JP5417413B2 - Part quantity extraction machine - Google Patents
Part quantity extraction machine Download PDFInfo
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- JP5417413B2 JP5417413B2 JP2011248405A JP2011248405A JP5417413B2 JP 5417413 B2 JP5417413 B2 JP 5417413B2 JP 2011248405 A JP2011248405 A JP 2011248405A JP 2011248405 A JP2011248405 A JP 2011248405A JP 5417413 B2 JP5417413 B2 JP 5417413B2
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- 238000000605 extraction Methods 0.000 title claims description 44
- 238000002156 mixing Methods 0.000 claims description 2
- 229920003002 synthetic resin Polymers 0.000 description 7
- 239000000057 synthetic resin Substances 0.000 description 7
- 238000003756 stirring Methods 0.000 description 6
- 238000013019 agitation Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 125000002066 L-histidyl group Chemical group [H]N1C([H])=NC(C([H])([H])[C@](C(=O)[*])([H])N([H])[H])=C1[H] 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 230000005284 excitation Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000001514 detection method Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
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- Branching, Merging, And Special Transfer Between Conveyors (AREA)
- Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
Description
本発明は自動車部品を組付ける際に取付ける樹脂用クリップなどのように形状が複雑なパーツを所定数量取出すことが出来るパーツ所定数量取出機に関する。 The present invention relates to a parts predetermined quantity take-out machine capable of taking out a predetermined quantity of parts having a complicated shape such as a resin clip to be mounted when an automobile part is assembled.
一般に多種類の部品供給装置が提案されているが、形状が複雑なパーツを所定数量取出す場合に於いて、形状が複雑なパーツを収容部に多数個入れてもパーツがスムーズに容器部側に流れ込まず、途中でパーツ同士が噛み込まれて突っ掛かってしまうという問題点があった。従って、形状が複雑なパーツを所定数量自動的に取出す装置はないのが現状である。 In general, many types of parts supply devices have been proposed. However, when a predetermined number of parts with complicated shapes are taken out, even if a large number of parts with complicated shapes are put in the container, the parts can be smoothly moved to the container side. There was a problem that parts did not flow in, but the parts were bitten and stuck on the way. Accordingly, there is currently no apparatus that automatically takes out a predetermined number of parts having complicated shapes.
このため、従来に於いては、複数個の取出穴を治具板に穿設し、その取出穴にパーツが挿入され、取出穴の数量分のパーツを取出すことが出来るようにしたものが使用されている。しかしながら、この治具は作業者が直接手に持って使用するものであり、一度で所定数量になるようにパーツを取出すことは難しかった。つまり、治具の取出穴は一般に１０個或いは１５個などのように区切れの良い数とする場合が多く、例えば、１８個取出す場合、１０個の取出穴が穿設された治具では、取出し作業を２回行わなければならず、且つ、２個を後から除去しなければならなかった。この時、専用の１８個取出すことが出来る治具を製作する場合も考えられるが、他の使用が出来なくなるため殆んど専用の治具は製作されていない。又、この時、取出穴が多くなると、パーツが各取出穴に挿入されずに落ちてしまうものが生じ、パーツが全ての取出穴に確実に挿入させることは困難であるため、あまり多く取出穴は穿設されないのが現状である。 For this reason, in the past, a plurality of extraction holes were drilled in the jig plate, and parts were inserted into the extraction holes so that parts equivalent to the number of extraction holes could be removed. Has been. However, this jig is used by an operator directly in his / her hand, and it is difficult to take out parts so that a predetermined quantity can be obtained at a time. That is, in many cases, the number of holes to be taken out of the jig is generally a good number such as 10 or 15, for example, in the case of taking out 18 pieces, The unloading operation had to be performed twice and two had to be removed later. At this time, it may be possible to manufacture a dedicated jig that can be taken out 18 pieces, but since no other use is possible, almost no dedicated jig is manufactured. At this time, if the number of extraction holes increases, parts may fall without being inserted into each extraction hole, and it is difficult to securely insert the parts into all the extraction holes. Is currently not drilled.
尚、電子部品等の各種部品を供給する部品供給装置としては、例えば、特開２００８−２１４０５１が提案されている。この構造は、部品を収容可能であると共に下方側に開口する収容部と、該収容部の下方側に設けられ、水平方向に対して傾斜して前記収容部から排出された前記部品を移送する移送路を有すると共に該移送路の下流端部が外方に開口する傾斜部と、前記移送路の開口部を閉塞する閉塞部材と、前記移送路の開口部が閉塞される閉塞位置、及び、前記移送路の開口部が開放される退避位置の間で前記閉塞部材を移動させる移動機構とを備えたものであった。しかしながら、特開２００８−２１４０５１では、形状が複雑なパーツを所定数量取出すことは不可能なものであった。 As a component supply device for supplying various components such as electronic components, for example, Japanese Patent Application Laid-Open No. 2008-214051 has been proposed. This structure is capable of accommodating components and is provided with a receiving portion that opens downward and a lower portion of the receiving portion that is inclined with respect to the horizontal direction and transports the components discharged from the receiving portion. An inclined portion having a transfer path and a downstream end of the transfer path that opens outward; a closing member that closes the opening of the transfer path; a closing position where the opening of the transfer path is closed; and And a moving mechanism for moving the closing member between the retreat positions where the opening of the transfer path is opened. However, in Japanese Patent Application Laid-Open No. 2008-214051, it is impossible to take out a predetermined number of parts having complicated shapes.
本発明は樹脂用クリップなどのように形状が複雑なパーツを所定数量取出すことが確実に出来ると共に所定数量のパーツを使い切るか否かにより、全ての取付箇所の作業が完了したか否かの確認が可能となるパーツ所定数量取出機を提供することを目的とする。 In the present invention, it is possible to reliably take out a predetermined quantity of parts having a complicated shape such as a clip for resin, and confirm whether or not the work of all the attachment points is completed depending on whether or not the predetermined quantity of parts is used up. It is an object to provide a predetermined quantity take-out machine for parts.
本発明は上記要望に応えるために成されたものであり、つまり、 イ）パーツが収容可能であると共に下方が開口する収容部を設けたこと。 ロ）収容部の下方側に扁平な円筒状に形成した容器部を設けると共に該容器部の両端面を立て、その一端面に供給口を設け、他端面の上部に放出口を設け、且つ、供給口を収容部の下方の開口に接続したこと。 ハ）容器部の内部へ回転自在に円盤状のパーツ取出部材を取付けると共に、該パーツ取出部材の外周に、パーツを1つ挿入する取出溝が複数形成されたこと。更にパーツ取出部材の取出溝の底面を、容器部の外側に下がる傾斜面と成し、容器部の内側で、且つ、パーツ取出部材の表面に掻き混ぜ棒を多数本突設させたこと。 ニ）容器部の供給口とパーツ取出部材との間に傾斜板を、パーツ取出部材側が下がるように配置したこと。 ホ）容器部の外部に配置する取出箱と、放出口との間にスベリ台を配置したこと。 ヘ）容器部の外部へ放出されるパーツを検出する検出器のデーターに基づいてパーツの所定数量が得られる数量設定手段を備えたこと。 ト）収容部の上方から内部に差し込んで配置させると共に複数の駒を取付けた上下移動する加振棒と、パーツ取出部材を回転させる駆動モーターの回転軸に固着したカムに下端を当接させて上下移動する支持縦棒と、該支持縦棒の上部に一端を固定すると共に他端を加振棒の上部に固定する支持横棒と、支持縦棒の上部に乗せる錘と、から少なくとも構成した加振部材を具備したこと。 以上のように成す。 The present invention has been made in order to meet the above-mentioned demands, that is, a) a housing portion that can accommodate parts and that opens downward is provided. B) A container portion formed in a flat cylindrical shape is provided on the lower side of the housing portion, and both end surfaces of the container portion are set up, a supply port is provided at one end surface thereof, a discharge port is provided at the upper portion of the other end surface, and The supply port is connected to the opening below the housing. C) A disk-shaped part extraction member is rotatably attached to the inside of the container, and a plurality of extraction grooves for inserting one part are formed on the outer periphery of the part extraction member. Furthermore, the bottom surface of the take-out groove of the parts take-out member is formed as an inclined surface that goes down to the outside of the container part, and a large number of stirring rods are protruded inside the container part and on the surface of the part take-out member. D) An inclined plate is disposed between the supply port of the container part and the part takeout member so that the part takeout member side is lowered. E) A sliding stand has been placed between the discharge box placed outside the container and the discharge port. (F) A quantity setting means for obtaining a predetermined quantity of parts based on data of a detector for detecting the parts released to the outside of the container part . G) The lower end is brought into contact with a vibration bar that is vertically inserted and arranged with a plurality of pieces mounted thereon and a cam that is fixed to the rotating shaft of the drive motor that rotates the part extracting member. The support vertical bar that moves up and down, a support horizontal bar that fixes one end to the upper part of the support vertical bar and the other end to the upper part of the vibration bar, and a weight that is placed on the upper part of the support vertical bar Having a vibration member. This is done.
請求項１のように イ）パーツ（Ｐ）が収容可能であると共に下方が開口する収容部（１）を設けたこと。 ロ）収容部（１）の下方側に扁平な円筒状に形成した容器部（２）を設けると共に該容器部（２）の両端面を立て、その一端面に供給口（21）を設け、他端面の上部に放出口（22）を設け、且つ、供給口（21）を収容部（１）の下方の開口に接続したこと。 ハ）容器部（２）の内部へ回転自在に円盤状のパーツ取出部材（３）を取付けると共に、該パーツ取出部材（３）の外周に、パーツ（Ｐ）を1つ挿入する取出溝（31）が複数形成されたこと。更にパーツ取出部材（３）の取出溝（31）の底面を、容器部（２）の外側に下がる傾斜面（31a）と成し、容器部（２）の内側で、且つ、パーツ取出部材（３）の表面に掻き混ぜ棒（33）を多数本突設させたこと。 ニ）容器部（２）の供給口（21）とパーツ取出部材（３）との間に傾斜板（４）を、パーツ取出部材（３）側が下がるように配置したこと。 ホ）容器部（２）の外部に配置する取出箱（６）と、放出口（22）との間にスベリ台（５）を配置したこと。 ヘ）容器部（２）の外部へ放出されるパーツ（Ｐ）を検出する検出器（71）のデーターに基づいてパーツ（Ｐ）の所定数量が得られる数量設定手段（７）を備えたこと。 ト）収容部（１）の上方から内部に差し込んで配置させると共に複数の駒（81a），（81b）を取付けた上下移動する加振棒（81）と、パーツ取出部材（３）を回転させる駆動モーター（９）の回転軸に固着したカム（84）に下端を当接させて上下移動する支持縦棒（82）と、該支持縦棒（82）の上部に一端を固定すると共に他端を加振棒（81）の上部に固定する支持横棒（83）と、支持縦棒（82）の上部に乗せる錘（85）と、から少なくとも構成した加振部材（８）を具備したこと。 以上のように成すことにより、樹脂用クリップなどのように形状が複雑なパーツを所定数量取出すことが確実に出来ると共に所定数量のパーツ（Ｐ）を使い切ることにより所定作業の完了が確認可能となる。また数量設定手段（７）によって取出数量が自在に変えることが可能なものとなる。更に本発明はパーツ（Ｐ）の種類が変わっても取出溝（31）に１つ入る大きさのものであれば、そのまま効率良く使用出来るものとなる。又、本発明はパーツ取出部材（３）に用いる駆動モーター（９）が１つだけで良く、構造が簡単で安価に製造することが出来るものとなる。
特に、容器部（２）のパーツ（Ｐ）はパーツ取出部材（３）の掻き混ぜ棒（33）によって掻き混ぜられるため、パーツ（Ｐ）が確実に且つスムーズに取出すことが出来るものとなる。更に加振部材（８）を上記のように成すことにより、駆動力はパーツ取出部材（３）で用いる駆動モーター（９）を兼用することができるので、簡単な構造で且つ安価にパーツ（Ｐ）の噛み込みが防止できるものとなる。
As in claim 1, a) a housing portion (1) that can accommodate the parts (P) and that opens downward is provided. B) A container portion (2) formed in a flat cylindrical shape is provided on the lower side of the housing portion (1), and both end surfaces of the container portion (2) are erected, and a supply port (21) is provided on one end surface thereof. The discharge port (22) is provided in the upper part of the other end surface, and the supply port (21) is connected to the opening below the accommodating portion (1). C) A disk-shaped part extraction member (3) is rotatably attached to the inside of the container part (2), and an extraction groove (31) for inserting one part (P) on the outer periphery of the part extraction member (3) ) Has been formed. Further, the bottom surface of the take-out groove (31) of the part take-out member (3) is formed as an inclined surface (31a) that goes down to the outside of the container part (2), inside the container part (2), and the part take-out member ( A large number of stirring rods (33) are projected on the surface of 3). (D) The inclined plate (4) is disposed between the supply port (21) of the container part (2) and the parts extraction member (3) so that the parts extraction member (3) side is lowered. E) A sliding stand (5) is disposed between the take-out box (6) disposed outside the container part (2) and the discharge port (22). ( F) Provided with a quantity setting means (7) for obtaining a predetermined quantity of the parts (P) based on the data of the detector (71) for detecting the parts (P) discharged to the outside of the container part (2). . G) Rotating the vibration bar (81) that moves up and down and that is inserted and arranged from above the housing part (1) and that is mounted with a plurality of pieces (81a) and (81b), and the part take-out member (3) A support bar (82) that moves up and down with its lower end abutting on a cam (84) fixed to the rotating shaft of the drive motor (9), and one end fixed to the upper part of the support bar (82) and the other end A vibrating member (8) comprising at least a supporting horizontal bar (83) for fixing the screw to the upper part of the vibrating bar (81) and a weight (85) to be placed on the upper part of the supporting vertical bar (82). . By forming as above, completion of a predetermined work is be confirmed by using up the predetermined number of parts (P) with the shape, such as a resin clip can complex parts reliably be retrieved predetermined quantity . Further, the quantity to be taken out can be freely changed by the quantity setting means (7). Furthermore, even if the type of the part (P) is changed, the present invention can be efficiently used as it is if it is of a size that fits into the take-out groove (31). In the present invention, only one drive motor (9) is used for the parts extracting member (3), and the structure is simple and can be manufactured at low cost.
In particular, since the part (P) of the container part (2) is agitated by the agitation rod (33) of the part extraction member (3), the part (P) can be reliably and smoothly removed. Furthermore, by making the vibration member (8) as described above, the driving force can also be used as the drive motor (9) used in the parts extraction member (3), so the parts (P ) Can be prevented.
本発明の実施形態を図１〜図５に基づいて説明する。（１)はパーツ（Ｐ）が収容可能であると共に下方を開口する合成樹脂製の収容部であり、該収容部（１）は供給管（1a）とホッパー（1b）とから成されている。（２）は収容部（１）の開口を接続させる供給口（21）と共に放出口（22）を有した透明で扁平な円筒状の合成樹脂製の容器部であり、該容器部（２）は収容部（１）の下方側に設けると共に前記容器部（２）の円形の外周を図１の２点鎖線のように立て、その両端面の一端面に供給口（21）を設けると共に他端面の上部に放出口（22）を設けている。又、前記外周の両側は、Ｌ字状の取付板によって後述する基台（12）と固定している。 An embodiment of the present invention will be described with reference to FIGS. (1) is a synthetic resin containing part that can accommodate parts (P) and open downward, and the containing part (1) is composed of a supply pipe (1a) and a hopper (1b). . (2) is a transparent and flat cylindrical synthetic resin container part having a discharge port (22) together with a supply port (21) for connecting the opening of the housing part (1), and the container part (2) other with the vertical circular outer periphery of the container portion (2) is provided on the lower side of the housing part (1) as in two-dot chain line in FIG. 1, provided the supply opening (21) on one end face of the end surfaces A discharge port (22) is provided at the top of the end face. Further, both sides of the outer periphery are fixed to a base (12) described later by an L-shaped mounting plate.
（３）は容器部（２）の内部に回転自在に取付けた円盤状の合成樹脂製のパーツ取出部材であり、該パーツ取出部材（３）の外周には図３に示すように複数の取出溝（31）が形成されており、該取出溝（31）の底面を、容器部（２）の外側に下がる傾斜面（31a）に形成し、取出溝（31）に挿入したパーツ（Ｐ）が容器部（２）の外側へ放出され易くしている（図４参照）。またパーツ取出部材（３）の中心には後述する駆動モーター（９）の回転軸が挿入されて固定するための取付穴（32）を穿設しており、且つ、容器部（２）の内側のパーツ取出部材（３）の表面に、パーツ（Ｐ）を掻き混ぜるための掻き混ぜ棒（33）が多数本突設されている（図３参照）。前記傾斜面（31a）の傾斜角としては、外側に対して下向きに３０度〜６０度前後の範囲が良く、好ましくは４５度である。又、前記パーツ取出部材（３）はパーツ（Ｐ）の大きさが異なる場合、それに合せた取出溝（31）を形成したものを用意しておき、前記パーツ取出部材（３）が交換可能にしておくのが好ましい。 (3) is a disk-shaped synthetic resin part extraction member rotatably attached to the inside of the container part (2), and a plurality of extraction parts are provided on the outer periphery of the part extraction member (3) as shown in FIG. A groove (31) is formed, and the bottom surface of the take-out groove (31) is formed on an inclined surface (31a) that falls outside the container part (2), and the part (P) inserted into the take-out groove (31) Is easily released to the outside of the container part (2) (see FIG. 4). A mounting hole (32) for inserting and fixing a rotating shaft of a drive motor (9) to be described later is formed in the center of the part extracting member (3), and the inside of the container part (2). A large number of stirring rods (33) for stirring the parts (P) are provided on the surface of the parts extraction member (3) (see FIG. 3). The inclination angle of the inclined surface (31a) is preferably in the range of about 30 to 60 degrees downward with respect to the outside, preferably 45 degrees. In addition, if the part extraction member (3) has a different size of the part (P), the part extraction member (3) having a corresponding extraction groove (31) is prepared so that the part extraction member (3) can be replaced. It is preferable to keep it.
（４）はパーツ取出部材（３）の取出溝（31）にパーツ（Ｐ）が挿入し易くするために配置した合成樹脂製の傾斜板であり、該傾斜板（４）は図２に示すように供給口（21）とパーツ取出部材（３）との間に配置し、パーツ取出部材（３）側が下がるように配置されている。（５）は合成樹脂製のスベリ台であり、該スベリ台（５）は放出口（22）と後述する取出箱（６）との間に配置されている。尚、前記収容部（１），容器部（２），パーツ取出部材（３），傾斜板（４），スベリ台（５）の材質は合成樹脂に限定されるものではない。（６）は外部へ放出されたパーツ（Ｐ）が所定数量集められる合成樹脂製の取出箱である。尚、前記取出箱（６）は図中に示す箱形状に限定されるものではなく、皿状のものも含むものとする。 (4) is a synthetic resin inclined plate arranged to facilitate insertion of the part (P) into the extraction groove (31) of the part extraction member (3), and the inclined plate (4) is shown in FIG. Thus, it arrange | positions between a supply port (21) and a parts extraction member (3), and is arrange | positioned so that the parts extraction member (3) side may fall. (5) is a sliding base made of synthetic resin, and the sliding base (5) is disposed between the discharge port (22) and an extraction box (6) described later . In addition, the material of the said accommodating part (1), a container part (2), a parts extraction member (3), an inclination board (4), and a slide stand (5) is not limited to a synthetic resin. (6) is a synthetic resin take-out box in which a predetermined number of parts (P) discharged to the outside are collected. In addition, the said extraction box (6) is not limited to the box shape shown in a figure, It shall include a dish-shaped thing.
（７）は容器部（２）の外部へ放出されるパーツ（Ｐ）を検出する検出器（71）のデーターに基づいてパーツ（Ｐ）の所定数量を得る数量設定手段であり、前記検出器（71）としては光電センサーを用い、それを放出口（22）の付近に設けておくと良い。また前記数量設定手段（７）としては、所定数量に達すると、パーツ取出部材（３）の回転を停止させる機構のものであれば良く、一般に制御盤（72）に収納された数量設定回路などによって制御される。この数量設定するための制御方法及びその機構は公知であるので、これ以上の詳細な説明は省略する。 (7) is a quantity setting means for obtaining a predetermined quantity of parts (P) based on data of a detector (71) for detecting the parts (P) discharged to the outside of the container part (2), As (71), a photoelectric sensor may be used and provided near the discharge port (22). The quantity setting means (7) may be of any mechanism that stops the rotation of the part extraction member (3) when a predetermined quantity is reached, such as a quantity setting circuit housed in the control panel (72). Controlled by. Since the control method and the mechanism for setting the quantity are known, further detailed description is omitted.
（８）はパーツ（Ｐ）の噛み込みを防止する上下移動可能な金属製の加振部材であり、該加振部材（８）としては、収容部（１）の上方から内部に差し込んで上下移動する加振棒（81）と、パーツ取出部材（３）を回転させるための後述する駆動モーター（９）の回転軸に固着したカム（84）に下端を当接させて上下移動する支持縦棒（82）と、該支持縦棒（82）の上部に一端を固定すると共に他端を加振棒（81）の上部に固定する支持横棒（83）と、支持縦棒（82）の上部に乗せて該支持縦棒（82）の下端に負荷を加える錘（85）と、支持縦棒（82）の下端部をガイド部材（86）の穴に挿入させると共に支持縦棒（82）が上下移動する時にカム（84）の縁面から外れないためのガイド部材（86）と、から成されたものである。前記ガイド部材（86）は基台（10）に取付けられている。又、前記加振棒（81）には図５、図２に示すように複数の駒（81a），（81b）が取付けられている。また前記加振棒（81）と支持縦棒（82）及び支持横棒（83）は一体化したものとしても良い。前記錘（85）は、パーツ（Ｐ）を掻き混ぜる際に加振棒（81）が安定して上下移動する役目を果たす。尚、前記加振部材（８）の材質は金属製に限定されるものではない。（９）はパーツ取出部材（３）とカム（84）を駆動する駆動モーターである。（10）はパーツ（Ｐ）が外部へ放出される際に、取出溝（31）付近に溜ったパーツ（Ｐ）がその取出溝（31）に入らぬように防止するための遮断部材であり、該遮断部材（10）は、放出口（22）に来た取出溝（31）の内側に図１、図２の如きワイヤーや図１、図２の２点鎖線のような板材で遮断する壁が形成される状態に成すものであれば良い。（11）は金属製の枠体であり、（12）は金属製の基台である。 (8) is a metallic vibration member that can move up and down to prevent biting of the part (P). The vibration member (8) is inserted into the housing part (1) from the top to the bottom. A vertical supporting rod that moves up and down with a lower end abutting on a cam (84) that is fixed to a rotating shaft of a moving shaft (81) and a drive motor (9), which will be described later, for rotating the moving part (3). A rod (82), a supporting horizontal rod (83) having one end fixed to the upper portion of the supporting vertical rod (82) and the other end fixed to the upper portion of the vibrating rod (81), and a supporting vertical rod (82) A weight (85) that puts a load on the lower end of the support vertical bar (82) placed on the upper part, and a lower end part of the support vertical bar (82) is inserted into the hole of the guide member (86) and the support vertical bar (82) And a guide member (86) for preventing the cam (84) from detaching from the edge surface of the cam (84). The guide member (86) is attached to the base (10). Further , as shown in FIGS. 5 and 2, a plurality of pieces (81a) and (81b) are attached to the vibrating rod (81). The vibration bar (81), the support vertical bar (82), and the support horizontal bar (83) may be integrated . The weight (85) serves to stably move the vibration bar (81) up and down when the parts (P) are stirred. The material of the vibration member (8) is not limited to metal. (9) is a drive motor for driving the parts extraction member (3) and the cam (84). (10) is a blocking member for preventing the part (P) accumulated near the takeout groove (31) from entering the takeout groove (31) when the part (P) is discharged to the outside. The blocking member (10) is blocked by a wire as shown in FIGS. 1 and 2 or a plate material such as a two-dot chain line in FIGS. 1 and 2 inside the extraction groove (31) coming to the discharge port (22). What is necessary is just to be in the state in which a wall is formed. (11) is a metal frame, and (12) is a metal base.
次に本発明の使用方法について説明する。先ず始めに、パーツ（Ｐ）をホッパー（1b）から投入すると、パーツ（Ｐ）は供給管（1a）を通過して容器部（２）の供給口（21）に達する。そして容器部（２）の内部にパーツ（Ｐ）が入ると、傾斜板（４）の上に来る。すると、パーツ（Ｐ）は自重によって自然に転がり図２に示すようにパーツ取出部材（３）の取出溝（31）付近に集まると共にその１つが取出溝（31）に挿入される。その後、パーツ（Ｐ）は容器部（２）の内部に溜まり、且つ、供給管（1a）に充満する。更にホッパー（1b）の適宜高さまでパーツ（Ｐ）が溜まったら、パーツ（Ｐ）の投入を止める。 Next, a method of using the present invention will be described. First, when the part (P) is introduced from the hopper (1b), the part (P) passes through the supply pipe (1a) and reaches the supply port (21) of the container part (2). When the part (P) enters the container part (2), it comes on the inclined plate (4). Then, the parts (P) naturally roll by their own weight and gather in the vicinity of the takeout groove (31) of the part takeout member (3) as shown in FIG. 2, and one of them is inserted into the takeout groove (31). Thereafter, the part (P) accumulates inside the container part (2) and fills the supply pipe (1a). Further, when the parts (P) have accumulated to an appropriate height of the hopper (1b), the charging of the parts (P) is stopped.
その後、加振部材（８）をセットする。この加振部材（８）をセットする場合は、予めカム（84）を駆動モーター（９）の回転軸に固着しておくと共に支持縦棒（82）が上下移動する時にカム（84）の縁面から外れないためのガイド部材（86）も基台（10）に取付けておく。先ず加振部材（８）の支持縦棒（82）の下端部をガイド部材（86）の穴に挿入させて、カム（84）の縁面に支持縦棒（82）の下端を接触させる。又、この時、加振棒（81）を収容部（１）の上方から内部に差し込んで配置させると、その下端は図２に示すように収容部（１）の供給管（1a）の下部まで達する。そして、支持縦棒（82）の上部に錘（85）を乗せれば準備は完了する。 Thereafter, the vibration member (8) is set. When the vibration member (8) is set, the cam (84) is fixed to the rotating shaft of the drive motor (9) in advance and the edge of the cam (84) is moved when the support vertical bar (82) moves up and down. A guide member (86) for preventing it from coming off the surface is also attached to the base (10). First, the lower end portion of the support vertical bar (82) of the vibration member (8) is inserted into the hole of the guide member (86), and the lower end of the support vertical bar (82) is brought into contact with the edge surface of the cam (84). At this time, when the vibration bar (81) is inserted and arranged from above the housing part (1), the lower end is the lower part of the supply pipe (1a) of the housing part (1) as shown in FIG. Reach up to. The preparation is completed by placing the weight (85) on the upper part of the support vertical bar (82).
次に制御盤（72）の表面に設けた図示しない数量設定値をセットすると共に始動釦を押す。すると、駆動モーター（９）が回転し、回転軸に固着したパーツ取出部材（３）とカム（84）も回転される。前記パーツ取出部材（３）が回転するとパーツ（Ｐ）の取出し作業を開始し、カム（84）が回転するとパーツ（Ｐ）の掻き混ぜ作業が開始されるのである。先ず始めに、パーツ（Ｐ）の取出し作業について説明する。先ずパーツ取出部材（３）が回転すると、予め取出溝（31）にパーツ（Ｐ）が挿入されたものはそのまま持ち上げられ、一方、取出溝（31）にパーツ（Ｐ）が挿入されていないものは、途中から自然に挿入される。この取出溝（31）に挿入されたパーツ（Ｐ）は容器部（２）の内面に接触しながら上方へ持ち上げられて放出口（22）に達すると、パーツ（Ｐ）は傾斜面（31a）の上に乗っているため、自重によって自然に外へ滑り出て、スベリ台（５）の上に落下する。この時、検出器（71）でカウントされる。またスベリ台（５）に落下したパーツ（Ｐ）は自重によって自然に滑り落ちて取出箱（６）の中に入る。このようにパーツ取出部材（３）の取出溝（31）によってパーツ（Ｐ）は順次放出口（22）まで持ち上げられて容器部（２）の外部へ放出され、スベリ台（５）を介して取出箱（６）の中へパーツ（Ｐ）が次々に入れられるのである。放出口（22）から所定数量のパーツ（Ｐ）が放出されると、制御盤（72）からの指令によって駆動モーター（９）は停止する。この時、取出箱（６）の内部にはパーツ（Ｐ）が所定数量溜まった状態となる。 Next, a quantity setting value (not shown) provided on the surface of the control panel (72) is set and the start button is pressed. Then, the drive motor (9) rotates, and the part extraction member (3) and the cam (84) fixed to the rotation shaft are also rotated. When the part extraction member (3) rotates, the part (P) extraction operation starts, and when the cam (84) rotates, the part (P) agitation operation starts. First, the part (P) removal operation will be described. First, when the part takeout member (3) rotates, the part (P) inserted in the takeout groove (31) is lifted as it is, while the part (P) is not inserted in the takeout groove (31). Is inserted naturally from the middle. When the part (P) inserted into the take-out groove (31) is lifted upward while contacting the inner surface of the container part (2) and reaches the discharge port (22), the part (P) is inclined to the inclined surface (31a). Because it is on the top, it slides out naturally by its own weight and falls onto the sliding stand (5). At this time, it is counted by the detector (71). The part (P) dropped on the sliding stand (5) naturally slides down by its own weight and enters the take-out box (6). Thus, the parts (P) are sequentially lifted up to the discharge port (22) by the take-out groove (31) of the parts take-out member (3) and discharged to the outside of the container part (2) through the slide stand (5). The parts (P) are successively put into the take-out box (6). When a predetermined number of parts (P) are discharged from the discharge port (22), the drive motor (9) is stopped by a command from the control panel (72). At this time, a predetermined amount of parts (P) are accumulated inside the take-out box (6).
その後、作業者が取出箱（６）を手に持ち、自動車部品等を組付けて各取付箇所にパーツ（Ｐ）を押し付けて取付けて行けば良い。全ての取付箇所にパーツ（Ｐ）を押し付けた後、取出箱（６）の内部にはパーツ（Ｐ）が残っていなければ、取付け作業は完了である。尚、一般にパーツ（Ｐ）の数量が多くなると、取付箇所を飛ばしてしまう恐れが従来にはあったが、本発明の場合には、取出箱（６）の内部のパーツ（Ｐ）の残りが有るか否かによって取付け作業が終了したか否かが確認できる。この時、取出箱（６）の内部にパーツ（Ｐ）が残っていれば、再度、取付箇所を確認し、パーツ（Ｐ）が押し付けられていない箇所にパーツ（Ｐ）を取付ければ良い。 Thereafter, the operator may hold the take-out box (6) in his / her hand, assemble automobile parts, etc., and press and attach the parts (P) to the respective attachment locations. After the parts (P) are pressed to all the mounting locations, if the parts (P) do not remain in the take-out box (6), the mounting operation is completed. In general, when the quantity of parts (P) increases, there is a risk that the mounting location may be skipped. However, in the present invention, the remaining part (P) inside the take-out box (6) remains. Whether or not the installation work is completed can be confirmed by whether or not it exists. At this time, if the part (P) remains in the inside of the take-out box (6), the attachment location is confirmed again, and the part (P) may be attached to the location where the part (P) is not pressed.
取付け作業が終了した後、作業者は取出箱（６）を所定場所に戻し、始動釦を押すことにより、駆動モーター（９）が回転し、回転軸に固着したパーツ取出部材（３）とカム（84）も回転される。上記同様の動作が繰返されて、取出箱（６）の内部にパーツ（Ｐ）が所定数量溜まるのである。この取出箱（６）を持って作業場所へ行き、所定の取付け作業を行えば良い。尚、所定数量のパーツ（Ｐ）を取出箱（６）の内部に溜める作業は、複数の取出箱（６）を用意しておき、一度に各取出箱（６）の内部にパーツ（Ｐ）が所定数量溜まった状態としておき、全ての取出箱（６）が空になった後、作業者は取出箱（６）を所定場所に戻し、始動釦を押し、所定数量のパーツ（Ｐ）を取出箱（６）の内部に溜める作業をまとめて行っても良い。又、この時、取出箱（６）の下方に図示しない検知センサーを設け、次の取出箱（６）を元の位置に戻すと、自動的に始動するようにしても良い。 After the installation work is completed, the operator returns the take-out box (6) to a predetermined position, and when the start button is pressed, the drive motor (9) rotates and the parts take-out member (3) and cam fixed to the rotating shaft. (84) is also rotated. The same operation as described above is repeated, and a predetermined amount of parts (P) are accumulated inside the take-out box (6). What is necessary is just to go to a work place with this extraction box (6), and to perform a predetermined attachment work. The operation of collecting a predetermined number of parts (P) inside the take-out box (6) is to prepare a plurality of take-out boxes (6) and place the parts (P) inside each take-out box (6) at a time. After all the take-out boxes (6) are emptied, the operator returns the take-out boxes (6) to a predetermined place, presses the start button, and removes a predetermined quantity of parts (P). The work of accumulating inside the take-out box (6) may be performed collectively. At this time, a detection sensor (not shown) may be provided below the take-out box (6), and the next take-out box (6) may be returned to its original position to automatically start.
次にパーツ（Ｐ）の掻き混ぜ作業について説明する。尚、この作業を行わないと直ぐにパーツ（Ｐ）がスムーズに容器部（２）側に流れ込まず、途中でパーツ（Ｐ）同士が噛み込まれて突っ掛かってしまう。先ず始めに、カム（84）が回転すると、そのカム（84）によって支持縦棒（82）が上下移動すると共に加振棒（81）も上下移動するのである。この加振棒（81）には、パーツ（Ｐ）が掻き混ぜられるための複数の駒（81a），（81b）が取付けられているため、収容部（１）に収容した多数個のパーツ（Ｐ）は定期的に上下に揺さ振られることにより、パーツ（Ｐ）同士が噛み込まれて突っ掛かることが防止されたものとなるのである。一方、容器部（２）の内部に於いては、パーツ取出部材（３）の内側表面に設けた多数本の掻き混ぜ棒（33）によって、パーツ（Ｐ）が掻き混ぜられることにより、パーツ（Ｐ）が取出溝（31）にスムーズに挿入されて上方へ順次持ち上げられて行くのである。 Next, the mixing operation of parts (P) will be described. If this operation is not performed, the parts (P) will not smoothly flow into the container part (2) immediately, and the parts (P) will be bitten and caught on the way. First, when the cam (84) rotates, the support vertical bar (82) moves up and down and the vibration bar (81) also moves up and down by the cam (84). Since a plurality of pieces (81a) and (81b) for stirring the parts (P) are attached to the vibration bar (81), a large number of parts ( P) is periodically shaken up and down, so that the parts (P) are prevented from being caught and stuck. On the other hand, in the inside of the container part (2), the parts (P) are agitated by a large number of agitation bars (33) provided on the inner surface of the part take-out member (3). P) is smoothly inserted into the take-out groove (31) and is lifted up sequentially.
Ｐ パーツ
１ 収容部
２ 容器部
21 供給口
22 放出口
３ パーツ取出部材
31 取出溝
31a 傾斜面
33 掻き混ぜ棒
４ 傾斜板
５ スベリ台
６ 取出箱
７ 数量設定手段
71 検出器
８ 加振部材
81 加振棒
82 支持縦棒
83 支持横棒
84 カム
85 錘
９ 駆動モーター
P parts 1 container 2 container
21 Supply port
22 Discharge port 3 Parts removal member
31 Unloading groove
31a Inclined surface
33 Stirring bar 4 Inclined plate 5 Sliding base 6 Unloading box 7 Quantity setting means
71 Detector 8 Excitation member
81 Excitation bar
82 Support bar
83 Supporting horizontal bar
84 cams
85 spindles
9 Drive motor
Claims (1)
ロ）前記収容部（１）の下方側に扁平な円筒状に形成した容器部（２）を設けると共に該容器部（２）の両端面を立て、その一端面に供給口（21）を設け、他端面の上部に放出口（22）を設け、且つ、前記供給口（21）を前記収容部（１）の下方の開口に接続したこと。
ハ）前記容器部（２）の内部へ回転自在に円盤状のパーツ取出部材（３）を取付けると共に、該パーツ取出部材（３）の外周に、前記パーツ（Ｐ）を1つ挿入する取出溝（31）が複数形成されたこと。更に前記パーツ取出部材（３）の取出溝（31）の底面を、前記容器部（２）の外側に下がる傾斜面（31a）と成し、前記容器部（２）の内側で、且つ、前記パーツ取出部材（３）の表面に掻き混ぜ棒（33）を多数本突設させたこと。
ニ）前記容器部（２）の供給口（21）と前記パーツ取出部材（３）との間に傾斜板（４）を、前記パーツ取出部材（３）側が下がるように配置したこと。
ホ）前記容器部（２）の外部に配置する取出箱（６）と、前記放出口（22）との間にスベリ台（５）を配置したこと。
ヘ）前記容器部（２）の外部へ放出されるパーツ（Ｐ）を検出する検出器（71）のデーターに基づいてパーツ（Ｐ）の所定数量が得られる数量設定手段（７）を備えたこと。
ト）前記収容部（１）の上方から内部に差し込んで配置させると共に複数の駒（81a），（81b）を取付けた上下移動する加振棒（81）と、前記パーツ取出部材（３）を回転させる駆動モーター（９）の回転軸に固着したカム（84）に下端を当接させて上下移動する支持縦棒（82）と、該支持縦棒（82）の上部に一端を固定すると共に他端を前記加振棒（81）の上部に固定する支持横棒（83）と、前記支持縦棒（82）の上部に乗せる錘（85）と、から少なくとも構成した加振部材（８）を具備したこと。
以上のように成したことを特徴とするパーツ所定数量取出機。 B) the lower is provided with a storage portion for opening (1) together with the part (P) can be accommodated.
B) A container part (2) formed in a flat cylindrical shape is provided below the housing part (1), and both end faces of the container part (2) are raised, and a supply port (21) is provided at one end face thereof. The discharge port (22) is provided in the upper part of the other end surface, and the supply port (21) is connected to the lower opening of the housing part (1).
C) A takeout groove in which a disk-shaped part takeout member (3) is rotatably attached to the inside of the container part (2), and one part (P) is inserted into the outer periphery of the part takeout member (3). A plurality of (31) was formed. Furthermore, the bottom surface of the take-out groove (31) of the part take-out member (3) is formed as an inclined surface (31a) that goes down to the outside of the container part (2), inside the container part (2), and A large number of mixing rods (33) are projected on the surface of the parts removal member (3).
(D) The inclined plate (4) is disposed between the supply port (21) of the container part (2) and the parts extraction member (3) so that the parts extraction member (3) side is lowered.
E) A sliding stand (5) is arranged between the take-out box (6) arranged outside the container part (2) and the discharge port (22).
F) A quantity setting means (7) for obtaining a predetermined quantity of parts (P) based on data of a detector (71) for detecting the parts (P) discharged to the outside of the container part (2 ) is provided. about.
G) A vibrating rod (81) that is inserted and arranged from above the housing part (1) and that is mounted with a plurality of pieces (81a) and (81b), and the parts removing member (3) A vertical support rod (82) that moves up and down with its lower end in contact with a cam (84) fixed to the rotating shaft of the drive motor (9) to be rotated, and one end fixed to the upper portion of the vertical support rod (82) A vibrating member (8) comprising at least a supporting horizontal bar (83) for fixing the other end to the upper part of the vibrating bar (81) and a weight (85) mounted on the upper part of the supporting vertical bar (82) It was equipped with.
A predetermined quantity take-out machine for parts which is characterized as described above .
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2011248405A JP5417413B2 (en) | 2011-11-14 | 2011-11-14 | Part quantity extraction machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2011248405A JP5417413B2 (en) | 2011-11-14 | 2011-11-14 | Part quantity extraction machine |
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| Publication Number | Publication Date |
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| JP2013103792A JP2013103792A (en) | 2013-05-30 |
| JP5417413B2 true JP5417413B2 (en) | 2014-02-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| JP2011248405A Active JP5417413B2 (en) | 2011-11-14 | 2011-11-14 | Part quantity extraction machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| WO2018078884A1 (en) | 2016-10-31 | 2018-05-03 | 日産自動車株式会社 | Component supply device and control method for component supply device |
| CN108217215A (en) * | 2016-12-15 | 2018-06-29 | 邹海锋 | Gate-type brick stacking machine brick clamping device |
| JP2020164313A (en) * | 2019-03-29 | 2020-10-08 | 日東精工株式会社 | Supply device |
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| JPH03105122U (en) * | 1990-02-14 | 1991-10-31 | ||
| JPH0871248A (en) * | 1994-09-06 | 1996-03-19 | Taihei Giken Kogyo Kk | Prize delivering device for prize acquiring game machine |
| JP2008214051A (en) * | 2007-03-06 | 2008-09-18 | Shinko Electric Co Ltd | Parts feeder, and parts feeding system |
| JP5350812B2 (en) * | 2009-01-13 | 2013-11-27 | 株式会社大武ルート工業 | Screw supply device |
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| JP2013103792A (en) | 2013-05-30 |
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