JP2020000992A - Coating method of structure - Google Patents

Coating method of structure Download PDF

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JP2020000992A
JP2020000992A JP2018122779A JP2018122779A JP2020000992A JP 2020000992 A JP2020000992 A JP 2020000992A JP 2018122779 A JP2018122779 A JP 2018122779A JP 2018122779 A JP2018122779 A JP 2018122779A JP 2020000992 A JP2020000992 A JP 2020000992A
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coating
resin
organic solvent
coating composition
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JP7026009B2 (en
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雅史 古泉
Masafumi Koizumi
雅史 古泉
直之 増田
Naoyuki Masuda
直之 増田
昌典 山本
Masanori Yamamoto
昌典 山本
由佳 鎌田
Yuka Kamata
由佳 鎌田
誠 甲斐上
Makoto Kaigami
誠 甲斐上
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Dai Nippon Toryo KK
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Abstract

To provide a coating method of a non-aqueous normal temperature-drying structure which is low in odor and is excellent in drying property and coating workability.SOLUTION: A coating method of a structure includes a step of coating a structure or a surface of its member with a coating composition and forming a coating film, in which the coating composition contains an organic solvent (A) and a resin (B), the organic solvent (A) contains 90 mass% or more of the organic solvent (A1) with a vapor pressure at 20°C of 10-120 Pa, and the resin (B) is formed of at least one resin in a resin dispersible in the organic solvent (A) and a resin soluble in the organic solvent (A).SELECTED DRAWING: None

Description

本発明は、構造物の塗装方法に関し、特には、低臭気で、乾燥性及び塗装作業性に優れる非水系の常温乾燥型の構造物の塗装方法に関するものである。   The present invention relates to a method for coating a structure, and more particularly to a method for coating a non-aqueous room-temperature-dried structure having low odor and excellent drying properties and coating workability.

建築物の内外装用塗料は、有機溶剤系塗料から水系塗料まで幅広く使用されている。塗料業界としては、作業環境等の改善の面から水系塗料への移行が多く提案されているものの、建築物を対象とするような塗装については、塗装作業性や乾燥性等の点から有機溶剤系塗料が使用される場合も多い。ここで、有機溶剤系塗料が持つ問題の一つに、有機溶剤による臭気の問題があり、このような問題に対処する有機溶剤系塗料の検討が行われている。   Paints for interior and exterior of buildings are widely used from organic solvent-based paints to water-based paints. Although the paint industry has proposed many shifts to water-based paints in order to improve the working environment, etc., for coatings intended for buildings, the use of organic solvents has been considered in terms of coating workability and drying properties. In many cases, system paints are used. Here, one of the problems of the organic solvent-based paint is a problem of odor due to the organic solvent, and an organic solvent-based paint that addresses such a problem is being studied.

国際公開第2005/000979号(特許文献1)は、(A)エポキシ樹脂、ウレタン樹脂およびアクリル樹脂からなる群から選ばれた少なくとも1種の塗料用樹脂、(B)低臭気性有機溶剤、(C)炭素数8以上のエステルおよび/またはラクトンからなる群から選ばれた少なくとも1種の化合物、および、必要により(D)塗料用樹脂(A)用の硬化剤を含んでなり、有機溶剤としてキシレンおよびトルエンを実質的に含まないことを特徴とする低臭気性溶剤型塗料組成物を記載しており、これによって、塗膜乾燥後に発生するペイント臭が著しく抑制されるとしている。特許文献1に記載の塗料組成物は、キシレンやトルエンを実質的に使用しないという特徴により低臭気を達成していると思われるが、これら臭気の原因となる溶剤に代えて、酢酸ブチルと他の有機溶剤からなる(B)低臭気性有機溶剤を用いると共に、臭気中和性のある化合物(C)を用いることを特徴としている。   WO 2005/000979 (Patent Document 1) discloses (A) at least one kind of paint resin selected from the group consisting of an epoxy resin, a urethane resin and an acrylic resin, (B) a low-odor organic solvent, C) At least one compound selected from the group consisting of esters and / or lactones having 8 or more carbon atoms and, if necessary, (D) a curing agent for a coating resin (A). It describes a low odor solvent-based coating composition characterized by being substantially free of xylene and toluene, which remarkably suppresses paint odor generated after drying of a coating film. The coating composition described in Patent Document 1 is considered to have achieved a low odor due to the feature that xylene and toluene are not substantially used. However, in place of the solvent causing the odor, butyl acetate and other solvents are used. (B) a low odor organic solvent composed of the organic solvent described above, and a compound (C) having an odor neutralizing property.

一方、建築物の内外装用塗料には、常温乾燥型のものが望ましい。例えば、特開2006−188639号公報(特許文献2)は、(A)第三種有機溶剤と、(B)該有機溶剤(A)に可溶で、水酸基価が5mgKOH/gを超え、かつ水酸基価と酸価の合計が30mgKOH/gを超える水酸基含有含フッ素共重合体とからなる硬化型含フッ素塗料用組成物を記載しており、これによって、室温でも充分な乾燥硬化性を示し、耐溶剤性、耐水性、耐候性等に優れ、環境に配慮した含フッ素塗料用組成物を提供することができるとしている。   On the other hand, it is desirable to use a room temperature drying type paint for interior and exterior of buildings. For example, Japanese Patent Application Laid-Open No. 2006-188639 (Patent Document 2) discloses that (A) a third type organic solvent and (B) a soluble in the organic solvent (A), a hydroxyl value exceeds 5 mgKOH / g, and It describes a curable fluorine-containing coating composition comprising a hydroxyl-containing fluorine-containing copolymer having a total of a hydroxyl value and an acid value of more than 30 mgKOH / g, and thereby exhibits sufficient dry curability even at room temperature, It is said that a composition for a fluorine-containing coating which is excellent in solvent resistance, water resistance, weather resistance and the like and is environmentally friendly can be provided.

国際公開第2005/000979号International Publication No. 2005/000979 特開2006−188639号公報JP 2006-188639 A

しかしながら、特許文献1に記載の塗料組成物は、キシレンやトルエンを実質的に使用しないという点で臭気を抑えているものの、使用される有機溶媒等による強い臭気は認められ、依然として改善の余地がある。また、特許文献1は、専ら加熱硬化型塗料について記載するものであり、常温乾燥型塗料としての十分な検討は行われていない。   However, although the coating composition described in Patent Literature 1 suppresses odor in that xylene and toluene are not substantially used, strong odor due to the organic solvent used is recognized, and there is still room for improvement. is there. Further, Patent Document 1 describes only a heat-curable paint, and has not been sufficiently studied as a normal-temperature-dry paint.

また、特許文献2に記載の塗料組成物は、室温でも充分な乾燥硬化性を示すと共に環境に配慮した有機溶媒として第三種有機溶剤を使用しているが、特許文献2に挙げられる第三種有機溶剤の使用は臭気の問題に対処できるものではない。   Further, the coating composition described in Patent Document 2 shows sufficient drying curability even at room temperature and uses a third type organic solvent as an environmentally friendly organic solvent. The use of seed organic solvents does not address the problem of odor.

また、夏季などの構造物表面の温度が上昇する状況においては、常温での乾燥性に優れる塗料であると、乾燥が速くなりすぎるため、塗装が困難になることも多い。特に、建築物の壁面に使用されるカーテンウォールの塗り替えにおいては、塗料の飛散が少なく、塗料の無駄を少なくする観点からローラー塗装が好まれるが、乾燥が速すぎる塗料に対してローラー塗装を行うと、艶ムラ等が起こりやすく、塗装作業性は著しく低下するといった課題がある。   In addition, in a situation where the temperature of the surface of a structure rises in summer or the like, if the coating material has excellent drying properties at normal temperature, the drying speed is too fast, so that the coating is often difficult. In particular, in the repainting of the curtain wall used for the wall of the building, the paint is less scattered, roller coating is preferred from the viewpoint of reducing paint waste, but roller coating is performed on paint that is too fast drying. Then, there is a problem that gloss unevenness and the like are likely to occur, and coating workability is remarkably reduced.

そこで、本発明の目的は、上記従来技術の問題を解決し、低臭気で、乾燥性及び塗装作業性に優れる非水系の常温乾燥型の構造物の塗装方法を提供することにある。   Therefore, an object of the present invention is to solve the above-mentioned problems of the prior art, and to provide a method for coating a non-aqueous room-temperature drying type structure having low odor, excellent drying property and excellent coating workability.

本発明者は、上記目的を達成するために鋭意検討した結果、特定の蒸気圧を有する有機溶剤と、該有機溶剤に分散又は溶解可能な樹脂とを組み合わせた非水系の常温乾燥型塗料組成物が、低臭気で、乾燥性に優れると共に、夏季などの構造物表面の温度が上昇する状況下においてローラー塗装を行う場合であっても、塗装作業性に優れることを見出し、本発明を完成させるに至った。   The present inventors have conducted intensive studies to achieve the above object, and as a result, a non-aqueous room-temperature-drying coating composition in which an organic solvent having a specific vapor pressure and a resin dispersible or dissolvable in the organic solvent are combined. However, with a low odor, and excellent in drying properties, even when performing roller coating under a situation where the temperature of the surface of the structure increases in the summer, etc., it is found that the coating workability is excellent, and the present invention is completed. Reached.

即ち、本発明の構造物の塗装方法は、構造物又はその部材の表面を塗料組成物で塗装して塗膜を形成させる工程を含み、
前記塗料組成物が、有機溶剤(A)及び樹脂(B)を含み、該有機溶剤(A)は、20℃における蒸気圧が10〜120Paである有機溶剤(A1)を90質量%以上含み、該樹脂(B)は、該有機溶剤(A)に分散可能な樹脂及び該有機溶剤(A)に溶解可能な樹脂のうち少なくとも一方の樹脂からなることを特徴とする。
That is, the method for coating a structure of the present invention includes a step of coating the surface of the structure or a member thereof with a coating composition to form a coating film,
The coating composition contains an organic solvent (A) and a resin (B), and the organic solvent (A) contains 90% by mass or more of an organic solvent (A1) having a vapor pressure of 10 to 120 Pa at 20 ° C, The resin (B) is characterized by comprising at least one of a resin dispersible in the organic solvent (A) and a resin soluble in the organic solvent (A).

本発明の構造物の塗装方法の好適例においては、前記構造物が建築物である。   In a preferred example of the method for coating a structure according to the present invention, the structure is a building.

本発明の構造物の塗装方法の他の好適例においては、前記塗料組成物が常温乾燥型塗料組成物である。   In another preferred embodiment of the method for coating a structure according to the present invention, the coating composition is a cold-drying coating composition.

本発明の構造物の塗装方法の他の好適例においては、前記塗料組成物の塗装手段がローラーである。   In another preferred embodiment of the method for coating a structure according to the present invention, the means for coating the coating composition is a roller.

本発明の構造物の塗装方法の他の好適例においては、前記塗膜の厚さが20〜50μmである。   In another preferred embodiment of the method for coating a structure according to the present invention, the thickness of the coating film is 20 to 50 μm.

本発明の構造物の塗装方法の他の好適例においては、前記塗料組成物中における水分量が1.0質量%未満である。   In another preferred embodiment of the method for coating a structure according to the present invention, the amount of water in the coating composition is less than 1.0% by mass.

本発明の構造物の塗装方法の他の好適例においては、前記樹脂(B)が、重量平均分子量が800〜300,000である樹脂(B1)を50質量%以上含む。   In another preferred embodiment of the method for coating a structure according to the present invention, the resin (B) contains 50% by mass or more of the resin (B1) having a weight average molecular weight of 800 to 300,000.

本発明の構造物の塗装方法の他の好適例においては、前記工程の前に、下塗り塗料で構造物又はその部材の表面を塗装し、下塗り塗膜を形成させる工程を更に含む。   In another preferred embodiment of the method of coating a structure according to the present invention, the method further comprises, before the step, a step of coating the surface of the structure or a member thereof with an undercoat paint to form an undercoat film.

本発明によれば、低臭気で、乾燥性及び塗装作業性に優れる非水系の常温乾燥型の構造物の塗装方法を提供することができる。   Advantageous Effects of Invention According to the present invention, it is possible to provide a method for coating a non-aqueous, room-temperature-dried structure having low odor and excellent drying property and coating workability.

以下に、本発明の構造物の塗装方法を詳細に説明する。本発明の構造物の塗装方法は、構造物又はその部材の表面を塗料組成物で塗装して塗膜を形成させる工程を含み、前記塗料組成物が、有機溶剤(A)及び樹脂(B)を含み、該有機溶剤(A)は、20℃における蒸気圧が10〜120Paである有機溶剤(A1)を90質量%以上含み、該樹脂(B)は、該有機溶剤(A)に分散可能な樹脂及び該有機溶剤(A)に溶解可能な樹脂のうち少なくとも一方の樹脂からなることを特徴とする。なお、上記塗料組成物を塗料組成物(X)ともいう。   Hereinafter, the method for coating a structure according to the present invention will be described in detail. The coating method of a structure of the present invention includes a step of coating a surface of a structure or a member thereof with a coating composition to form a coating film, wherein the coating composition comprises an organic solvent (A) and a resin (B). The organic solvent (A) contains 90% by mass or more of an organic solvent (A1) having a vapor pressure of 10 to 120 Pa at 20 ° C., and the resin (B) is dispersible in the organic solvent (A). And at least one of a resin soluble in the organic solvent (A) and a resin soluble in the organic solvent (A). In addition, the said coating composition is also called coating composition (X).

上記塗料組成物(X)は、20℃における蒸気圧が10〜120Paである有機溶剤(A1)を90質量%以上含む有機溶剤(A)を含むため、常温乾燥型塗料組成物として好適であり、基材への塗装後に常温にて乾燥させて塗膜を形成させることが可能である。ここでいう「常温」とは5〜35℃であり、上記塗料組成物(X)によれば、23℃の場合、24時間以内、5℃の場合でも、48時間以内という短時間での乾燥も可能である。   Since the coating composition (X) contains the organic solvent (A) containing 90% by mass or more of the organic solvent (A1) having a vapor pressure of 10 to 120 Pa at 20 ° C., it is suitable as a room temperature drying type coating composition. After coating on the substrate, it is possible to form a coating film by drying at room temperature. The “normal temperature” here is 5 to 35 ° C., and according to the above-mentioned coating composition (X), drying in a short time of 24 hours or less at 23 ° C. or 48 hours or less even at 5 ° C. Is also possible.

また、上記塗料組成物(X)は、20℃における蒸気圧が10〜120Paである有機溶剤(A1)を90質量%以上含む有機溶剤(A)を含むため、有機溶剤系(換言すれば非水系)の塗料組成物として使用可能である。ここでいう「有機溶剤系塗料組成物」とは、塗料組成物中に含まれる溶媒全体に占める有機溶剤の割合が50質量%以上である塗料組成物を意味する。特に、上記塗料組成物(X)は、良好な乾燥性を確保する観点から、水分量は1.0質量%未満であることが好ましい。なお、水分量とは、塗料組成物中における水の含有量を指す。   Further, since the coating composition (X) contains the organic solvent (A) containing 90% by mass or more of the organic solvent (A1) having a vapor pressure of 10 to 120 Pa at 20 ° C., the organic solvent-based (in other words, non- (Aqueous) coating composition. The term "organic solvent-based coating composition" as used herein means a coating composition in which the proportion of the organic solvent in the entire solvent contained in the coating composition is 50% by mass or more. In particular, the coating composition (X) preferably has a water content of less than 1.0% by mass from the viewpoint of ensuring good drying properties. In addition, the water content refers to the content of water in the coating composition.

上記塗料組成物(X)に用いる有機溶剤(A)には、アルコール類、エーテル類、ケトン類、エステル類(ラクトンを含む)、窒素含有化合物(アミド、ラクタムなど)、硫黄含有化合物、炭化水素(脂肪族炭化水素、脂環式炭化水素、芳香族炭化水素など)等の公知の塗料用溶剤が使用できるが、上記塗料組成物(X)においては、有機溶剤(A)を構成する溶剤の90質量%以上、好ましくは93質量%以上、より好ましくは95質量%以上、最も好ましくは100質量%が、20℃における蒸気圧が10〜120Paの有機溶剤(A1)である。これらの有機溶剤の中でも、樹脂(B)や後述する硬化剤を分散又は溶解させる観点から、酸素含有化合物(例えばアルコール類、エーテル類、ケトン類、エステル類など)が特に好ましい。なお、有機溶剤は、単独で用いてもよく、二種以上を組み合わせて用いてもよい。上記塗料組成物(X)中において、有機溶剤(A)の含有量は、例えば15〜90質量%であることが好ましい。   Examples of the organic solvent (A) used in the coating composition (X) include alcohols, ethers, ketones, esters (including lactones), nitrogen-containing compounds (amides, lactams, etc.), sulfur-containing compounds, and hydrocarbons. Known paint solvents such as (aliphatic hydrocarbons, alicyclic hydrocarbons, and aromatic hydrocarbons) can be used. In the above-mentioned paint composition (X), the solvent constituting the organic solvent (A) can be used. 90% by mass or more, preferably 93% by mass or more, more preferably 95% by mass or more, and most preferably 100% by mass is an organic solvent (A1) having a vapor pressure of 10 to 120 Pa at 20 ° C. Among these organic solvents, oxygen-containing compounds (eg, alcohols, ethers, ketones, esters, etc.) are particularly preferable from the viewpoint of dispersing or dissolving the resin (B) and a curing agent described below. The organic solvents may be used alone or in combination of two or more. In the coating composition (X), the content of the organic solvent (A) is preferably, for example, 15 to 90% by mass.

上記塗料組成物(X)において、有機溶剤(A1)は、20℃における蒸気圧が10〜120Paである。本発明者は、塗料組成物の溶媒として蒸気圧の低い物質を用いた場合、乾燥時に塗料組成物やその塗膜から発生し得る臭気を感じ難いことを見出した。上記塗料組成物(X)によれば、20℃における蒸気圧が120Pa以下である有機溶剤を用いるため、塗料組成物やその塗膜からの臭気を抑えることができ、夏季などの構造物表面の温度が上昇する状況下においても蒸発が速くなりすぎることがない。20℃における蒸気圧は120Pa以下が好ましく、100Pa以下が更に好ましい。一方、20℃における有機溶剤(A1)の蒸気圧は10Pa以上であり、50Pa以上が好ましい。20℃における蒸気圧が10〜120Paの有機溶剤であれば、常温乾燥で蒸発させることが可能であると共に、夏季などの構造物表面の温度が上昇する状況下においても蒸発が速くなりすぎることもなく、塗装作業性に優れる。   In the coating composition (X), the organic solvent (A1) has a vapor pressure of 10 to 120 Pa at 20 ° C. The present inventor has found that when a substance having a low vapor pressure is used as a solvent for the coating composition, it is difficult to feel the odor generated from the coating composition and its coating film during drying. According to the coating composition (X), since an organic solvent having a vapor pressure at 120C of 120 Pa or less is used, the odor from the coating composition and its coating film can be suppressed, and the surface of the structure in summer or the like can be suppressed. Evaporation does not become too fast even in a situation where the temperature rises. The vapor pressure at 20 ° C. is preferably 120 Pa or less, more preferably 100 Pa or less. On the other hand, the vapor pressure of the organic solvent (A1) at 20 ° C. is 10 Pa or more, preferably 50 Pa or more. If the vapor pressure at 20 ° C. is an organic solvent having a pressure of 10 to 120 Pa, it is possible to evaporate by drying at room temperature, and the evaporation may be too fast even in a situation where the temperature of the surface of the structure increases, such as in summer. No paint workability.

20℃における蒸気圧が10〜120Paである有機溶剤(A1)の具体例としては、n−オクタノール、エチルヘキシルアルコール、3−メトキシ−3−メチルブタノール、3−メトキシ−3−メチルブチルアセテート、2−メチル−1,3−プロパンジオール、ジメチルプロピレングリコール、エチレングリコールモノブチルエーテル、エチレングリコールモノブチルエーテルアセテート、エチレングリコールモノイソブチルエーテル、エチレングリコールモノヘキシルエーテル、エチレングリコールジエチルエーテル、ジエチレングリコールモノメチルエーテル、ジエチレングリコールエチルメチルエーテル、ジエチレングリコールジエチルエーテル、ジエチレングリコールブチルメチルエーテル、ジエチレングリコールイソプロピルメチルエーテル、プロピレングリコールモノブチルエーテル、ジエチレングリコールモノブチルエーテルアセテート、プロピレングリコールモノブチルエーテルアセテート、ジプロピレングリコールモノプロピルエーテル、ジプロピレングリコールジメチルエーテル、トリエチレングリコールジメチルエーテル、N−メチル−2−ピロリドン、イソパラフィン系炭化水素、ヘキシルグリコール等が挙げられる。これら溶剤は、単独で用いてもよく、二種以上を組み合わせて用いてもよい。   Specific examples of the organic solvent (A1) having a vapor pressure of 10 to 120 Pa at 20 ° C. include n-octanol, ethylhexyl alcohol, 3-methoxy-3-methylbutanol, 3-methoxy-3-methylbutyl acetate, Methyl-1,3-propanediol, dimethylpropylene glycol, ethylene glycol monobutyl ether, ethylene glycol monobutyl ether acetate, ethylene glycol monoisobutyl ether, ethylene glycol monohexyl ether, ethylene glycol diethyl ether, diethylene glycol monomethyl ether, diethylene glycol ethyl methyl ether, Diethylene glycol diethyl ether, diethylene glycol butyl methyl ether, diethylene glycol isopropyl Butyl ether, propylene glycol monobutyl ether, diethylene glycol monobutyl ether acetate, propylene glycol monobutyl ether acetate, dipropylene glycol monopropyl ether, dipropylene glycol dimethyl ether, triethylene glycol dimethyl ether, N-methyl-2-pyrrolidone, isoparaffin hydrocarbon, hexyl glycol And the like. These solvents may be used alone or in combination of two or more.

上記塗料組成物(X)は、溶媒として有機溶剤(A)を含むことから、上記塗料組成物(X)は、樹脂として、該有機溶剤(A)に分散可能な樹脂及び該有機溶剤(A)に溶解可能な樹脂のうち少なくとも一方の樹脂からなる樹脂(B)を含む。ここで、「有機溶剤(A)に分散可能な樹脂」とは、有機溶剤(A)中に分布して不均質系(例えば乳濁液又は懸濁液)を形成可能な樹脂であり、塗料組成物(X)中において分散している樹脂である。また、「有機溶剤(A)に溶解可能な樹脂」とは、有機溶剤(A)に可溶な樹脂を指すが、有機溶剤(A)との混合物が均一な溶液を形成するものであり、塗料組成物(X)中において溶解している樹脂である。なお、樹脂(B)を有機溶剤(A)に分散又は溶解させる際に分散剤や乳化剤等の添加剤を使用してもよい。   Since the coating composition (X) contains an organic solvent (A) as a solvent, the coating composition (X) contains, as a resin, a resin dispersible in the organic solvent (A) and the organic solvent (A). ) Includes a resin (B) made of at least one of the resins soluble in the resin. Here, the “resin dispersible in the organic solvent (A)” is a resin that can be distributed in the organic solvent (A) to form a heterogeneous system (for example, an emulsion or a suspension). It is a resin dispersed in the composition (X). The term “resin soluble in the organic solvent (A)” refers to a resin that is soluble in the organic solvent (A), and a mixture with the organic solvent (A) forms a uniform solution, It is a resin dissolved in the coating composition (X). When dispersing or dissolving the resin (B) in the organic solvent (A), additives such as a dispersant and an emulsifier may be used.

上記塗料組成物(X)においては、上記樹脂(B)が、重量平均分子量が800〜300,000である樹脂(B1)を含むことが好ましい。上記特定した範囲内の分子量であれば、上記塗料組成物(X)に用いる有機溶剤(A)への分散性や溶解性と良好な塗膜物性(乾燥性、耐水性など)を両立することができる。また、樹脂(B1)の重量平均分子量は900〜100,000であることが更に好ましい。本発明において、重量平均分子量は、ゲル浸透クロマトグラフィーで測定した値であり、標準物質にはポリスチレンが使用される。   In the coating composition (X), the resin (B) preferably contains the resin (B1) having a weight average molecular weight of 800 to 300,000. If the molecular weight is within the above-specified range, it is necessary to achieve both good dispersibility and solubility in the organic solvent (A) used in the coating composition (X) and good coating film properties (drying property, water resistance, etc.). Can be. Further, the weight average molecular weight of the resin (B1) is more preferably 900 to 100,000. In the present invention, the weight average molecular weight is a value measured by gel permeation chromatography, and polystyrene is used as a standard substance.

上記塗料組成物(X)において、上記樹脂(B)中に占める樹脂(B1)の割合は50質量%以上であることが好ましく、80質量%以上であることが更に好ましい。上記樹脂(B)中に占める樹脂(B1)の割合が50質量%以上であれば、上記特定した範囲の分子量によって奏される効果を高めることができる。   In the coating composition (X), the proportion of the resin (B1) in the resin (B) is preferably 50% by mass or more, and more preferably 80% by mass or more. When the proportion of the resin (B1) in the resin (B) is 50% by mass or more, the effect exerted by the molecular weight in the above specified range can be enhanced.

上記塗料組成物(X)に用いる樹脂(B)としては、塗料業界において通常使用されている樹脂を例示することができ、具体的には、アクリル樹脂、シリコーン樹脂、アクリルシリコーン樹脂、スチレンアクリル共重合樹脂、ポリエステル樹脂、ふっ素樹脂、ロジン樹脂、石油樹脂、クマロン樹脂、フェノール樹脂、ウレタン樹脂、メラミン樹脂、尿素樹脂、エポキシ樹脂、セルロース樹脂、キシレン樹脂、アルキド樹脂、脂肪族炭化水素樹脂、ブチラール樹脂、マレイン酸樹脂、フマル酸樹脂、ビニル樹脂、アミン樹脂、ケチミン樹脂等が挙げられる。これらの中でも、ふっ素樹脂、ウレタン樹脂、シリコーン樹脂、アクリル樹脂、アクリルシリコーン樹脂、エポキシ樹脂及びアルキド樹脂が好ましく、ふっ素樹脂、シリコーン樹脂、アクリル樹脂及びアクリルシリコーン樹脂が特に好ましい。これら樹脂は、単独で用いてもよく、二種以上を組み合わせて用いてもよい。   Examples of the resin (B) used in the coating composition (X) include resins commonly used in the coatings industry. Specifically, acrylic resins, silicone resins, acrylic silicone resins, and styrene acrylic resins Polymerized resin, polyester resin, fluororesin, rosin resin, petroleum resin, coumarone resin, phenolic resin, urethane resin, melamine resin, urea resin, epoxy resin, cellulose resin, xylene resin, alkyd resin, aliphatic hydrocarbon resin, butyral resin , Maleic acid resin, fumaric acid resin, vinyl resin, amine resin, ketimine resin and the like. Among them, a fluororesin, a urethane resin, a silicone resin, an acrylic resin, an acrylic silicone resin, an epoxy resin and an alkyd resin are preferable, and a fluororesin, a silicone resin, an acrylic resin and an acrylic silicone resin are particularly preferable. These resins may be used alone or in combination of two or more.

上記塗料組成物(X)において、不揮発分中における樹脂(B)の含有量は、例えば20〜100質量%であることが好ましく、また、塗料組成物が顔料等を更に含む場合は20〜98質量%であることが好ましい。ここで、不揮発分とは、水や有機溶剤等の揮発する成分を除いた成分を指し、最終的に塗膜を形成することになる成分であるが、本発明においては、塗料組成物を130℃で60分間乾燥させた際に残存する成分を不揮発分として取り扱う。上記塗料組成物(X)において、不揮発分の含有量は、10〜85質量%であることが好ましい。   In the coating composition (X), the content of the resin (B) in the nonvolatile components is preferably, for example, 20 to 100% by mass. When the coating composition further contains a pigment or the like, the content is 20 to 98%. It is preferably mass%. Here, the non-volatile content refers to a component excluding volatile components such as water and an organic solvent, and is a component that will eventually form a coating film. Components remaining after drying at 60 ° C. for 60 minutes are treated as nonvolatile components. In the coating composition (X), the nonvolatile content is preferably from 10 to 85% by mass.

上記塗料組成物(X)は、顔料を含むことができる。本発明に使用できる顔料としては、特に限定されるものではなく、塗料業界において通常使用されている顔料を使用できる。具体例としては、二酸化チタン、酸化鉄、カーボンブラック等の着色顔料、シリカ、タルク、マイカ、炭酸カルシウム、硫酸バリウム等の体質顔料、亜鉛、リン酸亜鉛、リン酸アルミニウム、トリポリリン酸アルミニウム、モリブデン酸亜鉛、メタホウ酸バリウム、ハイドロカルマイト等の防錆顔料、アルミニウム、ニッケル、クロム、錫、銅、銀、白金、金、ステンレス、ガラスフレーク等の光輝顔料等が挙げられる。これら顔料は、単独で用いてもよく、二種以上を組み合わせて用いてもよい。上記塗料組成物(X)において、不揮発分中における顔料の含有量は、例えば1〜80質量%であることが好ましい。   The coating composition (X) can include a pigment. The pigment that can be used in the present invention is not particularly limited, and pigments commonly used in the paint industry can be used. Specific examples include coloring pigments such as titanium dioxide, iron oxide, and carbon black; extender pigments such as silica, talc, mica, calcium carbonate, and barium sulfate; zinc, zinc phosphate, aluminum phosphate, aluminum tripolyphosphate, and molybdic acid. Rust-preventive pigments such as zinc, barium metaborate, and hydrocalumite; and bright pigments such as aluminum, nickel, chromium, tin, copper, silver, platinum, gold, stainless steel, and glass flakes. These pigments may be used alone or in combination of two or more. In the coating composition (X), the content of the pigment in the nonvolatile components is preferably, for example, 1 to 80% by mass.

上記塗料組成物(X)は、硬化剤を含むことができる。本発明に使用できる硬化剤としては、使用する樹脂の種類に応じて適宜選択され、塗料業界において通常使用されている硬化剤を使用できる。これら硬化剤は、単独で用いてもよく、二種以上を組み合わせて用いてもよい。硬化剤の含有量は、樹脂に含まれる硬化剤との反応性基の量に応じて適宜調整されるものであるが、上記塗料組成物(X)において、不揮発分中における硬化剤の含有量は、例えば0.5〜15質量%であることが好ましい。
例えば、水酸基を含むような樹脂(水酸基含有アクリル樹脂、水酸基含有アクリルシリコーン樹脂及び水酸基含有ふっ素樹脂など)に対しては、イソシアネート系硬化剤が好適に使用できる。具体例としては、トリレンジイソシアネート、4,4’−ジフェニルメタンジイソシアネート、キシリレンジイソシアネート、ヘキサメチレンジイソシアネート、4,4’−メチレンビス(シクロヘキシルイソシアネート)、メチルシクロヘキサンジイソシアネート、ビス(イソシアネートメチル)シクロヘキサン、イソホロンジイソシアネート、ダイマー酸ジイソシアネート、リジンジイソシアネート等の他、これらポリイソシアネートの変性体が挙げられる。変性体の具体例としては、ビウレット変性体、イソシアヌレート変性体、アダクト変性体(例えばトリメチロールプロパン付加物)、アロファネート変性体、ウレトジオン変性体等が挙げられる。
また、エポキシ樹脂に対しては、アミン系硬化剤が好適に使用できる。具体例としては、エチレンジアミン、トリメチレンジアミン、テトラメチレンジアミン、ペンタメチレンジアミン、トリアミノプロパン、ジエチレントリアミン、トリエチレンテトラミン、テトラエチレンペンタミン、イソホロンジアミン、及び1,3−ビスアミノメチルシクロヘキサン等の脂肪族ポリアミン;フェニレンジアミン、メタキシリレンジアミン、パラキシリレンジアミン、及びジアミノジフエニルメタン等の芳香族ポリアミン;ポリオキシエチレンジアミン、ポリオキシプロピレンジアミン、トリエチレングリコールジアミン、及びトリプロピレングリコールジアミン等の他のポリアミン化合物と、これらアミン化合物のアミノ基を変性してなる変性ポリアミン化合物とが挙げられる。なお、上記アミン化合物の変性には、既知の方法が利用でき、変性反応の例としては、アミノ基のアミド化、アミノ基とカルボニル化合物のマンニッヒ反応、アミノ基とエポキシ基の付加反応等が挙げられる。ここで、アミノ基にエポキシ基等が付加したタイプの変性ポリアミン化合物をアダクトタイプの変性ポリアミン化合物といい、アミノ基にエポキシ基が付加したエポキシアダクトタイプの変性ポリアミン化合物が好ましい。
The coating composition (X) can include a curing agent. The curing agent that can be used in the present invention is appropriately selected according to the type of the resin used, and a curing agent that is commonly used in the paint industry can be used. These curing agents may be used alone or in combination of two or more. The content of the curing agent is appropriately adjusted according to the amount of the reactive group with the curing agent contained in the resin. However, in the coating composition (X), the content of the curing agent in the nonvolatile components Is preferably, for example, 0.5 to 15% by mass.
For example, an isocyanate-based curing agent can be suitably used for a resin containing a hydroxyl group (eg, a hydroxyl group-containing acrylic resin, a hydroxyl group-containing acrylic silicone resin, and a hydroxyl group-containing fluororesin). Specific examples include tolylene diisocyanate, 4,4′-diphenylmethane diisocyanate, xylylene diisocyanate, hexamethylene diisocyanate, 4,4′-methylene bis (cyclohexyl isocyanate), methylcyclohexane diisocyanate, bis (isocyanatomethyl) cyclohexane, isophorone diisocyanate, In addition to dimer acid diisocyanate and lysine diisocyanate, modified products of these polyisocyanates can be mentioned. Specific examples of the modified product include a biuret modified product, an isocyanurate modified product, an adduct modified product (for example, an adduct of trimethylolpropane), an allophanate modified product, and a uretdione modified product.
In addition, an amine-based curing agent can be suitably used for the epoxy resin. Specific examples include aliphatic diamines such as ethylenediamine, trimethylenediamine, tetramethylenediamine, pentamethylenediamine, triaminopropane, diethylenetriamine, triethylenetetramine, tetraethylenepentamine, isophoronediamine, and 1,3-bisaminomethylcyclohexane. Polyamines; aromatic polyamines such as phenylenediamine, meta-xylylenediamine, para-xylylenediamine, and diaminodiphenylmethane; other polyamines such as polyoxyethylene diamine, polyoxypropylene diamine, triethylene glycol diamine, and tripropylene glycol diamine Compounds and modified polyamine compounds obtained by modifying the amino groups of these amine compounds. Known methods can be used to modify the amine compound. Examples of the modification reaction include amidation of an amino group, Mannich reaction of an amino group and a carbonyl compound, and addition reaction of an amino group and an epoxy group. Can be Here, a modified polyamine compound in which an epoxy group or the like is added to an amino group is referred to as an adduct-type modified polyamine compound, and an epoxy adduct-type modified polyamine compound in which an epoxy group is added to an amino group is preferable.

上記塗料組成物(X)には、その他の成分として、他の樹脂、艶消し剤、表面調整剤、湿潤剤、分散剤、乳化剤、増粘剤、沈降防止剤、皮張り防止剤、たれ防止剤、消泡剤、色分かれ防止剤、レベリング剤、乾燥剤、可塑剤、成膜助剤、防カビ剤、抗菌剤、殺虫剤、光安定化剤、紫外線吸収剤、帯電防止剤及び導電性付与剤等を目的に応じて適宜配合することができる。これら成分は、市販品を好適に使用することができる。   The coating composition (X) includes, as other components, other resins, matting agents, surface conditioners, wetting agents, dispersants, emulsifiers, thickeners, anti-settling agents, anti-skinning agents, anti-sagging agents. Agents, antifoaming agents, anti-coloring agents, leveling agents, desiccants, plasticizers, film-forming aids, fungicides, antibacterial agents, insecticides, light stabilizers, ultraviolet absorbers, antistatic agents and conductivity An imparting agent and the like can be appropriately compounded according to the purpose. Commercially available products can be suitably used for these components.

上記塗料組成物(X)は、必要に応じて適宜選択される各種成分を混合することによって調製できる。また、上記塗料組成物(X)が、2液型の塗料組成物である場合は、必要に応じて適宜選択される各種成分を混合することによって、主剤や硬化剤を予め用意しておき、塗装時に主剤と硬化剤とを混合することで使用される。なお、硬化剤は、硬化剤そのものでもよいし、他の成分との混合物であってもよい。   The coating composition (X) can be prepared by mixing various components appropriately selected as necessary. When the coating composition (X) is a two-pack coating composition, a main agent and a curing agent are prepared in advance by mixing various components appropriately selected as necessary. It is used by mixing the main agent and the curing agent during painting. The curing agent may be the curing agent itself or a mixture with other components.

上記塗料組成物(X)は、せん断速度0.1s−1の粘度が0.1〜10,000Pa・sであり、且つせん断速度1,000s−1の粘度が0.05〜10Pa・sであることが好ましい。なお、本発明において、粘度はTAインスツルメンツ社製レオメーターARESを用い、液温を23℃に調整した後測定される。 The coating composition (X) has a viscosity of 0.1 to 10,000 Pa · s at a shear rate of 0.1 s −1 and a viscosity of 0.05 to 10 Pa · s at a shear rate of 1,000 s −1. Preferably, there is. In the present invention, the viscosity is measured after adjusting the liquid temperature to 23 ° C. using a rheometer ARES manufactured by TA Instruments.

上記塗料組成物(X)の塗装手段は、特に限定されず、既知の塗装手段、例えば、スプレー塗装、ローラー塗装、刷毛塗装、コテ塗装、ヘラ塗装等が利用できるが、ローラー塗装や刷毛塗装が好ましく、ローラー塗装が更に好ましい。   The coating means of the coating composition (X) is not particularly limited, and known coating means, for example, spray coating, roller coating, brush coating, iron coating, spatula coating and the like can be used. Preferably, roller coating is more preferred.

上記塗料組成物(X)から形成される塗膜は、その厚さが20〜50μmであることが好ましい。   The coating film formed from the coating composition (X) preferably has a thickness of 20 to 50 μm.

本発明の塗装方法において、塗装対象である構造物は、建築物や構築物等が挙げられ、屋外に建築・建設された構造物(屋外構造物)であることが好適である。上記塗料組成物(X)は、構造物の内外装用の塗料として好適である。本発明において、建築物とは、人間が居住又は滞在する目的で建築された構造物を意味し、例えば住宅(特には戸建や集合住宅)やビル、工場等が挙げられ、構築物とは、人間が居住又は滞在する目的以外のために建設された構造物を意味し、例えば橋梁、タンク、プラント配管、煙突等が挙げられる。特に、本発明の塗装方法は、建築物である場合に有用である。なお、構造物は、その表面に防食処理等のプライマー処理が施されていてもよいし、表面の少なくとも一部に旧塗膜(本発明の塗装方法を実施する際に既に形成されている塗膜)が存在していてもよい。また、構造物の部材としては、例えば屋根や壁(内壁や外壁など、特にはカーテンウォール)等が挙げられる。   In the coating method of the present invention, the structure to be coated includes a building, a structure, and the like, and it is preferable that the structure is a structure built and constructed outdoors (outdoor structure). The coating composition (X) is suitable as a coating for interior and exterior of a structure. In the present invention, a building means a structure constructed for the purpose of inhabiting or staying by humans, for example, a house (especially a detached house or an apartment house), a building, a factory, and the like. A structure constructed for a purpose other than human residence or stay, such as a bridge, a tank, a plant plumbing, or a chimney. In particular, the coating method of the present invention is useful for buildings. The surface of the structure may be subjected to a primer treatment such as an anticorrosion treatment, or an old coating film (a coating film already formed when the coating method of the present invention is performed) may be applied to at least a part of the surface. Film) may be present. Examples of the structural member include a roof and a wall (an inner wall, an outer wall, etc., particularly, a curtain wall).

本発明の構造物の塗装方法は、上記塗料組成物(X)による塗装を行う前に、下塗り塗料で構造物又はその部材の表面を塗装し、下塗り塗膜を形成させる工程を更に含むことができる。この場合、上記塗料組成物(X)による塗装が、下塗り塗膜上で行われる。即ち、本発明の構造物の塗装方法の一実施態様は、構造物又はその部材の表面を下塗り塗料で塗装して下塗り塗膜を形成させる工程と、該下塗り塗膜を上記塗料組成物(X)で塗装して上塗り塗膜を形成させる工程とを含む。   The method for coating a structure of the present invention may further include a step of coating the surface of the structure or a member thereof with an undercoat before forming the coating with the coating composition (X) to form an undercoat. it can. In this case, coating with the coating composition (X) is performed on the undercoat film. That is, in one embodiment of the method for coating a structure of the present invention, a step of coating the surface of a structure or a member thereof with an undercoat to form an undercoat, and applying the undercoat to the coating composition (X ) To form a top coat.

上記下塗り塗料には、主溶媒として有機溶剤を用いる有機溶剤系塗料、主溶媒として水を用いる水系塗料、無溶剤系塗料、粉体塗料の各種エナメル塗料又はクリヤー塗料等の従来から公知の各種塗料が利用可能であるが、本発明の目的を達成する観点から、上記下塗り塗料も、上記塗料組成物(X)として説明された塗料組成物であることが好ましい。   Conventionally known various paints such as an organic solvent-based paint using an organic solvent as a main solvent, an aqueous paint using water as a main solvent, a solvent-free paint, and various enamel paints or clear paints of powder paints are used as the undercoat paint. However, from the viewpoint of achieving the object of the present invention, the undercoat paint is preferably the paint composition described as the paint composition (X).

具体的に、本発明の構造物の塗装方法において、上記下塗り塗料は、有機溶剤(A)及び樹脂(B)を含み、該有機溶剤(A)は、20℃における蒸気圧が10〜120Paである有機溶剤(A1)を90質量%以上含み、該樹脂(B)は、該有機溶剤(A)に分散可能な樹脂及び該有機溶剤(A)に溶解可能な樹脂のうち少なくとも一方の樹脂からなる塗料組成物であることが好ましい。なお、下塗り塗料用である該塗料組成物を塗料組成物(Y)ともいう。   Specifically, in the method for coating a structure according to the present invention, the undercoat paint contains an organic solvent (A) and a resin (B), and the organic solvent (A) has a vapor pressure at 20 ° C of 10 to 120 Pa. The resin (B) contains at least 90% by mass of an organic solvent (A1), and the resin (B) is made of at least one of a resin dispersible in the organic solvent (A) and a resin soluble in the organic solvent (A). The coating composition is preferably The coating composition for undercoat paint is also referred to as a coating composition (Y).

上記塗料組成物(Y)の他の実施態様は、上記塗料組成物(X)の説明において記載されているとおりである。具体的に例を挙げれば、上記塗料組成物(Y)は常温乾燥型塗料組成物であることが好ましい。また、上記塗料組成物(Y)は水分量が1.0質量%未満であることが好ましい。上記塗料組成物(Y)において、上記樹脂(B)は、重量平均分子量が800〜300,000である樹脂(B1)を50質量%以上含むことが好ましい。   Other embodiments of the coating composition (Y) are as described in the description of the coating composition (X). To give a specific example, the coating composition (Y) is preferably a cold-drying coating composition. Further, the coating composition (Y) preferably has a water content of less than 1.0% by mass. In the coating composition (Y), the resin (B) preferably contains 50% by mass or more of the resin (B1) having a weight average molecular weight of 800 to 300,000.

本発明の構造物の塗装方法において、塗料組成物(X)と塗料組成物(Y)は、それぞれが独立しており、両者は、同一の塗料組成物であってもよいし、異なる塗料組成物であってもよい。   In the method for coating a structure according to the present invention, the coating composition (X) and the coating composition (Y) are independent of each other, and they may be the same coating composition or different coating compositions. It may be a thing.

上記塗料組成物(Y)の塗装手段は、特に限定されず、既知の塗装手段、例えば、スプレー塗装、ローラー塗装、刷毛塗装、コテ塗装、ヘラ塗装等が利用できるが、ローラー塗装や刷毛塗装が好ましく、ローラー塗装が更に好ましい。   The means for coating the coating composition (Y) is not particularly limited, and known coating means, for example, spray coating, roller coating, brush coating, iron coating, spatula coating and the like can be used. Preferably, roller coating is more preferred.

上記塗料組成物(Y)から形成される塗膜は、その厚さが20〜50μmであることが好ましい。   The coating film formed from the coating composition (Y) preferably has a thickness of 20 to 50 μm.

以下に、実施例を挙げて本発明を更に詳しく説明するが、本発明は下記の実施例に何ら限定されるものではない。   Hereinafter, the present invention will be described in more detail with reference to Examples, but the present invention is not limited to the following Examples.

[樹脂の調製例]
(アクリル樹脂溶液Aの調製例)
攪拌機、温度計、冷却管及び窒素ガス導入管を付けた反応容器に、アイソパーH(安藤パラケミー社製)300質量部を仕込み110℃に保持し、予め調製しておいたイソブチルメタクリレート70質量部、tert−ブチルメタクリレート230質量部、ラウリルメタクリレート150質量部及びベンゾイルパーオキサイド2質量部の混合物を、窒素雰囲気下で110℃を保持しながら3時間で均一滴下し、更にベンゾイルパーオキサイド3質量部を仕込み1時間110℃に保持し、アイソパーH250質量部を仕込み、不揮発分が45.2質量%、重量平均分子量140,000、外観が無色透明なアクリル樹脂溶液Aを得た。
[Preparation example of resin]
(Preparation example of acrylic resin solution A)
In a reaction vessel equipped with a stirrer, thermometer, cooling pipe and nitrogen gas introduction pipe, 300 parts by mass of Isopar H (manufactured by Ando Parachemie) were charged and maintained at 110 ° C., and 70 parts by mass of isobutyl methacrylate prepared in advance, A mixture of 230 parts by mass of tert-butyl methacrylate, 150 parts by mass of lauryl methacrylate and 2 parts by mass of benzoyl peroxide was uniformly dropped in 3 hours while maintaining 110 ° C. under a nitrogen atmosphere, and 3 parts by mass of benzoyl peroxide was further charged. The temperature was maintained at 110 ° C. for 1 hour, 250 parts by mass of Isopar H was charged, and an acrylic resin solution A having a nonvolatile content of 45.2% by mass, a weight average molecular weight of 140,000 and a colorless and transparent appearance was obtained.

(アクリル樹脂分散液Bの調製例)
攪拌機、温度計、冷却管及び窒素ガス導入管を付けた反応容器に、上記調製例に従い得たアクリル樹脂溶液A 330質量部及びアイソパーH 150質量部を仕込み110℃に保持し、予め調製しておいたメチルメタクリレート110質量部、エチルアクリレート40質量部、ブチルアクリレート70質量部、ブチルメタクリレート50質量部、イソブチルメタクリレート40質量部及びベンゾイルパーオキシド3質量部の混合物を、窒素雰囲気下で110℃を保持しながら3時間で均一滴下し、更にベンゾイルパーオキシド5質量部を仕込み1時間110℃に保持し、アイソパーH 240質量部を仕込み、不揮発分が44.9質量%、重量平均分子量が約140,000、外観が白色懸濁のアクリル樹脂分散液Bを得た。
(Preparation Example of Acrylic Resin Dispersion B)
In a reaction vessel equipped with a stirrer, a thermometer, a cooling pipe and a nitrogen gas introducing pipe, 330 parts by mass of the acrylic resin solution A and 150 parts by mass of Isopar H obtained according to the above preparation example were charged and maintained at 110 ° C. A mixture of 110 parts by mass of methyl methacrylate, 40 parts by mass of ethyl acrylate, 70 parts by mass of butyl acrylate, 50 parts by mass of butyl methacrylate, 40 parts by mass of isobutyl methacrylate and 3 parts by mass of benzoyl peroxide was kept at 110 ° C. under a nitrogen atmosphere. While maintaining the temperature at 110 ° C. for 1 hour, 240 parts by weight of Isopar H was charged, the nonvolatile content was 44.9% by weight, and the weight average molecular weight was about 140. Acrylic resin dispersion B having a white appearance was obtained.

(アクリル樹脂溶液Cの調製例)
攪拌機、温度計、冷却管及び窒素ガス導入管を付けた反応容器に、ソルフィットAC(クラレ社製)225質量部を仕込み100℃に保持し、予め調製しておいたシクロヘキシルメタクリレート141質量部、メチルメタクリレート123質量部、イソブチルメタクリレート119質量部、2−エチルヘキシルアクリレート125質量部、2−ヒドロキシエチルメタクリレート53質量部及びターシャリーブチルパーオキシ−2−エチルヘキサノエート6質量部の混合物を、窒素雰囲気下で100℃を保持しながら3時間で均一滴下し、更にターシャリーブチルパーオキシ−2−エチルヘキサノエート4質量部及びソルフィットAC52質量部の混合物を仕込み1時間100℃に保持し、ソルフィットAC152質量部を仕込み、不揮発分が57.0質量%、重量平均分子量50,000、外観が無色透明なアクリル樹脂溶液Cを得た。
(Preparation example of acrylic resin solution C)
225 parts by mass of Solfit AC (manufactured by Kuraray Co., Ltd.) were charged into a reaction vessel equipped with a stirrer, a thermometer, a cooling pipe and a nitrogen gas introduction pipe, and kept at 100 ° C., and 141 parts by weight of cyclohexyl methacrylate prepared in advance, A mixture of 123 parts by mass of methyl methacrylate, 119 parts by mass of isobutyl methacrylate, 125 parts by mass of 2-ethylhexyl acrylate, 53 parts by mass of 2-hydroxyethyl methacrylate and 6 parts by mass of tertiary butyl peroxy-2-ethylhexanoate was mixed in a nitrogen atmosphere. The mixture was dropped uniformly over 3 hours while maintaining the temperature at 100 ° C., and a mixture of 4 parts by mass of tertiary butyl peroxy-2-ethylhexanoate and 52 parts by mass of Solfit AC was charged at 100 ° C. for 1 hour. Charge 152 mass parts of Fit AC, 7.0 mass%, weight average molecular weight of 50,000, appearance to obtain a colorless transparent acrylic resin solution C.

(アクリル樹脂溶液Dの調製例)
ソルフィットACをキシレン(丸善石油化学社)で置換した以外はアクリル樹脂溶液Cの調製例と同じ操作で、不揮発分が57.0質量%、重量平均分子量50,000、外観が無色透明なアクリル樹脂溶液Dを得た。
(Preparation example of acrylic resin solution D)
The same operation as in the preparation example of the acrylic resin solution C, except that Solfit AC was replaced with xylene (Maruzen Petrochemical Co., Ltd.), an acrylic resin having a nonvolatile content of 57.0% by mass, a weight average molecular weight of 50,000 and a colorless and transparent appearance. A resin solution D was obtained.

[塗料の調製例]
表1〜2に示す配合処方に従い、主剤を調製し、塗装時に硬化剤と混合して、塗料を調製した(実施例1〜8、比較例1〜8)。なお、実施例9〜13については、1液型の塗料組成物であるため、表1に示す配合処方に従い、塗料を調製した。また、調製した塗料に用いた樹脂は、いずれも塗料中で分散又は溶解していた。
[Example of paint preparation]
According to the formulation shown in Tables 1 and 2, the main agent was prepared and mixed with a curing agent at the time of coating to prepare coating materials (Examples 1 to 8 and Comparative Examples 1 to 8). In addition, about Examples 9-13, since it is a one-pack type coating composition, the coating material was prepared according to the formulation shown in Table 1. In addition, all of the resins used in the prepared paint were dispersed or dissolved in the paint.

Figure 2020000992
Figure 2020000992

Figure 2020000992
Figure 2020000992

(注1)「ルミフロンLF200F」:旭硝子社製、ふっ素樹脂、不揮発分100質量%
(注2)「JR−806」:テイカ社製、酸化チタン
(注3)「エースマット82」:エボニック社製、シリカ、平均粒子径 7μm
(注4)「テクポリマーMBX−12」:積水化成品工業社製、樹脂ビーズ、平均粒子径 12μm)
(注5)「ソルフィットAC」:クラレ社製、3−メトキシ−3−メチル−1−ブチルアセテート、蒸気圧53Pa
(注6)「ソルフィット」:クラレ社製、3−メトキシ−3−メチル−1−ブタノール、蒸気圧47Pa
(注7)「DOWANOL PnB」:ダウ社製、プロピレングリコールモノブチルエーテル、蒸気圧113Pa
(注8)「ハイソルブEDE」:東邦化学工業社製、ジエチレングリコールジエチルエーテル、蒸気圧50Pa
(注9)「アイソパーH」:エクソンモービル社製、イソパラフィン系炭化水素、蒸気圧100Pa
(注10)「デュラネートTSA100」:旭化成ケミカルズ社製、ヘキサメチレンジイソシアネート変性物、不揮発分100質量%
(注11)「ルミフロンLF800」:旭硝子社製、ふっ素樹脂のミネラルスピリット溶液、不揮発分60質量%
(注12)「ブチルジグリコールアセテート」:ダイセル社製、ジエチレングリコールモノブチルエーテルアセテート、蒸気圧5Pa
(注13)「PE−AC」:クラレ社製、プロピレングリコールモノエチルエーテルアセテート、蒸気圧227Pa
(注14)「キシレン」:丸善石油化学社製、蒸気圧900Pa
(注15)「PEGASOL AN 45 FLUID」:エクソンモービル社製、蒸気圧287Pa
(Note 1) "Lumiflon LF200F": manufactured by Asahi Glass Co., Ltd., fluorine resin, nonvolatile content 100% by mass
(Note 2) "JR-806": manufactured by Teica, titanium oxide (Note 3) "Acemat 82": manufactured by Evonik, silica, average particle diameter 7 μm
(Note 4) “Techpolymer MBX-12”: Sekisui Chemical Co., Ltd., resin beads, average particle diameter 12 μm)
(Note 5) “Solfit AC”: manufactured by Kuraray Co., Ltd., 3-methoxy-3-methyl-1-butyl acetate, vapor pressure 53 Pa
(Note 6) “Solfit”: Kuraray Co., Ltd., 3-methoxy-3-methyl-1-butanol, vapor pressure 47 Pa
(Note 7) "DOWANOL PnB": Dow, propylene glycol monobutyl ether, vapor pressure 113 Pa
(Note 8) "Hysolve EDE": manufactured by Toho Chemical Industry Co., Ltd., diethylene glycol diethyl ether, vapor pressure 50 Pa
(Note 9) "Isopar H": ExxonMobil, isoparaffinic hydrocarbon, vapor pressure 100 Pa
(Note 10) "Duranate TSA100": manufactured by Asahi Kasei Chemicals Corporation, modified with hexamethylene diisocyanate, nonvolatile content 100% by mass
(Note 11) "Lumiflon LF800": manufactured by Asahi Glass Co., Ltd., mineral spirit solution of fluororesin, nonvolatile content 60% by mass
(Note 12) “Butyl diglycol acetate”: manufactured by Daicel, diethylene glycol monobutyl ether acetate, vapor pressure 5 Pa
(Note 13) "PE-AC": Kuraray Co., Ltd., propylene glycol monoethyl ether acetate, vapor pressure 227 Pa
(Note 14) "Xylene": Maruzen Petrochemical Co., Ltd., vapor pressure 900 Pa
(Note 15) “PEGASOL AN 45 FLUID”: ExxonMobil, vapor pressure 287 Pa

[試験]
乾燥性、臭気及び塗膜外観について評価した。結果を表3〜4に示す。
[test]
The drying property, odor and coating film appearance were evaluated. The results are shown in Tables 3 and 4.

<乾燥性の評価方法>
調製した塗料を各温湿度条件下において、隙間150μmのフィルムアプリケータを用いてガラス板(150mm×70mm×2mm)に該塗料を塗布し、JIS K 5600−1−1の4.3.5b)の条件で、半硬化乾燥するまでの時間を測定し、下記の評価基準にて乾燥性を評価した。
(23℃50%RHの評価基準)
◎:6時間未満
○:6時間以上、8時間未満
△:8時間以上、24時間未満
×:24時間以上
(23℃85%RHの評価基準)
◎:6時間未満
○:6時間以上、8時間未満
△:8時間以上、24時間未満
×:24時間以上
(5℃30%RHの評価基準)
◎:16時間未満
○:16時間以上、32時間未満
△:32時間以上、48時間未満
×:48時間以上
<Evaluation method for dryness>
The prepared coating material was applied to a glass plate (150 mm × 70 mm × 2 mm) using a film applicator with a gap of 150 μm under each temperature and humidity condition, and the coating material was applied to JIS K 5600-1-1, 4.3.5b). Was measured under the conditions described above, and the drying property was evaluated according to the following evaluation criteria.
(Evaluation criteria of 23 ° C 50% RH)
◎: less than 6 hours ○: 6 hours or more, less than 8 hours Δ: 8 hours or more, less than 24 hours ×: 24 hours or more (evaluation criteria of 23 ° C., 85% RH)
◎: less than 6 hours ○: 6 hours or more, less than 8 hours Δ: 8 hours or more, less than 24 hours ×: 24 hours or more (evaluation criteria of 5 ° C., 30% RH)
◎: less than 16 hours ○: 16 hours or more, less than 32 hours Δ: 32 hours or more, less than 48 hours ×: 48 hours or more

<臭気の評価方法>
官能評価及び臭気センサ値により、臭気の評価を行った。
(官能評価)
調製した塗料25〜30gを50mL容量のガラス瓶に移し蓋をする。開封した瓶の開口部を被験者の鼻に10秒間近付け、臭気を評価した。なお、被験者は20代〜40代の男性5人女性5人とし、下記の採点基準により臭気を採点し、10人の合計点を10で除した値を下記の評価基準に従って評価した。
<採点基準>
0点:ほとんど臭気を感じない
1点:僅かに臭気を感じる
2点:臭気を感じる
3点:強い臭気を感じる
<評価基準>
◎:1.0点未満
○:1.0点以上、1.5点未満
△:1.5点以上、2.5点未満
×:2.5点以上
(臭気センサ値)
東京都建設局(平成26年改訂版)において提唱されている室内臭気測定試験方法(臭気測定試験器(COSMOS社製、XP−329mR)を用いた臭気測定方法)に従い、塗料の臭気を測定し、下記の評価基準にて臭気を評価した。測定された数値が低いほど、臭気が低いことを示す。
◎:120未満
○:120以上、200未満
△:200以上、300未満
×:300以上
<Odor evaluation method>
The odor was evaluated based on the sensory evaluation and the odor sensor value.
(sensory evaluation)
Transfer 25 to 30 g of the prepared paint to a 50-mL capacity glass bottle and cover it. The opened part of the opened bottle was brought close to the subject's nose for 10 seconds, and the odor was evaluated. The test subjects were five men and five women in their twenties to forties. The odor was scored according to the following scoring criteria, and the value obtained by dividing the total score of ten subjects by 10 was evaluated according to the following evaluation criteria.
<Scoring criteria>
0 point: almost no odor 1 point: slight odor 2 points: odor 3 points: strong odor <Evaluation criteria>
:: less than 1.0 ○: 1.0 or more, less than 1.5 points Δ: 1.5 or more, less than 2.5 points ×: 2.5 or more (odor sensor value)
The paint odor was measured according to the indoor odor measurement test method (odor measurement method using an odor measurement tester (COSMOS, XP-329mR)) proposed by the Tokyo Metropolitan Government Construction Bureau (revised version in 2014). The odor was evaluated according to the following evaluation criteria. The lower the measured value, the lower the odor.
◎: less than 120 :: 120 or more, less than 200 Δ: 200 or more, less than 300 ×: 300 or more

<塗膜外観の評価方法>
調製した塗料を23℃、相対湿度50%条件下において、毛丈8mmのローラーを用いて、ホットプレートを用いて60℃の基材温度に調整されたブリキ板(300mm× mm×300mm)に塗布した。塗装後、60℃×60分乾燥させた後の塗膜外観を目視にて評価した。尚、乾燥膜厚は25μm又は50μmになるように調整した。
○:塗装ムラが認められず、良好な外観が得られる。
△:塗装面の一部に塗装ムラが認められる。
×:塗装面の大部分に塗装ムラが認められ、外観が不良である。
<Method of evaluating coating film appearance>
The prepared paint is applied to a tin plate (300 mm × mm × 300 mm) adjusted to a substrate temperature of 60 ° C. using a hot plate using a roller having a hair length of 8 mm under the conditions of 23 ° C. and 50% relative humidity. did. After coating, the coating film appearance after drying at 60 ° C. for 60 minutes was visually evaluated. The dry film thickness was adjusted to be 25 μm or 50 μm.
:: No coating unevenness was observed, and a good appearance was obtained.
Δ: Painting unevenness is observed on a part of the painted surface.
×: Uneven coating is observed on most of the painted surface, and the appearance is poor.

Figure 2020000992
Figure 2020000992

Figure 2020000992
Figure 2020000992

Claims (8)

構造物又はその部材の表面を塗料組成物で塗装して塗膜を形成させる工程を含み、
前記塗料組成物が、有機溶剤(A)及び樹脂(B)を含み、該有機溶剤(A)は、20℃における蒸気圧が10〜120Paである有機溶剤(A1)を90質量%以上含み、該樹脂(B)は、該有機溶剤(A)に分散可能な樹脂及び該有機溶剤(A)に溶解可能な樹脂のうち少なくとも一方の樹脂からなることを特徴とする構造物の塗装方法。
Including a step of coating the surface of the structure or its members with a coating composition to form a coating film,
The coating composition contains an organic solvent (A) and a resin (B), and the organic solvent (A) contains 90% by mass or more of an organic solvent (A1) having a vapor pressure of 10 to 120 Pa at 20 ° C, The method for coating a structure, wherein the resin (B) comprises at least one of a resin dispersible in the organic solvent (A) and a resin soluble in the organic solvent (A).
前記構造物が建築物であることを特徴とする請求項1に記載の構造物の塗装方法。   The method for coating a structure according to claim 1, wherein the structure is a building. 前記塗料組成物が常温乾燥型塗料組成物であることを特徴とする請求項1又は2に記載の構造物の塗装方法。   The method for coating a structure according to claim 1, wherein the coating composition is a cold-drying coating composition. 前記塗料組成物の塗装手段がローラーであることを特徴とする請求項1〜3のいずれか一項に記載の構造物の塗装方法。   The method for coating a structure according to any one of claims 1 to 3, wherein the coating means of the coating composition is a roller. 前記塗膜の厚さが20〜50μmであることを特徴とする請求項1〜4のいずれか一項に記載の構造物の塗装方法。   The method for coating a structure according to any one of claims 1 to 4, wherein the thickness of the coating film is 20 to 50 m. 前記塗料組成物中における水分量が1.0質量%未満であることを特徴とする請求項1〜5のいずれか一項に記載の構造物の塗装方法。   The method for coating a structure according to any one of claims 1 to 5, wherein the amount of water in the coating composition is less than 1.0% by mass. 前記樹脂(B)が、重量平均分子量が800〜300,000である樹脂(B1)を50質量%以上含むことを特徴とする請求項1〜6のいずれか一項に記載の構造物の塗装方法。   The coating of a structure according to any one of claims 1 to 6, wherein the resin (B) contains 50% by mass or more of the resin (B1) having a weight average molecular weight of 800 to 300,000. Method. 前記工程の前に、下塗り塗料で構造物又はその部材の表面を塗装し、下塗り塗膜を形成させる工程を更に含むことを特徴とする請求項1〜7のいずれか一項に記載の構造物の塗装方法。   The structure according to any one of claims 1 to 7, further comprising, before the step, coating the surface of the structure or a member thereof with an undercoat paint to form an undercoat film. Painting method.
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