JP5514969B2 - Rust conversion water based paint - Google Patents
Rust conversion water based paint Download PDFInfo
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- JP5514969B2 JP5514969B2 JP2007208998A JP2007208998A JP5514969B2 JP 5514969 B2 JP5514969 B2 JP 5514969B2 JP 2007208998 A JP2007208998 A JP 2007208998A JP 2007208998 A JP2007208998 A JP 2007208998A JP 5514969 B2 JP5514969 B2 JP 5514969B2
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Description
本発明は鉄被塗物の錆面への塗装が可能であって、優れた防錆性と耐候性を賦与出来る錆転換用水系塗料に関する。
The present invention relates to a water-based paint for rust conversion that can be applied to a rust surface of an iron coating and can provide excellent rust prevention and weather resistance.
【0002】
一般に、鉄被塗物の錆面への塗装は錆を完全に取り除く素地調整(ケレン)をして、初めて防錆力のある溶剤系の下塗り塗料を塗布し、次いで耐候性のある溶剤系の上塗り塗料を塗布することができ、この結果鉄被塗物に防錆力と耐候性を付与することができる。
【発明の開示】
【発明が解決しようとする課題】[0002]
In general, iron coating is applied to the rusted surface by completely adjusting the surface to remove rust (Kellen), applying a rust-preventing solvent-based primer coating for the first time, and then applying a weather-resistant solvent-based coating. A top coating can be applied, and as a result, rust prevention and weather resistance can be imparted to the iron coating.
DISCLOSURE OF THE INVENTION
[Problems to be solved by the invention]
しかし乍ら、近年環境保護の面で溶剤を使用しない下塗り塗料や上塗り塗料が要求されており、無溶剤系や水系の下塗り塗料や上塗り塗料が検討されている。 However, in recent years, an undercoat or topcoat that does not use a solvent is required in terms of environmental protection, and solventless or water-based undercoats and topcoats are being studied.
一方鉄被塗物の錆面への塗装については、鉄被塗物の錆面の錆を完全に取り除く素地調整(ケレン)がおこなわれていない状態では、優れた防錆性と耐候性とを有する塗料が全く開発されておらず、水系の塗料でしかも鉄被塗物の錆面の錆を完全に取り除く素地調整(ケレン)がおこなわれていない条件でも、優れた防錆性を有する塗料が現在強く望まれている。 On the other hand, with regard to the coating of rusted surfaces of iron coatings, excellent rust prevention and weather resistance can be achieved in a state where the substrate adjustment (Kellen) has not been performed to completely remove rust on the rusting surfaces of iron coatings. No paint has been developed, and it is a water-based paint that has excellent anti-rust properties even under conditions that do not have a ground preparation (keren) that completely removes rust on the rust surface of the iron coating. Currently strongly desired.
したがって、本発明は鉄被塗物の錆面の錆を完全に取り除く素地調整(ケレン)がおこなわれていない場合、即ち浮き錆を簡易に除去する程度の素地調整で鉄被塗物の錆面に塗装可能で、しかも優れた防錆性と耐候性を有する錆転換用水系塗料を提供することを目的とする。 Therefore, in the present invention, the rust surface of the iron coating is not adjusted to completely remove the rust on the rust surface of the iron coating, that is, the rust surface of the iron coating is simply adjusted to remove floating rust easily. An object of the present invention is to provide a water-based paint for rust conversion which can be painted on the surface and has excellent rust prevention and weather resistance.
【0006】
本発明者らは、斯かる現状に鑑み、浮き錆を簡易に除去する程度の素地調整で、鉄被塗物の錆面に塗装可能で、しかも優れた防錆性と耐候性を有する錆転換用水系塗料を開発すべく研究を重ねてきた。この結果、ポリフェノール誘導体、亜リン酸塩、及びステンレス合金粉末を、上記特定のアクリル変性複合エマルジョンに含有せしめた水系組成物が、従来の塗料の上記問題点を解消しうることを見出し、本発明を完成するに至った。
【発明の効果】[0006]
In view of the current situation, the present inventors can coat the rust surface of an iron coated article with a base adjustment that easily removes floating rust, and has excellent rust prevention and weather resistance. Research has been conducted to develop water-based paints. As a result, it has been found that an aqueous composition in which a polyphenol derivative, a phosphite, and a stainless alloy powder are contained in the specific acrylic-modified composite emulsion can solve the above-mentioned problems of conventional paints. It came to complete.
【Effect of the invention】
本発明は初めて浮き錆を簡易に除去する程度の素地調整で錆面に塗装可能でしかも水系塗料を開発したものであり、しかもその防錆性と耐候性は、優れたものとなるという効果を発揮する。 The present invention is the first to develop a water-based paint that can be applied to a rust surface by adjusting the substrate to the extent that floating rust can be easily removed, and has the effect that the rust prevention and weather resistance are excellent. Demonstrate.
本発明はポリフェノール誘導体、亜リン酸塩、及びステンレス合金粉末を含有するアクリル変性複合エマルジョンを鉄錆転換用水系塗料として使用することを主な目的としている。 The main object of the present invention is to use an acrylic-modified composite emulsion containing a polyphenol derivative, a phosphite, and a stainless alloy powder as a water-based paint for converting iron rust.
本発明に於いて使用するポリフェノール誘導体、亜リン酸塩、及びステンレス合金粉末をアクリル変性複合エマルジョンに混合、分散することにより、浮き錆を簡易に除去する程度の素地調整で鉄被塗物の錆面に塗装可能で、しかも優れた防錆性と耐候性を有する錆転換用水系塗料が得られる。By mixing and dispersing the polyphenol derivative, phosphite, and stainless steel alloy powder used in the present invention in an acrylic-modified composite emulsion, the rust of the iron coating can be adjusted by simply adjusting the substrate so that floating rust can be easily removed. It is possible to obtain a water-based paint for rust conversion which can be painted on the surface and which has excellent rust prevention and weather resistance.
本発明に於いて使用するポリフェノール誘導体は、タンニン酸、没食子酸、プロトカテチュ酸、ピロガロールをあげることができ、タンニン酸、没食子酸、プロトカテチュ酸、ピロガロールから選ばれる少なくとも1種又はこれ等の2種以上の組み合わせで使用できる。これらの中でも特に没食子酸およびタンニン酸が防錆性の点で好ましい。 Examples of the polyphenol derivative used in the present invention include tannic acid, gallic acid, protocatechuic acid, and pyrogallol, and at least one selected from tannic acid, gallic acid, protocatechuic acid, and pyrogallol, or two or more thereof. Can be used in combination. Of these, gallic acid and tannic acid are particularly preferred from the viewpoint of rust prevention.
本発明に於いて使用する亜リン酸塩は、亜リン酸カルシウムと亜リン酸マグネシウムであり、これ等は単独でまたは併用して使用することができる。 The phosphites used in the present invention are calcium phosphite and magnesium phosphite, and these can be used alone or in combination.
本発明のステンレス合金粉末は公知のステンレス鋼の粉末状及びフレーク状のものである。例えばステンレス鋼は、オーステナイト系、フェライト系、マルテンサイト系などのステンレス鋼が例示できる。粉末の大きさは5〜100μ、フレーク状の大きさは5〜100μのものが好ましい。 The stainless alloy powder of the present invention is a known stainless steel powder and flake. For example, examples of the stainless steel include austenitic, ferritic, and martensitic stainless steels. The size of the powder is preferably 5 to 100 μm, and the flake size is preferably 5 to 100 μm.
本発明に於いて使用するアクリル変性複合エマルジョンは、アクリル樹脂エマルジョン、アクリル−酢酸ビニル樹脂エマルジョン、アクリル−エチレン酢酸ビニル樹脂エマルジョン、シリコンアクリル樹脂エマルジョン、アクリルニトリル−塩化ビニル−塩化ビニリデン共重合体エマルジョン、アクリルウレタン樹脂エマルジョン、およびアクリルエポキシ樹脂エマルジョンの少なくとも1種である。 The acrylic modified composite emulsion used in the present invention is an acrylic resin emulsion, an acrylic-vinyl acetate resin emulsion, an acrylic-ethylene vinyl acetate resin emulsion, a silicon acrylic resin emulsion, an acrylonitrile-vinyl chloride-vinylidene chloride copolymer emulsion, At least one of an acrylic urethane resin emulsion and an acrylic epoxy resin emulsion .
アクリル変性複合エマルジョンの最低造膜温度(MFT)は、錆への浸透性や作業性の点で、0〜40℃が好ましい。これらの中でも、アクリル樹脂エマルジョン、アクリルウレタン樹脂エマルジョン、シリコンアクリル樹脂エマルジョン、アクリルニトリル−塩化ビニル−塩化ビニリデン共重合体エマルジョンが好ましい。これらの樹脂は単独或いは2種以上の混合系で用いることができる。 The minimum film-forming temperature (MFT) of the acrylic-modified composite emulsion is preferably 0 to 40 ° C. from the viewpoint of permeability to rust and workability. Among these, an acrylic resin emulsion, an acrylic urethane resin emulsion, a silicon acrylic resin emulsion, and an acrylonitrile-vinyl chloride-vinylidene chloride copolymer emulsion are preferable. These resins can be used alone or in a mixture of two or more.
本発明に於いて使用する上記アクリル変性複合エマルジョンと、ポリフェノール誘導体、亜リン酸塩、及びステンレス合金粉末との使用割合は、アクリル変性複合エマルジョンの固形分100重量部に対して、ポリフェノール誘導体2〜20重量部、亜リン酸塩2〜20重量部、ステンレス合金粉末5〜50重量部である。 The ratio of the acrylic modified composite emulsion used in the present invention to the polyphenol derivative, phosphite, and stainless steel alloy powder is 2 to 100 parts by weight of the solid content of the acrylic modified composite emulsion. 20 parts by weight, 2 to 20 parts by weight of phosphite, and 5 to 50 parts by weight of stainless alloy powder .
ポリフェノール誘導体2重量部未満では、錆への密着性が低下し、防錆性も低する。20重量部を超えると耐水性が低下する。 If it is less than 2 weight part of polyphenol derivatives, the adhesiveness to rust will fall and rust prevention property will also fall. If it exceeds 20 parts by weight, the water resistance decreases.
亜リン酸塩が2重量部未満では防錆性が低下し、20重量部を超えると耐水性が低下する。 When the amount of phosphite is less than 2 parts by weight, the rust resistance is lowered, and when it exceeds 20 parts by weight, the water resistance is lowered.
ステンレス合金粉末が5重量部未満では耐候性が低下し、逆に50重量部を超えると作業性が低下し密着性が低下する。 When the stainless alloy powder is less than 5 parts by weight, the weather resistance is lowered. On the other hand, when it exceeds 50 parts by weight, the workability is lowered and the adhesiveness is lowered.
本発明の錆転換用水系塗料には、必要に応じて、塗料特性や接着特性を向上させるために、公知の各種の添加剤を使用することができる。例えば、界面活性剤等の分散剤、レベリング剤、カップリング剤、増粘剤、顔料、可塑剤、充填剤、架橋剤などの添加剤を適宜に混ぜることができる。 In the water-based paint for rust conversion of the present invention, various known additives can be used as required in order to improve paint properties and adhesive properties. For example, a dispersant such as a surfactant, a leveling agent, a coupling agent, a thickener, a pigment, a plasticizer, a filler, a cross-linking agent, and the like can be appropriately mixed.
本発明の錆転換用水系塗料はポリフェノール誘導体、亜リン酸塩、及びステンレス合金粉末をアクリル変性複合エマルジョンに公知の方法で混合、分散することにより容易に製造することができる。本発明の錆転換用水系塗料のPHは7.0〜10.0の範囲に調整され、必要に応じ水で希釈して使用される。 The water-based paint for rust conversion of the present invention can be easily produced by mixing and dispersing a polyphenol derivative, a phosphite, and a stainless alloy powder in an acrylic-modified composite emulsion by a known method. The pH of the water-based paint for rust conversion of the present invention is adjusted to a range of 7.0 to 10.0, and is diluted with water as necessary.
本発明の錆転換用水系塗料が、水系の塗料でしかも鉄被塗物の錆面の錆を完全に取り除く素地調整(ケレン)がおこなわれていない条件でも、優れた防錆性と耐候性を有する機能は、本発明者らによると次のように考察される。即ち、鉄被塗物の錆面の錆(酸化鉄)を、ポリフェノール誘導体と亜リン酸塩により安定で緻密で防錆性のある四三酸化鉄に転換し、しかもステンレス合金粉末とアクリル変性複合エマルジョンに併用することにより、塗料の安定性と優れた耐候性が得られる。The water-based paint for rust conversion according to the present invention is a water-based paint and has excellent rust prevention and weather resistance even under conditions where the substrate is not completely adjusted to remove the rust on the rust surface of the iron coating. The functions possessed by the present inventors are considered as follows. That is, the rust (iron oxide) on the rust surface of the iron coating is converted into a stable, dense and rust-proof iron tetroxide by polyphenol derivative and phosphite, and the stainless alloy powder and acrylic modified composite By using it together with the emulsion, the stability of the paint and excellent weather resistance can be obtained.
本発明の錆転換用水系塗料の使用方法は、鉄被塗物の錆面の錆を完全に取り除く素地調製(ケレン)がおこなわれていない条件、即ち浮き錆を簡易に除去する程度の素地調製で鉄被塗物の錆面に従来どおり塗装すればよく、その結果優れた防錆性と耐候性を有する錆転換用水系塗料を提供することができる。また、本発明の錆転換用水系塗料の使用は錆の発生していない鉄被塗物や錆を完全に取り除いた鉄被塗物へも使用することができる。The method of using the water-based paint for rust conversion according to the present invention is the condition that the base preparation (keren) that completely removes rust on the rust surface of the iron coating is not performed, that is, the base preparation that can easily remove floating rust Thus, it is only necessary to paint on the rust surface of the iron coating as usual, and as a result, it is possible to provide a water-based paint for rust conversion having excellent rust prevention and weather resistance. Further, the use of the water-based paint for converting rust of the present invention can be used for an iron coating without rust and an iron coating from which rust has been completely removed.
以下に実施例を示して本発明を具体的に説明する。但し、部とあるは重量部を示す。 The present invention will be specifically described below with reference to examples. However, “part” means part by weight.
アクリル樹脂エマルジョンEM−1(「アクロナールYJ1210DA」BASF製、MFT24℃)217部、没食子酸7部、亜りん酸カルシウム8部、ステンレス合金粉末(「ステンレスペーストRFA4500」東洋アルミニウム(株)製、ステンレス316L 85%含有品)16部、さらに表1に示される所定量のタルク、ハイドロオキシエチルセルロース3%水溶液、イオン交換水を加えて混合分散して、実施例1の水系塗料を得た。この水系塗料のPHは8.6である。 217 parts of acrylic resin emulsion EM-1 (“Acronal YJ1210DA” manufactured by BASF, MFT 24 ° C.), 7 parts of gallic acid, 8 parts of calcium phosphite, stainless alloy powder (“stainless paste RFA4500” manufactured by Toyo Aluminum Co., Ltd., stainless steel 316L 85% -containing product) 16 parts, and a predetermined amount of talc shown in Table 1, a 3% aqueous solution of hydroxyethyl cellulose, and ion-exchanged water were added and mixed and dispersed to obtain an aqueous paint of Example 1. The pH of this water-based paint is 8.6.
浮き錆を除いた鋼板(4種ケレン処理)に、この水系塗料を塗布量200g/m2で塗布し7日間25℃で乾燥して試験片とした。耐水性は試験片を40℃の温水中に7日間浸漬し、取り出して塗膜の外観の異常の有無を観察すると共に、碁盤目付着性試験をおこなった。また、防錆性はこの試験片を5%の食塩水、35℃中で72時間噴霧し錆の発生の有無を観察する。さらに耐候性はサンシャインウエザオメーター試験1000時間後の塗膜の外観の異常の有無を観察する。その結果を表1に示す。 This water-based paint was applied to a steel plate (4 types of kelen treatment) from which floating rust had been removed at a coating amount of 200 g / m 2 and dried at 25 ° C. for 7 days to obtain a test piece. Water resistance was obtained by immersing the test piece in warm water at 40 ° C. for 7 days, taking it out and observing whether there was any abnormality in the appearance of the coating film, and conducting a cross-cut adhesion test. For rust prevention, the test piece is sprayed for 72 hours at 35 ° C. in 5% saline to observe the occurrence of rust. Furthermore, the weather resistance is observed for the presence or absence of abnormal appearance of the coating film after 1000 hours of sunshine weatherometer test. The results are shown in Table 1.
没食子酸7部、亜りん酸カルシウム8部をタンニン酸7部、亜りん酸カルシウム4部亜りん酸マグネシウム4部に代えた以外は実施例1と同様の組成で、実施例2の水系塗料を得た。この水系塗料のPHは8.4である。そして実施例1と同様に試験し結果を表1に示す。 The aqueous paint of Example 2 has the same composition as Example 1 except that 7 parts of gallic acid and 8 parts of calcium phosphite are replaced with 7 parts of tannic acid, 4 parts of calcium phosphite and 4 parts of magnesium phosphite. Obtained. The pH of this water-based paint is 8.4. And it tested similarly to Example 1 and shows a result in Table 1.
没食子酸7部、亜りん酸カルシウム8部を没食子酸4部タンニン酸3部、亜りん酸マグネシウム8部に代えた以外は実施例1と同様の組成で、実施例3の水系塗料を得た。この水系塗料のPHは8.2である。そして実施例1と同様に試験し結果を表1に示す。 A water-based paint of Example 3 was obtained with the same composition as in Example 1 except that 7 parts of gallic acid and 8 parts of calcium phosphite were replaced with 4 parts of gallic acid, 3 parts of tannic acid, and 8 parts of magnesium phosphite. . The pH of this water-based paint is 8.2. And it tested similarly to Example 1 and shows a result in Table 1.
没食子酸7部、亜りん酸カルシウム8部を没食子酸15部、亜りん酸カルシウム20部に代えた以外は実施例1と同様の組成で、実施例4の水系塗料を得た。この水系塗料のPHは8.4である。そして実施例1と同様に試験し結果を表1に示す。 A water-based paint of Example 4 was obtained with the same composition as Example 1 except that 7 parts of gallic acid and 8 parts of calcium phosphite were replaced with 15 parts of gallic acid and 20 parts of calcium phosphite. The pH of this water-based paint is 8.4. And it tested similarly to Example 1 and shows a result in Table 1.
没食子酸7部、ステンレス合金粉末16部をタンニン酸7部、ステンレス合金粉末32部に代えた以外は実施例1と同様の組成で、実施例5の水系塗料を得た。この水系塗料のPHは8.6である。そして実施例1と同様に試験し結果を表1に示す。 A water-based paint of Example 5 was obtained with the same composition as Example 1 except that 7 parts of gallic acid and 16 parts of stainless alloy powder were replaced with 7 parts of tannic acid and 32 parts of stainless alloy powder. The pH of this water-based paint is 8.6. And it tested similarly to Example 1 and shows a result in Table 1.
没食子酸7部、亜りん酸カルシウム8部ステンレス合金粉末16部を没食子酸7部、亜りん酸カルシウム0部ステンレス合金粉末0部に代えた以外は実施例1と同様の組成で、比較例1の水系塗料を得た。この水系塗料のPHは5.0である。そして実施例1と同様に試験し結果を表2に示す。 Comparative Example 1 with the same composition as in Example 1 except that 7 parts of gallic acid and 8 parts of calcium phosphite stainless steel powder 16 parts were replaced with 7 parts of gallic acid and 0 parts of calcium phosphite stainless steel powder A water-based paint was obtained. The pH of this water-based paint is 5.0. And it tested similarly to Example 1 and shows a result in Table 2.
没食子酸7部、亜りん酸カルシウム8部ステンレス合金粉末16部を没食子酸7部、亜りん酸カルシウム8部ステンレス合金粉末0部に代えた以外は実施例1と同様の組成で、比較例2の水系塗料を得た。この水系塗料のPHは8.6である。そして実施例1と同様に試験し結果を表2に示す。 Comparative Example 2 with the same composition as Example 1, except that 7 parts of gallic acid and 8 parts of calcium phosphite stainless steel alloy powder 16 parts were replaced with 7 parts of gallic acid and 8 parts of calcium phosphite stainless steel alloy powder A water-based paint was obtained. The pH of this water-based paint is 8.6. And it tested similarly to Example 1 and shows a result in Table 2.
没食子酸7部、亜りん酸カルシウム8部ステンレス合金粉末16部を没食子酸0.5部、亜りん酸カルシウム25部ステンレス合金粉末1部に代えた以外は実施例1と同様の組成で、比較例3の水系塗料を得た。この水系塗料のPHは10.0である。そして実施例1と同様に試験し結果を表2に示す。 The composition was the same as in Example 1 except that 7 parts of gallic acid and 8 parts of calcium phosphite stainless steel alloy powder 16 parts were replaced with 0.5 part of gallic acid and 25 parts of calcium phosphite stainless steel alloy powder. The water-based paint of Example 3 was obtained. The pH of this water-based paint is 10.0. And it tested similarly to Example 1 and shows a result in Table 2.
没食子酸7部、亜りん酸カルシウム8部ステンレス合金粉末16部を没食子酸30部、亜りん酸カルシウム5部ステンレス合金粉末10部に代えた以外は実施例1と同様の組成で、比較例4の水系塗料を得た。この水系塗料のPHは5.0である。そして実施例1と同様に試験し結果を表2に示す。 Comparative Example 4 with the same composition as in Example 1 except that 7 parts of gallic acid and 8 parts of calcium phosphite stainless steel powder 16 parts were replaced with 30 parts of gallic acid and 5 parts of calcium phosphite stainless steel powder 10 parts A water-based paint was obtained. The pH of this water-based paint is 5.0. And it tested similarly to Example 1 and shows a result in Table 2.
アクリルウレタン樹脂エマルジョンEM−2(「ポリゾールAP−3840」昭和高分子(株)製、MFT26℃)200部、没食子酸7部、亜りん酸カルシウム8部、ステンレス合金粉末(「ステンレスペーストRFA4500」東洋アルミニウム(株)製、ステンレス316L 85%含有品)16部、さらに表1に示される所定量のタルク、ハイドロオキシエチルセルロース3%水溶液、イオン交換水を加えて混合分散して、実施例6の水系塗料を得た。この水系塗料のPHは8.1である。この結果を表3に示す。 200 parts of acrylic urethane resin emulsion EM-2 (“Polysol AP-3840” manufactured by Showa High Polymer Co., Ltd., MFT 26 ° C.), 7 parts of gallic acid, 8 parts of calcium phosphite, stainless alloy powder (“stainless paste RFA4500” Toyo 16 parts of aluminum (made of Aluminum Co., Ltd., containing 85% stainless steel 316L), and further adding and mixing and dispersing a predetermined amount of talc, a 3% aqueous solution of hydroxyethyl cellulose and ion-exchanged water shown in Table 1, and the aqueous system of Example 6 A paint was obtained. The pH of this water-based paint is 8.1. The results are shown in Table 3.
シリコンアクリル樹脂エマルジョンEM−3(「ロイシール6312」昭和子分子(株)製、MFT19℃)130部、アクリル樹脂エマルジョンEM−1(「アクロナールYJ1210DA」BASF製、MFT24℃)110部、没食子酸7部、亜りん酸カルシウム10部、ステンレス合金粉末(「ステンレスペーストRFA4500」東洋アルミニウム(株)製、ステンレス316L 85%含有品)16部、さらに表1に示される所定量のタルク、ハイドロオキシエチルセルロース3%水溶液、イオン交換水を加えて混合分散して、実施例7の水系塗料を得た。この水系塗料のPHは7.5である。この結果を表3に示す。 Silicon Acrylic Resin Emulsion EM-3 ("Royceal 6312", Showa Molecule Co., Ltd., MFT 19 ° C) 130 parts, Acrylic Resin Emulsion EM-1 ("Acronal YJ1210DA" BASF, MFT 24 ° C) 110 parts, 7 parts gallic acid , 10 parts of calcium phosphite, 16 parts of stainless alloy powder ("Stainless Paste RFA4500" manufactured by Toyo Aluminum Co., Ltd., 85% stainless steel 316L), and a predetermined amount of talc shown in Table 1, 3% hydroxyethyl cellulose An aqueous solution and ion-exchanged water were added and mixed and dispersed to obtain an aqueous paint of Example 7. The pH of this water-based paint is 7.5. The results are shown in Table 3.
アクリルウレタン樹脂エマルジョンEM−2(「ポリゾールAP−3840」昭和高分子(株)製、MFT26℃)100部、アクリル樹脂エマルジョンEM−1(「アクロナールYJ1210DA」BASF製、MFT24℃)110部、没食子酸4部、タンニン酸3部、亜りん酸マグネシウム3部、ステンレス合金粉末(「ステンレスペーストRFA4500」東洋アルミニウム(株)製、ステンレス316L 85%含有品)16部、さらに表1に示される所定量のタルク、ハイドロオキシエチルセルロース3%水溶液、イオン交換水を加えて混合分散して、実施例8の水系塗料を得た。この水系塗料のPHは8.1である。この結果を表3に示す。 100 parts of acrylic urethane resin emulsion EM-2 (“Polysol AP-3840”, Showa High Polymer Co., Ltd., MFT 26 ° C.), 110 parts of acrylic resin emulsion EM-1 (“Acronal YJ1210DA”, BASF, MFT 24 ° C.), gallic acid 4 parts, 3 parts of tannic acid, 3 parts of magnesium phosphite, 16 parts of stainless alloy powder (“Stainless Paste RFA4500” manufactured by Toyo Aluminum Co., Ltd., 85% stainless steel 316L), and a predetermined amount shown in Table 1 Talc, a 3% aqueous solution of hydroxyethyl cellulose, and ion-exchanged water were added and mixed to obtain an aqueous paint of Example 8. The pH of this water-based paint is 8.1. The results are shown in Table 3.
ステンレス合金粉末16部をステンレス合金粉末0部に代えた以外は実施例6と同様の組成で、比較例5の水系塗料を得た。この水系塗料のPHは8.0である。この結果を表3に示す。 A water-based paint of Comparative Example 5 was obtained with the same composition as in Example 6 except that 16 parts of the stainless alloy powder was replaced with 0 part of the stainless alloy powder. The pH of this water-based paint is 8.0. The results are shown in Table 3.
ステンレス合金粉末16部をステンレス合金粉末0部に代えた以外は実施例7と同様の組成で、比較例6の水系塗料を得た。この水系塗料のPHは7.6である。この結果を表3に示す。 A water-based paint of Comparative Example 6 was obtained with the same composition as in Example 7 except that 16 parts of the stainless alloy powder was replaced with 0 part of the stainless alloy powder. The pH of this water-based paint is 7.6. The results are shown in Table 3.
上記表1、2及び表3の結果から、浮き錆を簡易に除去する程度の素地調整で鉄
被塗物の錆面に従来どおり塗装可能で、本発明品である実施例1〜8の錆転換
用水系塗料は比較例1〜6に比べて、いずれも耐水性、防錆性、耐候性に優れ
ていることがわかる。
From the results of Tables 1, 2, and 3, the rust of Examples 1 to 8, which is a product of the present invention, can be applied to the rust surface of the iron coating by conventional adjustment to the extent that the floating rust is easily removed. It can be seen that the water-based paint for conversion is superior in water resistance, rust resistance, and weather resistance as compared with Comparative Examples 1-6.
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