JP5451887B2 - Projector and filter replacement time prediction method - Google Patents

Description

  The present invention relates to a projector, and more particularly, to a projector including a filter and a filter replacement time prediction method.

Patent Document 1 describes a projector including a filter device. A projector described in Patent Document 1 includes a housing, a filter device having a fan and a filter for cooling the housing, an integration unit that integrates the operation time of the filter device to calculate an operation time integration result, and a display unit. It is equipped with.
In the projector described in Patent Document 1, the filter replacement time is indicated on the display unit based on the operation time integration result calculated by the integration unit.

JP 2003-156895 A

  In the projector described in Patent Document 1, the filter replacement time is indicated on the display unit based on the accumulated operation time of the filter device.

  However, the filter replacement time varies depending on the size and amount of dust floating around the projector.

  For example, in a situation where the filter device operates in an environment where many dust particles smaller than the hole diameter of the holes existing in the filter are floating around the projector, the dust gradually accumulates on the wall surfaces of the holes. It takes time to seal the holes.

  On the other hand, in a situation where the filter device operates in an environment where a large number of dusts having the same size as the filter hole diameter are floating, one hole is sealed with one dust, and therefore smaller than the filter hole diameter. Many holes are easily sealed in a shorter time than an environment where dust is floating.

  For this reason, a projector that operates in an environment where a large number of dust particles that are approximately the same size as the filter hole diameter is floating is operated in an environment where many dust particles smaller than the filter hole diameter are floating. In many cases, the filter is clogged earlier than the projector that does this.

  Therefore, in the projector described in Patent Document 1, assuming that an environment in which a large number of dust smaller than the filter hole diameter is floating around the projector is assumed, a situation in which a predetermined lifetime is determined is substantially the same as the filter hole diameter. The filter clogged state differs from the situation where the filter device operates in an environment where a large amount of dust is floating, and the filter clogs before the filter replacement time indicated by the display means. Sometimes.

  If the filter is clogged before the filter replacement time indicated by the display means, the temperature inside the projector will exceed the allowable upper limit temperature at the filter replacement time, and in the worst case the projector will fail. May end up.

  For this reason, in the projector device described in Patent Document 1, the time at which the filter is clogged may not be predicted correctly depending on the size and amount of dust floating around the projector. The projector may become clogged, the temperature inside the projector may exceed the allowable upper limit temperature, and the projector may break down.

  An object of the present invention is to provide a projector and a filter replacement time prediction method that solve the above-described problems.

The projector of the present invention is a projector having a housing, a filter provided in the housing, a processing unit provided in the housing, and a lamp that generates heat by emitting light, and the housing. External detection means for detecting an external temperature outside, the processing means has an internal detection means for detecting an internal temperature in the vicinity of the lamp, and a predetermined limit temperature T _lm for avoiding an abnormal temperature of the lamp. And calculating a limit temperature difference ΔT _lm between the predetermined limit temperature T _lm and the external temperature detected by the external detection means for each predetermined period, and the internal temperature detected by the internal detection means for each predetermined period and the get the temperature difference [Delta] T between the external temperature, the temperature difference [Delta] T obtained, based on the temperature difference limit [Delta] T _lm that the calculated, calculates a first time indicating the replacement timing of the filter, its Thereafter, a time change rate of the temperature difference for each predetermined period is obtained using the previously acquired temperature difference ΔT, whether or not the time change rate exceeds a predetermined threshold value, and the time change rate exceeds the predetermined threshold value. When not exceeding, the first time is output, and when the time change rate exceeds a predetermined threshold, the time change rate exceeding the predetermined threshold and the temperature difference ΔT acquired last. And a calculation means for calculating and outputting a second time indicating the replacement time of the filter based on the last calculated limit temperature difference ΔT _lm, and a first time or a second time output by the calculation means And notifying means for notifying the time as a filter replacement time.

The filter replacement time prediction method of the present invention detects a housing, a filter provided in the housing, a lamp provided in the housing and generating heat by emitting light, and an external temperature outside the housing. A method for predicting filter replacement time in a projector having an external detection means and an internal detection means for detecting an internal temperature in the vicinity of the lamp, wherein a predetermined limit temperature _Tlm for avoiding an abnormal temperature of the lamp is obtained. And calculating a limit temperature difference ΔT _lm between the predetermined limit temperature T _lm and the external temperature detected by the external detection means for each predetermined period, and the internal temperature detected by the internal detection means for each predetermined period get the temperature difference [Delta] T with the external temperature, the temperature difference [Delta] T where the acquired, on the basis of the temperature difference limit [Delta] T _lm that the calculated, when the first indicating the replacement timing of the filter Calculating a time difference rate of the temperature difference for each predetermined period using the previously acquired temperature difference ΔT after the calculation step, and determining whether the time change rate exceeds a predetermined threshold value If the time change rate does not exceed the predetermined threshold, the first time is output, and if the time change rate exceeds the predetermined threshold, the time exceeding the predetermined threshold. A recalculation step of calculating and outputting a second time indicating the replacement time of the filter based on the rate of change, the last acquired temperature difference ΔT, and the last calculated limit temperature difference ΔT _lm ; A notification step of notifying the first time or the second time output in the recalculation step as a filter replacement time.

  According to the present invention, it is possible to predict the replacement time of the filter according to the installation environment of the projector.

It is a block diagram which shows the projector in embodiment of this invention. FIG. 3 is a diagram showing a cooling mechanism used in the projector 10. It is a figure for demonstrating the acquisition method of the temperature difference by the control part. It is a figure for demonstrating the calculation method of the replacement time of the filter. It is a figure which shows the example which calculates | requires a linear approximation formula using the least squares method It is a figure which shows the example which calculates | requires a linear approximation formula using a some 2 point | piece straight line. It is a figure for demonstrating the kind of clogging of the filter. It is a figure which shows the temperature characteristic for every kind of clogging of the filter 3. FIG. It is a figure for demonstrating the example of a calculation method of an approximate linear type | formula. It is a figure which shows the relationship between the temperature characteristic 34 and the inclination of the tangent of the temperature characteristic 34. FIG. 5 is a flowchart showing a method for predicting replacement time of the filter 3 It is a figure which shows the temperature characteristic when the rapid change of the raise rate of a temperature difference is detected and the rotation speed of the fan 2 is raised.

  Hereinafter, an embodiment of the present invention will be described with reference to the drawings.

  FIG. 1 is a block diagram showing a projector according to an embodiment of the present invention.

  When the projector 10 receives an image signal indicating an image from the signal circuit 90, the projector 10 is a projection display device that displays an image indicated by the image signal on a screen.

  The projector 10 includes a housing 1 having an intake port and an exhaust port, a filter 3 provided in the housing 1, a lamp 11, a display device 12, a lens 13, and a processing unit 20. The lamp 11, the display device 12, the lens 13, and the processing unit 20 are provided in the housing 1.

  The lamp 11 is a light source that emits light. The lamp 11 generates heat by emitting light. The lamp 11 is realized by a high-pressure mercury lamp, for example. The lamp 11 emits light to the display device 12.

  When receiving the image signal from the signal circuit 90, the display device 12 modulates the light emitted from the lamp 11 based on the image signal. The display device 12 is realized by a spatial light modulation panel such as a transmissive liquid crystal panel, a reflective liquid crystal panel (Liquid Crystal On Silicon: LCOS), or a DMD (Digital Micromirror Device) panel. When the display device 12 modulates the light emitted from the lamp 11, the display device 12 outputs the modulated light to the lens 13.

  The lens 13 projects the light output from the display device 12 onto the screen as an image.

  Processing unit 20 can be generally referred to as processing means.

  The processing unit 20 predicts and displays the replacement time of the filter 3. The processing unit 20 includes a temperature sensor 21, a control unit 23, and a display unit 25. The control unit 23 includes a memory 24.

  FIG. 2 is a diagram showing a cooling mechanism used in the projector 10.

  The cooling mechanism used for the projector 10 includes a fan 2, a filter 3, a temperature sensor 21, and a temperature sensor 22.

  The fan 2 is used for cooling the lamp 11. The fan 2 sucks air from the air inlet of the housing 1 through the filter 3 and blows the air to the lamp 11. As shown in FIG. 1, the air blown to the lamp 11 is exhausted from the exhaust port of the housing 1.

  The filter 3 is a replaceable filter. The filter 3 is provided so as to cover the intake port of the housing 1. The filter 3 captures dust and dirt floating outside the housing 1.

  Temperature sensor 21 can generally be referred to as internal detection means.

  The temperature sensor 21 detects the internal temperature near the lamp 11. As shown in FIG. 1, the temperature sensor 21 detects an internal temperature and supplies an internal detection signal indicating the internal temperature to the control unit 23.

  Temperature sensor 22 can be generally referred to as external detection means.

  The temperature sensor 22 is provided in the housing 1 and detects an external temperature (outside air temperature) outside the housing 1. The temperature sensor 22 is provided in a place where the influence of heat generated by the lamp 11 is small, for example. As shown in FIG. 1, the temperature sensor 22 detects an external temperature and supplies an external detection signal indicating the external temperature to the control unit 23.

Returning to FIG. 1, the memory 24 holds lamp temperature information indicating a predetermined limit temperature T _lm for avoiding a temperature abnormality of the lamp 11.

  Control unit 23 can be generally referred to as calculation means.

The controller 23 calculates a limit temperature difference ΔT _lm that is a difference between a predetermined limit temperature T _lm indicated in the lamp temperature information and the external temperature detected by the temperature sensor 22 for each predetermined period. The control unit 23 acquires a temperature difference ΔT between the internal temperature detected by the temperature sensor 21 and the external temperature detected by the temperature sensor 22 for each predetermined period in which the limit temperature difference ΔT _lm is calculated.

The control unit 23 calculates a first time indicating the replacement time of the filter 3 based on the temperature difference ΔT acquired during the predetermined period and the calculated limit temperature difference ΔT _lm .

Specifically, the control unit 23 obtains a first linear approximation expression that represents the relationship between the temperature difference ΔT and time using the temperature difference ΔT acquired during a predetermined period. When obtaining the first linear approximation formula, the control unit 23 calculates the first time by calculating the time represented by the first linear approximation formula in relation to the limit temperature difference ΔT _lm acquired during the predetermined period. To do.

  After calculating the first time indicating the replacement time of the filter 3, the control unit 23 obtains the time change rate of the temperature difference for each predetermined period using the previously acquired temperature difference ΔT.

  When the control unit 23 obtains the time change rate of the temperature difference for each predetermined period, it checks whether the time change rate has exceeded a predetermined threshold. The predetermined threshold is a threshold for detecting a large change in the slope of the first linear approximation formula, and is, for example, a value obtained by adding a predetermined value to the time change rate obtained first or immediately before. The predetermined threshold value is referred to as a detection threshold value in the present embodiment.

  The control unit 23 outputs the first time to the display unit 25 when the time change rate does not exceed the detection threshold.

  On the other hand, when the time change rate exceeds the detection threshold, the control unit 23 is based on the time change rate exceeding the detection threshold, the last acquired limit temperature difference, and the last acquired temperature difference. The second time indicating the replacement time of the filter 3 is calculated and output to the display unit 25. For example, the control unit 23 calculates the second time by multiplying the time change rate exceeding the detection threshold by the value obtained by subtracting the last acquired temperature difference from the last acquired limit temperature difference. .

In the present embodiment, the control unit 23 measures the accumulated usage time of the fan 2. The controller 23 calculates a limit temperature difference ΔT _lm by subtracting the external temperature detected by the temperature sensor 22 from the limit temperature T _lm of the lamp 11 every predetermined period, and the temperature sensor 21 detects every predetermined period. A temperature difference ΔT obtained by subtracting the external temperature detected by the temperature sensor 22 from the internal temperature is acquired.

  Whenever the temperature difference is acquired, the control unit 23 stores the temperature difference and the accumulated usage time measured when the temperature difference is acquired in the memory 24 in association with each other.

  When the temperature difference and the accumulated use time measured when the temperature difference is acquired are stored, the control unit 23 accumulates using the accumulated use time stored in the memory 24 and the temperature difference ΔT of the accumulated use time. A first linear approximation expression representing the relationship between the usage time and the temperature difference ΔT is obtained.

When the control unit 23 obtains the first linear approximation formula, the control unit 23 calculates the cumulative usage time represented by the relationship with the limit temperature difference ΔT _lm by the first linear approximation formula. When the controller 23 calculates the cumulative usage time represented by the first linear approximation formula, the first time obtained by subtracting the cumulative usage time measured when the temperature difference was last acquired from the cumulative usage time, This is calculated as the replacement time of the filter 3.

  When calculating the first time, the control unit 23 generates first replacement time information indicating the first time, and supplies the replacement time information to the display unit 25. Thereafter, whenever the temperature difference is acquired, the control unit 23 stores the temperature difference and the accumulated usage time measured at the time of acquiring the temperature difference in the memory 24 in association with each other.

  When the control unit 23 stores the temperature difference and the accumulated usage time measured at the time of acquiring the temperature difference, the control unit 23 uses the accumulated usage time stored in the memory 24 and the temperature difference between the accumulated usage times for each predetermined period. The time change rate of the temperature difference is obtained, and it is confirmed whether the time change rate has exceeded the detection threshold.

  If the time change rate does not exceed the detection threshold, the control unit 23 outputs first replacement time information representing the first time to the display unit 25.

  When the time change rate exceeds the detection threshold, the control unit 23 calculates the time change rate exceeding the detection threshold and a value obtained by subtracting the last acquired temperature difference from the last acquired limit temperature difference. Multiplication is performed to calculate a second time indicating the replacement time of the filter 3. When the control unit 23 calculates the second time indicating the replacement time of the filter 3, the control unit 23 outputs the second replacement time information indicating the second time to the display unit 25.

  In addition, when the rate of time change exceeds the detection threshold, the control unit 23 displays notification information instructing that the replacement time of the filter 3 has been changed from the first time to the second time. To the unit 25.

  Display unit 25 can be generally referred to as notification means.

  The display unit 25 notifies the filter replacement time of the first time or the second time output by the control unit 23.

  In addition, when the control unit 23 confirms that the time change rate exceeds the detection threshold, the display unit 25 changes the replacement time of the filter 3 from the first time to the second time. Notify that.

  In the present embodiment, for example, a liquid crystal screen is used as the display unit 25. When the display unit 25 receives the first replacement time information from the control unit 23, the display unit 25 displays the first time indicated in the first replacement time information as the replacement time of the filter 3.

  When the display unit 25 receives the notification information from the control unit 23, the display unit 25 displays that the replacement time of the filter 3 has been advanced. When the display unit 25 receives the second replacement time information from the control unit 23, the display unit 25 displays the second time indicated in the second replacement time information as the replacement time of the filter 3.

  In the present embodiment, the example in which the display unit 25 displays the replacement time of the filter 3 and the fact that the replacement time of the filter 3 has been advanced has been described, but the user is notified using voice. May be.

  FIG. 3 is a diagram for explaining a technique for acquiring a temperature difference by the control unit 23.

  FIG. 3 is a diagram illustrating a temperature characteristic of a detection difference between the internal temperature and the external temperature after the projector 10 is started up. In FIG. 3, the vertical axis represents a detection difference between the internal temperature detected by the temperature sensor 21 and the external temperature detected by the temperature sensor 22, and the horizontal axis represents a usage time after the projector 10 is activated (ON). is there.

  In FIG. 3, the temperature characteristic 3a when the new filter 3 is used is shown by a solid line, and the temperature characteristic 3b when the filter 3 in which clogging has progressed to some extent is shown by a dotted line. Further, a saturation temperature difference ΔT1 of the temperature characteristic 3a and a saturation temperature difference ΔT2 of the temperature characteristic 3b are shown.

  As shown in FIG. 3, the saturation temperature difference ΔT2 of the temperature characteristic 3b is larger than the saturation temperature difference ΔT1 of the temperature characteristic 3a. Therefore, as the clogging of the filter 3 progresses, the saturation temperature difference ΔT increases, so that the clogging state of the filter 3 can be grasped by obtaining the saturation temperature difference ΔT.

  In FIG. 3, when receiving the internal temperature signal and the external temperature signal, the control unit 23 acquires a temperature difference between the internal temperature indicated by the internal temperature signal and the external temperature indicated by the external temperature signal. A method for obtaining the temperature difference ΔT will be described below.

In the present embodiment, the control unit 23 has a saturation threshold for determining whether or not the detection difference ΔT _d, which is the difference between the internal temperature and the external temperature after the projector 10 is started, has become a stable state.

Control unit 23 acquires the detected difference [Delta] T _d between the inside temperature and the outside temperature after activation of the projector 10, the detection difference [Delta] T _d and the detected difference [Delta] T _d obtained from the acquisition of the detected difference after a predetermined detection period Δt It is confirmed whether or not the fluctuation amount ΔT _m is less than the saturation threshold.

When the control unit 23 confirms that the fluctuation amount ΔT _m is less than the saturation threshold, the control unit 23 obtains the detection difference ΔT _d acquired after the predetermined detection period Δt as the temperature difference ΔT between the internal temperature and the external temperature (hereinafter “saturation temperature difference”). ").

  Therefore, the control unit 23 can accurately acquire the temperature difference according to the clogging of the filter 3.

  FIG. 4 is a diagram for explaining a method for calculating the replacement time of the filter 3.

  FIG. 4 shows the relationship between the saturation temperature difference ΔT and the cumulative usage time t of the projector 10. In FIG. 4, the vertical axis represents the saturation temperature difference ΔT, and the horizontal axis represents the cumulative usage time of the projector 10.

FIG. 4 shows saturation temperature difference points p1 to p7, approximate line ln, saturation temperature differences ΔT1 and ΔT2, limit temperature difference ΔT _lm of lamp 11, and filter 3 replacement time t0.

  Saturation temperature difference points p1 to p7 indicate saturation temperature differences acquired by the control unit 23 during a predetermined period. That is, the saturation temperature difference points p <b> 1 to p <b> 7 indicate the saturation temperature difference stored in the memory 24. The saturation temperature difference point p1 is the saturation temperature difference ΔT1 acquired at the cumulative use time t1, and the saturation temperature difference point p7 is the saturation temperature difference ΔT2 acquired at the cumulative use time t2.

  The approximate straight line ln represents a straight line of a linear approximate expression for calculating the replacement time of the filter 3.

The limit temperature difference ΔT _lm is a value calculated based on Equation 1. The limit temperature difference ΔT _lm is acquired, for example, when the projector 10 is started in order to suppress the influence of heat generated by the lamp 11.

ΔT _lm = T _lm − external temperature ・ ・ ・ Equation 1
Note that T _lm is a predetermined limit temperature for avoiding the abnormal temperature of the lamp 11 and is a value obtained by adding a predetermined value (margin) to the allowable upper limit temperature of the lamp 11. The external temperature is a temperature detected by the temperature sensor 22.

In Formula 1, whenever the external temperature changes, the limit temperature difference ΔT _lm changes, and the filter 3 replacement time t0 changes. Therefore, the user of the projector 10 may be confused. In the present embodiment, the highest external temperature among the external temperatures detected by the temperature sensor 22 every predetermined period is used as the external temperature used for calculating the limit temperature difference ΔT _lm .

In FIG. 4, the control unit 23 uses the saturation temperature difference points p <b> 1 to p <b> 7 acquired during a predetermined period to obtain a linear approximation formula of the approximate line ln that represents the relationship between the accumulated usage time and the saturation temperature difference, The replacement time t0 expressed by the relationship with the limit temperature difference ΔT _lm is calculated by a linear approximation formula. Then, the control unit 23 subtracts the use accumulated time t2 from the replacement time t0 to calculate a first time indicating the replacement time of the filter 3.

  In addition, if the amount of dust floating around the projector 10 is large and the clogging of the filter 3 progresses quickly, the slope of the approximate straight line ln increases, and the remaining usable time of the filter 3 decreases. Become.

  FIG. 5 is a diagram for explaining an example of obtaining a linear approximation formula of the approximate straight line ln using the least square method. FIG. 5 shows saturation temperature difference points p11 to p17, approximate line ln, and differences d1 to d7 between saturation temperature difference points p11 to p17 and approximate line ln.

  In FIG. 5, the control part 23 calculates | requires a 1st linear approximation formula using the least squares method. Specifically, the control unit 23 calculates the least square error ε shown in Equation 2. Each time the control unit 23 changes the slope or intercept of the approximate straight line ln, the control unit 23 calculates the minimum square error ε and identifies the approximate straight line ln that minimizes the minimum square error ε.

ε = (d1) ² + (d2) ² + (d3) ² + (d4) ²
+ (D5) ² + (d6) ² + (d7) ² +... (Dn) ²
= Σd _i ² Equation 2
FIG. 6 is a diagram for explaining an example of obtaining a linear approximation formula of the approximate straight line ln using a plurality of two-point linear formulas. FIG. 6 shows saturation temperature difference points a1 to a8, two-point straight lines la1 to la4, and an approximate straight line ln.

  A straight line la1 specified by the points a1 and a5 is expressed by the following equation.

y = A ₁ x + B ₁
A straight line la2 specified by the points a2 and a6 is represented by the following equation.

y = A ₂ x + B ₂
The straight line la3 specified by the points a3 and a7 is expressed by the following equation.

y = A ₃ x + B ₃
A straight line la4 specified by the points a4 and a8 is expressed by the following equation.

y = A ₄ x + B ₄
The control unit 23 calculates the average value of the slopes of the two-point straight lines la1 to la4 and the average value of the intercepts of the two-point straight lines la1 to la4, and calculates the slope of the approximate straight line ln as shown in Expression 3. The approximate straight line ln is specified using the average value of the slopes of la1 to la4 and the intercept of the approximate line ln as the average value of the intercepts of the straight lines la1 to la4.

y = {(A ₁ + A ₂ + A ₃ + A ₄ ) / 4} x
+ {(B ₁ + B ₂ + B ₃ + B ₄ ) / 4} Equation 3
For this reason, every time the controller 23 acquires the saturation temperature difference ΔT, the saturation temperature difference (for example, the point a8) and the saturation temperature difference (for example, the point a8) acquired three (predetermined) times before the saturation temperature difference. and a two-point linear expression la1 to la4 representing the relationship between the saturation temperature difference and the time. Control unit 23, for each predetermined period, two points the linear equation la1~la4 predetermined period and the average value of the inclination _A 1 to A _4, the two-point linear equation la1~la4 predetermined period of sections _B 1 .about.B ₄ Using the average value, a first linear approximation formula of the approximate line ln is obtained.

  Next, the temperature characteristics of the projector 10 for each type of clogging of the filter 3 will be described.

  FIG. 7 is a diagram for explaining the types of clogging of the filter 3. FIG. 8 is a diagram illustrating temperature characteristics according to the types of clogging of the filter 3.

  In FIG. 7, cake formation 31, standard blockage 32, and complete blockage 33 are shown.

  In the cake formation 31, particles (for example, dust) larger than the average pore diameter of the filter accumulate on the surface of the filter, thereby forming a cake (a lump). For this reason, as shown in FIG. 8, the saturation temperature difference ΔT increases in proportion to the cumulative usage time of the filter 3.

  In the standard blockage 32, the pore diameter is reduced by particles smaller than the pore diameter of the filter adhering to the wall surface of the pore. For this reason, as shown in FIG. 8, the saturation temperature difference ΔT hardly changes until the accumulated usage time of the filter 3 reaches a certain time. The saturation temperature difference ΔT increases.

  In the complete occlusion 33, particles of approximately the same size as the pore size of the filter seal the pores, thereby reducing the number of available pores. For this reason, as shown in FIG. 8, the saturation temperature difference ΔT increases rapidly in a shorter cumulative use time than the cake formation 31 and the standard blockage 32.

  In general, the clogging of the filter 3 is considered that the cake formation 31, the standard blockage 32, and the complete blockage 33 occur simultaneously. For this reason, the temperature characteristic due to the use of the filter 3 is generally obtained by the combination of the temperature characteristics shown in FIG.

  FIG. 9 is a diagram for explaining an example of a calculation method of the linear approximation formula.

  FIG. 9 shows a temperature characteristic 34, an approximate line ln1, and an approximate line ln2.

  The temperature characteristic 34 is a temperature characteristic indicating the sum of the temperature characteristic of the cake formation 31, the temperature characteristic of the standard blockage 32, and the temperature characteristic of the complete blockage 33 shown in FIG. 8.

  In the case of the approximate straight line ln1, the control unit 23 acquires the saturation temperature difference ΔT in a predetermined period from the start of use of the projector 10, and uses the acquired plurality of saturation temperature differences ΔT to calculate the accumulated usage time and the saturation temperature difference ΔT. A first linear approximation formula of the approximate straight line ln1 representing the relationship is obtained, and the accumulated usable time t0 is calculated from the approximate formula of the approximate straight line ln1 as the first time indicating the replacement time of the filter 3.

  In the case of the approximate straight line ln2, when the control unit 23 detects a change in the slope of the temperature characteristic (time change rate) at the accumulated usage time t3, the slope, the saturation temperature difference ΔT3 acquired last, and the cumulative use at that time Using the time t3, a second linear approximation formula of the approximate straight line ln2 is obtained, and the accumulated usable time t0 is calculated from the second linear approximation formula as a second time indicating the replacement time of the filter 3.

  FIG. 10 is a diagram illustrating the relationship between the temperature characteristic 34 and the slope of the tangent line of the temperature characteristic 34.

  FIG. 10 shows the temperature characteristic 34 shown in FIG. 9 and an inclination characteristic 36 representing the tangential inclination characteristic of the temperature characteristic 34. In FIG. 10, the horizontal axis is the time common to the temperature characteristic 34 and the gradient characteristic 36, the vertical axis of the temperature characteristic 34 is the magnitude of the saturation temperature difference, and the vertical axis of the gradient characteristic 36 is the temperature characteristic 34. Is the slope of the tangent.

  From the cumulative usage time t11 to t12, the influence of cake formation is dominant as shown in the temperature characteristic 34, and the slope of the tangent is almost constant as shown in the slope characteristic 36. Therefore, linear approximation can be performed.

  From the cumulative use time t13 to t14, the influence of the standard blockage or the complete blockage becomes dominant, and the slope of the tangent line changes abruptly as indicated by the slope characteristic 36. Therefore, in this embodiment, the control part 23 calculates | requires the time change rate of the saturation temperature difference for every predetermined period, and detects the rapid change of a temperature rise rate based on the calculated | required time change rate (slope). When detecting a rapid change in the temperature increase rate, the control unit 23 displays on the display unit 25 that the replacement time of the filter 3 has been advanced, and calculates a second time indicating the replacement time of the filter 3.

  Next, the operation of the projector 10 will be described.

  FIG. 11 is a flowchart illustrating an example of a processing procedure of the filter 3 replacement time prediction method. FIG. 11 shows a processing procedure after the projector 10 calculates the first time indicating the replacement time of the filter 3.

  First, each time the saturation temperature difference ΔT is acquired, the control unit 23 stores the acquired saturation temperature difference ΔT and the accumulated usage time at the time of acquisition of the saturation temperature difference ΔT in the memory 24 in association with each other. Then, by using the accumulated usage time in the memory 24 and the saturation temperature difference ΔT, the time change rate (slope) of the saturation temperature difference is obtained (step S51).

  When determining the time change rate of the saturation temperature, the control unit 23 confirms whether the time change rate exceeds the detection threshold, that is, whether the slope of the characteristic of the saturation temperature difference ΔT is constant (step). S52). Then, when the obtained time change rate exceeds the detection threshold, the display unit 25 displays that the replacement time of the filter 3 has been advanced and notifies the change of the replacement time of the filter 3 (step S54). ).

  Further, when the obtained time change rate exceeds the detection threshold, the control unit 23 calculates the temperature difference acquired last from the time change rate exceeding the detection threshold and the limit temperature difference acquired last. A second time t0 indicating the filter replacement time is calculated by multiplying the subtracted value (step S54). Alternatively, the control unit 23 may use a time change rate obtained by a saturation temperature difference acquired in a predetermined linear calculation period instead of using the time change rate exceeding the detection threshold.

  When calculating the second time t0 indicating the replacement time of the filter 3, the control unit 23 displays the second time t0 on the display unit 25 (step S55).

In step 52, the controller 23 determines that the obtained time change rate does not exceed the detection threshold, that is, if the slope is constant, the first time t0 indicating the replacement time of the filter 3 is Output to the display unit 25 (step S55).
When the process of step 55 ends, the projector 10 ends a series of processing procedures of the filter 3 replacement time prediction method.

According to this embodiment, the projector 10 includes a housing 1, a filter 3 provided in the housing 1, a lamp 11 that generates heat by emitting light, and a temperature sensor 21 that detects an internal temperature in the vicinity of the lamp 11. , And a temperature sensor 22 that detects an external temperature outside the housing 1. The control unit 23 has a predetermined limit temperature T _lm for avoiding a temperature abnormality of the lamp 11, and a limit temperature difference ΔT between the predetermined limit temperature T _lm and the external temperature detected by the temperature sensor 22 every predetermined period. _lm is calculated. Furthermore, the control unit 23 acquires a temperature difference ΔT between the internal temperature detected by the temperature sensor 21 and the external temperature detected by the temperature sensor 22 for each predetermined period. Control unit 23, and the temperature difference [Delta] T obtained in a predetermined period, based on the temperature difference limit [Delta] T _lm calculated for the predetermined time period, calculating a first time indicating the replacement timing of the filter 3.

  For this reason, the projector 10 can predict the replacement time of the filter 3 based on the time characteristic of the temperature difference between the internal temperature detected by the temperature sensor 21 and the external temperature detected by the temperature sensor 22.

  Further, in the present embodiment, after calculating the first time, the control unit 23 obtains the time change rate of the temperature difference for each predetermined period using the temperature difference acquired previously, and the time change rate is a predetermined threshold value. Check if the limit is exceeded. The control unit 23 outputs the first time when the time change rate does not exceed the predetermined threshold, and exceeds the predetermined threshold when the time change rate exceeds the predetermined threshold. The second time indicating the replacement time of the filter 3 is calculated and output based on the time change rate, the predetermined limit temperature difference, and the newly acquired temperature difference.

  Therefore, the projector 10 acquires the time characteristic of the temperature difference between the internal temperature detected by the temperature sensor 21 and the external temperature detected by the temperature sensor 22, and gradually adjusts the filter 3 according to the time characteristic of the temperature difference. The replacement time can be corrected.

  In general, the time characteristic of the temperature difference of the projector 10 changes depending on the type and amount of dust floating around the projector 10, and finally the time at which the filter 3 is clogged changes.

  For this reason, even when the projector 10 is installed in an environment where the types and amounts of dust floating around the projector 10 are different, the time when the filter 3 is clogged is acquired by acquiring the time characteristic of the temperature difference. It becomes possible to predict accurately.

  Therefore, the projector 10 can accurately predict the replacement time of the filter 3 according to the installation environment of the projector 10.

  For example, the projector 10 used in an environment in which a large number of dusts having the same size as the average pore diameter of a large number of holes existing in the filter 3 are floating, has a temperature difference within a relatively short time after being replaced with a new filter 3. A large change in the time change rate is detected, and the replacement time of the filter 3 is corrected according to the time change rate.

  On the other hand, the projector 10 used in an environment where a lot of dust smaller than the hole diameter of the filter 3 is floating is predicted by the projector used in an environment where dust having the same size as the hole diameter of the filter 3 is floating. After the replacement time of the filter 3, a large change in the time change rate of the temperature difference is detected, and the replacement time of the filter 3 is corrected according to the time change rate of the temperature difference.

  Therefore, the projector 10 can correctly predict the time when the filter 3 is clogged by correcting the replacement time of the filter 3 in a stepwise manner in accordance with the time characteristic of the temperature difference.

  In the present embodiment, the projector 10 predicts the replacement time of the filter 3 based on the temperature difference ΔT between the internal temperature and the external temperature.

In the projector 10, the higher the external temperature is, the higher the internal temperature is, and the difference between the limit temperature _Tlm of the lamp 11 and the internal temperature is reduced. In addition, as the temperature difference between the limit temperature _Tlm of the lamp 11 and the internal temperature becomes smaller, the replacement time of the filter 3 becomes shorter. For this reason, the replacement time of the filter 3 also varies depending on the external temperature.

  For this reason, the projector 10 not only detects the internal temperature, but also detects the external temperature, and calculates the replacement time of the filter 3 by using the temperature difference ΔT between the internal temperature and the external temperature, so that the replacement of the filter 3 is performed. It becomes possible to predict the time more accurately.

In the present embodiment, the controller 23 calculates the filter replacement time based on the temperature difference ΔT and the limit temperature difference ΔT _lm . For this reason, the projector 10 can accurately predict a state in which the internal temperature causes a temperature abnormality of the lamp 11.

  Note that, in a situation where the projector 10 is used in an environment where the filter 3 is unlikely to be clogged, the projector 10 has a filter as compared with a situation where the filter 3 is periodically replaced assuming a general installation environment. By accurately predicting the usable time 3, the usable time of the filter 3 can be lengthened. Therefore, it becomes possible to reduce the frequency | count of replacement | exchange of the filter 3, and it becomes possible to suppress the purchase cost of the filter 3. FIG.

  In the present embodiment, when the display unit 25 confirms that the time change rate exceeds a predetermined threshold by the control unit 23, the replacement time of the filter 3 is changed from the first time to the second time. Notify that it has been changed.

  For this reason, the projector 10 can notify the user of the projector 10 that the replacement time of the filter 3 has been advanced.

In the present embodiment, the control unit 23 uses the temperature difference ΔT acquired during a predetermined period to obtain a linear approximation expression representing the relationship between the temperature difference ΔT and time by the least square method, Based on the limit temperature difference ΔT _lm calculated during the predetermined period, a first time indicating the replacement time of the filter 3 is calculated.

  Therefore, the projector 10 can accurately approximate the time characteristic of the temperature difference between the internal temperature and the external temperature.

Moreover, in this embodiment, whenever the control part 23 acquires a temperature difference in a predetermined period, it calculates | requires a two-point linear equation using a temperature difference and the temperature difference acquired a predetermined number of times before the said temperature difference. . And the control part 23 calculates | requires a linear approximation formula using the average value of the inclination of the two-point linear formula of a predetermined period, and the average value of the intercept of the two-point linear formula of the predetermined period, A linear approximation formula, Based on the limit temperature difference ΔT _lm calculated during the predetermined period, a first time indicating the replacement time of the filter 3 is calculated.

  Therefore, the projector 10 can accurately approximate the time characteristic of the temperature difference between the internal temperature and the external temperature.

Further, in the present embodiment, the control unit 23 calculates a difference between the predetermined limit temperature T _lm and the highest external temperature among the external temperatures detected by the temperature sensor 22 for each predetermined period as the limit temperature difference.
For this reason, even in a situation where the projector 10 is used in an environment where the variation in the external temperature is large, the temperature difference between the internal temperature and the external temperature varies due to the variation in the external temperature, and the replacement time of the filter 3 is recalculated. Can be reduced. Therefore, confusion of the user of the projector 10 can be suppressed.

  In the present embodiment, the control unit 23 determines whether or not the detection difference between the internal temperature detected by the temperature sensor 21 and the external temperature detected by the temperature sensor 22 has become stable after the projector 10 is started. To have a saturation threshold. The control unit 23 acquires the detection difference, confirms whether or not the variation amount between the detection difference and the detection difference acquired after the predetermined detection period after acquiring the detection difference is less than the saturation threshold, and the variation amount is When it is confirmed that the value is less than the saturation threshold, the detection difference acquired after the predetermined detection period is acquired as the temperature difference ΔT.

  Therefore, the projector 10 acquires the time difference of the temperature difference in which the clogged state of the filter 3 is correctly reflected by acquiring the temperature difference ΔT in a state where the fluctuation of the detection difference between the internal temperature and the external temperature is stable. It becomes possible to do.

  In the present embodiment, the projector 10 can extend the replacement time of the filter 3 by controlling the rotational speed of the fan 2. When controlling the rotation speed of the fan 2, the control unit 23 obtains the time change rate of the temperature difference for each predetermined period using the previously acquired temperature difference and confirms whether the time change rate has exceeded the detection threshold. When the time change rate exceeds the detection threshold, the rotation speed of the fan 2 is changed from the first rotation speed to the second rotation speed higher than the first rotation speed.

  FIG. 12 is a diagram illustrating the temperature characteristics when the change in the gradient of the temperature difference characteristics is detected and the rotation speed of the fan 2 is increased. In FIG. 12, the temperature characteristic 34 shown in FIG. 9 is indicated by a solid line, and the temperature characteristic 35 is indicated by a broken line.

  The temperature characteristic 35 shows the temperature characteristic after the rotation speed of the fan 2 is switched from the first rotation speed to the second rotation speed higher than the first rotation speed. In FIG. 12, it is assumed that the time change rate exceeds the detection threshold at the cumulative usage time t3.

  In FIG. 12, since the time change rate of the temperature difference exceeds the detection threshold at the cumulative usage time t3, the control unit 23 supplies the fan 2 with a rotation signal indicating the second rotation number, Increase the rotation speed of the fan 2.

  When the rotational speed of the fan 2 is increased, the temperature increase rate of the internal temperature in the vicinity of the lamp 11 decreases as compared with the temperature characteristic 34. Therefore, as shown in FIG. 12, the accumulated use time t0 in the temperature characteristic 35 is longer than the accumulated use time t0 in the temperature characteristic 34.

  For this reason, when the time change rate of the temperature difference acquired by the control unit 23 changes greatly, the projector 10 sets the rotation speed of the fan 2 to the second rotation speed, thereby replacing the filter 3. It becomes possible to extend t0.

  In the present embodiment, an example in which the lamp 11 is cooled will be described, but the present invention can also be applied to a CPU (Central Processing Unit) used in the projector 10.

  In the embodiment described above, the illustrated configuration is merely an example, and the present invention is not limited to the configuration.

DESCRIPTION OF SYMBOLS 1 Housing 2 Fan 3 Filter 10 Projector 11 Lamp 12 Display device 13 Lens 20 Processing part 21, 22 Temperature sensor 23 Control part 24 Memory 25 Display part

Claims (9)

A projector having a housing, a filter provided in the housing, a processing unit provided in the housing, and a lamp that generates heat by emitting light,
Including an external detection means for detecting an external temperature outside the housing,
The processing means includes
An internal detection means for detecting an internal temperature in the vicinity of the lamp;
Calculates a limit temperature difference ΔT _lm between the predetermined limit temperature T _lm and the external temperature detected by the external detection means for each predetermined period, having a predetermined limit temperature T _lm for avoiding the lamp temperature abnormality. Then, a temperature difference ΔT between the internal temperature detected by the internal detection means and the external temperature for each predetermined period is acquired, and based on the acquired temperature difference ΔT and the calculated limit temperature difference ΔT _lm , A first time indicating the replacement time of the filter is calculated, and thereafter, a time change rate of the temperature difference for each predetermined period is obtained using the previously acquired temperature difference ΔT, and the time change rate has a predetermined threshold value. If the time change rate does not exceed a predetermined threshold, the first time is output, and if the time change rate exceeds a predetermined threshold, the predetermined threshold is set. The rate of time change And the temperature difference [Delta] T obtained in the calculating means on the basis of the temperature difference limit [Delta] T _lm calculated last, calculates and outputs the second time indicating the replacement timing of the filter,
A notification means for notifying the first time or the second time output by the calculating means as a filter replacement time. The projector according to claim 1, wherein
In the notification means, when it is confirmed by the calculation means that the time change rate exceeds a predetermined threshold, the replacement time of the filter is changed from the first time to the second time. A projector that notifies you. The projector according to claim 1 or 2,
The calculation means uses the acquired temperature difference ΔT to obtain a linear approximation expression representing the relationship between the temperature difference ΔT and time by a least square method, and calculates the linear approximation expression and the calculated limit temperature difference ΔT _lm A first time indicating the filter replacement time is calculated based on the projector. The projector according to claim 1 or 2,
Whenever the temperature difference ΔT is acquired during the predetermined period, the calculation means obtains a two-point linear equation using the temperature difference ΔT and the temperature difference ΔT acquired a predetermined number of times before the temperature difference ΔT. Using the average value of the slope of the two-point linear equation for a predetermined period and the average value of the intercept of the two-point linear equation for the predetermined period, a linear approximation equation is obtained, and the linear approximation equation and the calculated limit temperature difference A projector that calculates a first time indicating a replacement time of the filter based on ΔT _lm . The projector according to any one of claims 1 to 4,
Said calculating means, said a predetermined limit temperature T _lm, the difference between the highest external temperature of said external detection means every predetermined time period has detected external temperature is calculated as a temperature difference limit [Delta] T _lm, projector. The projector according to any one of claims 1 to 5,
The calculation means has a saturation threshold for determining whether or not the detection difference between the internal temperature detected by the internal detection means and the external temperature has become a stable state after the projector is started, Acquired and confirmed whether or not the fluctuation amount between the detection difference and the detection difference obtained after a predetermined detection period after obtaining the detection difference is less than the saturation threshold, and the fluctuation amount is less than the saturation threshold. Is detected, the detection difference acquired after the predetermined detection period is acquired as a temperature difference ΔT between the internal temperature detected by the internal detection means and the external temperature. The projector according to any one of claims 1 to 6,
A fan provided in the housing for cooling the lamp;
The calculation means obtains the time change rate of the temperature difference for each predetermined period using the previously acquired temperature difference, confirms whether the time change rate exceeds a predetermined threshold, and the time change rate is a predetermined value. A projector that changes the rotation speed of the fan from the first rotation speed to a second rotation speed higher than the first rotation speed when the threshold value is exceeded. A housing, a filter provided in the housing, a lamp provided in the housing and generating heat by emitting light, an external detection means for detecting an external temperature outside the housing, and an internal temperature in the vicinity of the lamp An internal detection means for detecting a filter, and a filter replacement time prediction method in a projector having:
Calculates a limit temperature difference ΔT _lm between the predetermined limit temperature T _lm and the external temperature detected by the external detection means for each predetermined period, having a predetermined limit temperature T _lm for avoiding the lamp temperature abnormality. Then, a temperature difference ΔT between the internal temperature detected by the internal detection means and the external temperature for each predetermined period is acquired, and based on the acquired temperature difference ΔT and the calculated limit temperature difference ΔT _lm , A calculation step of calculating a first time indicating a replacement time of the filter;
After the calculating step, the time change rate of the temperature difference for each predetermined period is obtained using the previously acquired temperature difference ΔT, whether the time change rate exceeds a predetermined threshold, and the time change rate is When the predetermined threshold is not exceeded, the first time is output, and when the time change rate exceeds the predetermined threshold, the time change rate exceeding the predetermined threshold and finally obtained A recalculation step of calculating and outputting a second time indicating the replacement time of the filter based on the calculated temperature difference ΔT and the last calculated limit temperature difference ΔT _lm ;
A notification step of notifying the first time or the second time output in the recalculation step as a filter replacement time. In the filter replacement time prediction method according to claim 8,
In the notification step, when it is confirmed in the recalculation step that the time change rate exceeds a predetermined threshold, the replacement time of the filter is changed from the first time to the second time. A method for predicting the replacement time of a filter that notifies

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