment guide member 46 is provided on the fixing member 40 on the operation unit side. The fine movement device 50 includes an arcuate guide groove 40c formed in the side plate portion 40b of the fixing member 40, a vertical linear guide groove 45c formed in the operation side guide member 45, and a center point of the arc. The fine movement lever 48 pivotally supported by the fixing member 40 and an engagement shaft 49 attached to the fine movement lever 48 between the axis of the fine movement lever 48 and the operation portion are provided. It itself engages with the semicircular guide groove 40c and the linear guide groove 45c. Therefore, the rotation operation of the fine adjustment lever 48 is converted into the movement of the operation side guide member 45 in the left-right direction, and the fine adjustment guide member 46 is further moved in the front-rear direction (fine movement) by the component force of the inclined surfaces 45a, 46a. This is a configuration to be converted (see FIG. 6).

このように構成されている切削加工機において刃物11aの突出量を調節するには、まず、電動工具11の胴部を上下動部材24に下から挿入して、嵌め合わせることによって取り付ける。そのとき、上下動部材24の胴部の径と上記胴部の径が合わなければ、適合するアダプター26を用いて密な嵌合が得られるようにし、必要に応じてボルト24cを締め付ける。電動工具11を上下動部材24に取り付けた状態では、電動工具11の荷重により上下動部材24が下がった位置にあり、係合子24dは円弧型のカム溝29aの下方端部にある。そこで、レバー28を時計回りに回転操作し、係合子24dを上記カム溝29aの基盤寄りに移動させ、電動工具11を上方へ移動させると図2の状態になる。それによって、電動工具11の刃物11aを、基盤12の上面から所望量突出させることができるもので、所望の突出に達したならストッパー25を操作して固定する。   In order to adjust the protruding amount of the blade 11a in the cutting machine configured as described above, first, the body portion of the electric tool 11 is inserted into the vertical movement member 24 from below and attached by fitting. At that time, if the diameter of the body portion of the vertically moving member 24 does not match the diameter of the body portion, a suitable fitting 26 is used to obtain a close fitting, and the bolt 24c is tightened as necessary. In a state where the electric tool 11 is attached to the vertical movement member 24, the vertical movement member 24 is in a position where it is lowered by the load of the electric tool 11, and the engaging element 24d is at the lower end of the arc-shaped cam groove 29a. Therefore, when the lever 28 is rotated clockwise, the engaging element 24d is moved closer to the base of the cam groove 29a, and the electric tool 11 is moved upward, the state shown in FIG. 2 is obtained. Thereby, the blade 11a of the electric tool 11 can be protruded by a desired amount from the upper surface of the base 12. When the desired protrusion is reached, the stopper 25 is operated and fixed.

本発明における加工作業における加工補助装置30によれば、以下のように様々な切削加工が可能である。その加工例を説明すると、図10は、刃物11aによりワークWを切削量dmmだけ加工して基準面を形成する状態を示している。切削量を設定するには、平行移動部材38のスケールSにおいて、指標Aが0mmからdmmの10倍に相当する位置を指すまで、平行移動部材37を左右方向へ移動させ、止めねじ39を操作して可動案内部材34を該当位置にて固定する。図10では指標Aが30mmを指しているので、ワークWに対する切削量は3mmとなり、これで固定案内部材36の前面と平行移動部材38の前面の差が3mmとなる。従って、電動工具11を作動させ、ワークWを平行移動部材38の前面に沿って送り、刃物11aによって切削加工を行うことで、ワークWに基準面51を形成することができ、そのとき、加工直後の基準面51は固定側案内部材36の前面に支えられる。   According to the processing auxiliary device 30 in the processing operation of the present invention, various cutting processes are possible as follows. The machining example will be described. FIG. 10 shows a state in which the workpiece W is machined by the cutting amount dmm with the blade 11a to form the reference surface. In order to set the cutting amount, on the scale S of the translation member 38, the translation member 37 is moved in the left-right direction until the index A indicates a position corresponding to 10 times from 0 mm to dmm, and the set screw 39 is operated. Then, the movable guide member 34 is fixed at the corresponding position. In FIG. 10, since the index A indicates 30 mm, the cutting amount for the workpiece W is 3 mm, and the difference between the front surface of the fixed guide member 36 and the front surface of the translation member 38 is 3 mm. Accordingly, the reference surface 51 can be formed on the workpiece W by operating the electric power tool 11, feeding the workpiece W along the front surface of the parallel movement member 38, and performing cutting with the blade 11 a. The immediately following reference surface 51 is supported by the front surface of the stationary guide member 36.

上記加工により切削加工されたワークWの幅をL1とする(図11)。精密に加工された幅LのワークWを得るためには、次に、ワークWの基準面51の反対側、を加工する必要があり、そのため、上記の基準面51を、本発明の補助装置32を構成する、微調節用案内部材46の後面46bに密接させて配置する。その際、加工部側の固定部材15側の方は、加工部側の固定部材15から平行移動部材37、38を取り外し、その代わりにフェザーボードと称する戻り止め部材53、53′を刃物11aの左右に2個取り付けるようにする(図12)。上記戻り止め部材53、53′は、多数の弾性歯53aをワークWの送り方向に順傾斜となるように取り付けた構造を有しており、傾斜に逆らう方向へのワークWの移動即ち戻りを防止し、良好な作業性を得ることができるので、特に、切削加工量(削り代)が小さい場合に有効である。上記弾性歯53aの弾性変形によって吸収可能な削り代は、素材の弾性によって変わるが想定するのは1〜3mm程度である。なお、53bは透明カバーであり、戻り止め部材53、53′の間を覆うように一方の戻り止め部材に設けられている。   The width of the workpiece W cut by the above processing is L1 (FIG. 11). In order to obtain a precisely machined workpiece W having a width L, it is next necessary to machine the opposite side of the reference surface 51 of the workpiece W. Therefore, the reference surface 51 is used as the auxiliary device of the present invention. 32 is arranged in close contact with the rear surface 46 b of the fine adjustment guide member 46. At that time, the processing member side fixing member 15 side removes the parallel movement members 37 and 38 from the processing unit side fixing member 15, and replaces the detent members 53 and 53 ′ called feather boards with the blade 11 a instead. Two are attached to the left and right (FIG. 12). The detent members 53 and 53 'have a structure in which a large number of elastic teeth 53a are attached so as to have a forward inclination in the feed direction of the workpiece W, and the movement or return of the workpiece W in the direction against the inclination is prevented. This is particularly effective when the amount of machining (machining allowance) is small. The machining allowance that can be absorbed by the elastic deformation of the elastic teeth 53a varies depending on the elasticity of the material, but is assumed to be about 1 to 3 mm. Reference numeral 53b denotes a transparent cover, which is provided on one of the detent members so as to cover between the detent members 53 and 53 '.

図12では、指標AがスケールSの0mmから15mmだけずらせた位置を指しているので、ワークWの切削量d′は1.5mmである。図10の如く、削り代が大きいか不明な場合は、固定案内部材36の前面と平行移動部材38の前面との間に段差を設けたが、削り代が1.5mmと小さい場合、戻り止め部材53、53′の前面に段差を設けなくても良く、弾性歯53aの弾性変形によって吸収することができる範囲である。そこで、上記の設定において止めねじ39、47等を操作し、ワークWが戻り止め部材53、53′と本発明の補助装置32によって挟まれ、適度の加圧力の下で固定された状態とする。この状態にて切削加工を行うことにより、前工程で切削された面(基準面51)は微調節用案内部材46の後面46bに支えられてワークWが摺動し、刃物11aによる精密加工がなされる(図13参照)。   In FIG. 12, since the index A indicates a position shifted from 0 mm to 15 mm of the scale S, the cutting amount d ′ of the workpiece W is 1.5 mm. As shown in FIG. 10, when it is unclear whether the machining allowance is large, a step is provided between the front surface of the fixed guide member 36 and the front surface of the parallel movement member 38. It is not necessary to provide a step on the front surface of the members 53 and 53 ', and the range can be absorbed by the elastic deformation of the elastic teeth 53a. Therefore, in the above setting, the set screws 39 and 47 are operated so that the workpiece W is sandwiched between the detent members 53 and 53 ′ and the auxiliary device 32 of the present invention and fixed under a moderate pressure. . By performing the cutting process in this state, the surface (reference surface 51) cut in the previous process is supported by the rear surface 46b of the fine adjustment guide member 46, and the workpiece W slides. (See FIG. 13).

本発明の加工補助装置30により、このようにしてワークWの平行な2面に対する精密加工が行われ、基準面51と平行な加工面52を得ることができる(図14参照)。しかし、精密に加工された角材を得るには、残る2面についても上記と全く同じ操作を繰り返して切削加工を行う必要がある。そうした全ての加工の結果、4面が平坦に精密に切削加工され、かつ、角が90度に精密に切削加工された角材を得ることができる。いわゆるドゥーイットユアセルフの分野では、小型の角材を必要とする場合も少なくなく、特に、手許にあるような任意の素材から小型の角材を精密に切削加工することは従来の木工機械類では困難であった。しかし、本発明の加工補助装置30によれば、上記のようにして確実にワークWを精密加工し、高い精度の角材を容易かつ確実に得ることができる。   In this way, the machining auxiliary device 30 according to the present invention performs precision machining on two parallel surfaces of the workpiece W, and a machining surface 52 parallel to the reference surface 51 can be obtained (see FIG. 14). However, in order to obtain a precisely machined square, it is necessary to repeat the same operation as described above for the remaining two surfaces. As a result of all such processes, it is possible to obtain a square member in which the four surfaces are cut flat and precisely and the corners are precisely cut by 90 degrees. In the field of so-called do-it-yourself, small squares are often required, and in particular, it is difficult for conventional woodworking machinery to precisely cut small squares from any material that is at hand. there were. However, according to the processing assisting device 30 of the present invention, the workpiece W can be precisely machined as described above, and a highly accurate square can be obtained easily and reliably.

本発明の加工補助装置30により最初の基準面51を切削加工した後、基準面51と平行な加工面52が形成された、ワークWの断面図を示すと図15のとおりである。54、55は残る2面の加工面を示す。この切削加工は、ワークWの最大幅よりも長い刃物11aにより行う加工であるが、本発明の加工補助装置30により行える加工の種類は上記に限られない。即ち、刃物11aの突出量によって、ワークWの一部だけを切削するか全幅にわたって切削するかを自由に選択することも可能である。図16はその一例を示しており、曲面11bを有する刃物11aを用いてワークWの一隅に化粧部Cを切削加工した状態である(図16A)。こうして一隅を加工したワークWの左右を入れ替え、微調節用案内部材46の案内面46bに沿ってワークWを送ることで、両角に化粧部Cを切削加工することができる(図16B)。   FIG. 15 shows a cross-sectional view of the workpiece W in which a machining surface 52 parallel to the reference surface 51 is formed after the first reference surface 51 is cut by the machining auxiliary device 30 of the present invention. Reference numerals 54 and 55 denote the remaining two processed surfaces. This cutting process is a process performed by the blade 11a longer than the maximum width of the workpiece W, but the types of processes that can be performed by the processing auxiliary device 30 of the present invention are not limited to the above. That is, it is also possible to freely select whether to cut only a part of the workpiece W or to cut over the entire width depending on the protruding amount of the blade 11a. FIG. 16 shows an example thereof, which shows a state in which the decorative portion C is cut at one corner of the workpiece W using the blade 11a having the curved surface 11b (FIG. 16A). The decorative part C can be cut at both corners by exchanging the left and right sides of the workpiece W processed at one corner and sending the workpiece W along the guide surface 46b of the fine adjustment guide member 46 (FIG. 16B).

図16の例を考慮すれば、発明の加工補助装置30によって、ワークWに対して様々な形態の切削加工を行うことが可能であり、自由度の高い加工を行えることも了解されるであろう。なお、ワークWの一部だけに化粧部C等を切削する加工の場合には、化粧部C以外のワークWの大部分は元の寸法と同じである。従って、加工直後の部分であっても、固定側案内部材36の前面に支えられるので、図10について説明した切削量調整のための段差は不必要である。本発明では、小さい木片を正確な形状に切削加工した角材が容易に得られることを特徴としているが、ここで「小さい」とは、例えば断面形状について10×10mm角程度、厚さは3mm程度まで切削することができるので帯状の板材であれば3×10mm程度を意図している。このように小さいワークWを送る場合、ワークWに係合する部分を有するヘラのような器具を使用することができる。   If the example of FIG. 16 is considered, it will be understood that various forms of cutting can be performed on the workpiece W by the processing assisting device 30 of the invention, and processing with a high degree of freedom can be performed. Let's go. In the case of machining for cutting the decorative part C or the like only on a part of the work W, most of the work W other than the decorative part C is the same as the original dimensions. Therefore, since the portion immediately after the processing is supported by the front surface of the fixed-side guide member 36, the step for adjusting the cutting amount described with reference to FIG. 10 is unnecessary. The present invention is characterized in that a square material obtained by cutting a small piece of wood into an accurate shape can be easily obtained. Here, “small” means, for example, about 10 × 10 mm square for the cross-sectional shape and about 3 mm in thickness. If it is a strip-shaped plate material, about 3 × 10 mm is intended. When feeding such a small workpiece W, an instrument such as a spatula having a portion that engages with the workpiece W can be used.

上記実施形態として示したものは切削加工機であり、主として木材加工を対象とするものであるが、天然木材以外の材料ないしは合成樹脂材料、軽金属材料等を対象とする材料の加工についても適用できることは自明である。また、本発明の加工補助装置30は、切削加工機類への適用にとどまるものではない。即ち、本発明を適用することができる電動工具類としては、前述のとおりルーター或いはトリマーなどと呼ばれる、電動工具又はそれを使用した各種の加工機械が対象となる。さらに、各種のグラインダー、木彫機、ドリルその他の工具も使用可能である。なお、電動工具を使用した加工機械とは、電動ドリルのビットを例えば回転ヤスリと交換し、サンダーとして使用する例のように、工具それ自体の能力が変わったり、新たに付け加わったりするものを想定しており、このような加工機械についてもそれを加工面に加工部として設置し作業を行う場合に、本発明の加工補助装置30を適用することができることは当然であろう。   What is shown as the above embodiment is a cutting machine and mainly intended for wood processing, but can also be applied to the processing of materials other than natural wood, or synthetic resin materials, light metal materials, etc. Is self-explanatory. Moreover, the processing auxiliary device 30 of the present invention is not limited to application to cutting machines. That is, the electric tools to which the present invention can be applied are electric tools or various processing machines using the electric tools called routers or trimmers as described above. In addition, various grinders, wood carving machines, drills and other tools can be used. A processing machine that uses an electric tool is assumed to be a tool that changes the power of the tool itself or adds a new one, such as an example where a bit of an electric drill is replaced with a rotating file and used as a sander. Of course, the processing assisting device 30 according to the present invention can be applied to such a processing machine when it is installed as a processing portion on the processing surface to perform the operation.

本発明に係る加工作業における加工補助装置の一例を示す斜視図である。It is a perspective view showing an example of a processing auxiliary device in processing work concerning the present invention. 同上の装置に用いる切削加工機の右側面図である。It is a right view of the cutting machine used for an apparatus same as the above. 同上における固定部材を拡大して示す断面図である。It is sectional drawing which expands and shows the fixing member in the same as the above. 同じく電動工具取り付けの例を示す正面説明図である。It is front explanatory drawing which similarly shows the example of electric tool attachment. 同上の装置の上面図である。It is a top view of an apparatus same as the above. 同上の装置の正面図である。It is a front view of an apparatus same as the above. 同上の装置の背面図である。It is a rear view of an apparatus same as the above. 同じく電動工具取り付け部を拡大して示す下面図である。It is a bottom view which similarly expands and shows an electric tool attachment part. 同じく本発明におけるカムレバー機構の説明図である。It is explanatory drawing of the cam lever mechanism similarly in this invention. 本発明における加工補助装置の使用例1を示す説明図である。It is explanatory drawing which shows the usage example 1 of the process assistance apparatus in this invention. 同上の使用例による加工例を示すワークの平面図である。It is a top view of the workpiece | work which shows the process example by the usage example same as the above. 図10に続く使用例を示す平面図である。It is a top view which shows the usage example following FIG. 同じく図12に続く使用例を示す平面図である。It is a top view which similarly shows the usage example following FIG. 同上の使用例による加工例を示すワークの平面図である。It is a top view of the workpiece | work which shows the process example by the usage example same as the above. 同じく本発明による加工例を示すワークの端面図である。It is an end view of the workpiece | work which similarly shows the example of a process by this invention. 加工例を示すもので、Aは一隅の加工例を示す端面図、Bは両隅の加工例を示す端面図である。The example of a process is shown, A is an end view which shows the example of a process of one corner, B is an end view which shows the example of a process of both corners.

10 本発明の加工補助装置と刃物突出量の調節装置を適用した切削加工機
11 電動工具
12 基盤
13 作業台
14 クランプ
15 加工部側固定部材
16 吸引フード
17 吸引ダクト
18、19 係合片
20 レバー
21 取り付け部
22 ガイドレール
23 アリ足
24 上下動部材
25 ストッパー
26 アダプター
27 支持部材
28 レバー
29 カム
30 加工補助装置
31 加工部側補助装置
32 主たる補助装置
33 前方の長孔
34 可動案内部材
35 後方の長孔
36 固定案内部材
37、38 平行移動部材
39、47 止めネジ
40 操作部側固定部材
41、42 係合片
43 レバー
44 透孔
45 操作側案内部材
46 微調節用案内部材
48 微動レバー
49 係合軸
50 微動装置
51 基準面
52、54、55 加工面
53、53′ 戻り止め部材
DESCRIPTION OF SYMBOLS 10 Cutting processing machine which applied the processing auxiliary | assistance apparatus and cutter protrusion amount adjustment apparatus of this invention 11 Electric power tool 12 Base 13 Work table 14 Clamp 15 Processing part side fixing member 16 Suction hood 17 Suction duct 18, 19 Engagement piece 20 Lever DESCRIPTION OF SYMBOLS 21 Attaching part 22 Guide rail 23 Dovetail 24 Vertical movement member 25 Stopper 26 Adapter 27 Support member 28 Lever 29 Cam 30 Processing auxiliary device 31 Processing part side auxiliary device 32 Main auxiliary device 33 Front long hole 34 Movable guide member 35 Back Long hole 36 Fixed guide member 37, 38 Parallel moving member 39, 47 Set screw 40 Operation part side fixed member 41, 42 Engagement piece 43 Lever 44 Through hole 45 Operation side guide member 46 Fine adjustment guide member 48 Fine adjustment lever 49 Coaxial 50 Fine movement device 51 Reference surface 52, 54, 55 Machining surface 53, 3 'detent member

Claims (4)

基盤の上面を加工面とし、そこに配置された加工部によってワークに対する所要の加工作業を行うための装置であって、
基盤の側辺に係合する固定手段によって基盤に固定される固定部材と、
上記固定部材の左右方向へ移動可能に当該固定部材に取り付けられた操作側案内部材と、
加工部に対して前進後退可能に上記固定部材に設けられた微調節用案内部材と、
微調節用案内部材の加工部に対する距離を微調節する微動装置を具備し、
上記微動装置は、操作側案内部材と微調節用案内部材がスライド可能に加圧接触する、左右方向成分よりも前後方向成分の方が短く設定された斜面の構成と、微調節用案内部材を前後方向へ移動させるために、操作側案内部材を左右方向へ移動させる機構とから成る
加工作業における加工補助装置。
An apparatus for performing a required machining operation on a workpiece by a machining unit disposed on the upper surface of a base,
A fixing member fixed to the base by fixing means engaged with the side of the base;
An operation side guide member attached to the fixing member so as to be movable in the left-right direction of the fixing member;
A fine adjustment guide member provided on the fixed member so as to be capable of moving forward and backward with respect to the processing portion;
Comprising a fine adjustment device for finely adjusting the distance to the processing portion of the fine adjustment guide member;
The fine movement device includes a configuration of an inclined surface in which the operation side guide member and the fine adjustment guide member are slidably pressed and contacted so that the front and rear direction component is set shorter than the left and right direction component, and the fine adjustment guide member. A machining assist device in a machining operation comprising a mechanism for moving an operation side guide member in the left-right direction in order to move in the front-rear direction.
操作側案内部材を左右方向へ移動させる機構として、固定部材に回転可能に軸支された微動レバーと、微動レバーの回転範囲の固定部材に設けた円弧状溝と、上記円弧状溝を移動する際の左右方向成分により操作側案内部材を左右方向へ移動させ、上記操作側案内部材の左右方向への移動が、斜面により微調節用案内部材の前後方向移動に変換されるように、操作側案内部材に設けた上下方向成分を有するガイド溝と、上記円弧状溝とガイド溝に係合する位置にて微動レバーに設けた係合軸とを具備して構成された
請求項1記載の加工作業における加工補助装置。
As a mechanism for moving the operation side guide member in the left-right direction, a fine movement lever rotatably supported by the fixed member, an arc-shaped groove provided in the fixed member in the rotation range of the fine movement lever, and the arc-shaped groove are moved. The operation side guide member is moved in the left / right direction by the left / right direction component, and the operation side guide member is moved in the left / right direction by the slope to be converted into the front / rear direction movement of the fine adjustment guide member. 2. The processing according to claim 1, comprising a guide groove having a vertical component provided in the guide member, and an engagement shaft provided in the fine movement lever at a position engaging with the arc-shaped groove and the guide groove. Processing assist device at work.
基盤は、基盤に固定された案内部材と平行に配置され、かつ、加工面に配置された加工部の側に加工部側案内部材を有しており、加工部側案内部材はそれと固定部材との間にワークを挟んで加工する手段を配置した構成を有する
請求項1記載の加工作業における加工補助装置
The base is arranged in parallel with the guide member fixed to the base and has a processing part side guide member on the side of the processing part arranged on the processing surface, and the processing part side guide member includes the fixing member and the processing part side guide member. The processing auxiliary device in the processing operation according to claim 1, wherein means for processing with a workpiece sandwiched between them is disposed.
加工部側案内部材に、多数の弾性歯をワークの送り方向に順傾斜となるように取り付けた戻り止め部材を刃物の左右に2個取り付けるようにした構成を有する
請求項3記載の加工作業における加工補助装置。
The machining operation according to claim 3, wherein the machining portion side guide member has a configuration in which two detent members, each having a plurality of elastic teeth attached so as to be inclined forward in the workpiece feeding direction, are attached to the left and right sides of the cutter. Processing auxiliary device.
JP2011189639A 2011-08-31 2011-08-31 Machining aids in machining operations Active JP5526091B2 (en)

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