JP5450869B1 - Thermal storage structure of a thermal storage burner - Google Patents

Thermal storage structure of a thermal storage burner Download PDF

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JP5450869B1
JP5450869B1 JP2013138002A JP2013138002A JP5450869B1 JP 5450869 B1 JP5450869 B1 JP 5450869B1 JP 2013138002 A JP2013138002 A JP 2013138002A JP 2013138002 A JP2013138002 A JP 2013138002A JP 5450869 B1 JP5450869 B1 JP 5450869B1
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heat storage
casing
exhaust gas
combustion air
storage material
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JP2015010801A (en
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祐作 河本
智樹 片山
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Chugai Ro Co Ltd
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Chugai Ro Co Ltd
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Priority to KR1020130161556A priority patent/KR101415482B1/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23DBURNERS
    • F23D14/00Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
    • F23D14/46Details, e.g. noise reduction means
    • F23D14/66Preheating the combustion air or gas
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E20/00Combustion technologies with mitigation potential
    • Y02E20/34Indirect CO2mitigation, i.e. by acting on non CO2directly related matters of the process, e.g. pre-heating or heat recovery

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Air Supply (AREA)
  • Gas Burners (AREA)

Abstract

【課題】施工が容易であって、短時間でかつ安価に製作することが可能であり、またコンパクトな形態であって省スペースで設置することが可能な蓄熱式バーナの蓄熱部構造を提供する。
【解決手段】燃焼用空気と排ガスが交互に流通するバーナ用ガス通路1に、排ガスから熱を回収し、回収した熱で燃焼用空気を加熱する球状蓄熱材3を収容したケーシング4を設けた蓄熱式バーナの蓄熱部構造において、ケーシングに、蓄熱材に燃焼用空気や排ガスが流通する中央領域CAを形成するとともに、中央領域の周囲を取り囲む配置で、ケーシングの内面9a側付近の蓄熱材に燃焼用空気や排ガスが流通するのを妨げる外周領域OAを形成する突出壁14を設ける。
【選択図】図1
Provided is a heat storage section structure of a heat storage burner that is easy to construct, can be manufactured in a short time and at a low cost, and is compact and can be installed in a small space. .
A casing 4 containing a spherical heat storage material 3 for recovering heat from exhaust gas and heating the combustion air with the recovered heat is provided in a burner gas passage 1 in which combustion air and exhaust gas alternately flow. In the heat storage section structure of the heat storage burner, the casing is formed with a central region CA in which combustion air and exhaust gas circulate in the heat storage material, and the heat storage material near the inner surface 9a side of the casing is arranged so as to surround the center region. A protruding wall 14 is provided that forms an outer peripheral area OA that prevents the combustion air and exhaust gas from flowing.
[Selection] Figure 1

Description

本発明は、燃焼用空気と排ガスが交互に流通するバーナ用ガス通路に、排ガスから熱を回収し、回収した熱で燃焼用空気を加熱する蓄熱材を備えた蓄熱式バーナの蓄熱部構造に関する。   The present invention relates to a heat storage section structure of a regenerative burner provided with a heat storage material that recovers heat from exhaust gas and heats combustion air with the recovered heat in a burner gas passage in which combustion air and exhaust gas alternately flow. .

たとえば、特許文献1の「リジェネレイティブバーナにおける燃料の予熱機構」は、リジェネレイティブバーナにおいて、燃料供給源から燃料噴出部に至る燃料経路を、蓄熱体による蓄熱部に構成した熱交換部を経由させる構成とし、燃料供給源からの燃料を、蓄熱部の熱交換部により予熱した後、燃料噴出部から噴出させる構成としている。   For example, the "fuel preheating mechanism in a regenerative burner" in Patent Document 1 is a regenerative burner in which a heat exchange section configured by a heat storage section using a heat storage body as a fuel path from a fuel supply source to a fuel ejection section is provided. It is set as the structure made to go through, and after the fuel from a fuel supply source is preheated by the heat exchange part of a thermal storage part, it is set as the structure made to eject from a fuel ejection part.

また、特許文献2の「蓄熱装置及び蓄熱式バーナ」は、加熱炉の熱変換効率を改善するために用いられる蓄熱装置であり、蓄熱体が収納された蓄熱体収容容器の排ガス入り側空間に障壁ブロックを備え、且つ、排ガス出側空間に空気供給ノズルを備えており、障壁プロックにより燃焼排ガスを分散して蓄熱体に供給するとともに、空気供給ノズルによって部分的に集中して燃焼用空気を蓄熱体に供給するようにしている。   In addition, the “heat storage device and heat storage type burner” of Patent Document 2 is a heat storage device used to improve the heat conversion efficiency of the heating furnace, and in the exhaust gas containing side space of the heat storage body storage container in which the heat storage body is stored. A barrier block is provided, and an air supply nozzle is provided in the exhaust gas outlet side space. The combustion exhaust gas is dispersed and supplied to the heat storage body by the barrier block, and the combustion air is partially concentrated by the air supply nozzle. It supplies to the heat storage body.

特開2000−97427号公報JP 2000-97427 A 特開平9−178162号公報Japanese Patent Laid-Open No. 9-178162

蓄熱式バーナの燃焼火炎で加熱される炉内は約1300度もの高温になる。蓄熱部は、炉内からの高温の排ガスを吸引する。このため、蓄熱部は、炉内と同様に耐火性を備えるべく、蓄熱部内に収容した蓄熱材の外側を、排ガスの温度に耐え得る十分な厚みの耐火物で覆う必要がある。   The furnace heated by the combustion flame of the regenerative burner becomes as high as about 1300 degrees. The heat storage unit sucks high-temperature exhaust gas from the furnace. For this reason, the heat storage part needs to cover the outer side of the heat storage material accommodated in the heat storage part with a refractory having a sufficient thickness that can withstand the temperature of the exhaust gas so as to have fire resistance as in the furnace.

一般的な不定形耐火物で蓄熱材を覆う場合には、型組み、耐火物の流し込み、乾燥など、複数の工程が必要であると共に作業が煩雑であり、従って、施工時間がかかると同時に、作業費用も嵩むという課題がある。また、耐火物は、排ガスの温度に耐え得る十分な厚みが必要であるため、蓄熱部のサイズが大きくなり、広い設置スペースが必要になるという課題がある。   When covering a heat storage material with a general amorphous refractory, multiple processes such as mold assembly, refractory pouring, drying, etc. are required and the work is complicated. There is a problem that the work cost increases. In addition, since the refractory needs to have a sufficient thickness that can withstand the temperature of the exhaust gas, there is a problem that the size of the heat storage section increases and a large installation space is required.

本発明は上記従来の課題に鑑みて創案されたものであって、施工が容易であって、短時間でかつ安価に製作することが可能であり、またコンパクトな形態であって省スペースで設置することが可能な蓄熱式バーナの蓄熱部構造を提供することを目的とする。   The present invention was devised in view of the above conventional problems, is easy to construct, can be manufactured in a short time and at a low cost, and has a compact form and is installed in a space-saving manner. It aims at providing the thermal storage part structure of the thermal storage type burner which can do.

本発明にかかる蓄熱式バーナの蓄熱部構造は、燃焼用空気と排ガスが交互に流通するバーナ用ガス通路に、排ガスから熱を回収し、回収した熱で燃焼用空気を加熱する蓄熱材を収容したケーシングを設けた蓄熱式バーナの蓄熱部構造において、上記ケーシングに、上記蓄熱材に燃焼用空気や排ガスが流通する中央領域を形成するとともに、該中央領域の周囲を取り囲む配置で、該ケーシングの内面側付近の該蓄熱材に燃焼用空気や排ガスが流通するのを妨げる外周領域を形成する閉塞部材を設け、前記蓄熱材は、前記ケーシング内部に充填される多数の球体であり、前記閉塞部材は、上記ケーシングの内面から該ケーシングの内方へ突出される複数の環状形態の突出壁であって、該ケーシングの両端部の該突出壁が前記バーナ用ガス通路に連通する開口部を形成し、該ケーシング両端部の上記開口部の間で該突出壁が上記球体の移動を規制して上記外周領域に保持するために該球体の外形寸法よりも広い間隔で互いに隔てられることを特徴とする。 The heat storage part structure of the regenerative burner according to the present invention accommodates a heat storage material that recovers heat from the exhaust gas and heats the combustion air with the recovered heat in the burner gas passage in which combustion air and exhaust gas circulate alternately. In the heat storage part structure of the heat storage burner provided with the above-described casing, the casing is provided with a central region in which combustion air and exhaust gas circulate in the heat storage material, and is disposed so as to surround the central region. The heat storage material in the vicinity of the inner surface side is provided with a closing member that forms an outer peripheral region that prevents the flow of combustion air and exhaust gas , and the heat storage material is a large number of spheres filled inside the casing, Is a plurality of annular shaped projecting walls projecting inward from the inner surface of the casing, and the projecting walls at both ends of the casing communicate with the burner gas passage. And the projecting walls are spaced apart from each other at an interval wider than the outer dimension of the sphere so as to restrict the movement of the sphere and hold it in the outer peripheral area between the openings at both ends of the casing. It is characterized by being able to.

本発明にかかる蓄熱式バーナの蓄熱部構造にあっては、施工が容易であって、短時間でかつ安価に製作することができると共に、コンパクトな形態であって省スペースで設置することができる。具体的には、燃焼用空気及び排ガスは、突出壁で形成される開口部と突出壁で形成される開口部とを両端とする中央領域を流通する。中央領域の周囲を取り囲む配置で形成される外周領域では、互いに隣り合う突出壁間に一旦燃焼用空気や排ガスが入り込むと圧力が安定するので、その後は、外周領域における燃焼用空気や排ガスの流通が妨げられる。このため、外周領域では、突出壁によって各突出壁間に保持された蓄熱材、すなわち、ケーシングの内面側付近の蓄熱材間には燃焼用空気や排ガスが回り込まない。このように、ケーシング内に設けた突出壁により、外周領域に燃焼用空気及び排ガスが流通しないので、突出壁間に充填された蓄熱材を断熱材として機能させることができる。特に、ケーシングの内面からケーシングの内方へ突出させて複数の突出壁を設けたので、球状蓄熱材の移動を規制できると共に、外周領域における燃焼用空気及び排ガスの流通を阻止することができ、ケーシングの内面側付近の温度上昇を抑えることができる。
The heat storage section structure of the heat storage burner according to the present invention is easy to construct, can be manufactured in a short time and at a low cost, and is compact and can be installed in a space-saving manner. . Specifically, combustion air and exhaust gas circulate in a central region having both ends of an opening formed by a protruding wall and an opening formed by the protruding wall. In the outer peripheral region formed in an arrangement that surrounds the periphery of the central region, once the combustion air or exhaust gas enters between adjacent protruding walls, the pressure stabilizes, and thereafter, the combustion air and exhaust gas flow in the outer peripheral region. Is disturbed. For this reason, in the outer peripheral region, combustion air and exhaust gas do not enter between the heat storage materials held between the projection walls by the projection walls, that is, the heat storage materials near the inner surface side of the casing. Thus, since the combustion air and exhaust gas do not circulate in the outer peripheral region by the protruding wall provided in the casing, the heat storage material filled between the protruding walls can function as a heat insulating material. In particular, since the plurality of projecting walls are provided by projecting from the inner surface of the casing to the inside of the casing, it is possible to restrict the movement of the spherical heat storage material, and to prevent the circulation of combustion air and exhaust gas in the outer peripheral region, The temperature rise near the inner surface side of the casing can be suppressed.

本発明に係る蓄熱式バーナの蓄熱部構造の好適な一実施形態を示す縦断面図である。It is a longitudinal cross-sectional view which shows suitable one Embodiment of the thermal storage part structure of the thermal storage type burner which concerns on this invention. 図1に示した蓄熱式バーナの蓄熱部構造における蓄熱部に球状蓄熱材が充填された様子を示す一部拡大斜視図である。It is a partially expanded perspective view which shows a mode that the heat storage part in the heat storage part structure of the heat storage type burner shown in FIG. 1 was filled with the spherical heat storage material. 本発明に係る蓄熱式バーナの蓄熱部構造の変形例を示す縦断面図である。It is a longitudinal cross-sectional view which shows the modification of the thermal storage part structure of the thermal storage type burner which concerns on this invention. 図3に示した蓄熱式バーナの蓄熱部構造における蓄熱部にハニカム状のブロック体で構成した蓄熱材を設けた様子を示す一部拡大斜視図である。It is a partially expanded perspective view which shows a mode that the thermal storage material comprised by the honeycomb-shaped block body was provided in the thermal storage part in the thermal storage part structure of the thermal storage type burner shown in FIG. 本発明に係る蓄熱式バーナの蓄熱部構造の他の変形例を示す縦断面図である。It is a longitudinal cross-sectional view which shows the other modification of the thermal storage part structure of the thermal storage type burner which concerns on this invention. 本発明に係る蓄熱式バーナの蓄熱部構造のさらに他の変形例を示す縦断面図である。It is a longitudinal cross-sectional view which shows the other modification of the thermal storage part structure of the thermal storage type burner which concerns on this invention. 本発明に係る蓄熱式バーナの蓄熱部構造のさらに他の変形例を示す縦断面図である。It is a longitudinal cross-sectional view which shows the other modification of the thermal storage part structure of the thermal storage type burner which concerns on this invention. 本発明に係る蓄熱式バーナの蓄熱部構造のさらに他の変形例を示す縦断面図である。It is a longitudinal cross-sectional view which shows the other modification of the thermal storage part structure of the thermal storage type burner which concerns on this invention.

以下に、本発明にかかる蓄熱式バーナの蓄熱部構造の好適な実施形態を、添付図面を参照して詳細に説明する。   Hereinafter, preferred embodiments of a heat storage section structure of a heat storage burner according to the present invention will be described in detail with reference to the accompanying drawings.

図1は、本実施形態に係る蓄熱式バーナの蓄熱部構造の縦断面図である。本実施形態に係る蓄熱式バーナの蓄熱部構造は、蓄熱式バーナBに設けられて炉内と炉外とを連通するバーナ用ガス通路1に設備され、燃料と混合されて炉内で燃焼火炎を生成する燃焼用空気と、炉内から排出される排ガスとが交互に流通する蓄熱部2に備えられる。蓄熱部2は、炉内から排出される排ガスから熱を回収し、回収した熱で燃焼用空気を加熱する球体状をなす蓄熱材(以下、球状蓄熱材という)3がケーシング4内に収容されて構成される。   FIG. 1 is a longitudinal sectional view of a heat storage unit structure of a heat storage burner according to the present embodiment. The heat storage section structure of the regenerative burner according to this embodiment is provided in the regenerative burner B and is installed in the burner gas passage 1 that communicates the inside and outside of the furnace, and is mixed with fuel and burned in the furnace. Is provided in the heat storage unit 2 in which the combustion air for generating the gas and the exhaust gas discharged from the furnace flow alternately. In the heat storage unit 2, a sphere-shaped heat storage material (hereinafter referred to as a spherical heat storage material) 3 for collecting heat from exhaust gas discharged from the furnace and heating the combustion air with the collected heat is accommodated in a casing 4. Configured.

蓄熱部2は、図1に示すように、炉に接続される蓄熱式バーナBのバーナ用ガス通路1の一部を形成する連結管部5に接合されるケーシング4と、ケーシング4内に充填された多数の球状蓄熱材3と、多数の孔が形成され、ガスの流通を確保しつつ多数の球状蓄熱材3をケーシング4内部に保持する耐熱性のグレーチング6とを備える。グレーチング6が有する多数の孔は、各々球状蓄熱材3の外形寸法より小さい。   As shown in FIG. 1, the heat storage section 2 is filled in a casing 4 that is joined to a connecting pipe section 5 that forms part of the gas passage 1 for the burner B of the heat storage burner B connected to the furnace, and the casing 4 is filled. A large number of the spherical heat storage materials 3 are formed, and a large number of holes are formed, and a heat resistant grating 6 that holds the large number of spherical heat storage materials 3 inside the casing 4 while ensuring gas circulation. A large number of holes of the grating 6 are smaller than the outer dimensions of the spherical heat storage material 3.

連結管部5は、炉と同様の不定形耐火物を用いてバーナ用ガス通路1を形成している。連結管部5には、外部からバーナ用ガス通路1に燃料を供給するための燃料供給口7が設けられる。連結管部5の、不定形耐火物にて形成された通路形成部8は、炉から排出される高温の排ガスの温度に耐え得るように十分に厚く形成され、その端部は、下方に向かって開放されている。燃料供給口7の位置は一例であって、燃料供給口7をその他の位置に設けても良いことはもちろんである。   The connecting pipe portion 5 forms the burner gas passage 1 using an amorphous refractory similar to that of a furnace. The connecting pipe portion 5 is provided with a fuel supply port 7 for supplying fuel to the burner gas passage 1 from the outside. The passage forming portion 8 formed of an irregular refractory in the connecting pipe portion 5 is formed to be sufficiently thick to withstand the temperature of the hot exhaust gas discharged from the furnace, and its end portion faces downward. Open. The position of the fuel supply port 7 is an example, and it goes without saying that the fuel supply port 7 may be provided at other positions.

ケーシング4は、鋼板で形成される。ケーシング4は、連結管部5の下方に向かって開放された端部に接合される。ケーシング4は、周壁部9とその下端を閉塞する閉止壁部(図示では、底部)10とを有する。   The casing 4 is formed of a steel plate. The casing 4 is joined to the end portion opened downward of the connecting pipe portion 5. The casing 4 includes a peripheral wall portion 9 and a closed wall portion (bottom portion in the drawing) 10 that closes the lower end thereof.

ケーシング4内は、水平面を形成するように周壁部9に固定されたグレーチング6により上下に仕切られている。グレーチング6の上側には、蓄熱材3が収容される蓄熱材収容部11が形成され、グレーチング6の下側には、空洞のチャンバー12が形成される。グレーチング6は、閉止壁部(底部)10から燃焼用空気及び排ガスの流通に適した空間を隔てた高さ位置に配置されている。チャンバー12を形成する周壁部9には、水平方向に突出させて、チャンバー12内とケーシング4の外とを接続して、バーナ用ガス通路1を構成する吸排気管部13が設けられる。   The inside of the casing 4 is partitioned up and down by a grating 6 fixed to the peripheral wall portion 9 so as to form a horizontal plane. On the upper side of the grating 6, a heat storage material accommodating portion 11 for accommodating the heat storage material 3 is formed, and on the lower side of the grating 6, a hollow chamber 12 is formed. The grating 6 is disposed at a height position separating a space suitable for the flow of combustion air and exhaust gas from the closed wall portion (bottom portion) 10. The peripheral wall portion 9 that forms the chamber 12 is provided with an intake / exhaust pipe portion 13 that protrudes in the horizontal direction and connects the inside of the chamber 12 and the outside of the casing 4 to constitute the burner gas passage 1.

ケーシング4の、蓄熱材収容部11を構成する部位には、周壁部9の内面9aからケーシング4の内方へ突出され、上下方向に互いに間隔を隔てて配置された複数の突出壁14が設けられる。   A portion of the casing 4 that constitutes the heat storage material accommodating portion 11 is provided with a plurality of protruding walls 14 that protrude from the inner surface 9a of the peripheral wall portion 9 inward of the casing 4 and that are spaced apart from each other in the vertical direction. It is done.

図2は、蓄熱部2に球状蓄熱材3が充填された様子を示す一部拡大斜視図である。本実施形態においては、4枚の突出壁14が形成されている。図2では、そのうちの2枚の突出壁14が示されている。各突出壁14は、図2に示すように、周壁部9の内方における中央領域CAを取り囲むように環状形態の棚状に形成されている。   FIG. 2 is a partially enlarged perspective view showing a state in which the heat storage part 2 is filled with the spherical heat storage material 3. In the present embodiment, four protruding walls 14 are formed. In FIG. 2, two of the protruding walls 14 are shown. As shown in FIG. 2, each projecting wall 14 is formed in an annular shelf shape so as to surround a central region CA inside the peripheral wall portion 9.

4枚の突出壁14のうち、最も下に位置する突出壁14には、下方からグレーチング6が当接される。最も上に位置する突出壁14は、周壁部9の上縁に設けられる。最上の突出壁14と最下の突出壁14との間に、2枚の突出壁14がほぼ等しい間隔で配置される。各突出壁14同士の間の間隔は、球状蓄熱材3の外形寸法より広く設定される。   Of the four protruding walls 14, the lowermost protruding wall 14 is brought into contact with the grating 6 from below. The uppermost protruding wall 14 is provided on the upper edge of the peripheral wall portion 9. Between the uppermost protruding wall 14 and the lowermost protruding wall 14, the two protruding walls 14 are arranged at substantially equal intervals. The interval between the protruding walls 14 is set wider than the outer dimension of the spherical heat storage material 3.

突出壁14の枚数は、最上の突出壁14と最下の突出壁14を含んだ枚数である。突出壁14の形状は、板状のものに限られず、同様の役割を果たすものであれば、どのような形態であってもよい。   The number of protruding walls 14 is the number including the uppermost protruding wall 14 and the lowermost protruding wall 14. The shape of the protruding wall 14 is not limited to a plate-like shape, and may be any form as long as it plays a similar role.

蓄熱部2は、連結管部5の通路形成部8の下方に向かって開放された端部に、外周フランジ19を介して、ケーシング4の最上の突出壁14が当接した状態で連結される。連結管部5に連結されたケーシング4の蓄熱材収容部11には、上方からグレーチング6上に多数の球状蓄熱材3が充填されて収容される。蓄熱材3は、突出壁14間の空間から中央領域CAまでの全体に万遍なく充填される。充填された球状蓄熱材3は、4枚の突出壁14により移動が規制されるので、上下に位置する突出壁14間に球状蓄熱材3がより確実に保持される。   The heat storage unit 2 is connected to an end portion of the connecting pipe unit 5 that is open downward from the passage forming unit 8 with an outer peripheral flange 19 in contact with the uppermost protruding wall 14 of the casing 4. . A plurality of spherical heat storage materials 3 are filled and stored on the grating 6 from above in the heat storage material storage portion 11 of the casing 4 connected to the connection pipe portion 5. The heat storage material 3 is uniformly filled from the space between the protruding walls 14 to the central area CA. Since the movement of the filled spherical heat storage material 3 is restricted by the four protruding walls 14, the spherical heat storage material 3 is more reliably held between the protruding walls 14 positioned above and below.

連結管部5と吸排気管部13との間を流通する燃焼用空気及び排ガスは、最下の突出壁14で形成される下部開口15と、最上の突出壁14で形成される上部開口16とを両端とする蓄熱材収容部11内の中央領域CAを流通する(図中、ガス流通方向で示す)。一方、中央領域CAの外側に、中央領域CAの周囲を取り囲む配置で形成される外周領域OAでは、互いに隣り合う突出壁14間に一旦燃焼用空気や排ガスが入り込むと圧力が安定するので、その後は、外周領域OAにおける燃焼用空気や排ガスの流通が妨げられる。このため、外周領域OAでは、突出壁14によって各突出壁14間に保持された蓄熱材3、すなわち、ケーシング4の内面9a側付近の蓄熱材3間には燃焼用空気や排ガスが回り込まない。このため、外周領域OAの蓄熱材3及びケーシング4は高温に加熱されることがない。外周領域OAへの燃焼用空気や排ガスの流通を妨げる突出壁14が閉塞部材に相当する。   Combustion air and exhaust gas flowing between the connecting pipe part 5 and the intake / exhaust pipe part 13 include a lower opening 15 formed by the lowermost protruding wall 14 and an upper opening 16 formed by the uppermost protruding wall 14. Circulates in the central area CA in the heat storage material accommodating portion 11 having both ends as shown in the figure (indicated in the gas flow direction). On the other hand, in the outer peripheral area OA formed outside the central area CA and surrounding the central area CA, the pressure is stabilized once the combustion air or exhaust gas enters between the protruding walls 14 adjacent to each other. This hinders the flow of combustion air and exhaust gas in the outer peripheral area OA. For this reason, in the outer peripheral area OA, the combustion air and exhaust gas do not enter between the heat storage material 3 held between the protrusion walls 14 by the protrusion walls 14, that is, the heat storage material 3 near the inner surface 9 a side of the casing 4. For this reason, the heat storage material 3 and the casing 4 in the outer peripheral area OA are not heated to a high temperature. The protruding wall 14 that hinders the flow of combustion air and exhaust gas to the outer peripheral area OA corresponds to a closing member.

本実施形態にかかる蓄熱式バーナの蓄熱部構造によれば、ケーシング4内に設けた突出壁14により、外周領域OAに燃焼用空気及び排ガスが流通しないので、突出壁14間に充填された蓄熱材3を断熱材として機能させることができる。特に、周壁部9の内面9a側に複数の突出壁14を設けたので、球状蓄熱材3の移動を規制できると共に、外周領域OAにおける燃焼用空気及び排ガスの流通を阻止することができ、ケーシング4の内面9a側付近の温度上昇を抑えることができる。   According to the heat storage part structure of the heat storage type burner according to the present embodiment, the combustion wall and the exhaust gas do not circulate in the outer peripheral area OA by the protruding wall 14 provided in the casing 4. The material 3 can function as a heat insulating material. In particular, since the plurality of protruding walls 14 are provided on the inner surface 9a side of the peripheral wall portion 9, the movement of the spherical heat storage material 3 can be restricted, and the distribution of combustion air and exhaust gas in the outer peripheral area OA can be prevented. 4 can suppress the temperature rise near the inner surface 9a side.

外周領域OA及びケーシング4が高温にならないので、不定形耐火物を用いることなく、不定形耐火物と比較して軽量でコンパクトな鋼製のケーシング4を用いて蓄熱部2を形成することができる。すなわち、不定形耐火物を用いる場合には、型組み、耐火物の流し込み、乾燥など、多くの工程が必要であるとともに作業が煩雑であり、施工時間がかかり作業費用が嵩むが、本実施形態の蓄熱式バーナの蓄熱部構造によれば、耐火物を用いないので、施工が容易であって、短時間でかつ安価に製作することができると共に、コンパクトな形態であって省スペースで設置することができる。   Since the outer peripheral area OA and the casing 4 do not reach a high temperature, the heat storage section 2 can be formed using a steel casing 4 that is lighter and more compact than an amorphous refractory without using an irregular refractory. . That is, when using an irregular refractory, many processes such as mold assembly, refractory pouring, drying, etc. are required and the work is complicated, and the construction time is increased and the work cost increases. According to the heat storage part structure of the heat storage type burner, since refractory is not used, construction is easy, it can be manufactured in a short time and at low cost, and it is compact and installed in a space-saving manner be able to.

中央領域CAの周囲を取り囲む配置で、ケーシング4の内面9a側付近の球状蓄熱材3に燃焼用空気や排ガスが流通するのを妨げる外周領域OAを形成する突出壁14(閉塞部材)を備えるようにした本実施形態の構成は、上記特許文献1及び2には何らの開示も示唆も全くなく、本実施形態は、これら特許文献1及び2のいずれによっても得ることのできない有利な作用効果を奏する。   The projecting wall 14 (blocking member) that forms the outer peripheral region OA that prevents the combustion air and exhaust gas from flowing through the spherical heat storage material 3 in the vicinity of the inner surface 9a side of the casing 4 in an arrangement that surrounds the periphery of the central region CA. The configuration of the present embodiment is not disclosed or suggested at all in Patent Documents 1 and 2, and the present embodiment has advantageous effects that cannot be obtained by any of these Patent Documents 1 and 2. Play.

また、燃焼用空気及び排ガスが流通する中央領域CAと同じ球状蓄熱材3を、燃焼用空気及び排ガスが流通しない外周領域OAに充填して、ケーシング4の周壁部9近傍を断熱したので、より施工及び部材管理が容易であり、コストも抑えることができる。   In addition, since the same spherical heat storage material 3 as the central region CA in which the combustion air and the exhaust gas circulate is filled in the outer peripheral region OA in which the combustion air and the exhaust gas do not circulate, the vicinity of the peripheral wall portion 9 of the casing 4 is insulated. Construction and member management are easy, and costs can be reduced.

上記実施形態においては、蓄熱材として、球体状をなす蓄熱材3を用いる例について説明したが、これに限るものではない。図3及び図4には、変形例が示されている。図3は、ハニカム状のブロック体でなる蓄熱材を用いた蓄熱部を示す縦断面図である。図3に示すように、蓄熱材としては、燃焼用空気や排ガスが流通する方向に沿い断面がハニカム状をなす多数の通孔17aを有するハニカム状のブロック体でなる蓄熱材(以下、ハニカム蓄熱材という)17を用いても良い。   In the said embodiment, although the example using the heat storage material 3 which makes | forms a spherical shape was demonstrated as a heat storage material, it does not restrict to this. A modification is shown in FIGS. 3 and 4. FIG. 3 is a longitudinal sectional view showing a heat storage section using a heat storage material formed of a honeycomb-shaped block body. As shown in FIG. 3, as the heat storage material, a heat storage material (hereinafter referred to as a honeycomb heat storage material) comprising a honeycomb-shaped block body having a large number of through-holes 17a having a honeycomb-like cross section along the direction in which combustion air and exhaust gas circulate. 17) may be used.

ハニカム蓄熱材17を用いる場合には、グレーチング6を用いることなく、最上・最下の2枚の突出壁14間にハニカム蓄熱材17を配置すればよい。図4は、蓄熱部2にハニカム蓄熱材17を備えた状態を示す図である。この場合には、ハニカム蓄熱材17の、燃焼用空気や排ガスが流通する方向(ガス流通方向で示す)における両端部で、図4に示すように外周領域OAに位置する通孔17aが上下2枚の突出壁14により閉塞されるので、外周領域OAに燃焼用空気や排ガスは流通しない。このため、ハニカム蓄熱材17が有する、ケーシング4の内面9a側付近にて閉塞された通孔17aが空気断熱層を形成するので、外周領域OAのハニカム蓄熱材17及びケーシング4が高温に加熱されることを防止できる。   When the honeycomb heat storage material 17 is used, the honeycomb heat storage material 17 may be disposed between the uppermost and lowermost two protruding walls 14 without using the grating 6. FIG. 4 is a view showing a state where the heat storage section 2 includes the honeycomb heat storage material 17. In this case, at the both ends of the honeycomb heat storage material 17 in the direction in which the combustion air and exhaust gas flow (indicated by the gas flow direction), the through holes 17a positioned in the outer peripheral area OA as shown in FIG. Since it is obstruct | occluded by the sheet | seat protrusion wall 14, combustion air and waste gas do not distribute | circulate to the outer periphery area | region OA. For this reason, since the honeycomb heat storage material 17 has a through-hole 17a closed in the vicinity of the inner surface 9a side of the casing 4 to form an air insulation layer, the honeycomb heat storage material 17 and the casing 4 in the outer peripheral region OA are heated to a high temperature. Can be prevented.

図5及び図6は、さらに他の変形例を示している。図5は、球状蓄熱材を用い、燃焼用空気等が水平方向に流通する蓄熱部を示す縦断面図である。図6は、ハニカム蓄熱材を用い、燃焼用空気等が水平方向に流通する蓄熱部を示す縦断面図である。   5 and 6 show still another modification. FIG. 5 is a vertical cross-sectional view showing a heat storage unit using a spherical heat storage material and in which combustion air and the like circulate in the horizontal direction. FIG. 6 is a longitudinal sectional view showing a heat storage section using a honeycomb heat storage material and in which combustion air and the like circulate in the horizontal direction.

上記実施形態においては、燃焼用空気及び排ガスが上下方向に流通する場合について説明したが、図5及び図6に示すように、バーナ用ガス通路1から吸排気管部13にわたって水平方向に燃焼用空気及び排ガスが流通するように、蓄熱部2を水平配置しても良い。このとき、蓄熱材として球状蓄熱材3を用いる場合には、炉側(図中、右側)の開口にもグレーチング18を備えることが望ましい。   In the above embodiment, the case where combustion air and exhaust gas circulate in the vertical direction has been described. However, as shown in FIGS. 5 and 6, the combustion air extends horizontally from the burner gas passage 1 to the intake / exhaust pipe portion 13. And the heat storage part 2 may be horizontally arranged so that the exhaust gas flows. At this time, when the spherical heat storage material 3 is used as the heat storage material, it is desirable to provide the grating 18 also in the opening on the furnace side (right side in the figure).

炉側の開口に設置するこのグレーチング18も、耐熱性を有し、球状蓄熱材3の外径寸法より小さい孔が多数形成されている。   The grating 18 installed in the opening on the furnace side is also heat resistant and has a large number of holes smaller than the outer diameter of the spherical heat storage material 3.

また、球状蓄熱材3を用いる場合には、上下縦向きにしたケーシング4内に球状蓄熱材3を充填した後に、水平横向きに向けて取り付けることが望ましい。しかしながら、これに限らず、ケーシング4を水平横向きに置いたときに上向きに開口する充填用開口を形成しておき、この充填用開口から球状蓄熱材3をケーシング4内に落とし込んで充填するようにしてもよい。このケーシング4を鉛直縦向きに設置できることは、上記実施形態(図1参照)で説明した通りである。   Further, when the spherical heat storage material 3 is used, it is desirable that the spherical heat storage material 3 is filled in the casing 4 that is vertically oriented, and then attached in a horizontal horizontal direction. However, the present invention is not limited to this, and a filling opening that opens upward when the casing 4 is placed horizontally and horizontally is formed, and the spherical heat storage material 3 is dropped into the casing 4 from the filling opening and filled. May be. The fact that this casing 4 can be installed vertically vertically is as described in the above embodiment (see FIG. 1).

図7には、さらに他の変形例が示されている。図7は、この変形例に係る蓄熱式バーナの蓄熱部構造の縦断面図である。この変形例は、ケーシング4に、最上の突出壁14と最下の突出壁14だけを設けた場合である。このような変形例であっても、上記実施形態と同様の作用効果を奏することはもちろんである。   FIG. 7 shows still another modification. FIG. 7 is a longitudinal sectional view of a heat storage section structure of a heat storage burner according to this modification. In this modification, only the uppermost protruding wall 14 and the lowermost protruding wall 14 are provided in the casing 4. Even in such a modification, it is a matter of course that the same operational effects as those of the above-described embodiment can be obtained.

図8には、さらに他の変形例が示されている。図8は、この変形例に係る蓄熱式バーナの蓄熱部構造の縦断面図である。この変形例では、ケーシング4に、閉鎖部材としての突出壁14を設けていない。   FIG. 8 shows still another modification. FIG. 8 is a longitudinal sectional view of the heat storage section structure of the heat storage burner according to this modification. In this modification, the casing 4 is not provided with the protruding wall 14 as a closing member.

ケーシング4には、上記実施形態と同様に、当該ケーシング4内へ燃焼用空気や排ガスを流入させる上部開口16及び下部開口15が設けられている。この変形例では、ケーシング4のこれら上部開口16及び下部開口15の周辺部位に、これら開口15,16の口径を狭める封鎖部が設けられる。   Similar to the above embodiment, the casing 4 is provided with an upper opening 16 and a lower opening 15 through which combustion air and exhaust gas flow into the casing 4. In this modified example, a sealing portion for narrowing the diameters of the openings 15 and 16 is provided in a portion around the upper opening 16 and the lower opening 15 of the casing 4.

図示例では、上部開口16の封鎖部は、バーナ用ガス通路1を形成する、厚さを有する通路形成部8を、ケーシング4の上部開口16の周辺部位に接合することで形成される。具体的には、厚さを有する通路形成部8の端部8aが、ケーシング4の上部開口16の口縁部分を周方向に沿って塞いで、上部開口16の口径を狭める。他方、下部開口15の封鎖部は、ケーシング4の下方に位置するグレーチング6の上端位置で、ケーシング4の下部開口15の口縁部分を周方向に沿って塞いで、下部開口15の口径を狭める環状の蓋20で形成される。   In the illustrated example, the blocking portion of the upper opening 16 is formed by joining a passage forming portion 8 having a thickness that forms the gas passage 1 for the burner to a peripheral portion of the upper opening 16 of the casing 4. Specifically, the end 8 a of the passage forming portion 8 having a thickness closes the lip portion of the upper opening 16 of the casing 4 along the circumferential direction, and narrows the diameter of the upper opening 16. On the other hand, the blocking portion of the lower opening 15 closes the lip portion of the lower opening 15 of the casing 4 along the circumferential direction at the upper end position of the grating 6 positioned below the casing 4 to narrow the diameter of the lower opening 15. An annular lid 20 is formed.

これら封鎖部は、上記実施形態の突出壁と同様の役割を果たす。すなわち、封鎖部としての通路形成部8及び蓋20は、ケーシング4内に、球状蓄熱材3に燃焼用空気や排ガスが流通する中央領域CAを形成するとともに、中央領域CAの周囲を取り囲む配置で、ケーシング4の内面側付近の球状蓄熱材3に燃焼用空気や排ガスが流通するのを妨げる外周領域OAを形成する。   These blocking portions play the same role as the protruding walls of the above embodiment. That is, the passage forming portion 8 and the lid 20 as the sealing portion are arranged in the casing 4 so as to form a central region CA in which combustion air and exhaust gas circulate in the spherical heat storage material 3 and surround the periphery of the central region CA. An outer peripheral area OA that prevents the combustion air and exhaust gas from flowing through the spherical heat storage material 3 near the inner surface side of the casing 4 is formed.

このような変形例であっても、外周領域OAに燃焼用空気及び排ガスが流通しないので、通路形成部8の端部8aと環状の蓋20との間に充填された蓄熱材3を断熱材として機能させることができ、上記実施形態と同様の作用効果を得ることができる。この変形例では、ケーシング4に突出壁を設ける必要がないので、上記実施形態よりもさらに、施工が容易であって、短時間でかつ安価に製作することができると共に、コンパクトな形態であって省スペースで設置することができる。   Even in such a modification, since the combustion air and the exhaust gas do not circulate in the outer peripheral area OA, the heat storage material 3 filled between the end 8a of the passage forming portion 8 and the annular lid 20 is used as the heat insulating material. And the same effects as those of the above embodiment can be obtained. In this modification, since it is not necessary to provide a protruding wall in the casing 4, it is easier to construct than the above embodiment, can be manufactured in a short time and at a low cost, and has a compact form. It can be installed in a small space.

これら図7及び図8に示した変形例を、ハニカム蓄熱材17に適用し得ることはもちろんである。   Of course, the modified examples shown in FIGS. 7 and 8 can be applied to the honeycomb heat storage material 17.

1 バーナ用ガス通路
2 蓄熱部
3 球状蓄熱材
4 ケーシング
5 連結管部
6 グレーチング
7 燃料供給口
8 通路形成部
8a 通路形成部の端部(封鎖部)
9 周壁部
9a 周壁部内面
10 閉止壁部(底部)
11 蓄熱材収容部
12 チャンバー
13 吸排気管部
14 突出壁(閉塞部材)
15 下部開口
16 上部開口
17 ハニカム状のブロック体でなる蓄熱材
17a 通孔
18 グレーチング
19 外周フランジ
20 蓋(封鎖部)
B 蓄熱式バーナ
CA 中央領域
OA 外周領域
DESCRIPTION OF SYMBOLS 1 Gas path for burners 2 Heat storage part 3 Spherical heat storage material 4 Casing 5 Connection pipe part 6 Grating 7 Fuel supply port 8 Passage formation part 8a End part (blocking part) of passage formation part
9 peripheral wall portion 9a inner surface of peripheral wall portion 10 closed wall portion (bottom)
DESCRIPTION OF SYMBOLS 11 Heat storage material accommodating part 12 Chamber 13 Intake / exhaust pipe part 14 Projection wall (blocking member)
DESCRIPTION OF SYMBOLS 15 Lower opening 16 Upper opening 17 Heat storage material which consists of a honeycomb-shaped block body 17a Through-hole 18 Grating 19 Outer peripheral flange 20 Lid (blocking part)
B Thermal storage burner CA Central area OA Outer peripheral area

Claims (1)

燃焼用空気と排ガスが交互に流通するバーナ用ガス通路に、排ガスから熱を回収し、回収した熱で燃焼用空気を加熱する蓄熱材を収容したケーシングを設けた蓄熱式バーナの蓄熱部構造において、
上記ケーシングに、上記蓄熱材に燃焼用空気や排ガスが流通する中央領域を形成するとともに、該中央領域の周囲を取り囲む配置で、該ケーシングの内面側付近の該蓄熱材に燃焼用空気や排ガスが流通するのを妨げる外周領域を形成する閉塞部材を設け、
前記蓄熱材は、前記ケーシング内部に充填される多数の球体であり、
前記閉塞部材は、上記ケーシングの内面から該ケーシングの内方へ突出される複数の環状形態の突出壁であって、該ケーシングの両端部の該突出壁が前記バーナ用ガス通路に連通する開口部を形成し、該ケーシング両端部の上記開口部の間で該突出壁が上記球体の移動を規制して上記外周領域に保持するために該球体の外形寸法よりも広い間隔で互いに隔てられることを特徴とする蓄熱式バーナの蓄熱部構造。
In the heat storage part structure of a regenerative burner provided with a casing containing a heat storage material that collects heat from the exhaust gas and heats the combustion air with the recovered heat in a gas passage for the burner in which combustion air and exhaust gas circulate alternately ,
The casing is formed with a central region in which combustion air and exhaust gas circulate in the heat storage material, and combustion air and exhaust gas are disposed on the heat storage material in the vicinity of the inner surface side of the casing in an arrangement surrounding the periphery of the central region. Providing a blocking member that forms an outer peripheral region that prevents circulation ,
The heat storage material is a large number of spheres filled in the casing,
The closing member is a plurality of annular shaped projecting walls projecting from the inner surface of the casing to the inside of the casing, and the projecting walls at both ends of the casing communicate with the gas passage for the burner. And the protruding walls are spaced apart from each other at an interval wider than the outer dimension of the sphere so as to restrict the movement of the sphere and hold it in the outer peripheral area between the openings at both ends of the casing. A heat storage structure of a heat storage burner that is characterized.
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