JP5429521B2 - Electrodeposition coating apparatus, electrodeposition electrode, and electrodeposition coating method - Google Patents

Electrodeposition coating apparatus, electrodeposition electrode, and electrodeposition coating method Download PDF

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JP5429521B2
JP5429521B2 JP2009004240A JP2009004240A JP5429521B2 JP 5429521 B2 JP5429521 B2 JP 5429521B2 JP 2009004240 A JP2009004240 A JP 2009004240A JP 2009004240 A JP2009004240 A JP 2009004240A JP 5429521 B2 JP5429521 B2 JP 5429521B2
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electrodeposition coating
case
electrodeposition
electrode
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JP2010163631A (en
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雅友 中本
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Sanyo Electric Co Ltd
GS Yuasa International Ltd
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GS Yuasa International Ltd
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この発明は、電着成分を含む水性塗料(電着塗料)の浴中に被塗装物を漬け、通電して電気泳動現象と水の電気分解を利用して電着成分を析出・塗装する電着塗装方法および電着塗装装置に関するものである。   In the present invention, an object to be coated is immersed in a bath of a water-based paint (electrodeposition paint) containing an electrodeposition component, and an electrodeposition component is deposited and applied by applying an electrophoretic phenomenon and electrolysis of water by energization. The present invention relates to an electrodeposition coating method and an electrodeposition coating apparatus.

電着塗装方法および装置は、例えば特開平8−3788号公報(特許文献1)に開示されている。この公報に開示された電着塗装装置は、被塗装物が装着される電極部材と、その電極部材が昇降可能に取り付けられた搬送ヘッドと、電着槽と、直流電源等を含む電力供給部とを備える。電着槽には塗装用電着液が満たされるとともに、電力供給部における直流電源の正極側に接続された対極が浸漬されている。電着塗装時には、電極部材は下降して被塗装物が電着液に浸漬される。電極部材は、直流電源の負極側に接続され、正極側の対極との間に所定の電圧が印加されて、被塗装物の表面にカチオン電着塗装が施される。なお、アニオン電着塗装を行う場合には、上記とは逆の極性とされる。   An electrodeposition coating method and apparatus are disclosed, for example, in JP-A-8-3788 (Patent Document 1). The electrodeposition coating apparatus disclosed in this publication includes an electrode member on which an object is to be mounted, a transfer head on which the electrode member is mounted so as to be movable up and down, an electrodeposition tank, a power supply unit including a DC power source, etc. With. The electrodeposition tank is filled with a coating electrodeposition solution, and a counter electrode connected to the positive electrode side of the DC power source in the power supply unit is immersed therein. At the time of electrodeposition coating, the electrode member descends and the object to be coated is immersed in the electrodeposition liquid. The electrode member is connected to the negative electrode side of the DC power source, and a predetermined voltage is applied between the electrode member and the counter electrode on the positive electrode side, and the surface of the object to be coated is subjected to cationic electrodeposition coating. In addition, when performing anion electrodeposition coating, it is set as the polarity opposite to the above.

被塗装物が図6および図7に示すような扁平直方体形状の非水電解質二次電池の電池ケース30の場合、電池ケース30の内面の上端領域を除いてケース内面のほぼ全体領域に電着塗装によって絶縁性塗膜31を形成する。電池ケース30の内面に対する電着塗装では、ケースの外面およびケースの内面の上端領域に絶縁性塗膜を形成しないようにすることが必要であるため、特開平8−3788号公報に開示されたような一般的な電着塗装方法(電着槽内に被塗装物を浸漬する方法)を採用する場合には、以下に記載するようなマスキングが必要であった。   In the case of a battery case 30 of a non-aqueous electrolyte secondary battery having a flat rectangular parallelepiped shape as shown in FIGS. 6 and 7, electrodeposition is performed on almost the entire inner surface of the case except for the upper end region of the inner surface of the battery case 30. The insulating coating film 31 is formed by painting. In the electrodeposition coating on the inner surface of the battery case 30, it is necessary not to form an insulating coating film on the outer surface of the case and the upper end region of the inner surface of the case, and therefore, disclosed in JP-A-8-3788. When such a general electrodeposition coating method (a method of immersing an object to be coated in an electrodeposition tank) is employed, masking as described below is necessary.

一つの方法では、ケースの内外面の全領域に絶縁性塗膜を形成した後に、ケース内面の上端領域を除く部分(塗膜を残すべき部分)にマスキングを施し、マスキングされていない領域の塗膜を除去する。他の方法では、電着塗装前に、ケース外面およびケース内面の上端領域をマスキングし、その状態で電着塗装をし、最後にケース外面およびケース内面の上端領域に付着したマスクを取り除く。   In one method, after an insulating coating is formed on the entire inner and outer surfaces of the case, masking is applied to the portion (the portion where the coating should be left) except for the upper end region on the inner surface of the case. Remove the membrane. In another method, before the electrodeposition coating, the upper surface area of the case outer surface and the case inner surface is masked, electrodeposition coating is performed in this state, and finally the mask attached to the upper surface area of the case outer surface and the case inner surface is removed.

上記のようなマスキングを必要とする電着塗装方法では、マスクを施す工程およびマスクを取り除く工程が必要となり、煩雑である。   In the electrodeposition coating method that requires masking as described above, a step of applying a mask and a step of removing the mask are required, which is complicated.

マスキングを必要とせずに、電池ケース内面の所定領域に電着塗装を行なう方法が、特開2007−242602号公報(特許文献2)に開示されている。この公報には、以下のことが記載されている。   Japanese Unexamined Patent Application Publication No. 2007-242602 (Patent Document 2) discloses a method of performing electrodeposition coating on a predetermined region on the inner surface of the battery case without requiring masking. This publication describes the following.

(a)電池ケースの内面の、発電要素の外面が当接する部分の一部または全部には、被膜を形成しないように構成されているので、前記外面と電池ケースとの接触による集電が可能であり、良好な高率放電特性および出力特性が得られるとともに、電池ケースの内面の他の部分には被膜が形成されているので、発電要素と電池ケースとの短絡が確実に防止されている。   (A) Since part or all of the inner surface of the battery case is in contact with the outer surface of the power generation element, it is configured not to form a coating, so that current can be collected by contact between the outer surface and the battery case. In addition to obtaining good high-rate discharge characteristics and output characteristics, a film is formed on the other part of the inner surface of the battery case, so that a short circuit between the power generation element and the battery case is reliably prevented. .

(b)電池ケース内に、前記電着塗料組成物を所定の位置まで満たし、電池ケース6を陰極とし、電池ケース内に陽極をとって、液温度20℃、印加電圧10V、電着時間3分の条件で電着塗装を行なった。これを190℃、20分で硬化させた結果、得られた絶縁被膜のコーティング厚みは0.5μmであった。   (B) Filling the battery case with the electrodeposition coating composition to a predetermined position, using the battery case 6 as a cathode and taking the anode into the battery case, a liquid temperature of 20 ° C., an applied voltage of 10 V, and an electrodeposition time of 3 Electrodeposition coating was performed under the conditions of minutes. As a result of curing this at 190 ° C. for 20 minutes, the coating thickness of the obtained insulating film was 0.5 μm.

上記の特開2007−242602号公報に開示された電着塗装方法では、被塗装物である電池ケースを電着槽に見立てて、電着液が溜まっているケース内面の所定高さ位置までを電着塗装するものであるので、上述したようなマスキングが不要となる。   In the electrodeposition coating method disclosed in the above Japanese Patent Application Laid-Open No. 2007-242602, the battery case, which is the object to be coated, is regarded as an electrodeposition tank, up to a predetermined height position on the inner surface of the case where the electrodeposition liquid is accumulated. Since the electrodeposition is applied, masking as described above is not necessary.

特開平8−3788号公報JP-A-8-3788 特開2007−242602号公報JP 2007-242602 A

特開2007−242602号公報に開示された電着塗装方法によればマスキングが不要となるという利点が得られるが、以下に記載するように改善すべき点もある。   According to the electrodeposition coating method disclosed in Japanese Patent Application Laid-Open No. 2007-242602, there is an advantage that masking is not required, but there are also points to be improved as described below.

図8は、被塗装物である電池ケース30を電着槽に見立てて電着塗装を行なっている状態を図解的に示している。電池ケース30内には、塗料注入管32を通して電着塗料液35が供給される。また、電池ケース30内の電着塗料液35は、塗料吸入管33を通して外部に吸引排出される。塗料吸入管33は、電力供給部34に接続され、電極として機能する。   FIG. 8 schematically shows a state in which the electrodeposition coating is performed with the battery case 30 as an object to be coated as an electrodeposition tank. In the battery case 30, an electrodeposition coating liquid 35 is supplied through a coating material injection pipe 32. Further, the electrodeposition coating liquid 35 in the battery case 30 is sucked and discharged to the outside through the paint suction pipe 33. The paint suction pipe 33 is connected to the power supply unit 34 and functions as an electrode.

電池ケース30の内面の電着塗装時には、ケース内の電着塗料液35中に浸漬された電極33の周りから多くの気泡36が発生する。この気泡36は、電着塗料液35の液面にまで浮上してはじける。この気泡36の破裂に伴って電着塗料液が飛散して非塗膜形成領域に付着することがある。ここで、非塗膜形成領域とは、ケース30の内面の上端領域およびケースの上端面である。リチウムイオン二次電池のような非水電解質二次電池では、通常、電極端子を備えた電池蓋を電池ケースの上端面にレーザ溶接によって固着する。この際に、例えば、図9に示すように、飛散した電着塗料液の残渣が異物37となって電池ケース30の上端面に存在したりすると、電池ケース30と電池蓋38とが完全に溶接固着されないことになり、電池液の漏れやガスの漏れといった深刻な問題に発展する可能性がある。   At the time of electrodeposition coating on the inner surface of the battery case 30, many bubbles 36 are generated around the electrode 33 immersed in the electrodeposition coating liquid 35 in the case. The bubbles 36 float up to the liquid surface of the electrodeposition coating liquid 35 and are repelled. As the bubble 36 bursts, the electrodeposition coating liquid may scatter and adhere to the non-coating area. Here, the non-coating region is the upper end region of the inner surface of the case 30 and the upper end surface of the case. In a nonaqueous electrolyte secondary battery such as a lithium ion secondary battery, a battery lid provided with electrode terminals is usually fixed to the upper end surface of the battery case by laser welding. At this time, for example, as shown in FIG. 9, if the scattered electrodeposition coating liquid residue becomes a foreign matter 37 and exists on the upper end surface of the battery case 30, the battery case 30 and the battery lid 38 are completely removed. It will not be welded, and may lead to serious problems such as battery fluid leakage and gas leakage.

また、電着塗料液をケース内に注入するにあたり、塗装領域範囲内に合わせた液量に達した時点でその注入を停止し、その状態で電着塗装をすると、次のような問題点が生じる。   In addition, when pouring the electrodeposition paint liquid into the case, stopping the pouring when the amount of liquid matched to the coating area range is reached, and electrodeposition painting in that state causes the following problems. Arise.

a)ケース内に溜まった電着塗料液中に含まれる絶縁性塗膜成分の量(樹脂量)が、ケース内面の所定領域に所定膜厚の塗膜を形成するだけの量に達しない。   a) The amount of the insulating coating component (resin amount) contained in the electrodeposition coating liquid collected in the case does not reach an amount sufficient to form a coating film having a predetermined film thickness in a predetermined region on the inner surface of the case.

b)そのため、電解処理が進むにつれて、液中の樹脂濃度が低下して、液成分の変動が生じ、膜厚を十分に確保できない。   b) Therefore, as the electrolytic treatment proceeds, the resin concentration in the liquid decreases, the liquid components fluctuate, and a sufficient film thickness cannot be ensured.

c)液抵抗が増大し、発生する電解ガスが増え、液面に気泡として存在することにより、被膜の境界が波打ち、寸法精度が悪くなる。   c) The liquid resistance is increased, the generated electrolytic gas is increased, and the liquid surface is present as bubbles, so that the boundary of the coating is waved and the dimensional accuracy is deteriorated.

d)電解ガスの気泡がはじけた際、微細な液滴が飛散し、塗装領域以外の部分に付着する。   d) When the electrolytic gas bubbles burst, fine droplets scatter and adhere to portions other than the coating region.

e)液抵抗が増大し、電解熱により液温の上昇が起こり、被膜均一性が低下する。   e) The liquid resistance increases, the liquid temperature rises due to electrolytic heat, and the coating uniformity decreases.

f)液組成の変動が激しく、液安定性が悪くなり、液寿命が短くなる。   f) The liquid composition fluctuates drastically, resulting in poor liquid stability and a short liquid life.

この発明は、上記の課題を解決するためになされたものであり、その目的は、非塗装物であるケースを電着槽に見立てて電着塗装を行なう電着塗装装置において、気泡の破裂による電着塗料液の飛散を有効に防止し得る装置を提供することである。   SUMMARY OF THE INVENTION The present invention has been made to solve the above-described problems, and an object of the present invention is to provide an electrodeposition coating apparatus that performs electrodeposition coating while assuming a non-painted case as an electrodeposition tank. An object of the present invention is to provide an apparatus capable of effectively preventing the scattering of an electrodeposition coating liquid.

この発明の他の目的は、被塗装物であるケースを電着槽に見立てて電着塗装を行なう電着塗装方法において、安定した電解処理を行なって高品質の塗膜を形成することのできる方法を提供することである。   Another object of the present invention is to provide a high-quality coating film by performing a stable electrolytic treatment in an electrodeposition coating method in which a case which is an object to be coated is regarded as an electrodeposition tank for electrodeposition coating. Is to provide a method.

この発明に従った電着塗装装置は、ケースの内面に電着塗装を施すためのものであって、ケースと、ケース内に電着塗料液を注入するための塗料注入部と、ケース内の電着塗料液を吸引排出するための塗料吸入部と、ケース内の電着塗料液中に浸漬される電極と、電極とケースとを電気的に接続し、電着塗装を行うための電力を供給する電力供給部と、ケース内の所定高さまで注入された電着塗料液の表面液を吸引排出すると共に、液表面に浮上した気泡を吸引する気液吸入部とを備える。   An electrodeposition coating apparatus according to the present invention is for applying electrodeposition coating to the inner surface of a case, and includes a case, a paint injection portion for injecting an electrodeposition coating liquid into the case, The paint suction part for sucking and discharging the electrodeposition paint liquid, the electrode immersed in the electrodeposition paint liquid in the case, and the electrode and the case are electrically connected to generate electric power for electrodeposition coating. A power supply unit that supplies power and a gas-liquid suction unit that sucks and discharges the surface liquid of the electrodeposition coating liquid injected up to a predetermined height in the case and sucks bubbles floating on the liquid surface.

上記構成の本発明によれば、電極の周りに発生した気泡を気液吸入部によって吸引するので、気泡の破裂による電着塗料液の飛散を抑制することが可能になる。   According to the present invention having the above-described configuration, the bubbles generated around the electrodes are sucked by the gas-liquid suction part, so that it is possible to suppress the scattering of the electrodeposition coating liquid due to the burst of the bubbles.

気泡は電着塗料液中に浸漬された電極の周りに多く発生するので、気液吸入部を電極に近接して配置するのが望ましい。好ましい実施形態では、電着塗料液中に浸漬される電極は、ケース内の電着塗料の液面の高さ位置に開口する開口窓を有し、この開口窓から電着塗料液の表面液と液表面に浮上した気泡とを吸引する気液吸入部としての機能を果たす。   Since many bubbles are generated around the electrode immersed in the electrodeposition coating liquid, it is desirable to dispose the gas-liquid suction part close to the electrode. In a preferred embodiment, the electrode immersed in the electrodeposition coating liquid has an opening window that opens at a height level of the liquid surface of the electrodeposition coating liquid in the case, and the surface liquid of the electrodeposition coating liquid from the opening window. It functions as a gas-liquid suction part that sucks the air bubbles floating on the liquid surface.

この発明に従った電着塗装電極は、ケース内に溜った電着塗料液中に浸漬されるものであって、ケース内の電着塗料の液面の高さ位置に開口する開口窓を有し、この開口窓から電着塗料液の表面液と液表面に浮上した気泡とを吸引する気液吸入部としての機能を果たす。   The electrodeposition coating electrode according to the present invention is immersed in the electrodeposition coating liquid accumulated in the case, and has an opening window that opens at a height position of the liquid surface of the electrodeposition coating in the case. The surface of the electrodeposition coating liquid and the air bubbles that float on the liquid surface are sucked from the opening window.

この発明に従った電着塗装方法は、ケースの内面に電着塗装を施す方法であって、以下の工程を備える。
(a)ケース内に電極を配置し、この電極とケースとを電力供給部を介して電気的に接続する工程。
(b)ケース内に塗料注入部から電着塗料液を注入する工程。
(c)ケース内の電着塗料液の液面高さが一定になるように電着塗料液を液吸入部から吸引排出する工程。
(d)電力供給部から電力を供給してケースの内面に電着塗装を行う工程。
(e)上記の電着塗装を行っている間、塗料注入部からの電着塗料液の注入を連続的に行いながら、液吸入部から電着塗料液を連続的に吸引する工程。
(f)ケースの内面に被膜を形成した後に、ケース内の電着塗料液を排出する工程。
The electrodeposition coating method according to the present invention is a method for applying electrodeposition coating to the inner surface of a case, and includes the following steps.
(A) The process which arrange | positions an electrode in a case and electrically connects this electrode and case through a power supply part.
(B) A step of injecting an electrodeposition paint liquid into the case from the paint injection part.
(C) A step of sucking and discharging the electrodeposition coating liquid from the liquid suction portion so that the liquid level of the electrodeposition coating liquid in the case is constant.
(D) A step of supplying power from the power supply unit to perform electrodeposition coating on the inner surface of the case.
(E) A step of continuously sucking the electrodeposition paint liquid from the liquid suction part while continuously injecting the electrodeposition paint liquid from the paint injection part while performing the above-described electrodeposition coating .
(F) A step of discharging the electrodeposition coating liquid in the case after forming a film on the inner surface of the case.

上記の方法によれば、塗料注入部からの電着塗料液の注入を連続的に行ないながら、液吸入部から電着塗料液を連続的に吸引している。このような連続注入および連続吸引は品質管理上極めて重要な意味を持つ。すなわち、ケース内の電着塗料液の成分濃度等の液状態を安定して維持することができるので、安定した電解処理を行なって高品質の塗膜を形成することができる。
一つの実施形態では、液吸入部は、電着塗料液の表面液および液表面に浮上した気泡を吸引排出する。この実施形態によれば、ケース内の液面の高さを一定に保ちながら液面に浮上する気泡を連続的に吸引するので、気泡の破裂による電着塗料液の飛散を抑制することができる。
According to the above method, the electrodeposition paint liquid is continuously sucked from the liquid suction part while continuously injecting the electrodeposition paint liquid from the paint injection part. Such continuous injection and continuous suction are extremely important for quality control. That is, since the liquid state such as the component concentration of the electrodeposition coating liquid in the case can be stably maintained, a high quality coating film can be formed by performing stable electrolytic treatment.
In one embodiment, the liquid suction unit sucks and discharges the surface liquid of the electrodeposition coating liquid and the air bubbles floating on the liquid surface. According to this embodiment, since the bubbles floating on the liquid surface are continuously sucked while keeping the liquid level in the case constant, scattering of the electrodeposition coating liquid due to the burst of the bubbles can be suppressed. .

好ましくは、電着塗装方法は、ケース内から電着塗料液を排出した後に、ケースの内面に形成した被膜を乾燥して加熱硬化させる工程をさらに備える。   Preferably, the electrodeposition coating method further includes a step of drying and heat-curing the coating formed on the inner surface of the case after discharging the electrodeposition coating liquid from the case.

好ましい電着塗装方法では、電極は、液吸入部としての機能を兼ねるために、ケース内の電着塗料液の液面の高さ位置に開口する開口窓を有しており、この開口窓から電着塗料液の表面液と液表面に浮上した気泡とを連続的に吸引する。
好ましい実施形態では、ケース内に配置される電着塗料液用管を電極として用いる。
In a preferred electrodeposition coating method, the electrode has an opening window that opens at the level of the surface of the electrodeposition coating liquid in the case so as to function as a liquid suction portion. The surface liquid of the electrodeposition coating liquid and the bubbles floating on the liquid surface are continuously sucked.
In a preferred embodiment, an electrodeposition coating liquid tube disposed in a case is used as an electrode.

この発明の一実施形態に係る電着塗装装置を示す図解図である。It is an illustration figure which shows the electrodeposition coating apparatus which concerns on one Embodiment of this invention. 好ましい形態の電着塗装電極の要部を示す図解的断面図である。It is an illustration sectional view showing the important section of a preferred form electrodeposition coating electrode. この発明の他の実施形態に係る電着塗装装置を示す図解図である。It is an illustration figure which shows the electrodeposition coating apparatus which concerns on other embodiment of this invention. 好ましい気液吸入部の一形態を示す図解図である。It is an illustration figure which shows one form of a preferable gas-liquid inhalation part. 電着塗装装置の他の例を示す図解である。It is an illustration which shows the other example of an electrodeposition coating apparatus . 被塗装物である電池ケースを示す斜視図である。It is a perspective view which shows the battery case which is a to-be-coated object. 図6に示した電池ケースの縦断面図である。It is a longitudinal cross-sectional view of the battery case shown in FIG. 従来の電着塗装方法および装置における問題点を説明するための図解図である。It is an illustration figure for demonstrating the problem in the conventional electrodeposition coating method and apparatus. 電池ケースの上端面と電池蓋との間に異物が存在している状態を示す図である。It is a figure which shows the state in which the foreign material exists between the upper end surface of a battery case, and a battery cover.

この発明は、ケースの内面に電着塗装を施すための装置および方法に関するものであるが、以下の実施形態では、非塗装物であるケースとして、モバイルコンピュータや携帯電話機等の携帯電子機器の電源として使用される充放電可能な扁平な直方体形状の非水電解質二次電池の電池ケースを例示的に説明する。   The present invention relates to an apparatus and a method for performing electrodeposition coating on the inner surface of a case. In the following embodiments, a power source of a portable electronic device such as a mobile computer or a cellular phone is used as a case that is an unpainted object. A battery case of a chargeable / dischargeable flat rectangular parallelepiped nonaqueous electrolyte secondary battery will be described as an example.

図1は、この発明の一実施形態に係る電着塗装装置を示している。この電着塗装装置は、非塗装物である電池ケース1を電着塗装のための電着槽に見立てて、電池ケースの内面に絶縁性塗膜を形成するものである。   FIG. 1 shows an electrodeposition coating apparatus according to an embodiment of the present invention. This electrodeposition coating apparatus forms an insulating coating film on the inner surface of a battery case, assuming that the battery case 1 which is a non-coating object is an electrodeposition tank for electrodeposition coating.

電着塗装装置は、電池ケース1と、電池ケース1内に電着塗料液を注入するための塗料注入部として機能する塗料注入管2と、電池ケース1内の電着塗料液10を吸引排出するための塗料吸入部として機能する塗料吸入管3と、電池ケース1内の電着塗料液10中に浸漬される電極として機能する電極管7と、電極管7と電池ケース1とを電気的に接続し、電着塗装を行なうための電力を供給する電力供給部9とを備える。   The electrodeposition coating apparatus sucks and discharges the battery case 1, the paint injection pipe 2 that functions as a paint injection part for injecting the electrodeposition paint liquid into the battery case 1, and the electrodeposition paint liquid 10 in the battery case 1. The paint suction pipe 3 functioning as a paint suction part for the operation, the electrode pipe 7 functioning as an electrode immersed in the electrodeposition paint liquid 10 in the battery case 1, and the electrode tube 7 and the battery case 1 are electrically connected. And an electric power supply unit 9 for supplying electric power for performing electrodeposition coating.

塗料注入管2および塗料吸入管3は、電池ケース1の上部開口に近接して配置される下部プレート12に固定され、電極管7は、シム14を間に挟んで下部プレート12上に配置される上部プレート13に固定されている。   The paint injection pipe 2 and the paint suction pipe 3 are fixed to a lower plate 12 disposed in the vicinity of the upper opening of the battery case 1, and the electrode pipe 7 is disposed on the lower plate 12 with a shim 14 interposed therebetween. The upper plate 13 is fixed.

塗料注入管2は吐出ポンプ4に接続されている。電着塗料液貯留槽からポンプ4を経由して塗料注入管2に送り込まれた電着塗料液は、塗料注入管2の下端開口から送り出されて電池ケース1内に注がれる。塗料吸入管3は、減圧室6を経由して吸引ポンプ5に接続されている。電池ケース1内の電着塗料液10の全量を吸入するために、塗料吸入管3の下端開口は電池ケース1の底壁に近接して位置するようにされる。吸引ポンプ5は減圧室6内の空気を吸引して減圧室6を減圧状態にする。その結果、電池ケース1内の電着塗料液は塗料吸入管3の下端開口から吸入されて減圧室6にまで導かれる。図示していないが、塗料注入管2に通ずる流路を開閉する開閉弁、および塗料吸入管3と減圧室6との間の流路を開閉する開閉弁が設けられる。   The paint injection pipe 2 is connected to a discharge pump 4. The electrodeposition paint liquid sent from the electrodeposition paint liquid storage tank to the paint injection pipe 2 via the pump 4 is sent from the lower end opening of the paint injection pipe 2 and poured into the battery case 1. The paint suction pipe 3 is connected to the suction pump 5 via the decompression chamber 6. In order to suck the entire amount of the electrodeposition paint liquid 10 in the battery case 1, the lower end opening of the paint suction pipe 3 is positioned close to the bottom wall of the battery case 1. The suction pump 5 sucks the air in the decompression chamber 6 to bring the decompression chamber 6 into a decompressed state. As a result, the electrodeposition paint liquid in the battery case 1 is sucked from the lower end opening of the paint suction pipe 3 and led to the decompression chamber 6. Although not shown, an open / close valve that opens and closes the flow path leading to the paint injection pipe 2 and an open / close valve that opens and closes the flow path between the paint suction pipe 3 and the decompression chamber 6 are provided.

図示した実施形態では、電極管7は、電池ケース1内の電着塗料液10の液面の高さ位置に開口する開口窓8を有している。電極管7の下端も開口となっているので、図2に示すように電極管7内には電着塗料液10が入り込んでいる。電極管7は電力供給部9に接続されて陽極となり、電池ケース1は陰極となる。電極管7は、減圧室6を経由して吸引ポンプ5に接続されている。図示していないが、電極管7と減圧室6との間には、流路を開閉する開閉弁が設けられている。塗料吸入管3に至る流路を閉じ、電極管7に至る流路を開いた状態でポンプ5を作動させると、電着塗料液10の表面に位置する部分が電極管7の開口窓8から吸引されて減圧室6にまで導かれる。電着塗装時には、電極管7の周りに気泡11が発生するが、電着塗料液10の表面に浮上する気泡11は、電着塗料液10の表面の液とともに開口窓8から吸引される。   In the illustrated embodiment, the electrode tube 7 has an opening window 8 that opens at the level of the liquid level of the electrodeposition coating liquid 10 in the battery case 1. Since the lower end of the electrode tube 7 is also an opening, the electrodeposition coating liquid 10 enters the electrode tube 7 as shown in FIG. The electrode tube 7 is connected to the power supply unit 9 and serves as an anode, and the battery case 1 serves as a cathode. The electrode tube 7 is connected to the suction pump 5 via the decompression chamber 6. Although not shown, an open / close valve for opening and closing the flow path is provided between the electrode tube 7 and the decompression chamber 6. When the pump 5 is operated in a state where the flow path leading to the paint suction pipe 3 is closed and the flow path leading to the electrode pipe 7 is opened, a portion located on the surface of the electrodeposition paint liquid 10 is opened from the opening window 8 of the electrode pipe 7. It is sucked and guided to the decompression chamber 6. At the time of electrodeposition coating, bubbles 11 are generated around the electrode tube 7, but the bubbles 11 floating on the surface of the electrodeposition coating liquid 10 are sucked from the opening window 8 together with the liquid on the surface of the electrodeposition coating liquid 10.

電池ケース1の内面に対する電着塗装は、以下の工程を経て行われる。   Electrodeposition coating on the inner surface of the battery case 1 is performed through the following steps.

まず、下部プレート12と、シム14と、上部プレート13とかなるプレートユニットを電池ケース1の上部開口を覆うように配置する。下部プレート12には、ポンプ5への接続が完了している塗料注入管2、および減圧室6への接続が完了している塗料吸入管3が予め固定されている。上部プレート13には、減圧室6への接続および電力供給部9への接続が完了している電極管7が予め固定されている。電極管7の開口窓8の位置は、電池ケース1内に溜まる電着塗料液10の液面高さを決めるものであり、電着塗装完了時には、電池ケース1の内面に形成される絶縁性塗膜の上端位置を決めるものとなる。開口窓8の高さ位置は、下部プレート12と上部プレート13との間に配置されるシム14の厚さや枚数を変えることによって調整する。   First, a plate unit including the lower plate 12, the shim 14, and the upper plate 13 is disposed so as to cover the upper opening of the battery case 1. A paint injection pipe 2 that has been connected to the pump 5 and a paint suction pipe 3 that has been connected to the decompression chamber 6 are fixed to the lower plate 12 in advance. An electrode tube 7 that has been connected to the decompression chamber 6 and connected to the power supply unit 9 is fixed to the upper plate 13 in advance. The position of the opening window 8 of the electrode tube 7 determines the liquid level of the electrodeposition coating liquid 10 accumulated in the battery case 1, and the insulating property formed on the inner surface of the battery case 1 when the electrodeposition coating is completed. It determines the upper end position of the coating film. The height position of the opening window 8 is adjusted by changing the thickness and the number of shims 14 disposed between the lower plate 12 and the upper plate 13.

次に、吐出ポンプ4を作動させて電着塗料液を塗料注入管2の下端開口から電池ケース1内に送り込む。電着塗装を行なっている間は、塗料吸入管3と減圧室6との間の流路を閉じ、電極管7と減圧室6との間の流路を開いておく。   Next, the discharge pump 4 is operated to feed the electrodeposition paint liquid into the battery case 1 from the lower end opening of the paint injection pipe 2. During the electrodeposition coating, the flow path between the paint suction pipe 3 and the decompression chamber 6 is closed, and the flow path between the electrode tube 7 and the decompression chamber 6 is kept open.

電池ケース1内の電着塗料液10の液面が所定高さ位置になった時点で、電力供給部9から電力を供給して電着塗装を行なう。電極管7の開口窓8は、電池ケース1内の電着塗料液10の液面の高さ位置に開口する。   When the liquid level of the electrodeposition coating liquid 10 in the battery case 1 reaches a predetermined height position, electric power is supplied from the power supply unit 9 to perform electrodeposition coating. The opening window 8 of the electrode tube 7 opens at the height position of the liquid surface of the electrodeposition coating liquid 10 in the battery case 1.

電着塗装を行なっている間、塗料注入管2からの電着塗料液の注入を連続的に行いながら、電極管7の開口窓8から電着塗料液10の表面液および液表面に浮上した気泡を連続的に吸引する。このような連続的な注入および吸引により、電池ケース1内の電着塗料液10の濃度および液面高さを一定に保つことができるとともに、気泡の破裂による電着塗料液の飛散を抑制することができる。   While electrodeposition coating was being performed, the electrodeposition paint liquid was continuously injected from the paint injection pipe 2 and floated from the opening window 8 of the electrode pipe 7 to the surface liquid and liquid surface of the electrodeposition paint liquid 10. Aspirate bubbles continuously. By such continuous injection and suction, the concentration and liquid level of the electrodeposition coating liquid 10 in the battery case 1 can be kept constant, and the scattering of the electrodeposition coating liquid due to the burst of bubbles is suppressed. be able to.

電池ケース1の内面に所定の絶縁性塗膜を形成した後、塗料注入管2を介しての電着塗料液の注入を停止し、電極管7と減圧室6との間の流路を閉じる。また、電力供給部9による電力の供給を停止する。   After a predetermined insulating coating film is formed on the inner surface of the battery case 1, the injection of the electrodeposition paint liquid through the paint injection pipe 2 is stopped, and the flow path between the electrode pipe 7 and the decompression chamber 6 is closed. . Further, the supply of power by the power supply unit 9 is stopped.

次に、塗料吸入管3と減圧室6との間の流路を開き、電池ケース1内の電着塗料液10の全量を塗料吸入管3から吸引して減圧室6にまで導く。   Next, the flow path between the paint suction pipe 3 and the decompression chamber 6 is opened, and the entire amount of the electrodeposition paint liquid 10 in the battery case 1 is sucked from the paint suction pipe 3 and led to the decompression chamber 6.

その後、電池ケース1をプレートユニットから解放し、後処理ステーションにまで移動させる。後処理ステーションでは、電池ケース1の内面に形成された絶縁性塗膜(被膜)を乾燥して加熱硬化させる。   Thereafter, the battery case 1 is released from the plate unit and moved to the post-processing station. In the post-processing station, the insulating coating film (film) formed on the inner surface of the battery case 1 is dried and heat-cured.

好ましくは、ケース内に配置される電着塗料液用管を電極として用いる。図1に示した実施形態では、電極管7が、電極としての本来の機能に加えて、電着塗料液の表面液と液表面に浮上した気泡とを吸引する気液吸引部としての機能も果たしていた。他の実施形態として、電極とは別に、気液吸入部として機能する部材を設けるようにしても良い。図3は、そのような実施形態を示す図である。なお、図3に示す実施形態において、図1の実施形態と同一の参照番号を付したものは、同一または相当の要素を示すものであるので、それらについての重複した説明を省略する。 Preferably, an electrodeposition coating liquid tube disposed in the case is used as the electrode. In the embodiment shown in FIG. 1, in addition to the original function as an electrode, the electrode tube 7 also has a function as a gas-liquid suction part that sucks the surface liquid of the electrodeposition coating liquid and bubbles floating on the liquid surface. I played. As another embodiment, a member that functions as a gas-liquid suction part may be provided separately from the electrodes. FIG. 3 shows such an embodiment. In the embodiment shown in FIG. 3, the same reference numerals as those in the embodiment of FIG. 1 indicate the same or equivalent elements, and thus the duplicate description thereof is omitted.

図3に示す実施形態では、電池ケース1内の電着塗料液10中に浸漬される電極17は、電極としての機能を果たすだけで、気液吸入部としての機能を果たさない。その代わりに、下端開口を電着塗料液10の所定の液面高さ位置に配置した気液吸入管18が配置されている。気液吸入管18は、減圧室6に接続されている。電着塗装時に気泡は電極17の周りに多く発生するので、気液吸入管18を電極17に近接して配置するのが良い。   In the embodiment shown in FIG. 3, the electrode 17 immersed in the electrodeposition coating liquid 10 in the battery case 1 serves only as an electrode and does not function as a gas-liquid suction part. Instead, a gas-liquid suction pipe 18 having a lower end opening disposed at a predetermined liquid level of the electrodeposition coating liquid 10 is disposed. The gas-liquid suction pipe 18 is connected to the decompression chamber 6. Since many bubbles are generated around the electrode 17 during electrodeposition coating, it is preferable to dispose the gas-liquid suction pipe 18 close to the electrode 17.

図3に示す実施形態における電着塗装方法では、電着塗料液10の液面が気液吸入管18の下端開口に達すると、電着塗料液10の表面液と気泡とが気液吸入管18から吸入される。気液吸入管18からの表面液吸入直後には、電着塗料液10の液面は気液吸入管18の下端開口からやや下がるが、塗料注入管2からの電着塗料液の供給が連続的に行なわれているので、再度電着塗料液10の液面が気液吸入管18の下端開口に達し、上記と同じ動作が繰り返される。   In the electrodeposition coating method in the embodiment shown in FIG. 3, when the liquid level of the electrodeposition coating liquid 10 reaches the lower end opening of the gas-liquid suction pipe 18, the surface liquid and bubbles of the electrodeposition coating liquid 10 become the gas-liquid suction pipe. 18 is inhaled. Immediately after the surface liquid is sucked from the gas-liquid suction pipe 18, the liquid level of the electrodeposition paint liquid 10 slightly falls from the lower end opening of the gas-liquid suction pipe 18, but the supply of the electrodeposition paint liquid from the paint injection pipe 2 continues. Therefore, the liquid level of the electrodeposition coating liquid 10 reaches the lower end opening of the gas-liquid suction pipe 18 again, and the same operation as described above is repeated.

図4は、気液吸入管の他の例である。図示する気液吸入管19は、下端に切欠き20を有しており、最下端部分が常に電池ケース1内の電着塗料液10中に浸漬するようになっている。この実施形態によれば、切欠き20は、常に液面の高さに位置しているので、図3に示した実施形態と異なり、連続的に電着塗料液10の表面液および気泡を吸引することができる。   FIG. 4 is another example of the gas-liquid suction pipe. The illustrated gas-liquid suction pipe 19 has a notch 20 at the lower end, and the lowermost end portion is always immersed in the electrodeposition coating liquid 10 in the battery case 1. According to this embodiment, since the notch 20 is always located at the level of the liquid level, unlike the embodiment shown in FIG. 3, the surface liquid and bubbles of the electrodeposition coating liquid 10 are continuously sucked. can do.

本願発明者は、本願発明の効果を確認するために、電着塗料液の飛散状況を対比観察した。好ましい例として、図1に示した装置を使用した。比較のために、図5に示す装置使用した。図5に示す装置では、下端開口を電池ケース1の底壁に近接させている塗料吸入管3が、電力供給部9に接続された電極としての機能も発揮する。気液吸入管18は、図3に示した実施形態と同様、その下端開口が電着塗料液の所定の液面高さに位置するようにされている。 In order to confirm the effect of the present invention, the inventor of the present application compared and observed the scattering state of the electrodeposition coating liquid. As a preferred example , the apparatus shown in FIG. 1 was used. For comparison, the apparatus shown in FIG. 5 was also used. In the apparatus shown in FIG. 5, the paint suction pipe 3 whose lower end opening is close to the bottom wall of the battery case 1 also functions as an electrode connected to the power supply unit 9. As with the embodiment shown in FIG. 3, the gas-liquid suction pipe 18 has a lower end opening positioned at a predetermined level of the electrodeposition coating liquid.

実際に電着塗装を行ない、電池ケース1の上端部の非塗膜形成領域における飛散塗料の付着状況を目視にて観察した。   Electrodeposition coating was actually performed, and the adhesion state of the scattered paint in the non-coating formation region at the upper end of the battery case 1 was visually observed.

図5に示した装置の場合、目視検査した総数73,041個のうち、電池ケース内面に飛散塗料が付着していたと判定されたのは3,191個であった。その比率は、4.4%である。   In the case of the apparatus shown in FIG. 5, out of the total number 73,041 visually inspected, it was determined that 3,191 were scattered paint on the inner surface of the battery case. The ratio is 4.4%.

一方、図1に示した装置の場合、目視検査した総数49,180個のうち、電池ケース内面に飛散塗料が付着していたと判定されたのは948個であった。その比率は、1.9%であり、図5に示した装置と比較して飛散塗料の付着率は大幅に減少した。   On the other hand, in the case of the apparatus shown in FIG. 1, out of the total number 49,180 visually inspected, it was determined that 948 scattered paint adhered to the inner surface of the battery case. The ratio was 1.9%, and the adhesion rate of the scattered paint was greatly reduced as compared with the apparatus shown in FIG.

上記の結果から、次のことが考えられる。図5に示した装置では、電極3と気液吸入管18とが離れて位置しているため、電極3の周りに発生した多数の気泡のうち、気液吸入管3に吸引されないものが多く残り、それらが破裂して電着塗料を飛散させたのではないかと考えられる。また、気液吸入管18による表面液および気泡の吸入が断続的に行なわれるので、気泡吸入効果が劣るのではないかと考えられる。   From the above results, the following can be considered. In the apparatus shown in FIG. 5, since the electrode 3 and the gas-liquid suction pipe 18 are located apart from each other, many of the bubbles generated around the electrode 3 are not sucked into the gas-liquid suction pipe 3. It is thought that the remaining parts burst and scattered the electrodeposition paint. Further, since the surface liquid and the bubbles are sucked intermittently by the gas-liquid suction pipe 18, it is considered that the bubble sucking effect is inferior.

それに対して、図1に示した装置では、電極7自体に開口窓8を設けて気液吸入部としての機能も持たせたので、電極の周りに発生する気泡の大部分を開口窓8から吸引することができると考えられる。さらに、開口窓8を通しての表面液および気泡の吸入を途切れなく連続的に行なっているので、気泡吸入効果が良好であると考えられる。なお、図5に示した装置でも、ケース内の電着塗料液の成分濃度等の液状態を安定して維持することができるという利点が得られる。 On the other hand, in the apparatus shown in FIG. 1, since the electrode 7 itself is provided with the opening window 8 to function as a gas-liquid suction part, most of the bubbles generated around the electrode are removed from the opening window 8. It is thought that it can be sucked. Furthermore, since the surface liquid and the air bubbles are continuously sucked through the opening window 8 without interruption, it is considered that the air bubble sucking effect is good. Note that the apparatus shown in FIG. 5 also has the advantage that the liquid state such as the component concentration of the electrodeposition coating liquid in the case can be stably maintained.

以上、図面を参照してこの発明の実施形態を説明したが、この発明は、図示した実施形態のものに限定されない。図示した実施形態に対して、この発明と同一の範囲内において、あるいは均等の範囲内において、種々の修正や変形を加えることが可能である。   As mentioned above, although embodiment of this invention was described with reference to drawings, this invention is not limited to the thing of embodiment shown in figure. Various modifications and variations can be made to the illustrated embodiment within the same range or equivalent range as the present invention.

この発明は、ケースの内面に効率的かつきれいに電着塗装できる装置および方法として有利に利用され得る。   INDUSTRIAL APPLICABILITY The present invention can be advantageously used as an apparatus and method that can efficiently and cleanly apply electrodeposition to the inner surface of a case.

1 電池ケース、2 塗料注入管、3 塗料吸入管、4 吐出ポンプ、5 吸引ポンプ、6 減圧室、7 電極管、8 開口窓、9 電力供給部、10 電着塗料液、11 気泡、12 下部プレート、13 上部プレート、14 シム、17 電極、18 気液吸入管、19 気液吸入管、20 切欠き、30 電池ケース、31 絶縁性塗膜、32 塗料注入管、33 塗料吸入管、34 電力供給部、35 電着塗料液、36 気泡、37 異物、38 電池蓋。
DESCRIPTION OF SYMBOLS 1 Battery case, 2 Paint injection pipe, 3 Paint suction pipe, 4 Discharge pump, 5 Suction pump, 6 Decompression chamber, 7 Electrode pipe, 8 Open window, 9 Power supply part, 10 Electrodeposition coating liquid, 11 Bubble, 12 Lower part Plate, 13 Upper plate, 14 Shim, 17 Electrode, 18 Gas-liquid suction pipe, 19 Gas-liquid suction pipe, 20 Notch, 30 Battery case, 31 Insulating coating, 32 Paint injection pipe, 33 Paint suction pipe, 34 Electric power Supply part, 35 Electrodeposition coating liquid, 36 Air bubbles, 37 Foreign matter, 38 Battery cover.

Claims (9)

ケースの内面に電着塗装を施すための電着塗装装置であって、
ケースと、
前記ケース内に電着塗料液を注入するための塗料注入部と、
前記ケース内の電着塗料液を吸引排出するための塗料吸入部と、
前記ケース内の電着塗料液中に浸漬される電極と、
前記電極と前記ケースとを電気的に接続し、電着塗装を行うための電力を供給する電力供給部と、
前記ケース内の所定高さまで注入された電着塗料液の表面液を吸引排出すると共に、液表面に浮上した気泡を吸引する気液吸入部とを備える、電着塗装装置。
An electrodeposition coating apparatus for applying electrodeposition coating to the inner surface of a case,
Case and
A paint injection part for injecting an electrodeposition paint liquid into the case;
A paint suction part for sucking and discharging the electrodeposition paint liquid in the case;
An electrode immersed in the electrodeposition coating liquid in the case;
A power supply unit that electrically connects the electrode and the case and supplies power for electrodeposition coating;
An electrodeposition coating apparatus comprising: a gas-liquid suction unit that sucks and discharges the surface liquid of the electrodeposition coating liquid injected to a predetermined height in the case and sucks bubbles floating on the liquid surface.
前記気液吸入部は、前記電極に近接して位置する、請求項1に記載の電着塗装装置。   The electrodeposition coating apparatus according to claim 1, wherein the gas-liquid suction part is positioned in proximity to the electrode. 前記電極は、前記ケース内の電着塗料液の液面の高さ位置に開口する開口窓を有し、この開口窓から電着塗料液の表面液と液表面に浮上した気泡とを吸引する前記気液吸入部としての機能を果たす、請求項1または2に記載の電着塗装装置。   The electrode has an opening window that opens at a height position of the surface of the electrodeposition coating liquid in the case, and sucks the surface liquid of the electrodeposition coating liquid and bubbles floating on the liquid surface from the opening window. The electrodeposition coating apparatus according to claim 1, which functions as the gas-liquid suction unit. ケース内に溜った電着塗料液中に浸漬される電着塗装電極であって、
ケース内の電着塗料液の液面の高さ位置に開口する開口窓を有し、この開口窓から電着塗料液の表面液と液表面に浮上した気泡とを吸引する気液吸入部としての機能を果たす、電着塗装電極。
An electrodeposited electrode immersed in an electrodeposition coating liquid collected in the case,
As an air-liquid suction part that has an opening window that opens at the level of the liquid level of the electrodeposition paint liquid in the case, and sucks the surface liquid of the electrodeposition paint liquid and the bubbles floating on the liquid surface from this opening window Electrodeposition electrode that fulfills the functions of
ケースの内面に電着塗装を施すための電着塗装方法であって、
前記ケース内に電極を配置し、この電極と前記ケースとを電力供給部を介して電気的に接続する工程と、
前記ケース内に塗料注入部から電着塗料液を注入する工程と、
前記ケース内の電着塗料液の液面高さが一定になるように電着塗料液を液吸入部から吸引排出する工程と、
前記電力供給部から電力を供給して前記ケースの内面に電着塗装を行う工程と、
前記電着塗装を行っている間、前記塗料注入部からの電着塗料液の注入を連続的に行いながら、前記液吸入部から電着塗料液を連続的に吸引する工程と、
前記ケースの内面に被膜を形成した後に、前記ケース内の電着塗料液を排出する工程とを備える、電着塗装方法。
An electrodeposition coating method for applying electrodeposition coating to the inner surface of a case,
Disposing an electrode in the case, and electrically connecting the electrode and the case via a power supply unit;
Injecting the electrodeposition paint liquid from the paint injection part into the case;
Sucking and discharging the electrodeposition coating liquid from the liquid suction portion so that the liquid level of the electrodeposition coating liquid in the case is constant;
Supplying electric power from the power supply unit and performing electrodeposition coating on the inner surface of the case;
A step of continuously sucking the electrodeposition paint liquid from the liquid suction part while continuously injecting the electrodeposition paint liquid from the paint injection part while performing the electrodeposition coating;
And a step of discharging the electrodeposition coating liquid in the case after forming a coating on the inner surface of the case.
前記電着塗料液を排出した後に、前記ケースの内面に形成した被膜を乾燥して加熱硬化させる工程をさらに備える、請求項5に記載の電着塗装方法。 The electrodeposition coating method according to claim 5, further comprising a step of drying and heat-curing a film formed on the inner surface of the case after discharging the electrodeposition coating liquid. 前記液吸入部は、前記電着塗料液の表面液および液表面に浮上した気泡を吸引排出する、請求項5または6に記載の電着塗装方法。   The electrodeposition coating method according to claim 5 or 6, wherein the liquid suction unit sucks and discharges the surface liquid of the electrodeposition coating liquid and the bubbles floating on the liquid surface. 前記電極は、前記液吸入部としての機能を兼ねるために、前記ケース内の電着塗料液の液面の高さ位置に開口する開口窓を有しており、この開口窓から電着塗料液の表面液と液表面に浮上した気泡とを連続的に吸引する、請求項7に記載の電着塗装方法。   The electrode has an opening window that opens at the level of the liquid surface of the electrodeposition coating liquid in the case so as to function as the liquid suction portion. The electrodeposition coating method according to claim 7, wherein the surface liquid and the bubbles floating on the liquid surface are continuously sucked. 前記ケース内に配置される前記電極は、電着塗料液を吸引する管として機能する、請求項5〜8のいずれかに記載の電着塗装方法。 The electrodeposition coating method according to claim 5, wherein the electrode disposed in the case functions as a tube for sucking an electrodeposition coating liquid .
JP2009004240A 2009-01-13 2009-01-13 Electrodeposition coating apparatus, electrodeposition electrode, and electrodeposition coating method Expired - Fee Related JP5429521B2 (en)

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