JP5496062B2 - Nagato's random cutting machine - Google Patents

Nagato's random cutting machine Download PDF

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JP5496062B2
JP5496062B2 JP2010247305A JP2010247305A JP5496062B2 JP 5496062 B2 JP5496062 B2 JP 5496062B2 JP 2010247305 A JP2010247305 A JP 2010247305A JP 2010247305 A JP2010247305 A JP 2010247305A JP 5496062 B2 JP5496062 B2 JP 5496062B2
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blade
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JP2012096330A (en
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正志 東山
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QP Corp
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本発明は長芋の乱切り切断機に関し、詳しくは皮剥後の長芋を装置内へ投入するだけで略同重量で同形状の乱切り型の長芋を得ることができる長芋の乱切り切断機に関する。 The present invention relates to a long-severed cutting machine, and more particularly to a long-severed cutting machine capable of obtaining a long-sliced cutting machine having the same shape with substantially the same weight by simply putting the peeled-off machine into the apparatus.

ヤマノイモ科のヤマノイモ属の芋として食用にされる肥大した担根体で最も多く出まわっている長い棒状の芋(以下、たんに「長芋」という)は、直径6cm前後、長さ40〜70cmのものであり、これらはすりおろしてトロロ汁にしたり千切りにして酢の物又はサラダとしたり、あるいは短冊切りにしてそのままわさび醤油食されているが、煮物にしても美味しく食することができる。長芋を幅の狭い略長方形のタンザク切りにするには、まず皮剥後の滑りやすい長芋をまず所定の長さに切断し、これを重ねて複数枚の板状としたものを所定幅に切り刻んでタンザク状とする際には人手では限度があるため、装置を開発して出願人は出願している。 The long rod-shaped cocoon (hereinafter simply referred to as “the long cocoon”), which is the most commonly used edible root pod in the genus Dioscorea, is about 6 cm in diameter and 40 to 70 cm in length. These are grated and made into trolley juice, shredded into vinegared foods or salads, or striped into wasabi soy sauce, but they can be eaten deliciously even when boiled. In order to cut the long plate into a narrow rectangular shape, first cut off the slippery long plate after peeling to a predetermined length, and then stack multiple sheets into a predetermined width. Since there is a limit in manpower when making a tanzania shape, the applicant has applied for the development of a device.

特開2004-195597JP2004-195597

皮剥後の滑りやすい長芋を大量生産する生産工場においては多くは人手によるものであり、しかも、切断処理後の長芋の形状には手作業によるバラツキ等が生じ、一定形状のものを大量に得るには困難である。さらに、長芋特有の食感を楽しめる乱切りの長芋を求めるには、手作業で対応するしかなかった。 In production factories that mass-produce slippery strips after peeling, many are made manually, and the shape of the strips after the cutting process is subject to manual variation, etc. It is difficult. Furthermore, the only way to find a long-cut long-sleeved paddle that can enjoy the texture unique to a long-span pad is by hand.

本発明はこれらの問題を解決するためになされたものであり、人手による作業で滑りやすくて面倒な長芋の乱切り作業を行うことなく、皮剥後の長芋を装置内に投入するだけで所定寸法の乱切りされた長芋を得ることができる長芋の乱切り切断機を提供することを目的とする。 The present invention has been made in order to solve these problems, and by simply putting the peeled strip into the apparatus without slipping and messy cutting work that is easy to slip and troublesome by hand, it has a predetermined size. It is an object of the present invention to provide a long-sliced cutting machine capable of obtaining a long-cut long cut.

すなわち、本発明の第1の手段の長芋の乱切り切断機は、軸に沿ってスライド可能な円錐形状の頂点を付き合わせた回転可能なローラ2対が上下に配設してあり、円錐形状のテーパー面が、各ローラの4つのテーパー面の中心を保持しつつ上下左右に円錐形状のローラが長芋の略円形の大きさに追従してスライド移動する位置決め送込みローラと、該ローラの後方に略正八角形に構成された刃部と、該刃部の後方或いは刃部内にあって該刃部を通過した長芋の切断品を半割りにする切断部を有し、載置台上に倒状載置した長芋をその長手方向にわたり出入自在に間欠押送する押送手段によりかまぼこ形状を重ねた長芋とし、かまぼこ形状に成型された長芋を乱切り状に切断する乱切り切断手段とを有することを特徴としている。このような手段を用いると長芋が効率よく成型した長芋を得ることが出来るので作業性が向上できる。 In other words, the long-cut random cutting machine according to the first means of the present invention is provided with two pairs of rotatable rollers, each having a conical apex that is slidable along the axis. A positioning feed roller in which a conical roller slides following the size of a long, substantially circular shape while holding the center of the four taper surfaces of each roller, and a rear side of the roller. It has a blade part configured in a substantially regular octagon, and a cutting part that divides the long cut product that has passed through the blade part behind or in the blade part, and is placed in an inverted form on the mounting table. It is characterized in that it has long kamaboko shape by a feeding means for intermittently feeding the long gutter placed in the longitudinal direction so that it can be moved in and out, and has a random cutting cutting means for cutting the kamaboko shaped long knot into a random cut shape. By using such a means, it is possible to obtain a long plate formed by the long plate efficiently, so that workability can be improved.

さらに、本発明の第2の手段は第1の手段において、前記かまぼこ形状の長芋を乱切り切断手段において位置決め後、連続WW刃の吸着防止バーを具備し、定寸、定重量に設計された連続WW刃により、該かまぼこ形状の長芋を押圧手段により、該かまぼこ形状の長芋を乱切り形状に切断する連続WW形状の切断刃を具備することにより、長芋を乱切りに成型することができる前記記載の長芋の乱切り切断機を提供できる。 Further, the second means of the present invention is the first means, wherein the kamaboko-shaped long rod is positioned in the random cut cutting means, and is provided with a continuous WW blade adsorption preventing bar, and is designed to have a constant size and a constant weight. The long fistula described in the above, which can be formed into a random cut by providing a continuous WW-shaped cutting blade that cuts the long cut piece with a WW blade into a cut shape with a pressing means. Can be provided.

また、本発明の第3の手段によれば、第1及び第2の手段に加えて、前記乱切り切断手段において、かまぼこ形状の長芋を載置する載置板を開放並びに前記連続WW刃を上昇させて乱切り形状の長芋を収納容器に収集出来るようにすることでより作業効率が向上できる。 According to the third means of the present invention, in addition to the first and second means, in the random cut cutting means, the placing plate for placing the kamaboko-shaped long rod is opened and the continuous WW blade is raised. Thus, the work efficiency can be further improved by allowing the long cut pieces having irregular shapes to be collected in the storage container.

さらに、本発明の第4の手段によれば、前記略正八角形に構成された刃部は、先端部が正八角形のテーパー刃であり、該刃部の後方或いは刃部内にあって該刃部を通過した長芋の切断品を半割りにする切断部は、上下並行面に垂直な半割りの刃を組み込むことによりより安定した動作が行える長芋の乱切り切断機を提供できるものである。 Further, according to the fourth means of the present invention, the substantially octagonal blade portion is a tapered blade having a regular octagonal tip, and is located behind or within the blade portion. The cutting section that divides the long cut piece that has passed through the halves can provide a long cut cutting machine that can perform more stable operation by incorporating a halved blade perpendicular to the upper and lower parallel surfaces.

本発明の押送手段に用いられる左右上下方向に中心を保持する4つのテーパーローラで位置を確実に保持できることから、皮剥後の長芋を長手方向に押送することにより、外形を正八角形に成型することが出来る、この際に成型工程中に半割りにすることで、かまぼこ形状の半割りの長芋を得ることが出来る。
半割りのかまぼこ形状の長芋を連続のWW刃で押し切りすることにより、定寸・定量の乱切り形状の長芋が得られ、刃への付着は吸着防止の措置を行い、押切り板を上昇させて、載置板を左右にスライドさせることにより容器に収納できるのでカット能力の向上とともに定量・定寸のそろった形状の乱切り長芋が得られるので、生で食しても、その食感は千切りとは異なり、さらに煮物にしても食感が得られるので新たなメニューの提案を安価に提供することが出来る。
Since the position can be reliably held by the four taper rollers that are used in the feeding means of the present invention in the left-right and up-down directions, the outer shape is formed into a regular octagon by pushing the strip after peeling in the longitudinal direction. In this case, a half-shaped kamaboko-shaped long kite can be obtained by halving during the molding process.
By pressing a half-shaped kamaboko-shaped long rod with a continuous WW blade, a constant-size / quantitative random-cut long rod can be obtained. Adhesion to the blade is taken to prevent adsorption, and the press plate is raised. Because it can be stored in the container by sliding the mounting plate to the left and right, the cutting ability is improved and the long cut with a uniform shape with a fixed size is obtained, so even if you eat raw, the texture is shredded In contrast, even a boiled food provides a texture, so a new menu proposal can be provided at a low cost.

図1は、本発明の長芋の切断機の刃部並びに位置決め手段のテーパーローラと押送手段の一例を示す押し出し機の説明図である。FIG. 1 is an explanatory view of an extruder showing an example of a blade part of a long cutter and a taper roller of a positioning means and a pushing means of the present invention. 図2は、円錐形状のテーパーローラの動作を示す説明図である。FIG. 2 is an explanatory view showing the operation of the conical tapered roller. 図3の(a)は、刃部の入り口側を示し、(b)は出口側を示す説明図である。(A) of FIG. 3 shows the entrance side of a blade part, (b) is explanatory drawing which shows an exit side. 図4はカット機の載置台と連続WW刃の動きを示す説明図である。FIG. 4 is an explanatory view showing the movement of the mounting table of the cutting machine and the continuous WW blade. 図5は連続WW刃を示す説明図である。FIG. 5 is an explanatory view showing a continuous WW blade. 図6の(a)は本発明長芋の乱切り切断機による乱切りの長芋を示し、(b)は正八角形の長芋とかまぼこ形状長芋の乱切り切断箇所を説明する説明図である。(A) of FIG. 6 shows the long cut of the random cut by the long cut cutting machine of this invention, (b) is explanatory drawing explaining the random cut cutting location of the regular octagonal long hook and the kamaboko-shaped long hook.

以下、本発明を図面に示す実施の形態を参照して詳細に説明する。 Hereinafter, the present invention will be described in detail with reference to embodiments shown in the drawings.

図1に示す押し出し機は長芋の乱切り切断機の前半行程を行う装置で、皮剥後の長芋を押し出し機Aの装置内へ投入すると、載置台21に載置された長芋Nは押送手段15によりテーパーローラ(位置決め手段)3により中心を維持して刃部5の正八角形の切れ刃6にて周囲をそぎ落としで断面が正八角形の長芋に整形される。
リング状に配置された刃であっても長芋Nの中心を保持しているので常に位置を保持できるものである。リング状の正八角形切れ刃6の上下に並行な面に垂直な半割り手段(切断部)7が設けられており成型後に半割りにすることが出来る。実施例では八角形の刃にピアノ線を設置して半割り状に切断する方式を採用している。押送手段15に位置決め手段3と刃部5が連続一体となっており、後述するかまぼこ状長芋2が2つ重なった成型された長芋Nとして得られるものである。押送手段15はリニアシリンダの先端に長芋と同じ程度の太さで窪みがあるテフロン(登録商標)を使用した。
The extrusion machine shown in FIG. 1 is a device that performs the first half of the long-cut cutting machine for long cuts. The center is maintained by the taper roller (positioning means) 3 and the periphery is scraped off by the regular octagonal cutting edge 6 of the blade portion 5 so that the cross section is shaped into a regular octagonal eaves.
Even the blades arranged in a ring shape can always maintain the position because the center of the long rod N is held. The ring-shaped regular octagonal cutting edge 6 is provided with halving means (cutting portion) 7 perpendicular to the upper and lower parallel surfaces, and can be halved after molding. In the embodiment, a method is adopted in which a piano wire is installed on an octagonal blade and cut in half. The positioning means 3 and the blade part 5 are continuously integrated with the pushing means 15, and can be obtained as a molded long rod N in which two kamaboko-shaped long rods 2 described later overlap. The pushing means 15 used was Teflon (registered trademark) having a depression at the tip of the linear cylinder with a thickness similar to that of the long rod.

テーパーローラ(位置決め手段)3は図2に説明するように三角錐の先端をつき合わせて大きさに合わせてスライドする構造にしてあり、同じ構成のテーパーローラの突合せが上下稼動自由に配設され、三角錐のスライドと同距離を上下方向に稼動可能にしてあるので、テーパーローラ4ヶの中心を長芋の太さに合わせて各テーパーローラは左右上下に移動することが可能としてあり、長芋Nを刃部5の中心に誘導する働きを担っている。 The taper roller (positioning means) 3 has a structure in which the tips of the triangular pyramids are brought into contact with each other as shown in FIG. 2 and slides according to the size. Since the same distance as the triangular pyramid slide can be operated in the vertical direction, each taper roller can be moved left and right and up and down by adjusting the center of the four taper rollers to the thickness of the long wall. Is responsible for guiding the blade to the center of the blade portion 5.

刃部5は、図3に説明するように、外周を成型する正八角形の切れ刃6と外周の成型後に半割りにする半割り手段(切断部)7から構成されている。外周を成型すると略同時に半割りにすることにより安定した動作が行えるものである。
外形を八角形としたのは後述する乱切り長芋1の最終の形状において角があり、無駄の出ない円形に近い形で半割りした際に角の存在感を考慮した結果であり、長芋Nを極力そのままの形としたかまぼこの形状を重ねた形状である。
As illustrated in FIG. 3, the blade portion 5 is composed of a regular octagonal cutting blade 6 for molding the outer periphery and a halving means (cutting portion) 7 for dividing the outer periphery into half after molding. When the outer periphery is molded, a stable operation can be performed by halving substantially at the same time.
The octagonal outer shape has a corner in the final shape of the random cut long rod 1 described later, and is the result of taking into account the presence of the corner when the half is divided into a nearly circular shape without waste. It is a shape that overlaps the shape of the kamaboko as it was as much as possible.

前述のかまぼこ形状長芋2を図4に示す構造のカット機Bの載置板20に挿入すると図5の説明図で説明する連続WW刃8でかまぼこ形状長芋2をカットする構造である。山芋は粘りが強く、刃に粘着するトラブルが生じるため、カット後に乱切り長芋1の持ち上がり防止バー12を備えた構造としてある。さらにカット後はかまぼこ形状長芋2を載置していた載置板20が左右にスライドして装置の下に準備された収納容器に収集できるようにしてある。WW刃8に挟み込み粘着した乱切り長芋1が生じたとしても持ち上がり防止バー12によりWW刃8から落とされ確実に落下させる構造になっている。載置板20は左右にスライドする構造としたが、載置板20の一辺を軸として回転する方法も可能である。 When the above-described kamaboko shaped long rod 2 is inserted into the mounting plate 20 of the cutting machine B having the structure shown in FIG. 4, the kamaboko shaped long rod 2 is cut by the continuous WW blade 8 described with reference to FIG. The yam is very sticky and has a problem of sticking to the blade. Therefore, the yam has a structure including a bar 12 for preventing the lifting of the long cut 1 after cutting. Further, after the cutting, the mounting plate 20 on which the kamaboko shaped long rod 2 is mounted slides to the left and right so that it can be collected in a storage container prepared under the apparatus. Even if the irregularly cut long rod 1 sandwiched and adhered to the WW blade 8 is generated, it is dropped from the WW blade 8 by the lifting prevention bar 12 and is surely dropped. Although the mounting plate 20 is configured to slide to the left and right, a method of rotating around one side of the mounting plate 20 is also possible.

前工程で形状が一定に揃えられているので、載置位置にかまぼこ形状の長芋2を載置板20にセットするだけで準備は終了である。この時点においてかまぼこ形状の長芋2の上部には持ち上がり防止バー12が固定して配設してあってもWW刃8の溝の部分に設置するため複雑な構造にする必要はない。次にWW刃8は上下手段15でかまぼこ形状の長芋2が載置板20にセットが完了と同時に下降してかまぼこ形状の長芋2を切断する。下降して切断が完了するとWW刃8の上昇し、載置板20がスライドして乱切り長芋1となって収納容器に収集ことを繰り返すようにしてある。 Since the shapes are uniformly arranged in the previous process, the preparation is completed only by setting the kamaboko-shaped long rod 2 on the mounting plate 20 at the mounting position. At this time, even if the lifting prevention bar 12 is fixedly disposed on the upper part of the kamaboko-shaped long rod 2, it is not required to have a complicated structure because it is installed in the groove portion of the WW blade 8. Next, the WW blade 8 is lowered by the up-and-down means 15 when the kamaboko-shaped long rod 2 is set on the mounting plate 20 at the same time, and cuts the kamaboko-shaped long rod 2. When it is lowered and the cutting is completed, the WW blade 8 is raised, and the mounting plate 20 is slid to be repeatedly cut into a long cut 1 and collected in the storage container.

前工程とカット工程に分けて説明をしたが、長芋は粘りが強く、投入時のすべり性が悪い場合があり、ステンレスエンボス鋼板(ランナーステンレスなどと呼ばれる鋼板が商品化されている)を使用することが好ましい。さらにすべりを補助する目的でステンレスエンボス鋼板で長芋が通過する箇所にエアーを定期的に噴射するとすべり性を改善することが出来る。
そこで、エアーシリンダーなどの空圧機器を使用する場合にはフィルターを通した排気エアーを利用すると経済的である。
The explanation was divided into the previous process and the cutting process, but Nagatoro is very sticky and may not slide well when thrown in. Use stainless steel embossed steel plates (steel plates called runner stainless steel are commercialized). It is preferable. Furthermore, for the purpose of assisting the slip, the slipperiness can be improved by regularly injecting air to the location where the long pass passes through the stainless embossed steel plate.
Therefore, when using pneumatic equipment such as an air cylinder, it is economical to use exhaust air that has passed through a filter.

1 乱切り長芋
2 かまぼこ形状長芋
3 テーパーローラ(位置決め手段)
5 刃部
6 正八角形切れ刃
7 半割り手段(切断部)
8 連続WW刃
10 切断手段
12 持ち上がり防止バー
13 保持側
14 上下手段
15 押送手段
20 載置板
21 載置台
N 長芋
A 押し出し機
B カット機

1 Random cut length 2 Kamaboko shaped length 3 Tapered roller (positioning means)
5 Blade part 6 Regular octagonal cutting edge 7 Half split means (cutting part)
8 Continuous WW blade 10 Cutting means 12 Lifting prevention bar 13 Holding side 14 Up-and-down means 15 Feeding means 20 Placement plate 21 Placement table N Long bar A Extruder B Cut machine

Claims (4)

軸に沿ってスライド可能な円錐形状の頂点を付き合わせた回転可能なローラ2対が上下に配設してあり、円錐形状のテーパー面が、各ローラの4つのテーパー面の中心を保持しつつ上下左右に円錐形状のローラが長芋の略円形の大きさに追従してスライド移動する位置決め送込みローラと、該ローラの後方に略正八角形に構成された刃部と、該刃部の後方或いは刃部内にあって該刃部を通過した長芋の切断品を半割りにする切断部を有し、載置台上に倒状載置した長芋をその長手方向にわたり出入自在に間欠押送する押送手段によりかまぼこ形状を重ねた長芋とし、かまぼこ形状に成型された長芋を乱切り状に切断する乱切り切断手段とを有することを特徴とする長芋の乱切り切断機。 Two pairs of rotatable rollers with conical apexes slidable along the axis are arranged up and down, and the conical tapered surfaces maintain the centers of the four tapered surfaces of each roller. A positioning feed roller in which a conical roller slides up and down, right and left following a substantially circular size, a blade portion formed in a substantially regular octagon behind the roller, and a rear portion of the blade portion or By means of a feeding means that has a cutting part that halves a long-sheathed cut product that has passed through the blade part and that is placed in an inverted manner on the mounting table so that it can be freely moved in and out along its longitudinal direction. A long-cutting and cutting machine characterized by comprising a long-cut kamaboko shape and a random-cut cutting means for cutting the long-shaped kamaboko shape into a random cut. 前記かまぼこ形状の長芋を乱切り切断手段において位置決め後、連続WW刃の吸着防止バーを具備し、定寸、定重量に設計された連続WW刃により、該かまぼこ形状の長芋を押圧手段により、該かまぼこ形状の長芋を乱切り形状に切断する連続WW形状の切断刃を具備する請求項1記載の長芋の乱切り切断機。 After the kamaboko shaped long rod is positioned by the random cutting means, the continuous WW blade is provided with an adsorption prevention bar, and the kamaboko shaped long rod is pressed by the continuous WW blade designed to have a constant size and constant weight. 2. The long cut cutter for continuous cutting according to claim 1, further comprising a continuous WW-shaped cutting blade for cutting the long cut into a cut shape. 前記乱切り切断手段において、かまぼこ形状の長芋を載置する載置板を開放させるとともに前記連続WW刃を上昇させて乱切り形状の長芋を収納容器に収集する請求項1及び2記載の長芋の乱切り切断機。 3. The long cut random cutting according to claim 1 or 2, wherein, in the random cut cutting means, the mounting plate on which the kamaboko shaped long punch is placed is opened and the continuous WW blade is raised to collect the random cut long punch in a storage container. Machine. 前記略正八角形に構成された刃部は、先端部が正八角形のテーパー刃であり、該刃部の後方或いは刃部内にあって該刃部を通過した長芋の切断品を半割りにする切断部は、上下並行面に垂直な半割りの刃が組み込まれている請求項1乃至3記載の長芋の乱切り切断機。
The blade portion configured in a substantially regular octagon is a taper blade having a regular octagonal tip, and cuts in half a long cut product that is behind or within the blade portion and has passed through the blade portion. The long cutting cutter according to any one of claims 1 to 3, wherein the part includes a half-cutting blade perpendicular to the vertical parallel plane.
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