JP5517329B2 - Corrugated duct support frame and fixing method - Google Patents

Corrugated duct support frame and fixing method Download PDF

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Publication number
JP5517329B2
JP5517329B2 JP2009184815A JP2009184815A JP5517329B2 JP 5517329 B2 JP5517329 B2 JP 5517329B2 JP 2009184815 A JP2009184815 A JP 2009184815A JP 2009184815 A JP2009184815 A JP 2009184815A JP 5517329 B2 JP5517329 B2 JP 5517329B2
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duct
support frame
band
support
support base
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JP2011038669A (en
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泰 生天目
深雪 森田
拓 古田
仁 川上
章 山崎
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Taisei Corp
Kurimoto Ltd
Rengo Co Ltd
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Taisei Corp
Kurimoto Ltd
Rengo Co Ltd
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この発明は、空調用や換気用等として設置される段ボール製ダクトの支持架台及びこれを使用したダクトの固定方法に関するものである。   The present invention relates to a support base for a corrugated cardboard duct installed for air conditioning, ventilation, or the like, and a duct fixing method using the same.

一般に、店舗や工場、倉庫等の建築物に設置される空調用ダクトには、鋼製のものが使用されており、その吊り下げによる支持構造が下記特許文献1に記載されている。しかしながら、近年、下記特許文献2,3に記載されたように、軽量で取扱性に優れた段ボール製のものが使用される場合もある。   In general, steel-made ducts are used for air-conditioning ducts installed in buildings such as stores, factories, and warehouses, and a supporting structure by suspension is described in Patent Document 1 below. However, in recent years, as described in the following Patent Documents 2 and 3, a cardboard made of light weight and excellent handleability may be used.

下記特許文献3には、図8に示すように、段ボール製ダクトDとして、不燃性を確保するため、段ボール51にアルミ箔52をラミネートし、周縁をアルミテープ等の不燃性の粘着テープ53でシールした基材を角筒状に折り曲げたものが記載されている。   In Patent Document 3 below, as shown in FIG. 8, as a corrugated cardboard duct D, in order to ensure incombustibility, an aluminum foil 52 is laminated on the corrugated cardboard 51, and the periphery is made of an incombustible adhesive tape 53 such as an aluminum tape. The sealed base material is bent into a rectangular tube shape.

このダクトDを接続して管路を形成する際には、図9に示すように、ダクトD同士を突き合わせ、その突合部の外周に不燃性の粘着テープ54を巻き付ける。さらに、図10に示すように、突合部の外周にソケット55を巻き付けて補強することもある。   When the duct D is connected to form a pipe line, the ducts D are butted together and an incombustible adhesive tape 54 is wound around the outer periphery of the butted portion as shown in FIG. Furthermore, as shown in FIG. 10, the socket 55 may be wound around the outer periphery of the abutting portion to be reinforced.

また、図11に示すように、支持架台56を建築物の天井から吊下ボルト57により吊り下げ、支持架台56にダクトDを載せる支持構造も開示されている。この支持構造は、通常の鋼製ダクトにおいても採用されているものである。   As shown in FIG. 11, a support structure is also disclosed in which a support base 56 is suspended from a ceiling of a building by suspension bolts 57 and a duct D is placed on the support base 56. This support structure is also employed in ordinary steel ducts.

特開平4−186050号公報Japanese Patent Laid-Open No. 4-186050 特開2006−1095号公報JP 2006-1095 A 特開2007−147185号公報JP 2007-147185 A

ところで、上記のように、段ボール製のダクト同士は、粘着テープで簡単に接続できるが、その突合部のずれを防止するため、ソケット等の部材で補強するには、相当な手間を要するという問題がある。   By the way, as described above, the ducts made of cardboard can be easily connected with an adhesive tape, but in order to prevent displacement of the abutting portion, it takes a lot of trouble to reinforce with a member such as a socket. There is.

また、支持架台にダクトを載せて位置決めする際、ダクト表面のアルミ箔が傷付いて不燃性が損なわれないように、ダクトを持ち上げて少しずつ慎重に移動させる必要があり、非常に時間がかかるという問題がある。   Also, when positioning the duct on the support frame, it is necessary to lift the duct carefully and move it little by little so that the aluminum foil on the duct surface is not damaged and the nonflammability is impaired. There is a problem.

そこで、この発明は、ダクト同士を相互にずれないように簡単に接続して、位置決めした状態で固定できるようにすることを課題とする。   Therefore, an object of the present invention is to easily connect ducts so that they do not deviate from each other and to fix them in a positioned state.

上記課題を解決するため、この発明は、上板部の両側に下方へ向かう側板部を連設し、上板部に段ボール製ダクトを載せて支持する支持架台において、前記上板部に、切込を入れて、基端をヒンジとして起立させた状態でダクトの側面を当接させるダクト押当片を設けると共に、ダクトに巻き付けたバンドの両端部を挿通係止するバンド挿通穴を設け、上板部を上面が幅方向の中央側で低くなる凹面となるように湾曲させたものを提供することとしたのである。 To solve the above problems, the present invention is consecutively provided a side plate portion toward downward on both sides of the upper plate portion, the support cradle for supporting put the cardboard duct to the upper plate portion, said upper plate portion, switching put write, provided with a duct pressing piece to abut the side surface of the duct in a state of being erected proximal as a hinge, provided with a band insertion hole for inserting locking both ends of the band wound around the duct, the upper The plate portion is curved so that the upper surface is a concave surface that becomes lower at the center in the width direction .

また、この支持架台を複数個用意し、各支持架台のダクト押当片を起立させ、支持架台を、建築物から吊り下げ、又は地面に固定して、ダクト押当片が一直線上に揃うように配置し、ダクトを支持架台に載せて、ダクトの側面を支持架台のダクト押当片に当接させ、ダクト同士を接続すると共に、ダクトにバンドを巻いて、バンドの両端部を支持架台のバンド挿通穴に挿通係止し、ダクトを支持架台に固定することとしたのである。   In addition, prepare a plurality of the support bases, erect the duct pressing pieces of each support base, suspend the support base from the building, or fix it to the ground so that the duct pressing pieces are aligned. Place the duct on the support base, bring the side of the duct into contact with the duct pressing piece of the support base, connect the ducts together, wind a band around the duct, and attach both ends of the band to the support base It was inserted and locked in the band insertion hole, and the duct was fixed to the support frame.

この発明に係る支持架台を使用すると、ダクト押当片にダクトを沿わせることにより、ダクト同士をずれないように粘着テープ等で簡単に接続して、位置決めすることができ、その状態でダクトをバンド掛けにより支持架台に固定することができるので、支持架台に対しダクトを摺り動かして位置調整する必要がなく、施工性の向上を図りつつ、ダクト表面の傷付きによる不燃性の低下を防止することができる。   When the support frame according to the present invention is used, it can be easily connected and positioned with an adhesive tape or the like so that the ducts do not deviate from each other by placing the ducts along the duct pressing pieces. Since it can be fixed to the support frame by banding, it is not necessary to adjust the position by sliding the duct with respect to the support frame, and it is possible to improve workability and prevent nonflammability from being damaged by the duct surface being damaged. be able to.

支持架台のダクト押当片が倒伏した状態を示す斜視図 The perspective view which shows the state which the duct pressing piece of the support stand fell down 同上のダクト押当片が起立した状態を示す斜視図The perspective view which shows the state which the duct pressing piece same as the above stood up 同上の上板部を凹面としたこの発明の実施形態を示す縦断側面図Longitudinal side view showing an embodiment of the present invention in which the upper plate part is concave. 同上のバンドの平板状態を示す図The figure which shows the flat state of the band same as the above 同上の支持架台による地面設置時のダクト接続状態を示す斜視図The perspective view which shows the duct connection state at the time of ground installation by a support stand same as the above 同上のダクトの縦断側面図Vertical side view of the duct 同上の支持架台による吊下設置時のダクト接続状態を示す斜視図The perspective view which shows the duct connection state at the time of suspension installation by the support stand same as the above 段ボール製ダクトを示す斜視図Perspective view showing corrugated duct 同上の粘着テープによる接続状態を示す斜視図The perspective view which shows the connection state by the adhesive tape same as the above 同上のソケットによる補強状態を示す斜視図The perspective view which shows the reinforcement state by a socket same as the above 同上の従来の吊下設置状態を示す縦断側面図Vertical side view showing the conventional suspended installation state

以下、この発明の実施形態を添付図面に基づいて説明する。なお、この発明の実施形態を明示する図は、図3であって、他の図は、説明のための概略図である。 Embodiments of the present invention will be described below with reference to the accompanying drawings. In addition, the figure which specifies embodiment of this invention is FIG. 3, and another figure is the schematic for description.

図1に示すように、段ボール製ダクトの支持架台1は、一定幅の帯鋼を長さ方向に沿って折り曲げることにより、上板部2の両側から側板部3が下方へ向かい、各側板部3の下端から鍔部4が外側へ向かう形状とされている。 As shown in FIG. 1, the supporting base 1 of the cardboard made ducts, by bending along the length of the strip of constant width, the side plate portion 3 is directed downward from both sides of the upper plate portion 2, the side plates The collar part 4 is made into the shape which goes outside from the lower end of the part 3. FIG.

上板部2の一端部には、コ字状の切込を入れてダクト押当片5が設けられ、ダクト押当片5の両側基端部は、折り曲げやすいように括れている。ダクト押当片5の外側と、上板部2の他端部には、幅方向に延びるスリット状のバンド挿通穴6が設けられている。鍔部4の両端部には、丸型の釘穴7が設けられている。   A duct pressing piece 5 is provided at one end portion of the upper plate portion 2 by making a U-shaped cut, and both side base end portions of the duct pressing piece 5 are bound so as to be easily bent. A slit-like band insertion hole 6 extending in the width direction is provided on the outside of the duct pressing piece 5 and the other end of the upper plate portion 2. Round nail holes 7 are provided at both ends of the flange 4.

この支持架台1は、ダクトの設置作業に先立って、図2に示すように、ダクト押当片5を、基端をヒンジとして起立させておく。   Prior to the duct installation work, the support frame 1 has the duct pressing piece 5 erected with the base end as a hinge, as shown in FIG.

なお、図3に示すように、上板部2を上面が凹面となるように湾曲させておくと、後述のようにダクトDを載せたとき、ダクト押当片5を形成する穴の周縁がダクトDに接しないので、周縁のバリによるダクトDの表面の傷付きを確実に防止できる。   In addition, as shown in FIG. 3, when the upper plate part 2 is curved so that the upper surface is concave, when the duct D is placed as described later, the peripheral edge of the hole forming the duct pressing piece 5 is Since it does not contact the duct D, it is possible to reliably prevent the surface of the duct D from being damaged by burrs on the periphery.

また、図4に示すように、ダクトを支持架台1に固定するバンド21は、一定幅の帯鋼を材料とし、ダクトの上方稜部に対応する位置に、折り曲げを誘導する折曲切目22を入れ、両端部に支持架台1のバンド挿通穴6に差し込まれる差込部23を設け、差込部23の両側に、折り曲げを容易にする切込を入れたものとされている。   As shown in FIG. 4, the band 21 for fixing the duct to the support base 1 is made of a steel strip having a constant width, and a bending cut 22 for inducing bending is provided at a position corresponding to the upper ridge portion of the duct. The insertion portion 23 is inserted into the band insertion hole 6 of the support frame 1 at both ends, and the insertion portion 23 is provided with notches that facilitate bending.

上記のような支持架台1及びバンド21を使用して、図5及び図6に示すように、ダクトDを床スラブ等の地面に設置する際には、複数個の同形状の支持架台1を、一端を基準として、ダクト押当片5が一直線上に揃うように配置し、釘穴7を介して釘11を釘打ち機等で地面に打ち込むことにより、各支持架台1を地面に固定する。   When the duct D is installed on the ground such as a floor slab using the support platform 1 and the band 21 as described above, as shown in FIGS. 5 and 6, a plurality of support platforms 1 having the same shape are provided. The support bases 1 are fixed to the ground by arranging the duct pressing pieces 5 so as to be aligned in a straight line with one end as a reference, and driving the nail 11 into the ground with a nailing machine or the like through the nail hole 7. .

次に、接続する一方のダクトDを支持架台1に載せて、ダクトDの側面をダクト押当片5に当接させ、ダクトDにバンド21を巻いて、バンド21の両端の差込部23を、バンド挿通穴6に挿通して、上板部2の裏側で折り曲げることにより支持架台1に係止し、このダクトDを支持架台1に固定する。   Next, one duct D to be connected is placed on the support frame 1, the side surface of the duct D is brought into contact with the duct pressing piece 5, the band 21 is wound around the duct D, and the insertion portions 23 at both ends of the band 21. Is inserted into the band insertion hole 6 and bent on the back side of the upper plate portion 2 to be locked to the support frame 1, and this duct D is fixed to the support frame 1.

次に、他方のダクトDを隣り合う支持架台1に載せて、ダクトDの側面をダクト押当片5に当接させた状態で、ダクトD同士を突き合わせ、その突合部の外周にアルミテープ等の不燃性粘着テープ12を巻き付けることにより、これらのダクトD同士を接続する。   Next, the other duct D is placed on the adjacent support frame 1, the ducts D are butted against each other with the side surfaces of the ducts D being in contact with the duct pressing pieces 5, and aluminum tape or the like is placed on the outer periphery of the butted portion. These non-flammable adhesive tapes 12 are wound to connect these ducts D together.

このとき、ダクトDを片手で押さえたまま、もう一方の手で粘着テープ12をダクトDの外周に貼り回すことができるので、作業中に支持架台1の上でダクトDが動くことがなく、容易に作業を行なうことができる。   At this time, while holding the duct D with one hand, the adhesive tape 12 can be applied to the outer periphery of the duct D with the other hand, so that the duct D does not move on the support frame 1 during the operation. Work can be done easily.

その後、他方のダクトDにバンド21を巻いて、上記と同様に、バンド21の両端部を支持架台1に係止することにより、このダクトDを支持架台1に固定し、以下、上記工程を繰り返すことにより、ダクトDが接続固定されたダクト管路を形成する。   Thereafter, the band 21 is wound around the other duct D, and both ends of the band 21 are locked to the support frame 1 in the same manner as described above, thereby fixing the duct D to the support frame 1. By repeating, the duct line to which the duct D is connected and fixed is formed.

なお、支持架台1上での作業を減らすため、ダクトD同士を予め接続しておき、その状態でダクトDを支持架台1に載せてもよい。   In order to reduce the work on the support base 1, the ducts D may be connected in advance and the duct D may be placed on the support base 1 in this state.

また、上記実施形態では、隣り合う支持架台1の中間部でダクトD同士を接続する場合を図示したが、支持架台1の上面において、ダクトD同士を突合させ、粘着テープ12を貼り回して接続するようにしてもよい。   Moreover, in the said embodiment, although the case where the ducts D were connected in the intermediate part of the adjacent support stand 1 was illustrated, on the upper surface of the support stand 1, the ducts D are abutted and the adhesive tape 12 is stuck and connected. You may make it do.

一方、図7に示すように、ダクトDを建築物の天井等から吊り下げて設置する際には、支持架台1として、地面設置用の鍔部4を省略し、上板部2の両端部に吊穴8を設けた形状のものを複数個用意する。   On the other hand, as shown in FIG. 7, when installing the duct D by suspending it from the ceiling or the like of the building, the ground installation flange 4 is omitted as the support frame 1, and both end portions of the upper plate portion 2 are omitted. A plurality of ones having a shape in which the suspension holes 8 are provided are prepared.

そして、これらの支持架台1を、吊穴8に挿通係止した吊下ボルト13により吊り下げた状態で、一端を基準として、ダクト押当片5が一直線上に揃うように配置する。   Then, in a state where these support frames 1 are suspended by the suspension bolts 13 inserted and locked in the suspension holes 8, the duct pressing pieces 5 are arranged so as to be aligned in a straight line with one end as a reference.

以下、上記地面設置の場合と同様、ダクトDを支持架台1に載せて、ダクトDの側面をダクト押当片5に当接させ、ダクトD同士を粘着テープ12で接続すると共に、ダクトDにバンド21を巻いて、バンド21の両端部をバンド挿通穴6に挿通係止し、ダクトDを支持架台1に固定する。   Hereinafter, as in the case of the above-described ground installation, the duct D is placed on the support base 1, the side surface of the duct D is brought into contact with the duct pressing piece 5, the ducts D are connected with the adhesive tape 12, and the duct D is connected to the duct D. The band 21 is wound, both ends of the band 21 are inserted and locked in the band insertion holes 6, and the duct D is fixed to the support base 1.

上記のように、この発明に係る支持架台1を使用すると、地面設置又は吊下設置のいずれの設置形態においても、ダクト押当片5にダクトDを沿わせることにより、ダクトD同士をずれないように粘着テープ12等で簡単に接続して、位置決めすることができる。   As described above, when the support frame 1 according to the present invention is used, the ducts D are not displaced from each other by placing the ducts D along the duct pressing pieces 5 in any installation form of ground installation or suspension installation. Thus, it can be easily connected and positioned with the adhesive tape 12 or the like.

そして、その状態で、バンド21を掛けてダクトDを支持架台1に固定することができるので、支持架台1に対しダクトDを摺り動かして位置調整する必要がなく、施工性の向上を図りつつ、ダクトDの表面をラミネートしたアルミ箔の傷付きを防止して、不燃性の低下を防止することができる。   In this state, the band 21 can be hung and the duct D can be fixed to the support frame 1, so that it is not necessary to adjust the position by sliding the duct D with respect to the support frame 1, while improving workability. In addition, it is possible to prevent the aluminum foil laminated with the surface of the duct D from being scratched and to prevent nonflammability from being lowered.

1 支持架台
2 上板部
3 側板部
4 鍔部
5 ダクト押当片
6 バンド挿通穴
7 釘穴
8 吊穴
11 釘
12 粘着テープ
13 吊下ボルト
21 バンド
22 折曲切目
23 差込部
D ダクト
DESCRIPTION OF SYMBOLS 1 Support base frame 2 Upper plate part 3 Side plate part 4 Gutter part 5 Duct pushing piece 6 Band insertion hole 7 Nail hole 8 Hang hole 11 Nail 12 Adhesive tape 13 Suspension bolt 21 Band 22 Folding cut 23 Insert part D Duct

Claims (4)

上板部(2)の両側に下方へ向かう側板部(3)を連設し、上板部(2)に段ボール製ダクト(D)を載せて支持する支持架台(1)において、前記上板部(2)に、切込を入れて、基端をヒンジとして起立させた状態でダクト(D)の側面を当接させるダクト押当片(5)を設けると共に、ダクト(D)に巻き付けたバンド(21)の両端部を挿通係止するバンド挿通穴(6)を設け、上板部(2)を上面が幅方向の中央側で低くなる凹面となるように湾曲させたことを特徴とする段ボール製ダクトの支持架台。 In the support frame (1), the side plate (3) directed downward is connected to both sides of the upper plate (2), and the upper plate (2) is supported by placing a cardboard duct (D) on the upper plate (2). The part (2) is provided with a duct pressing piece (5) for making a cut and making the side end of the duct (D) abut with the base end standing as a hinge and wound around the duct (D). A band insertion hole (6) for inserting and locking both ends of the band (21) is provided , and the upper plate part (2) is curved so that the upper surface is a concave surface that becomes lower at the center in the width direction. A support base for corrugated ducts. 請求項1に記載の支持架台(1)を複数個用意し、各支持架台(1)のダクト押当片(5)を起立させ、支持架台(1)を、ダクト押当片(5)が一直線上に揃うように配置し、ダクト(D)を支持架台(1)に載せて、ダクト(D)の側面を支持架台(1)のダクト押当片(5)に当接させ、ダクト(D)同士を接続すると共に、ダクト(D)にバンド(21)を巻いて、バンド(21)の両端部を支持架台(1)のバンド挿通穴(6)に挿通係止し、ダクト(D)を支持架台(1)に固定することを特徴とする段ボール製ダクトの固定方法。   Prepare a plurality of support bases (1) according to claim 1, erect the duct pressing pieces (5) of each support base (1), and turn the support base (1) into the duct pressing pieces (5). Place the duct (D) on the support base (1), bring the side of the duct (D) into contact with the duct pressing piece (5) of the support base (1), and place the duct (D) D) connect each other, wind a band (21) around the duct (D), insert and lock both ends of the band (21) into the band insertion hole (6) of the support base (1), and ) Is fixed to the support frame (1). 前記支持架台(1)を、建築物から吊り下げることを特徴とする請求項2に記載の段ボール製ダクトの固定方法。   The corrugated cardboard duct fixing method according to claim 2, characterized in that the support frame (1) is suspended from a building. 前記支持架台(1)を、地面に固定することを特徴とする請求項2に記載の段ボール製ダクトの固定方法。   The method for fixing a corrugated cardboard duct according to claim 2, wherein the support frame (1) is fixed to the ground.
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