JP5515274B2 - Curing agent for two-component polyurethane resin paint, method for producing the same, and two-component polyurethane resin paint - Google Patents

Curing agent for two-component polyurethane resin paint, method for producing the same, and two-component polyurethane resin paint Download PDF

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JP5515274B2
JP5515274B2 JP2008275039A JP2008275039A JP5515274B2 JP 5515274 B2 JP5515274 B2 JP 5515274B2 JP 2008275039 A JP2008275039 A JP 2008275039A JP 2008275039 A JP2008275039 A JP 2008275039A JP 5515274 B2 JP5515274 B2 JP 5515274B2
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polyisocyanate
polyurethane resin
component polyurethane
resin paint
curing agent
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JP2010100768A (en
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毅 長岡
幸弘 森川
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Nippon Polyurethane Industry Co Ltd
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Priority to PCT/JP2009/004622 priority patent/WO2010050111A1/en
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D175/00Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
    • C09D175/04Polyurethanes
    • C09D175/14Polyurethanes having carbon-to-carbon unsaturated bonds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/02Polymeric products of isocyanates or isothiocyanates of isocyanates or isothiocyanates only
    • C08G18/022Polymeric products of isocyanates or isothiocyanates of isocyanates or isothiocyanates only the polymeric products containing isocyanurate groups
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/08Processes
    • C08G18/09Processes comprising oligomerisation of isocyanates or isothiocyanates involving reaction of a part of the isocyanate or isothiocyanate groups with each other in the reaction mixture
    • C08G18/092Processes comprising oligomerisation of isocyanates or isothiocyanates involving reaction of a part of the isocyanate or isothiocyanate groups with each other in the reaction mixture oligomerisation to isocyanurate groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/08Processes
    • C08G18/16Catalysts
    • C08G18/22Catalysts containing metal compounds
    • C08G18/222Catalysts containing metal compounds metal compounds not provided for in groups C08G18/225 - C08G18/26
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/08Processes
    • C08G18/16Catalysts
    • C08G18/22Catalysts containing metal compounds
    • C08G18/225Catalysts containing metal compounds of alkali or alkaline earth metals
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/62Polymers of compounds having carbon-to-carbon double bonds
    • C08G18/6216Polymers of alpha-beta ethylenically unsaturated carboxylic acids or of derivatives thereof
    • C08G18/622Polymers of esters of alpha-beta ethylenically unsaturated carboxylic acids
    • C08G18/6225Polymers of esters of acrylic or methacrylic acid
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/70Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
    • C08G18/72Polyisocyanates or polyisothiocyanates
    • C08G18/77Polyisocyanates or polyisothiocyanates having heteroatoms in addition to the isocyanate or isothiocyanate nitrogen and oxygen or sulfur
    • C08G18/78Nitrogen
    • C08G18/7806Nitrogen containing -N-C=0 groups
    • C08G18/7818Nitrogen containing -N-C=0 groups containing ureum or ureum derivative groups
    • C08G18/7837Nitrogen containing -N-C=0 groups containing ureum or ureum derivative groups containing allophanate groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/70Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
    • C08G18/72Polyisocyanates or polyisothiocyanates
    • C08G18/77Polyisocyanates or polyisothiocyanates having heteroatoms in addition to the isocyanate or isothiocyanate nitrogen and oxygen or sulfur
    • C08G18/78Nitrogen
    • C08G18/79Nitrogen characterised by the polyisocyanates used, these having groups formed by oligomerisation of isocyanates or isothiocyanates
    • C08G18/791Nitrogen characterised by the polyisocyanates used, these having groups formed by oligomerisation of isocyanates or isothiocyanates containing isocyanurate groups
    • C08G18/792Nitrogen characterised by the polyisocyanates used, these having groups formed by oligomerisation of isocyanates or isothiocyanates containing isocyanurate groups formed by oligomerisation of aliphatic and/or cycloaliphatic isocyanates or isothiocyanates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/70Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
    • C08G18/72Polyisocyanates or polyisothiocyanates
    • C08G18/80Masked polyisocyanates
    • C08G18/8061Masked polyisocyanates masked with compounds having only one group containing active hydrogen
    • C08G18/8064Masked polyisocyanates masked with compounds having only one group containing active hydrogen with monohydroxy compounds

Description

本発明は、ポリイソシアネートを硬化剤に用いる2液型ポリウレタン樹脂塗料に関する。   The present invention relates to a two-component polyurethane resin paint using polyisocyanate as a curing agent.

主剤(樹脂)としてポリオール等の各種樹脂成分を用い、硬化剤としてポリイソシアネートを用いた2液型ポリウレタン樹脂塗料は、常温乾燥が可能であり、塗装外観がよく、塗膜強度に優れ、また、良好な耐酸性のある塗膜を形成することができるため、建築、土工および車両の各分野において用いられている。   The two-component polyurethane resin paint using various resin components such as polyol as the main agent (resin) and polyisocyanate as the curing agent can be dried at room temperature, has a good coating appearance, excellent coating strength, Since a coating film having good acid resistance can be formed, it is used in the fields of construction, earthwork and vehicles.

2液型ポリウレタン樹脂塗料を用いて塗装する際、硬化性および乾燥性の促進のために、配合した上記2液に触媒を添加することが行われる。また、このとき、2液のうちのいずれか一方に予め触媒を添加しておくことも行われる。
このような触媒として、例えば、有機金属化合物であるジブチルスズジラウレートや、有機非金属化合物であるトリエチレンアミン等の第三級アミン等が用いられる。
When coating with a two-component polyurethane resin paint, a catalyst is added to the above-described two components in order to promote curability and drying. At this time, a catalyst is also added in advance to one of the two liquids.
As such a catalyst, for example, dibutyltin dilaurate, which is an organic metal compound, or tertiary amine such as triethyleneamine, which is an organic nonmetallic compound, is used.

しかしながら、これらの触媒は、硬化性を高めるために多量に用いると、塗膜外観が低下する問題がある。特に、活性の強い有機金属化合物は、硬化反応が不均一に進行しやすいために、この問題が顕著となるおそれがある。   However, when these catalysts are used in a large amount for improving curability, there is a problem that the appearance of the coating film is deteriorated. In particular, a highly active organometallic compound is likely to cause this problem because the curing reaction easily proceeds non-uniformly.

上記の問題を改善するために、種々の技術が提案されている。
例えば、脂肪族または脂環族ジイソシアネートから得られるポリイソシアネート化合物と水酸基を2個以上有するポリヒドキシル化合物とからなるウレタン樹脂組成物に、硬化触媒として(A)モノアルキル錫トリス脂肪酸塩と(B)ジアルキル錫ジ脂肪酸塩を用いたウレタン樹脂組成物が提案されており、このウレタン樹脂組成物は、速い硬化性と長い可使時間(混合から硬化が始まるまでの使用可能な時間。ポットライフともいう。)を提供できるとされている。ここで、脂肪族または脂環族ジイソシアネートから得られるポリイソシアネート化合物としては、1、6−ヘキサメチレンジイソシアネート(HDI)、3、5、5−トリメチル−3−イソシアネートメチルシクロヘキサン(IPDI)などのジイソシアネートから誘導される末端にイソシアネート基を有するビウレット、イソシアヌレート、ウレタン、アロファネート基を有するポリイソシシが使用される(特許文献1参照)。
In order to improve the above problems, various techniques have been proposed.
For example, a urethane resin composition comprising a polyisocyanate compound obtained from an aliphatic or alicyclic diisocyanate and a polyhydroxyl compound having two or more hydroxyl groups, (A) a monoalkyltin tris fatty acid salt and (B) a dialkyl as a curing catalyst A urethane resin composition using a tin difatty acid salt has been proposed. This urethane resin composition has a fast curability and a long pot life (the usable time from mixing to the start of curing. It is also called pot life. ). Here, as a polyisocyanate compound obtained from an aliphatic or alicyclic diisocyanate, a diisocyanate such as 1,6-hexamethylene diisocyanate (HDI), 3,5,5-trimethyl-3-isocyanatomethylcyclohexane (IPDI) or the like is used. A polyisocyanate having an isocyanate group-containing biuret, isocyanurate, urethane, or allophanate group is used (see Patent Document 1).

また、例えば、ウレタンエラストマー形成性組成物に関するものではあるが、(A)成分:ジフェニルメタンジイソシアネート(A1)と、数平均分子量500〜3、000の2官能ポリオール(A2)とを反応させることにより得られるイソシアネート基末端ウレタンプレポリマーを含む主剤と、(B)成分:数平均分子量300以下の短鎖ジオール(B1)、および数平均分子量500以下の短鎖トリオール(B2)を含む硬化剤と、(C)成分:N、N、N’−トリメチルアミノエチルエタノールアミン(C1)を含む触媒を含有するものが提案されており、硬化時間(脱型時間)が短く、しかも可使時間(注型可能な時間)が長い新規なウレタンエラストマー形成性組成物を提供するものとされている。なお、ウレタンフオームの反応触媒の中で唯一N、N、N’−トリメチルアミノエチルエタノールアミンを使用した場合にのみ、無発泡の注型ウレタンエラストマーの形成において顕著な速脱型効果が奏されたことが述べられている(特許文献2参照)。
また、本願出願人が先に開示した先行技術として、特許文献3,4がある。
特開2001−106758号公報 特開2004−224938号公報 特開平10−273517号公報 特開平11−228653号公報
For example, although it is related to a urethane elastomer-forming composition, it is obtained by reacting component (A): diphenylmethane diisocyanate (A1) with a bifunctional polyol (A2) having a number average molecular weight of 500 to 3,000. A main agent containing an isocyanate group-terminated urethane prepolymer, a component (B): a short chain diol (B1) having a number average molecular weight of 300 or less, and a curing agent containing a short chain triol (B2) having a number average molecular weight of 500 or less; C) Component: A catalyst containing a catalyst containing N, N, N'-trimethylaminoethylethanolamine (C1) has been proposed, the curing time (demolding time) is short, and the pot life (casting is possible) It is said that a novel urethane elastomer-forming composition having a long time) is provided. In addition, only when N, N, N′-trimethylaminoethylethanolamine was used as the only reaction catalyst for urethane foam, a remarkable rapid demolding effect was produced in the formation of non-foamed cast urethane elastomer. (Refer to Patent Document 2).
Further, Patent Documents 3 and 4 are prior arts disclosed by the applicant of the present application.
JP 2001-106758 A JP 2004-224938 A Japanese Patent Laid-Open No. 10-273517 Japanese Patent Laid-Open No. 11-228653

しかしながら、上記した2つの従来技術は、2液型ポリウレタン樹脂塗料を用いて塗装等する際、配合したこれら2液に触媒を添加する点においては、他の従来技術と変わるものではない。このため、塗膜外観の大幅な低下の有無は別としても、塗膜外観の評価指標のひとつである耐溶剤性試験(MEKラビングテスト)時に塗膜の一部がはがれ落ちる現象で確認されるように、耐溶剤性が悪化する問題の改善には限度があるものと考えられる。   However, the above-mentioned two conventional techniques are not different from other conventional techniques in that a catalyst is added to these two liquids blended when coating with a two-component polyurethane resin paint. For this reason, apart from the presence or absence of a significant decrease in the appearance of the paint film, it is confirmed by a phenomenon that a part of the paint film is peeled off during the solvent resistance test (MEK rubbing test), which is one of the evaluation indices of the paint film appearance. Thus, it is considered that there is a limit to the improvement of the problem that the solvent resistance deteriorates.

本発明は、上記の課題に鑑みてなされたものであり、耐溶剤性の悪化の問題を効果的に改善することができる2液型ポリウレタン樹脂塗料用硬化剤およびその製造方法ならびに2液型ポリウレタン樹脂塗料を提供することを目的とする。
また、本発明は、耐溶剤性と可使時間や速乾性・速硬化性等とのバランスに優れる2液型ポリウレタン樹脂塗料用硬化剤およびその製造方法ならびに2液型ポリウレタン樹脂塗料を提供することを目的とする。
The present invention has been made in view of the above problems, and a curing agent for a two-component polyurethane resin paint, a method for producing the same, and a two-component polyurethane that can effectively improve the problem of deterioration in solvent resistance. An object is to provide a resin paint.
The present invention also provides a curing agent for a two-component polyurethane resin paint, a method for producing the same, and a two-component polyurethane resin paint, which are excellent in balance between solvent resistance, pot life, quick drying property, fast curing property, and the like. With the goal.

本発明に係る2液型ポリウレタン樹脂塗料用硬化剤は、ポリイソシアネートを、水酸基を有する第3級アミンで変性してなるポリイソシアネート変性体を主成分として含有することを特徴とする。 2-component polyurethane resin coating hardeners according to the present invention, a polyisocyanate, characterized in that it contains as the main component a tertiary polyisocyanate modified product obtained by modified with amine having a hydroxyl group.

本発明に係る2液型ポリウレタン樹脂塗料用硬化剤は、好ましくは、前記ポリイソシアネートが、イソシアヌレート基およびアロファネート基のいずれか一方または双方を含むことを特徴とする。   The curing agent for a two-component polyurethane resin paint according to the present invention is preferably characterized in that the polyisocyanate contains one or both of an isocyanurate group and an allophanate group.

また、本発明に係る2液型ポリウレタン樹脂塗料用硬化剤は、好ましくは、前記ポリイソシアネートが脂肪族ポリイソシアネートおよび脂環族ポリイソシアネートのうちのいずれか一方または双方から誘導されたポリイソシアネートを含むことを特徴とする。   Moreover, the curing agent for a two-component polyurethane resin paint according to the present invention preferably includes a polyisocyanate in which the polyisocyanate is derived from one or both of an aliphatic polyisocyanate and an alicyclic polyisocyanate. It is characterized by that.

また、本発明に係る2液型ポリウレタン樹脂塗料用硬化剤は、好ましくは、前記主剤がアクリル系樹脂であることを特徴とする。   The curing agent for a two-component polyurethane resin paint according to the present invention is preferably characterized in that the main agent is an acrylic resin.

また、本発明に係る2液型ポリウレタン樹脂塗料は、上記の2液型ポリウレタン樹脂塗料用硬化剤と活性水素を有する主剤からなることを特徴とする。   A two-component polyurethane resin paint according to the present invention is characterized by comprising the curing agent for the two-component polyurethane resin paint and a main agent having active hydrogen.

また、本発明に係る2液型ポリウレタン樹脂塗料用硬化剤の製造方法は、ポリイソシアネートを、水酸基、および活性水素を有する主剤との反応において触媒作用を奏する官能基を有する変性剤で変性することを特徴とする。   In the method for producing a curing agent for a two-component polyurethane resin paint according to the present invention, the polyisocyanate is modified with a modifying agent having a functional group that exhibits a catalytic action in a reaction with a main agent having a hydroxyl group and active hydrogen. It is characterized by.

本発明に係る2液型ポリウレタン樹脂塗料用硬化剤の製造方法は、前記ポリイソシアネートが、イソシアヌレート基およびアロファネート基のいずれか一方または双方を含むことを特徴とする。   The method for producing a curing agent for a two-component polyurethane resin paint according to the present invention is characterized in that the polyisocyanate contains one or both of an isocyanurate group and an allophanate group.

また、本発明に係る2液型ポリウレタン樹脂塗料用硬化剤の製造方法は、好ましくは、前記ポリイソシアネートが脂肪族ポリイソシアネートおよび脂環族ポリイソシアネートのうちのいずれか一方または双方から誘導されたポリイソシアネートを含むことを特徴とする。   In the method for producing a curing agent for a two-component polyurethane resin paint according to the present invention, preferably, the polyisocyanate is derived from one or both of an aliphatic polyisocyanate and an alicyclic polyisocyanate. Isocyanate is included.

また、本発明に係る2液型ポリウレタン樹脂塗料用硬化剤の製造方法は、好ましくは、前記主剤がアクリル系樹脂であることを特徴とする。   In the method for producing a curing agent for a two-component polyurethane resin paint according to the present invention, preferably, the main agent is an acrylic resin.

本発明に係る2液型ポリウレタン樹脂塗料用硬化剤は、ポリイソシアネートを、水酸基を有する第3級アミンで変性してなるポリイソシアネート変性体を主成分として含有するため、耐溶剤性の悪化の問題を効果的に改善することができる。
また、本発明に係る2液型ポリウレタン樹脂塗料用硬化剤は、耐溶剤性と可使時間や速乾性・速硬化性等とのバランスに優れる2液型ポリウレタン樹脂塗料を得ることができる。
また、本発明に係る2液型ポリウレタン樹脂塗料用硬化剤の製造方法は、本発明に係る2液型ポリウレタン樹脂塗料用硬化剤を好適に得ることができ、また、本発明に係る2液型ポリウレタン樹脂塗料は、本発明に係る2液型ポリウレタン樹脂塗料用硬化剤の効果を好適に得ることができる。
2-component polyurethane resin coating hardeners according to the present invention, a polyisocyanate, for mainly containing tertiary polyisocyanate modified product obtained by modified with amines having hydroxyl group, deterioration of solvent resistance The problem can be effectively improved.
Moreover, the curing agent for a two-component polyurethane resin paint according to the present invention can provide a two-component polyurethane resin paint excellent in the balance between solvent resistance, pot life, quick drying property, fast curing property, and the like.
The method for producing a curing agent for a two-component polyurethane resin paint according to the present invention can suitably obtain the curing agent for a two-component polyurethane resin coating according to the present invention, and the two-component type according to the present invention. The polyurethane resin paint can suitably obtain the effect of the curing agent for a two-component polyurethane resin paint according to the present invention.

本発明の実施の形態(本実施の形態)について、以下に説明する。   An embodiment (this embodiment) of the present invention will be described below.

本実施の形態に係る2液型ポリウレタン樹脂塗料用硬化剤は、ポリイソシアネートを、水酸基、および活性水素を有する主剤との反応において触媒作用を奏する官能基を有する変性剤で変性してなるポリイソシアネート変性体を主成分として含有するものである。
また、上記本実施の形態に係る2液型ポリウレタン樹脂塗料用硬化剤を好適に製造することができる本実施の形態に係る2液型ポリウレタン樹脂塗料用硬化剤の製造方法は、ポリイソシアネートを、水酸基、および活性水素を有する主剤との反応において触媒作用を奏する官能基を有する変性剤で変性するものである。
The curing agent for a two-component polyurethane resin paint according to the present embodiment is a polyisocyanate obtained by modifying a polyisocyanate with a modifier having a functional group that exhibits a catalytic action in a reaction with a main component having a hydroxyl group and active hydrogen. It contains a modified product as a main component.
Moreover, the manufacturing method of the hardening | curing agent for 2 liquid type polyurethane resin coating materials which concerns on this Embodiment which can manufacture suitably the hardening | curing agent for 2 liquid type polyurethane resin coating materials which concern on the said this embodiment is polyisocyanate, It is modified with a modifying agent having a functional group that exhibits a catalytic action in a reaction with a main agent having a hydroxyl group and active hydrogen.

ポリイソシアネートは、特に限定するものではなく、例えば2,4−トルエンジイソシアナート、2,6−トルエンジイソシアナート(TDI)、2,2’−ジフェニルメタンジイソシアナート、2,4’−ジフェニルメタンジイソシアナート、4,4’−ジフェニルメタンジイソシアナート(MDI)等の芳香族ポリイソシアネートであってもよいが、黄変性を軽減する観点からは、脂肪族ポリイソシアネートまたは脂環族ポリイソシアネートであることがより好ましい。脂肪族ポリイソシアネートおよび脂環族ポリイソシアネートはいずれか一方を用いてもよく、また、双方を用いてもよい。
脂肪族ポリイソシアネートは、例えば、ヘキサメチレンジイソシアネート(HDI)、テトラメチレンー1,4−ジイソシアネート、ペンタメチレンー1,5−ジイソシアネート、2,2,4−トリメチルーヘキサメチレンー1,6−ジイソシアネート等を用いることができる。
脂環族ポリイソシアネートは、例えば、イソホロンジイソシアネート、1,3−ビス(イソシアネートメチル)−シクロヘキサン、1,4−ビス(イソシアネートメチル)−シクロヘキサン、4,4’
−ジシクロヘキシルメタンジイソシアネート、2,5-ジイソシアナトメチルビシクロ[2,2,1]ヘプタン、2,6-ジイソシアナトメチルビシクロ[2,2,1]ヘプタン等を用いることができる。
The polyisocyanate is not particularly limited, and examples thereof include 2,4-toluene diisocyanate, 2,6-toluene diisocyanate (TDI), 2,2′-diphenylmethane diisocyanate, and 2,4′-diphenylmethane diester. An aromatic polyisocyanate such as isocyanate and 4,4′-diphenylmethane diisocyanate (MDI) may be used, but from the viewpoint of reducing yellowing, it should be an aliphatic polyisocyanate or an alicyclic polyisocyanate. Is more preferable. Either an aliphatic polyisocyanate or an alicyclic polyisocyanate may be used, or both may be used.
As the aliphatic polyisocyanate, for example, hexamethylene diisocyanate (HDI), tetramethylene-1,4-diisocyanate, pentamethylene-1,5-diisocyanate, 2,2,4-trimethyl-hexamethylene-1,6-diisocyanate may be used. it can.
Examples of the alicyclic polyisocyanate include isophorone diisocyanate, 1,3-bis (isocyanatemethyl) -cyclohexane, 1,4-bis (isocyanatemethyl) -cyclohexane, 4,4 ′.
-Dicyclohexylmethane diisocyanate, 2,5-diisocyanatomethylbicyclo [2,2,1] heptane, 2,6-diisocyanatomethylbicyclo [2,2,1] heptane, and the like can be used.

ポリイソシアネートは、イソシアヌレート基およびアロファネート基のいずれか一方または双方を含むものであると、塗膜強度、乾燥性および硬化性の観点からより好ましい。
イソシアヌレート基は、ポリイソシアネート又はポリイソシアネートをモノオール及び/又はジオールでウレタン処理したものを、イソシアヌレート化触媒を用いて反応させることにより得られる。
アロファネート基は、ポリイソシアネートと、アロファネート化触媒の存在下でモノオール及び/又はジオールを反応させることにより得られる。
上記モノオールとしては特に限定されるものではなく、例えば、n−プロパノール、iso−プロパノール、n−ブタノール、iso−ブタノール、n−ペンタノール、iso−ペンタノール、n−ヘキサノール、n−へプタノール、n−オクタノール、2−エチルヘキサノール、エチルジメチル−1−ヘキサノール、メチル−1−ノナノール、ジメチル−1−オクタノール、テトラメチル−1−ヘキサノール、3−エチル−4,5,6−トリメチルオクタノール、4,5,6,7−テトラメチルノナノール、4,5,8−トリメチルデカノール、4、7、8−トリメチルデカノール、トリデカノール、テトラデカノール、2−ヘキシルドデカノール、2−オクチルドデカノール、2−ドデシルデカノール、2−ヘキサデシルオクタデカノール等の炭素数1〜20のモノオール類等が挙げられる。これらは、単独で用いても、2種以上組み合わせて用いてもよい。
上記ジオールとしては特に限定されるものではなく、例えば、エチレングリコール、1,3−プロピレングリコール、1,2−プロピレングリコール、1,2−ブタンジオール、1,3−ブタンジオール、1,4−ブタンジオール、2−メチル−1、3−プロパンジオール、1,5−ペンタンジオール、1,6−ヘキサンジオール、3−メチル−1,5−ペンタンジオール、ネオペンチルグリコール、1,8−オクタンジオール、1,9−ノナンジオール、3,3−ジメチロールヘプタン、ジエチレングリコール、1,4−シクロヘキサンジオール、1,4−シクロヘキサンジメタノール、2−エチル−1,3−プロパンジオール、2−ノルマルプロピル−1,3−プロパンジオール、2−イソプロピル−1,3−プロパンジオール、2−ノルマルブチル−1,3−プロパンジオール、2−イソブチル−1,3−プロパンジオール、2−ターシャリーブチル−1,3−プロパンジオール、2−メチル−2−エチル−1,3−プロパンジオール、2,2−ジエチル−1,3−プロパンジオール、2−エチル−2−ノルマルプロピル−1,3−プロパンジオール、2−エチル−2−ノルマルブチル−1,3−プロパンジオール、2−エチル−3−エチル−1,4−ブタンジオール、2−メチル−3−エチル−1,4−ブタンジオール、2,3−ジエチル−1,5−ペンタンジオール、2,4−ジエチル−1,5−ペンタンジオールが挙げられる。これらは、単独で用いても、2種以上組み合わせて用いてもよい。
これらのモノオールとジオールの中でも、得られるポリイソシアネート組成物の低極性有機溶剤に対する溶解性をより高めることを考慮すると、炭素数3〜40のモノオールが好ましい。さらに、得られるポリイソシアネート組成物のNCO含量が低下することを避けることを考慮すると、炭素数3〜20のモノオールがより好ましい。
イソシアヌレート基を含むポリイソシアネートは、前述の有機ポリイソシアネートのみ用いてイソシアヌレート変性を行ってもよいが、例示したモノオールとジオールを用いてウレタン変性した後にイソシアヌレート変性した方が、溶剤との相溶性の観点からより好ましい。
また、ポリイソシアネートは、ウレタン基、ウレア基、ビウレット基、ウレチジオン基、カルボジイミド基、ウレトンイミン基、アミド基、アシルウレア基、カーバモイルクロライド基等のイソシアネート基から誘導される官能基を含んでいてもよい。
また、ポリイソシアネートは、有機ポリイソシアネートを触媒活性を有する化合物で変性したものに、さらに有機ポリイソシアネートを併用してもよい。
It is more preferable that the polyisocyanate contains one or both of an isocyanurate group and an allophanate group from the viewpoints of coating film strength, drying property and curability.
The isocyanurate group is obtained by reacting polyisocyanate or polyisocyanate urethane-treated with monool and / or diol using an isocyanurate-forming catalyst.
Allophanate groups are obtained by reacting polyisocyanates with monools and / or diols in the presence of an allophanatization catalyst.
The monool is not particularly limited, for example, n-propanol, iso-propanol, n-butanol, iso-butanol, n-pentanol, iso-pentanol, n-hexanol, n-heptanol, n-octanol, 2-ethylhexanol, ethyldimethyl-1-hexanol, methyl-1-nonanol, dimethyl-1-octanol, tetramethyl-1-hexanol, 3-ethyl-4,5,6-trimethyloctanol, 4, 5,6,7-tetramethylnonanol, 4,5,8-trimethyldecanol, 4,7,8-trimethyldecanol, tridecanol, tetradecanol, 2-hexyldodecanol, 2-octyldodecanol, 2 -Dodecyldecanol, 2-hexadecyl octadecano Monools such as 1 to 20 carbon atoms and the like. These may be used alone or in combination of two or more.
The diol is not particularly limited, and examples thereof include ethylene glycol, 1,3-propylene glycol, 1,2-propylene glycol, 1,2-butanediol, 1,3-butanediol, 1,4-butane. Diol, 2-methyl-1,3-propanediol, 1,5-pentanediol, 1,6-hexanediol, 3-methyl-1,5-pentanediol, neopentyl glycol, 1,8-octanediol, 1 , 9-nonanediol, 3,3-dimethylolheptane, diethylene glycol, 1,4-cyclohexanediol, 1,4-cyclohexanedimethanol, 2-ethyl-1,3-propanediol, 2-normalpropyl-1,3 -Propanediol, 2-isopropyl-1,3-propanediol, 2-no Malbutyl-1,3-propanediol, 2-isobutyl-1,3-propanediol, 2-tertiarybutyl-1,3-propanediol, 2-methyl-2-ethyl-1,3-propanediol, 2, 2-diethyl-1,3-propanediol, 2-ethyl-2-normalpropyl-1,3-propanediol, 2-ethyl-2-normalbutyl-1,3-propanediol, 2-ethyl-3-ethyl -1,4-butanediol, 2-methyl-3-ethyl-1,4-butanediol, 2,3-diethyl-1,5-pentanediol, 2,4-diethyl-1,5-pentanediol It is done. These may be used alone or in combination of two or more.
Among these monools and diols, a monool having 3 to 40 carbon atoms is preferable in view of further increasing the solubility of the resulting polyisocyanate composition in a low-polar organic solvent. Furthermore, in consideration of avoiding a decrease in the NCO content of the resulting polyisocyanate composition, a monool having 3 to 20 carbon atoms is more preferable.
The polyisocyanate containing an isocyanurate group may be modified with isocyanurate using only the organic polyisocyanate described above, but isocyanurate-modified after urethane modification with the exemplified monool and diol. More preferable from the viewpoint of compatibility.
The polyisocyanate may contain a functional group derived from an isocyanate group such as a urethane group, a urea group, a biuret group, a uretidione group, a carbodiimide group, a uretonimine group, an amide group, an acylurea group, or a carbamoyl chloride group. .
Moreover, polyisocyanate may use organic polyisocyanate together with what modified organic polyisocyanate with the compound which has catalytic activity.

ポリイソシアネートを変性する変性剤は、上記したように、水酸基、および活性水素を有する主剤(樹脂)との反応において触媒作用を奏する官能基を有するものである。ここで、活性水素を有する主剤(樹脂)との反応において触媒作用を奏する官能基は、第3級アミン(第3級アミノ基)および第4級アンモニウム(第4級アンモニウム基)等に代表される塩基性触媒能を有する官能基や、カルボン酸(カルボキシ基)、リン酸(リン酸基)およびスルホン酸(スルホ基)等に代表される酸触媒能を有する官能基等を挙げることができる。
変性剤は、これら水酸基および官能基を有するものであれば特に限定するものではないが、有機非金属化合物であると、耐溶剤性や可使時間の観点からより好ましい。ここで、非金属とは、化合物の構造中にスズ等の高い触媒活性を有する金属元素を含まないことを指す。また、有機非金属化合物は、非環構造(不飽和環や飽和環を構造の一部に含まないもの)であることが好ましいが、これに限らず環構造を含むものであってもよい。
As described above, the modifying agent that modifies the polyisocyanate has a functional group that exhibits a catalytic action in the reaction with the main component (resin) having a hydroxyl group and active hydrogen. Here, functional groups that exhibit a catalytic action in the reaction with the main agent (resin) having active hydrogen are represented by tertiary amines (tertiary amino groups) and quaternary ammoniums (quaternary ammonium groups). And functional groups having basic catalytic ability, and functional groups having acid catalytic ability such as carboxylic acid (carboxy group), phosphoric acid (phosphoric acid group) and sulfonic acid (sulfo group). .
The modifier is not particularly limited as long as it has these hydroxyl groups and functional groups, but an organic nonmetallic compound is more preferable from the viewpoint of solvent resistance and pot life. Here, the term “nonmetal” means that a metal element having a high catalytic activity such as tin is not included in the structure of the compound. The organic nonmetallic compound preferably has a non-ring structure (not containing an unsaturated ring or a saturated ring as a part of the structure), but is not limited to this and may contain a ring structure.

非環式有機非金属化合物は、下表1に示すものを例示することができる。これらの非環式有機非金属化合物は、1種又は2種以上を併用することができる。
例えばN、N-ジメチルアミノヘキサノールの場合、脂肪族炭化水素長鎖の一方の末端に活性水素を含むOH基を有するとともに、反対側の末端に主剤との反応において触媒作用を奏する官能基である第3級アミノ基を有する。
Examples of the acyclic organic nonmetallic compound include those shown in Table 1 below. These acyclic organic nonmetallic compounds can be used alone or in combination of two or more.
For example, in the case of N, N-dimethylaminohexanol, it has an OH group containing active hydrogen at one end of a long aliphatic hydrocarbon chain, and a functional group that exhibits a catalytic action in the reaction with the main agent at the other end. It has a tertiary amino group.

Figure 0005515274
Figure 0005515274

本実施の形態の2液型ポリウレタン樹脂塗料用硬化剤が反応する相手方である主剤は、活性水素を有する。活性水素は、例えば、水酸基、カルボキシル基、アミノ基、チオール基等の官能基が挙げられる。
主剤は、2液型ポリウレタン樹脂塗料用硬化剤が反応して本発明の効果を奏する塗膜を形成することができるものであれば特に限定するものではない。
主剤としては、例えば、飽和または不飽和ポリエステルポリオール、ポリカプロラクトンポリオール、飽和または不飽和の油変性または脂肪酸変性アルキッドポリオール、アミノアルキッドポリオール、ポリカーボネートポリオール、アクリルポリオール、ポリエーテルポリオール、エポキシポリオール、含フッ素ポリオール、さらには飽和または不飽和ポリエステル樹脂、ポリカプロラクトン樹脂、飽和または不飽和の油変性または脂肪酸変性アルキッド樹脂、アミノアルキッド樹脂、ポリカーボネート樹脂、アクリル樹脂、ポリエーテル樹脂、エポキシ樹脂、ポリウレタン樹脂、セルロースアセテートブチラート樹脂、含フッ素樹脂などが挙げられる。これらのうち、乾燥性、硬化性等の作業性および経済性の点で、特にアクリルポリオール、アクリル樹脂が好ましく、さらにその中でもアクリル樹脂がより好ましい。
The main agent that is the counterpart with which the curing agent for a two-component polyurethane resin paint of the present embodiment reacts has active hydrogen. Examples of the active hydrogen include functional groups such as a hydroxyl group, a carboxyl group, an amino group, and a thiol group.
The main agent is not particularly limited as long as the curing agent for a two-component polyurethane resin coating can react to form a coating film having the effects of the present invention.
Examples of the main agent include saturated or unsaturated polyester polyol, polycaprolactone polyol, saturated or unsaturated oil-modified or fatty acid-modified alkyd polyol, amino alkyd polyol, polycarbonate polyol, acrylic polyol, polyether polyol, epoxy polyol, fluorine-containing polyol. Furthermore, saturated or unsaturated polyester resin, polycaprolactone resin, saturated or unsaturated oil-modified or fatty acid-modified alkyd resin, amino alkyd resin, polycarbonate resin, acrylic resin, polyether resin, epoxy resin, polyurethane resin, cellulose acetate butyrate Examples thereof include lato resins and fluorine-containing resins. Of these, acrylic polyols and acrylic resins are particularly preferable from the viewpoint of workability such as drying properties and curability, and economical efficiency, and among them, acrylic resins are more preferable.

本実施の形態に係る2液型ポリウレタン樹脂塗料用硬化剤は、上記したポリイソシアネートを変性剤で変性したポリイソシアネート変性体を主成分とするものであり、本発明の効果を奏するものである限り、硬化剤中のポリイソシアネート変性体の含有量に制限はない。
2液型ポリウレタン樹脂塗料用硬化剤は、本発明の効果を奏するものである限り、ポリイソシアネート変性体以外の残余の成分として、未変性のポリイソシアネートや変性原料に用いたもの以外の種類のポリイソシアネートを含んでいてもよく、また、塗膜形成に必要な有機溶剤その他の助剤等を含んでいてもよい。
The curing agent for a two-component polyurethane resin paint according to the present embodiment is mainly composed of a polyisocyanate-modified product obtained by modifying the above-described polyisocyanate with a modifier, and as long as the effects of the present invention are exhibited. The content of the polyisocyanate-modified product in the curing agent is not limited.
As long as the curing agent for a two-component polyurethane resin paint exhibits the effects of the present invention, as a remaining component other than the polyisocyanate-modified product, a polyisocyanate of a type other than that used for the unmodified polyisocyanate or the modified raw material is used. Isocyanate may be included, and organic solvents and other auxiliaries necessary for coating film formation may be included.

2液型ポリウレタン樹脂塗料用硬化剤の製造方法は、用いる変性剤の種類によって適宜設定するものであり、限定するものではない。例えば、ポリイソシアネートに変性剤を数十ppm〜数万ppm、好ましくは100ppm〜15,000ppmの濃度となるように配合して、80℃程度の温度で2時間程度反応させることにより硬化剤を製造することができる。   The method for producing a curing agent for a two-component polyurethane resin paint is appropriately set depending on the type of modifier used and is not limited. For example, a curing agent is produced by blending a modifier with polyisocyanate so as to have a concentration of several tens of ppm to several tens of thousands of ppm, preferably 100 ppm to 15,000 ppm, and reacting at a temperature of about 80 ° C. for about 2 hours. can do.

以上説明した本実施の形態に係る2液型ポリウレタン樹脂塗料用硬化剤は、硬化不良による耐溶剤性の悪化を従来のものに比べて効果的に改善することができる。これは、活性水素を有する主剤との反応において触媒作用を奏する官能基を有する変性剤がポリイソシアネートと結合したものであるため、塗装時に硬化剤および主剤を配合したときに液相内での動きが制限されることにより、従来の、触媒を予め硬化剤または主剤のいずれかに添加するものや、塗装時に硬化剤および主剤を配合する際に触媒を添加するものに比べて触媒作用が緩和され、耐溶剤性が改善されるのではないかと考えられる。
また、本実施の形態に係る2液型ポリウレタン樹脂塗料用硬化剤は、耐溶剤性と、可使時間、速乾性・速硬化性等とのバランスに優れる。
また、本実施の形態に係る2液型ポリウレタン樹脂塗料用硬化剤は、速乾性および速硬化性に優れる。
The curing agent for a two-component polyurethane resin paint according to the present embodiment described above can effectively improve the deterioration of solvent resistance due to poor curing compared to the conventional one. This is because a modifier having a functional group that exhibits a catalytic action in the reaction with a main agent having active hydrogen is combined with polyisocyanate, so that movement in the liquid phase occurs when a curing agent and main agent are blended during coating. As a result, the catalytic action is mitigated compared to the conventional one in which the catalyst is added to either the curing agent or the main agent in advance or the catalyst is added when the curing agent and the main agent are added during coating. It is thought that the solvent resistance is improved.
Moreover, the curing agent for a two-component polyurethane resin paint according to the present embodiment is excellent in balance between solvent resistance, pot life, quick drying property, fast curing property, and the like.
Further, the curing agent for a two-component polyurethane resin paint according to the present embodiment is excellent in quick drying and fast curing properties.

また、本実施の形態に係る2液型ポリウレタン樹脂塗料用硬化剤の製造方法は、上記本実施の形態に係る2液型ポリウレタン樹脂塗料用硬化剤を好適に得ることができる。   Moreover, the manufacturing method of the curing agent for two-component polyurethane resin paints according to the present embodiment can suitably obtain the curing agent for two-component polyurethane resin coatings according to the present embodiment.

つぎに、本実施の形態に係る2液型ポリウレタン樹脂塗料は、本実施の形態に係る2液型ポリウレタン樹脂塗料用硬化剤と活性水素を有する主剤からなる。主剤は、前記したものを用いることができる。これにより、本実施の形態に係る2液型ポリウレタン樹脂塗料用硬化剤の上記の効果を好適に得ることができる。   Next, the two-component polyurethane resin paint according to the present embodiment is composed of a curing agent for the two-component polyurethane resin paint according to the present embodiment and a main agent having active hydrogen. As the main agent, those described above can be used. Thereby, said effect of the hardening | curing agent for 2 liquid type polyurethane resin coating materials concerning this Embodiment can be acquired suitably.

なお、以上説明した本実施の形態に係る2液型樹脂塗料用硬化剤を1液塗料用に用い、あるいはポリウレタン樹脂塗料用主剤とは別の種類の主剤と配合して用い、あるいはまた他の硬化剤と併用することを排除するものではない。
また、本実施の形態は塗料用途についてのものであるが、これに関わらず、本発明は、接着剤、粘着剤、防水材トップコートおよび湿気硬化型塗料の各用途にも利用することができる。
In addition, the curing agent for two-component resin coatings according to the present embodiment described above is used for one-component coatings, or is used in combination with a different type of main component from the main component for polyurethane resin coatings, or other It is not excluded to use in combination with a curing agent.
Although the present embodiment is for paint applications, the present invention can be used for adhesives, pressure-sensitive adhesives, waterproof top coats, and moisture-curing paints regardless of this. .

実施例および比較例を挙げて、本発明をさらに説明する。なお、本発明は、以下に説明する実施例に限定されるものではない。また、以下の説明において、各成分量の単位(ppm、%)は質量基準である。   The present invention will be further described with reference to examples and comparative examples. In addition, this invention is not limited to the Example demonstrated below. Moreover, in the following description, the unit (ppm,%) of each component amount is based on mass.

(ポリイソシアネート合成例1:イソシアネート1(イソシアヌレート基含有イソシアネート))
温度計、撹拌機および窒素ガス導入管を備えた1000mlの蓋付きガラス製四つ口フラスコに、ヘキサメチレンジイソシアネート (以下HDIという。)936g、1、3-ブタンジオール6gを仕込み、窒素パージした後、撹拌しながら50℃に昇温し、フェノール0.1g、触媒(イソ酪酸カリウム:ジプロピレングリコール:THF=1:4.5:4.5の混合物)を0.04g加えた。110℃で反応させながら、サンプリングを行い、NCO含量が41.5%になった時点で、N-シクロヘキシルスルファミン酸を0.004g、2-エチルヘキシルアシッドホスフェートを0.015g加えて反応を停止させた。次に130℃、0.04kPaの条件下で薄膜蒸留して遊離HDIを除去した。
このようにして得られたイソシアネート1は、淡黄色液体で平均官能基数3.5、NCO含量21.2%、粘度2500(mPa・s at 25℃)であった。
(Polyisocyanate synthesis example 1: Isocyanate 1 (isocyanurate group-containing isocyanate))
After charging 936 g of hexamethylene diisocyanate (hereinafter referred to as HDI) 6 g of 1,3-butanediol 6 g into a 1000 ml glass four-necked flask equipped with a thermometer, stirrer and nitrogen gas inlet tube, and then purging with nitrogen While stirring, the temperature was raised to 50 ° C., and 0.1 g of phenol and 0.04 g of a catalyst (a mixture of potassium isobutyrate: dipropylene glycol: THF = 1: 4.5: 4.5) were added. Sampling was performed while reacting at 110 ° C., and when the NCO content reached 41.5%, 0.004 g of N-cyclohexylsulfamic acid and 0.015 g of 2-ethylhexyl acid phosphate were added to stop the reaction. Next, free HDI was removed by thin film distillation under conditions of 130 ° C. and 0.04 kPa.
The isocyanate 1 thus obtained was a pale yellow liquid having an average functional group number of 3.5, an NCO content of 21.2%, and a viscosity of 2500 (mPa · s at 25 ° C.).

(ポリイソシアネート合成例2:イソシアネート2(イソシアヌレート基含有イソシアネート))
温度計、撹拌機および窒素ガス導入管を備えた1000mlの蓋付きガラス製四つ口フラスコに、HDI961g、1、3-ブタンジオール3.5gを仕込み、窒素パージした後、撹拌しながら50℃に昇温し、フェノール0.1g、触媒(イソ酪酸カリウム:ジプロピレンアルコール:THF=1:4.5:4.5の混合物)を0.06g加えた。110℃で反応させながら、サンプリングを行い、NCO含量が35.0%になった時点で、N-シクロヘキシルスルファミン酸を0.007g、2-エチルヘキシルアシッドホスフェートを0.011g加えて反応を停止させた。次に130℃、0.04kPaの条件下で薄膜蒸留して遊離HDIを除去した。
このようにして得られたイソシアネート2は、淡黄色液体で平均官能基数4.5、NCO含量20.0%、粘度8000(mPa・s at 25℃)であった。
(Polyisocyanate synthesis example 2: Isocyanate 2 (isocyanurate group-containing isocyanate))
HDI961g, 1,3-butanediol 3.5g was charged into a 1000ml glass four-necked flask with a lid equipped with a thermometer, stirrer and nitrogen gas inlet tube, purged with nitrogen, then heated to 50 ° C with stirring. Warm, 0.06 g of phenol 0.1 g, catalyst (a mixture of potassium isobutyrate: dipropylene alcohol: THF = 1: 4.5: 4.5) was added. Sampling was performed while reacting at 110 ° C., and when the NCO content reached 35.0%, 0.007 g of N-cyclohexylsulfamic acid and 0.011 g of 2-ethylhexyl acid phosphate were added to stop the reaction. Next, free HDI was removed by thin film distillation under conditions of 130 ° C. and 0.04 kPa.
The isocyanate 2 thus obtained was a pale yellow liquid having an average functional group number of 4.5, an NCO content of 20.0%, and a viscosity of 8000 (mPa · s at 25 ° C.).

(ポリイソシアネート合成例3:イソシアネート3(アロファネート含有イソシアネート))
温度計、撹拌機および窒素ガス導入管を備えた1000mlの蓋付きガラス製四つ口フラスコに、HDI950g、1、3-ブタンジオール50gを仕込み、窒素パージした後、撹拌しながら50℃に昇温し、オクチルサンジルコニール(第一稀元素化学工業)を0.05g加えた。110℃で反応させながら、サンプリングを行い、NCO含量が40.3%になった時点で、2-エチルヘキシルアシッドホスフェートを0.055g加えて反応を停止させた。次に130℃、0.04kPaの条件下で薄膜蒸留して遊離HDIを除去した。
このようにして得られたイソシアネート3は、淡黄色液体で平均官能基数4.8、NCO含量19.2%、粘度2000(mPa・s at 25℃)であった。
(Polyisocyanate Synthesis Example 3: Isocyanate 3 (Allophanate-Containing Isocyanate))
HDI950g, 1,3-butanediol 50g was charged into a 1000ml glass four-necked flask with a lid equipped with a thermometer, stirrer and nitrogen gas inlet tube, purged with nitrogen, then heated to 50 ° C with stirring. Then, 0.05 g of octylsan zirconyl (1st rare element chemical industry) was added. Sampling was performed while reacting at 110 ° C., and when the NCO content reached 40.3%, 0.055 g of 2-ethylhexyl acid phosphate was added to stop the reaction. Next, free HDI was removed by thin film distillation under conditions of 130 ° C. and 0.04 kPa.
The isocyanate 3 thus obtained was a pale yellow liquid having an average functional group number of 4.8, an NCO content of 19.2%, and a viscosity of 2000 (mPa · s at 25 ° C.).

(ポリイソシアネート合成例4:イソシアネート4(イソシアヌレート基含有イソシアネート))
温度計、撹拌機および窒素ガス導入管を備えた1000mlの蓋付きガラス製四つ口フラスコに,VESTANAT T-1890/100(IPDI系イソシアヌレート型変性ポリイソシアネート、エボニック・デグサ・ジャパン株式会社製,NCO含量17.3%)600g、酢酸ブチル400gを仕込み、窒素パージした後、50℃に昇温しながら、VESTANAT T-1890が完全に溶解するまで、撹拌した。
このようにして得られたイソシアネート4は、淡黄色液体で平均官能基数3.6、NCO含量10.4%、粘度80(mPa・s at 25℃)であった。
(Polyisocyanate synthesis example 4: isocyanate 4 (isocyanurate group-containing isocyanate))
VESTANAT T-1890 / 100 (IPDI-based isocyanurate-modified polyisocyanate, manufactured by Evonik Degussa Japan Co., Ltd.), with a 1000 ml glass four-necked flask equipped with a thermometer, stirrer and nitrogen gas inlet tube After charging 600 g of NCO content 17.3%) and 400 g of butyl acetate and purging with nitrogen, the mixture was stirred while raising the temperature to 50 ° C. until VESTANAT T-1890 was completely dissolved.
The isocyanate 4 thus obtained was a pale yellow liquid having an average functional group number of 3.6, an NCO content of 10.4%, and a viscosity of 80 (mPa · s at 25 ° C.).

(ポリイソシアネート変性体合成実施例:硬化剤)
攪拌機、冷却管、窒素導入管および温度計を備えた反応器を窒素置換した後、ポリイソシアネート合成例1〜3で合成したいずれかのイソシアネートを990gと表1記載のいずれかの変性剤を10g仕込み(10、000ppm)、80℃にて攪拌しながら2時間反応させることにより、硬化剤(ポリイソシアネート変性体)を得た。
各合成実施例で使用したイソシアネートおよび変性剤の種類は、下記各表にまとめて示す。また、各合成実施例でポリイソシアネートに対する変性剤の配合量が上記(990gに対して10g)でないものは配合量を表中に示す。
(Polyisocyanate-modified product synthesis example: curing agent)
After replacing the reactor equipped with a stirrer, a cooling pipe, a nitrogen introducing pipe and a thermometer with nitrogen, 990 g of any isocyanate synthesized in polyisocyanate synthesis examples 1 to 3 and 10 g of any modifier described in Table 1 were used. A curing agent (polyisocyanate-modified product) was obtained by reacting for 2 hours while charging (10,000 ppm) and stirring at 80 ° C.
The types of isocyanate and modifier used in each synthesis example are summarized in the following tables. In each synthesis example, the compounding amount of the modifier with respect to the polyisocyanate is not the above (10 g with respect to 990 g) is shown in the table.

(2液型ポリウレタン樹脂塗料製造実施例)
ポリイソシアネート変性体合成例で合成したポリイソシアネート変性体(硬化剤)と主剤としてのアクリル系樹脂(大日本インキ社製「アクリディックA-801」)をイソシアネート基/水酸基比率がモル比で1/1になるように配合した塗料を、常温下で、メチルエチルケトンで脱脂した鋼板(JIS G3141、株式会社パルテック社製、商品名「SPCC−SB」、PF−1077処理)に、アプリケーターを用い100μmの厚みで塗布して塗膜を形成して試験片を調製した。
(Example of manufacturing two-component polyurethane resin paint)
Polyisocyanate modified body (curing agent) synthesized in the polyisocyanate modified body synthesis example and acrylic resin (“Acridic A-801” manufactured by Dainippon Ink Co., Ltd.) as the main agent are used in an isocyanate group / hydroxyl ratio in a molar ratio of 1 / A steel plate (JIS G3141, manufactured by Partec Co., Ltd., trade names “SPCC-SB”, PF-1077 treatment), which is degreased with methyl ethyl ketone at room temperature, is 100 μm thick using an applicator. A test piece was prepared by coating with a coating film.

(2液型ポリウレタン樹脂塗料製造比較例)
ポリイソシアネート変性体合成例で用いたポリイソシアネート(非変性体)またはこのポリイソシアネート(非変性体)に予めポリイソシアネート変性体合成例で用いた変性剤を配合(添加)したポリイソシアネート(非変性体)と主剤としてのアクリル系樹脂(大日本インキ社製「アクリディックA-801」)をイソシアネート基/水酸基比率がモル比で1/1になるように配合した塗料を、常温下で、メチルエチルケトンで脱脂した鋼板(JIS G3141、株式会社パルテック社製、商品名「SPCC−SB」、PF−1077処理)に、アプリケーターを用い100μmの厚みで塗布して塗膜を形成した。
(Two-component polyurethane resin paint production comparative example)
Polyisocyanate (non-modified product) prepared by blending (adding) the polyisocyanate (non-modified product) used in the polyisocyanate-modified product synthesis example or the polyisocyanate modified product (non-modified product) with the modifier used in the polyisocyanate-modified product synthesis example. ) And acrylic resin (“Acridic A-801” manufactured by Dainippon Ink Co., Ltd.) as the main agent, and a mixture of isocyanate groups / hydroxyl groups in a molar ratio of 1/1. A coating film was formed by applying a degreased steel plate (JIS G3141, manufactured by Partec Co., Ltd., trade name “SPCC-SB”, PF-1077 treatment) to a thickness of 100 μm using an applicator.

(評価方法)
2液型ポリウレタン樹脂塗料製造実施例および2液型ポリウレタン樹脂塗料製造比較例で製造した塗料の塗膜特性について、下記の要領で評価した。
<MEKラビングテスト>
○MEKラビングテスト硬化時間1
温度40℃、50%RHの乾燥機で乾燥時間(硬化時間)を変えて乾燥焼付けした試験片を、メチルエチルケトン(MEK)に軽く浸した脱脂綿を塗膜上で往復させ、塗膜に傷や剥れなどが生じるまでの往復回数が100回以上可能である最低硬化時間を求めた。
○MEKラビングテスト硬化時間2
温度80℃、50%RHの乾燥機で乾燥時間(硬化時間)を変えて乾燥焼付けした試験片を、メチルエチルケトン(MEK)に軽く浸した脱脂綿を塗膜上で往復させ、塗膜に傷や剥れなどが生じるまでの往復回数が100回以上可能である最低硬化時間を求めた。
○MEKラビングテスト硬化時間3
温度90℃、50%RHの乾燥機で乾燥時間(硬化時間)を変えて乾燥焼付けした試験片を、メチルエチルケトン(MEK)に軽く浸した脱脂綿を塗膜上で往復させ、塗膜に傷や剥れなどが生じるまでの往復回数が100回以上可能である最低硬化時間を求めた。
○MEKラビングテスト硬化温度1
温度勾配式オーブンで50%RHの条件下温度条件を変えて30分間乾燥焼付けした試験片を、メチルエチルケトン(MEK)に軽く浸した脱脂綿を塗膜上で往復させ、塗膜に傷や剥れなどが生じるまでの往復回数が100回以上可能である最低乾燥温度(最低硬化温度)を求めた。
○MEKラビングテスト硬化温度2
温度勾配式オーブンで50%RHの条件下温度条件を変えて90分間乾燥焼付けした試験片を、メチルエチルケトン(MEK)に軽く浸した脱脂綿を塗膜上で往復させ、塗膜に傷や剥れなどが生じるまでの往復回数が100回以上可能である最低乾燥温度(最低硬化温度)を求めた。
<指圧乾燥テスト>
○指圧乾燥テスト1
温度勾配式オーブンで50%RHの条件下温度条件を変えて30分間乾燥焼付けした試験片について、塗面の中央を親指と人差し指とで強くはさんだとき、塗面に指紋によるヘコミが付かない最低乾燥温度を求めた。
○指圧乾燥テスト2
温度40℃、50%RHの乾燥機で乾燥時間(硬化時間)を変えて乾燥焼付けした試験片について、塗面の中央を親指と人差し指とで強くはさんだとき、塗面に指紋によるヘコミが付かない最低硬化時間(最低乾燥時間)を求めた。
○指圧乾燥テスト3
温度80℃、50%RHの乾燥機で乾燥時間(硬化時間)を変えて乾燥焼付けした試験片について、塗面の中央を親指と人差し指とで強くはさんだとき、塗面に指紋によるヘコミが付かない最低硬化時間(最低乾燥時間)を求めた。
<指触乾燥テスト>
○指触乾燥テスト1
温度勾配式オーブンで50%RHの条件下温度条件を変えて30分間乾燥焼付けした試験片について、塗面の中央に指先を軽く触れてみて、べと付き感がなくなる最低乾燥温度を求めた。
○指触乾燥テスト2
温度40℃、50%RHの乾燥機で乾燥時間(硬化時間)を変えて乾燥焼付けした試験片について、塗面の中央に指先を軽く触れてみて、べと付き感がなくなる最低硬化時間(最低乾燥時間)を求めた。
○指触乾燥テスト3
温度80℃、50%RHの乾燥機で乾燥時間(硬化時間)を変えて乾燥焼付けした試験片について、塗面の中央に指先を軽く触れてみて、べと付き感がなくなる最低硬化時間(最低乾燥時間)を求めた。
<ポットライフ評価>
主剤である大日本インキ社製「アクリディックA-801」にポリイソシアネート変性体合成例で合成したポリイソシアネート変性体(硬化剤)をポリイソシアネート基/水酸基比率が1.0になるように配合し、配合液の固形分が45%になるように酢酸ブチルを加え混合した。この混合液を25℃の恒温水槽に入れ、所定の時間内での配合液のゲル化の有無を見るとともに粘度変化測定を行った。
(Evaluation method)
The coating properties of the paints produced in the two-part polyurethane resin paint production examples and the two-part polyurethane resin paint production comparative examples were evaluated in the following manner.
<MEK rubbing test>
○ MEK rubbing test curing time 1
A test piece that had been dried and baked with a dryer at a temperature of 40 ° C. and 50% RH while changing the drying time (curing time) was reciprocated on the coating film with lightly dipped cotton soaked in methyl ethyl ketone (MEK). The minimum curing time in which the number of reciprocations until the occurrence of this was possible 100 times or more was determined.
○ MEK rubbing test curing time 2
A test piece dried and baked with a dryer at a temperature of 80 ° C. and 50% RH for different drying times (curing time) was reciprocated on the coating film with lightly dipped cotton soaked in methyl ethyl ketone (MEK). The minimum curing time in which the number of reciprocations until the occurrence of this was possible 100 times or more was determined.
○ MEK rubbing test curing time 3
A test piece dried and baked with a dryer at a temperature of 90 ° C. and 50% RH with a different drying time (curing time) was reciprocated with cotton wool lightly soaked in methyl ethyl ketone (MEK) on the coating film, and the coating film was scratched or peeled. The minimum curing time in which the number of reciprocations until the occurrence of this was possible 100 times or more was determined.
○ MEK rubbing test curing temperature 1
Test pieces dried and baked for 30 minutes in a temperature gradient oven under 50% RH conditions were reciprocated with cotton wool lightly soaked in methyl ethyl ketone (MEK) on the coating film. The minimum drying temperature (minimum curing temperature) at which the number of reciprocations until the occurrence of was possible was 100 times or more was determined.
○ MEK rubbing test curing temperature 2
A test piece dried and baked for 90 minutes under a temperature gradient oven at 50% RH under different temperature conditions was reciprocated on a coated cotton cloth lightly soaked in methyl ethyl ketone (MEK). The minimum drying temperature (minimum curing temperature) at which the number of reciprocations until the occurrence of was possible was 100 times or more was determined.
<Shiatsu drying test>
○ Shiatsu drying test 1
For a test piece that was dried and baked for 30 minutes under a 50% RH temperature condition in a temperature gradient oven, when the center of the paint surface was strongly sandwiched between the thumb and forefinger, the paint surface would not have dents due to fingerprints. The drying temperature was determined.
Shiatsu drying test 2
For a test piece that was dried and baked with a dryer at a temperature of 40 ° C and 50% RH, changing the drying time (curing time), when the center of the paint surface was strongly sandwiched between the thumb and forefinger, the paint surface was marked with fingerprints. The minimum curing time (minimum drying time) was determined.
○ Shiatsu drying test 3
For test pieces that have been dried and baked with a dryer at a temperature of 80 ° C and 50% RH, with the drying time (curing time) changed, when the center of the paint surface is strongly sandwiched between the thumb and forefinger, the paint surface will have a fingerprint mark. The minimum curing time (minimum drying time) was determined.
<Dry touch test>
○ Finger touch drying test 1
For a test piece that was dried and baked for 30 minutes under a 50% RH temperature condition in a temperature gradient oven, the lowest drying temperature at which the sticky feeling disappeared was determined by lightly touching the center of the coated surface with a fingertip.
○ Finger touch drying test 2
For a test piece that was dried and baked with a dryer at a temperature of 40 ° C. and 50% RH and changing the drying time (curing time), touch the center of the coated surface lightly with the fingertip to minimize the stickiness. Drying time).
○ Finger touch drying test 3
For test pieces that have been dried and baked with a dryer at a temperature of 80 ° C. and 50% RH, changing the drying time (curing time), touch the fingertip lightly to the center of the coated surface, and the minimum curing time (no minimum) Drying time).
<Pot life evaluation>
The polyisocyanate modified (curing agent) synthesized in the polyisocyanate modified synthesis example is blended with “Acridick A-801” manufactured by Dainippon Ink Co., Ltd., which is the main agent, so that the polyisocyanate group / hydroxyl group ratio is 1.0. Then, butyl acetate was added and mixed so that the solid content of the blended solution was 45%. This mixed solution was placed in a constant temperature water bath at 25 ° C., and whether or not the compounded solution was gelated within a predetermined time was measured and a change in viscosity was measured.

2液型ポリウレタン樹脂塗料製造実施例1〜25および2液型ポリウレタン樹脂塗料製造比較例1〜8で製造した塗料で形成した塗膜の調製条件および評価結果を表2〜7にまとめて示した。また、一部の実施例および比較例を除き、ポットライフ評価を図1〜5にまとめて示した。   The preparation conditions and evaluation results of the coating films formed with the paints produced in the two-part polyurethane resin paint production examples 1 to 25 and the two-part polyurethane resin paint production comparative examples 1 to 8 are summarized in Tables 2 to 7. . Moreover, pot life evaluation was collectively shown to FIGS. 1-5 except the one part Example and the comparative example.

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表2に示す実施例等のポットライフ評価を示す図である。It is a figure which shows pot life evaluations, such as an Example shown in Table 2. FIG. 表4に示す実施例等のポットライフ評価を示す図である。It is a figure which shows pot life evaluations, such as an Example shown in Table 4. FIG. 表5に示す実施例等のポットライフ評価を示す図である。It is a figure which shows pot life evaluations, such as an Example shown in Table 5. FIG. 表6に示す実施例等のポットライフ評価を示す図である。It is a figure which shows pot life evaluations, such as an Example shown in Table 6. FIG. 表7に示す実施例等のポットライフ評価を示す図である。It is a figure which shows pot life evaluations, such as an Example shown in Table 7.

Claims (9)

ポリイソシアネートを、水酸基を有する第3級アミンで変性してなるポリイソシアネート変性体を主成分として含有することを特徴とする2液型ポリウレタン樹脂塗料用硬化剤。 The polyisocyanate, 2-component polyurethane resin paint curing agent characterized in that it contains a tertiary polyisocyanate modified product denaturation and comprising an amine as a main component having a hydroxyl group. 前記ポリイソシアネートが、イソシアヌレート基およびアロファネート基のいずれか一方または双方を含むことを特徴とする請求項1記載の2液型ポリウレタン樹脂塗料用硬化剤。   The curing agent for a two-component polyurethane resin paint according to claim 1, wherein the polyisocyanate contains one or both of an isocyanurate group and an allophanate group. 前記ポリイソシアネートが脂肪族ポリイソシアネートおよび脂環族ポリイソシアネートのうちのいずれか一方または双方から誘導されたポリイソシアネートを含むことを特徴とする請求項1記載の2液型ポリウレタン樹脂塗料用硬化剤。 The curing agent for a two-component polyurethane resin paint according to claim 1 , wherein the polyisocyanate includes a polyisocyanate derived from one or both of an aliphatic polyisocyanate and an alicyclic polyisocyanate. 前記主剤がアクリル系樹脂であることを特徴とする請求項1記載の2液型ポリウレタン樹脂塗料用硬化剤。 The curing agent for a two-component polyurethane resin paint according to claim 1, wherein the main agent is an acrylic resin . 請求項1〜4のいずれか1項に記載の2液型ポリウレタン樹脂塗料用硬化剤と活性水素を有する主剤からなることを特徴とする2液型ポリウレタン樹脂塗料。A two-component polyurethane resin paint comprising the curing agent for a two-component polyurethane resin paint according to any one of claims 1 to 4 and a main agent having active hydrogen. ポリイソシアネートを、水酸基を有する第3級アミンで変性することを特徴とする2液型ポリウレタン樹脂塗料用硬化剤の製造方法 A method for producing a curing agent for a two-component polyurethane resin paint, wherein polyisocyanate is modified with a tertiary amine having a hydroxyl group . 前記ポリイソシアネートが、イソシアヌレート基およびアロファネート基のいずれか一方または双方を含むことを特徴とする請求項6記載の2液型ポリウレタン樹脂塗料用硬化剤の製造方法。 The method for producing a curing agent for a two-component polyurethane resin paint according to claim 6 , wherein the polyisocyanate contains one or both of an isocyanurate group and an allophanate group . 前記ポリイソシアネートが脂肪族ポリイソシアネートおよび脂環族ポリイソシアネートのうちのいずれか一方または双方から誘導されたポリイソシアネートを含むことを特徴とする請求項6記載の2液型ポリウレタン樹脂塗料用硬化剤の製造方法。 The curing agent for a two-component polyurethane resin paint according to claim 6, wherein the polyisocyanate contains a polyisocyanate derived from one or both of an aliphatic polyisocyanate and an alicyclic polyisocyanate . Production method. 前記主剤がアクリル系樹脂であることを特徴とする請求6記載の2液型ポリウレタン樹脂塗料用硬化剤の製造方法。 The method for producing a curing agent for a two-component polyurethane resin paint according to claim 6, wherein the main agent is an acrylic resin .
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