JP5412386B2 - Thin-walled bottomed cylindrical metal member and manufacturing method thereof - Google Patents

Thin-walled bottomed cylindrical metal member and manufacturing method thereof Download PDF

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JP5412386B2
JP5412386B2 JP2010182550A JP2010182550A JP5412386B2 JP 5412386 B2 JP5412386 B2 JP 5412386B2 JP 2010182550 A JP2010182550 A JP 2010182550A JP 2010182550 A JP2010182550 A JP 2010182550A JP 5412386 B2 JP5412386 B2 JP 5412386B2
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重利 池谷
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株式会社スグロ鉄工
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本発明は、ダイカスト鋳造や射出成形等に使用されるコアピン(中子ピン)等の薄肉有底円筒金属部材およびその製造方法に関するものである。   The present invention relates to a thin-walled cylindrical metal member such as a core pin (core pin) used for die casting, injection molding, and the like, and a method for manufacturing the same.

一般に、ダイカスト製品等に対してボルト穴等の孔部を形成するために、金型に固定されるコアピン(中子ピン)が用いられる。コアピンは、金属製の丸棒とされ、中心軸線に沿って冷却穴が形成された中空のものと、冷却穴が形成されていない中実のものがある。下記特許文献1には、冷却穴が形成されたコアピンが開示されている。
冷却穴が形成されたコアピンを使用すれば、ダイカスト製品に生じる引け巣をコアピン位置から遠ざけることができるという点で有利とされている。
Generally, a core pin (core pin) fixed to a mold is used to form a hole such as a bolt hole in a die-cast product or the like. The core pin is a metal round bar, and there are a hollow one in which a cooling hole is formed along the central axis and a solid one in which no cooling hole is formed. The following Patent Document 1 discloses a core pin in which a cooling hole is formed.
The use of the core pin in which the cooling hole is formed is advantageous in that the shrinkage nest generated in the die-cast product can be moved away from the core pin position.

特開平9−1313号公報Japanese Patent Laid-Open No. 9-1313

しかしながら、冷却穴はドリルで穿設されるのが一般的であり、その場合、冷却穴を形成するコアピンの内周面に、ドリルの刃によって傷が付き(細かな凹凸ができ)、そこに冷却水が滞留して、コアピンの内周面が酸化し、コアピンの内周面に錆が発生してしまうことがある。また、この錆が著しく進行すると、コアピンの肉厚方向に亀裂や割れが発生し、冷却穴を通過する水等の冷却材が外に漏れ出すおそれがある。   However, the cooling hole is generally drilled, and in that case, the inner peripheral surface of the core pin forming the cooling hole is scratched by the drill blade (small irregularities are created), and there is The cooling water may stay, the inner peripheral surface of the core pin may be oxidized, and rust may be generated on the inner peripheral surface of the core pin. Moreover, if this rust progresses remarkably, cracks and cracks will occur in the thickness direction of the core pin, and coolant such as water passing through the cooling holes may leak out.

本発明は、上記の事情に鑑みてなされたもので、コアピンの内周面が酸化し、コアピンの内周面に錆が発生してしまうことを防止することができ、コアピンの肉厚方向に亀裂や割れが発生して、冷却穴を通過する水等の冷却材が外に漏れ出すことを防止することができる薄肉有底円筒金属部材およびその製造方法を提供することを目的とする。   The present invention has been made in view of the above circumstances, and can prevent the inner peripheral surface of the core pin from being oxidized and rusting from occurring on the inner peripheral surface of the core pin, and in the thickness direction of the core pin. It is an object of the present invention to provide a thin-walled cylindrical metal member having a bottom and a method of manufacturing the same, which can prevent a coolant such as water passing through a cooling hole from leaking to the outside due to the occurrence of cracks and cracks.

本発明は、上記課題を解決するため、以下の手段を採用した。
本発明に係る薄肉有底円筒金属部材は、金属からなる外筒と、この外筒の内部に収容されて、その内部に、先端部にて底部を有する有底穴とされた冷却穴が形成されたステンレスからなる内筒とを有し、かつ、前記内筒の外径との差が0.01mm〜0.09mmとなる内径を有する穴が、前記外筒の中心軸線に沿って穿設されてなる薄肉有底円筒金属部材であって、前記外筒の内周面と、前記内筒の外周面とが、前記内筒の外周面全体に塗布された、粉末状の銀ロウと、水と、フラックスとが、所定の割合で混合された溶液を、前記銀ロウの溶解温度よりも高い温度で加熱した後、水中または油中で冷却するようにして得られた銀ロウを介して密着した状態で接合されている。
The present invention employs the following means in order to solve the above problems.
A thin-walled cylindrical metal member according to the present invention includes an outer cylinder made of metal and a cooling hole that is housed in the outer cylinder and has a bottomed hole at the tip. An inner cylinder made of stainless steel , and a hole having an inner diameter such that the difference from the outer diameter of the inner cylinder is 0.01 mm to 0.09 mm is formed along the central axis of the outer cylinder A thin-walled cylindrical metal member that is formed, wherein the inner peripheral surface of the outer cylinder and the outer peripheral surface of the inner cylinder are applied to the entire outer peripheral surface of the inner cylinder, A solution in which water and a flux are mixed at a predetermined ratio is heated at a temperature higher than the melting temperature of the silver wax, and then cooled through water or oil. Bonded in close contact.

本発明に係る薄肉有底円筒金属部材の製造方法は、金属からなる外筒と、この外筒の内部に収容されて、その内部に、先端部にて底部を有する有底穴とされた冷却穴が形成された金属からなる内筒とを有してなる薄肉有底円筒金属部材の製造方法であって、前記内筒の外径との差が0.01mm〜0.09mmとなる内径を有する穴を、前記外筒の中心軸線に沿って穿設し、前記内筒の外周面全体に、粉末状のロウ材と、水と、フラックスとが、所定の割合で混合された溶液を塗布して、前記内筒の先端部が前記外筒の底部と当接するまで前記内筒を前記外筒の穴内に挿入していき、前記内筒が挿入された前記外筒を、前記ロウ材の溶解温度よりも高い温度で加熱した後、水中または油中で冷却するようにした。 The manufacturing method of a thin-walled cylindrical metal member according to the present invention includes an outer tube made of metal, and cooling that is housed in the outer tube and has a bottomed hole that has a bottom at the tip. A method of manufacturing a thin-walled cylindrical metal member having an inner cylinder made of metal in which a hole is formed, wherein the inner diameter has a difference from the outer diameter of the inner cylinder of 0.01 mm to 0.09 mm. A hole having a hole is formed along the central axis of the outer cylinder, and a solution in which powdery brazing material, water, and flux are mixed at a predetermined ratio is applied to the entire outer peripheral surface of the inner cylinder. Then, the inner cylinder is inserted into the hole of the outer cylinder until the tip of the inner cylinder contacts the bottom of the outer cylinder, and the outer cylinder into which the inner cylinder is inserted is inserted into the brazing material. After heating at a temperature higher than the dissolution temperature, cooling was performed in water or oil.

本発明に係る薄肉有底円筒金属部材の製造方法は、金属からなる外筒と、この外筒の内部に収容されて、その内部に、先端部にて底部を有する有底穴とされた冷却穴が形成されたステンレスからなる内筒とを有してなる薄肉有底円筒金属部材の製造方法であって、前記内筒の外径との差が0.01mm〜0.09mmとなる内径を有する穴を、前記外筒の中心軸線に沿って穿設し、前記内筒の外周面全体に、粉末状の銀ロウと、水と、フラックスとが、所定の割合で混合された溶液を塗布して、前記内筒の先端部が前記外筒の底部と当接するまで前記内筒を前記外筒の穴内に挿入していき、前記内筒が挿入された前記外筒を、前記銀ロウの溶解温度よりも高い温度で加熱した後、水中または油中で冷却するようにした。 The manufacturing method of a thin-walled cylindrical metal member according to the present invention includes an outer tube made of metal, and cooling that is housed in the outer tube and has a bottomed hole that has a bottom at the tip. A method of manufacturing a thin-walled cylindrical metal member having an inner cylinder made of stainless steel in which a hole is formed, wherein the inner diameter has a difference from the outer diameter of the inner cylinder of 0.01 mm to 0.09 mm. A hole having a hole is formed along the central axis of the outer cylinder, and a solution in which powdery silver solder, water, and flux are mixed at a predetermined ratio is applied to the entire outer peripheral surface of the inner cylinder. Then, the inner cylinder is inserted into the hole of the outer cylinder until the tip of the inner cylinder contacts the bottom of the outer cylinder, and the outer cylinder in which the inner cylinder is inserted is After heating at a temperature higher than the dissolution temperature, cooling was performed in water or oil.

本発明に係る薄肉有底円筒金属部材または薄肉有底円筒金属部材の製造方法によれば、外筒の内周面が、錆難いステンレスからなる内筒で覆われ、冷却穴に流入した水等の冷却材が、外筒の内周面に接触しないようになっている。
これにより、薄肉有底円筒金属部材の内周面が酸化し、薄肉有底円筒金属部材の内周面に錆が発生してしまうことを防止することができ、薄肉有底円筒金属部材の肉厚方向に亀裂や割れが発生して、冷却穴を通過する水等の冷却材が外に漏れ出すことを防止することができる。
また、外筒の内周面と内筒の外周面とが、銀ロウを介して密着した状態で接合され、外筒が水等の冷却材によって効率よく冷却されることになるので、薄肉有底円筒金属部材の焼き付きを防止できるとともに、ダイカスト製品に生じる引け巣を薄肉有底円筒金属部材位置から遠ざけることができる。
According to the manufacturing method of the thin-walled cylindrical metal member or the thin-walled cylindrical metal member according to the present invention, the inner peripheral surface of the outer cylinder is covered with the inner cylinder made of rust-resistant stainless steel, and the water flowing into the cooling hole The coolant does not contact the inner peripheral surface of the outer cylinder.
As a result, it is possible to prevent the inner peripheral surface of the thin-walled cylindrical metal member from being oxidized and rusting from occurring on the inner peripheral surface of the thin-walled cylindrical metal member. It is possible to prevent cracks and cracks from occurring in the thickness direction and leakage of coolant such as water passing through the cooling holes.
In addition, the inner peripheral surface of the outer cylinder and the outer peripheral surface of the inner cylinder are joined in close contact with each other via silver solder, and the outer cylinder is efficiently cooled by a coolant such as water. The seizure of the bottom cylindrical metal member can be prevented and the shrinkage nest generated in the die-cast product can be kept away from the thin-walled cylindrical metal member position.

上記薄肉有底円筒金属部材において、前記内筒の肉厚が、0.1mm〜0.15mmとされているとさらに好適である。   In the thin-walled cylindrical metal member with a bottom, it is more preferable that the inner cylinder has a thickness of 0.1 mm to 0.15 mm.

このような薄肉有底円筒金属部材によれば、内筒の肉厚が0.1mm〜0.15mmと非常に薄いので、外筒の内径および外径を内筒の肉厚分だけ拡げる必要がなく、その半径方向外側への拡径化を防止することができる。
また、内筒の肉厚が0.1mm〜0.15mmと非常に薄く、冷却穴に流入した水等の冷却材による冷却効果が、内筒を有しない従来の薄肉有底円筒金属部材と略同じレベルに維持されることになるので、内筒を有しない従来の薄肉有底円筒金属部材の冷却穴にも内筒を挿入して、従来の薄肉有底円筒金属部材の改善を図ることができる。
According to such a thin bottomed cylindrical metal member, the inner cylinder has a very thin wall thickness of 0.1 mm to 0.15 mm. Therefore, it is necessary to increase the inner diameter and the outer diameter of the outer cylinder by the thickness of the inner cylinder. However, it is possible to prevent the diameter from expanding outward in the radial direction.
Also, the inner cylinder is very thin, 0.1 mm to 0.15 mm, and the cooling effect by coolant such as water flowing into the cooling hole is almost the same as that of a conventional thin-walled cylindrical metal member having no inner cylinder. Since it will be maintained at the same level, it is possible to improve the conventional thin-walled cylindrical metal member by inserting the inner cylinder into the cooling hole of the conventional thin-walled cylindrical metal member without the inner cylinder. it can.

本発明に係る薄肉有底円筒金属部材の製造方法は、金属からなる外筒と、この外筒の内部に収容されて、その内部に、先端部にて底部を有する有底穴とされた冷却穴が形成された金属からなる内筒とを有してなる薄肉有底円筒金属部材の製造方法であって、前記内筒の外径との差が0.01mm〜0.09mmとなる内径を有する穴を、前記外筒の中心軸線に沿って穿設し、前記内筒の外周面全体に、粉末状のBAg8と、水とが、所定の割合で混合された溶液を塗布して、前記内筒の先端部が前記外筒の底部と当接するまで前記内筒を前記外筒の穴内に挿入していき、前記内筒が挿入された前記外筒を、真空熱処理炉内において前記BAg8の溶解温度よりも高い温度で加熱した後、水中または油中で冷却するようにした。 The manufacturing method of a thin-walled cylindrical metal member according to the present invention includes an outer tube made of metal, and cooling that is housed in the outer tube and has a bottomed hole that has a bottom at the tip. A method of manufacturing a thin-walled cylindrical metal member having an inner cylinder made of metal in which a hole is formed, wherein the inner diameter has a difference from the outer diameter of the inner cylinder of 0.01 mm to 0.09 mm. A hole having a hole formed along the central axis of the outer cylinder, and a solution in which powdered BAg8 and water are mixed in a predetermined ratio is applied to the entire outer peripheral surface of the inner cylinder; The inner cylinder is inserted into the hole of the outer cylinder until the tip of the inner cylinder contacts the bottom of the outer cylinder, and the outer cylinder in which the inner cylinder is inserted is inserted into the BAg8 in a vacuum heat treatment furnace. After heating at a temperature higher than the dissolution temperature, cooling was performed in water or oil.

本発明に係る薄肉有底円筒金属部材の製造方法は、金属からなる外筒と、この外筒の内部に収容されて、その内部に、先端部にて底部を有する有底穴とされた冷却穴が形成されたステンレスからなる内筒とを有してなる薄肉有底円筒金属部材の製造方法であって、前記内筒の外径との差が0.01mm〜0.09mmとなる内径を有する穴を、前記外筒の中心軸線に沿って穿設し、前記内筒の外周面全体に、粉末状のBAg8と、水とが、所定の割合で混合された溶液を塗布して、前記内筒の先端部が前記外筒の底部と当接するまで前記内筒を前記外筒の穴内に挿入していき、前記内筒が挿入された前記外筒を、真空熱処理炉内において前記BAg8の溶解温度よりも高い温度で加熱した後、水中または油中で冷却するようにした。 The manufacturing method of a thin-walled cylindrical metal member according to the present invention includes an outer tube made of metal, and cooling that is housed in the outer tube and has a bottomed hole that has a bottom at the tip. A method of manufacturing a thin-walled cylindrical metal member having an inner cylinder made of stainless steel in which a hole is formed, wherein the inner diameter has a difference from the outer diameter of the inner cylinder of 0.01 mm to 0.09 mm. A hole having a hole formed along the central axis of the outer cylinder, and a solution in which powdered BAg8 and water are mixed in a predetermined ratio is applied to the entire outer peripheral surface of the inner cylinder; The inner cylinder is inserted into the hole of the outer cylinder until the tip of the inner cylinder contacts the bottom of the outer cylinder, and the outer cylinder in which the inner cylinder is inserted is inserted into the BAg8 in a vacuum heat treatment furnace. After heating at a temperature higher than the dissolution temperature, cooling was performed in water or oil.

本発明に係る薄肉有底円筒金属部材の製造方法によれば、真空熱処理中のガスの発生がなくなるので、真空熱処理炉を用いてコアピンを製造することができる。
また、外筒の内周面が、錆難いステンレスからなる内筒で覆われ、冷却穴に流入した水等の冷却材が、外筒の内周面に接触しないようになっている。
これにより、薄肉有底円筒金属部材の内周面が酸化し、薄肉有底円筒金属部材の内周面に錆が発生してしまうことを防止することができ、薄肉有底円筒金属部材の肉厚方向に亀裂や割れが発生して、冷却穴を通過する水等の冷却材が外に漏れ出すことを防止することができる。
さらに、外筒の内周面と内筒の外周面とが、BAg8を介して密着した状態で接合され、外筒が水等の冷却材によって効率よく冷却されることになるので、薄肉有底円筒金属部材の焼き付きを防止できるとともに、ダイカスト製品に生じる引け巣を薄肉有底円筒金属部材位置から遠ざけることができる。
According to the method for manufacturing a thin-walled cylindrical metal member according to the present invention, generation of gas during vacuum heat treatment is eliminated, so that the core pin can be manufactured using a vacuum heat treatment furnace.
Further, the inner peripheral surface of the outer cylinder is covered with an inner cylinder made of rust-resistant stainless steel so that coolant such as water flowing into the cooling hole does not contact the inner peripheral surface of the outer cylinder.
As a result, it is possible to prevent the inner peripheral surface of the thin-walled cylindrical metal member from being oxidized and rusting from occurring on the inner peripheral surface of the thin-walled cylindrical metal member. It is possible to prevent cracks and cracks from occurring in the thickness direction and leakage of coolant such as water passing through the cooling holes.
Furthermore, since the inner peripheral surface of the outer cylinder and the outer peripheral surface of the inner cylinder are joined in close contact with each other via BAg8, the outer cylinder is efficiently cooled by a coolant such as water. It is possible to prevent seizure of the cylindrical metal member and to keep the shrinkage nest generated in the die-cast product away from the position of the thin-walled cylindrical metal member.

上記薄肉有底円筒金属部材または薄肉有底円筒金属部材の製造方法において、前記薄肉有底円筒金属部材は、ダイカスト用金型に用いられるコアピンとされているとさらに好適である。   In the manufacturing method of the thin-walled cylindrical metal member or the thin-walled cylindrical metal member, it is more preferable that the thin-walled cylindrical metal member is a core pin used in a die casting die.

このような薄肉有底円筒金属部材または薄肉有底円筒金属部材の製造方法によれば、コアピンに形成された有底穴は、水等の冷却材を供給して冷却するための冷却穴として使用され、冷却穴を通過する水等の冷却材の漏洩が防止されることになるので、ダイカスト製品の歩留まりを向上させることができる。   According to such a thin bottomed cylindrical metal member or a manufacturing method of a thin bottomed cylindrical metal member, the bottomed hole formed in the core pin is used as a cooling hole for cooling by supplying a coolant such as water. Since leakage of coolant such as water passing through the cooling hole is prevented, the yield of the die-cast product can be improved.

本発明に係る薄肉有底円筒金属部材または薄肉有底円筒金属部材の製造方法によれば、薄肉有底円筒金属部材の内周面が酸化し、薄肉有底円筒金属部材の内周面に錆が発生してしまうことを防止することができ、薄肉有底円筒金属部材の肉厚方向に亀裂や割れが発生して、冷却穴を通過する水等の冷却材が外に漏れ出すことを防止することができるという効果を奏する。   According to the manufacturing method of the thin-walled cylindrical metal member or the thin-walled cylindrical metal member according to the present invention, the inner peripheral surface of the thin-walled cylindrical metal member is oxidized, and the inner peripheral surface of the thin-walled cylindrical metal member is rusted. Can be prevented, and cracks and cracks are generated in the thickness direction of the thin-walled cylindrical metal member, preventing coolant and other coolant from passing through the cooling holes from leaking outside. There is an effect that can be done.

コアピン(薄肉有底円筒金属部材)をダイカスト用金型に取り付けた状態を示す側断面図である。It is a sectional side view which shows the state which attached the core pin (thin walled cylindrical metal member) to the die-casting die. コアピンの断面図である。It is sectional drawing of a core pin. 本発明の一実施形態に係るコアピンの製造方法を示した図である。It is the figure which showed the manufacturing method of the core pin which concerns on one Embodiment of this invention.

以下、本発明の一実施形態に係る薄肉有底円筒金属部材およびその製造方法について、図1から図3を参照しながら説明する。
本実施形態では、ダイカスト金型に用いるコアピン(中子ピン)を薄肉有底円筒金属部材の一例として、コアピンの使用形態およびコアピンの形状を説明した後に、コアピンの製造方法について説明する。
なお、図1はコアピンをダイカスト用金型に取り付けた状態を示す側断面図、図2はコアピンの断面図、図3は図2中の一点鎖線で囲んだ部分を拡大した図であって、本実施形態に係るコアピンの製造方法を示す図である。
Hereinafter, a thin-walled cylindrical metal member and a manufacturing method thereof according to an embodiment of the present invention will be described with reference to FIGS.
In the present embodiment, a core pin (core pin) used for a die casting mold is taken as an example of a thin-walled bottomed cylindrical metal member, and after describing the use form of the core pin and the shape of the core pin, a method for manufacturing the core pin will be described.
1 is a side cross-sectional view showing a state where the core pin is attached to a die casting die, FIG. 2 is a cross-sectional view of the core pin, and FIG. 3 is an enlarged view of a portion surrounded by an alternate long and short dash line in FIG. It is a figure which shows the manufacturing method of the core pin which concerns on this embodiment.

図1には、ダイカスト用金型3に固定されたコアピン1を示している。コアピン1の先端部(図1において右方)1a側は、金型3内に配置されている。コアピン1の内部には、基端部(図1において左方)1bからその中心軸線に沿って中心穴が形成されており、先端部1aにて底部を有する有底穴とされた冷却穴1cが形成されている。この冷却穴1c内には、コアピン1の中心軸線に沿って冷却水供給パイプ(内パイプ)5が挿入されている。   FIG. 1 shows a core pin 1 fixed to a die casting die 3. The front end portion (right side in FIG. 1) 1 a side of the core pin 1 is disposed in the mold 3. A center hole is formed in the core pin 1 from the base end portion (left side in FIG. 1) along the center axis thereof, and the cooling hole 1c is a bottomed hole having a bottom portion at the tip end portion 1a. Is formed. A cooling water supply pipe (inner pipe) 5 is inserted into the cooling hole 1 c along the central axis of the core pin 1.

冷却水供給パイプ5の先端5aから冷却穴1cの底部(すなわち、コアピン1の先端部)1d(図2参照)に向かって冷却水が噴出するようになっている。冷却水供給パイプ5の他端は、冷却水供給配管7に接続されている。冷却水供給配管7の上流側には、図示しない冷却装置本体が設けられている。冷却水供給パイプ5の先端5aから噴出した冷却水は、冷却穴1cの底部に衝突した後に流れの向きを反転させ、冷却穴1c内を基端部1bに向かって流れる。このように冷却水が流れる際に、コアピン1の壁部を介して伝達された熱を受け取ることによって、コアピン1を内部から冷却する。基端部1bへと向かって流れた冷却水は、コアピン1の基端部1bに接続された接続管(外パイプ)9内へと流れ込み、冷却水戻り配管11を介して図示しない冷却装置本体へと導かれる。   Cooling water is jetted from the tip 5a of the cooling water supply pipe 5 toward the bottom of the cooling hole 1c (that is, the tip of the core pin 1) 1d (see FIG. 2). The other end of the cooling water supply pipe 5 is connected to the cooling water supply pipe 7. A cooling device main body (not shown) is provided on the upstream side of the cooling water supply pipe 7. The cooling water ejected from the tip 5a of the cooling water supply pipe 5 collides with the bottom of the cooling hole 1c, reverses the flow direction, and flows in the cooling hole 1c toward the base end 1b. When the cooling water flows in this way, the core pin 1 is cooled from the inside by receiving the heat transferred through the wall portion of the core pin 1. Cooling water that flows toward the base end 1b flows into a connecting pipe (outer pipe) 9 connected to the base end 1b of the core pin 1 and is not shown in the drawing through a cooling water return pipe 11 Led to.

以上説明したように、コアピン1内に冷却水を供給しながらダイカスト製造工程を行うことにより、コアピン1の焼き付きを防止できるとともに、ダイカスト製品に生じる引け巣をコアピン1位置から遠ざけることができる。   As described above, by performing the die casting manufacturing process while supplying cooling water into the core pin 1, seizure of the core pin 1 can be prevented and the shrinkage nest generated in the die cast product can be moved away from the position of the core pin 1.

図2には、コアピン1の形状を示している。なお、同図に示したコアピンの形状はあくまでも一例であって、本発明はこの形状に限定されるものではない。
コアピン1は、外筒2と内筒4とを備えている。外筒2は、例えば、ダイカスト金属材料として最も広く使用されているダイス鋼(SKD61)で作られており、基端部1b側に位置する大径部12と、先端部1a側に位置するとともに大径部12よりも小径とされた小径テーパ部14と、大径部12と小径テーパ部14との間に位置するとともに小径テーパ部14に対して連続的に接続された小径直線部16とを有している。
FIG. 2 shows the shape of the core pin 1. Note that the shape of the core pin shown in the figure is merely an example, and the present invention is not limited to this shape.
The core pin 1 includes an outer cylinder 2 and an inner cylinder 4. The outer cylinder 2 is made of, for example, die steel (SKD61) most widely used as a die-cast metal material, and has a large-diameter portion 12 positioned on the base end portion 1b side and a tip end portion 1a side. A small-diameter tapered portion 14 having a smaller diameter than the large-diameter portion 12, and a small-diameter linear portion 16 that is located between the large-diameter portion 12 and the small-diameter tapered portion 14 and is continuously connected to the small-diameter tapered portion 14. have.

大径部12の直径は、例えば、13mmとされており、小径直線部16の直径は、例えば、4.1mmとされている。小径テーパ部14の直径は、基端部1b側が4.1mmとされ、先端にいくにしたがい先細り形状となるようなテーパ形状となっている。テーパ角は、例えば、1°とされる。小径テーパ部14の先端、すなわち、コアピン1の先端部1aは、球面形状を有するように加工されている。
外筒2の長さは、250mmとされている。大径部12の長さは25mm、小径直線部16の長さは203mm、小径テーパ部14の長さは22mmとされている。
The diameter of the large diameter portion 12 is, for example, 13 mm, and the diameter of the small diameter linear portion 16 is, for example, 4.1 mm. The diameter of the small-diameter tapered portion 14 is 4.1 mm on the base end portion 1b side, and has a tapered shape that becomes tapered as it goes to the distal end. The taper angle is set to 1 °, for example. The tip of the small diameter tapered portion 14, that is, the tip 1a of the core pin 1 is processed to have a spherical shape.
The length of the outer cylinder 2 is 250 mm. The large diameter portion 12 has a length of 25 mm, the small diameter linear portion 16 has a length of 203 mm, and the small diameter tapered portion 14 has a length of 22 mm.

コアピン1には、基端部1bから先端部1aの手前にかけて、中心軸線に沿って冷却穴1cとしての中心穴が形成されている。冷却穴1cの先端部1a側は貫通しておらず、底部1dが設けられている。このように、冷却穴1cは有底穴となっている。また、外筒2の内周面(内側面)2aには、内筒4の外周面(外側面)、例えば、厚さ0.1mm〜0.15mm(より好ましくは、0.1mm)のステンレス(例えば、SUS304)製のパイプの外周面(外側面)4aが、銀ロウ18(図3(b)参照)を介して密着した状態で取り付けられている。すなわち、外筒2の内周面(より詳しくは、大径部12の内周面、小径テーパ部14の内周面、および小径直線部16の内周面)2aは、銀ロウ18を介して接合された内筒4で、その全体あるいは接続管9の先端(図1において右方)が螺結される雌ねじ部(図示せず)を除いた全体が)覆われている。   The core pin 1 is formed with a central hole as a cooling hole 1c along the central axis line from the base end portion 1b to the front end portion 1a. The tip 1a side of the cooling hole 1c does not penetrate, and a bottom 1d is provided. Thus, the cooling hole 1c is a bottomed hole. Further, an outer peripheral surface (outer surface) of the inner cylinder 4, for example, a stainless steel having a thickness of 0.1 mm to 0.15 mm (more preferably 0.1 mm) is provided on the inner peripheral surface (inner surface) 2 a of the outer cylinder 2. An outer peripheral surface (outer surface) 4a of a pipe made of (for example, SUS304) is attached in close contact with a silver solder 18 (see FIG. 3B). That is, the inner peripheral surface of the outer cylinder 2 (more specifically, the inner peripheral surface of the large-diameter portion 12, the inner peripheral surface of the small-diameter tapered portion 14, and the inner peripheral surface of the small-diameter linear portion 16) 2 a is interposed via the silver solder 18. The entire inner tube 4 joined together or the whole of the connecting tube 9 excluding a female screw portion (not shown) to which the tip of the connecting tube 9 (right side in FIG. 1) is screwed is covered.

冷却穴1cの基端部1b側には、雌ねじ部(図示せず)が形成されており、この雌ねじ部によって、図1に示した接続管9の先端がコアピン1に対して螺結される。
小径直線部16の肉厚は1.0mmとされ、小径テーパ部14の肉厚は、基端部1b側の最も厚い位置で0.5mmとされている。なお、コアピン1の小径テーパ部14の先端では直径が小さくなっているので、この位置における肉厚が最も薄くなる。
An internal thread portion (not shown) is formed on the base end portion 1 b side of the cooling hole 1 c, and the distal end of the connection pipe 9 shown in FIG. 1 is screwed to the core pin 1 by the internal thread portion. .
The wall thickness of the small-diameter linear portion 16 is 1.0 mm, and the wall thickness of the small-diameter tapered portion 14 is 0.5 mm at the thickest position on the base end portion 1b side. In addition, since the diameter is small at the tip of the small diameter taper portion 14 of the core pin 1, the thickness at this position is the thinnest.

つぎに、上記コアピン1の製造方法について、図3(a)および図3(b)を参照しながら説明する。
まずはじめに、内筒4となるステンレス製のパイプの外径との差(クリアランス)が0.01mm〜0.09mm(より好ましくは0.03mm〜0.05mm)となる内径を有する穴を、外筒2の中心軸線に沿って穿設(機械加工)する。
つづいて、先端部(一端部)に球面形状が形成されるように、先端部が絞り加工された内筒4の外周面4a全体に、粉末状(粒子径0.01mm〜0.03mm)の銀ロウと、水と、フラックスとが、2:2:1の割合で混合された溶液20(図3(a)参照)を塗布し、内筒4の先端部が外筒2の底部と当接するまで内筒4を外筒2の穴内に挿入していく。このとき、内筒4を外筒2に対して何度か抜き差し、内筒4の外周面4aと外筒2の内周面2aとの間に形成される空気層を除去するようにするとさらに好適である。また、内筒4の先端部を絞り加工した際、先端に小さな穴(図示せず)があいてしまう場合には、この穴および冷却穴1cを介して内筒4の外周面4aと外筒2の内周面2aとの間に存する空気が大気中に流出することになり、内筒4の外周面4aと外筒2の内周面2aとの間に形成される空気層が、速やかに、かつ、完全に除去されることになる。
なお、内筒4の先端に形成された穴内には、溶けた銀ロウが流れ込み、この銀ロウによって内筒4の先端に形成された穴は完全に塞がれることになる。
Next, a method for manufacturing the core pin 1 will be described with reference to FIGS. 3 (a) and 3 (b).
First, a hole having an inner diameter where the difference (clearance) from the outer diameter of the stainless steel pipe serving as the inner cylinder 4 is 0.01 mm to 0.09 mm (more preferably 0.03 mm to 0.05 mm) is Drilling (machining) along the central axis of the cylinder 2.
Subsequently, a powder (particle diameter of 0.01 mm to 0.03 mm) is formed on the entire outer peripheral surface 4a of the inner cylinder 4 whose tip is drawn so that a spherical shape is formed at the tip (one end). A solution 20 (see FIG. 3A) in which silver wax, water, and flux are mixed at a ratio of 2: 2: 1 is applied, and the tip of the inner cylinder 4 is in contact with the bottom of the outer cylinder 2. The inner cylinder 4 is inserted into the hole of the outer cylinder 2 until it comes into contact. At this time, if the inner cylinder 4 is inserted into and removed from the outer cylinder 2 several times, the air layer formed between the outer peripheral surface 4a of the inner cylinder 4 and the inner peripheral surface 2a of the outer cylinder 2 is further removed. Is preferred. Further, when the tip of the inner cylinder 4 is drawn, if there is a small hole (not shown) at the tip, the outer peripheral surface 4a of the inner cylinder 4 and the outer cylinder via the hole and the cooling hole 1c. The air existing between the inner peripheral surface 2a and the inner peripheral surface 2a of the outer cylinder 2 flows out into the atmosphere, and the air layer formed between the outer peripheral surface 4a of the inner cylinder 4 and the inner peripheral surface 2a of the outer cylinder 2 is quickly And completely removed.
The melted silver wax flows into the hole formed at the tip of the inner cylinder 4, and the hole formed at the tip of the inner cylinder 4 is completely closed by this silver solder.

つぎに、内筒4が挿入された外筒2を図示しない炉に入れて1200℃で加熱した後、水中または油中で急冷する。内筒4が挿入された外筒2を1200℃で加熱すると、銀ロウは完全に溶解し、内筒4の外周面4aと外筒2の内周面2aとの間に満遍なく流れ込んで、水中または油中で急冷すると、内筒4の外周面4a全体と外筒2の内周面2a全体とが、銀ロウ18により密着した状態で接合されることになる(図3(b)参照)。なお、銀ロウの溶解温度は、800℃程度である。   Next, after putting the outer cylinder 2 in which the inner cylinder 4 is inserted into a furnace (not shown) and heating it at 1200 ° C., it is rapidly cooled in water or oil. When the outer cylinder 2 in which the inner cylinder 4 is inserted is heated at 1200 ° C., the silver wax is completely dissolved and flows evenly between the outer peripheral surface 4a of the inner cylinder 4 and the inner peripheral surface 2a of the outer cylinder 2, Or if it cools rapidly in oil, the whole outer peripheral surface 4a of the inner cylinder 4 and the whole inner peripheral surface 2a of the outer cylinder 2 will be joined in the state closely_contact | adhered by the silver solder 18 (refer FIG.3 (b)). . The melting temperature of silver wax is about 800 ° C.

本実施形態に係るコアピン1またはコアピン1の製造方法によれば、外筒2の内周面2aが、錆難いステンレスからなる内筒4で覆われ、冷却穴1cに流入した冷却水が、外筒2の内周面2aに接触しないようになっている。
これにより、コアピン1の内周面(より詳しくは、外筒2の内周面2aおよび内筒4の内周面4b)が酸化し、コアピン1の内周面に錆が発生してしまうことを防止することができ、コアピン1の肉厚方向に亀裂や割れが発生して、冷却穴1cを通過する冷却水が外に漏れ出すことを防止することができる。
また、外筒2の内周面2aと内筒4の外周面4aとが、銀ロウ18を介して密着した状態で接合され、外筒2が冷却水によって効率よく冷却されることになるので、コアピン1の焼き付きを防止できるとともに、ダイカスト製品に生じる引け巣をコアピン1位置から遠ざけることができる。
According to the core pin 1 or the manufacturing method of the core pin 1 according to the present embodiment, the inner peripheral surface 2a of the outer cylinder 2 is covered with the inner cylinder 4 made of rust-resistant stainless steel, and the cooling water flowing into the cooling hole 1c is It does not come into contact with the inner peripheral surface 2 a of the cylinder 2.
Thereby, the inner peripheral surface of the core pin 1 (more specifically, the inner peripheral surface 2a of the outer cylinder 2 and the inner peripheral surface 4b of the inner cylinder 4) is oxidized, and rust is generated on the inner peripheral surface of the core pin 1. It is possible to prevent cracks and cracks from occurring in the thickness direction of the core pin 1 and to prevent the cooling water passing through the cooling hole 1c from leaking outside.
Moreover, since the inner peripheral surface 2a of the outer cylinder 2 and the outer peripheral surface 4a of the inner cylinder 4 are joined in close contact with each other through the silver solder 18, the outer cylinder 2 is efficiently cooled by the cooling water. The seizure of the core pin 1 can be prevented, and the shrinkage nest generated in the die-cast product can be moved away from the core pin 1 position.

本実施形態に係るコアピン1によれば、内筒4の肉厚が0.1mm〜0.15mmと非常に薄いので、外筒2の内径および外径を内筒4の肉厚分だけ拡げる必要がなく、その半径方向外側への拡径化を防止することができる。
また、内筒4の肉厚が0.1mm〜0.15mmと非常に薄く、冷却穴1cに流入した冷却水による冷却効果が、内筒4を有しない従来の薄肉有底円筒金属部材と略同じレベルに維持されることになるので、内筒4を有しない従来の薄肉有底円筒金属部材の冷却穴にも内筒4を挿入して、従来の薄肉有底円筒金属部材の改善を図ることができる。
According to the core pin 1 according to the present embodiment, the inner cylinder 4 has a very thin wall thickness of 0.1 mm to 0.15 mm. Therefore, it is necessary to increase the inner diameter and the outer diameter of the outer cylinder 2 by the thickness of the inner cylinder 4. Therefore, it is possible to prevent the diameter from expanding radially outward.
Further, the inner cylinder 4 has a very thin wall thickness of 0.1 mm to 0.15 mm, and the cooling effect by the cooling water flowing into the cooling hole 1c is substantially the same as that of a conventional thin-walled cylindrical metal member having no inner cylinder 4. Since the same level is maintained, the inner cylinder 4 is inserted into the cooling hole of the conventional thin-walled cylindrical metal member without the inner cylinder 4 to improve the conventional thin-walled cylindrical metal member. be able to.

本実施形態に係る薄肉有底円筒金属部材または薄肉有底円筒金属部材の製造方法によれば、コアピン1に形成された有底穴は、冷却水を供給して冷却するための冷却穴1cとして使用され、冷却穴1cを通過する冷却水の漏洩が防止されることになるので、ダイカスト製品の歩留まりを向上させることができる。   According to the manufacturing method of the thin-walled cylindrical metal member or the thin-walled cylindrical metal member according to the present embodiment, the bottomed hole formed in the core pin 1 serves as a cooling hole 1c for cooling by supplying cooling water. Since leakage of the cooling water that is used and passes through the cooling hole 1c is prevented, the yield of the die-cast product can be improved.

本発明の他の実施形態に係るコアピンおよびその製造方法について説明する。
本実施形態に係るコアピンは、ロウ材としてBAg8(72%Ag28%Cu)が採用されているという点で上述した実施形態のものと異なる。その他の構成要素については上述した実施形態のものと同じである。
A core pin and a manufacturing method thereof according to another embodiment of the present invention will be described.
The core pin according to this embodiment is different from that of the above-described embodiment in that BAg8 (72% Ag28% Cu) is adopted as the brazing material. Other components are the same as those in the above-described embodiment.

つぎに、本実施形態に係るコアピンの製造方法について説明する。
まずはじめに、内筒4(図2参照)となるステンレス製のパイプの外径との差(クリアランス)が0.01mm〜0.09mm(より好ましくは0.03mm〜0.05mm)となる内径を有する穴を、外筒2(図2参照)の中心軸線に沿って穿設(機械加工)する。
つづいて、先端部(一端部)に球面形状が形成されるように、先端部が絞り加工された内筒4の外周面4a全体に、粉末状(粒子径0.01mm〜0.03mm)のBAg8と、水とが、1:1の割合で混合された溶液を塗布し、内筒4の先端部が外筒2の底部と当接するまで内筒4を外筒2の穴内に挿入していく。このとき、内筒4を外筒2に対して何度か抜き差し、内筒4の外周面4aと外筒2の内周面2aとの間に形成される空気層を除去するようにするとさらに好適である。また、内筒4の先端部を絞り加工した際、先端に小さな穴(図示せず)があいてしまう場合には、この穴および冷却穴1c(図2参照)を介して内筒4の外周面4aと外筒2の内周面2aとの間に存する空気が大気中に流出することになり、内筒4の外周面4aと外筒2の内周面2aとの間に形成される空気層が、速やかに、かつ、完全に除去されることになる。
なお、内筒4の先端に形成された穴内には、溶けたBAg8が流れ込み、このBAg8によって内筒4の先端に形成された穴は完全に塞がれることになる。
Below, the manufacturing method of the core pin which concerns on this embodiment is demonstrated.
First, the inner diameter is such that the difference (clearance) from the outer diameter of the stainless steel pipe that becomes the inner cylinder 4 (see FIG. 2) is 0.01 mm to 0.09 mm (more preferably 0.03 mm to 0.05 mm). A hole is drilled (machined) along the central axis of the outer cylinder 2 (see FIG. 2).
Subsequently, a powder (particle diameter of 0.01 mm to 0.03 mm) is formed on the entire outer peripheral surface 4a of the inner cylinder 4 whose tip is drawn so that a spherical shape is formed at the tip (one end). Apply a solution in which BAg 8 and water are mixed at a ratio of 1: 1, and insert the inner cylinder 4 into the hole of the outer cylinder 2 until the tip of the inner cylinder 4 contacts the bottom of the outer cylinder 2. Go. At this time, if the inner cylinder 4 is inserted into and removed from the outer cylinder 2 several times, the air layer formed between the outer peripheral surface 4a of the inner cylinder 4 and the inner peripheral surface 2a of the outer cylinder 2 is further removed. Is preferred. Further, when the tip of the inner cylinder 4 is drawn, if there is a small hole (not shown) at the tip, the outer periphery of the inner cylinder 4 is passed through this hole and the cooling hole 1c (see FIG. 2). The air existing between the surface 4 a and the inner peripheral surface 2 a of the outer cylinder 2 flows out into the atmosphere, and is formed between the outer peripheral surface 4 a of the inner cylinder 4 and the inner peripheral surface 2 a of the outer cylinder 2. The air layer will be removed quickly and completely.
The melted BAg 8 flows into the hole formed at the tip of the inner cylinder 4, and the hole formed at the tip of the inner cylinder 4 is completely closed by the BAg 8.

つぎに、内筒4が挿入された外筒2を図示しない真空熱処理炉に入れて、圧力(真空度)100Pa、1030℃で、90分間加熱した後、水中または油中で急冷する。内筒4が挿入された外筒2を圧力100Pa、1030℃で、90分間で加熱すると、BAg8は完全に溶解し、内筒4の外周面4aと外筒2の内周面2aとの間に満遍なく流れ込んで、水中または油中で急冷すると、内筒4の外周面4a全体と外筒2の内周面2a全体とが、BAg8により密着した状態で接合されることになる。なお、BAg8の圧力(真空度)100Paにおける溶解温度は、1030℃程度である。 Next, the outer cylinder 2 into which the inner cylinder 4 is inserted is put into a vacuum heat treatment furnace (not shown), heated at a pressure (degree of vacuum) of 100 Pa and 1030 ° C. for 90 minutes, and then rapidly cooled in water or oil. In the outer tube 2 to the inner tube 4 is inserted a pressure 100 Pa, 1030 ° C., is heated in 90 minutes, BAg8 is completely dissolved, the inner tube 4 an outer circumferential surface 4a and the outer cylinder 2 and the inner peripheral surface 2a When evenly flowing in between and rapidly cooling in water or oil, the entire outer peripheral surface 4a of the inner cylinder 4 and the entire inner peripheral surface 2a of the outer cylinder 2 are joined in a state of being in close contact with the BAg 8. The dissolution temperature of BAg8 at a pressure (degree of vacuum) of 100 Pa is about 1030 ° C.

本実施形態に係るコアピンの製造方法によれば、真空熱処理中のガスの発生がなくなるので、真空熱処理炉を用いてコアピンを製造することができる。   According to the core pin manufacturing method of the present embodiment, the generation of gas during vacuum heat treatment is eliminated, so that the core pin can be manufactured using a vacuum heat treatment furnace.

また、本実施形態に係るコアピンまたはコアピンの製造方法によれば、外筒2の内周面2aが、錆難いステンレスからなる内筒4で覆われ、冷却穴1cに流入した冷却水が、外筒2の内周面2aに接触しないようになっている。
これにより、コアピン1の内周面(より詳しくは、外筒2の内周面2aおよび内筒4の内周面4b)が酸化し、コアピン1の内周面に錆が発生してしまうことを防止することができ、コアピン1の肉厚方向に亀裂や割れが発生して、冷却穴1cを通過する冷却水が外に漏れ出すことを防止することができる。
また、外筒2の内周面2aと内筒4の外周面4aとが、BAg8を介して密着した状態で接合され、外筒2が冷却水によって効率よく冷却されることになるので、コアピンの焼き付きを防止できるとともに、ダイカスト製品に生じる引け巣をコアピン位置から遠ざけることができる。
Further, according to the core pin or the core pin manufacturing method according to the present embodiment, the inner peripheral surface 2a of the outer cylinder 2 is covered with the inner cylinder 4 made of rust-resistant stainless steel, and the cooling water flowing into the cooling hole 1c is It does not come into contact with the inner peripheral surface 2 a of the cylinder 2.
Thereby, the inner peripheral surface of the core pin 1 (more specifically, the inner peripheral surface 2a of the outer cylinder 2 and the inner peripheral surface 4b of the inner cylinder 4) is oxidized, and rust is generated on the inner peripheral surface of the core pin 1. It is possible to prevent cracks and cracks from occurring in the thickness direction of the core pin 1 and to prevent the cooling water passing through the cooling hole 1c from leaking outside.
Further, the inner peripheral surface 2a of the outer cylinder 2 and the outer peripheral surface 4a of the inner cylinder 4 are joined in close contact with each other via the BAg 8, and the outer cylinder 2 is efficiently cooled by the cooling water. Can be prevented, and the shrinkage nest generated in the die-cast product can be kept away from the core pin position.

さらに、本実施形態に係るコアピンによれば、内筒4の肉厚が0.1mm〜0.15mmと非常に薄いので、外筒2の内径および外径を内筒4の肉厚分だけ拡げる必要がなく、その半径方向外側への拡径化を防止することができる。
また、内筒4の肉厚が0.1mm〜0.15mmと非常に薄く、冷却穴1cに流入した冷却水による冷却効果が、内筒4を有しない従来の薄肉有底円筒金属部材と略同じレベルに維持されることになるので、内筒4を有しない従来の薄肉有底円筒金属部材の冷却穴にも内筒4を挿入して、従来の薄肉有底円筒金属部材の改善を図ることができる。
Furthermore, according to the core pin according to the present embodiment, the inner cylinder 4 has a very thin wall thickness of 0.1 mm to 0.15 mm, so that the inner diameter and the outer diameter of the outer cylinder 2 are increased by the thickness of the inner cylinder 4. There is no need to prevent the diameter from expanding radially outward.
Further, the inner cylinder 4 has a very thin wall thickness of 0.1 mm to 0.15 mm, and the cooling effect by the cooling water flowing into the cooling hole 1c is substantially the same as that of a conventional thin-walled cylindrical metal member having no inner cylinder 4. Since the same level is maintained, the inner cylinder 4 is inserted into the cooling hole of the conventional thin-walled cylindrical metal member without the inner cylinder 4 to improve the conventional thin-walled cylindrical metal member. be able to.

さらにまた、本実施形態に係る薄肉有底円筒金属部材または薄肉有底円筒金属部材の製造方法によれば、コアピンに形成された有底穴は、冷却水を供給して冷却するための冷却穴1cとして使用され、冷却穴1cを通過する冷却水の漏洩が防止されることになるので、ダイカスト製品の歩留まりを向上させることができる。   Furthermore, according to the manufacturing method of the thin bottomed cylindrical metal member or the thin bottomed cylindrical metal member according to the present embodiment, the bottomed hole formed in the core pin is a cooling hole for cooling by supplying cooling water. Since leakage of the cooling water used as 1c and passing through the cooling hole 1c is prevented, the yield of the die-cast product can be improved.

なお、本発明は上述した実施形態に限定されるものではなく、本発明の要旨を逸脱しない範囲内において適宜変更することができる。
また、上述した実施形態では、内筒4として、ステンレスから作られたものを一具体例として挙げて説明したが、本発明はこれに限定されるものではなく、内筒4は、その他の金属(銅、真鍮、ダイス鋼(SKD61)等)から作られたものであってもよい。
さらに、上述した実施形態では、ロウ材として銀ロウを採用したが、本発明はこれに限定されるものではなく、ロウ材としてニッケルロウ等を採用することもできる。
In addition, this invention is not limited to embodiment mentioned above, In the range which does not deviate from the summary of this invention, it can change suitably.
In the above-described embodiment, the inner cylinder 4 made of stainless steel has been described as a specific example. However, the present invention is not limited to this, and the inner cylinder 4 is made of other metal. (Copper, brass, die steel (SKD61) etc.) may be used.
Further, in the above-described embodiment, silver brazing is adopted as the brazing material, but the present invention is not limited to this, and nickel brazing or the like can also be adopted as the brazing material.

1 コアピン(薄肉有底円筒金属部材)
1a 先端部
1c 冷却穴
1d 底部
2 外筒
2a 内周面
4 内筒
4a 外周面
18 銀ロウ(ロウ材)
20 溶液
1 Core pin (thin bottomed cylindrical metal member)
DESCRIPTION OF SYMBOLS 1a Tip part 1c Cooling hole 1d Bottom part 2 Outer cylinder 2a Inner peripheral surface 4 Inner cylinder 4a Outer peripheral surface 18 Silver brazing (brazing material)
20 solutions

Claims (8)

金属からなる外筒と、この外筒の内部に収容されて、その内部に、先端部にて底部を有する有底穴とされた冷却穴が形成されたステンレスからなる内筒とを有し、かつ、前記内筒の外径との差が0.01mm〜0.09mmとなる内径を有する穴が、前記外筒の中心軸線に沿って穿設されてなる薄肉有底円筒金属部材であって、
前記外筒の内周面と、前記内筒の外周面とが、前記内筒の外周面全体に塗布された、粉末状の銀ロウと、水と、フラックスとが、所定の割合で混合された溶液を、前記銀ロウの溶解温度よりも高い温度で加熱した後、水中または油中で冷却するようにして得られた銀ロウを介して密着した状態で接合されていることを特徴とする薄肉有底円筒金属部材。
It has an outer cylinder made of metal, and an inner cylinder made of stainless steel in which a cooling hole formed as a bottomed hole having a bottom portion at the tip is housed inside the outer cylinder . And the hole which has an internal diameter from which the difference with the outer diameter of the said inner cylinder is set to 0.01 mm-0.09 mm is a thin-walled cylindrical metal member by which it drills along the center axis line of the said outer cylinder, ,
The inner peripheral surface of the outer cylinder and the outer peripheral surface of the inner cylinder are applied to the entire outer peripheral surface of the inner cylinder, and powdery silver wax, water, and flux are mixed at a predetermined ratio. The solution is heated at a temperature higher than the melting temperature of the silver wax and then bonded in a close contact state through the silver wax obtained by cooling in water or oil. Thin-walled cylindrical metal member with a bottom.
前記内筒の肉厚が、0.1mm〜0.15mmとされていることを特徴とする請求項1に記載の薄肉有底円筒金属部材。 The thin-walled cylindrical metal member according to claim 1, wherein the inner cylinder has a thickness of 0.1 mm to 0.15 mm. 前記薄肉有底円筒金属部材は、ダイカスト用金型に用いられるコアピンとされていることを特徴とする請求項1または2に記載の薄肉有底円筒金属部材。 The thin-walled cylindrical metal member according to claim 1 or 2 , wherein the thin-walled cylindrical metal member is a core pin used in a die casting die. 金属からなる外筒と、この外筒の内部に収容されて、その内部に、先端部にて底部を有する有底穴とされた冷却穴が形成された金属からなる内筒とを有してなる薄肉有底円筒金属部材の製造方法であって、
前記内筒の外径との差が0.01mm〜0.09mmとなる内径を有する穴を、前記外筒の中心軸線に沿って穿設し、
前記内筒の外周面全体に、粉末状のロウ材と、水と、フラックスとが、所定の割合で混合された溶液を塗布して、
前記内筒の先端部が前記外筒の底部と当接するまで前記内筒を前記外筒の穴内に挿入していき、
前記内筒が挿入された前記外筒を、前記ロウ材の溶解温度よりも高い温度で加熱した後、水中または油中で冷却するようにしたことを特徴とする薄肉有底円筒金属部材の製造方法。
An outer cylinder made of metal, and an inner cylinder made of metal, which is housed in the outer cylinder and has a bottomed hole having a bottom portion at the tip, and a cooling hole formed therein. A method for producing a thin-walled cylindrical metal member comprising:
Drilling a hole having an inner diameter such that the difference from the outer diameter of the inner cylinder is 0.01 mm to 0.09 mm along the central axis of the outer cylinder,
Applying a solution in which a powdery brazing material, water, and flux are mixed at a predetermined ratio to the entire outer peripheral surface of the inner cylinder,
The inner cylinder is inserted into the hole of the outer cylinder until the tip of the inner cylinder contacts the bottom of the outer cylinder,
The outer cylinder in which the inner cylinder is inserted is heated at a temperature higher than the melting temperature of the brazing material, and then cooled in water or oil. Method.
金属からなる外筒と、この外筒の内部に収容されて、その内部に、先端部にて底部を有する有底穴とされた冷却穴が形成されたステンレスからなる内筒とを有してなる薄肉有底円筒金属部材の製造方法であって、
前記内筒の外径との差が0.01mm〜0.09mmとなる内径を有する穴を、前記外筒の中心軸線に沿って穿設し、
前記内筒の外周面全体に、粉末状の銀ロウと、水と、フラックスとが、所定の割合で混合された溶液を塗布して、
前記内筒の先端部が前記外筒の底部と当接するまで前記内筒を前記外筒の穴内に挿入していき、
前記内筒が挿入された前記外筒を、前記銀ロウの溶解温度よりも高い温度で加熱した後、水中または油中で冷却するようにしたことを特徴とする薄肉有底円筒金属部材の製造方法。
An outer cylinder made of metal, and an inner cylinder made of stainless steel that is housed in the outer cylinder and has a bottomed hole having a bottom portion at the tip, and a cooling hole formed therein. A method for producing a thin-walled cylindrical metal member comprising:
Drilling a hole having an inner diameter such that the difference from the outer diameter of the inner cylinder is 0.01 mm to 0.09 mm along the central axis of the outer cylinder,
Applying a solution in which powdered silver wax, water, and flux are mixed at a predetermined ratio to the entire outer peripheral surface of the inner cylinder,
The inner cylinder is inserted into the hole of the outer cylinder until the tip of the inner cylinder contacts the bottom of the outer cylinder,
The outer cylinder in which the inner cylinder is inserted is heated at a temperature higher than the melting temperature of the silver wax, and then cooled in water or oil. Method.
金属からなる外筒と、この外筒の内部に収容されて、その内部に、先端部にて底部を有する有底穴とされた冷却穴が形成された金属からなる内筒とを有してなる薄肉有底円筒金属部材の製造方法であって、
前記内筒の外径との差が0.01mm〜0.09mmとなる内径を有する穴を、前記外筒の中心軸線に沿って穿設し、
前記内筒の外周面全体に、粉末状のBAg8と、水とが、所定の割合で混合された溶液を塗布して、
前記内筒の先端部が前記外筒の底部と当接するまで前記内筒を前記外筒の穴内に挿入していき、
前記内筒が挿入された前記外筒を、真空熱処理炉内において前記BAg8の溶解温度よりも高い温度で加熱した後、水中または油中で冷却するようにしたことを特徴とする薄肉有底円筒金属部材の製造方法。
An outer cylinder made of metal, and an inner cylinder made of metal, which is housed in the outer cylinder and has a bottomed hole having a bottom portion at the tip, and a cooling hole formed therein. A method for producing a thin-walled cylindrical metal member comprising:
Drilling a hole having an inner diameter such that the difference from the outer diameter of the inner cylinder is 0.01 mm to 0.09 mm along the central axis of the outer cylinder,
Applying a solution in which powdered BAg8 and water are mixed at a predetermined ratio to the entire outer peripheral surface of the inner cylinder,
The inner cylinder is inserted into the hole of the outer cylinder until the tip of the inner cylinder contacts the bottom of the outer cylinder,
A thin-walled bottomed cylinder characterized in that the outer cylinder into which the inner cylinder is inserted is heated in a vacuum heat treatment furnace at a temperature higher than the melting temperature of the BAg8 and then cooled in water or oil. A method for producing a metal member.
金属からなる外筒と、この外筒の内部に収容されて、その内部に、先端部にて底部を有する有底穴とされた冷却穴が形成されたステンレスからなる内筒とを有してなる薄肉有底円筒金属部材の製造方法であって、
前記内筒の外径との差が0.01mm〜0.09mmとなる内径を有する穴を、前記外筒の中心軸線に沿って穿設し、
前記内筒の外周面全体に、粉末状のBAg8と、水とが、所定の割合で混合された溶液を塗布して、
前記内筒の先端部が前記外筒の底部と当接するまで前記内筒を前記外筒の穴内に挿入していき、
前記内筒が挿入された前記外筒を、真空熱処理炉内において前記BAg8の溶解温度よりも高い温度で加熱した後、水中または油中で冷却するようにしたことを特徴とする薄肉有底円筒金属部材の製造方法。
An outer cylinder made of metal, and an inner cylinder made of stainless steel that is housed in the outer cylinder and has a bottomed hole having a bottom portion at the tip, and a cooling hole formed therein. A method for producing a thin-walled cylindrical metal member comprising:
Drilling a hole having an inner diameter such that the difference from the outer diameter of the inner cylinder is 0.01 mm to 0.09 mm along the central axis of the outer cylinder,
Applying a solution in which powdered BAg8 and water are mixed at a predetermined ratio to the entire outer peripheral surface of the inner cylinder,
The inner cylinder is inserted into the hole of the outer cylinder until the tip of the inner cylinder contacts the bottom of the outer cylinder,
A thin-walled bottomed cylinder characterized in that the outer cylinder into which the inner cylinder is inserted is heated in a vacuum heat treatment furnace at a temperature higher than the melting temperature of the BAg8 and then cooled in water or oil. A method for producing a metal member.
前記薄肉有底円筒金属部材は、ダイカスト用金型に用いられるコアピンとされていることを特徴とする請求項からのいずれか一項に記載の薄肉有底円筒金属部材の製造方法。 The method for producing a thin-walled cylindrical metal member according to any one of claims 4 to 7 , wherein the thin-walled cylindrical metal member is a core pin used in a die casting die.
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