JP5445836B2 - Fixing apparatus and image forming apparatus - Google Patents

Fixing apparatus and image forming apparatus Download PDF

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JP5445836B2
JP5445836B2 JP2009211595A JP2009211595A JP5445836B2 JP 5445836 B2 JP5445836 B2 JP 5445836B2 JP 2009211595 A JP2009211595 A JP 2009211595A JP 2009211595 A JP2009211595 A JP 2009211595A JP 5445836 B2 JP5445836 B2 JP 5445836B2
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fixing
elastic
fixing device
nip forming
heat insulating
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JP2011059562A (en
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平岡  力
好博 福畑
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Ricoh Co Ltd
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本発明は、記録媒体上の未定着画像を当該記録媒体に定着する定着装置、及びその定着装置を備えた画像形成装置に関する。   The present invention relates to a fixing device that fixes an unfixed image on a recording medium to the recording medium, and an image forming apparatus including the fixing device.

複写機、プリンタ、ファクシミリ、あるいはこれらの複合機等の画像形成装置において、記録媒体としての記録用紙に転写されたトナー画像を熱と圧力によって定着させる定着装置が多く用いられている。この種の定着装置は、例えば、発熱体によって加熱される定着回転体と、その定着回転体を加圧する加圧回転体とを有し、これら回転体が互いに接触して形成される定着ニップに記録用紙を通過させることで、その記録用紙上の未定着トナー画像を熱と圧力で定着するようにしている。   In an image forming apparatus such as a copying machine, a printer, a facsimile machine, or a multifunction machine thereof, a fixing device that fixes a toner image transferred onto a recording sheet as a recording medium by heat and pressure is often used. This type of fixing device includes, for example, a fixing rotator that is heated by a heating element and a pressure rotator that pressurizes the fixing rotator, and a fixing nip formed by contacting these rotators with each other. By passing the recording paper, the unfixed toner image on the recording paper is fixed by heat and pressure.

近年、画像形成装置は、小型化、省エネ化、高速化が要求されており、そのため、例えば特許文献1や2に記載の画像形成装置においては、上記定着回転体として弾性変形可能な薄肉円筒状のローラを使用している。このように、定着回転体を薄肉円筒状のローラとすることで熱容量が小さくなり、ウォームアップに必要な熱量の低減とウォームアップ時間の短縮が可能である。また、薄肉円筒状のローラが弾性変形することで、定着ニップの幅を広くすることができ、記録用紙に効率良く熱を伝達して定着速度の高速化が図れる。   In recent years, there has been a demand for downsizing, energy saving, and speeding up of image forming apparatuses. Therefore, in the image forming apparatuses described in Patent Documents 1 and 2, for example, a thin cylindrical shape that can be elastically deformed as the fixing rotating body. The roller is used. As described above, the fixing rotating body is a thin cylindrical roller, so that the heat capacity is reduced, and the amount of heat required for warm-up can be reduced and the warm-up time can be shortened. Further, since the thin cylindrical roller is elastically deformed, the width of the fixing nip can be widened, and heat can be efficiently transmitted to the recording paper to increase the fixing speed.

また、上記特許文献1や2に記載の定着装置は、図9に示すように、薄肉円筒状のローラ100の両端側の外周に回転支持部材200(転がり軸受)を取り付けて、ローラ100を支持するように構成されている。これに対し、特許文献3に記載の定着装置は、図10に示すように、薄肉円筒状のローラ100の両端側の内周面に回転支持部材300を配設することによって、回転支持部材を小径にすることができ、装置の小型化を実現している。   Further, as shown in FIG. 9, the fixing device described in Patent Documents 1 and 2 supports the roller 100 by attaching rotation support members 200 (rolling bearings) to the outer circumferences on both ends of the thin cylindrical roller 100. Is configured to do. On the other hand, as shown in FIG. 10, the fixing device described in Patent Document 3 disposes the rotation support member by disposing the rotation support members 300 on the inner peripheral surfaces on both ends of the thin cylindrical roller 100. The diameter can be reduced, and the device can be downsized.

上記特許文献1や2に記載の定着装置では、図9に示すように、加圧ローラ400と回転支持部材200との干渉を回避するため、加圧ローラ400は定着ローラ100よりも短く形成されている。このように、加圧ローラ400を定着ローラ100よりも短くした構成において、定着ローラ100の両端をバネ500によって加圧ローラ400側へ押し付けると、図11に示すように、加圧ローラ400の端部から軸方向にLだけ離れた定着ローラ100の端部において、バネ500の荷重Fによる回転モーメント(F×L)が発生する。その結果、定着ローラ100が長手方向に渡って撓み、定着ローラ100の端部における変形が大きくなって、定着ニップの幅や押圧力が不均一になり、定着ムラが発生する問題がある。   In the fixing devices described in Patent Documents 1 and 2, the pressure roller 400 is formed shorter than the fixing roller 100 in order to avoid interference between the pressure roller 400 and the rotation support member 200, as shown in FIG. ing. In this way, in the configuration in which the pressure roller 400 is shorter than the fixing roller 100, when both ends of the fixing roller 100 are pressed against the pressure roller 400 side by the spring 500, as shown in FIG. A rotational moment (F × L) due to the load F of the spring 500 is generated at the end portion of the fixing roller 100 that is separated from the portion by L in the axial direction. As a result, there is a problem that the fixing roller 100 is bent in the longitudinal direction, the deformation at the end of the fixing roller 100 is increased, the width of the fixing nip and the pressing force are nonuniform, and fixing unevenness occurs.

上記問題を解決するため、特許文献2に記載の定着装置では、図9に示すように、加圧ローラ400の長さL2を、保持部材中心位置間の幅L1に対して、L2/L1=0.9〜0.99の範囲に設定して、定着ローラの長手方向に渡る撓みを抑制している。しかしながら、加圧ローラの長さと保持部材中心間位置の幅との関係を上記のように設定しても、定着ローラの剛性(又は径)や厚さによっては、上記問題を十分に解消できない場合がある。   In order to solve the above problem, in the fixing device described in Patent Document 2, as shown in FIG. 9, the length L2 of the pressure roller 400 is set to L2 / L1 = the width L1 between the holding member center positions. Setting in the range of 0.9 to 0.99 suppresses bending of the fixing roller in the longitudinal direction. However, even if the relationship between the length of the pressure roller and the width of the position between the holding member centers is set as described above, the above problem cannot be sufficiently solved depending on the rigidity (or diameter) and thickness of the fixing roller. There is.

また、図10に示す上記特許文献3に記載の定着装置では、薄肉円筒状のローラ100(定着ローラ)の端部内周面に回転支持部材300を配設しているため、その回転支持部材300を配設した位置ではローラ100は弾性変形できない。従って、この場合、定着ニップを広く確保するには、定着ローラの弾性変形可能な部分にのみ加圧ローラを接触させなければならず、その結果、加圧ローラの長さは定着ローラの長さよりも短くなる。このため、特許文献3に記載の定着装置においても、上記と同様に、定着ローラが長手方向に渡って撓み、定着ムラが発生する問題がある。   In the fixing device described in Patent Document 3 shown in FIG. 10, the rotation support member 300 is disposed on the inner peripheral surface of the end of the thin cylindrical roller 100 (fixing roller). The roller 100 cannot be elastically deformed at the position where is provided. Therefore, in this case, in order to secure a wide fixing nip, the pressure roller must be brought into contact only with the elastically deformable portion of the fixing roller. As a result, the length of the pressure roller is larger than the length of the fixing roller. Will also be shorter. For this reason, the fixing device described in Patent Document 3 also has a problem that the fixing roller bends in the longitudinal direction and fixing unevenness occurs as described above.

そこで、本発明は、斯かる事情に鑑み、定着ニップ形成部材の長手方向に渡る撓みを抑制して、定着ムラの発生を防止できる定着装置、及びその定着装置を備えた画像形成装置を提供しようとするものである。   Accordingly, in view of such circumstances, the present invention provides a fixing device that can prevent the occurrence of uneven fixing by suppressing the bending of the fixing nip forming member in the longitudinal direction, and an image forming apparatus including the fixing device. It is what.

請求項1の発明は、2つの定着ニップ形成部のうち、少なくとも一方の定着ニップ形成部材を弾性変形可能な筒状の弾性筒状体で構成し、前記定着ニップ形成部材を互いに接触させて形成した定着ニップに記録媒体を通過させて当該記録媒体上の未定着画像を定着する定着装置において、前記弾性筒状体の両端側の内周面を、それぞれ弾性部材を介して支持手段によって支持し、当該弾性筒状体の一端側の前記弾性部材の配設領域から他端側の前記弾性部材の配設領域に渡る外周面に、他方の前記定着ニップ形成部材を接触させ、前記支持部材は、前記一方の定着ニップ形成部材の端面に当接して当該定着ニップ形成部材の軸方向の移動を規制するフランジ部を有し、前記他方の定着ニップ形成部材の両端位置を前記フランジ部の位置よりも軸方向内側に配置したものである。 According to the first aspect of the present invention, at least one fixing nip forming member of the two fixing nip forming portions is formed of an elastically deformable cylindrical elastic cylindrical body, and the fixing nip forming members are brought into contact with each other. In the fixing device for fixing the unfixed image on the recording medium by passing the recording medium through the fixing nip, the inner peripheral surfaces of both ends of the elastic cylindrical body are supported by supporting means via elastic members, respectively. The other fixing nip forming member is brought into contact with an outer peripheral surface extending from the elastic member disposition region on one end side of the elastic cylindrical body to the elastic member disposition region on the other end side, and the support member is A flange portion that contacts an end surface of the one fixing nip forming member to restrict axial movement of the fixing nip forming member, and positions of both ends of the other fixing nip forming member from the position of the flange portion. Also In which it arranged in inwardly.

上記のように、他方の定着ニップ形成部材を、一方の定着ニップ形成部材の一端側の弾性部材の配設領域から他端側の弾性部材の配設領域に渡って接触させたことにより、一方の定着ニップ形成部材の両端における支持箇所を他方の定着ニップ形成部材によって受けることができる。これにより、一方の定着ニップ形成部材の端部における回転モーメントの発生を抑制でき、その一方の定着ニップ形成部材が長手方向に渡って撓むのを高度に抑制することができる。このように、請求項1に記載の発明によれば、定着ニップの幅や圧力を長手方向に渡って均一にすることができ、画像の定着ムラを防止することができる。   As described above, the other fixing nip forming member is brought into contact with the elastic member on one end of the fixing nip forming member from the region on which the elastic member on the other end is brought into contact. The supporting portions at both ends of the fixing nip forming member can be received by the other fixing nip forming member. Thereby, generation | occurrence | production of the rotational moment in the edge part of one fixing nip formation member can be suppressed, and it can suppress highly that the one fixing nip formation member bends over a longitudinal direction. As described above, according to the first aspect of the present invention, the width and pressure of the fixing nip can be made uniform over the longitudinal direction, and image fixing unevenness can be prevented.

また、弾性筒状体の両端側の内周面を、それぞれ弾性部材を介して支持手段によって支持しているので、弾性筒状体を両端側においても弾性変形させることが可能である。このため、上記のように前記他方の定着ニップ形成部材を、前記一方の定着ニップ形成部材の一端側の弾性部材の配設領域から他端側の弾性部材の配設領域に渡って接触させても、その接触した箇所全域に渡って一方の定着ニップ形成部材を弾性変形させることができ、定着ニップを記録媒体搬送方向に広く確保することが可能である。   In addition, since the inner peripheral surfaces of both ends of the elastic cylindrical body are supported by the support means via the elastic members, the elastic cylindrical body can be elastically deformed also at both ends. For this reason, as described above, the other fixing nip forming member is brought into contact with the elastic member disposed on one end side of the one fixing nip forming member over the elastic member disposed on the other end side. However, it is possible to elastically deform one fixing nip forming member over the entire contacted area, and to secure a wide fixing nip in the recording medium conveyance direction.

請求項2の発明は、請求項1に記載の定着装置において、前記弾性部材の相互間領域内で、記録媒体を通過させる記録媒体通過領域を設定したものである。   According to a second aspect of the present invention, in the fixing device according to the first aspect, a recording medium passage area through which the recording medium passes is set in the area between the elastic members.

弾性筒状体において弾性部材を配設した位置と配設しない位置とでは、画像の定着に与える影響が異なる。そのため、上記のように、記録媒体通過領域を弾性部材の相互間領域内で設定することによって、定着条件を均一化し定着ムラの発生を防止することができる。   The influence on the fixing of the image is different between the position where the elastic member is disposed in the elastic cylindrical body and the position where the elastic member is not disposed. Therefore, as described above, by setting the recording medium passage area within the area between the elastic members, it is possible to make the fixing conditions uniform and prevent the occurrence of uneven fixing.

請求項3の発明は、請求項1又は2に記載の定着装置において、前記弾性筒状体を内部から加熱する加熱手段の発熱部を、記録媒体を通過させる記録媒体通過領域よりも大きく、かつ、前記弾性部材の相互間領域より小さい範囲に配設したものである。   According to a third aspect of the present invention, in the fixing device according to the first or second aspect, the heat generating portion of the heating means for heating the elastic cylindrical body from the inside is larger than the recording medium passage region through which the recording medium passes. The elastic member is disposed in a range smaller than the area between the elastic members.

上記のように発熱部を配設したことにより、弾性部材の過剰な温度上昇を抑制できると共に、記録媒体に対する熱供給を効率良く行うことができる。   By arranging the heat generating portion as described above, it is possible to suppress an excessive temperature rise of the elastic member and to efficiently supply heat to the recording medium.

請求項4の発明は、請求項1から3のいずれか1項に記載の定着装置において、前記弾性部材を前記弾性筒状体の内周面に嵌合可能なリング状に構成し、前記支持手段を、前記弾性部材の内周面に嵌合可能な筒状の断熱部材と、側板に設けられると共に前記断熱部材内に挿入可能なボスと、前記断熱部材と前記ボスとの間に介在する転がり軸受とによって構成したものである。   According to a fourth aspect of the present invention, in the fixing device according to any one of the first to third aspects, the elastic member is formed in a ring shape that can be fitted to an inner peripheral surface of the elastic cylindrical body, and the support The means is interposed between the heat insulating member and the boss, a cylindrical heat insulating member that can be fitted to the inner peripheral surface of the elastic member, a boss that is provided on the side plate and that can be inserted into the heat insulating member. It is constituted by a rolling bearing.

弾性筒状体と断熱部材との間に弾性部材を介在させているので、定着ニップ形成部材を互いに接触させた箇所全域に渡って一方の定着ニップ形成部材を弾性変形させることができる。このため、上述のように、定着ニップを広く確保しつつ、定着ニップ形成部材が長手方向に渡って撓むのを高度に抑制することができる。また、支持手段を上記の如く構成したことにより、側板の小型化と強度確保が実現できと共に、弾性筒状体の肉厚の薄肉化も容易となる。   Since the elastic member is interposed between the elastic cylindrical body and the heat insulating member, one fixing nip forming member can be elastically deformed over the entire area where the fixing nip forming members are in contact with each other. Therefore, as described above, it is possible to highly suppress the fixing nip forming member from being bent in the longitudinal direction while ensuring a wide fixing nip. Further, by configuring the support means as described above, the side plate can be reduced in size and secured, and the thickness of the elastic cylindrical body can be easily reduced.

請求項5の発明は、請求項4に記載の定着装置において、前記弾性部材を径方向に圧縮した状態で前記弾性筒状体と前記断熱部材との間に配設したものである。   According to a fifth aspect of the present invention, in the fixing device according to the fourth aspect, the elastic member is disposed between the elastic cylindrical body and the heat insulating member in a state in which the elastic member is compressed in the radial direction.

弾性部材を径方向に圧縮した状態で弾性筒状体と断熱部材との間に配設したことで、弾性筒状体と断熱部材とを一体的に組み付けすることができ、弾性筒状体の交換作業が容易となる。   By arranging the elastic member between the elastic cylindrical body and the heat insulating member in a state compressed in the radial direction, the elastic cylindrical body and the heat insulating member can be assembled together, Replacement work is facilitated.

請求項6の発明は、請求項4又は5に記載の定着装置において、前記断熱部材の線膨張係数を10-6〜10-4[/℃]としたものである。 A sixth aspect of the present invention is the fixing device according to the fourth or fifth aspect, wherein the thermal expansion member has a linear expansion coefficient of 10 −6 to 10 −4 [/ ° C.].

断熱部材の線膨張係数を上記のように設定したことにより、加熱時は断熱部材が熱膨張して、断熱部材と転がり軸受との嵌め合い状態が安定する。   By setting the linear expansion coefficient of the heat insulating member as described above, the heat insulating member is thermally expanded during heating, and the fitted state between the heat insulating member and the rolling bearing is stabilized.

請求項7の発明は、請求項4から6のいずれか1項に記載の定着装置において、常温時は前記断熱部材と前記転がり軸受との嵌め合いが中間ばめ又はすきまばめであり、加熱時は前記断熱部材の熱膨張により、中間もしくはしまりばめである。   According to a seventh aspect of the present invention, in the fixing device according to any one of the fourth to sixth aspects, the fit between the heat insulating member and the rolling bearing is an intermediate fit or a clearance fit at normal temperature, and during heating, Is an intermediate or interference fit due to thermal expansion of the heat insulating member.

常温時は断熱部材と転がり軸受との嵌め合いが中間ばめ又はすきまばめであることにより、断熱部材と転がり軸受との嵌め合いを容易に行うことができる。他方、加熱時は断熱部材の熱膨張により、中間もしくはしまりばめとなることで、断熱部材と転がり軸受との嵌め合い状態が安定する。   When the fitting between the heat insulating member and the rolling bearing is an intermediate fit or a clearance fit at normal temperature, the heat insulating member and the rolling bearing can be easily fitted. On the other hand, an intermediate or interference fit is caused by thermal expansion of the heat insulating member during heating, so that the fitted state between the heat insulating member and the rolling bearing is stabilized.

請求項8の発明は、請求項1から7のいずれか1項に記載の定着装置において、前記2つの定着ニップ形成部材のうち、一方のみを前記弾性筒状体で構成した場合、他方の前記定着ニップ形成部材を回転駆動させ、前記一方の定着ニップ形成部材を前記他方の定着ニップ形成部材に対して従動回転させるように構成したものである。   According to an eighth aspect of the present invention, in the fixing device according to any one of the first to seventh aspects, when only one of the two fixing nip forming members is configured by the elastic cylindrical body, The fixing nip forming member is rotationally driven, and the one fixing nip forming member is driven to rotate with respect to the other fixing nip forming member.

弾性筒状体で構成された定着ニップ形成部材を従動回転させることによって、当該定着ニップ形成部材は、他方の定着ニップ形成部材と接触する領域全体に渡って駆動力を受けることができ、ねじれ変形することなく安定して回転することができる。   By rotating the fixing nip forming member formed of an elastic cylindrical body in a driven manner, the fixing nip forming member can receive a driving force over the entire area in contact with the other fixing nip forming member, and torsionally deform. It can rotate stably without doing.

請求項9の発明は、請求項1から8のいずれか1項に記載の定着装置において、前記2つの定着ニップ形成部材が互いに接触した箇所において、軸方向から見て、記録媒体の未定着画像形成面に接触する側に配設された前記定着ニップ形成部材がフラット状又は凹状に変形するように構成したものである。   According to a ninth aspect of the present invention, in the fixing device according to any one of the first to eighth aspects, the unfixed image on the recording medium when viewed from the axial direction at a position where the two fixing nip forming members are in contact with each other. The fixing nip forming member disposed on the side in contact with the forming surface is configured to be deformed into a flat shape or a concave shape.

未定着画像形成面に接触する側に配設された定着ニップ形成部材がフラット状又は凹状に変形するように構成したことによって、その定着ニップ形成部材に対する記録媒体の分離性を向上させることができる。これにより、定着ニップ形成部材から記録媒体を分離させるための分離爪や分離板等の分離手段を設ける必要がなくなるので、装置の小型化及び低コスト化を図れる。   By configuring the fixing nip forming member disposed on the side in contact with the unfixed image forming surface to be deformed into a flat shape or a concave shape, it is possible to improve the separation of the recording medium from the fixing nip forming member. . As a result, there is no need to provide separation means such as a separation claw or a separation plate for separating the recording medium from the fixing nip forming member, so that the apparatus can be reduced in size and cost.

請求項10の発明は、請求項1から9のいずれか1項に記載の定着装置を備えた画像形成装置である。   A tenth aspect of the present invention is an image forming apparatus including the fixing device according to any one of the first to ninth aspects.

画像形成装置が、請求項1から9のいずれか1項に記載の定着装置を備えているので、これらの定着装置による上記効果が得られる。   Since the image forming apparatus includes the fixing device according to any one of the first to ninth aspects, the above-described effects of these fixing devices can be obtained.

本発明によれば、定着ニップ形成部材が弾性変形可能な筒状の弾性筒状体で構成されていても、その定着ニップ形成部材が長手方向に渡って撓むのを高度に抑制することができる。これにより、定着ニップの幅や圧力を長手方向に渡って均一にすることができ、画像の定着ムラを防止できる。   According to the present invention, even if the fixing nip forming member is formed of an elastically deformable cylindrical elastic tubular body, the fixing nip forming member can be highly suppressed from being bent in the longitudinal direction. it can. Thereby, the width and pressure of the fixing nip can be made uniform in the longitudinal direction, and uneven fixing of the image can be prevented.

本発明の実施の一形態に係るカラー画像形成装置の概略構成図である。1 is a schematic configuration diagram of a color image forming apparatus according to an embodiment of the present invention. 参考例の定着装置の概略断面図である。It is a schematic sectional view of a fixing device of a reference example . 弾性部材の配設領域における定着ローラと加圧ローラの断面図である。It is sectional drawing of the fixing roller and pressure roller in the arrangement | positioning area | region of an elastic member. 弾性部材の相互間領域における定着ローラと加圧ローラの断面図である。It is sectional drawing of the fixing roller and pressure roller in the area | region between elastic members. 参考例の定着装置の構成部品の嵌合寸法図である。It is a fitting dimension figure of the component of the fixing device of a reference example . 参考例の定着装置の構成部品の分解斜視図である。FIG. 6 is an exploded perspective view of components of a fixing device of a reference example . 本発明の実施形態に係る定着装置の概略断面図である。It is a schematic cross-sectional view of a fixing device according to implementation embodiments of the present invention. 本発明の実施形態に係る定着装置の構成部品の嵌合寸法図である。A fitting dimensional diagram for components of a fixing device according to implementation embodiments of the present invention. 従来の定着装置の概略構成図である。It is a schematic block diagram of the conventional fixing device. 他の従来の定着装置が備える定着ローラの支持構成を示す図である。It is a figure which shows the support structure of the fixing roller with which the other conventional fixing device is provided. 従来の定着装置における問題点を説明するための図である。FIG. 10 is a diagram for explaining a problem in a conventional fixing device.

図1は、本発明の実施の一形態に係るカラー画像形成装置を示す概略構成図である。
図1に示すように、このカラー画像形成装置の中央部には、中間転写装置1が配置されている。中間転写装置1の周囲には、感光装置2、転写装置3、用紙剥離手段4、中間転写装置清掃手段5が配置されている。また、感光装置2の周囲には、帯電器6、感光体清掃手段7、残像除去手段8が配置されている。この実施形態では、4色の異なる色の微少着色粉体であるトナーを封入した現像装置9K、9Y、9M、9Cが重ねて配置されており、その下方には露光手段10、また更にその下方には記録媒体としての記録用紙を溜めておく用紙保持手段11、用紙供給装置12が配置されている。カラー画像形成装置の上部には、定着装置20、用紙排出装置13が配置されている。
FIG. 1 is a schematic configuration diagram showing a color image forming apparatus according to an embodiment of the present invention.
As shown in FIG. 1, an intermediate transfer device 1 is disposed at the center of the color image forming apparatus. Around the intermediate transfer device 1, a photosensitive device 2, a transfer device 3, a sheet peeling means 4, and an intermediate transfer device cleaning means 5 are arranged. Further, a charger 6, a photosensitive member cleaning unit 7, and a residual image removing unit 8 are disposed around the photosensitive device 2. In this embodiment, developing devices 9K, 9Y, 9M, and 9C enclosing toners, which are finely colored powders of four different colors, are arranged in an overlapping manner, below which are exposure means 10 and further below that. A paper holding means 11 for storing recording paper as a recording medium and a paper supply device 12 are arranged. Above the color image forming apparatus, a fixing device 20 and a paper discharge device 13 are arranged.

このような構成のカラー画像形成装置において、帯電器6は感光装置2の表面を一様に帯電させる。次にパソコン、イメージスキャナ等による画像、文字の情報を露光手段10によりドット単位で露光することにより転送し、感光装置2の表面に静電潜像を形成させる。その後、現像装置9K、9Y、9M、9Cによって静電潜像にトナーが供給されることにより、静電潜像はトナー画像として可視化(現像)され、第一転写位置T1へ搬送される。第一転写位置T1では、図示しない電源から供給される感光装置2と中間転写装置1との電位差により、トナー画像が中間転写装置1の表面へ転写される。第一転写位置T1を通過した後、感光装置2の表面は残像除去手段8による光照射で電位を一定以下に落とされ、静電潜像が消去され、また、感光体清掃手段7により第一転写位置T1にて転写されずに残留した表面の残トナーが清掃され、次のトナー画像の形成が可能な状態になる。上記工程を各現像装置9K〜9Cにおいて行うことにより、中間転写装置1の表面には、画像、文字の情報に見合うトナー画像が形成される。その後、トナー画像は第二転写位置T2で転写装置3によって、用紙供給装置12により用紙保持手段11から供給された記録用紙に転写される。トナー画像を転写された記録用紙は、用紙剥離手段4により中間転写装置1より剥離され、定着装置20に運ばれ、トナー画像を記録用紙に定着し、用紙排出装置13にて排出される。   In the color image forming apparatus having such a configuration, the charger 6 charges the surface of the photosensitive device 2 uniformly. Next, image and character information by a personal computer, an image scanner or the like is transferred by exposing in dot units by the exposure means 10, and an electrostatic latent image is formed on the surface of the photosensitive device 2. Thereafter, toner is supplied to the electrostatic latent image by the developing devices 9K, 9Y, 9M, and 9C, whereby the electrostatic latent image is visualized (developed) as a toner image and conveyed to the first transfer position T1. At the first transfer position T1, the toner image is transferred to the surface of the intermediate transfer device 1 due to a potential difference between the photosensitive device 2 and the intermediate transfer device 1 supplied from a power source (not shown). After passing through the first transfer position T1, the surface of the photosensitive device 2 is lowered to a certain potential or less by light irradiation by the afterimage removing means 8, and the electrostatic latent image is erased. The remaining toner remaining on the surface that is not transferred at the transfer position T1 is cleaned, and the next toner image can be formed. By performing the above steps in each of the developing devices 9K to 9C, a toner image corresponding to image and character information is formed on the surface of the intermediate transfer device 1. Thereafter, the toner image is transferred to the recording paper supplied from the paper holding means 11 by the paper supply device 12 by the transfer device 3 at the second transfer position T2. The recording paper to which the toner image has been transferred is peeled off from the intermediate transfer device 1 by the paper peeling means 4, carried to the fixing device 20, the toner image is fixed on the recording paper, and discharged by the paper discharge device 13.

以上の説明は、記録用紙上にフルカラー画像を形成するときの画像形成動作であるが、4つの現像装置9K、9Y、9M、9Cのいずれか1つを使用して単色のトナー画像を形成したり、2つ又は3つの現像装置を使用して、2色又は3色のトナー画像を形成したりすることも可能である。   The above description is an image forming operation when a full color image is formed on a recording sheet. A single color toner image is formed by using any one of the four developing devices 9K, 9Y, 9M, and 9C. It is also possible to form a two-color or three-color toner image using two or three developing devices.

次に、図2〜図8に基づいて、参考例と本発明の実施形態に係る定着装置について説明する。なお、図2〜図8において、同一の符号は同じ部材又は部分を示す。 Next, a reference example and a fixing device according to an embodiment of the present invention will be described with reference to FIGS. 2-8, the same code | symbol shows the same member or part.

図2に示すように、参考例の定着装置20は、定着部材としての定着ローラ21と、加圧部材としての加圧ローラ22と、加圧ローラ22を付勢する付勢手段としての加圧バネ23と、定着ローラ21を加熱する加熱手段としてのヒータ24等を有している。 As shown in FIG. 2, the fixing device 20 of the reference example includes a fixing roller 21 as a fixing member, a pressure roller 22 as a pressure member, and a pressure as an urging unit that urges the pressure roller 22. A spring 23 and a heater 24 as heating means for heating the fixing roller 21 are provided.

定着ローラ21は、弾性変形可能な筒状の弾性筒状体で構成されている。詳しくは、定着ローラ21は、弾性変形可能な薄肉筒状の芯金21a(金属基体)と、その芯金21aの外周に被覆された弾性層21bと、その弾性層21bの外周に被覆された離型層(図示省略)によって構成されている。ここでは、芯金21aとして、外径φ45.3mm、厚さ150μm、長さ240mmのストレート状の薄肉ステンレスパイプを用いている。また、弾性層21bを、厚さ0.5mm、JIS硬度20度のシリコーン弾性層とし、離型層を、厚さ30μmのPFA(四弗化エチレンパーフルオロアルキルビニルエーテル共重合体)としている。なお、芯金21a、弾性層21b、離型層を形成する上記各部材は一例であり、この例に限定されることはない。 The fixing roller 21 is formed of a cylindrical elastic cylindrical body that can be elastically deformed. Specifically, the fixing roller 21 is coated with an elastically deformable thin cylindrical core metal 21a (metal base), an elastic layer 21b coated on the outer periphery of the core metal 21a, and an outer periphery of the elastic layer 21b. It is comprised by the mold release layer (illustration omitted). Here, a straight thin stainless steel pipe having an outer diameter of 45.3 mm, a thickness of 150 μm, and a length of 240 mm is used as the core metal 21a. The elastic layer 21b is a silicone elastic layer having a thickness of 0.5 mm and a JIS hardness of 20 degrees, and the release layer is PFA (tetrafluoroethylene perfluoroalkyl vinyl ether copolymer) having a thickness of 30 μm. In addition, each said member which forms the metal core 21a, the elastic layer 21b, and a mold release layer is an example, and is not limited to this example .

加圧ローラ22は、外径φ24mmの芯金22aを有する。この芯金22aの外周面には、ゴム硬度40度、厚さ2mmのシリコーンゴムから成る弾性層22bが被覆されている。さらに、弾性層22bの外周面には、厚さ30μmのPFAから成る離型層(図示省略)が被覆されている。なお、加圧ローラ22の構成は、ここで挙げた例に限定されることはない。 The pressure roller 22 has a metal core 22a having an outer diameter of φ24 mm. An outer peripheral surface of the cored bar 22a is covered with an elastic layer 22b made of silicone rubber having a rubber hardness of 40 degrees and a thickness of 2 mm. Further, the outer peripheral surface of the elastic layer 22b is covered with a release layer (not shown) made of PFA having a thickness of 30 μm. The configuration of the pressure roller 22 is not limited to the example given here.

図2に示すように、加圧ローラ22に設けた軸の両端は、転がり軸受25によって回転可能に支持されている。転がり軸受25には、加圧バネ23の一端が取り付けてあり、加圧バネ23によって加圧ローラ22は定着ローラ21側へ付勢され、加圧ローラ22と定着ローラ21とが所定の圧力で互いに接触している。また、加圧ローラ22に設けた軸の一端には、駆動ギア26が取り付けてあり、駆動ギア26によって図示しないモータからの回転駆動力が加圧ローラ22に伝達されるようになっている。   As shown in FIG. 2, both ends of the shaft provided on the pressure roller 22 are rotatably supported by a rolling bearing 25. One end of a pressure spring 23 is attached to the rolling bearing 25, and the pressure roller 22 is urged toward the fixing roller 21 by the pressure spring 23 so that the pressure roller 22 and the fixing roller 21 are at a predetermined pressure. They are in contact with each other. A driving gear 26 is attached to one end of a shaft provided on the pressure roller 22, and a rotational driving force from a motor (not shown) is transmitted to the pressure roller 22 by the driving gear 26.

他方、定着ローラ21は、回転する加圧ローラ22に従動回転するように構成されている。仮に、定着ローラ21の一端に駆動力を与えて回転させた場合は、薄肉の弾性筒状体で構成された定着ローラ21はねじれ変形して回転が不安定になる虞がある。そのため、本参考例では、定着ローラ21を加圧ローラ22に対して従動回転させることによって、定着ローラ21は、加圧ローラ22と接触する領域全体に渡って駆動力を受けることができ、ねじれ変形することなく安定して回転できるようになっている。 On the other hand, the fixing roller 21 is configured to be rotated by a rotating pressure roller 22. If the fixing roller 21 is rotated by applying a driving force to one end of the fixing roller 21, the fixing roller 21 formed of a thin elastic cylindrical body may be twisted and deformed to be unstable. Therefore, in this reference example , by rotating the fixing roller 21 with respect to the pressure roller 22, the fixing roller 21 can receive a driving force over the entire area in contact with the pressure roller 22 and twist. It can rotate stably without deformation.

ヒータ24は定着ローラ21の内部に配設されており、ヒータ24によって定着ローラ21は内面から加熱される。また、定着ローラ21の周囲には、定着ローラ21の表面温度を検知してヒータ24の発熱を制御するサーミスタ(図示省略)や、定着ローラ21の異常温度を検知するためのサーモスタット(図示省略)が配設されている。   The heater 24 is disposed inside the fixing roller 21, and the fixing roller 21 is heated from the inner surface by the heater 24. Around the fixing roller 21, a thermistor (not shown) that detects the surface temperature of the fixing roller 21 to control the heat generation of the heater 24, and a thermostat (not shown) for detecting an abnormal temperature of the fixing roller 21. Is arranged.

図2を参照しつつ、定着ローラの支持手段について説明する。
定着ローラの支持手段は、定着ローラ21の両端側の内方に配設された二重円筒状の断熱部材27と、側板28に一体的に形成された円筒状のボス29と、転がり軸受30とを有している。ボス29は、断熱部材27の外側の円筒と内側の円筒の間に挿入されている。また、断熱部材27とボス29との間に転がり軸受30が介在しており、これにより、断熱部材27はボス29に対して回転可能に構成されている。
The fixing roller support means will be described with reference to FIG.
The fixing roller support means includes a double-cylindrical heat insulating member 27 disposed inside both ends of the fixing roller 21, a cylindrical boss 29 formed integrally with the side plate 28, and a rolling bearing 30. And have. The boss 29 is inserted between the outer cylinder and the inner cylinder of the heat insulating member 27. Further, a rolling bearing 30 is interposed between the heat insulating member 27 and the boss 29, whereby the heat insulating member 27 is configured to be rotatable with respect to the boss 29.

ここでは、転がり軸受30は、外輪30aの外径がφ32mm、内輪30bの内径がφ25mm、呼び記号6705の単列深溝軸受としている。ボス29の外径は、転がり軸受30の内輪30bと嵌合するようにφ25mmに形成されている。また、側板28は、厚さ1.2mmの鋼板であり、図示しない定着装置本体に設けてある。転がり軸受30の外輪30aは、断熱部材27の外側の円筒の内周面に嵌合している。断熱部材27の内側の円筒はボス29内に挿入されており、さらに断熱部材27の内側の円筒内にはヒータ24の端部が挿通されている。なお、上記各部材の寸法は一例であり、この例に限定されることはない。 Here, the rolling bearing 30 is a single-row deep groove bearing having an outer diameter of the outer ring 30a of 32 mm, an inner diameter of the inner ring 30b of 25 mm, and a nominal symbol 6705. The outer diameter of the boss 29 is formed to be φ25 mm so as to be fitted to the inner ring 30 b of the rolling bearing 30. Further, the side plate 28 is a steel plate having a thickness of 1.2 mm, and is provided in a fixing device main body (not shown). The outer ring 30 a of the rolling bearing 30 is fitted to the inner peripheral surface of the outer cylinder of the heat insulating member 27. The cylinder inside the heat insulating member 27 is inserted into the boss 29, and the end of the heater 24 is inserted into the cylinder inside the heat insulating member 27. In addition, the dimension of each said member is an example, and is not limited to this example .

また、ボス29の外周面にはリング状の弾性体31が配設されている。弾性体31は、定着ローラ21の軸方向にある程度の圧縮されて、転がり軸受30の内輪30bと側板28とに接触するように配設されている。すなわち、この弾性体31によって転がり軸受30は軸方向に位置決めされており、さらに、高温時においては、断熱部材27及び定着ローラ21の軸方向の熱膨張を弾性体31が圧縮変形することで吸収する構成となっている。本参考例では、弾性体31として、SUS304−WPBによる波形リングを用いているが、耐熱ゴム材によるリングでも構わない。 A ring-shaped elastic body 31 is disposed on the outer peripheral surface of the boss 29. The elastic body 31 is disposed so as to be compressed to some extent in the axial direction of the fixing roller 21 and to contact the inner ring 30 b of the rolling bearing 30 and the side plate 28. That is, the rolling bearing 30 is positioned in the axial direction by the elastic body 31, and further absorbs the thermal expansion in the axial direction of the heat insulating member 27 and the fixing roller 21 by compressive deformation of the heat insulating member 27 and the fixing roller 21 at high temperatures. It is the composition to do. In this reference example , a corrugated ring made of SUS304-WPB is used as the elastic body 31, but a ring made of a heat-resistant rubber material may be used.

参考例では、定着ローラの支持手段を上記の如く構成したことによって、定着装置の側板の小型化と強度確保が実現できる利点がある。例えば、図9に示すように、定着ローラの外周面を転がり軸受の内輪で受けるように構成した場合は、軸受が大径化する上、側板には、転がり軸受の外輪を嵌合するために外輪と同じ大きさの穴が必要となる。このため、側板の強度補強の観点から側板の小型化には限界がある。これに対し、本参考例では、図2に示すように、側板28には、転がり軸受30の内輪30bの内径と同じ外径のボス29と、ヒータ24を通す穴を設ければよく、側板28の小型化、強度確保の点で有利となる。また、本参考例では、芯金の肉厚の薄肉化が容易であり、その結果、ウォームアップ時間の短縮化が図れる利点がある。 In the present reference example , the fixing roller supporting means is configured as described above, so that there is an advantage that the side plate of the fixing device can be downsized and the strength can be ensured. For example, as shown in FIG. 9, when the outer peripheral surface of the fixing roller is configured to be received by the inner ring of the rolling bearing, the diameter of the bearing is increased, and the outer ring of the rolling bearing is fitted to the side plate. A hole of the same size as the outer ring is required. For this reason, there is a limit to downsizing the side plate from the viewpoint of reinforcing the strength of the side plate. On the other hand, in this reference example , as shown in FIG. 2, the side plate 28 may be provided with a boss 29 having the same outer diameter as the inner diameter of the inner ring 30b of the rolling bearing 30 and a hole through which the heater 24 passes. 28 is advantageous in terms of downsizing and ensuring strength. Further, in this reference example , it is easy to reduce the thickness of the cored bar, and as a result, there is an advantage that the warm-up time can be shortened.

さらに、本参考例では、定着ローラ21の内周面と断熱部材27の外周面との間に、リング状の弾性部材40を介在させている。ここでは、弾性部材40として、幅15mm、JIS硬度20度のシリコーンゴムを用いているが、これに限定されない。本参考例では、弾性部材40は定着ローラ21の端部内周面に嵌合しており、さらに弾性部材40の外周面と定着ローラ21の内周面は接着されている。他方、弾性部材40と断熱部材27は、互いに嵌合されているだけであり、接着はされていない。この場合、弾性部材40と断熱部材27とが軸方向に相対的に移動して互いに分離すると、定着ローラ21が断熱部材27から脱落することが考えられる。そのため、断熱部材27の外周面に弾性部材40の端面と当接するフランジ部27aを設け、弾性部材40の軸方向の移動を規制して定着ローラ21の脱落を防止するようにしている。 Further, in this reference example , a ring-shaped elastic member 40 is interposed between the inner peripheral surface of the fixing roller 21 and the outer peripheral surface of the heat insulating member 27. Here, silicone rubber having a width of 15 mm and a JIS hardness of 20 degrees is used as the elastic member 40, but is not limited thereto. In this reference example , the elastic member 40 is fitted to the inner peripheral surface of the end portion of the fixing roller 21, and the outer peripheral surface of the elastic member 40 and the inner peripheral surface of the fixing roller 21 are bonded. On the other hand, the elastic member 40 and the heat insulating member 27 are merely fitted to each other and are not bonded. In this case, if the elastic member 40 and the heat insulating member 27 move relative to each other in the axial direction and are separated from each other, the fixing roller 21 may fall off the heat insulating member 27. Therefore, a flange portion 27 a that contacts the end surface of the elastic member 40 is provided on the outer peripheral surface of the heat insulating member 27, and the axial movement of the elastic member 40 is restricted to prevent the fixing roller 21 from falling off.

上記定着ローラ21において、両端側の弾性部材40を配設した領域を「弾性部材の配設領域W」と呼び、弾性部材40同士の間の領域を「弾性部材の相互間領域X」と呼ぶと、加圧ローラ22は、定着ローラ21の弾性部材の配設領域Wと弾性部材の相互間領域Xとの両方の外周面に接触している。言い換えれば、加圧ローラ22は、一端側の弾性部材の配設領域Wから他端側の弾性部材の配設領域Wに渡る定着ローラ21の外周面に接触している。また、本参考例では、加圧ローラ22の軸方向長さは、定着ローラ21の軸方向長さと略同じ長さに設定されており、各ローラ21,22は互いに軸方向の全域に渡って接触している。 In the fixing roller 21, a region where the elastic members 40 at both ends are disposed is referred to as “elastic member disposition region W”, and a region between the elastic members 40 is referred to as “interelastic member region X”. The pressure roller 22 is in contact with both outer peripheral surfaces of the elastic member arrangement region W of the fixing roller 21 and the region X between the elastic members. In other words, the pressure roller 22 is in contact with the outer peripheral surface of the fixing roller 21 extending from the elastic member arrangement region W on one end side to the elastic member arrangement region W on the other end side. In this reference example , the axial length of the pressure roller 22 is set to be substantially the same as the axial length of the fixing roller 21, and each of the rollers 21 and 22 extends over the entire area in the axial direction. In contact.

図3は、図2に示す弾性部材の配設領域Wにおける定着ローラ21と加圧ローラ22の断面図である。
図3に示すように、加圧ローラ22は上記加圧バネによる付勢力を受けて定着ローラ21と接触しており、その接触した箇所において定着ニップhが形成されている。本参考例では、定着ローラ21の剛性と弾性部材40のゴム硬度を、加圧ローラ22の弾性層22bのゴム硬度よりも小さく設定している。このため、加圧ローラ22からの押圧力Fによって、定着ローラ21は加圧ローラ22に対して軸方向から見て圧縮変形量δの(記録用紙の搬送方向に)凹状に弾性変形し、弾性部材40も同様に凹状に圧縮変形している。
3 is a cross-sectional view of the fixing roller 21 and the pressure roller 22 in the elastic member arrangement region W shown in FIG.
As shown in FIG. 3, the pressure roller 22 is in contact with the fixing roller 21 under the urging force of the pressure spring, and a fixing nip h is formed at the contact point. In this reference example , the rigidity of the fixing roller 21 and the rubber hardness of the elastic member 40 are set to be smaller than the rubber hardness of the elastic layer 22 b of the pressure roller 22. Therefore, due to the pressing force F from the pressure roller 22, the fixing roller 21 is elastically deformed into a concave shape with a compression deformation amount δ (in the recording paper conveyance direction) when viewed from the axial direction with respect to the pressure roller 22. The member 40 is similarly compressed and deformed into a concave shape.

図4は、図2に示す弾性部材の相互間領域Xにおける定着ローラ21と加圧ローラ22の断面図である。
図4においても、加圧ローラ22は上記加圧バネによって定着ローラ21と接触しており、その接触した箇所において定着ニップhfが形成されている。また、定着ローラ21は、加圧ローラ22からの押圧力fを受けることによって、軸方向から見て圧縮変形量δ´の(記録用紙の搬送方向に)凹状に弾性変形している。
4 is a cross-sectional view of the fixing roller 21 and the pressure roller 22 in the region X between the elastic members shown in FIG.
Also in FIG. 4, the pressure roller 22 is in contact with the fixing roller 21 by the pressure spring, and a fixing nip hf is formed at the contact point. Further, the fixing roller 21 is elastically deformed into a concave shape (in the conveyance direction of the recording paper) by a compression deformation amount δ ′ when viewed from the axial direction by receiving the pressing force f from the pressure roller 22.

像の定着を行う場合は、定着ローラ21内のヒータ24の発熱を開始し、定着ローラ21を加熱する。また、図示しない制御手段が、サーミスタで検知された定着ローラ21の表面温度に基づいて、ヒータ24の発熱のON/OFFを切り換え、定着ローラ21の表面温度が所定の温度となるように制御される。次に、図3又は図4に示すように、加圧ローラ22を図の矢印Aの方向に回転駆動させ、これに伴って定着ローラ21が図の矢印Bの方向に従動回転する。そして、未定着のトナー画像tが転写された記録用紙Pを定着ニップに通過させる。このとき、記録用紙P上のトナーが定着ローラ21からの熱によって溶融し、トナー画像が記録用紙Pに定着される。 When performing fixing of images starts heating of the heater 24 in the fixing roller 21, to heat the fixing roller 21. Further, a control means (not shown) is controlled so as to switch on / off the heat generation of the heater 24 based on the surface temperature of the fixing roller 21 detected by the thermistor so that the surface temperature of the fixing roller 21 becomes a predetermined temperature. The Next, as shown in FIG. 3 or FIG. 4, the pressure roller 22 is rotationally driven in the direction of the arrow A in the drawing, and the fixing roller 21 is driven to rotate in the direction of the arrow B in the drawing. Then, the recording paper P on which the unfixed toner image t is transferred is passed through the fixing nip. At this time, the toner on the recording paper P is melted by the heat from the fixing roller 21, and the toner image is fixed on the recording paper P.

上記定着ローラ21は弾性変形可能に構成されているため、加圧ローラ22との接触によって定着ニップを記録用紙搬送方向に広く確保することが可能である。このため、ヒータ24からの熱を効果的に記録用紙に与えることができ、定着速度の高速化が図れる。また、定着ローラ21は薄肉に形成されているので、熱容量が小さく、ウォームアップに必要な熱量の低減とウォームアップ時間の短縮が図れる。   Since the fixing roller 21 is configured to be elastically deformable, it is possible to ensure a wide fixing nip in the recording sheet conveyance direction by contact with the pressure roller 22. Therefore, the heat from the heater 24 can be effectively applied to the recording paper, and the fixing speed can be increased. Further, since the fixing roller 21 is formed thin, the heat capacity is small, and the amount of heat required for warm-up can be reduced and the warm-up time can be shortened.

また、本参考例では、図3又は図4に示すように、定着ローラ21を加圧ローラ22に対して凹状となるように弾性変形させて、記録用紙Pを加圧ローラ22の表面に沿わせて図の矢印Cの方向に排出するようにしている。これにより、記録用紙Pが定着ローラ21に貼り付く又は巻き付くのを抑制して、定着ローラ21から記録用紙Pを分離するセルフストリップ性を確保している。また、これにより、定着ローラから記録用紙を分離させるための分離爪や分離板等の分離手段を設ける必要がないので、装置の小型化及び低コスト化を図れる。また、定着ローラを凹状に弾性変形させる以外に、定着ローラをフラット状に弾性変形させた場合であっても、記録用紙を定着ローラから分離させやすくすることが可能である。 In this reference example , as shown in FIG. 3 or 4, the fixing roller 21 is elastically deformed so as to be concave with respect to the pressure roller 22, and the recording paper P is moved along the surface of the pressure roller 22. At the same time, it is discharged in the direction of arrow C in the figure. Thereby, the recording paper P is prevented from sticking or winding around the fixing roller 21, and the self-strip property for separating the recording paper P from the fixing roller 21 is ensured. Further, it is not necessary to provide separation means such as a separation claw or a separation plate for separating the recording paper from the fixing roller, so that the apparatus can be reduced in size and cost. In addition to elastically deforming the fixing roller into a concave shape, it is possible to easily separate the recording paper from the fixing roller even when the fixing roller is elastically deformed into a flat shape.

図2に示すように、記録用紙を通過させる通紙領域Lp(記録媒体通過領域)は、弾性部材の相互間領域X内で設定されている。これは、定着ローラ21の表面において弾性部材40を配設した位置と配設しない位置とでは、ヒータ24からの熱伝達率や加圧ローラ22と接触した際の圧力が異なるため、定着に与える影響に差が生じるからである。そこで、通紙領域Lpを弾性部材の配設領域Wを除く領域内(弾性部材の相互間領域X内)で設定することによって、ヒータ24の熱を記録用紙に効率良くかつ均一に与え、加圧ローラ22による圧力を均一に与えることができ、定着ムラのない高品質の画像を提供することができる。   As shown in FIG. 2, the sheet passing area Lp (recording medium passing area) through which the recording sheet passes is set in the area X between the elastic members. This is because the heat transfer rate from the heater 24 and the pressure when contacting the pressure roller 22 are different between the position where the elastic member 40 is disposed and the position where the elastic member 40 is not disposed on the surface of the fixing roller 21. This is because there is a difference in influence. Therefore, by setting the sheet passing region Lp in the region excluding the elastic member disposition region W (in the region X between the elastic members), the heat of the heater 24 is efficiently and evenly applied to the recording paper. The pressure by the pressure roller 22 can be uniformly applied, and a high-quality image without fixing unevenness can be provided.

また、図2において、ヒータ24の発熱部Lh(発熱長さ)は、通紙領域Lpよりも大きく、かつ、弾性部材の相互間領域Xより小さい範囲に配設されている。このように発熱部Lhの配設領域を設定することにより、断熱部材27および弾性部材40の過剰な温度上昇を抑制できると共に、記録用紙に対する熱供給を効率良く行うことが可能である。   In FIG. 2, the heat generating portion Lh (heat generation length) of the heater 24 is disposed in a range larger than the sheet passing region Lp and smaller than the inter-region X of the elastic member. By setting the arrangement area of the heat generating portion Lh in this way, it is possible to suppress an excessive temperature rise of the heat insulating member 27 and the elastic member 40 and to efficiently supply heat to the recording paper.

以下、図5に基づいて、本参考例の定着ローラ、断熱部材、転がり軸受、側板のボスの嵌め合い寸法について説明する。
図5は、定着ローラ21、弾性部材40、断熱部材27、転がり軸受30、側板28のボス29のそれぞれにおける内外径を示しており、定着ローラ21の芯金21aの内径をd4、定着ローラ21の内周面に接着されたリング状の弾性部材40の内径をD4、断熱部材27の外側の円筒の内外径をD3,d3、転がり軸受30の内外径をD2,d2、ボス29の外径をd1としている。
Hereinafter, the fitting dimensions of the fixing roller, the heat insulating member, the rolling bearing, and the boss of the side plate according to this reference example will be described with reference to FIG.
FIG. 5 shows inner and outer diameters of the fixing roller 21, the elastic member 40, the heat insulating member 27, the rolling bearing 30, and the boss 29 of the side plate 28. The inner diameter of the cored bar 21 a of the fixing roller 21 is d4 and the fixing roller 21. The inner diameter of the ring-shaped elastic member 40 bonded to the inner peripheral surface of the cylindrical member is D4, the inner and outer diameters of the outer cylinder of the heat insulating member 27 are D3 and d3, the inner and outer diameters of the rolling bearing 30 are D2 and d2, and the outer diameter of the boss 29 is. Is d1.

まず、転がり軸受30の内径D2とボス29の外径d1との関係について説明する。転がり軸受30とボス29の材質は、それぞれ高炭素クロム軸受鋼SUJ2(JIS G 4805)と冷間圧延鋼板SPCC(JIS G 3141)であり、線膨張率が同じであるため、D2及びd1の高温時における熱膨張による差はほとんどない。また、本参考例では、転がり軸受30は内輪30bがボス29に固定され、ラジアル加重を受ける構造となることから、D2とd1は中間あるいはしまりばめによる嵌合が望ましい。本参考例では、組立性を考慮し、中間ばめとしている。 First, the relationship between the inner diameter D2 of the rolling bearing 30 and the outer diameter d1 of the boss 29 will be described. The materials of the rolling bearing 30 and the boss 29 are high carbon chrome bearing steel SUJ2 (JIS G 4805) and cold rolled steel plate SPCC (JIS G 3141), respectively, and have the same linear expansion coefficient. There is almost no difference due to thermal expansion in time. In this reference example , the rolling bearing 30 has a structure in which the inner ring 30b is fixed to the boss 29 and receives a radial load. Therefore, it is desirable that D2 and d1 be fitted by intermediate or interference fit. In this reference example , an intermediate fit is used in consideration of assembly.

次に、断熱部材27の内外径D3,d3について説明する。断熱部材27は、高温時における熱膨張による寸法変化も考慮しなければならない。すなわち、高温時には断熱部材27の熱膨張によって、転がり軸受30の外径d2よりも大きくなるからである。さらに、断熱部材27と転がり軸受30は、高温時に中間あるいはしまりばめとなることが望ましく、また一方、常温時においては、組立性を容易にするため、おのおのが中間もしくはすきまばめにあることが望ましい。そのため、本参考例においては、断熱部材27の線膨張係数を1×10-6〜1×10-4[/℃]の範囲、好ましくは5×10-6〜5×10-5[/℃]にすることが望ましい。そこで、本参考例では、先の耐熱性と低熱伝導率を考慮し、線膨張係数が樹脂の流れ方向で2.3×10-5[/℃]である東レ株式会社製のPPS(ポリフェニレンサルファイド)樹脂、型式A504を採用している。 Next, the inner and outer diameters D3 and d3 of the heat insulating member 27 will be described. The heat insulating member 27 must also take into account dimensional changes due to thermal expansion at high temperatures. That is, at a high temperature, the outer diameter d2 of the rolling bearing 30 becomes larger due to the thermal expansion of the heat insulating member 27. Furthermore, it is desirable that the heat insulating member 27 and the rolling bearing 30 be intermediate or tight fit at high temperatures, and at the normal temperature, each should be in the middle or clear fit to facilitate assembly. Is desirable. Therefore, in this reference example , the linear expansion coefficient of the heat insulating member 27 is in the range of 1 × 10 −6 to 1 × 10 −4 [/ ° C.], preferably 5 × 10 −6 to 5 × 10 −5 [/ ° C. ] Is desirable. Therefore, in this reference example , considering the above heat resistance and low thermal conductivity, PPS (polyphenylene sulfide) manufactured by Toray Industries, Inc. whose linear expansion coefficient is 2.3 × 10 −5 [/ ° C.] in the resin flow direction. ) Resin, model A504 is adopted.

さらに、弾性部材40の内径D4と断熱部材27の嵌合について説明する。断熱部材27の内径D4は、断熱部材27の外径d3よりも小さくなっており、弾性部材40が外径方向に圧縮変形することで断熱部材27と嵌合する。また、断熱部材27には、外側の円筒の外径d3よりも大きい外径T3に設定されたフランジ部27aを有し、このフランジ部27aが弾性部材40の端面と当接することで、定着ローラ21の軸方向に片寄るのを防止している。   Furthermore, the fitting of the inner diameter D4 of the elastic member 40 and the heat insulating member 27 will be described. The inner diameter D4 of the heat insulating member 27 is smaller than the outer diameter d3 of the heat insulating member 27, and the elastic member 40 is compressed and deformed in the outer diameter direction to be fitted to the heat insulating member 27. The heat insulating member 27 has a flange portion 27a set to an outer diameter T3 larger than the outer diameter d3 of the outer cylinder. The flange portion 27a abuts against the end surface of the elastic member 40, so that the fixing roller 21 is prevented from being offset in the axial direction.

参考例における組立分解性について説明する。図6に、本参考例の分解斜視図を示す。まず、側板28のボス29の外径に弾性体31を介して転がり軸受30の内輪を中間ばめにて嵌合固定した側板ブクミ42を形成する。一方、定着ローラ21の内面に接着された弾性部材40を圧縮変形させて、断熱部材27をしまりばめにて嵌合した定着ローラブクミ41を形成する。次に、側板ブクミ42における転がり軸受30の外径と、定着ローラブクミ41における断熱部材27の外側の円筒の内径を中間ばめもしくはすきまばめにて嵌合し、定着装置を形成する。本構造によれば、断熱部材27が嵌合された定着ローラブクミ41が容易に分解できるため、仮に定着ローラ21が表面の傷付きやトナーとの離型性低下などにより寿命になったとしても、定着装置全てを交換することなく、定着ローラブクミ41さえ交換すれば、それ以外の構成部品を再利用することが可能となる。 The assembly / disassembly property in this reference example will be described. FIG. 6 is an exploded perspective view of this reference example . First, the side plate bumi 42 in which the inner ring of the rolling bearing 30 is fitted and fixed to the outer diameter of the boss 29 of the side plate 28 via the elastic body 31 by an intermediate fit is formed. On the other hand, the elastic member 40 bonded to the inner surface of the fixing roller 21 is compressed and deformed to form the fixing roller bumi 41 in which the heat insulating member 27 is fitted by interference fit. Next, the outer diameter of the rolling bearing 30 in the side plate bumi 42 and the inner diameter of the outer cylinder of the heat insulating member 27 in the fixing roller bumi 41 are fitted by intermediate fitting or clearance fitting to form a fixing device. According to this structure, since the fixing roller bumi 41 fitted with the heat insulating member 27 can be easily disassembled, even if the fixing roller 21 has reached the end of its life due to scratches on the surface or a decrease in releasability from the toner, If only the fixing roller Bumi 41 is replaced without replacing all the fixing devices, other components can be reused.

図7に、本発明に係る定着装置の実施形態を示す。
上記図2に示す参考例では、定着ローラ21の両端側の内周面にそれぞれ弾性部材40を接着し、その弾性部材40に断熱部材27を嵌合させているが、図7に示す実施形態では、弾性部材40を、定着ローラ21の内周面に対しては接着せずに嵌合し、断熱部材27の外周面に対しては接着している。この場合、弾性部材40と定着ローラ21は接着されていないので、弾性部材40が定着ローラ21に対して軸方向に相対的に移動して互いに分離すると、定着ローラ21が脱落することが考えられる。そのため、この実施形態では、図7に示すように、断熱部材27の外周面に設けたフランジ部27aを定着ローラ21の端面に当接する位置まで配設し、定着ローラ21の軸方向の移動を規制して脱落するのを防止している。また、図7に示すように、加圧ローラ22は定着ローラ21よりも寸法Gだけ短く形成されている。これにより、定着ローラ21が定着ローラ21の外周面よりも突出したフランジ部27aと干渉するのを回避でき、定着ローラ21を安定して回転駆動させるようにしている。
Figure 7 shows an implementation form of the fixing device according to the present invention.
In the reference example shown in FIG. 2, the elastic members 40 are bonded to the inner peripheral surfaces on both ends of the fixing roller 21, and the heat insulating member 27 is fitted to the elastic members 40, but the embodiment shown in FIG. 7 is used. Then, the elastic member 40 is fitted to the inner peripheral surface of the fixing roller 21 without being bonded, and is bonded to the outer peripheral surface of the heat insulating member 27. In this case, since the elastic member 40 and the fixing roller 21 are not bonded, it is conceivable that the fixing roller 21 falls off when the elastic member 40 moves relative to the fixing roller 21 in the axial direction and separates from each other. . Therefore, in this embodiment, as shown in FIG. 7, the flange portion 27 a provided on the outer peripheral surface of the heat insulating member 27 is disposed to a position where it abuts on the end surface of the fixing roller 21, and the fixing roller 21 is moved in the axial direction. It is regulated and prevented from falling out. Further, as shown in FIG. 7, the pressure roller 22 is formed shorter than the fixing roller 21 by a dimension G. As a result, the fixing roller 21 can be prevented from interfering with the flange portion 27a protruding from the outer peripheral surface of the fixing roller 21, and the fixing roller 21 is driven to rotate stably.

図8に基づいて、図7に示す実施形態における定着ローラ21の内径d4と弾性部材40の外径d3との嵌合について説明する。弾性部材40の外径d3は、定着ローラ21の内径d4よりも大きくなっており、弾性部材40が内径方向に圧縮変形することで断熱部材27が定着ローラ21と嵌合する。また、断熱部材27に設けたフランジ部27aの外径T3は少なくとも定着ローラ21の内径d4よりも大きくなっており、フランジ部27aが定着ローラ21の端面に当接して定着ローラ21の軸方向の片寄りを防止する構成となっている。   Based on FIG. 8, the fitting of the inner diameter d4 of the fixing roller 21 and the outer diameter d3 of the elastic member 40 in the embodiment shown in FIG. 7 will be described. The outer diameter d3 of the elastic member 40 is larger than the inner diameter d4 of the fixing roller 21, and the heat insulating member 27 is fitted to the fixing roller 21 by the elastic member 40 being compressed and deformed in the inner diameter direction. Further, the outer diameter T3 of the flange portion 27a provided on the heat insulating member 27 is at least larger than the inner diameter d4 of the fixing roller 21, and the flange portion 27a contacts the end surface of the fixing roller 21 in the axial direction of the fixing roller 21. It has a configuration that prevents displacement.

なお、上記図7及び図8に示す定着装置において、上記説明した構成以外は、図2〜図6に示す定着装置の構成と同様であるので、重複する内容の説明を省略する。   The fixing device shown in FIGS. 7 and 8 is the same as the configuration of the fixing device shown in FIGS. 2 to 6 except for the configuration described above.

以上のように、本発明に係る定着装置は、加圧ローラを、定着ローラの一端側の弾性部材の配設領域から他端側の弾性部材の配設領域に渡って接触させているので、定着ローラの両端における支持箇所を加圧ローラによって受けることができる。これにより、定着ローラの端部における回転モーメントの発生を抑制でき、定着ローラが長手方向(又は軸方向)に渡って撓むのを高度に抑制することができる。このように、本発明によれば、定着ニップの幅や圧力を長手方向に渡って均一にすることができ、定着ローラの回転ムラや画像の定着ムラを防止することが可能となる。   As described above, in the fixing device according to the present invention, the pressure roller is brought into contact with the elastic member disposed on one end side of the fixing roller over the elastic member disposed on the other end side. Support points at both ends of the fixing roller can be received by the pressure roller. Thereby, generation | occurrence | production of the rotational moment in the edge part of a fixing roller can be suppressed, and it can suppress highly that a fixing roller bends over a longitudinal direction (or axial direction). As described above, according to the present invention, the width and pressure of the fixing nip can be made uniform in the longitudinal direction, and uneven rotation of the fixing roller and uneven fixing of the image can be prevented.

また、定着ローラの両端側の内周面を、それぞれ弾性部材を介して支持手段によって支持しているので、定着ローラを両端側においても弾性変形させることが可能である(図3参照)。このため、上記のように、加圧ローラを、定着ローラの一端側の弾性部材の配設領域から他端側の弾性部材の配設領域に渡って接触させても、その接触した箇所全域に渡って定着ローラを弾性変形させることができ、定着ニップを記録用紙搬送方向に広く確保することができる。これにより、ヒータからの熱を記録用紙に効果的に付与することができ、定着速度の高速化を図ることが可能である。   Further, since the inner peripheral surfaces of both ends of the fixing roller are supported by the supporting means via the elastic members, the fixing roller can be elastically deformed also at both ends (see FIG. 3). For this reason, as described above, even when the pressure roller is brought into contact with the elastic member on the one end side of the fixing roller from the region on which the elastic member is arranged on the other end side, the entire area where the pressure roller comes into contact. Thus, the fixing roller can be elastically deformed, and the fixing nip can be secured widely in the recording sheet conveyance direction. Accordingly, heat from the heater can be effectively applied to the recording paper, and the fixing speed can be increased.

以上、本発明の実施形態について説明したが、本発明は上述の実施形態に限定されるものではなく、本発明の要旨を逸脱しない範囲で種々の変更を加え得ることは勿論である。上述の実施形態では、定着ニップ形成部材としての定着ローラと加圧ローラのうち、定着ローラが弾性筒状体で構成されている場合を例に挙げて本発明の構成を説明したが、2つの定着ニップ形成部材のうち、少なくとも一方が弾性筒状体で構成されている場合において本発明の構成を適用可能である。例えば、定着ニップ形成部材としての加圧ローラが弾性筒状体で構成されている場合、その加圧ローラの両端側の内周面を、それぞれ弾性部材を介して支持手段によって支持することも可能である。また、本発明の定着装置は、図1に示すカラー画像形成装置に限らず、モノクロ画像形成装置や、それ以外の複写機、プリンタ、ファクシミリ、あるいはこれらの複合機等にも搭載することが可能である。   The embodiment of the present invention has been described above, but the present invention is not limited to the above-described embodiment, and it is needless to say that various modifications can be made without departing from the gist of the present invention. In the above-described embodiment, the configuration of the present invention has been described by taking, as an example, the case where the fixing roller is formed of an elastic cylindrical body among the fixing roller and the pressure roller as the fixing nip forming member. The configuration of the present invention is applicable when at least one of the fixing nip forming members is formed of an elastic cylindrical body. For example, when the pressure roller as the fixing nip forming member is formed of an elastic cylindrical body, the inner peripheral surfaces on both ends of the pressure roller can be supported by the support means via the elastic member, respectively. It is. Further, the fixing device of the present invention can be mounted not only on the color image forming apparatus shown in FIG. 1 but also on a monochrome image forming apparatus, other copiers, printers, facsimiles, or complex machines thereof. It is.

20 定着装置
21 定着ローラ(定着ニップ形成部材)
22 加圧ローラ(定着ニップ形成部材)
27 断熱部材
28 側板
29 ボス
30 転がり軸受
40 弾性部材
Lp 通紙領域(記録媒体通過領域)
W 弾性部材の配設領域
X 弾性部材の相互間領域
20 Fixing device 21 Fixing roller (fixing nip forming member)
22 Pressure roller (fixing nip forming member)
27 Heat insulating member 28 Side plate 29 Boss 30 Rolling bearing 40 Elastic member Lp Paper passing area (recording medium passing area)
W Area of elastic member X Area between elastic members

特許第3738615号公報Japanese Patent No. 3738615 特開2001−201969号公報JP 2001-201969 A 特許第4217872号公報Japanese Patent No. 4217872

Claims (10)

2つの定着ニップ形成部のうち、少なくとも一方の定着ニップ形成部材を弾性変形可能な筒状の弾性筒状体で構成し、前記定着ニップ形成部材を互いに接触させて形成した定着ニップに記録媒体を通過させて当該記録媒体上の未定着画像を定着する定着装置において、
前記弾性筒状体の両端側の内周面を、それぞれ弾性部材を介して支持手段によって支持し、
当該弾性筒状体の一端側の前記弾性部材の配設領域から他端側の前記弾性部材の配設領域に渡る外周面に、他方の前記定着ニップ形成部材を接触させ
前記支持部材は、前記一方の定着ニップ形成部材の端面に当接して当該定着ニップ形成部材の軸方向の移動を規制するフランジ部を有し、
前記他方の定着ニップ形成部材の両端位置を前記フランジ部の位置よりも軸方向内側に配置したことを特徴とする定着装置。
Of the two fixing nip forming portions, at least one fixing nip forming member is formed of an elastically deformable cylindrical cylindrical body, and a recording medium is placed in the fixing nip formed by bringing the fixing nip forming members into contact with each other. In a fixing device that passes and fixes an unfixed image on the recording medium,
The inner peripheral surfaces on both ends of the elastic cylindrical body are supported by supporting means via elastic members,
The other fixing nip forming member is brought into contact with the outer peripheral surface extending from the elastic member disposition region on one end side of the elastic cylindrical body to the elastic member disposition region on the other end side ,
The support member has a flange portion that abuts against an end surface of the one fixing nip forming member and restricts movement of the fixing nip forming member in the axial direction;
A fixing device characterized in that both end positions of the other fixing nip forming member are arranged inward in the axial direction from the position of the flange portion .
前記弾性部材の相互間領域内で、記録媒体を通過させる記録媒体通過領域を設定した請求項1に記載の定着装置。   The fixing device according to claim 1, wherein a recording medium passage region through which a recording medium passes is set in a region between the elastic members. 前記弾性筒状体を内部から加熱する加熱手段の発熱部を、記録媒体を通過させる記録媒体通過領域よりも大きく、かつ、前記弾性部材の相互間領域より小さい範囲に配設した請求項1又は2に記載の定着装置。   The heating unit of the heating means for heating the elastic cylindrical body from the inside is disposed in a range larger than a recording medium passage region through which a recording medium passes and smaller than a region between the elastic members. 3. The fixing device according to 2. 前記弾性部材を前記弾性筒状体の内周面に嵌合可能なリング状に構成し、
前記支持手段を、前記弾性部材の内周面に嵌合可能な筒状の断熱部材と、側板に設けられると共に前記断熱部材内に挿入可能なボスと、前記断熱部材と前記ボスとの間に介在する転がり軸受とによって構成した請求項1から3のいずれか1項に記載の定着装置。
The elastic member is configured in a ring shape that can be fitted to the inner peripheral surface of the elastic cylindrical body,
The support means includes a cylindrical heat insulating member that can be fitted to the inner peripheral surface of the elastic member, a boss that is provided on a side plate and can be inserted into the heat insulating member, and between the heat insulating member and the boss. The fixing device according to claim 1, wherein the fixing device is configured by an interposed rolling bearing.
前記弾性部材を径方向に圧縮した状態で前記弾性筒状体と前記断熱部材との間に配設した請求項4に記載の定着装置。   The fixing device according to claim 4, wherein the fixing member is disposed between the elastic cylindrical body and the heat insulating member in a state where the elastic member is compressed in a radial direction. 前記断熱部材の線膨張係数を10-6〜10-4[/℃]とした請求項4又は5に記載の定着装置。 The fixing device according to claim 4, wherein a linear expansion coefficient of the heat insulating member is 10 −6 to 10 −4 [/ ° C.]. 常温時は前記断熱部材と前記転がり軸受との嵌め合いが中間ばめ又はすきまばめであり、加熱時は前記断熱部材の熱膨張により、中間もしくはしまりばめである請求項4から6のいずれか1項に記載の定着装置。   7. The fit between the heat insulating member and the rolling bearing is an intermediate fit or a clearance fit at normal temperature, and is an intermediate fit or an interference fit due to thermal expansion of the heat insulating member at the time of heating. The fixing device according to Item. 前記2つの定着ニップ形成部材のうち、一方のみを前記弾性筒状体で構成した場合、他方の前記定着ニップ形成部材を回転駆動させ、前記一方の定着ニップ形成部材を前記他方の定着ニップ形成部材に対して従動回転させるように構成した請求項1から7のいずれか1項に記載の定着装置。   When only one of the two fixing nip forming members is formed of the elastic cylindrical body, the other fixing nip forming member is driven to rotate, and the one fixing nip forming member is used as the other fixing nip forming member. The fixing device according to claim 1, wherein the fixing device is configured to be driven and rotated with respect to the fixing device. 前記2つの定着ニップ形成部材が互いに接触した箇所において、軸方向から見て、記録媒体の未定着画像形成面に接触する側に配設された前記定着ニップ形成部材がフラット状又は凹状に変形するように構成した請求項1から8のいずれか1項に記載の定着装置。   When the two fixing nip forming members are in contact with each other, the fixing nip forming member disposed on the side of the recording medium in contact with the unfixed image forming surface is deformed into a flat shape or a concave shape when viewed from the axial direction. The fixing device according to claim 1, configured as described above. 請求項1から9のいずれか1項に記載の定着装置を備えたことを特徴とする画像形成装置。   An image forming apparatus comprising the fixing device according to claim 1.
JP2009211595A 2009-09-14 2009-09-14 Fixing apparatus and image forming apparatus Expired - Fee Related JP5445836B2 (en)

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