JP5511455B2 - Sound absorbing panel for ceiling, method for manufacturing sound absorbing panel for ceiling, and method of construction - Google Patents
Sound absorbing panel for ceiling, method for manufacturing sound absorbing panel for ceiling, and method of construction Download PDFInfo
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- JP5511455B2 JP5511455B2 JP2010065386A JP2010065386A JP5511455B2 JP 5511455 B2 JP5511455 B2 JP 5511455B2 JP 2010065386 A JP2010065386 A JP 2010065386A JP 2010065386 A JP2010065386 A JP 2010065386A JP 5511455 B2 JP5511455 B2 JP 5511455B2
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- 238000000034 method Methods 0.000 title claims description 17
- 238000010276 construction Methods 0.000 title claims description 12
- 238000004519 manufacturing process Methods 0.000 title claims description 8
- 239000000463 material Substances 0.000 claims description 16
- 210000001061 forehead Anatomy 0.000 claims description 5
- 238000005520 cutting process Methods 0.000 claims description 3
- 239000004745 nonwoven fabric Substances 0.000 claims description 3
- 238000005498 polishing Methods 0.000 claims description 2
- 238000010521 absorption reaction Methods 0.000 description 5
- 239000011491 glass wool Substances 0.000 description 3
- 238000005286 illumination Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 239000011358 absorbing material Substances 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
Landscapes
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- Soundproofing, Sound Blocking, And Sound Damping (AREA)
Description
本発明は、既存の建物に取付けるのに好適な吸音天井板、詳細には、天井の高さをそれほど減ずることなく施工することのできる吸音天井板、吸音天井板の製造方法および施工方法に関する。 The present invention relates to a sound-absorbing ceiling board suitable for installation in an existing building, and more particularly to a sound-absorbing ceiling board that can be constructed without significantly reducing the height of the ceiling, a method for manufacturing the sound-absorbing ceiling board, and a construction method.
既存の建物に吸音天井板を取付けようとする場合、その方法としては例えば図11に示すものがある。
図11は、従来の吸音天井板施工の一例を示す、斜め上方から見た全体構造図(a)、および部分断面図(b)である。この施工方法は、図示しない既設天井の梁等からワイヤー100によってTバー101(クロスTバー101aおよびメインTバー102b)を垂下し、Tバー101同士あるいはTバー101と廻り縁(Lレバー)102とに囲まれて形成されたセクションに吸音パネル103を落とし込むものである。吸音パネル103を入れていないセクション104等は照明器具、エアコン等の設置用スペースであり、また、ワイヤー100はブレース105で補強しておくのが一般的である。
When an acoustical ceiling board is to be attached to an existing building, for example, there is a method shown in FIG.
FIG. 11 is an overall structural view (a) and a partial cross-sectional view (b) viewed from obliquely above, showing an example of a conventional sound absorbing ceiling board construction. In this construction method, a T-bar 101 (cross T-bar 101a and main T-bar 102b) is suspended from a beam or the like of an existing ceiling (not shown) by a wire 100, and the T-bars 101 or the T-bar 101 and the surrounding edge (L lever) 102 are suspended. The sound absorbing panel 103 is dropped into a section surrounded by A section 104 or the like that does not include the sound absorbing panel 103 is a space for installing a lighting fixture, an air conditioner, and the like, and the wire 100 is generally reinforced by a brace 105.
上記施工方法を採用した先行技術として、特許文献1の天井パネルおよび天井パネル装置、および特許文献2の天井吸音体及びその施工法を挙げることができる。 As prior arts employing the above construction method, there can be mentioned the ceiling panel and ceiling panel device of Patent Document 1, and the ceiling sound absorber of Patent Document 2 and its construction method.
上記Tバーを垂下して吸音材を落とし込む施工方法では、ワイヤーの長さとTバーの高さ分が確実に天井全体を低くする。天井全体が低くなると室内が狭く使いにくくなり、また、圧迫感や陰気な印象を受けることが避けられない。 In the construction method in which the T-bar is suspended and the sound absorbing material is dropped, the length of the wire and the height of the T-bar surely lower the entire ceiling. When the entire ceiling is lowered, the room becomes narrow and difficult to use, and it is inevitable that the user feels a pressure and a negative impression.
本発明は、天井の高さをそれほど減ずることなく自在な配置で取付けることができ、吸音機能も十分に確保することができる既設建造物用の吸音天井板を提供することを目的とする。 An object of the present invention is to provide a sound-absorbing ceiling plate for an existing building that can be mounted in a free arrangement without significantly reducing the height of the ceiling and can sufficiently secure a sound-absorbing function.
上記課題を解決するため、本発明の天井用吸音パネルは、一定の角度を持って2枚の吸音板を突合せて接着した山型状の天井用吸音パネルであって、2つの傾斜面は水平面および垂直面で形成された端部を有し、山型先端部の裏面には、吸音性能を確保するための空間部が形成されている。 In order to solve the above-mentioned problems, a sound absorbing panel for ceiling according to the present invention is a mountain-shaped sound absorbing panel for ceiling in which two sound absorbing plates are bonded to each other with a certain angle, and the two inclined surfaces are horizontal surfaces. In addition, a space portion for ensuring sound absorbing performance is formed on the back surface of the mountain-shaped tip portion.
また本発明の天井用吸音パネルの製造方法は以下の工程を有することを特徴とする。
吸音板を、一定の角度の傾斜を有する型の上に置き、その一端を山型形成用に斜めカットする工程、
吸音板を、一定の角度の傾斜を有する型の上に置き、上記斜めカットされていない他端に切込みを入れ、かつカットして、水平面および垂直面を形成する工程、
上記2つの工程で作成された吸音板を2枚用意し、それぞれの一端同士を突合せて接着する工程、
上記接着した部分を研磨する工程、
不燃性不織布を全体に平貼りする工程、および
小口部を額貼仕上げする工程。
Moreover, the manufacturing method of the sound-absorbing panel for ceiling of this invention has the following processes, It is characterized by the above-mentioned.
Placing the sound-absorbing plate on a mold having a certain angle of inclination, and obliquely cutting one end thereof to form a mountain shape;
Placing the sound-absorbing plate on a mold having a certain angle of inclination, making a cut on the other end not obliquely cut, and cutting to form a horizontal plane and a vertical plane;
Preparing two sound-absorbing plates created in the above-mentioned two processes, and bonding one end of each of them together;
Polishing the bonded part,
A process of flatly applying a non-combustible nonwoven fabric to the whole and a process of applying a forehead to the forehead.
さらに本発明の天井用吸音パネルの施工方法は、以下の工程を有することを特徴とする。
既設天井に、吸音パネルの取付け位置を決めるための墨出し線を引く工程、
吸音パネルを固定するための見切り材を天井に取付ける工程、
吸音パネルをスライドさせて、その端部を見切り材に挿入する工程、および
ビスで固定する工程。
上記端部には、両面テープを貼り付けて見切り材に挿入することが好ましい。
Furthermore, the construction method of the sound-absorbing panel for ceiling according to the present invention includes the following steps.
A process of drawing the ink line to determine the mounting position of the sound absorbing panel on the existing ceiling,
Installing a parting material for fixing the sound absorbing panel on the ceiling,
A step of sliding the sound absorbing panel and inserting the end portion thereof into a parting material, and a step of fixing with a screw.
It is preferable to attach a double-sided tape to the end portion and insert it into the parting material.
本発明の吸音パネルは、既設天井に見切り材を使用して直接取付けることができるため、天井の高さの減少を最少に抑えることができる。また、山型先端部の裏面に吸音性能を確保するための空間部が設けられているため、施工後は吸音パネルと天井との間に三角形の空間ができ、この空間によって吸音性能を発揮することができる。
更に、本願の吸音パネルは2枚の吸音板を突合せた山型形状をしているため、反らせて嵌め込むことができ、特に最後の1枚を施工する場合に有効である。
Since the sound-absorbing panel of the present invention can be directly attached to an existing ceiling using a parting material, the reduction in the height of the ceiling can be minimized. In addition, since the space for ensuring sound absorption performance is provided on the back of the mountain-shaped tip, a triangular space is created between the sound absorption panel and the ceiling after construction, and this space exhibits sound absorption performance. be able to.
Furthermore, since the sound absorbing panel of the present application has a mountain shape formed by abutting two sound absorbing plates, the sound absorbing panel can be bent and fitted, which is particularly effective when the last one is constructed.
以下に本発明の実施の形態を図に基づいて詳細に説明する。図1に示すように、天井用吸音パネル1は、角度を持って2枚の吸音板を突合せて山型に接着したものであって、2つの傾斜面2,2は水平面3、3および垂直面4,4で形成された端部5,5を有し、山型先端部6の裏面には、吸音性能を確保するための空間部7が形成されている。 Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. As shown in FIG. 1, the sound absorbing panel 1 for ceiling is obtained by joining two sound absorbing plates with an angle and bonding them in a mountain shape, and the two inclined surfaces 2, 2 are horizontal surfaces 3, 3 and a vertical surface. There are end portions 5 and 5 formed by the surfaces 4 and 4, and a space portion 7 for ensuring sound absorption performance is formed on the back surface of the mountain-shaped tip portion 6.
天井用吸音パネル1を製造するには、まずグラスウール製等の吸音ボードを用意し所定の寸法にカットする。例えば450×250mm、あるいは600×250mmの吸音板wを偶数枚作成する。 In order to manufacture the sound absorbing panel 1 for ceiling, first, a sound absorbing board made of glass wool or the like is prepared and cut into a predetermined dimension. For example, an even number of 450 × 250 mm or 600 × 250 mm sound absorbing plates w are created.
次に、図2に示すように、吸音板wを角度θ1を持って傾斜した型10の上に置き、その一端8を山型形成用に斜めカットする(C1線で表示)する。さらに、図3に示すように吸音板wを角度θ2を持って傾斜した型11の上に置き、他端12に切込みを入れ(C2線)およびカットして(C3線)、天井用吸音パネル1の水平面3、3および垂直面4,4となるべき形状を作る。 Next, as shown in FIG. 2, the sound absorbing plate w is placed on a mold 10 inclined at an angle θ1, and one end 8 thereof is obliquely cut (indicated by a C1 line) for forming a mountain shape. Further, as shown in FIG. 3, the sound absorbing plate w is placed on the inclined mold 11 with an angle θ2, and the other end 12 is cut (C2 line) and cut (C3 line), and the sound absorbing panel for ceiling is used. A shape to be a horizontal plane 3, 3 and a vertical plane 4, 4 is created.
上記のように細工された吸音板wを2枚用意し、それぞれの端8同士を突合せて接着すると図1に示した形状が完成する。突合せ接着した部分は、はみ出した接着剤やグラスウール繊維を削って滑らかにするためにサンドペーパーなどで研磨する。その後、ガラスペーパーのような不燃性不織布を全体に平貼りし、さらに小口部9を額貼仕上げして製品を仕上げる。こうして完成した吸音パネル1は、たとえば端部5の厚さが5mmで長さが450mmまたは600mm、小口部9の幅が445mmである。 When the two sound absorbing plates w crafted as described above are prepared and the ends 8 are abutted and bonded together, the shape shown in FIG. 1 is completed. The butt-bonded portion is polished with sandpaper or the like in order to scrape and smooth the protruding adhesive or glass wool fiber. Thereafter, a non-combustible non-woven fabric such as glass paper is flattened on the entire surface, and the forehead 9 is further framed and finished to finish the product. In the sound absorbing panel 1 thus completed, for example, the thickness of the end portion 5 is 5 mm, the length is 450 mm or 600 mm, and the width of the fore edge portion 9 is 445 mm.
本発明の天井用吸音パネル1の既設天井への取付けの例を以下に記載する。図4に示すように、既設天井に、吸音パネル1の取付け位置を決めるため墨出し線13を引く。このとき、照明14、火災報知機、空調機器などを避けて取付け位置を決める。 An example of attaching the sound absorbing panel for ceiling 1 of the present invention to an existing ceiling will be described below. As shown in FIG. 4, a marking line 13 is drawn on the existing ceiling to determine the mounting position of the sound absorbing panel 1. At this time, the installation position is determined avoiding the illumination 14, the fire alarm, the air conditioner, and the like.
次に図5に示すように見切り材15を取付ける。見切り材15は吸音パネル1を既設天井に固定するための治具であり、詳細は図6に示すように塩化ビニル樹脂等のプラスチックで成形されたコの字型の棒状部材である。 Next, the parting material 15 is attached as shown in FIG. The parting material 15 is a jig for fixing the sound absorbing panel 1 to the existing ceiling. As shown in detail in FIG. 6, the parting material 15 is a U-shaped rod-shaped member formed of plastic such as vinyl chloride resin.
次に図7に示すように吸音パネル1を取付ける。取付け方法としては、吸音パネル1をスライドさせて端部5,5を見切り材15に挿入する。このとき、位置ズレを防ぐため端部5,5に両面テープを貼り付けて見切り材15に挿入することが好ましい。その後ビスで固定することにより脆弱なグラスウール製の吸音パネル1であっても確実に取付けることが可能となる。 Next, as shown in FIG. As an attachment method, the sound absorbing panel 1 is slid and the end portions 5 and 5 are inserted into the parting material 15. At this time, it is preferable to attach a double-sided tape to the end portions 5 and 5 and insert it into the parting material 15 in order to prevent displacement. Thereafter, even if the sound absorbing panel 1 made of fragile glass wool is fixed by screws, it can be securely attached.
本発明の天井用吸音パネル1は、見切り材15の取付けが簡単で自由度が高いため、図7に示したような直線・並列状の施工だけでなく様々な配置を行うことができる。図8〜図10は本発明の天井用吸音パネルの配置例を示す平面図である。図8は吸音パネル1同士の間隔を開けたて設置した例、図9は2色の吸音パネル1をチェス柄に配置した例、および図10は長尺の吸音パネル1を互い違いに配置した例である。 The ceiling sound-absorbing panel 1 of the present invention is easy to mount the parting material 15 and has a high degree of freedom, and therefore can be arranged in various ways as well as in a straight and parallel construction as shown in FIG. 8-10 is a top view which shows the example of arrangement | positioning of the sound-absorbing panel for ceilings of this invention. FIG. 8 shows an example in which sound absorbing panels 1 are spaced apart from each other, FIG. 9 shows an example in which two color sound absorbing panels 1 are arranged in a chess pattern, and FIG. 10 shows an example in which long sound absorbing panels 1 are arranged alternately. It is.
本発明の天井用吸音パネルは、既設天井に見切り材を取付けるだけで、天井の高さをそれほど減ずることなく自在な配置で取付けることができる。したがって一般家庭、工場、倉庫、店舗等、どのような既設建造物にでも設置することができる。 The sound-absorbing panel for ceiling according to the present invention can be mounted in a flexible arrangement by simply attaching a parting material to an existing ceiling without reducing the height of the ceiling so much. Therefore, it can be installed in any existing building such as a general household, a factory, a warehouse, or a store.
1…天井用吸音パネル、2…傾斜面、3…水平面、4…垂直面、5…端部、6…山型先端部、7…空間部、8…一端部、9…小口部、10,11…傾斜型、12…端部、13…墨出し線、14…照明、15…見切り材、w…吸音板。 DESCRIPTION OF SYMBOLS 1 ... Ceiling sound-absorbing panel, 2 ... Inclined surface, 3 ... Horizontal surface, 4 ... Vertical surface, 5 ... End part, 6 ... Mountain-shaped front-end | tip part, 7 ... Space part, 8 ... One end part, 9 ... Small edge part, 10, DESCRIPTION OF SYMBOLS 11 ... Inclined type, 12 ... End part, 13 ... Inking line, 14 ... Illumination, 15 ... Parting material, w ... Sound absorption board.
Claims (6)
吸音板(w)を、角度(θ1)の傾斜を有する型の上に置き、その一端(8)を山型形成用に斜めカット(C1)する工程、
吸音板(w)を、角度(θ2)の傾斜を有する型の上に置き、上記斜めカットされていない他端(12)に切込み(C2)を入れ、かつカット(C3)する工程、
上記2つの工程で作成された吸音板を2枚用意し、それぞれの一端(8)同士を突合せて接着する工程、
上記接着した部分を研磨する工程、
不燃性不織布を全体に平貼りする工程、および
小口部(9)を額貼仕上げする工程。 The manufacturing method of the sound-absorbing panel for ceiling characterized by having the following processes.
Placing the sound absorbing plate (w) on a mold having an inclination of an angle (θ1), and obliquely cutting (C1) one end (8) thereof for forming a chevron;
Sound absorbing plate (w), placed on a mold having a tilt angle (.theta.2), an incision (C2) to the other end (12) that is not the oblique cut, and you cut (C3) step,
Preparing two sound-absorbing plates created in the above two steps, and bonding one end (8) to each other;
Polishing the bonded part,
A step of flatly sticking the non-combustible nonwoven fabric to the whole and a step of forehead finishing the forehead portion (9).
既設天井に、吸音パネル(1)の取付け位置を決めるための墨出し線(13)を引く工程、
吸音パネル(1)を固定するための見切り材(15)を天井に取付ける工程、
吸音パネル(1)をスライドさせて端部(5,5)を見切り材(15)に挿入する工程、および
ビスで固定する工程。 It has the following processes, The construction method of the sound-absorbing panel for ceilings of Claim 1 or 2 characterized by the above-mentioned.
Drawing the ink line (13) on the existing ceiling to determine the mounting position of the sound absorbing panel (1);
Attaching a parting material (15) for fixing the sound absorbing panel (1) to the ceiling;
A step of sliding the sound absorbing panel (1) to insert the end portions (5, 5) into the parting material (15) and a step of fixing with screws.
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