JP5470801B2 - Method for producing oil-in-water emulsified oil / fat composition - Google Patents
Method for producing oil-in-water emulsified oil / fat composition Download PDFInfo
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- JP5470801B2 JP5470801B2 JP2008274194A JP2008274194A JP5470801B2 JP 5470801 B2 JP5470801 B2 JP 5470801B2 JP 2008274194 A JP2008274194 A JP 2008274194A JP 2008274194 A JP2008274194 A JP 2008274194A JP 5470801 B2 JP5470801 B2 JP 5470801B2
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- Prior art keywords
- oil
- fat composition
- homogenization
- water emulsified
- emulsified oil
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Landscapes
- Grain Derivatives (AREA)
- Edible Oils And Fats (AREA)
Description
本発明は、ホイップクリームや練り込み用クリーム、調理加工用クリームに代表される水中油型乳化油脂組成物の製造方法に関する。 The present invention, whipped cream and kneading cream, a method for producing a oil-in-water emulsified oil composition represented by the cooking process cream.
ケーキやデザート、ホワイトソースなどの製造に使用されるホイップクリームや練り込み用クリーム、調理加工用クリームに代表される水中油型乳化油脂組成物は、通常、予備乳化、均質化、殺菌、冷却、均質化、冷却、エージングの工程を経て製造される。 Oil-in-water emulsified oils and fats represented by whipped cream, cream for kneading, and cream for cooking used in the manufacture of cakes, desserts, white sauces, etc. are usually pre-emulsified, homogenized, sterilized, cooled, Manufactured through homogenization, cooling, and aging processes.
水中油型乳化油脂組成物は、乳化が不十分であると保存中や輸送中に凝集や油水分離(以下、「クリーミング」という。)を生じてしまう。そこで、複数の乳化剤や蛋白溶融塩、pH調整剤を添加することにより、乳化保持力を向上させ、それらの問題を防止し、保存安定性を確保している。前記乳化剤としては、例えば蔗糖脂肪酸エステル、レシチン、グリセリン脂肪酸エステル、ポリグリセリン脂肪酸エステル、ソルビタン脂肪酸エステル、プロピレングリコール脂肪酸エステル、有機酸脂肪酸エステル等が使用されている。また、前記蛋白溶融塩としては、リン酸塩やクエン酸塩等が使用されている。更に、前記pH調整剤としては、コハク酸、乳酸、リン酸、クエン酸、炭酸、酢酸等の酸やこれらの酸の塩類が使用されている。 If the oil-in-water emulsified oil / fat composition is insufficiently emulsified, aggregation and oil-water separation (hereinafter referred to as “creaming”) occur during storage and transportation. Therefore, by adding a plurality of emulsifiers, protein molten salts, and pH adjusters, emulsification retention is improved, these problems are prevented, and storage stability is ensured. Examples of the emulsifier include sucrose fatty acid ester, lecithin, glycerin fatty acid ester, polyglycerin fatty acid ester, sorbitan fatty acid ester, propylene glycol fatty acid ester, and organic acid fatty acid ester. As the protein molten salt, phosphate, citrate and the like are used. Further, as the pH adjuster, acids such as succinic acid, lactic acid, phosphoric acid, citric acid, carbonic acid and acetic acid and salts of these acids are used.
しかし、これらの乳化剤や蛋白溶融塩等の使用は、それら自体の味による風味の損失といった欠点や、昨今の食品に対する安全意識の高まりによる嫌悪感があることから、これらを添加しない水中油型乳化油脂組成物が切望されている。 However, the use of these emulsifiers and protein molten salts has disadvantages such as loss of flavor due to their own taste, and aversion due to the recent increase in safety awareness of foods. Oil and fat compositions are highly desired.
乳化剤や蛋白溶融塩等を使用していない水中油型乳化油脂組成物に関しては、カルシウム含量を低減させた乳成分を使用する方法(特許文献1)がある。しかし、この方法では、乳成分中のカルシウムを低減させるためにイオン交換カラムや電気透析装置等を利用しなければならず、工業的生産において効率的でなく、実施が容易ではないといった欠点があった。また、卵黄油とカゼインの金属塩を併用する方法(特許文献2)や糖アルコールを使用する方法(特許文献3)がある。しかし、卵黄油・カゼインの金属塩・糖アルコールには、それぞれ特有の風味を有しており、それを使用した乳化物の風味も大きく影響されてしまうといった欠点があった。
本発明は、添加剤等を多量に添加することなく、保存安定性の改善された風味豊かな水中油型乳化油脂組成物の製造方法を提供することを目的とする。 An object of the present invention is to provide a method for producing a flavor-rich oil-in-water emulsified oil and fat composition having improved storage stability without adding a large amount of additives and the like.
本発明者らは上記課題を解決するために鋭意研究を重ねた結果、予備乳化工程に次ぐ均質化工程において、回転式乳化機による高周速での均質化処理が含まれると、水中油型乳化油脂組成物のメジアン径を簡便に小さくすることが可能となり、その結果、保存安定性の改善された水中油型乳化油脂組成物を得ることが可能となることを見出し、本発明を完成するに至った。 As a result of intensive studies to solve the above problems, the inventors of the present invention, in the homogenization step subsequent to the pre-emulsification step, include a homogenization treatment at a high peripheral speed by a rotary emulsifier, and an oil-in-water type The median diameter of the emulsified oil / fat composition can be easily reduced, and as a result, an oil-in-water emulsified oil / fat composition with improved storage stability can be obtained and the present invention is completed. It came to.
即ち、本発明の第一は、ミキサーにて撹拌速度200〜500rpmで行う予備乳化工程に次ぐ均質化工程において、回転式乳化機を用いて、30〜45m/sの高周速で均質化処理し、さらに、乳化物を加圧しスリットを抜ける際のせん断力を利用して油滴を小さく粉砕し、分散・均質化させる高圧ホモジナイザーにより均質化処理することを特徴とする水中油型乳化油脂組成物(但し、酸性水中油型乳化油脂組成物を除く。)の製造方法に関する。好ましい実施態様は、水中油型乳化油脂組成物がクリームである上記記載の水中油型乳化油脂組成物の製造方法に関する。より好ましくは、均質化工程に次ぐ殺菌工程での加熱温度が、120〜155℃であることを特徴とする上記記載の水中油型乳化油脂組成物の製造方法、更に好ましくは、冷却工程が間接冷却であることを特徴とする上記記載の水中油型乳化油脂組成物の製造方法、に関する。
That is, the first of the present invention is a homogenization at a high peripheral speed of 30 to 45 m / s using a rotary emulsifier in a homogenization process following a preliminary emulsification process performed with a mixer at a stirring speed of 200 to 500 rpm. treated, further, utilizing the shearing force at the time of passing the emulsion was pressurized slit crushed small oil droplets, an oil-in-water emulsified oil characterized by homogenizing by high pressure homogenizer to disperse and homogenize The present invention relates to a method for producing a composition (excluding an acidic oil-in-water emulsified oil / fat composition). A preferred embodiment relates to a method for producing an oil-in-water emulsified oil composition as described above, wherein the oil-in-water emulsified oil composition is a cream. More preferably, the heating temperature in the sterilization step subsequent to the homogenization step is 120 to 155 ° C. The method for producing an oil-in-water emulsified oil composition as described above, more preferably, the cooling step is indirect It is related with the manufacturing method of the said oil-in-water type emulsified oil-fat composition characterized by being cooling .
本発明に従えば、添加剤等を多量に添加することなく、保存安定性の改善された風味豊かな水中油型乳化油脂組成物およびその製造方法を提供することが可能となる。また、これにより、より賞味期限の長い商品を提供することが可能となる。 According to the present invention, it is possible to provide a flavor-rich oil-in-water emulsified oil and fat composition with improved storage stability and a method for producing the same without adding a large amount of additives and the like. This also makes it possible to provide products with a longer shelf life.
以下、本発明につき、さらに詳細に説明する。本発明の水中油型乳化油脂組成物の製造方法は、予備乳化工程に次ぐ均質化工程において、回転式乳化機を用いて、25m/s以上の高周速で均質化処理することを特徴とする。一般的に、ホイップクリームや練り込み用クリーム、調理加工用クリームに代表される水中油型乳化油脂組成物の製造は、予備乳化、均質化、殺菌、冷却、均質化、冷却、エージングの工程を経て製造されるが、本発明もそれに従えばよい。また本発明の効果を損なわない限り、一部工程を変えても良い。 Hereinafter, the present invention will be described in more detail. The method for producing an oil-in-water emulsified oil / fat composition of the present invention is characterized by homogenizing at a high peripheral speed of 25 m / s or more using a rotary emulsifier in a homogenization step subsequent to the preliminary emulsification step. To do. In general, the production of oil-in-water emulsified oils and fats represented by whipped creams, kneading creams, and creams for cooking processes involves the steps of preliminary emulsification, homogenization, sterilization, cooling, homogenization, cooling and aging. However, the present invention may be followed. Further, some steps may be changed as long as the effects of the present invention are not impaired.
本発明における予備乳化工程は、常法に従えばよく、例えば、ミキサーにて撹拌速度200〜500rpmで行い、水中油型乳化油脂組成物のメジアン径をおよそ10〜60μmにすればよい。 The preliminary emulsification step in the present invention may be performed according to a conventional method, for example, by a mixer at a stirring speed of 200 to 500 rpm, and the median diameter of the oil-in-water emulsified oil / fat composition may be about 10 to 60 μm.
本発明における予備乳化工程後の均質化工程は、回転式乳化機による25m/s以上の高周速での均質化処理が含まれることが好ましく、25〜57m/sが好ましく、25〜50m/sがより好ましく、30〜45m/sがさらに好ましい。そして、高周速での均質化処理の後に、さらに高圧ホモジナイザーによる均質化処理を実施することが好ましい。本工程後は、水中油型乳化油脂組成物のメジアン径がおよそ5μm以下になっていればよい。 The homogenization step after the preliminary emulsification step in the present invention preferably includes a homogenization treatment at a high peripheral speed of 25 m / s or more by a rotary emulsifier, preferably 25 to 57 m / s, and preferably 25 to 50 m / s. s is more preferable, and 30 to 45 m / s is more preferable. And it is preferable to implement the homogenization process by a high-pressure homogenizer after the homogenization process at high peripheral speed. After this step, the median diameter of the oil-in-water emulsified oil / fat composition may be about 5 μm or less.
前記のように回転式乳化機を用いて、25m/s以上の高周速で均質化処理を実施することにより、低周速での均質化と比較して著しく保存安定性を向上することができる。本発明においては各種乳化機を使用することが可能であるが、高周速の回転式乳化機(周速が25m/秒以上の回転能力を有する乳化機)を使用することが特に好ましく、フィルミックス(プライミクス(株))、キャビトロン(キャビトロン社)、インライン型高せん断分散装置(IKA社)、ハイシェアミキサー(CHARLES ROSS&SON社)、クレアミックス(エム・テクニック(株))などが例示できる。 By using a rotary emulsifier as described above, homogenization is performed at a high peripheral speed of 25 m / s or more, so that the storage stability can be significantly improved as compared with homogenization at a low peripheral speed. it can. Various emulsifiers can be used in the present invention, but it is particularly preferable to use a high-speed rotational emulsifier (emulsifier having a rotational speed of 25 m / sec or more). Mix (Primics Co., Ltd.), Cavitron (Cabitron Co., Ltd.), in-line type high shear disperser (IKA Co., Ltd.), high shear mixer (CHARLES ROSS & SON Co., Ltd.), Claremix (M Technique Co., Ltd.) and the like can be exemplified.
尚、予備乳化工程後の均質化工程は、タンクなどを用いてバッチ式でおこなっても、インラインによる連続式でおこなっても良く、それらの組合せであるバッチ連続式でおこなっても良い。バッチ式の場合、含気・含泡の問題を生じやすいため、脱気処理できるタンクなどを用いておこなうことや、満液にしておこなうことが考えられる。これらの中では、連続生産が可能で処理時間が容易に変更できるバッチ連続式が最も好ましい。この均質化工程は、どの段階で実施しても良く、殺菌の前でも後でも良く、前後に実施しても良い。また、異なる高周速乳化機を複数台用いて、複数回実施しても良い。この均質化工程を用いれば、安定なエマルションの水中油型乳化油脂組成物を製造することが容易となる。 The homogenization process after the preliminary emulsification process may be performed in a batch system using a tank or the like, may be performed in an in-line continuous system, or may be performed in a batch continuous system that is a combination thereof. In the case of a batch type, since problems of aeration and foaming are likely to occur, it can be considered to use a tank that can be degassed or filled up. Among these, the batch continuous type is most preferable because continuous production is possible and the processing time can be easily changed. This homogenization step may be performed at any stage, before or after sterilization, or before and after. Moreover, you may implement several times using several different high-speed peripheral emulsifiers. If this homogenization process is used, it will become easy to manufacture the oil-in-water-type emulsified oil-fat composition of a stable emulsion.
本発明において、高圧ホモジナイザーによる均質化処理とは、乳化物に対して、高圧に加圧し、スリット(隙間)を抜ける際のせん断力を利用して油滴を小さく粉砕し、分散・均質化させることをいう。高圧ホモジナイザーは、前記乳化機と比較して、乳化剤等の安定化剤の添加量が少ない系において、大きな粒子の乳化物を小粒径化しようと高い均質化圧力で処理すると、粒径は小さくならず、逆に凝集させてしまう傾向を持っている。また小さい粒径の乳化物を高圧ホモジナザーで均質化した場合、大幅な小粒径化はできないが、粒度分布の標準偏差を小さくすることに優れている。 In the present invention, the homogenization treatment with a high-pressure homogenizer means that the emulsion is pressurized to a high pressure, and the oil droplets are pulverized and dispersed and homogenized using the shearing force when passing through the slit (gap). That means. The high-pressure homogenizer has a smaller particle size when treated with a high homogenization pressure to reduce the particle size of large emulsions in a system in which the amount of stabilizer such as an emulsifier is small compared to the emulsifier. On the contrary, it tends to agglomerate. Further, when an emulsion having a small particle size is homogenized with a high-pressure homogenizer, the particle size cannot be significantly reduced, but it is excellent in reducing the standard deviation of the particle size distribution.
従って、より安定なエマルションの水中油型乳化油脂組成物を製造するには、前記のような高周速の乳化機を用いて予め粒径を小さくして、それからさらに高圧ホモジナイザーによる均質化することが望ましいのである。高圧ホモジナイザーでの均質化工程は、殺菌の前でも後でもよく、前後に実施するなど複数回おこなっても良い。高圧ホモジナイザーによる均質化をおこなう装置としては、例えば、ホモゲナイザー「HV−A」(イズミフードマシナリ社製)、ホモゲナイザー「H−20型」(三和機械社製)などが挙げられる。 Therefore, in order to produce a more stable oil-in-water emulsified oil / fat composition of emulsion, the particle size should be reduced in advance using a high peripheral speed emulsifier as described above, and then homogenized by a high-pressure homogenizer. Is desirable. The homogenization step with the high-pressure homogenizer may be performed before or after sterilization, or may be performed a plurality of times, such as before and after. Examples of the apparatus for homogenization using a high-pressure homogenizer include a homogenizer “HV-A” (manufactured by Izumi Food Machinery), a homogenizer “H-20 type” (manufactured by Sanwa Kikai Co., Ltd.), and the like.
本発明における前記均質化後の殺菌工程での加熱温度は120〜155℃が好ましく、より好ましくは135〜155℃である。120℃を下まわると衛生的な面での変質が抑えきれず、保存安定性も低下する場合がある。また、155℃を超えると、焦げ臭が強くなり商品として好ましくない場合がある。 The heating temperature in the sterilization step after the homogenization in the present invention is preferably 120 to 155 ° C, more preferably 135 to 155 ° C. When the temperature is lower than 120 ° C., the sanitary deterioration cannot be suppressed, and the storage stability may be lowered. Moreover, when it exceeds 155 degreeC, a burning odor becomes strong and may be unpreferable as goods.
本発明において冷却工程は、蒸気加熱工程や間接加熱工程や内部加熱工程、或いは、その後の他工程を介した後の高温状態より、その製品を適切な温度まで冷却する工程である(クリーム等に於いては、その結晶性の制御の点から、2〜15℃に冷却することが好ましい。)。その方式としては、間接冷却が好ましく、間接冷却は冷却される対象物とそれ以外の物質との熱交換により冷却する方法であり、例えば、プレート式、チューブラー式、多管式、掻き取り式冷却方式や冷たい物質の混合などが挙げられるが、中でも熱交換能力が高い、プレート方式、多管式、掻き取り式冷却方式を用いるのが好ましい。間接冷却によれば、蒸発冷却を行う際とは異なり、香気成分や高揮発性成分が除去されにくく、風味豊かな水中油型乳化油脂組成物を提供することも可能となる。一方、特に間接冷却方式での水中油型乳化油脂組成物の製造方法では、通常行われる蒸発冷却工程(直接冷却工程)による製造方法に比べ、その水中油型乳化油脂組成物の安定性が低下しやすく、通常の乳化機ではなく、特に前記のような高周速の回転式乳化機を使用することが好ましい。 In the present invention, the cooling process is a process of cooling the product to an appropriate temperature from a high temperature state after a steam heating process, an indirect heating process, an internal heating process, or other subsequent processes (for example, cream) In this regard, it is preferable to cool to 2 to 15 ° C. from the viewpoint of controlling the crystallinity). As the method, indirect cooling is preferable, and indirect cooling is a method of cooling by heat exchange between the object to be cooled and other substances, for example, plate type, tubular type, multi-pipe type, scraping type Among them, a cooling method and a mixture of cold substances can be mentioned. Among them, it is preferable to use a plate method, a multi-tube type, or a scraping type cooling method having a high heat exchange capability. Indirect cooling, unlike when evaporative cooling is performed, it is also possible to provide an oil-in-water emulsified oil / fat composition that is less likely to remove fragrance components and highly volatile components and is rich in flavor. On the other hand, especially in the method for producing an oil-in-water emulsified oil / fat composition by the indirect cooling method, the stability of the oil-in-water emulsified oil / fat composition is lower than that of a production method by a normal evaporative cooling process (direct cooling process). It is preferable to use a rotary emulsifier with a high peripheral speed as described above, rather than a normal emulsifier.
本発明における殺菌工程に次ぐ冷却工程に続く均質化工程では、高圧ホモジナイザーを用いることが好ましい。該均質化工程の後は、さらに冷却工程を経て、油滴のメジアン径が2.5μm以下である本発明の水中油型乳化油脂組成物を得ることができる。なお、本発明において、全工程終了後の水中油型乳化油脂組成物は、必要により冷蔵(0〜15℃)もしくは冷凍状態(−0℃以下)で保存してもよい。 In the homogenization step following the cooling step following the sterilization step in the present invention, it is preferable to use a high-pressure homogenizer. After the homogenization step, the oil-in-water emulsified oil / fat composition of the present invention in which the median diameter of the oil droplets is 2.5 μm or less can be obtained through a cooling step. In addition, in this invention, you may preserve | save the oil-in-water type emulsified fat composition after completion | finish of all the processes by refrigeration (0-15 degreeC) or the frozen state (-0 degreeC or less) as needed.
本発明の水中油型乳化油脂組成物は、通常、油脂、水を成分として含有し、水中に油滴が分散した形態を言い(O/W型エマルションとも言う)、牛乳や生クリームといった天然由来のO/W型エマルションや、人工のO/W型エマルションも含む。また、水相又は油相中に各種成分を含有していてもよい。例えば、油脂、蛋白原料、乳化剤、糖類、安定剤・増粘剤、蛋白溶融塩、pH調整剤などを必要に応じて添加できる。 The oil-in-water emulsified oil / fat composition of the present invention usually contains fat and water as components, and refers to a form in which oil droplets are dispersed in water (also referred to as O / W type emulsion), and is naturally derived from milk and fresh cream. O / W type emulsion and artificial O / W type emulsion are also included. Moreover, you may contain various components in the water phase or the oil phase. For example, fats and oils, protein raw materials, emulsifiers, sugars, stabilizers / thickeners, protein molten salts, pH adjusters and the like can be added as necessary.
前記油脂としては、食用であれば特に限定されないが、例えば、大豆油、綿実油、コーン油、サフラワー油、ヒマワリ種子油、オリーブ油、パーム油、パーム核油、ヤシ油、菜種油、ゴマ油、カポック油、落花生油、米糠油、胡麻油、月見草油、シア脂、サル脂、カカオ脂、マンゴー核油、イリッペ脂などの各種植物油脂、乳脂、牛脂、豚脂、魚油、鯨油などの各種動物油脂および、それらの分別、硬化、エステル交換等の処理をして得られる加工油脂、さらには市販のバター、マーガリン、またはショートニングあるいはハードバター等が挙げられ、それらの群より選ばれる少なくとも1種を用いることができる。 The oil and fat is not particularly limited as long as it is edible. For example, soybean oil, cottonseed oil, corn oil, safflower oil, sunflower seed oil, olive oil, palm oil, palm kernel oil, coconut oil, rapeseed oil, sesame oil, kapok oil , Various vegetable oils such as peanut oil, rice bran oil, sesame oil, evening primrose oil, shea fat, monkey fat, cacao fat, mango kernel oil, iripe fat, various fats such as milk fat, beef fat, pork fat, fish oil, whale oil, and Processed fats and oils obtained by processing such as fractionation, curing, transesterification, and the like, as well as commercially available butter, margarine, shortening, hard butter, etc., may be used, and at least one selected from these groups should be used it can.
前記蛋白原料としては、食用であれば特に限定されないが、牛乳、脱脂乳、脱脂濃縮乳、加糖練乳、無糖練乳、全脂粉乳、脱脂粉乳、バターミルク、バターミルクパウダー、ホエー、ホエーパウダー、カゼイン、カゼインナトリウム、脂肪球皮膜タンパク、α−ラクトアルブミンやβ−ラクトグロブリン、血清アルブミン、生クリーム等の乳由来の蛋白質、更には卵蛋白質、大豆蛋白質、小麦蛋白質等の乳以外の蛋白質等を使用することができる。卵蛋白質としては、液状あるいは乾燥された卵黄、卵白、全卵及びこれらより分離される単一(単純)蛋白質、例えばオボアルブミン、コンアルブミン、オボムコイド、オボグロブリン、ホスビチン、リベチン、リン糖蛋白質、低密度リポ蛋白質、高密度リポ蛋白質等がある。大豆蛋白質としては、豆乳、脱脂大豆粉、濃縮大豆蛋白、分離大豆蛋白、脱脂豆乳粉末、大豆蛋白加水分解物等がある。小麦蛋白質としては、グリアジン、グルテニン、プロラミン、グルテリン等がある。また、その他動物性及び植物性蛋白質等の蛋白質も使用できる。これらの蛋白原料としては、それらの群より選ばれる少なくとも1種を用いることができる。 The protein raw material is not particularly limited as long as it is edible, but milk, skim milk, skim concentrated milk, sweetened condensed milk, sugar-free condensed milk, whole milk powder, skim milk powder, butter milk, butter milk powder, whey, whey powder, Casein, sodium caseinate, fat globule membrane protein, α-lactalbumin, β-lactoglobulin, serum albumin, milk-derived proteins such as fresh cream, and proteins other than milk such as egg protein, soy protein, wheat protein, etc. Can be used. Egg proteins include liquid or dried egg yolk, egg white, whole egg and single (simple) proteins separated from these, such as ovalbumin, conalbumin, ovomucoid, ovoglobulin, phosvitin, ribetin, phosphoglycoprotein, low There are density lipoprotein and high density lipoprotein. Examples of soy protein include soy milk, defatted soy flour, concentrated soy protein, separated soy protein, defatted soy milk powder, and soy protein hydrolysate. Wheat proteins include gliadin, glutenin, prolamin, glutelin and the like. In addition, other proteins such as animal and plant proteins can be used. As these protein raw materials, at least one selected from these groups can be used.
前記乳化剤としては、食用であれば特に限定されないが、大豆レシチン、卵黄レシチン、または、それらの酵素分解物、脂肪酸とグリセリンのエステル及びその誘導体(グリセリン脂肪酸エステル、酢酸モノグリセリド、乳酸モノグリセリド、クエン酸モノグリセリド、コハク酸モノグリセリド、ジアセチル酒石酸モノグリセリド、ポリグリセリン脂肪酸エステル、ポリグリセリン縮合リシノール酸エステル等)、ソルビタン脂肪酸エステル、プロピレングリコール脂肪酸エステル、ショ糖脂肪酸エステル、ショ糖酢酸イソ酪酸エステル、ステアロイル乳酸カルシウム、ステアロイル乳酸ナトリウム、ポリオキシエチレンソルビタンモノステアレート、ポリオキシエチレンソルビタンモノグリセリド、ポリソルベート等を挙げることができ、それらの群より選ばれる少なくとも1種を用いることができる。 The emulsifier is not particularly limited as long as it is edible, but it is soy lecithin, egg yolk lecithin, or an enzymatic degradation product thereof, ester of fatty acid and glycerin and derivatives thereof (glycerin fatty acid ester, acetic acid monoglyceride, lactic acid monoglyceride, citric acid monoglyceride Succinic acid monoglyceride, diacetyltartaric acid monoglyceride, polyglycerin fatty acid ester, polyglycerin condensed ricinoleic acid ester, etc.), sorbitan fatty acid ester, propylene glycol fatty acid ester, sucrose fatty acid ester, sucrose acetate isobutyric acid ester, stearoyl calcium lactate, stearoyl lactic acid Examples include sodium, polyoxyethylene sorbitan monostearate, polyoxyethylene sorbitan monoglyceride, polysorbate, It is possible to use at least one selected from the group of these.
前記乳化剤の添加量としては、2.0重量%以下であることが好ましく、0〜0.5重量%であることがより好ましい。また、さらに0〜0.3重量%であることが望ましい。2.0重量%を超えると嫌な味を感じやすくなるため商品として好ましくない場合がある。乳化剤の量が少ないほど、保存安定性は悪くなる傾向にあり、そのような系においては、本願のような高周速乳化機の均質化による保存安定性改善の効果を好適に得ることができる。 The addition amount of the emulsifier is preferably 2.0% by weight or less, and more preferably 0 to 0.5% by weight. Moreover, it is desirable that it is 0 to 0.3 weight%. If it exceeds 2.0% by weight, an unpleasant taste tends to be felt, which is not preferable as a product. As the amount of the emulsifier decreases, the storage stability tends to deteriorate, and in such a system, the effect of improving the storage stability by homogenization of the high peripheral speed emulsifier as in the present application can be suitably obtained. .
前記糖類としては、食用であれば特に限定されないが、ブドウ糖、果糖、マンノース、キシロース、ショ糖、乳糖、麦芽糖、マルトース、トレハロース、マルトトリオース、オリゴ糖、フラクトオリゴ糖、ガラクトオリゴ糖、大豆オリゴ糖、乳果オリゴ糖、パラチノースオリゴ糖、異性化液糖、ショ糖結合水飴、酵素糖化水飴、還元乳糖、還元澱粉糖化物、還元糖ポリデキストロース、澱粉加水分解物、ソルビトール、マンニトール、マルチトール、エリスリトール、キシリトール、オリゴ糖アルコール、ラフィノース、ラクチュロース、ステビア、アスパルテーム等の糖類が挙げられ、それらの群より選ばれる少なくとも1種を用いることができる。 The saccharide is not particularly limited as long as it is edible, but glucose, fructose, mannose, xylose, sucrose, lactose, maltose, maltose, trehalose, maltotriose, oligosaccharide, fructooligosaccharide, galactooligosaccharide, soybean oligosaccharide, Whey oligosaccharide, palatinose oligosaccharide, isomerized liquid sugar, sucrose-bound starch syrup, enzyme saccharified starch syrup, reduced lactose, reduced starch saccharified, reduced sugar polydextrose, starch hydrolysate, sorbitol, mannitol, maltitol, erythritol, Examples thereof include saccharides such as xylitol, oligosaccharide alcohol, raffinose, lactulose, stevia and aspartame, and at least one selected from these groups can be used.
前記安定剤・増粘剤としては、食用であれば特に限定されないが、プルラン、サイリウム、アラビアガム、カラヤガム、トラガントガム、ジェランガム、グルコマンナン、グアーガム、キサンタンガム、タマリンド種子多糖、カラギーナン、アルギン酸塩、アルギン酸プロピレングリコールエステル、ファーセルラン、ローカストビーンガム、ペクチン、カルボキシメチルセルロース(CMC)、メチルセルロース(MC)、ヒドロキシエチルセルロース(HEC)、結晶セルロース、カードラン及びそれらの低分子化物、澱粉、化工澱粉、各種α化デンプン、ゼラチン、デキストリン、寒天、デキストラン等が挙げられ、それらの群より選ばれる少なくとも1種を用いることができる。 The stabilizer / thickener is not particularly limited as long as it is edible, but pullulan, psyllium, gum arabic, karaya gum, tragacanth gum, gellan gum, glucomannan, guar gum, xanthan gum, tamarind seed polysaccharide, carrageenan, alginate, propylene alginate Glycol ester, Farcellan, locust bean gum, pectin, carboxymethylcellulose (CMC), methylcellulose (MC), hydroxyethylcellulose (HEC), crystalline cellulose, curdlan and their low molecular weight products, starch, modified starch, various types of gelatinized Starch, gelatin, dextrin, agar, dextran and the like can be mentioned, and at least one selected from the group can be used.
また、脂質蛋白複合体や蛋白糖複合体などについても何ら限定されず用いることができる。 In addition, lipid protein complexes and protein sugar complexes can be used without any limitation.
前記蛋白溶融塩としては、食用であれば特に限定されないが、ヘキサメタリン酸塩、第2リン酸塩、第1リン酸塩、クエン酸のアルカリ金属塩(カリウム、ナトリウム等)、ポリリン酸塩、重曹等が挙げられ、それらの群より選ばれる少なくとも1種を用いることができる。 The protein molten salt is not particularly limited as long as it is edible, but hexametaphosphate, second phosphate, first phosphate, alkali metal salts of citric acid (potassium, sodium, etc.), polyphosphate, sodium bicarbonate And at least one selected from these groups can be used.
前記蛋白溶融塩の添加量としては、0.2重量%以下であることが好ましく、0〜0.05重量%であることがより好ましい。0.2重量%を超えると嫌な味を感じやすくなるため商品として好ましくない場合がある。蛋白溶融塩の量が少ないほど、保存安定性は悪くなる傾向にあり、そのような系においては、本願のような高周速乳化機の均質化による保存安定性改善の効果を好適に得ることができる。 The amount of the protein molten salt added is preferably 0.2% by weight or less, and more preferably 0 to 0.05% by weight. If it exceeds 0.2% by weight, an unpleasant taste tends to be felt, which is not preferable as a product. The smaller the amount of protein molten salt, the worse the storage stability. In such a system, the effect of improving the storage stability by homogenization of the high peripheral speed emulsifier as in the present application is preferably obtained. Can do.
またpH調整剤としては、例えば、コハク酸、乳酸、リン酸、クエン酸、炭酸、酢酸等の酸やこれらの酸の塩類、また、重曹などが挙げられ、それらの群より選ばれる少なくとも1種を用いることができる。 Examples of the pH adjuster include acids such as succinic acid, lactic acid, phosphoric acid, citric acid, carbonic acid, and acetic acid, salts of these acids, sodium bicarbonate, and the like, and at least one selected from these groups Can be used.
前記pH調整剤の添加量としては、0.2重量%以下であることが好ましく、0〜0.05重量%であることがより好ましい。0.2重量%以上を超えると嫌な味を感じやすくなるため商品として好ましくない場合がある。pH調整剤の量が少ないほど、保存安定性は悪くなる傾向にあり、そのような系においては本願のように、特に高周速乳化機の均質化による保存安定性改善の効果を好適に得ることができる。ここで、蛋白溶融塩とpH調整剤はどちらにも含まれる物質があるが、その場合、添加の目的に関わらず該物質の添加量は0.2重量%以下であることが好ましく、0〜0.05重量%であることがより好ましい。 The addition amount of the pH adjuster is preferably 0.2% by weight or less, and more preferably 0 to 0.05% by weight. If it exceeds 0.2% by weight, an unpleasant taste tends to be felt, which may not be preferable as a product. The smaller the amount of the pH adjusting agent, the worse the storage stability. In such a system, as in the present application, the effect of improving the storage stability by homogenization of the high peripheral speed emulsifier is suitably obtained. be able to. Here, there are substances contained in both the protein molten salt and the pH adjuster. In this case, the amount of the substance added is preferably 0.2% by weight or less regardless of the purpose of the addition. More preferably, it is 0.05 weight%.
前記蛋白原料の含有量は、蛋白質換算で、8重量%以下が好ましく、0重量%〜3重量%がより好ましい。8重量%より多いと、味が強すぎたり、加熱時に焦げが生じたりする場合がある。 The content of the protein raw material is preferably 8% by weight or less, more preferably 0% by weight to 3% by weight in terms of protein. If it is more than 8% by weight, the taste may be too strong or it may be burnt during heating.
この他、抽出物、着香料、調味料、乳製品、酵素処理物、酵素、食品保存料、日持ち向上剤、酸化防止剤、果実、果汁、コーヒー、ナッツペースト、香辛料、カカオマス、ココアパウダー等を使用することができ、それらの群より選ばれる少なくとも1種を用いることができる。 In addition, extracts, flavorings, seasonings, dairy products, enzyme-treated products, enzymes, food preservatives, shelf life improvers, antioxidants, fruits, fruit juices, coffee, nut paste, spices, cacao mass, cocoa powder, etc. It can be used and at least 1 sort (s) chosen from those groups can be used.
本発明でいう油滴のメジアン径とは、レーザ回折/散乱式粒度分布測定装置「LA−920」((株)掘場製作所)で測定した、体積基準での積算分布曲線の50%に相当する粒子径である。 The median diameter of the oil droplets referred to in the present invention corresponds to 50% of a volume-based integrated distribution curve measured with a laser diffraction / scattering type particle size distribution measuring device “LA-920” (manufactured by Koba Seisakusho). The particle size to be used.
本発明でいうフレッシュクリームとは、乳等省令により「生乳、牛乳または、特別牛乳から乳脂肪分以外の成分を取り除いたもの」として定義されるクリームである。通常、加温、分離、殺菌、均質化、冷却、エージング、充填の各工程を経て製造される。フレッシュクリームは、前記のような定義があるため、乳化剤等の添加剤は一切使用することができず、乳化安定性が良いとは言えない。このため、フレッシュクリームの均質化に際しては、低圧力で処理されることが多く、結局、粒径を十分に小さくすることは困難なのである。このように低圧力で均質化され、脂肪球の粒径が大きいフレッシュクリームは、保存中や輸送中にクリーミングを起こし、表層が固化しやすい性質を持っている。そのため、賞味期限が短く設定されている。本発明の製造方法によると、保存安定性に優れ、従来に比べて賞味期限の長いフレッシュクリームを製造することができる。 The fresh cream as used in the present invention is a cream defined as “milk, milk or special milk from which components other than milk fat have been removed” according to a ministerial ordinance such as milk. Usually, it is manufactured through each process of heating, separation, sterilization, homogenization, cooling, aging, and filling. Since fresh cream has the above-mentioned definition, it cannot be said that any additive such as an emulsifier can be used and the emulsion stability is not good. For this reason, when homogenizing fresh cream, it is often treated at a low pressure, and it is difficult to make the particle size sufficiently small. Such a fresh cream that is homogenized at a low pressure and has a large fat globule particle size has the property of causing creaming during storage and transportation, and the surface layer is easily solidified. Therefore, the expiration date is set short. According to the production method of the present invention, it is possible to produce a fresh cream that is excellent in storage stability and has a long shelf life as compared with the conventional one.
本発明の方法により製造される水中油型乳化物は、例えば、ホイップ用クリーム、コーヒー用クリーム、加工食品(ホワイトソース、グラタンなど)用クリーム、アイスクリーム、ソフトクリーム用プレミックス、パン、菓子、ハム、ソーセージ、食肉、魚肉、その他加工食品等の練り込み用油脂、マヨネーズ、ドレッシング、チーズ様食品、フラワーペースト、フィリング、トッピング、サンド、スプレッド等の加工食品用途に用いられる。 The oil-in-water emulsion produced by the method of the present invention includes, for example, cream for whipping, cream for coffee, cream for processed foods (white sauce, gratin, etc.), ice cream, premix for soft cream, bread, confectionery, It is used for processed foods such as ham, sausage, meat, fish, and other processed foods such as fats and oils, mayonnaise, dressing, cheese-like food, flower paste, filling, topping, sand and spread.
以下に実施例を示し、本発明をより具体的に説明するが、本発明はこれらの実施例に何ら限定されるものではない。なお、実施例において「部」や「%」は重量基準である。 EXAMPLES Hereinafter, the present invention will be described more specifically with reference to examples. However, the present invention is not limited to these examples. In the examples, “parts” and “%” are based on weight.
<クリーミング評価>
サンプル100gにアジ化ナトリウム10%の水溶液0.5mlに添加(腐敗防止)し、5℃で1ヶ月保管した後、表層に固化したクリーミング層の重量を測定した。その重量が3g未満のものを「○」、6g以上のものを「×」、その間を「△」とした。フレッシュクリームが原料の場合は、5℃で3週間保存した後、クリーミング層を測定し、その重量が10g未満のものを「○」、20g以上のものを「×」、その間を「△」とした。
<Creaming evaluation>
100 g of a sample was added to 0.5 ml of a 10% aqueous solution of sodium azide (preventing decay), stored at 5 ° C. for 1 month, and then the weight of the creaming layer solidified on the surface layer was measured. Those with a weight of less than 3 g were designated as “◯”, those with a weight of 6 g or more as “x”, and “Δ” between them. When fresh cream is a raw material, after storing at 5 ° C. for 3 weeks, the creaming layer is measured, and the weight of less than 10 g is “◯”, the weight of 20 g or more is “×”, and the mean is “△” did.
<メジアン径の測定>
実施例、比較例で得られた水中油型乳化油脂組成物の油滴の粒径分布を、レーザ回折/散乱式粒度分布測定装置「LA−920」((株)掘場製作所)で測定し、体積基準での積算分布曲線の50%に相当する粒子径、即ちメジアン径を算出した。
<Measurement of median diameter>
The particle size distribution of the oil droplets of the oil-in-water emulsified oil / fat compositions obtained in Examples and Comparative Examples was measured with a laser diffraction / scattering type particle size distribution measuring device “LA-920” (manufactured by Minato Seisakusho). The particle diameter corresponding to 50% of the integrated distribution curve on the volume basis, that is, the median diameter was calculated.
(実施例1) インジェクション方式加熱、間接冷却
表1の配合と最終的に同じになるようにスチームインジェクション(蒸気加熱工程(1))での水分増加量を考慮して、水相と油相を調整し、65℃に温調・撹拌しながら調合タンクにて予備乳化した。その後、均質化工程にて高周速乳化機「キャビトロンCD1010」(キャビトロン社製)を用い、回転数11200rpm(周速40m/s)にて均質化し、均質化圧力を1.0MPaに調整したホモゲナイザー「H−20型」(三和機械(株)製)を用いて殺菌システムに送液した。プレート式熱交換機(岩井機械工業(株)製)にて80℃まで予備加熱を行い、スチームインジェクション(岩井機械工業(株)製)での加熱により140℃まで加熱した。さらに、殺菌保持装置であるホールディングチューブにて140℃で4秒間保持し、チューブラー式熱交換機(岩井機械工業(株)製)により60℃まで冷却した後、均質化圧力を6.5MPaに調整したホモゲナイザー「H−20型」(三和機械(株)製)で均質化処理を行い、再び、プレート式熱交換機(岩井機械工業(株)製)にて10℃まで冷却して水中油型乳化油脂組成物を得た。得られた水中油型乳化油脂組成物の評価結果(クリーミング状態、メジアン径)は、表1にまとめた。
(Example 1) Injection system heating, indirect cooling Considering the amount of water increase in steam injection (steam heating step (1)) so that it is finally the same as the composition of Table 1, the water phase and the oil phase are combined. The mixture was adjusted and pre-emulsified in a preparation tank while adjusting the temperature to 65 ° C and stirring. Thereafter, the homogenizer was homogenized at a rotation speed of 11200 rpm (peripheral speed 40 m / s) using a high peripheral speed emulsifier “Cavitron CD1010” (manufactured by Cavitron) in the homogenization step, and the homogenization pressure was adjusted to 1.0 MPa. The solution was sent to the sterilization system using “H-20 type” (manufactured by Sanwa Kikai Co., Ltd.). Preheating was performed to 80 ° C. using a plate heat exchanger (Iwai Machine Industry Co., Ltd.), and heating was performed to 140 ° C. by heating using steam injection (Iwai Machine Industry Co., Ltd.). Furthermore, after holding at 140 ° C. for 4 seconds in a holding tube which is a sterilization holding device and cooling to 60 ° C. with a tubular heat exchanger (Iwai Kikai Kogyo Co., Ltd.), the homogenization pressure is adjusted to 6.5 MPa. Homogenizer “H-20 type” (manufactured by Sanwa Kikai Co., Ltd.) and then cooled again to 10 ° C. with a plate heat exchanger (manufactured by Iwai Kikai Kogyo Co., Ltd.). An emulsified oil and fat composition was obtained. The evaluation results (creaming state, median diameter) of the obtained oil-in-water emulsified oil / fat composition are summarized in Table 1.
(比較例1) インジェクション方式加熱、間接冷却
高周速乳化機による均質化を、乳化機「TKホモミキサーMII−40」(プライミクス社製)を用い、回転数8000rpm(周速22m/s)による均質化に変更した以外は、実施例1と同様にして水中油型乳化油脂組成物を得た。得られた水中油型乳化油脂組成物の評価結果は、表1にまとめた。
(Comparative example 1) Injection method heating, indirect cooling Using an emulsifier “TK Homomixer MII-40” (manufactured by Primex), homogenization by a high peripheral speed emulsifier is performed at a rotational speed of 8000 rpm (peripheral speed 22 m / s). An oil-in-water emulsified oil and fat composition was obtained in the same manner as in Example 1 except that the homogenization was used. The evaluation results of the obtained oil-in-water emulsified oil / fat composition are summarized in Table 1.
(比較例2) インジェクション方式加熱、間接冷却
高周速乳化機にて均質化を実施しなかったこと以外は、実施例1と同様にして水中油型乳化油脂組成物を得た。得られた水中油型乳化油脂組成物の評価結果は、表1にまとめた。
(Comparative Example 2) Injection-type heating, indirect cooling An oil-in-water emulsified oil and fat composition was obtained in the same manner as in Example 1 except that homogenization was not performed with a high peripheral speed emulsifier. The evaluation results of the obtained oil-in-water emulsified oil / fat composition are summarized in Table 1.
表1よりわかるように、実施例1で得られた水中油型乳化油脂組成物には、クリーミング層がほとんど確認できず、比較例1、2のものは、かなりクリーミングを起こしており固化していた。このように実施例1は比較例1,2のものよりクリーミング評価が良好であり、保存安定性に優れていた。このことより、予備乳化工程に次ぐ均質化工程での回転式乳化機による均質化処理の周速が、水中油型乳化油脂組成物のメジアン径に影響し、それにより風味を損なうことなく保存安定性の改善するためには重要な要件であると推察された。 As can be seen from Table 1, in the oil-in-water emulsified oil / fat composition obtained in Example 1, almost no creaming layer was confirmed, and those in Comparative Examples 1 and 2 were considerably creamed and solidified. It was. Thus, Example 1 had better creaming evaluation than those of Comparative Examples 1 and 2, and was excellent in storage stability. From this, the peripheral speed of the homogenization process by the rotary emulsifier in the homogenization process after the pre-emulsification process affects the median diameter of the oil-in-water emulsified oil and fat composition, thereby stabilizing the storage without impairing the flavor. It was presumed to be an important requirement for improving the performance.
(実施例2) インジェクション方式加熱、蒸発冷却
表1の配合の通り、水相と油相を調整し、65℃に温調・撹拌しながら調合タンクにて予備乳化した。その後、均質化工程にて高周速乳化機「クレアミックス」(エム・テクニック(株)製)を用い、回転数20000rpm(周速31m/s)にて均質化し、均質化圧力を1.0MPaに調整したホモゲナイザー「H−20型」(三和機械(株)製)を用いて殺菌システムに送液した。プレート式熱交換機(岩井機械工業(株)製)にて80℃まで予備加熱を行い、スチームインジェクション(岩井機械工業(株)製)での加熱により140℃まで加熱した。さらに、殺菌保持装置であるホールディングチューブにて140℃で4秒間保持し、蒸発冷却器(岩井機械工業(株)製)を用いて80℃まで冷却した。プレート式熱交換機(岩井機械工業(株)製)により60℃まで冷却した後、均質化圧力を5.0MPaに調整したホモゲナイザー「H−20型」(三和機械(株)製)で均質化処理をおこない、再び、プレート式熱交換機(岩井機械工業(株)製)にて10℃まで冷却して水中油型乳化油脂組成物を得た。得られた水中油型乳化油脂組成物の評価結果(クリーミング状態、メジアン径)は、表1にまとめた。
(Example 2) Injection system heating, evaporative cooling As shown in Table 1, the aqueous phase and the oil phase were adjusted, and pre-emulsified in a preparation tank while adjusting the temperature to 65 ° C and stirring. Then, in the homogenization process, using a high peripheral speed emulsifier “CLEARMIX” (manufactured by M Technique Co., Ltd.), homogenization is performed at a rotational speed of 20000 rpm (peripheral speed 31 m / s), and the homogenization pressure is 1.0 MPa. The solution was fed to the sterilization system using a homogenizer “H-20 type” (manufactured by Sanwa Kikai Co., Ltd.). Preheating was performed to 80 ° C. using a plate heat exchanger (Iwai Machine Industry Co., Ltd.), and heating was performed to 140 ° C. by heating using steam injection (Iwai Machine Industry Co., Ltd.). Furthermore, it hold | maintained at 140 degreeC for 4 second with the holding tube which is a sterilization holding | maintenance apparatus, and cooled to 80 degreeC using the evaporative cooler (Iwai Machine Industry Co., Ltd. product). After cooling to 60 ° C with a plate heat exchanger (Iwai Kikai Kogyo Co., Ltd.), homogenization with a homogenizer “H-20 type” (Sanwa Kikai Co., Ltd.) with a homogenization pressure adjusted to 5.0 MPa. It processed and cooled again to 10 degreeC with the plate-type heat exchanger (Iwai machine industry Co., Ltd. product), and obtained the oil-in-water type emulsified oil-fat composition. The evaluation results (creaming state, median diameter) of the obtained oil-in-water emulsified oil / fat composition are summarized in Table 1.
(比較例3) インジェクション方式加熱、蒸発冷却
高周速乳化機による均質化を実施しなかったこと以外は、実施例2と同様にして水中油型乳化油脂組成物を得た。得られた水中油型乳化油脂組成物の評価結果は、表1にまとめた。
Comparative Example 3 An oil-in-water emulsified oil / fat composition was obtained in the same manner as in Example 2 except that the homogenization by the high peripheral speed emulsifier was not performed. The evaluation results of the obtained oil-in-water emulsified oil / fat composition are summarized in Table 1.
表1より分かるように、実施例2で得られた水中油型乳化油脂組成物は、比較例3と比較して、クリーミング層の形成が少なく、保存安定性に優れていた。このことより、予備乳化工程に次ぐ均質化工程での回転式乳化機による均質化処理の周速が、水中油型乳化油脂組成物のメジアン径に影響し、それにより風味を損なうことなく保存安定性の改善するためには重要な要件であると推察された。 As can be seen from Table 1, the oil-in-water emulsified oil / fat composition obtained in Example 2 had less creaming layer formation and superior storage stability compared to Comparative Example 3. From this, the peripheral speed of the homogenization process by the rotary emulsifier in the homogenization process after the pre-emulsification process affects the median diameter of the oil-in-water emulsified oil and fat composition, thereby stabilizing the storage without impairing the flavor. It was presumed to be an important requirement for improving the performance.
(実施例3) プレート式加熱、間接冷却
フレッシュクリーム(油分47%)を調合タンクにて撹拌しながら、65℃に温調した。その後、均質化工程にて高周速乳化機「クレアミックス」(エム・テクニック(株)製)を用い、回転数20000rpm(周速:31m/s)にて均質化し、均質化圧力を1.0MPaに調整したホモゲナイザー「H−20型」(三和機械(株)製)を用いて殺菌システムに送液した。プレート式熱交換機(岩井機械工業(株)製)にて135℃まで加熱した。さらに、殺菌保持装置であるホールディングチューブにて135℃で13秒間保持し、チューブラー式熱交換機(岩井機械工業(株)製)により60℃まで冷却した後、均質化圧力を5.0MPaに調整したホモゲナイザー「H−20型」(三和機械(株)製)で均質化処理をおこない、再び、プレート式熱交換機(岩井機械工業(株)製)にて5℃まで冷却して水中油型乳化油脂組成物を得た。得られた水中油型乳化油脂組成物の評価結果(クリーミング状態、メジアン径)は、表1にまとめた。
(Example 3) Plate-type heating, indirect cooling The temperature of the fresh cream (oil content 47%) was adjusted to 65 ° C while stirring in the preparation tank. Thereafter, in the homogenization step, homogenization was performed at a rotational speed of 20000 rpm (peripheral speed: 31 m / s) using a high peripheral speed emulsifier “CLEAMIX” (manufactured by M Technique Co., Ltd.). The solution was fed to the sterilization system using a homogenizer “H-20 type” (manufactured by Sanwa Kikai Co., Ltd.) adjusted to 0 MPa. It heated to 135 degreeC with the plate-type heat exchanger (Iwai machine industry Co., Ltd. product). Furthermore, after holding at 135 ° C. for 13 seconds with a holding tube which is a sterilization holding device and cooling to 60 ° C. with a tubular heat exchanger (manufactured by Iwai Kikai Kogyo Co., Ltd.), the homogenization pressure is adjusted to 5.0 MPa. Homogenizer “H-20” (manufactured by Sanwa Kikai Co., Ltd.) and then cooled again to 5 ° C. with a plate heat exchanger (manufactured by Iwai Kikai Kogyo Co., Ltd.). An emulsified oil and fat composition was obtained. The evaluation results (creaming state, median diameter) of the obtained oil-in-water emulsified oil / fat composition are summarized in Table 1.
(比較例4) プレート式加熱、間接冷却
均質化工程における高周速乳化機「クレアミックス」の回転数を10000rpm(周速:16m/s)にした以外は、実施例3と同様にして水中油型乳化油脂組成物を得た。得られた水中油型乳化油脂組成物の評価結果は、表1にまとめた。
(Comparative example 4) Plate type heating, indirect cooling Underwater in the same manner as in Example 3 except that the rotation speed of the high peripheral speed emulsifier “CLEARMIX” in the homogenization step was 10000 rpm (peripheral speed: 16 m / s). An oil-type emulsified oil / fat composition was obtained. The evaluation results of the obtained oil-in-water emulsified oil / fat composition are summarized in Table 1.
(比較例5) プレート式加熱、間接冷却
高周速乳化機を用いて均質化を実施しなかったこと以外は、実施例3と同様にして水中油型乳化油脂組成物を得た。得られた水中油型乳化油脂組成物の評価結果は、表1にまとめた。
(Comparative Example 5) Plate-type heating, indirect cooling An oil-in-water emulsified oil and fat composition was obtained in the same manner as in Example 3 except that homogenization was not performed using a high peripheral speed emulsifier. The evaluation results of the obtained oil-in-water emulsified oil / fat composition are summarized in Table 1.
表1より分かるように、実施例3で得られた水中油型乳化油脂組成物は、比較例4,5と比較して、クリーミング層の形成が少なく、保存安定性に優れていた。このことより、予備乳化工程に次ぐ均質化工程での回転式乳化機による均質化処理の周速が、水中油型乳化油脂組成物のメジアン径に影響し、それにより風味を損なうことなく保存安定性の改善するためには重要な要件であると推察された。 As can be seen from Table 1, the oil-in-water emulsified oil / fat composition obtained in Example 3 had less creaming layer formation and excellent storage stability compared to Comparative Examples 4 and 5. From this, the peripheral speed of the homogenization process by the rotary emulsifier in the homogenization process after the pre-emulsification process affects the median diameter of the oil-in-water emulsified oil and fat composition, thereby stabilizing the storage without impairing the flavor. It was presumed to be an important requirement for improving the performance.
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