JP5525989B2 - Vaporizer - Google Patents

Vaporizer Download PDF

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JP5525989B2
JP5525989B2 JP2010225684A JP2010225684A JP5525989B2 JP 5525989 B2 JP5525989 B2 JP 5525989B2 JP 2010225684 A JP2010225684 A JP 2010225684A JP 2010225684 A JP2010225684 A JP 2010225684A JP 5525989 B2 JP5525989 B2 JP 5525989B2
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tube
heating element
inner tube
vaporization chamber
cylindrical
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JP2012078055A (en
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玲 渡辺
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Dainichi Co Ltd
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Dainichi Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23DBURNERS
    • F23D11/00Burners using a direct spraying action of liquid droplets or vaporised liquid into the combustion space
    • F23D11/36Details, e.g. burner cooling means, noise reduction means
    • F23D11/44Preheating devices; Vaporising devices
    • F23D11/441Vaporising devices incorporated with burners
    • F23D11/448Vaporising devices incorporated with burners heated by electrical means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23DBURNERS
    • F23D11/00Burners using a direct spraying action of liquid droplets or vaporised liquid into the combustion space
    • F23D11/36Details, e.g. burner cooling means, noise reduction means
    • F23D11/38Nozzles; Cleaning devices therefor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23DBURNERS
    • F23D2202/00Liquid fuel burners

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Spray-Type Burners (AREA)

Description

本発明は、灯油等の液体燃料を加熱気化して噴出する気化装置に関するものである。   The present invention relates to a vaporizer that heats and vaporizes liquid fuel such as kerosene.

例えば、石油ファンヒータ等の石油燃料機器に用いられるものであって、灯油を加熱気化して噴出する気化装置は、一般に次のような構成である。   For example, a vaporizer that is used in petroleum fuel equipment such as an oil fan heater and that heats and vaporizes kerosene generally has the following configuration.

液体燃料(灯油)を加熱気化する筒状の気化部と、この気化部と連通し交差配設されこの気化部で加熱気化された気化ガスを先端部の噴出口より噴出しバーナで着火燃焼させる筒状のノズル部とから成り、前記気化部は、例えば筒状の発熱体の内側に基端部から前記液体燃料が供給される内管を設けてこれを前段気化室とし、前記筒状の発熱体を収納管に収納し、この収納管の外側に更に前記内管と先端部で連通する外管を設けてこの外管の内側即ちこの外管と収納管との間を前記前段気化室と連通する後段気化室とし、この後段気化室の下流側に前記ノズル部と連通する連通口を設けた構成としている。   A cylindrical vaporization section for heating and vaporizing liquid fuel (kerosene), and a vaporized gas heated and vaporized in the vaporization section, communicating with the vaporization section, are ejected from an outlet at the tip and ignited and burned by a burner. For example, the vaporizing section is provided with an inner tube to which the liquid fuel is supplied from the base end portion inside a cylindrical heating element, which is used as a pre-stage vaporizing chamber. A heating element is stored in a storage tube, and an outer tube that communicates with the inner tube at the tip is provided outside the storage tube, and the inside of the outer tube, that is, the space between the outer tube and the storage tube, is provided in the preceding vaporization chamber. The latter vaporization chamber communicates with the nozzle, and a communication port communicating with the nozzle portion is provided on the downstream side of the latter vaporization chamber.

一方、前記ノズル部は、前記連通口と連通する筒状のノズル本体部の先端部に前記噴出口を設けると共に基端側にソレノイドを配設し、このソレノイドによって前記ノズル本体部内で進退移動する可動片を設け、この可動片の先端部に前記噴出口を開閉するバルブロッドを設けた構成とし、噴出口をバルブロッドの先端の開閉針弁で閉塞した状態から、弾性体による閉塞付勢に抗してソレノイドによって可動片を基端部へ移動させてバルブロッドを後退させ噴出口を開口して、気化ガスを噴出させる構成としている。   On the other hand, the nozzle portion is provided with the ejection port at the distal end portion of a cylindrical nozzle body portion communicating with the communication port, and a solenoid is disposed on the proximal end side, and the solenoid moves forward and backward within the nozzle body portion. A movable piece is provided, and a valve rod that opens and closes the jet outlet is provided at the tip of the movable piece. From the state in which the jet outlet is closed by an open / close needle valve at the tip of the valve rod, Contrary to this, the movable piece is moved to the base end by a solenoid, the valve rod is moved backward, the ejection port is opened, and the vaporized gas is ejected.

従来このような気化装置の気化部では、内管の内面の伝熱面積を増大させて灯油の膜沸騰によるホッピング現象を防止し安定した気化ガスを生成するために、内管の内面には浅溝を形成して灯油との接触面積を増大させると共に灯油の滞留が良好となるようにしていた。   Conventionally, in the vaporization part of such a vaporizer, the inner surface of the inner pipe is shallowly formed in order to increase the heat transfer area of the inner surface of the inner pipe to prevent a hopping phenomenon caused by kerosene film boiling and to generate a stable vaporized gas. Grooves were formed to increase the contact area with kerosene and to make kerosene stay better.

しかし、業務用の石油ファンヒータ等灯油流入量が大きい場合は、浅溝では伝熱面積,灯油の接触面積は不十分で、灯油の滞留時間も短く、その結果灯油への熱伝導が完全に行われずに内管の温度が過度に上昇し、安定した気化ガスの生成や内管の耐熱性に問題があった。   However, when the amount of kerosene inflow, such as oil fan heaters for business use, is large, the heat transfer area and kerosene contact area are insufficient in the shallow groove, and the residence time of kerosene is short, resulting in complete heat conduction to kerosene. Without being performed, the temperature of the inner tube rose excessively, and there was a problem in the generation of stable vaporized gas and the heat resistance of the inner tube.

また、この内管内側の前段気化室の問題に加えて、外管内側の後段気化室においても発熱体やその収納管から熱が均一に効率良く伝わらなければ、灯油は安定性良く気化せず、またあまりここでの伝熱面積を増大させるとタールによる詰まり等の問題も生じる。   In addition to the problem of the front vaporization chamber inside the inner pipe, kerosene will not vaporize with stability unless heat is uniformly and efficiently transmitted from the heating element and its storage pipe in the rear vaporization chamber inside the outer pipe. Moreover, if the heat transfer area is increased too much, problems such as clogging with tar also occur.

更に説明すれば、例えば灯油は一般にそれ自身の蒸気が内管の内面と灯油との間に介在する膜沸騰を起こすために、種々の不具合を生じる場合がある。   To explain further, kerosene, for example, may cause various problems because its own vapor generally causes film boiling interposed between the inner surface of the inner tube and kerosene.

例えば灯油は、250℃程度のとき最も短時間で気化するが、これより高温となると除々に気化時間が長くなり、300℃程度以上では膜沸騰が顕著となって気化時間がかなり長くなり、この膜沸騰状態では気化部が傾斜していると油適がコロコロ転がり落ちるホッピング現象を生じ気化が安定せず、脈動燃焼が発生する。   For example, kerosene vaporizes in the shortest time at about 250 ° C, but the vaporization time gradually increases at higher temperatures than this, and film boiling becomes remarkable at about 300 ° C and above, and the vaporization time becomes considerably long. In the film boiling state, if the vaporizing portion is inclined, a hopping phenomenon in which oil suitability rolls down occurs, vaporization is not stable, and pulsation combustion occurs.

本発明は、このような問題を解決したもので、前段気化室である内管内面の伝熱面積・接触面積を簡易な構成で飛躍的に増大させ、灯油等の液体燃料を十分に滞留させ内管の過度な温度上昇を防止して安定した気化ガスを効率良く生成でき、外管内側の後段気化室においてもタール詰まりのない小通路に簡単に区画形成し熱を効率良く均一に伝えて、着火時(燃焼初期時)でも後段気化室を瞬時に加熱昇温でき、安定した着火も可能となる等優れた気化装置を提供することを目的としている。   The present invention solves such problems, and dramatically increases the heat transfer area / contact area of the inner surface of the inner tube, which is the pre-stage vaporization chamber, with a simple configuration, and sufficiently retains liquid fuel such as kerosene. Stable vaporized gas can be efficiently generated by preventing excessive temperature rise of the inner pipe, and heat can be efficiently and evenly transferred to a small passage without tar clogging in the rear vaporization chamber inside the outer pipe. An object of the present invention is to provide an excellent vaporizer capable of instantaneously heating and raising the post-stage vaporization chamber even during ignition (at the beginning of combustion) and enabling stable ignition.

添付図面を参照して本発明の要旨を説明する。   The gist of the present invention will be described with reference to the accompanying drawings.

液体燃料を加熱気化する気化部1と、この気化部1と連通しこの気化部1で加熱気化された気化ガスを先端部の噴出口3より噴出するノズル部2とから成り、前記気化部1は、筒状の発熱体4の内側に前記液体燃料が供給される内管5を設けて前段気化室6を形成し、前記発熱体4の外側に前記内管5と連通する外管7を設けて前記前段気化室6と連通する後段気化室8を形成し、この後段気化室8に前記ノズル部2と連通する連通口9を設けた構成とし、前記ノズル部2は、前記連通口9と連通するノズル本体部の先端部に前記噴出口3を設けると共に基端側にソレノイド10を配設し、このソレノイド10によって前記ノズル本体部内で進退移動する可動片11の先端部に前記噴出口3を開閉するバルブロッド12を設けた構成とした気化装置において、前記前段気化室6を形成する前記内管5の内面に筒状の焼結金網13を設け、前記後段気化室8を形成する前記外管7と前記筒状の発熱体4を収納する収納管17との間に、前記気化ガスの通路となる凸条部14と凹条部15とが周方向に交互に並設した伝熱管16を設けて、前記後段気化室8を多数の通路に区画形成した構成とし、前記内管5と前記収納管17との間に、熱を効率良く伝える充填剤28と共に前記筒状の発熱体4を収納し、熱膨張により前記筒状の発熱体4が前記内管5の基端部側に移動することを押さえるリング状の押さえ部材18を前記内管5の外周面に設け、前記リング状の押さえ部材18は、前記内管5の外周面に移動自在に被嵌する被嵌リング部20と、この内管5の外周面に弾圧当接し複数のスリット部21によって屈曲自在で周方向に複数並設形成される追従可動部19とから成り、この追従可動部19を前記内管5の外周面に弾圧当接させると共に前記被嵌リング部20で前記筒状の発熱体4の基端部を押さえる構成とし、前記筒状の発熱体4の前記内管5に対する基端側への移動に際して、これに追従してこのリング状の押さえ部材18全体が前記内管5に沿って基端側に追従移動するか若しくは前記追従可動部19が屈曲して前記被嵌リング部20が前記内管5に沿って基端側へ追従可動して、前記筒状の発熱体4を押さえ込み保持するように構成したことを特徴とする気化装置に係るものである。 The vaporizing section 1 for heating and vaporizing the liquid fuel, and the nozzle section 2 communicating with the vaporizing section 1 and ejecting the vaporized gas heated and vaporized by the vaporizing section 1 from the jet outlet 3 at the tip end portion. the outer tube 7 provided in the tube 5 is the liquid fuel inside the cylindrical outgoing Netsutai 4 is supplied to form a pre-stage vaporization chamber 6, communicating with the inner tube 5 to the outside of the heating element 4 A rear vaporization chamber 8 that communicates with the preceding vaporization chamber 6 is formed, and a communication port 9 that communicates with the nozzle portion 2 is provided in the subsequent vaporization chamber 8, and the nozzle portion 2 includes the communication port The nozzle 3 is provided at the tip of the nozzle body communicating with the nozzle 9, and the solenoid 10 is disposed on the base end side. The solenoid 10 moves the jet to the tip of the movable piece 11 that moves forward and backward within the nozzle body. In the vaporizer with a valve rod 12 that opens and closes the outlet 3 Te, wherein the tubular sintered metal net 13 provided on the inner surface of the inner tube 5 to form a pre-stage vaporization chamber 6, for accommodating said outer tube 7 for forming the subsequent vaporizing chamber 8 of the tubular heating element 4 A heat transfer pipe 16 in which convex strips 14 and concave strips 15 serving as the vaporized gas passages are alternately arranged in the circumferential direction is provided between the storage pipe 17 and the latter stage vaporization chamber 8 through the multiple passages. The cylindrical heating element 4 is stored between the inner tube 5 and the storage tube 17 together with a filler 28 that efficiently transfers heat, and the cylindrical heating element is thermally expanded. 4 is provided on the outer peripheral surface of the inner tube 5 to suppress the movement of the inner tube 5 toward the base end side of the inner tube 5, and the ring-shaped pressing member 18 is provided on the outer peripheral surface of the inner tube 5. A ring portion 20 that is movably fitted to the outer periphery of the inner tube 5 and a circumferential direction that is elastically abutted against the outer peripheral surface of the inner tube 5 and can be bent by a plurality of slit portions 21. The follower movable part 19 is formed in parallel, and the follower movable part 19 is brought into elastic contact with the outer peripheral surface of the inner tube 5 and the base end of the cylindrical heating element 4 at the fitted ring part 20. The ring-shaped pressing member 18 follows the inner tube 5 along the inner tube 5 when the tubular heating element 4 moves toward the proximal side with respect to the inner tube 5. The follower movable part 19 bends and the fitted ring part 20 follows and moves along the inner tube 5 toward the base end side to hold down the cylindrical heating element 4 and hold it. The present invention relates to a vaporizer characterized by being configured as described above .

また、基端部を前記液体燃料の供給側とする前記内管5の外側に前記外管7を設け、この内管5の先端部と外管7の先端部とを連通状態に設け、この内管5と外管7との間に前記筒状の若しくは筒状に配設する発熱体4を設けて、前記内管5をこの内管5の基端部から供給される前記液体燃料を前記発熱体4により加熱気化する前記前段気化室6とし、前記外管7と前記発熱体4を収納する前記収納管17との間を前記前段気化室6の下流側となる前記後段気化室8とし、この後段気化室8の下流側に前記連通口9を設け、前記内管5の基端部から供給される液体燃料は前記前段気化室6及び後段気化室8内で前記発熱体4により加熱気化されて前記連通口9から前記ノズル部2へ供給されるように構成し、筒状金網を焼結処理した前記筒状の焼結金網13を前記内管5の内面に沿設状態に挿入配設して、前記液体燃料を加熱気化する伝熱面積を増大させたことを特徴とする請求項1記載の気化装置に係るものである。 Further, the outer tube 7 is provided outside the inner tube 5 with the base end portion as the liquid fuel supply side, and the distal end portion of the inner tube 5 and the distal end portion of the outer tube 7 are provided in communication with each other. Provided between the inner tube 5 and the outer tube 7 is the cylindrical or cylindrical heating element 4, and the liquid fuel supplied from the base end of the inner tube 5 is supplied to the inner tube 5. and the front vaporization chamber 6 for heating vaporized by the heating element 4, the subsequent vaporization chamber 8 on the downstream side of the front vaporization chamber 6 between the housing tube 17 for housing the heating element 4 and the outer tube 7 The communication port 9 is provided on the downstream side of the post-stage vaporization chamber 8, and the liquid fuel supplied from the base end portion of the inner pipe 5 is supplied by the heating element 4 in the pre-stage vaporization chamber 6 and the post-stage vaporization chamber 8. is heated and vaporized configured to be supplied from the communication port 9 to the nozzle unit 2, the tubular obtained by sintering processes tubular wire mesh 2. The vaporizer according to claim 1, wherein a metal mesh 13 is inserted and disposed along the inner surface of the inner pipe 5 to increase a heat transfer area for heating and vaporizing the liquid fuel. It is.

また、前記筒状の焼結金網13は、筒状金網を複数筒重合して重筒構造とした筒状金網であって且つ焼結処理した構成としたことを特徴とする請求項2記載の気化装置に係るものである。   3. The cylindrical sintered wire mesh 13 is a cylindrical wire mesh formed by superposing a plurality of cylindrical wire meshes into a heavy cylinder structure, and having a sintered structure. This relates to a vaporizer.

また、前記伝熱管16は、断面形状が円形でなく、外周縁が内外に凹凸出入りした形状であって、外周面には軸方向に長さを有する前記凸条部14と前記凹条部15とが周方向に多数交互に並設形成されている構成とし、この各凸条部14が前記発熱体4を収納する前記収納管17の外面に当接するようにこの外管7と前記収納管17との間に挿入配設することで、前記後段気化室8内に前記通路が多数区画形成されるように構成したことを特徴とする請求項1〜3のいずれか1項に記載の気化装置に係るものである。 The heat transfer tube 16 is not circular in cross-sectional shape, and has a shape in which the outer peripheral edge is indented into and out of the inside and outside, and the outer circumferential surface has a length in the axial direction on the convex strip portion 14 and the concave strip portion 15. DOO many a structure that is alternately arranged form in the circumferential direction, wherein this outer tube 7 so as to contact the outer surface of the housing tube 17 before KiOsamu this the projection 14 is for accommodating the heating element 4 by inserting disposed between the pay line 17, according to any one of claims 1 to 3, characterized by being configured such that the passage to the subsequent vaporizing chamber 8 is multiple compartments formed This relates to the vaporizer.

また、前記ノズル部2は、前記可動片11及びこの可動片11の先端部の前記バルブロッド12を収納する基端側筒部22と、先端に前記噴出口3を設けた先端側筒部23とから成り、前記基端側筒部22は、底部を先端側として深絞り加工により断面角形の固定用断面角形部24と前記ソレノイド10を外周に配設して内部に前記可動片11を収納する基端円筒部25を設けると共に、前記底部に前記先端側筒部23と連通するバルブロッド貫通孔26を設け、このバルブロッド貫通孔26の孔縁部に前記バルブロッド12の傾動を防止する傾動防止支持縁27を設けたことを特徴とする請求項1〜3のいずれか1項に記載の気化装置に係るものである。   The nozzle portion 2 includes a movable end 11 and a proximal end tubular portion 22 that houses the valve rod 12 at the distal end of the movable piece 11, and a distal end tubular portion 23 provided with the ejection port 3 at the distal end. The base end side cylindrical portion 22 has the bottom portion as the front end side and has a square cross section for fixing 24 having a square cross section by deep drawing and the solenoid 10 disposed on the outer periphery to accommodate the movable piece 11 therein. And a valve rod through hole 26 communicating with the distal end side cylinder portion 23 is provided at the bottom, and the valve rod 12 is prevented from tilting at the hole edge of the valve rod through hole 26. 4. The vaporization apparatus according to claim 1, wherein a tilt prevention support edge 27 is provided.

本発明は上述のように構成したから、前段気化室である内管内面の伝熱面積・接触面積を簡易な構成で飛躍的に増大させ、灯油等の液体燃料を十分に滞留させ内管の過度な温度上昇を防止して安定した気化ガスを効率良く生成でき、外管内側の後段気化室においてもタール詰まりのない小通路に簡単に区画形成し熱を効率良く均一に伝えて、着火時(燃焼初期時)でも後段気化室を瞬時に加熱昇温でき、安定した着火も可能となる等優れた気化装置となる。   Since the present invention is configured as described above, the heat transfer area / contact area of the inner surface of the inner tube, which is the pre-stage vaporization chamber, is dramatically increased with a simple configuration, and liquid fuel such as kerosene is sufficiently retained to maintain the inner tube. Stable vaporized gas can be generated efficiently by preventing excessive temperature rise, and even in the rear vaporization chamber inside the outer tube, it is easily formed in a small passage without tar clogging, and heat is efficiently and evenly transferred to ensure ignition. Even in the initial stage of combustion, the subsequent vaporization chamber can be heated and heated instantaneously, and stable ignition can be achieved.

即ち、前段気化室となる内管の内面に耐熱性に優れ伝熱面積を飛躍的に増大させる筒状の焼結金網を設けることで、発熱体の伝熱が良好となり内管の過度な温度上昇を防止でき、膜沸騰も生じにくく安定した気化ガスを生成でき、また、後段気化室となる外管の内側には、小通路に区画形成することができる伝熱管を挿入配設した構成としたため、発熱体の熱は効率良く均一に伝熱され、更に一層安定した気化ガスを生成できると共に、この小通路は、管軸方向に沿った伝熱管外周面の凸条部と凹条部とによって細長く多数形成されるため、タールが生じても詰まりにくく、また、収納管や外管へも効率良く均一に伝熱されるため、着火時(燃焼初期時)において瞬時に後段気化室も加熱昇温できるため、簡易な構成にして一層安定した気化ガスの生成・供給が行われると共に、安定した着火や初期燃焼を実現できる等極めて優れた気化装置となる。   That is, by providing a cylindrical sintered wire mesh that has excellent heat resistance and greatly increases the heat transfer area on the inner surface of the inner tube that becomes the pre-stage vaporization chamber, the heat transfer of the heating element is improved, and the excessive temperature of the inner tube is increased. A structure in which a rise can be prevented, film vaporization hardly occurs, a stable vaporized gas can be generated, and a heat transfer tube that can be partitioned into a small passage is inserted inside the outer tube serving as a subsequent vaporization chamber. Therefore, the heat of the heating element is efficiently and uniformly transferred, and more stable vaporized gas can be generated, and this small passage is formed by the protrusions and recesses on the outer peripheral surface of the heat transfer tube along the tube axis direction. As a result of the formation of many slender strips, it is difficult to clog even if tar is generated, and it is efficiently and evenly transferred to the storage tube and outer tube, so that the subsequent vaporization chamber is also heated and heated instantaneously during ignition (at the beginning of combustion). Since it can be heated, it has a simple structure and more stable vaporization. Together to generate and supply of is performed, an extremely excellent vaporization apparatus that can realize stable ignition and initial combustion.

また、本発明においては、例えば金属(ステンレス)製の各管とセラミック製の筒状の発熱体とでは熱膨張率が異なることから、筒状の発熱体への通電のON・OFFを繰り返す等によって筒状の発熱体が移動しようとするが、これを単に押さえ部材で押さえ込み固定するとこの押さえ部材が破断してしまう等の問題があるが、本発明は、この押さえ部材を可動自在な構成に改良することで、筒状の発熱体の移動を吸収して、この破断を防止でき、耐久性に優れ一層実用性に優れた気化装置となる。In the present invention, for example, each metal (stainless steel) tube and a ceramic cylindrical heating element have different coefficients of thermal expansion, so that ON / OFF of energization to the cylindrical heating element is repeated. The cylindrical heating element tends to move due to this, but there is a problem that if this is simply pressed and fixed by the pressing member, the pressing member will break, but the present invention has a configuration in which the pressing member is movable. By improving, the movement of the cylindrical heating element can be absorbed, and this breakage can be prevented, resulting in a vaporizer excellent in durability and in practical use.

また、この押さえ部材の装着も容易となると共に、簡易な構成で前記筒状の発熱体の移動に追従して可動しこの移動を吸収できる一層実用性に優れた気化装置となる。In addition, the pressing member can be easily mounted, and the vaporizing apparatus can be moved in accordance with the movement of the cylindrical heating element with a simple configuration and can absorb the movement, and is more practical.

また、請求項2〜4記載の発明においても、一層簡易な構成で本発明を容易に実現でき、一層実用性に優れた気化装置となる。   Further, in the inventions according to claims 2 to 4, the present invention can be easily realized with a simpler configuration, and the vaporizer is further excellent in practicality.

また、特に請求項3の発明においては、大きくコストを上げることなく、内管内面での伝熱面積を一層飛躍的に増大でき、一層液体燃料との接触面積の増大を図って、一層良好に本発明の効果が発揮される優れた気化装置となる。   In particular, in the invention of claim 3, the heat transfer area on the inner surface of the inner pipe can be further dramatically increased without greatly increasing the cost, the contact area with the liquid fuel can be further increased, and further improved. It becomes the outstanding vaporization apparatus by which the effect of this invention is exhibited.

また、請求項記載の発明において、多数のパーツの溶接作業を伴うことなくノズル部を製作でき、即ちこの溶接作業を低減することで製作が容易となり量産性が向上し、気化ガス漏れのおそれも低減し、また簡易な構成で製作容易にしてバルブロッドの傾動を防止する傾動防止支持縁(支持突起)を形成でき、ガス噴出時のバルブロッドの傾動を防止して噴出口からのスムーズな噴出を保持し、安定した燃焼を行うことができる一層優れた気化装置となる。 Further, in the invention described in claim 5, the nozzle part can be manufactured without involving the welding work of a large number of parts, that is, the manufacturing work is facilitated by reducing this welding work, and mass productivity is improved, and there is a risk of vaporized gas leakage. In addition, it is possible to form an anti-tilt support edge (support protrusion) that prevents the valve rod from tilting with a simple structure and can be manufactured easily, and prevents the valve rod from tilting during gas ejection and smoothly from the outlet. It becomes a more excellent vaporizer capable of maintaining the ejection and performing stable combustion.

本実施例の説明斜視図である。It is a description perspective view of a present Example. 本実施例の説明分解斜視図である。It is a description exploded perspective view of a present Example. 本実施例の説明平断面図である。It is a description plane sectional view of a present Example. 本実施例の気化部の説明側断面図である。It is explanatory side sectional drawing of the vaporization part of a present Example. 本実施例の伝熱管の斜視図である。It is a perspective view of the heat exchanger tube of a present Example.

好適と考える本発明の実施形態を、図面に基づいて本発明の作用を示して簡単に説明する。   An embodiment of the present invention which is considered to be suitable will be briefly described with reference to the drawings showing the operation of the present invention.

前段気化室6となる内管5の基端部から供給された灯油等の液体燃料は、発熱体4(セラミック製の筒状ヒータ等)による熱によってこの内管5を介して加熱気化されつつ先端で折り返し連通する下流の後段気化室8へと送り込まれる。   Liquid fuel such as kerosene supplied from the base end portion of the inner tube 5 serving as the pre-stage vaporizing chamber 6 is heated and vaporized through the inner tube 5 by heat from the heating element 4 (ceramic cylindrical heater or the like). It is sent to the downstream subsequent vaporization chamber 8 which is folded back at the tip.

例えば筒状の発熱体4の内側に内管5が配設され、この内管5はこの筒状の発熱体4により加熱されるが、この内管5の内面には、例えば筒状の金網を焼結した焼結金網13を挿入配設しているため、伝熱面積は飛躍的に増大されており、液体燃料への伝熱は良好に行われ、内管5の温度が過度に上昇することも防止され、また網状ゆえに液体燃料との接触面積が増大し液体燃料を良好に捉えて滞留させるため、安定した気化ガスの生成が行われる。   For example, an inner tube 5 is disposed inside a cylindrical heating element 4, and the inner tube 5 is heated by the cylindrical heating element 4. On the inner surface of the inner tube 5, for example, a cylindrical wire mesh is provided. Since the sintered wire mesh 13 obtained by sintering is inserted and disposed, the heat transfer area is dramatically increased, heat transfer to the liquid fuel is performed well, and the temperature of the inner tube 5 is excessively increased. In addition, since the contact area with the liquid fuel is increased and the liquid fuel is captured and retained satisfactorily because of the net shape, stable vaporized gas is generated.

また、焼結処理した焼結金網13によって伝熱面積を増大させるため製作も容易で、しかも焼結しているため耐熱性に優れ、また焼結により硬化しているため内管5への挿入作業も一層容易で製作が一層容易となる。   In addition, since the heat transfer area is increased by the sintered wire mesh 13 that has been sintered, it is easy to manufacture, and since it is sintered, it has excellent heat resistance, and since it is hardened by sintering, it is inserted into the inner tube 5. Work is easier and production is easier.

また、更に例えば筒状の焼結金網13を複数筒重合した重筒構造とすれば、さほどなコスト高とならずに一層伝熱面積を増大させることができ、前記作用・効果が一層良好に発揮されることとなる。   In addition, for example, if a multi-cylinder structure in which a plurality of cylindrical sintered wire meshes 13 are superposed, the heat transfer area can be further increased without a significant increase in cost, and the above-mentioned functions and effects can be further improved. Will be demonstrated.

また、発熱体4の外側には収納管17を設け、更にこの外側に気化ガス通路となる間隙を介して前記内管5と先端部で連通する外管7を設けて、この外管7の内側を前記後段気化室8とするが、前記前段気化室6で加熱気化された気化ガスや十分に気化されていない液体燃料がこの前段気化室6から折り返してこの後段気化室8に送り込まれても、ここでも発熱体4からの熱は、この気化ガス通路を区画する伝熱管16により均一にして効率良く十分に加熱されて完全に気化し、下流に設けた連通口9からノズル部2へと送り込まれ、ノズル部2の噴出口3から噴出するように構成する。 Further, on the outside of the heating element 4 provided retract and tube 17, provided with an outer tube 7 which further communicates with a made with a gap the inner tube 5 and the distal end portion vaporized gas passage to the outside, the outer tube 7 The vaporization gas 8 heated and vaporized in the pre-stage vaporization chamber 6 or the liquid fuel that is not sufficiently vaporized is turned back from the pre-stage vaporization chamber 6 and sent to the post-stage vaporization chamber 8. In this case, however, the heat from the heating element 4 is uniformly and efficiently heated by the heat transfer tube 16 that partitions the vaporized gas passage, and is completely vaporized. Through the communication port 9 provided downstream, the nozzle portion 2 is heated. And is ejected from the ejection port 3 of the nozzle portion 2.

具体的には、この外管7の内側、即ち発熱体4を収納した収納管17とこの外管7との間の後段気化室8には、前記伝熱管16を挿入配設し、更にこの後段気化室8においても均一に効率良く加熱気化させる。 Specifically, the inside of the outer tube 7, downstream the vaporization chamber 8 between the housing tube 17 housing the immediate sporadic Netsutai 4 and the outer tube 7, insert disposed the heat transfer tube 16, Further, the subsequent vaporization chamber 8 is also heated and vaporized uniformly and efficiently.

この伝熱管16は単なる円筒形とせず、即ち、単なる断面円形とせず、前記気化ガスの通路となる凸条部14と凹条部15とが周方向に交互に並設した断面外縁が内外に凹凸出入りした形状の伝熱管16を挿入配設して、前記後段気化室8を多数の細長い小通路に区画形成した構成としている。   The heat transfer tube 16 is not simply a cylinder, that is, not a simple cross-sectional circle, and the outer edges of the cross section in which the protruding strips 14 and the concave strips 15 serving as the passage of the vaporized gas are alternately arranged in the circumferential direction are inside and outside. A heat transfer tube 16 having an uneven shape is inserted and arranged, and the latter vaporization chamber 8 is partitioned into a plurality of elongated small passages.

従って、気化ガスや気化しきっていない液体燃料は、蛇行通路を通ったりする構成ではなく、管方向の長さを有し断面積も必要十分に確保される細長い小通路を通ることからタールによる詰まりもなく、また後段気化室8はこの細長の小通路に多設区画形成されるため均一にして効率良く伝熱されて一層安定した気化ガスの供給が実現でき、またこのような小通路に区画することは前記管形状の伝熱管16を挿入配設して発熱体4から伝熱するようにするだけで、効率良く均一に伝熱できることになり簡易な構成で実現できる。従って、大火力から小火力に至る広範囲の燃焼範囲で安定性良く燃焼させることができる。   Therefore, vaporized gas and liquid fuel that has not been vaporized are not configured to pass through a meandering passage, but are clogged with tar because they pass through an elongated small passage that has a length in the tube direction and a sufficient cross-sectional area. In addition, since the post-stage vaporization chamber 8 is formed in a plurality of sections in the narrow small passage, it can be uniformly and efficiently transferred to achieve a more stable supply of vaporized gas. This can be realized with a simple configuration by simply and efficiently transferring heat from the heating element 4 by inserting and arranging the tube-shaped heat transfer tube 16. Therefore, it can be burned with good stability in a wide combustion range from large thermal power to small thermal power.

即ち、例えば単に前記形状に形成した伝熱管16を筒状の発熱体4若しくはこれを収納する収納管17に接するように挿入配設するだけで製作でき、製作容易で量産性に優れる。   That is, for example, the heat transfer tube 16 formed in the above-mentioned shape can be manufactured simply by being inserted and disposed so as to contact the cylindrical heating element 4 or the storage tube 17 for storing it, and is easy to manufacture and excellent in mass productivity.

また、更に熱膨張により前記筒状の発熱体4が前記内管5の基端部側に移動することを押さえるリング状の押さえ部材18を前記内管5の基端部側の外周面に設け、このリング状の押さえ部材18は、前記内管5の外周面に移動自在に被嵌する被嵌リング部20と、この内管5の外周面に弾圧当接し複数のスリット部21によって屈曲自在で周方向に複数並設形成される追従可動部19とから成り、この追従可動部19を前記内管5の外周面に弾圧当接させると共に前記被嵌リング部20で前記筒状の発熱体4の基端部を押さえる構成とし、前記筒状の発熱体4の前記内管5に対する基端側への移動に際して、これに追従してこのリング状の押さえ部材18全体が前記内管5に沿って基端側に追従移動するか若しくは前記追従可動部19が屈曲して前記被嵌リング部20が前記内管5に沿って基端側へ追従可動して、前記筒状の発熱体4を押さえ込み保持するように構成したから、各部の熱膨張率の違いから生じる筒状の発熱体4の移動が吸収され、このリング状の押さえ部材18の破断を防止できる。 Further, a ring-shaped pressing member 18 is provided on the outer peripheral surface on the proximal end side of the inner tube 5 to prevent the tubular heating element 4 from moving toward the proximal end portion of the inner tube 5 due to thermal expansion. The ring-shaped pressing member 18 is bent by a plurality of slit portions 21 which are elastically abutted against the outer peripheral surface of the inner tube 5 and are fitted to the outer peripheral surface of the inner tube 5 so as to be movable. And a plurality of follower movable parts 19 formed side by side in the circumferential direction. The follower movable parts 19 are brought into elastic contact with the outer peripheral surface of the inner tube 5 and the tubular heating element is formed by the fitted ring part 20. 4 is configured to hold the base end portion of the ring-shaped heating element 4, and when the cylindrical heating element 4 moves toward the base end side with respect to the inner tube 5, the ring-shaped pressing member 18 as a whole follows the inner tube 5. The follow-up movable part 19 is bent along the base end side or bent, and the fitted ring part 20 is bent. To follow moving into the inner tube 5 in accordance with the proximal end side, because configured to hold the hold-down of the tubular heating element 4, the movement of the tubular heating element 4 resulting from the difference in thermal expansion coefficients of each portion Is absorbed, and the ring-shaped pressing member 18 can be prevented from being broken.

また、更にこの気化部1と連通しこの気化部1で加熱気化された気化ガスを先端部の噴出口3より噴出するノズル部2は、前記連通口9と連通するノズル本体部の先端部に前記噴出口3を設けると共に基端側にソレノイド10を配設し、このソレノイド10によって前記ノズル本体部内で進退移動する可動片11の先端部に前記噴出口3を開閉するバルブロッド12を設けた構成であるが、これを改良し、前記ノズル部2を、前記可動片11及びこの可動片11の先端部の前記バルブロッド12を収納する基端側筒部22と、先端に前記噴出口3を設けた先端側筒部23とから構成し、前記基端側筒部22は、底部を先端側として深絞り加工により断面角形の固定用断面角形部24と前記ソレノイド10を外周に配設して内部に前記可動片11を収納する基端円筒部25を設けると共に、前記底部に前記先端側筒部23と連通するバルブロッド貫通孔26を設け、このバルブロッド貫通孔26の孔縁部に前記バルブロッド12の傾動を防止する傾動防止支持縁27を設けた構成とすれば、多数のパーツの溶接作業を伴うことなくノズル部2を製作でき、即ちこの溶接作業を低減することで製作が容易となり量産性が向上し、気化ガス漏れのおそれも低減し、また簡易な構成で製作容易にしてバルブロッド12の傾動を防止する傾動防止支持縁27(支持突起)を形成でき、ガス噴出時のバルブロッド12の傾動を防止して噴出口3からのスムーズな噴出を保持し、安定した燃焼を行うことができることとなる。   Further, the nozzle portion 2 that communicates with the vaporizing portion 1 and ejects the vaporized gas heated and vaporized in the vaporizing portion 1 from the nozzle outlet 3 at the tip portion is provided at the tip portion of the nozzle main body portion that communicates with the communication port 9. A solenoid 10 is provided on the base end side, and a valve rod 12 for opening and closing the jet outlet 3 is provided at the tip of a movable piece 11 that moves forward and backward within the nozzle body by the solenoid 10. Although it is a structure, this is improved and the nozzle part 2 is connected to the movable piece 11 and the base end side cylinder part 22 that houses the valve rod 12 at the distal end of the movable piece 11, and the jet port 3 at the distal end. The base end side cylindrical portion 22 is provided with a square cross section for fixing 24 having a square cross section by deep drawing with the bottom portion as the front end side and the solenoid 10 on the outer periphery. If a proximal cylindrical portion 25 for accommodating the movable piece 11 is provided inside, In addition, a valve rod through hole 26 communicating with the distal end side cylinder portion 23 is provided at the bottom, and a tilt prevention support edge 27 for preventing the valve rod 12 from tilting is provided at the hole edge of the valve rod through hole 26. If it is configured, the nozzle portion 2 can be manufactured without welding work of a large number of parts, that is, by reducing this welding work, the manufacturing becomes easy and the mass productivity is improved, and the risk of vaporized gas leakage is reduced. In addition, it is possible to form a tilt prevention support edge 27 (support projection) that facilitates manufacture with a simple configuration and prevents the valve rod 12 from tilting, and prevents the valve rod 12 from tilting when gas is ejected and smoothly from the outlet 3. This makes it possible to hold the jet and perform stable combustion.

本発明の具体的な実施例について図面に基づいて説明する。   Specific embodiments of the present invention will be described with reference to the drawings.

本実施例は、石油ファンヒータ等の石油燃焼機器に設けられ、灯油を加熱気化して噴出し、バーナで着火燃焼させる気化装置に本発明を適用したもので、液体燃料(灯油)を加熱気化する筒状の気化部1と、この気化部1と連通し交差配設されこの気化部1で加熱気化された気化ガスを先端部の噴出口3より噴出する筒状のノズル部2とから成る構成としている。   In this embodiment, the present invention is applied to a vaporizer that is provided in an oil-burning device such as an oil fan heater, which heats and vaporizes kerosene and ignites and burns it with a burner, and heats and vaporizes liquid fuel (kerosene). And a cylindrical nozzle portion 2 that communicates with the vaporizing portion 1 and that crosses the vaporizing portion 1 and jets the vaporized gas heated and vaporized by the vaporizing portion 1 from the jet outlet 3 at the tip. It is configured.

この気化部1は、筒状の発熱体4の内側に基端部から前記液体燃料が供給される内管5を設けてこれを前段気化室6とし、この筒状の発熱体4を収納管17に収納し、この収納管17の外側に気化ガス通路となる間隙を介して更に前記内管5と先端部で連通する外管7を設けてこの外管7の内側即ちこの外管7と収納管17との間を前記前段気化室6と折り返し連通する後段気化室8とし、この後段気化室8の下流側に前記ノズル部2と連通する連通口9を設けた構成としている。   The vaporizing section 1 is provided with an inner tube 5 to which the liquid fuel is supplied from the base end portion inside a cylindrical heating element 4, which is used as a pre-stage vaporizing chamber 6, and the cylindrical heating element 4 is accommodated in a storage tube. 17, and an outer tube 7 communicating with the inner tube 5 at the tip portion is provided outside the housing tube 17 through a gap serving as a vaporized gas passage, and the inside of the outer tube 7, that is, the outer tube 7 and the outer tube 7. A rear-stage vaporizing chamber 8 that communicates with the front-stage vaporizing chamber 6 is formed between the storage pipe 17 and a communication port 9 that communicates with the nozzle portion 2 on the downstream side of the rear-stage vaporizing chamber 8.

一方、前記ノズル部2は、前記連通口9と連通する筒状のノズル本体部の先端部に前記噴出口3を設けると共に基端側にソレノイド10を配設し、このソレノイド10によって前記ノズル本体部内で進退移動する可動片11を設け、この可動片11の先端部に前記噴出口3を開閉するバルブロッド12を設けた構成とし、噴出口3をバルブロッド12の先端の開閉針弁で閉塞した状態から、弾性体29による閉塞付勢に抗してソレノイド10により可動片11を基端部へ移動させてバルブロッド12を後退させ噴出口3を開口して、気化ガスを噴出させる構成としている。   On the other hand, the nozzle portion 2 is provided with the nozzle 3 at the distal end portion of the cylindrical nozzle body portion communicating with the communication port 9 and the solenoid 10 at the proximal end side. A movable piece 11 that moves forward and backward within the section is provided, and a valve rod 12 that opens and closes the jet outlet 3 is provided at the tip of the movable piece 11, and the jet outlet 3 is closed by an open / close needle valve at the tip of the valve rod 12. In this configuration, the movable piece 11 is moved to the proximal end portion by the solenoid 10 against the closing bias by the elastic body 29, the valve rod 12 is retreated, the outlet 3 is opened, and the vaporized gas is ejected. Yes.

更に説明すると、前記気化部1は、前述のように基端部を前記液体燃料の供給側とする前記内管5の外側に筒状の発熱体4を設け、この外側に収納管17を設け、この収納管17の外側に気化ガス通路となる間隙を介して前記外管7を設け、この内管5の先端部と外管7の先端部とをキャップ部で閉塞しつつ連通状態に設けて前記内管5内を前記前段気化室6とし、前記外管7と発熱体4を収納する収納管17との間を前記前段気化室6の下流側となる前記後段気化室8とし、この後段気化室8の下流側に前記連通口9を設け、前記内管5の基端部から供給される液体燃料は前記前段気化室6及び後段気化室8内で前記発熱体4により加熱気化されて前記連通口9から前記ノズル部2へ供給されるように構成している。   More specifically, the vaporizing section 1 is provided with the cylindrical heating element 4 outside the inner pipe 5 with the base end as the liquid fuel supply side as described above, and with the storage pipe 17 provided outside the inner pipe 5. The outer tube 7 is provided outside the storage tube 17 through a gap serving as a vaporized gas passage, and the distal end portion of the inner tube 5 and the distal end portion of the outer tube 7 are provided in communication with each other closed by a cap portion. Thus, the inside of the inner pipe 5 serves as the front-stage vaporizing chamber 6, and the space between the outer pipe 7 and the storage pipe 17 that houses the heating element 4 serves as the rear-stage vaporizing chamber 8 that is downstream of the front-stage vaporizing chamber 6. The communication port 9 is provided on the downstream side of the rear vaporization chamber 8, and the liquid fuel supplied from the base end portion of the inner pipe 5 is heated and vaporized by the heating element 4 in the front vaporization chamber 6 and the rear vaporization chamber 8. Thus, the nozzle 9 is configured to be supplied from the communication port 9.

本実施例では、この前段気化室6を形成する内管5の内面に筒状の焼結金網13を設け、前記後段気化室8を形成する前記外管7と筒状の発熱体4を収納する収納管17との間に、前記気化ガスの通路となる凸条部14と凹条部15とが周方向に交互に並設した伝熱管16を設けて、前記後段気化室8を多数の小通路に区画形成している。   In this embodiment, a cylindrical sintered wire mesh 13 is provided on the inner surface of the inner tube 5 that forms the former vaporization chamber 6, and the outer tube 7 and the cylindrical heating element 4 that form the latter vaporization chamber 8 are accommodated. A heat transfer tube 16 in which convex strips 14 and concave strips 15 serving as vapor gas passages are alternately arranged in the circumferential direction is provided between the storage tube 17 and the rear vaporization chamber 8. A compartment is formed in the small passage.

具体的には、筒状金網を焼結処理した前記筒状の焼結金網13を前記内管5の内面に沿設状態に挿入配設して、前記液体燃料を加熱気化する伝熱表面積を増大させている。この前記筒状の焼結金網13は、筒状金網を二筒重合して二重筒構造とした筒状金網であって且つ焼結処理した構成としている。   Specifically, the cylindrical sintered wire mesh 13 obtained by sintering the cylindrical wire mesh is inserted and disposed along the inner surface of the inner tube 5 to provide a heat transfer surface area for heating and vaporizing the liquid fuel. It is increasing. The cylindrical sintered wire mesh 13 is a cylindrical wire mesh formed by superposing two cylindrical wire meshes to form a double tube structure, and is configured by sintering.

また、前記伝熱管16は、断面形状が円形でなく、外周縁が内外に凹凸出入りした形状であって、外周面には軸方向に長さを有する前記凸条部14と前記凹条部15とが周方向に多数交互に並設形成されている構成とし、少なくともこの各凹条部15の内側稜縁が前記収納管17の外面に当接するようにこの外管7と収納管17との間に挿入配設することで、前記後段気化室8内に管軸方向に細長い小通路が多数区画形成されるように構成している。   The heat transfer tube 16 is not circular in cross-sectional shape, and has a shape in which the outer peripheral edge is indented into and out of the inside and outside, and the outer circumferential surface has a length in the axial direction on the convex strip portion 14 and the concave strip portion 15. Are arranged in parallel in the circumferential direction, and the outer tube 7 and the storage tube 17 are arranged so that at least the inner ridge edge of each recess 15 is in contact with the outer surface of the storage tube 17. By inserting and arranging between them, a large number of small passages elongated in the tube axis direction are formed in the latter-stage vaporizing chamber 8.

また、双方とも金属製(ステンレス製)の前記内管5と前記収納管17との間に、熱を均一に伝えるための充填剤28と共にセラミック製の前記筒状の発熱体4を収納し、熱膨張により前記筒状の発熱体4が前記内管5の基端部側に移動することを押さえるリング状の押さえ部材18を前記内管5の外周面に設け、このリング状の押さえ部材18を前記内管5に沿って被嵌し、内管5に固定せずに内管5の外周面に沿って移動自在に設けている。   Further, the cylindrical heating element 4 made of ceramic is stored between the inner tube 5 made of metal (stainless steel) and the storage tube 17 together with a filler 28 for uniformly transferring heat, A ring-shaped pressing member 18 is provided on the outer peripheral surface of the inner tube 5 to prevent the tubular heating element 4 from moving toward the proximal end side of the inner tube 5 due to thermal expansion. Is fitted along the inner tube 5 and is provided so as to be movable along the outer peripheral surface of the inner tube 5 without being fixed to the inner tube 5.

また、このリング状の押さえ部材18には、内管5にスライド被嵌させる被嵌リング部20に、内管5の外周面に弾圧係止保持する保持部を設けているが、本実施例ではこの被嵌リング部20を前記筒状の発熱体4の基端部を押さえる部分とし、前記保持部には複数のスリット部21を放射方向に形成して屈曲可動する追従可動部19を放射方向に複数並設形成して、熱膨張による前記筒状の発熱体4の移動に応じて前記押さえ部材18自体が追従移動、又は前記追従可動部19が追従可動この追従可動によって被嵌リング部20が内管5に沿って追従可動し前記筒状の発熱体4を押さえ込み保持するように構成している。 Further, the ring-shaped pressing member 18 is provided with a holding portion for holding the elastic ring on the outer peripheral surface of the inner tube 5 in the ring portion 20 to be fitted to the inner tube 5 in a sliding manner. Then, this fitting ring portion 20 is used as a portion that holds the base end portion of the cylindrical heating element 4, and a plurality of slit portions 21 are formed in the radial direction in the holding portion to radiate a follow-up movable portion 19 that can be bent. a plurality juxtaposed formed in the direction, the pressing member 18 itself follow moves in response to movement of the tubular heating element 4 due to thermal expansion, or the following movable unit 19 follows the movable and the fitting ring by the following movable The portion 20 is configured to follow and move along the inner tube 5 and hold down the cylindrical heating element 4.

即ち、具体的には本実施例のリング状の押さえ部材18は、前記内管5の外周面に移動自在に被嵌する被嵌リング部20と、この内管5の外周面に弾圧当接し複数のスリット部21により周方向に複数並設形成される前記追従可動部19とから成り、この追従可動部19を前記内管5の外周面に弾圧当接させると共に前記被嵌リング部20で前記筒状の発熱体4の基端部を押さえ、前記筒状の発熱体4の前記内管5に対する基端側への移動に際して、これに追従して全体が前記内管5に沿って基端側に追従スライド移動するか若しくは前記追従可動部19が屈曲してこの屈曲した分だけ前記被嵌リング部20が基端側へ追従可動し前記筒状の発熱体4を押さえ込み保持するように構成している。   Specifically, the ring-shaped pressing member 18 of this embodiment is in elastic contact with the ring portion 20 to be movably fitted to the outer peripheral surface of the inner tube 5 and the outer peripheral surface of the inner tube 5. The follower movable part 19 is formed in parallel by a plurality of slit parts 21 in the circumferential direction. The follower movable part 19 is brought into elastic contact with the outer peripheral surface of the inner tube 5 and the fitted ring part 20 When the proximal end of the cylindrical heating element 4 is pressed and the tubular heating element 4 moves toward the proximal end with respect to the inner tube 5, the whole follows the inner tube 5 along the inner tube 5. The follow-up movable part 19 is bent and the follow-up movable part 19 is bent, and the fitted ring part 20 follows and moves toward the base end by the amount of the bending, so that the cylindrical heating element 4 is pressed and held. It is composed.

また一方前記ノズル部2は、前記可動片11及びこの可動片11の先端部の前記バルブロッド12を収納する小径の基端側筒部22と、先端に前記噴出口3を設けた先端側筒部23との二つのパーツを溶接等により継合形成した構成とし、前記基端側筒部22は、底部を先端側として深絞り加工により先端小径部30に続いて、固定金具31に回り止め係止する断面角形の固定用断面角形部24と、前記ソレノイド10を外周に配設して内部に前記可動片11を収納する基端円筒部25とを一体形成した構成とすると共に、前記先端小径部30の先端面となる前記底部に抜き加工により前記先端側筒部23と連通するバルブロッド貫通孔26を開口形成し、このバルブロッド貫通孔26の孔縁部にこの孔形状を凹凸形状として前記バルブロッド12を囲みこのバルブロッド12を支持して傾動を防止する傾動防止支持縁27を形成している。   On the other hand, the nozzle portion 2 includes a movable-end piece 11 and a small-diameter base end-side tube portion 22 that houses the valve rod 12 at the end portion of the moveable piece 11 and a tip-end side tube provided with the jet port 3 at the tip end. The base part 22 is connected to the part 23 by welding, etc., and the base side cylinder part 22 is secured to the fixing bracket 31 following the tip small diameter part 30 by deep drawing with the bottom part as the tip side. A fixing cross-sectional square part 24 having a square cross-section to be locked and a base cylindrical part 25 in which the solenoid 10 is disposed on the outer periphery and the movable piece 11 is housed are integrally formed, and the distal end A valve rod through-hole 26 that communicates with the distal-end side cylinder portion 23 is formed by punching in the bottom that becomes the tip surface of the small-diameter portion 30, and the hole shape of the valve rod through-hole 26 is made uneven. The valve rod 12 is enclosed as It forms a tilt prevention support edge 27 to stop.

これによりバルブロッド12が後退して噴出口3を開口している状態でも、この傾動防止支持縁27により支持され、垂れ傾動することなく常にスムーズに気化ガスが噴出し、安定燃焼を保持できる。   As a result, even when the valve rod 12 is retracted to open the ejection port 3, the tilting prevention support edge 27 supports the vaporized gas so that the vaporized gas is always ejected smoothly without dripping and tilting, and stable combustion can be maintained.

尚、本発明は、実施例に限られるものではなく、各構成要件の具体的構成は適宜設計し得るものである。   Note that the present invention is not limited to the embodiments, and the specific configuration of each component can be designed as appropriate.

1 気化部
2 ノズル部
3 噴出口
4 発熱体,筒状の発熱体
5 内管
6 前段気化室
7 外管
8 後段気化室
9 連通口
10 ソレノイド
11 可動片
12 バルブロッド
13 焼結金網
14 凸条部
15 凹条部
16 伝熱管
17 収納管
18 リング状の押さえ部材
19 追従可動部
20 被嵌リング部
21 スリット部
22 基端側筒部
23 先端側筒部
24 固定用断面角形部
25 基端円筒部
26 バルブロッド貫通孔
27 傾動防止支持縁
28 充填剤
DESCRIPTION OF SYMBOLS 1 Vaporization part 2 Nozzle part 3 Outlet 4 Heat generating body, cylindrical heating element 5 Inner pipe 6 Front | former stage vaporization chamber 7 Outer pipe | tube 8 Subsequent stage vaporization chamber 9 Communication port
10 Solenoid
11 Movable piece
12 Valve rod
13 Sintered wire mesh
14 ridges
15 Concave
16 Heat transfer tube
17 Storage tube
18 Ring-shaped holding member
19 Following moving parts
20 Fitted ring part
21 Slit
22 Base end tube
23 Tip tube
24 Square section for fixing
25 Base cylindrical part
26 Valve rod through hole
27 Anti-tilt support edge
28 Filler

Claims (5)

液体燃料を加熱気化する気化部と、この気化部と連通しこの気化部で加熱気化された気化ガスを先端部の噴出口より噴出するノズル部とから成り、前記気化部は、筒状の発熱体の内側に前記液体燃料が供給される内管を設けて前段気化室を形成し、前記発熱体の外側に前記内管と連通する外管を設けて前記前段気化室と連通する後段気化室を形成し、この後段気化室に前記ノズル部と連通する連通口を設けた構成とし、前記ノズル部は、前記連通口と連通するノズル本体部の先端部に前記噴出口を設けると共に基端側にソレノイドを配設し、このソレノイドによって前記ノズル本体部内で進退移動する可動片の先端部に前記噴出口を開閉するバルブロッドを設けた構成とした気化装置において、前記前段気化室を形成する前記内管の内面に筒状の焼結金網を設け、前記後段気化室を形成する前記外管と前記筒状の発熱体収納する収納管との間に、前記気化ガスの通路となる凸条部と凹条部とが周方向に交互に並設した伝熱管を設けて、前記後段気化室を多数の通路に区画形成した構成とし、前記内管と前記収納管との間に、熱を効率良く伝える充填剤と共に前記筒状の発熱体を収納し、熱膨張により前記筒状の発熱体が前記内管の基端部側に移動することを押さえるリング状の押さえ部材を前記内管の外周面に設け、前記リング状の押さえ部材は、前記内管の外周面に移動自在に被嵌する被嵌リング部と、この内管の外周面に弾圧当接し複数のスリット部によって屈曲自在で周方向に複数並設形成される追従可動部とから成り、この追従可動部を前記内管の外周面に弾圧当接させると共に前記被嵌リング部で前記筒状の発熱体の基端部を押さえる構成とし、前記筒状の発熱体の前記内管に対する基端側への移動に際して、これに追従してこのリング状の押さえ部材全体が前記内管に沿って基端側に追従移動するか若しくは前記追従可動部が屈曲して前記被嵌リング部が前記内管に沿って基端側へ追従可動して、前記筒状の発熱体を押さえ込み保持するように構成したことを特徴とする気化装置。 A vaporizing section for heating and vaporizing the liquid fuel, and a nozzle section communicating with the vaporizing section and ejecting the vaporized gas heated and vaporized by the vaporizing section from a jet outlet at the tip, the said vaporizing section being formed in a cylindrical shape . An inner tube to which the liquid fuel is supplied is provided inside the heat body to form a pre-stage vaporization chamber, and an outer tube that communicates with the inner tube is provided outside the heat generator to provide a post-stage vaporization that communicates with the pre-stage vaporization chamber. A chamber is formed, and a communication port that communicates with the nozzle portion is provided in the latter stage vaporization chamber, and the nozzle portion is provided with the ejection port at a distal end portion of a nozzle main body portion that communicates with the communication port and a proximal end In the vaporizer having a configuration in which a solenoid is provided on the side, and a valve rod that opens and closes the ejection port is provided at the tip of a movable piece that moves forward and backward within the nozzle body by the solenoid, the former vaporization chamber is formed. A tube on the inner surface of the inner tube Of sintered wire mesh provided between the housing tube for housing the outer tube and the tubular heating element to form a second-stage vaporization chamber, and a convex portion and a concave portion serving as a passage for the vaporized gas Heat transfer tubes arranged alternately in the circumferential direction are provided, and the latter vaporization chamber is partitioned into a number of passages, and the filler and the filler that efficiently transfer heat are provided between the inner tube and the storage tube. A ring-shaped pressing member is provided on the outer peripheral surface of the inner tube for accommodating the cylindrical heating element and suppressing the movement of the cylindrical heating element to the proximal end side of the inner tube due to thermal expansion. A ring-shaped pressing member is formed in a plurality of juxtaposed in the circumferential direction by a ring portion that is movably fitted on the outer peripheral surface of the inner tube and a plurality of slit portions that are elastically contacted with the outer peripheral surface of the inner tube and can be bent. The follower movable part is elastically brought into contact with the outer peripheral surface of the inner tube. In addition, the ring-shaped heating element is configured to press the proximal end portion of the cylindrical heating element with the fitted ring portion, and follow the movement of the cylindrical heating element toward the proximal end side with respect to the inner tube. The entire pressing member moves along the inner tube to the proximal end side, or the tracking movable portion bends and the fitted ring portion moves along the inner tube to the proximal end side to move the tube. A vaporizer characterized in that it is configured to hold down and hold a heating element in the form of a tube . 基端部を前記液体燃料の供給側とする前記内管の外側に前記外管を設け、この内管の先端部と外管の先端部とを連通状態に設け、この内管と外管との間に前記筒状の若しくは筒状に配設する発熱体を設けて、前記内管をこの内管の基端部から供給される前記液体燃料を前記発熱体により加熱気化する前記前段気化室とし、前記外管と前記発熱体を収納する前記収納管との間を前記前段気化室の下流側となる前記後段気化室とし、この後段気化室の下流側に前記連通口を設け、前記内管の基端部から供給される液体燃料は前記前段気化室及び後段気化室内で前記発熱体により加熱気化されて前記連通口から前記ノズル部へ供給されるように構成し、筒状金網を焼結処理した前記筒状の焼結金網を前記内管の内面に沿設状態に挿入配設して、前記液体燃料を加熱気化する伝熱面積を増大させたことを特徴とする請求項1記載の気化装置。 The outer pipe is provided outside the inner pipe with a base end portion on the liquid fuel supply side, and the distal end portion of the inner pipe and the distal end portion of the outer pipe are provided in communication with each other. The pre-stage vaporizing chamber is provided with a heating element arranged in a cylindrical shape or in a cylindrical shape, and the liquid fuel supplied from a base end portion of the inner pipe is heated and vaporized by the heating element. and then, a second-stage vaporization chamber on the downstream side of the front vaporization chamber between said housing tube for housing the heating element and the outer tube, the communication opening provided on the downstream side of the subsequent vaporization chamber, said The liquid fuel supplied from the base end portion of the pipe is heated and vaporized by the heating element in the front vaporization chamber and the rear vaporization chamber, and is supplied to the nozzle portion from the communication port. The cylindrical sintered wire mesh that has been subjected to the binding treatment is inserted and disposed along the inner surface of the inner tube, Vaporizing apparatus according to claim 1, wherein the increased heat transfer area for heating vaporized the body fuel. 前記筒状の焼結金網は、筒状金網を複数筒重合して重筒構造とした筒状金網であって且つ焼結処理した構成としたことを特徴とする請求項2記載の気化装置。   3. The vaporizer according to claim 2, wherein the cylindrical sintered wire mesh is a cylindrical wire mesh in which a plurality of cylindrical wire meshes are overlapped to form a heavy cylinder structure and sintered. 前記伝熱管は、断面形状が円形でなく、外周縁が内外に凹凸出入りした形状であって、外周面には軸方向に長さを有する前記凸条部と前記凹条部とが周方向に多数交互に並設形成されている構成とし、この各凸条部が前記発熱体を収納する前記収納管の外面に当接するようにこの外管と前記収納管との間に挿入配設することで、前記後段気化室内に前記通路が多数区画形成されるように構成したことを特徴とする請求項1〜3のいずれか1項に記載の気化装置。 The heat transfer tube is not circular in cross-sectional shape, and has a shape in which an outer peripheral edge is recessed and protruded inward and outward, and an outer peripheral surface is provided with the protrusions and recesses having a length in the axial direction in the circumferential direction. number and configuration that is alternately arranged forming, insert disposed between the outer tube and before KiOsamu pay tube as the respective ridges abuts against the outer surface of the housing tube for accommodating the heating element The vaporizer according to any one of claims 1 to 3, wherein a plurality of the passages are formed in the rear vaporization chamber. 前記ノズル部は、前記可動片及びこの可動片の先端部の前記バルブロッドを収納する基端側筒部と、先端に前記噴出口を設けた先端側筒部とから成り、前記基端側筒部は、底部を先端側として深絞り加工により断面角形の固定用断面角形部と前記ソレノイドを外周に配設して内部に前記可動片を収納する基端円筒部を設けると共に、前記底部に前記先端側筒部と連通するバルブロッド貫通孔を設け、このバルブロッド貫通孔の孔縁部に前記バルブロッドの傾動を防止する傾動防止支持縁を設けたことを特徴とする請求項1〜3のいずれか1項に記載の気化装置。   The nozzle portion includes the movable piece and a proximal end side cylinder portion that houses the valve rod at the distal end portion of the movable piece, and a distal end side tubular portion that is provided with the ejection port at the distal end. The section has a square section for fixing with a square section by deep drawing with the bottom section as a distal end side and a base end cylindrical section for disposing the solenoid on the outer periphery and housing the movable piece therein, and the bottom section includes the base section. 4. A valve rod through hole communicating with the distal end side cylinder portion is provided, and a tilt prevention supporting edge for preventing tilting of the valve rod is provided at a hole edge portion of the valve rod through hole. The vaporizer of any one of Claims.
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JP6038705B2 (en) * 2013-03-29 2016-12-07 ダイニチ工業株式会社 Vaporizer
DE102019123294A1 (en) * 2019-08-30 2020-07-23 Seho Systemtechnik Gmbh Soldering nozzle and process for its manufacture

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CA1277585C (en) * 1986-11-13 1990-12-11 Adam J. Bennett Atomizing nozzle assembly
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JP3352525B2 (en) * 1994-03-23 2002-12-03 ダイニチ工業株式会社 Vaporizer
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