JP5419120B2 - Method for imparting water repellency and oil resistance using cellulose nanofibers - Google Patents

Method for imparting water repellency and oil resistance using cellulose nanofibers Download PDF

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JP5419120B2
JP5419120B2 JP2007556933A JP2007556933A JP5419120B2 JP 5419120 B2 JP5419120 B2 JP 5419120B2 JP 2007556933 A JP2007556933 A JP 2007556933A JP 2007556933 A JP2007556933 A JP 2007556933A JP 5419120 B2 JP5419120 B2 JP 5419120B2
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cellulose
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coating
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哲男 近藤
稚子 笠井
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Chuetsu Pulp and Paper Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D5/00Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
    • B05D5/08Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain an anti-friction or anti-adhesive surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y30/00Nanotechnology for materials or surface science, e.g. nanocomposites
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21CPRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
    • D21C5/00Other processes for obtaining cellulose, e.g. cooking cotton linters ; Processes characterised by the choice of cellulose-containing starting materials
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/20Macromolecular organic compounds
    • D21H17/21Macromolecular organic compounds of natural origin; Derivatives thereof
    • D21H17/24Polysaccharides
    • D21H17/25Cellulose
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00Coated paper; Coating material
    • D21H19/10Coatings without pigments
    • D21H19/14Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12
    • D21H19/34Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12 comprising cellulose or derivatives thereof
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H21/00Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
    • D21H21/50Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by form
    • D21H21/52Additives of definite length or shape

Description

本発明は、セルロースナノ繊維を用いる撥水性と耐油性の付与方法に関する。より詳細には、バクテリアセルロースの対向衝突処理物を、紙等の表面のコーティングに用いることに関する。本発明は、食品保存用紙製成型物の表面を保護するために特に有用である。    The present invention relates to a method for imparting water repellency and oil resistance using cellulose nanofibers. More specifically, the present invention relates to the use of a bacterial cellulose facing collision-treated product for coating a surface of paper or the like. The present invention is particularly useful for protecting the surface of a food preservation paper molding.

酢酸菌の一種は、培養すると菌体外にゲル状のセルロース膜を生産する。この菌が生産するセルロースはバクテリアセルロースと呼ばれる。バクテリアセルロースは、平均で幅約50nm、厚み約10nmの高結晶性のリボン状セルロースナノ繊維として分泌されるが、分泌後にすぐにランダムネットワークを形成して、ナノサイズの網目状のペリクルと呼ばれるゲル状膜を形成する。   One type of acetic acid bacteria produces a gel-like cellulose membrane outside the cells when cultured. The cellulose produced by this fungus is called bacterial cellulose. Bacterial cellulose is secreted as highly crystalline ribbon-like cellulose nanofibers with an average width of about 50 nm and a thickness of about 10 nm, but a gel called a nano-sized mesh pellicle forms a random network immediately after secretion. A film is formed.

バクテリアセルロースの利用法としては、ゲル状膜をそのままの形態で利用することが考えられている。微細な網目構造や保水性の良さを生かし、分離膜や医療用・化粧用パッドなどへの利用が検討されている。また、ゲル状膜を機械的処理に粉砕し、材料中に混練して、材料の強度等を改善する試みもある。   As a method of using bacterial cellulose, it is considered to use a gel film as it is. Utilizing the fine mesh structure and good water retention, its use in separation membranes, medical and cosmetic pads, etc. is being studied. There is also an attempt to improve the strength and the like of the material by pulverizing the gel film into a mechanical treatment and kneading it into the material.

さらに、バクテリアセルロースを材料表面のコーティングに用いるための技術として次のものが提案されている。例えば、特許文献1は、バクテリアセルロースと界面活性剤を含有することを特徴とするコーティング液、及びそれを用いた記録媒体を開示する。また、特許文献2は、セルロース水分散体中にキトサン塩と、2価以上のアニオン性物質を含有することを特徴とするコーティング液、及びそれを用いた記録媒体を開示する。特許文献3は、有機繊維をフィブリル化して得られる有機繊維パルプであって、その表面の少なくとも一部にバクテリアセルロースが固着されていることを特徴とする有機繊維パルプを開示する。特許文献4は、撹拌培養で生産されたバクテリアセルロースを原料として得られるセルロースの可溶化物、セルロースの可溶化物を含むコーティング用組成物又は複合物、及びセルロースの可溶化物を含む成型用組成物又は複合物を開示する。   Furthermore, the following has been proposed as a technique for using bacterial cellulose for coating the material surface. For example, Patent Document 1 discloses a coating liquid characterized by containing bacterial cellulose and a surfactant, and a recording medium using the same. Patent Document 2 discloses a coating liquid containing a chitosan salt and a divalent or higher anionic substance in a cellulose aqueous dispersion, and a recording medium using the same. Patent Document 3 discloses an organic fiber pulp obtained by fibrillating organic fibers, characterized in that bacterial cellulose is fixed to at least a part of the surface thereof. Patent Document 4 describes a cellulose solubilized product obtained from bacterial cellulose produced by stirring culture, a coating composition or composite containing the cellulose solubilized product, and a molding composition containing the cellulose solubilized product. An article or composite is disclosed.

本発明者らは、これまでに、一軸方向に分子配向しているセルローステンプレート上でセルロース生産菌を培養することにより、菌から分泌されるバクテリアセルロースナノ繊維が、その配向方向と一致するように堆積させることに成功し、結果としてペリクルではなくて、ナノ繊維が一方向に配向した3次元シート構造を構築することに成功した(非特許文献1及び特許文献5)。   The present inventors have so far cultivated cellulose-producing bacteria on a cellulose template that is molecularly oriented in a uniaxial direction so that bacterial cellulose nanofibers secreted from the bacteria coincide with the orientation direction. As a result, the inventors succeeded in constructing a three-dimensional sheet structure in which nanofibers are oriented in one direction instead of a pellicle (Non-patent Document 1 and Patent Document 5).

他方で、本発明者らは、樹木細胞壁由来の微結晶性セルロース繊維(重合度200程度)の対向衝突による水溶化に成功した(特許文献6)。
特開2004-249573号公報 特開2005-162897号公報 特開2005−194648号公報 特開平10−77302号公報 特開2002-142796 特開2005−270891 Kondo, T., Nojiri, M., Hishikawa, Y., Togawa, E., Romanovicz, D. and Brown, Jr., R. M., Bio-directed epitaxial nanodeposition of polymers on oriented macromolecular templates, Proc. Natl. Acad. Sci. USA, 99(22), 14008-14013 (2002)
On the other hand, the present inventors succeeded in water solubilization by opposing collision of microcrystalline cellulose fibers (degree of polymerization of about 200) derived from tree cell walls (Patent Document 6).
JP 2004-249573 A JP 2005-162897 A JP-A-2005-194648 Japanese Patent Laid-Open No. 10-77302 JP2002-142796 JP2005-270891 Kondo, T., Nojiri, M., Hishikawa, Y., Togawa, E., Romanovicz, D. and Brown, Jr., RM, Bio-directed epitaxial nanodeposition of polymers on oriented macromolecular templates, Proc. Natl. Acad. Sci. USA, 99 (22), 14008-14013 (2002)

バクテリアセルロースを利用しようとした場合、通常、ナノ繊維そのものではなく、このペリクル(膜)を用いることとなる。しかしながら、本発明者らは、バクテリアセルロースの用途拡大のためには、バクテリアセルロースをナノ繊維として取り出すことが必要であると考えた。また、本発明者らの検討によれば、バクテリアセルロースナノ繊維の結晶表面は、植物由来のコットンとは違うセルロースI alpha(アルファ)と呼ばれる三斜晶の結晶構造を持つことが明らかとなった(未発表)。したがって、上述したようにナノ繊維として取り出すことができれば、新たな性質を発現する繊維として期待できる。   When using bacterial cellulose, this pellicle (membrane) is usually used instead of the nanofiber itself. However, the present inventors considered that it is necessary to take out bacterial cellulose as nanofibers in order to expand the application of bacterial cellulose. Further, according to the study by the present inventors, it has been clarified that the crystal surface of the bacterial cellulose nanofiber has a triclinic crystal structure called cellulose I alpha (alpha) different from plant-derived cotton. (unpublished). Therefore, if it can take out as a nanofiber as above-mentioned, it can anticipate as a fiber which expresses a new property.

一方、セルロース、キチンなどのバイオマス資源は、グルコピラノース骨格からなる多糖である。この糖骨格分子構造には、骨格に平行な方向へ水酸基に由来する親水性、及び骨格に垂直な方向へC-H基に由来する疎水性サイトが存在する(図1)。そのような分子が集合したセルロース天然繊維表面でも同様に、それぞれ性質が異なる親水性・疎水性サイトに分かれる。例えば、親水性面が固体表面に現れれば水と親和するが、疎水性面が表面に配列した場合、その表面はテフロンTM並みの撥水性を有することになる(図2)。On the other hand, biomass resources such as cellulose and chitin are polysaccharides composed of a glucopyranose skeleton. In this sugar skeleton molecular structure, there are hydrophilic sites derived from hydroxyl groups in a direction parallel to the skeleton, and hydrophobic sites derived from CH groups in a direction perpendicular to the skeleton (FIG. 1). Similarly, the cellulose natural fiber surface on which such molecules are assembled is divided into hydrophilic and hydrophobic sites having different properties. For example, although hydrophilic surface is affinity with water if Arawarere a solid surface, if hydrophobic surface is arranged on the surface, the surface will have a water-repellent Teflon TM comparable (Figure 2).

ナノサイズの天然繊維においては、比表面積が大きく、相手物質との界面で、強い相互作用が可能になると推定される。とくに、この両親媒性(親水と疎水)を有する界面相互作用しやすい天然セルロースナノ繊維で材料表面をコーティングすれば、似た性質を示す繊維側の面が材料表面に吸着し、得られる表面は逆の性質を示す繊維の影響が現れてくる。すなわち、親水表面はより疎水化され、疎水表面はより親水化され、その性質の変更が可能になると期待される。   The nano-sized natural fiber has a large specific surface area, and it is estimated that strong interaction is possible at the interface with the partner substance. In particular, if the material surface is coated with natural cellulose nanofibers that have an amphipathic property (hydrophilic and hydrophobic) and are likely to interact with each other, the fiber-side surface showing similar properties is adsorbed on the material surface, and the resulting surface is The effect of fibers exhibiting the opposite properties appears. That is, it is expected that the hydrophilic surface is made more hydrophobic, the hydrophobic surface is made more hydrophilic, and the property can be changed.

本発明者らは、ナノ繊維を用いれば、上述のコンセプトでの表面改質が可能になると考え、本発明を完成した。   The inventors of the present invention considered that surface modification based on the above-described concept would be possible if nanofibers were used, and the present invention was completed.

本発明は、すなわち、バクテリアセルロースを対向衝突処理することにより得られるセルロースナノ繊維で被覆する工程を含む、基材表面の改質方法を提供する。また、本発明は、バクテリアセルロースを対向衝突処理する工程を含む、セルロースナノ繊維の製造方法、並びにバクテリアセルロースを対向衝突処理してセルロースナノ繊維を含む処理液を得て、該処理液に基材を含浸し、及び/又は該処理液を基材表面に塗布し、そして乾燥することにより形成される、セルロースナノ繊維被膜を提供する。   In other words, the present invention provides a method for modifying a substrate surface, which includes a step of coating bacterial cellulose with cellulose nanofibers obtained by opposing collision treatment. In addition, the present invention provides a method for producing cellulose nanofibers, comprising a step of subjecting bacterial cellulose to an opposite collision treatment, and a treatment liquid containing cellulose nanofibers obtained by subjecting bacterial cellulose to an opposite collision treatment, and the substrate is applied to the treatment liquid. And / or a cellulose nanofiber coating formed by applying the treatment liquid to a substrate surface and drying.

基材の被覆に用いられるセルロースナノ繊維は、ペリクルではなく単独でナノ繊維となっており、平均幅25nm以下(好ましくは20nm以下、より好ましくは15nm以下、さらに好ましくは8〜12nm)であり、平均厚み8〜12nmである。   Cellulose nanofibers used for coating the base material are not pellicles but are single nanofibers, and have an average width of 25 nm or less (preferably 20 nm or less, more preferably 15 nm or less, more preferably 8 to 12 nm), The average thickness is 8-12 nm.

本明細書で単に「セルロース」というときは、由来、製法、性状等に限定はなく、植物性セルロース、バクテリアセルロース、セルロース繊維、結晶セルロース等を含む。   In the present specification, the term “cellulose” is not limited in terms of origin, production method, properties and the like, and includes vegetable cellulose, bacterial cellulose, cellulose fiber, crystalline cellulose and the like.

本明細書でいう「バクテリアセルロース」は、微生物が生産するセルロース(β−1,4−グルコシド結合を主たる結合形式とする多糖)をいい、特に示した場合を除き、ゲル状膜の形態のものを指す。バクテリアセルロースは、当業者にはよく知られた方法により、製造することができる。セルロース産生菌としては、アセトバクター キシリナム(Acetobactor xylinumあるいはGluconacetobactor xylinusとも呼ばれる)、アセトバクター パスツリアヌム(Acetobactor pasteurianum)、アセトバクター ランセンス(Acetobactor rancens)等の酢酸菌、サルシナ ベントキュリ(Sarcina ventriculi)、バクテリウム キシロイデス(Bacteirum xyloides)、シュードモナス(Pseudomonas)属菌、アグロバクテリウム(Agrobacterium)属菌等を用いることができる。用いる培養液及び培養条件等は、当業者であれば、適宜決定することができる。 As used herein, “bacterial cellulose” refers to cellulose produced by microorganisms (polysaccharides with β-1,4-glucoside bonds as the main binding form), and in the form of a gel-like film unless otherwise indicated. Point to. Bacterial cellulose can be produced by methods well known to those skilled in the art. The cellulose-producing bacteria, (also called Acetobactor xylinum or Gluconacetobactor xylinus) Acetobacter xylinum, Acetobacter pasteurianum (Acetobactor pasteurianum), acetic acid bacteria such as Acetobacter Ransensu (Acetobactor rancens), Sarcina Bentokyuri (Sarcina ventriculi), bacterium Kishiroidesu (Bacteirum Xyloides), Pseudomonas (Pseudomonas) genus, it is possible to use Agrobacterium (Agrobacterium) spp like. Those skilled in the art can appropriately determine the culture solution and culture conditions to be used.

本明細書において「セルロースナノ繊維」というときは、平均幅及び平均厚みが100nm以下であるセルロース繊維をいう。セルロース繊維の平均幅及び平均厚みは、光散乱装置、レーザー顕微鏡、電子顕微鏡等の当業者には周知の手法によって計測することができる。平均幅は、計測される長さのうち、長いほうのものを数点、例えば10〜200点、好ましくは30〜80点を測定し、その平均値をとったものである。平均厚みは、計測される長さのうち、短いほうのものを数点、例えば10〜200点、好ましくは30〜80点測定し、その平均値をとったものである。本発明において用いられるセルロースナノ繊維の好ましい例は、平均幅及び平均厚みが、バクテリアセルロースと同等か、それ以下(例えば平均幅25nm以下、好ましくは20nm以下、より好ましくは15nm以下、さらに好ましくは8〜12nm)であり、平均厚み8〜12nmである。   In the present specification, “cellulose nanofiber” refers to a cellulose fiber having an average width and an average thickness of 100 nm or less. The average width and average thickness of the cellulose fiber can be measured by methods well known to those skilled in the art, such as a light scattering device, a laser microscope, and an electron microscope. The average width is obtained by measuring several points, for example, 10 to 200 points, preferably 30 to 80 points, of the measured length, and taking the average value. The average thickness is obtained by measuring several points, for example, 10 to 200 points, preferably 30 to 80 points, of the measured length, and taking the average value. Preferred examples of the cellulose nanofibers used in the present invention have an average width and an average thickness equal to or less than that of bacterial cellulose (for example, an average width of 25 nm or less, preferably 20 nm or less, more preferably 15 nm or less, more preferably 8 ~ 12nm) with an average thickness of 8-12nm.

本明細書において、「対向衝突(処理)」というときは、多糖類の分散液を一対のノズルから70〜250MPaの高圧でそれぞれ噴射させると共に、その噴射流を互いに衝突させてセルロース繊維を粉砕する、湿式粉砕方法をいう。この方法の詳細は、特開2005−270891(特許文献)に開示されている。 In the present specification, when “opposite collision (treatment)” is used, a dispersion of polysaccharide is sprayed from a pair of nozzles at a high pressure of 70 to 250 MPa, and the jet flow is collided with each other to pulverize cellulose fibers. The wet pulverization method. Details of this method are disclosed in JP-A-2005-270891 (Patent Document 6 ).

対向衝突処理は、超高圧水の衝突エネルギーを利用して、材料を超微粒化する湿式微粒化方法である。他の粉砕化方法、ビーズミル、ジェットミル、撹拌機、高圧ホモジナイザー等と比較し、様々な優れた利点を有する。例えば、粉砕媒体を使用しないため媒体の磨耗粉の混入がなく、また媒体攪拌式より均一でシャープな粒度分布が得られ、さらに連続処理、大容量化が容易、大気との接触時間が少なく、処理品の酸化を極力抑えることができる等の点を挙げることができる。   Opposing collision treatment is a wet atomization method in which the material is ultrafine-grained using the collision energy of ultra-high pressure water. Compared to other pulverization methods, bead mill, jet mill, stirrer, high-pressure homogenizer, etc., it has various excellent advantages. For example, since no grinding media is used, there is no mixing of wear powder of the medium, and a uniform and sharp particle size distribution is obtained from the medium agitation type.Furthermore, continuous processing, large capacity is easy, contact time with the atmosphere is small, The point which can suppress the oxidation of a processed product as much as possible can be mentioned.

対向衝突処理のための装置としては、高圧洗浄装置又は粉砕・分散・乳化等のための高圧ホモジナイザー装置を利用することができる。   As a device for the counter collision treatment, a high-pressure washing device or a high-pressure homogenizer device for pulverization / dispersion / emulsification can be used.

対向衝突処理の際、セルロースは水に分散される。セルロースは、必要に応じ、予め粉砕してもよい。分散濃度は、分散スラリーとして配管を通過するのに適当な濃度であることが好ましく、0.1〜10質量%が好ましい。   Cellulose is dispersed in water during the counter collision process. Cellulose may be pulverized in advance if necessary. The dispersion concentration is preferably a concentration suitable for passing through the piping as a dispersion slurry, and preferably 0.1 to 10% by mass.

対向衝突処理においては、分散液を一対のノズルから70〜250MPaの高圧でそれぞれ噴射させると共に、その噴射流を互いに衝突させて粉砕するが、上記一対のノズルから噴射される分散液の高圧噴射流の角度を、噴射流同士が各々のノズル出口より先方の一点で適正な角度において衝合衝突するように調製するか、又は高圧流体の噴射回数を調整して粉砕回数を調整することにより、セルロース繊維の平均粒子長を1/4以下又は10μmにまで粉砕することができる一方で、セルロースの重合度の低下を抑制することもできる。   In the counter-collision process, the dispersion liquid is ejected from the pair of nozzles at a high pressure of 70 to 250 MPa, and the jet streams collide with each other to be pulverized. By adjusting the number of times of pulverization by adjusting the number of jets of high-pressure fluid or adjusting the number of times of pulverization. While the average particle length of the fibers can be pulverized to 1/4 or less or 10 μm, a decrease in the degree of polymerization of cellulose can also be suppressed.

衝合角度θとしては、95〜178°、例えば、100〜170°とすることができる。95°より小さい場合、例えば90°で衝合するようにすると、構造的に衝合分散液はチャンバーの壁部分に直接衝突してしまう部分が生じやすくなり、1回の衝突でセルロースの重合度の低下が10%を超えることが多くなる。一方、178°より大きい場合、例えば衝合が180°、すなわち正面対向して衝突させる場合には、その衝突のエネルギーが大きく、1回の衝突での重合度の低下が激しくなることがある。   The collision angle θ can be 95 to 178 °, for example, 100 to 170 °. If it is smaller than 95 °, for example, if it is made to collide at 90 °, structurally the collision dispersion liquid tends to directly collide with the wall of the chamber, and the degree of polymerization of cellulose in one collision The decrease in the number of cases often exceeds 10%. On the other hand, when the angle is larger than 178 °, for example, when the collision is 180 °, that is, when the collision is made in the face-to-face relationship, the energy of the collision is large, and the degree of polymerization in one collision may be drastically reduced.

また、衝突回数としては、1〜200回、例えば5〜120回、〜60回、〜30回、〜15回、〜10回とすることができる。粉砕回数が多いと、セルロースの重合度の低下が10%を超えることがある。   The number of collisions can be 1 to 200 times, for example, 5 to 120 times, ˜60 times, ˜30 times, ˜15 times, and ˜10 times. When the number of pulverization is large, the decrease in the degree of polymerization of cellulose may exceed 10%.

衝合角度及び/又は衝突回数は、セルロースによる分解効率等を加味して、適宜設計することができる。衝合角度及び/又は衝突回数の調整により、衝突処理後のセルロースの平均粒子長が、処理前の1/4以下、1/5〜1/100、1/6〜1/50、1/7〜1/20とすることができる。同様に、平均粒子長は、10μm以下、0.01〜9μm、0.1〜8μm、0.1〜5μmとすることができる。セルロース繊維は、平均粒子長に対して直角方向に粒子幅が存在することになる。この幅を平均粒子幅というが、これも、衝合角度及び/又は衝突回数の調整により、10μm以下、0.01〜9μm、0.1〜8μmとすることができる。   The collision angle and / or the number of collisions can be appropriately designed in consideration of the decomposition efficiency by cellulose and the like. By adjusting the collision angle and / or the number of collisions, the average particle length of cellulose after collision treatment is 1/4 or less, 1/5 to 1/100, 1/6 to 1/50, 1/7 before treatment. ~ 1/20. Similarly, the average particle length can be 10 μm or less, 0.01 to 9 μm, 0.1 to 8 μm, or 0.1 to 5 μm. Cellulose fibers have a particle width in a direction perpendicular to the average particle length. This width is referred to as an average particle width, which can also be set to 10 μm or less, 0.01 to 9 μm, or 0.1 to 8 μm by adjusting the collision angle and / or the number of collisions.

対向衝突処理は、回数を重ねるに従い、処理物の温度が上昇するので、一度衝突処理された後の処理物は、必要に応じ、例えば、4〜20℃、又は5〜15℃に冷却してもよい。対向衝突処理装置に、冷却のための設備を組み込むこともできる。   Since the temperature of the processed object rises as the number of counter collision processes increases, the processed object once subjected to the collision process is cooled to 4 to 20 ° C. or 5 to 15 ° C. as necessary. Also good. Equipment for cooling can be incorporated in the opposing collision processing apparatus.

また、本発明において、処理物から特にセルロース繊維が細かくなった部分だけを取り出す方法として、処理物を遠心分離して、上澄みを分取することにより、平均粒子長1μm未満のセルロース微粒子を得ることができる。   Further, in the present invention, as a method for taking out only the portion where the cellulose fibers are particularly fine from the treated product, the treated product is centrifuged to obtain a cellulose fine particle having an average particle length of less than 1 μm by separating the supernatant. Can do.

図1は、セルロース分子の親水性サイトと疎水性サイトとを示した図である。セルロース、キチン等の分子には、骨格に平行な方向へ水酸基に由来する親水性、及び骨格に垂直な方向へC−H基に由来する疎水性サイトが存在する。FIG. 1 is a diagram showing hydrophilic sites and hydrophobic sites of cellulose molecules. In molecules such as cellulose and chitin, there are hydrophilic sites derived from hydroxyl groups in the direction parallel to the skeleton and hydrophobic sites derived from C—H groups in the direction perpendicular to the skeleton. 図2は、表面におけるグルコース環の配向角度が表面特性に与える影響を示した図である。親水性面が固体表面に現れれば水と親和するが、疎水性面が表面に配列した場合、その表面はテフロンTM並みの撥水性を有することになる。FIG. 2 is a diagram showing the influence of the orientation angle of the glucose ring on the surface on the surface characteristics. If the hydrophilic surface appears on the solid surface, it has an affinity for water. However, when the hydrophobic surface is arranged on the surface, the surface has water repellency equivalent to that of Teflon TM . 図3は、対向衝突処理前後におけるバクテリアセルロースナノ繊維の変化を示した写真を含む図である。対向衝突処理により、ペリクル中のナノ繊維のネットワーク構造が破壊され、ペリクルでなく単独の繊維として水中に分散することが判明した。また、ナノ繊維の幅が約10nmと1/4程度に小さくなり、断面が正方形に近い形状を持つ繊維となることがTEM写真から判明した。FIG. 3 is a diagram including photographs showing changes in bacterial cellulose nanofibers before and after the opposing collision treatment. It was found that the nanofiber network structure in the pellicle was destroyed by the facing collision treatment and dispersed in water as a single fiber instead of the pellicle. Moreover, it became clear from the TEM photograph that the width of the nanofiber was reduced to about 10 nm and about ¼, and the cross section was a fiber having a shape close to a square. 図4は、対向衝突処理したバクテリアセルロースをコーティングしたろ紙表面の、撥水性(水の接触角)を測定した際の写真である。未処理のろ紙の場合、水のろ紙への吸い込みが激しく接触角を測定することができなかったが、コーティング処理により接触角51°の値を得ることができた。FIG. 4 is a photograph of the water repellency (water contact angle) measured on the surface of a filter paper coated with bacterial cellulose subjected to opposing collision treatment. In the case of the untreated filter paper, the contact angle could not be measured due to intense suction of water into the filter paper, but a value of 51 ° contact angle could be obtained by the coating treatment. 図5は、対向衝突処理したバクテリアセルロースをコーティングしたろ紙表面の、耐油性を試験した際の写真である。赤い染色剤(ズダンIV)を混ぜたサラダ油を滴下し、そのときの表面を観察したところ、未処理のろ紙では、速やかに浸透し、裏側に染み出してきたが、コーティング処理により、サラダ油はろ紙表面上で広がったものの浸透せず、裏側に油が染み出してくることはなかった。FIG. 5 is a photograph when the oil resistance of the surface of the filter paper coated with the bacterial cellulose subjected to the counter collision treatment was tested. When the salad oil mixed with the red dye (Zudan IV) was dropped and the surface at that time was observed, the untreated filter paper penetrated quickly and exuded to the back side, but the salad oil was filtered by the coating process. Although it spread on the surface, it did not penetrate and oil did not ooze out on the back side. 図6は、対向衝突処理した植物由来の微結晶セルロース繊維を塗布したろ紙表面の耐油性を試験した際の写真である。左から、塗布回数が1回、3回、5回のものである。サラダ油は直ちに浸透し、また、塗布回数が2回以上のものは、塗布したものがフィルム化してろ紙からはがれた。FIG. 6 is a photograph when the oil resistance of the surface of the filter paper coated with the plant-derived microcrystalline cellulose fiber subjected to the opposing collision treatment was tested. From the left, the number of coatings is 1, 3, and 5. Salad oil penetrated immediately, and when the number of times of application was 2 times or more, the applied one turned into a film and peeled off the filter paper. 図7は、ホモジナイザーで解繊したバクテリアセルロースを塗布したろ紙表面の耐油性を試験した際の写真である。左から、塗布回数が1回、3回、5回のものである。サラダ油は直ちに浸透した。FIG. 7 is a photograph when the oil resistance of the filter paper surface coated with bacterial cellulose defibrated with a homogenizer was tested. From the left, the number of coatings is 1, 3, and 5. Salad oil penetrated immediately. 図8は、対向衝突処理したバクテリアセルロースをPETフィルム上に展開した際の写真である。バクテリアセルロースはPETフィルムとよく密着した。FIG. 8 is a photograph of the bacterial cellulose that has been subjected to opposing collision treatment developed on a PET film. Bacterial cellulose adhered well to the PET film. 図9は、対向衝突処理した微結晶性セルロース繊維をPETフィルム上に展開した際の写真である。展開物はフィルムからはがれた。FIG. 9 is a photograph of the microcrystalline cellulose fiber that has been subjected to opposing collision treatment when spread on a PET film. The development was peeled off the film. 図10は、対向衝突処理したバクテリアセルロースをコーティングしたろ紙表面の、耐水性を試験した際の写真である。青い染色剤(Coomassie brilliant blue R−250)の1%溶液を滴下し、そのときの表面を観察したところ、未処理のろ紙では、速やかに浸透し、裏側に染み出してきたが、コーティング処理により、溶液はろ紙表面上で広がったものの浸透せず、裏側に染み出してくることはなかった。FIG. 10 is a photograph when the water resistance of the surface of the filter paper coated with the bacterial cellulose subjected to the counter collision treatment was tested. When a 1% solution of blue stain (Coomassie brilliant blue R-250) was dropped and the surface at that time was observed, the untreated filter paper penetrated quickly and exuded to the back side. The solution spread on the surface of the filter paper but did not penetrate and did not ooze out on the back side. 図11は、対向衝突処理したアシ由来セルロースナノ繊維をコーティングしたろ紙表面の、耐水性及び耐油性を試験した際の写真である。青い染色剤(Coomassie brilliant blue R−250)の1%水溶液を滴下したところ、コーティング処理により、溶液はろ紙表面上で広がったものの浸透せず、裏側に水が染み出してくることはなかった(左写真)。また、赤い染色剤(ズダンIV)を混ぜたサラダ油を滴下したところ、サラダ油はろ紙表面上で広がったものの浸透せず、裏側に油が染み出してくることはなかった(右写真)。FIG. 11 is a photograph when the water resistance and oil resistance of the surface of filter paper coated with reed-derived cellulose nanofibers subjected to opposing collision treatment were tested. When a 1% aqueous solution of blue stain (Coomassie brilliant blue R-250) was dropped, the solution spread on the surface of the filter paper but did not permeate, and water did not ooze out on the back side. (Left photo) Moreover, when salad oil mixed with a red dyeing agent (Zudan IV) was dropped, the salad oil spread on the surface of the filter paper but did not penetrate, and the oil did not ooze out on the back side (right photo). 図12は、対向衝突処理した竹由来セルロースナノ繊維をコーティングしたろ紙表面の、耐水性及び耐油性を試験した際の写真である。青い染色剤(Coomassie brilliant blue R−250)の1%水溶液を滴下したところ、わずかにろ紙への水の滲みこみが見られたが、その染みこみ速度はゆるやかだった(左写真)。また、赤い染色剤(ズダンIV)を混ぜたサラダ油を滴下したところ、まったくろ紙への染みこみが見られなかった(右写真)。FIG. 12 is a photograph when the water resistance and oil resistance of the surface of the filter paper coated with the bamboo-derived cellulose nanofibers subjected to facing collision treatment were tested. When a 1% aqueous solution of blue stain (Coomassie brilliant blue R-250) was dropped, a slight soaking of water into the filter paper was observed, but the soaking speed was slow (left photo). Moreover, when salad oil mixed with a red dye (Zudan IV) was dropped, no soaking into the filter paper was observed (right photo). 図13は、塗料組成物について、耐水性及び耐油性を試験した際の写真である。耐油性、撥水性は、実施例1と同様に維持されていた。FIG. 13 is a photograph of the coating composition when tested for water resistance and oil resistance. The oil resistance and water repellency were maintained in the same manner as in Example 1.

〔被覆方法〕
本発明においてセルロースナノ繊維被膜で基材表面を被覆(「コーティング」ということもある。)する際、その方法に特に制限はないが、通常、該液に基材を含浸(浸漬ということもある。)するか、又は該液を基材表面に塗布し、そして乾燥することによる。含浸と塗布とは、組み合わせて行ってもよく、それぞれを繰り返し行ってもよい。塗布手段に、特に制限はなく、エアースプレー、ハケ、ローラー等で行うことができる。乾燥は、加熱乾燥、強制乾燥、及び/又は常温乾燥により行うことができる。
[Coating method]
In the present invention, when the substrate surface is coated with a cellulose nanofiber coating (sometimes referred to as “coating”), the method is not particularly limited, but usually the substrate is impregnated (soaked) in the liquid. .) Or by applying the liquid to the substrate surface and drying. Impregnation and application may be performed in combination, or may be performed repeatedly. There is no restriction | limiting in particular in an application means, It can carry out with an air spray, a brush, a roller, etc. Drying can be performed by heat drying, forced drying, and / or room temperature drying.

〔基材の例、及び紙・紙製品への本発明の適用〕
本発明により、プラスチック、木材、紙等の有機基材表面;コンクリート、石材、ガラス、セラミック等の無機基材表面;鉄、アルミニウム等の金属表面を被覆することができる。本発明によりコーティングされ、改質される基材の好ましい例は、紙、ポリエチレンテレフタレート、ポリエチレン、ポリプロピレンである。特に好適な基材の例は、紙である。
[Examples of base materials and application of the present invention to paper and paper products]
According to the present invention, it is possible to coat an organic base material surface such as plastic, wood and paper; an inorganic base material surface such as concrete, stone, glass and ceramic; and a metal surface such as iron and aluminum. Preferred examples of substrates coated and modified according to the present invention are paper, polyethylene terephthalate, polyethylene, polypropylene. An example of a particularly suitable substrate is paper.

本明細書で「紙」というときは、植物繊維その他の繊維を絡み合わせ、こう着させて作ったものをいう。原料、構成する繊維の種類及び配合の割合に特に限定はなく、板紙、成型物等、形態はいずれでもあり得る。パルプモールドも含まれる。また、繊維以外の防かび成分、抗菌成分等を含むものであってもよい。
In the present specification, the term “paper” refers to a product made by intertwining and attaching plant fibers and other fibers. There are no particular limitations on the raw materials, the types of fibers to be formed, and the proportions of the components, and any form such as paperboard or molded product can be used. A pulp mold is also included. Further, it may contain a fungicidal component other than fibers, an antibacterial component and the like.

紙表面へは、セルロースナノ繊維は0.01〜30g/m2(好ましくは0.05〜20g/m2、より好ましくは、0.1〜10g/m2、さらに好ましくは0.2〜5g/m2)で基材表面に被覆される。被覆方法は、浸漬、スプレー等による塗布等、基材の被覆の際に用いられる種々の方法を適用することができる。Cellulose nanofibers are 0.01 to 30 g / m 2 (preferably 0.05 to 20 g / m 2 , more preferably 0.1 to 10 g / m 2 , more preferably 0.2 to 5 g / m 2 ) on the paper surface. Coated. As a coating method, various methods used for coating a substrate, such as dipping, spraying, and the like, can be applied.

PETなど表面が疎水性(撥水性)の基材に本発明のコーティングを施した場合、基材表面は親水性に改質される。親水性であれば、コーティングされた基材の上に水性インクや鉛筆で印字することができる。   When the coating of the present invention is applied to a substrate having a hydrophobic surface (water repellency) such as PET, the surface of the substrate is modified to be hydrophilic. If it is hydrophilic, it can be printed on the coated substrate with aqueous ink or pencil.

本発明はまた、セルロースナノ繊維被膜により表面の一部又は全部が被覆されている、紙製品又は紙製成型物であって;該セルロースナノ繊維被膜が、バクテリアセルロースを対向衝突処理してセルロースナノ繊維を含む処理液を得て、該処理液に基材を含浸し、及び/又は該処理液を基材表面に塗布し、そして乾燥することにより形成されるものである、前記紙製品又は紙製成型物を提供する。   The present invention is also a paper product or a paper-molded product in which a part or all of the surface is coated with a cellulose nanofiber coating; the cellulose nanofiber coating is formed by subjecting bacterial cellulose to opposing collision treatment and cellulose. The paper product or the paper product, which is formed by obtaining a treatment liquid containing nanofibers, impregnating the treatment liquid with a substrate and / or applying the treatment liquid to the surface of the substrate and drying. Provide paper moldings.

紙製品又は紙製成型物の例としては、食品容器(例えば、弁当容器)、食器(紙コップ、紙皿)、袋状物、カード類、書籍、雑誌、印刷用紙、文房具、印刷用記録紙、接着紙、フィルター等が挙げられる。   Examples of paper products or paper moldings include food containers (for example, bento containers), tableware (paper cups, paper plates), bags, cards, books, magazines, printing paper, stationery, printing records Examples include paper, adhesive paper, and filters.

本発明はまた、紙製品又は紙製成型物等の基材表面に撥水性若しくは親水性、又は耐油脂性を付与する方法であって;耐水性若しくは親水性、又は及び耐油脂性の付与が、紙製品又は紙製成型物等の基材表面の一部又は全部をセルロースナノ繊維被膜により被覆することによるものであり;該セルロースナノ繊維被膜が、バクテリアセルロース又はイネ科の植物由来のセルロース繊維を対向衝突処理してセルロースナノ繊維を含む処理液を得て、該処理液に基材を含浸し、及び/又は該処理液を基材表面に塗布し、そして乾燥することにより形成されるものである、前記方法を提供する。   The present invention is also a method of imparting water repellency or hydrophilicity, or oil and fat resistance to a substrate surface such as a paper product or a paper molded product; and imparting water resistance or hydrophilicity, and oil and fat resistance, By covering a part or all of the surface of a substrate such as a paper product or a paper molding with a cellulose nanofiber coating; the cellulose nanofiber coating is a cellulose fiber derived from bacterial cellulose or a plant of the grass family Formed by subjecting the substrate to an impingement treatment to obtain a treatment liquid containing cellulose nanofibers, impregnating the treatment liquid with a substrate, and / or applying the treatment liquid to the substrate surface and drying The method is provided.

本発明の処理により、紙に種々の抵抗性、特に液体及びガスの浸透に対する抵抗性を付与することができる。液体に対する抵抗性には、撥水性、耐油脂性(耐油性及び耐脂性)、耐水性が含まれる。各々の評価法は、当業者にはよく知られている。これらの評価は、通常、表面に水滴・油滴を滴下して評価するが、滴の着地直後のみならず、目的とする用途に応じ、着地後数時間経過後の状態を評価してもよい。本発明者の検討では、最も濡れやすい多孔性のろ紙に対してもスプレー加工により容易に耐油性を付与することができ、この耐油性は、着地後数時間経過しても変化はなかった。   By the treatment of the present invention, various resistances can be imparted to the paper, particularly resistance to penetration of liquids and gases. Resistance to liquid includes water repellency, oil and fat resistance (oil resistance and oil resistance), and water resistance. Each evaluation method is well known to those skilled in the art. These evaluations are usually evaluated by dropping water or oil droplets on the surface, but not only immediately after landing of the droplets, but also depending on the intended use, the state after several hours after landing may be evaluated. . According to the study of the present inventor, even the porous filter paper that is most wettable can be easily given oil resistance by spraying, and this oil resistance did not change even after several hours after landing.

評価の結果、目的とする用途に適した効果が認められない場合、コーティング方法の改変により、改善することができる。例えば、スプレーによる1〜数回の拭きつけでは充分な撥水性が得られない場合は、コーティング液への浸漬や、繰り返しの吹きつけ等の方法により改善することができる。   As a result of the evaluation, when an effect suitable for the intended application is not recognized, it can be improved by modifying the coating method. For example, when sufficient water repellency cannot be obtained by wiping one to several times by spraying, it can be improved by immersion in a coating solution or repeated spraying.

〔塗料組成物〕
本発明はまた、バクテリアセルロース由来のセルロース繊維を対向衝突処理して得られたセルロースナノ繊維を含む、塗料組成物を提供する。本発明の塗料組成物は、塗料として、またインクとして用いることができる。
[Coating composition]
This invention also provides the coating composition containing the cellulose nanofiber obtained by carrying out the opposing collision process of the cellulose fiber derived from bacterial cellulose . The coating composition of the present invention can be used as a paint or as an ink.

本発明の塗料組成物は、塗膜結性成分としてのセルロースナノ繊維のほか、展開剤としての水、顔料及び各種の添加剤を含んでもよい。顔料の例としては、無機顔料、レーキ、着色顔料,体質顔料、光輝性顔料を挙げることができ、添加剤の例としては、分散剤、乳化剤、沈殿防止剤、色分かれ防止剤、乾燥剤、垂れ防止剤、レベリング剤、可塑剤、艶消し剤、消泡剤、防火剤、防腐剤、防カビ剤、殺菌剤、塗膜にすべり性を与えるための剤を挙げることができる。   The coating composition of the present invention may contain water, a pigment, and various additives as a developing agent in addition to cellulose nanofibers as a film-binding component. Examples of pigments include inorganic pigments, lakes, colored pigments, extender pigments, and bright pigments. Examples of additives include dispersants, emulsifiers, suspending agents, anti-coloring agents, drying agents, Anti-sagging agents, leveling agents, plasticizers, matting agents, antifoaming agents, fireproofing agents, antiseptics, fungicides, bactericides, and agents for imparting slipperiness to the coating film can be mentioned.

本発明の塗料組成物は、各種基材表面及び旧塗膜表面に適用でき、基材表面の例としては、プラスチック、木材、紙等の有機基材表面;コンクリート、石材、ガラス、セラミック等の無機基材表面;鉄、アルミニウム等の金属表面を挙げることができ、旧塗膜としてはアクリル樹脂系、アクリルウレタン樹脂系、ポリウレタン樹脂系、フッ素樹脂系、シリコンアクリル樹脂系、酢酸ビニル樹脂系、エポキシ樹脂系、アルキド樹脂等の旧塗膜を挙げることができる。本発明の塗料組成物は、下塗り材、上塗り材と組み合わせて用いることもできる。本発明の塗料組成物の塗装方法は、特に限定されず、浸漬、エアースプレー、ハケ、ローラー等で行うことができる。   The coating composition of the present invention can be applied to various substrate surfaces and old paint film surfaces. Examples of the substrate surface include organic substrate surfaces such as plastic, wood and paper; concrete, stone, glass, ceramic and the like. Inorganic base material surface: Metal surfaces such as iron and aluminum can be mentioned. As the old paint film, acrylic resin system, acrylic urethane resin system, polyurethane resin system, fluororesin system, silicon acrylic resin system, vinyl acetate resin system, Examples include old paint films such as epoxy resin and alkyd resin. The coating composition of the present invention can also be used in combination with an undercoat material or an overcoat material. The coating method of the coating composition of this invention is not specifically limited, It can carry out by immersion, an air spray, a brush, a roller, etc.

従来の塗料組成物は、水性塗料として用いられるものであっても大多数において、シックハウス症候群の原因の一つとされるVOC(揮発性有機化合物)成分を要するが、本発明の塗料組成物はVOCを含まないように構成することができる。このような本発明の塗料組成物は、主として、アメニティが要求される(VOCを出さない)内装用汎用材料や接触して用いるような材料(例えば、老人福祉材料、病院に使用される金属代替材料)に特に適する。具体例としては、建築用内装材、自動車の内装材、食品用包装、プラスチックトレイを挙げることができる。   Although most of the conventional coating compositions are used as water-based paints, they require a VOC (volatile organic compound) component that is one of the causes of sick house syndrome. It can be configured not to include. Such a coating composition of the present invention mainly includes general-purpose materials for interiors that do not require amenity (does not emit VOCs) and materials that are used in contact (for example, welfare materials for the elderly, metal substitutes used in hospitals) Particularly suitable for materials). Specific examples include architectural interior materials, automotive interior materials, food packaging, and plastic trays.

本発明の塗料組成物は、ナノセルロース繊維の基材表面への吸着性が強いこと、及び一緒に用いる顔料成分等の素材表面へのアンカー効果により、形成された塗膜が基材表面を強く被覆することができると考えられる。したがって、本発明の塗料組成物は、塗膜が充分な耐久性を発揮するように構成することができる。   In the coating composition of the present invention, the formed coating film strongly strengthens the substrate surface due to the strong adsorptivity of nanocellulose fibers to the substrate surface and the anchor effect to the material surface such as pigment components used together. It is thought that it can be coated. Therefore, the coating composition of this invention can be comprised so that a coating film may exhibit sufficient durability.

本発明の塗料組成物により、塗装又は染色と、耐油性・撥水性処理を同時に行うことができる。   With the coating composition of the present invention, painting or dyeing and oil resistance / water repellency treatment can be performed simultaneously.

〔セルロースナノ繊維の表面構造と性質〕
本発明により、セルロースナノ繊維及びセルロースナノ繊維被膜が提供される。バクテリアセルロースは、脱脂綿(コットン)にはみられない生体適合性を示すことも最近報告されているが、これは、まさに表面の構造の違いが、接触面で細胞への影響の違いに反映すことを示すものと思われる。前述したとおり、バクテリアセルロース表面は、同じセルロース分子で構成されていても、集合状態が三斜晶(トリクリニック)のI alpha(アルファ)と呼ばれる結晶形態をとる。一方、植物由来の表面の分子の集合形態は、I beta(ベータ)と呼ばれる単斜晶の結晶形態をとるので、ナノ繊維におけるそれぞれの表面の性質が異なってくる。従来の植物セルロース繊維と本発明によるバクテリアセルロースナノ繊維とは、構成分子の配列に違いがあり、結果として繊維表面の分子の集合状態が異なり、そのため、繊維表面の示す性質が異なっていると考えられる。本発明者らの検討によると、木本植物由来の結晶セルロース繊維の対向処理物では、バクテリアセルロースの対向処理物を用いた場合と同様の効果は得られなかった(比較例参照)。また、バクテリアセルロースの高圧ホモジナイザーによる処理物によっても、バクテリアセルロースの対向処理物を用いた場合と同様の効果は得られなかった。高圧ホモジナイザーによる処理は、セルロースの水溶化の観点からは有用かもしれないが、当然物理的に分子切断を伴うため、セルロースを低分子化し、重合度を低下させることとなる。しかしながら、対向衝突は、分子を引き剥がすように作用し、重合度の低下はそれほど起こらない。そして、繊維表面の分子の集合状態は、処理法によって異なることが予想される。したがって、ナノサイズでの考察では、出発物質が同じでも、処理法により表面の性質が異なる繊維を生む。対向衝突処理技術は、重合度低下を伴わず、分子構造非破壊操作である点で、重要である。
[Surface structure and properties of cellulose nanofibers]
According to the present invention, cellulose nanofibers and cellulose nanofiber coatings are provided. Bacterial cellulose has recently been reported to exhibit biocompatibility not found in cotton wool, but this is because the difference in the structure of the surface reflects the difference in the effect on the cell at the contact surface. It seems to show that. As described above, the bacterial cellulose surface has a crystal form called I alpha (triclinic) in which the aggregate state is triclinic even if it is composed of the same cellulose molecules. On the other hand, the molecular morphology of the plant-derived surface is in the form of a monoclinic crystal called I beta (beta), so the properties of the surfaces of the nanofibers are different. The conventional plant cellulose fiber and the bacterial cellulose nanofiber according to the present invention are different in the arrangement of the constituent molecules, and as a result, the aggregation state of the molecules on the fiber surface is different, and therefore the properties exhibited by the fiber surface are considered to be different. It is done. According to the study by the present inventors, the opposite treatment product of the crystalline cellulose fiber derived from the woody plant did not obtain the same effect as the case of using the opposite treatment product of the bacterial cellulose (see Comparative Example). In addition, even when the bacterial cellulose was treated with a high-pressure homogenizer, the same effect as in the case of using a bacterial cellulose facing product was not obtained. The treatment with a high-pressure homogenizer may be useful from the viewpoint of water-solubilization of cellulose, but naturally it involves physical molecular cleavage, so that cellulose is reduced in molecular weight and the degree of polymerization is lowered. However, the opposing collision acts to peel off the molecules, and the degree of polymerization does not decrease so much. And it is anticipated that the aggregation state of molecules on the fiber surface will differ depending on the treatment method. Therefore, in the nano-size consideration, even if the starting material is the same, fibers with different surface properties are produced depending on the treatment method. Opposing collision treatment technology is important in that it is a non-destructive operation of molecular structure without lowering the degree of polymerization.

このような意味では、本願は、現時点では、対向衝突処理したバクテリアセルロースしか発現できない性質を提供するものである。本発明は、ナノ繊維の表面特性を利用するものであり、現時点では適切な回数の対向衝突処理を施したバクテリアセルロースの表面構造とサイズが、セルロース分子及びその集合体の持つ両親媒性という潜在的特性をより明確に発現させているということになる。   In this sense, the present application provides the property that only bacterial cellulose that has been subjected to a counter collision process can be expressed at the present time. The present invention utilizes the surface properties of nanofibers, and at present, the surface structure and size of bacterial cellulose that has been subjected to an appropriate number of counter-collision treatments has the potential of being amphiphilic in cellulose molecules and aggregates thereof. This means that the special characteristics are expressed more clearly.

〔実施例1〕
方法:
<バクテリアセルロースナノ繊維懸濁液の調製>
アセトバクター キシリナム(Acetobactor xylinumあるいはGluconacetobactor xylinus)(生産菌株:ATCC 53582)を培養して(バクテリアセルロース培養のための培地の調製方法は、Hestrin, S. & Schramm, M. (1954) Biochem. J. 58, 345−352に従った。)得られたセルロースペリクルを、そのまま1cm角サイズに裁断して、水に懸濁させた後、対向衝突(使用機器 アルチマイザー(スギノマシン製)、圧力 200mPa、衝突回数 34回、懸濁液の固形濃度 約0.4%)に供することで、セルロースナノ繊維懸濁液を得た。
Example 1
Method:
<Preparation of bacterial cellulose nanofiber suspension>
Acetobacter xylinum (Acetobactor xylinum or Gluconacetobactor xylinus) (production strain: ATCC 53582). Culturing the (medium process for the preparation of for the bacterial cellulose cultures, Hestrin, S. & Schramm, M. (1954) Biochem J. 58, 345-352.) The obtained cellulose pellicle was cut into a 1 cm square size as it was and suspended in water, and then faced collision (device used: Ultimizer (Sugino Machine), pressure 200 mPa, Cellulosic nanofiber suspension was obtained by subjecting the suspension to 34 times and a solid concentration of the suspension of about 0.4%.

<懸濁液によるろ紙表面のコーティング>
ろ紙を基材物質として用い、セルロースナノ繊維懸濁液中に浸漬させ、105℃で乾燥させることにより、ろ紙表面をナノ繊維でコーティングした。コーティング量は2〜3g/m2であった。
<Coating of filter paper surface with suspension>
The filter paper surface was coated with nanofibers by using filter paper as a substrate material, dipping in a suspension of cellulose nanofibers and drying at 105 ° C. The coating amount was 2-3 g / m 2 .

このナノ繊維でコーティングされたろ紙表面状態がどのように変化したかを、表面構造と疎水性、又は耐油性の向上との相関に着目して評価を試みた。まず接触角法を用いて、水の接触角を測定し、表面の疎水性を検討した。方法としては、1μlの超純水を滴下し、ろ紙に着地1秒後に計測した。また耐油性については、サラダ油(製造元 J-オイルミルズ、製品名 AJINOMOTO サラダ油1500gエコボトル、原材料名 食用大豆油、食用なたね油)に赤い染料(ズダンIV)をまぜて、ろ紙に滴下したときの吸い込みで検討した。   An attempt was made to evaluate how the surface condition of the filter paper coated with nanofibers changed, focusing on the correlation between the surface structure and hydrophobicity or oil resistance. First, using the contact angle method, the contact angle of water was measured, and the hydrophobicity of the surface was examined. As a method, 1 μl of ultrapure water was dropped, and the measurement was made 1 second after landing on the filter paper. Oil resistance is examined by mixing red oil (Zudan IV) with salad oil (manufacturer J-Oil Mills, product name AJINOMOTO salad oil 1500 g eco-bottle, raw material name edible soybean oil, edible rapeseed oil) and dripping onto filter paper. did.

結果:
<バクテリアセルロースナノ繊維懸濁液>
対向衝突処理の効果、特に繊維幅サイズへの影響を検討するため、透過型電子顕微鏡(TEM)により懸濁液中のセルロースナノ繊維の形態観察を行った。図3に、TEM写真を示す。ペリクル中のナノ繊維のネットワーク構造が破壊され、ペリクルでなく単独の繊維として水中に分散することが判明した。さらにバクテリアセルロースナノ繊維は通常幅40〜60nm、厚み10nmであるが、衝突処理後、このナノ繊維の幅が約10nmと1/4程度に小さくなり、断面が正方形に近い形状を持つ繊維となることがTEM写真から判明した。
result:
<Bacterial cellulose nanofiber suspension>
In order to examine the effect of the opposing collision treatment, particularly the influence on the fiber width size, the morphology of the cellulose nanofibers in the suspension was observed with a transmission electron microscope (TEM). FIG. 3 shows a TEM photograph. It was found that the nanofiber network structure in the pellicle was destroyed and dispersed in water as a single fiber rather than a pellicle. Furthermore, bacterial cellulose nanofibers are usually 40-60 nm wide and 10 nm thick, but after collision treatment, the width of the nanofibers is reduced to about 10 nm and 1/4, resulting in fibers having a cross-sectional shape close to a square. It was found from the TEM photograph.

このことから、純粋にナノ繊維表面とろ紙表面との間の相互作用のみによるろ紙表面への繊維吸着は、ペリクルを形成しているバクテリアナノ繊維の場合よりも著しく向上すると考えられた。すなわち、ろ紙は親水性であることから、その表面にナノ繊維の親水性サイドが吸着し、疎水性サイドは空気側に向くことになるので、表面には疎水性が付与されると考えられる。   From this, it was considered that the fiber adsorption to the filter paper surface by purely the interaction between the nanofiber surface and the filter paper surface was significantly improved as compared with the case of bacterial nanofibers forming a pellicle. That is, since the filter paper is hydrophilic, the hydrophilic side of the nanofiber is adsorbed on the surface, and the hydrophobic side is directed to the air side, so that it is considered that the surface is given hydrophobicity.

<懸濁液によるろ紙表面のコーティング>
i) 水との影響(撥水性):
懸濁液に浸漬させたろ紙表面の接触角を測定した(図4)。未処理のろ紙の場合、水のろ紙への吸い込みが激しく接触角を測定することができなかった。しかし、浸漬処理したろ紙では、水の吸い込みが著しく遅くなり、接触角を測定することができ、一回の浸漬処理で51°という数値を得ることができ、疎水性を付与させることができたと考えられた。
<Coating of filter paper surface with suspension>
i) Influence with water (water repellency):
The contact angle of the surface of the filter paper immersed in the suspension was measured (Fig. 4). In the case of untreated filter paper, the suction angle of water into the filter paper was so strong that the contact angle could not be measured. However, in the filter paper that has been soaked, the suction of water is significantly slowed, the contact angle can be measured, and a numerical value of 51 ° can be obtained with a single soaking treatment, giving hydrophobicity. it was thought.

水の接触角は、ガラスでは20°、ステンレスでは45°、そしてアルミニウムでは70°である(デュポン社HP HYPERLINK "http://www.dupont.co.jp/tc/seinou/" http://www.dupont.co.jp/tc/seinou/参照)。浸漬処理したろ紙の51°という数値はこれらと比較するとステンレス並みの撥水性を持たせることができたと考えられる。The water contact angle is 20 ° for glass, 45 ° for stainless steel and 70 ° for aluminum (DuPont HP HYPERLINK "http://www.dupont.co.jp/tc/seinou/" http: // www.dupont.co.jp/tc/seinou/ ). It is considered that the 51 ° numerical value of the filter paper that had been soaked was able to have the same water repellency as stainless steel.

ii) 油との影響(耐油性):
ろ紙表面に油(サラダ油)を滴下し、そのときの表面を観察した(図5)。通常のろ紙では、水ほどではないが、速やかに浸透し、裏側に染み出してきた。しかし、浸漬処理したろ紙に関しては、サラダ油はろ紙表面上で広がったものの浸透せず、裏側に油が染み出してくることはなかった。このことから耐油性が示された。
ii) Effect with oil (oil resistance):
Oil (salad oil) was dropped onto the filter paper surface, and the surface at that time was observed (FIG. 5). Ordinary filter paper penetrated quickly and oozed out to the back, although not as much as water. However, with respect to the filter paper soaked, the salad oil spread on the surface of the filter paper but did not penetrate, and the oil did not ooze out on the back side. This showed oil resistance.

〔比較例1〕
植物由来のセルロース微結晶性繊維(フナセルII:平均粒径80マイクロメートル:フナコシ(株))を対向衝突処理(衝突回数 30回、懸濁液の固形濃度 約0.5%とした以外は、実施例1と同様の条件)に供することにより得られた懸濁液をスプレーでろ紙に塗布し、105℃で乾燥し、ろ紙の耐油性を試験した(図6)。
(Comparative Example 1)
Example except that plant-derived cellulose microcrystalline fiber (Funacel II: average particle size 80 micrometers: Funakoshi Co., Ltd.) was subjected to opposing collision treatment (number of collisions 30 times, solid concentration of suspension was about 0.5%) (The same conditions as in 1) were applied to the filter paper by spraying and dried at 105 ° C. to test the oil resistance of the filter paper (FIG. 6).

サラダ油はろ紙に直ちに浸透した。また、塗布回数が2回以上のものは、塗布したものがフィルム化してろ紙からはがれた。これは、用いたセルロースのろ紙との相互作用が、バクテリアセルロースの場合と比較して弱いことに起因すると考えられた。   The salad oil immediately penetrated the filter paper. In addition, when the number of times of coating was 2 times or more, the coated material turned into a film and peeled off from the filter paper. This was thought to be due to the fact that the interaction of the cellulose used with the filter paper was weaker than that of bacterial cellulose.

さらに、バクテリアセルロースをホモジナイザー(製品名 ヒスコトロン、マイクロテック・ニチオン製)で20,000rpm、5min処理することにより得られた懸濁液をスプレーで塗布し、それ以外の条件は実施例1と同様にして、ろ紙の耐油性を試験した(図7)。   Furthermore, the suspension obtained by treating bacterial cellulose with a homogenizer (product name: Hiscotron, manufactured by Microtec Nithion) at 20,000 rpm for 5 minutes was applied by spray, and other conditions were the same as in Example 1. The oil resistance of the filter paper was tested (Fig. 7).

サラダ油はろ紙に直ちに浸透した。また、対向衝突処理した場合に比較して、ろ紙表面に均一に塗布することが難しかった。   The salad oil immediately penetrated the filter paper. In addition, it was difficult to uniformly apply to the filter paper surface as compared with the case of facing collision treatment.

〔実施例2〕
実施例1で得られたバクテリアセルロース懸濁液を、PETフィルム上に展開した(図8)。対向衝突処理したバクテリアセルロースはPETフィルムとよく密着した。紙以外のPET、PP、PE等の基材にもバクテリアセルロースをコーティングすることができた。
(Example 2)
The bacterial cellulose suspension obtained in Example 1 was developed on a PET film (FIG. 8). Bacterial cellulose treated with facing collision was in good contact with the PET film. Other than paper, PET, PP, PE and other substrates could be coated with bacterial cellulose.

〔比較例2〕
比較例2で得られた植物由来の微結晶性繊維の懸濁液を、PETフィルム上に展開した(図9)。展開物がフィルムからはがれてしまった。
(Comparative Example 2)
The suspension of plant-derived microcrystalline fibers obtained in Comparative Example 2 was developed on a PET film (FIG. 9). The developed material peeled off the film.

〔実施例3〕
実施例1と同様にして、対向処理を34回行ったバクテリアセルロース懸濁液をスプレーして気乾することを15回繰り返し、最後に40℃で約1時間乾燥させて得られたろ紙の耐水性を評価した。
Example 3
In the same manner as in Example 1, spraying the bacterial cellulose suspension that had been subjected to the counter treatment 34 times and air-drying was repeated 15 times, and finally the water resistance of the filter paper obtained by drying at 40 ° C. for about 1 hour. Sex was evaluated.

Coomassie(登録商標) brilliant blue R-250 を1%水に溶解させた溶液をろ紙に滴下し、表面を観察した(図10)。   A solution prepared by dissolving Coomassie (registered trademark) brilliant blue R-250 in 1% water was dropped onto a filter paper, and the surface was observed (FIG. 10).

〔実施例〕塗料組成物
実施例1で得た衝突回数34回のセルロースナノ繊維懸濁液に、濃度が0.1%になるように青い染色剤(Coomassie brilliant blue R−250)を加え、塗料組成物とした。これを、ろ紙表面にスプレーで塗布し、耐油性、撥水性試験に供した。
[Example 4 ] Coating composition A blue dyeing agent (Coomassie brilliant blue R-250) was added to the cellulose nanofiber suspension with 34 collisions obtained in Example 1 so as to have a concentration of 0.1%. A coating composition was obtained. This was applied to the filter paper surface by spraying and subjected to oil resistance and water repellency tests.

結果を図14に示した。耐油性、撥水性は、実施例1と同様に維持されていた。このことから、セルロースナノ繊維懸濁液を用いることにより、塗装又は染色と、耐油性・撥水性処理を同時に行うことができると考えられた。   The results are shown in FIG. Oil resistance and water repellency were maintained as in Example 1. From this, it was considered that the coating or dyeing and the oil resistance / water repellency treatment can be simultaneously performed by using the cellulose nanofiber suspension.

Claims (9)

バクテリアセルロースのペリクルの分散液を一対のノズルから70〜250MPaの高圧でそれぞれ噴射させると共に、その噴射流を互いに衝突させて粉砕する方法(以下、対向衝突処理)によりセルロースナノ繊維を含む処理液を得て、該処理液に基材を含浸し、及び/又は該処理液を基材表面に塗布し、そして乾燥することにより形成されるセルロースナノ繊維被膜で基材表面を被覆する工程を含む、基材表面の改質方法。 A treatment liquid containing cellulose nanofibers is produced by a method in which a dispersion of bacterial cellulose pellicle is sprayed from a pair of nozzles at a high pressure of 70 to 250 MPa, and the jet flows collide with each other (hereinafter referred to as opposing collision treatment). And impregnating the substrate with the treatment liquid and / or coating the substrate surface with a cellulose nanofiber coating formed by applying the treatment liquid to the substrate surface and drying. A method for modifying a substrate surface. 基材が紙、ポリエチレンテレフタレート、ポリエチレン又はポリプロピレンである、請求項に記載の基材表面の改質方法。 The method for modifying a substrate surface according to claim 1 , wherein the substrate is paper, polyethylene terephthalate, polyethylene or polypropylene. セルロースナノ繊維が0.01〜30g/mで基材表面に被覆される、請求項2に記載の基材表面の改質方法。 The method for modifying a substrate surface according to claim 2 , wherein the cellulose nanofiber is coated on the substrate surface at 0.01 to 30 g / m2. 基材に撥水性若しくは親水性、耐水性及び/又は耐油脂性を付与するものである、請求項に記載の基材表面の改質方法。 The method for modifying a substrate surface according to claim 3 , wherein the substrate is imparted with water repellency or hydrophilicity, water resistance and / or oil resistance. 食品保存用紙製成型物の表面を保護するための、請求項4に記載の基材表面の改質方法。 The method for modifying the surface of a substrate according to claim 4 for protecting the surface of a molded product made of food storage paper. セルロースナノ繊維被膜により表面の一部又は全部が被覆されている、紙製品又は紙製成型物であって;
該セルロースナノ繊維被膜が、バクテリアセルロースのペリクルの分散液を対向衝突処理してセルロースナノ繊維を含む処理液を得て、該処理液に基材を含浸し、及び/又は該処理液を基材表面に塗布し、そして乾燥することにより形成されるものである、前記紙製品又は紙製成型物。
A paper product or a paper molding, part or all of which is coated with a cellulose nanofiber coating;
The cellulose nanofiber coating treats a dispersion of bacterial cellulose pellicle in a facing collision process to obtain a treatment liquid containing cellulose nanofibers, impregnates the treatment liquid with a substrate, and / or uses the treatment liquid as a substrate. The paper product or paper molded product, which is formed by applying to a surface and drying.
紙製品又は紙製成型物に耐水性及び耐油脂性を付与する方法であって;
耐水性及び耐油脂性の付与が、紙製品又は紙製成型物表面の一部又は全部をセルロースナノ繊維被膜により被覆することによるものであり;
該セルロースナノ繊維被膜が、バクテリアセルロースのペリクルの分散液を対向衝突処理してセルロースナノ繊維を含む処理液を得て、該処理液に基材を含浸し、及び/又は該処理液を基材表面に塗布し、そして乾燥することにより形成されるものである、基材表面の改質方法。
A method of imparting water resistance and oil resistance to paper products or paper moldings;
The provision of water resistance and oil and fat resistance is due to coating part or all of the surface of the paper product or paper molding with a cellulose nanofiber coating;
The cellulose nanofiber coating treats a dispersion of bacterial cellulose pellicle in a facing collision process to obtain a treatment liquid containing cellulose nanofibers, impregnates the treatment liquid with a base material, and / or uses the treatment liquid as a base material. A method for modifying a substrate surface , which is formed by applying to a surface and drying.
バクテリアセルロースのペリクルの分散液を対向衝突処理してセルロースナノ繊維を含む処理液を得て、該処理液に基材を含浸し、及び/又は該処理液を基材表面に塗布し、そして乾燥することにより形成される、セルロースナノ繊維被膜。 A treatment liquid containing cellulose nanofibers is obtained by opposing collision treatment of a dispersion of bacterial cellulose pellicle , the substrate is impregnated with the treatment liquid, and / or the treatment liquid is applied to the surface of the substrate and dried. A cellulose nanofiber coating formed by バクテリアセルロースのペリクルの分散液を対向衝突処理して得られたセルロースナノ繊維を含む、塗料組成物。 A coating composition comprising cellulose nanofibers obtained by subjecting a dispersion of a bacterial cellulose pellicle to an opposing collision treatment.
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