JP5406745B2 - Aluminum alloy sheet with excellent ridging marks during molding - Google Patents
Aluminum alloy sheet with excellent ridging marks during molding Download PDFInfo
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本発明は、成形時のリジングマーク性に優れたアルミニウム合金板(以下、アルミニウムを単にAlとも言う)に関し、パネルへのプレス成形加工時に発生する表面凸凹(リジングマーク、ローピングとも言う)を抑制できるAl−Mg−Si系アルミニウム合金板に関する。本発明で言うアルミニウム合金板とは、圧延後に溶体化および焼入れ処理などの調質が施された板であって、プレス成形などによってパネルに成形加工される前の板のことを言う。 The present invention relates to an aluminum alloy plate excellent in ridging marks during molding (hereinafter, aluminum is also simply referred to as Al), and can suppress surface irregularities (also referred to as ridging marks and roping) that occur during press molding of panels. The present invention relates to an Al—Mg—Si aluminum alloy plate. The aluminum alloy plate referred to in the present invention refers to a plate that has been subjected to tempering such as solution treatment and quenching after rolling and before being formed into a panel by press molding or the like.
近年、排気ガス等による地球環境問題に対して、自動車などの輸送機の車体の軽量化による燃費の向上が追求されている。このため、特に、自動車の車体に対し、従来から使用されている鋼材に代わって、成形性や焼付硬化性に優れた、より軽量なアルミニウム合金材の適用が増加しつつある。 In recent years, with respect to global environmental problems caused by exhaust gas and the like, improvement in fuel efficiency has been pursued by reducing the weight of the body of a transport aircraft such as an automobile. For this reason, in particular, the application of lighter aluminum alloy materials excellent in formability and bake hardenability is increasing in place of steel materials that have been used in the past for automobile bodies.
この内、自動車のフード、フェンダー、ドア、ルーフ、トランクリッドなどのパネル構造体の、アウタパネル (外板) やインナパネル( 内板) 等のパネルには、薄肉でかつ高強度アルミニウム合金板として、Al−Mg−Si系のAA乃至JIS 6000系 (以下、単に6000系とも言う) のアルミニウム合金板の使用が検討されている。 Among these, panels such as outer panels (outer plates) and inner panels (inner plates) of panel structures such as automobile hoods, fenders, doors, roofs, and trunk lids are thin and high-strength aluminum alloy plates. The use of Al-Mg-Si-based AA to JIS 6000-based (hereinafter also simply referred to as 6000-based) aluminum alloy plates has been studied.
6000系アルミニウム合金板は、基本的には、Si、Mgを必須として含み、優れた時効硬化能を有しているため、プレス成形や曲げ加工時には低耐力化により成形性を確保するとともに、成形後のパネルの塗装焼付処理などの、比較的低温の人工時効( 硬化) 処理時の加熱により時効硬化して耐力が向上し、必要な強度を確保できるBH性 (ベークハード性、人工時効硬化能、塗装焼付硬化性) がある。 The 6000 series aluminum alloy sheet basically contains Si and Mg as essential, and has excellent age-hardening ability. Therefore, in press forming and bending processing, formability is ensured by reducing the yield strength and forming. BH properties (bake hardness, artificial age hardening ability) that can ensure the required strength by age hardening by heating at the time of processing, such as paint baking treatment of the subsequent panel, and heat resistance during treatment. Paint bake hardenability).
また、6000系アルミニウム合金板は、Mg量などの合金量が多い他の5000系アルミニウム合金などに比して、合金元素量が比較的少ない。このため、これら6000系アルミニウム合金板のスクラップを、アルミニウム合金溶解材 (溶解原料) として再利用する際に、元の6000系アルミニウム合金鋳塊が得やすく、リサイクル性にも優れている。 Further, the 6000 series aluminum alloy plate has a relatively small amount of alloy elements as compared with other 5000 series aluminum alloys having a large amount of alloy such as Mg. For this reason, when the scraps of these 6000 series aluminum alloy sheets are reused as the aluminum alloy melting material (melting raw material), the original 6000 series aluminum alloy ingot is easily obtained, and the recyclability is excellent.
一方、自動車のアウタパネルは、周知の通り、アルミニウム合金板に対し、プレス成形における張出成形時や曲げ成形などの成形加工が複合して行われて製作される。例えば、フードやドアなどの大型のアウタパネルでは、張出などのプレス成形によって、アウタパネルとしての成形品形状となされ、次いで、このアウタパネル周縁部のフラットヘムなどのヘム (ヘミング) 加工によって、インナパネルとの接合が行われ、パネル構造体とされる。 On the other hand, as is well known, an outer panel of an automobile is manufactured by combining an aluminum alloy plate with a forming process such as an extension forming in a press forming or a bending forming. For example, a large outer panel such as a hood or door is formed into a molded product shape as an outer panel by press molding such as overhanging, and then the inner panel and Are joined to form a panel structure.
この際、6000系アルミニウム合金板を素材としたプレス成形後のパネルには、リジングマークなどの表面の肌荒れ不良が生じ易いという課題がある。リジングマークは、板のスジ状に並んだ集合組織に起因し、プレス成形などの変形時に、板表面の凹凸となる現象である。このため、素材であるアルミニウム合金板の結晶粒が肌荒れを生じない程度に微細であっても、プレス成形によって生じる点がやっかいである。 At this time, a panel after press molding using a 6000 series aluminum alloy plate as a raw material has a problem that surface rough defects such as ridging marks are likely to occur. The ridging mark is a phenomenon resulting from unevenness on the surface of the plate at the time of deformation such as press molding due to the texture arranged in the shape of stripes on the plate. For this reason, even if the crystal grains of the aluminum alloy plate as a raw material are fine enough not to cause rough skin, the point caused by press molding is troublesome.
このリジングマークは、パネル構造体の大型化や形状の複雑化、あるいは薄肉化などによりプレス成形条件が厳しくなった場合に特に生じ易い。また、プレス成形直後には比較的目立たず、そのままパネル構造体として塗装工程に進んだ後に目立ちやすくなるという問題もある。 This ridging mark is particularly likely to occur when the press molding conditions become severe due to an increase in the size, complexity, or thickness of the panel structure. In addition, there is a problem that it becomes relatively inconspicuous immediately after press molding and becomes conspicuous after proceeding to the coating process as it is as a panel structure.
このリジングマークが生じた場合、特に表面が美麗であることが要求される、外板 (アウタ) 用などのパネル構造体では、外観不良となって使用できない問題となる。このようなリジングマークの問題に対し、従来から、鋳塊を500℃以上の温度で均質化熱処理後に冷却して、あるいは室温に冷却後再加熱して、350〜450℃の比較的低温で熱延を開始する、あるいは化合物を制御する、ことにより、過剰Si型6000系アルミニウム合金板のリジングマークを防止することが公知である (特許文献1、2 、3、10参照) 。 When this ridging mark is generated, a panel structure for an outer plate (outer) or the like, which is required to have a particularly beautiful surface, has a problem in appearance and cannot be used. Conventionally, the ingot is cooled after homogenization heat treatment at a temperature of 500 ° C. or higher, or reheated after cooling to room temperature, and heated at a relatively low temperature of 350 to 450 ° C. It is known to prevent ridging marks on excess Si type 6000 series aluminum alloy plates by starting rolling or controlling the compound (see Patent Documents 1, 2, 3, and 10).
6000系アルミニウム合金板の集合組織(結晶方位)を制御してリジングマークを改善する方法も種々提案されている。例えば、{100}面の結晶方位成分に着目し、板表層部でのCube方位の集積度を2〜5、板表面部の結晶粒径を45μm以下に微細化することが提案されている (特許文献4参照) 。また、6000系アルミニウム合金板における、例えば、Cube方位、回転Cube方位、Goss方位、Brass方位、CR方位、RW方位、S方位、PP方位など、種々の方位の分布密度を同時に規定することも提案されている (特許文献5、9、10、11、12、13参照) 。 Various methods for improving the ridging mark by controlling the texture (crystal orientation) of the 6000 series aluminum alloy plate have been proposed. For example, focusing on the crystal orientation component of the {100} plane, it has been proposed to refine the degree of Cube orientation accumulation in the plate surface layer portion to 2 to 5 and the crystal grain size of the plate surface portion to 45 μm or less ( (See Patent Document 4). In addition, it is also proposed to simultaneously define the distribution density of various orientations such as Cube orientation, rotational Cube orientation, Goss orientation, Brass orientation, CR orientation, RW orientation, S orientation, and PP orientation in 6000 series aluminum alloy plates. (See Patent Documents 5, 9, 10, 11, 12, and 13).
更に、隣接する結晶方位差を15°以下である結晶粒界の占める割合を20%以上とすることも提案されている (特許文献6参照) 。また、6000系アルミニウム合金板における耳率を4%以上、結晶粒径を45μm以下とすることも提案されている (特許文献7参照) 。また、Mgを含有するアルミニウム合金であって、合金表面における結晶粒の板面方位が(100)面から10゜以内の結晶粒が占める面積率と、(100)面から20゜以内の結晶粒が占める面積率とを特定の関係とすることも提案されている (特許文献8参照) 。 Furthermore, it has also been proposed that the proportion of crystal grain boundaries whose adjacent crystal orientation difference is 15 ° or less is 20% or more (see Patent Document 6). It has also been proposed that the ear rate in a 6000 series aluminum alloy plate is 4% or more and the crystal grain size is 45 μm or less (see Patent Document 7). In addition, an aluminum alloy containing Mg, the area ratio occupied by crystal grains whose crystal plane orientation on the alloy surface is within 10 ° from the (100) plane, and crystal grains within 20 ° from the (100) plane It has also been proposed to make the area ratio occupied by a specific relationship (see Patent Document 8).
前記従来技術は、前記特許文献4〜9のような板の集合組織乃至特性を制御することも含めて、リジングマーク抑制に一定の効果はある。しかし、より深いあるいはより複雑な3次元形状のパネルに成形されるなど、成形条件がより厳しくなった場合には、その効果が未だ不十分である。 The prior art has a certain effect in suppressing ridging marks, including controlling the texture and characteristics of the plates as in Patent Documents 4 to 9. However, when the molding conditions become more severe, such as molding into a deeper or more complicated three-dimensional panel, the effect is still insufficient.
本発明はこの様な事情に着目してなされたものであって、その目的は、成形条件がより厳しくなった場合にその発生が顕著になる、プレス成形時のリジングマークを再現性良く防止できるAl−Mg−Si系アルミニウム合金板を提供しようとするものである。 The present invention has been made by paying attention to such circumstances, and its purpose is to prevent ridging marks during press molding with high reproducibility, which becomes prominent when the molding conditions become more severe. An object of the present invention is to provide an Al—Mg—Si based aluminum alloy plate.
この目的を達成するために、本発明の成形時のリジングマーク性に優れたアルミニウム合金板の要旨は、質量%で、Mg:0.1〜3.0%、Si:0.1〜2.5%を含み、残部がAlおよび不可避的不純物からなるAl−Mg−Si系アルミニウム合金板において、この板の直角断面における板幅中央部の板幅方向10mmの長さに亙る領域の集合組織として、Cube方位の板幅方向の平均面積率が8%以下で、Cube方位の板幅方向の各面積率の内の最大値と最小値との差が8%以下であり、Goss方位の板幅方向の平均面積率が2%以下で、Goss方位の板幅方向の各面積率の内の最大値と最小値との差が3%以下であるとともに、更に、回転Cube方位の板幅方向の平均面積率が10%以下で、回転Cube方位の板幅方向の各面積率の内の最大値と最小値との差が8%以下であることとする。 In order to achieve this object, the gist of the aluminum alloy plate excellent in ridging mark property at the time of forming of the present invention is mass%, Mg: 0.1-3.0%, Si: 0.1-2. In an Al—Mg—Si-based aluminum alloy plate containing 5% and the balance consisting of Al and inevitable impurities, the texture of the region extending over the length of 10 mm in the plate width direction at the center of the plate width in the right-angle cross section of this plate The average area ratio in the sheet width direction of the Cube orientation is 8% or less, the difference between the maximum value and the minimum value of each area ratio in the sheet width direction of the Cube orientation is 8% or less, and the board width in the Goss direction The average area ratio in the direction is 2% or less, the difference between the maximum value and the minimum value of the area ratios in the sheet width direction of the Goss orientation is 3% or less, and further, in the sheet width direction of the rotating Cube orientation Rotational Cube orientation plate width with an average area ratio of 10% or less The difference between the maximum value and the minimum value among the area ratio of the direction is to be 8% or less.
本発明では、今までは目視での評価しかなかった、アルミニウム合金板のリジングマークにつき、定量化して評価した。このようなリジングマークの定量化は、より複雑な3次元形状のパネルに実際に成形されて、表面にリジングマークが発生した板(パネル)と発生しなかった板とを比較対照して、これらの板表面の凹凸をコントレーサー(3次元形状測定器)で形状測定することで得られる。 In the present invention, the ridging mark of the aluminum alloy plate, which until now has only been evaluated visually, was quantified and evaluated. Such quantification of ridging marks is performed by comparing and contrasting a plate (panel) in which a ridging mark is generated on a surface and a plate that is actually formed into a more complicated three-dimensional panel. It is obtained by measuring the shape of the surface of the plate with a tracer (three-dimensional shape measuring instrument).
得られた板(パネル)表面の凹凸の上記3次元形状データを、解析ソフトにより、周波数解析した結果では、成形条件がより厳しくなった場合に、その発生が顕著になる、板(パネル)に発生したリジングマーク(表面凹凸)は、板幅方向の長さが約2〜3mmに亙る比較的大きな周期を有している。 As a result of frequency analysis of the above three-dimensional shape data on the surface of the obtained plate (panel) by analysis software, when the molding conditions become more severe, the occurrence becomes significant. The generated ridging marks (surface irregularities) have a relatively large period in which the length in the plate width direction is about 2 to 3 mm.
言い換えると、成形条件がより厳しくなった場合に、その発生が顕著になるリジングマークは、板幅方向に亙る長さが約2〜3mmの比較的大きな周期を有している。なお、これらの事実は、本出願に先立つ、特願2008−11766号によって証明している。 In other words, the ridging marks that become prominent when the molding conditions become more severe have a relatively large period of about 2 to 3 mm in the plate width direction. These facts are proved by Japanese Patent Application No. 2008-11766 prior to the present application.
これに対して、前記した従来の特許文献における板の集合組織制御技術では、リジングマークを分析、評価する際には、この板の任意の直角断面における最大でも板幅方向の長さが3mm程度の狭い領域(長さ)でしか評価できていない。特に、6000系アルミニウム合金板における、Cube方位、回転Cube方位、Goss方位、Brass方位、CR方位、RW方位、S方位、PP方位などの種々の方位の分布密度を同時に規定した、前記特許文献5、9、10、11、12、13もこれに該当する。 On the other hand, in the texture control technology of the plate in the above-mentioned conventional patent document, when analyzing and evaluating the ridging mark, the length in the plate width direction is about 3 mm at the maximum in an arbitrary perpendicular section of the plate. Can only be evaluated in a narrow area (length). Particularly, in the 6000 series aluminum alloy plate, the distribution density of various orientations such as Cube orientation, rotational Cube orientation, Goss orientation, Brass orientation, CR orientation, RW orientation, S orientation, PP orientation, etc. are simultaneously defined. , 9, 10, 11, 12, and 13 correspond to this.
例えば、特許文献9では、実施例において、板幅方向3mmの領域において、この板幅間を500μm毎に各々区切った際の各板の直角断面における集合組織を計測している。しかし、これは、前記した大きな周期を有するリジングマークのせいぜい1周期分しか評価できていないことを意味する。即ち、前記した従来の特許文献における板の集合組織制御技術では、プレス成形条件がより厳しくなった場合に、その発生が顕著になる、板幅方向に亙る長さが約2〜3mmの比較的大きな周期を有しているリジングマークを、その表面凹凸のばらつきを含めて考慮できていない。これは、特許文献9だけでなく、他の前記特許文献にも共通する。そして、このことが、リジングマークの評価が目視での定性的な評価に留まっていたことと相まって、従来の板の集合組織制御によっても、リジングマーク抑制の効果が未だ不十分であった一因であると推考される。 For example, in patent document 9, in the Example, in the area | region of 3 mm of board widths, the texture in the right-angled cross section of each board at the time of dividing | segmenting between this board width every 500 micrometers is measured. However, this means that the ridging mark having the large period can be evaluated only for one period at most. That is, in the texture control technology of the plate in the above-described conventional patent document, when the press molding conditions become more severe, the occurrence becomes remarkable, and the length in the plate width direction is about 2 to 3 mm. A ridging mark having a large period cannot be taken into account, including variations in surface irregularities. This is common not only to Patent Document 9 but also to the other patent documents. And this, coupled with the fact that the evaluation of the ridging marks was limited to visual qualitative evaluation, was one factor that the effect of suppressing the ridging marks was still insufficient even by the texture control of the conventional plate. It is assumed that
なお、本発明でも、板の結晶方位の違いにより、隣接する結晶粒の導入歪み量(結晶性の変形量)が異なり、表面凹凸のばらつきであるリジングマークが生じやすくなる、リジングマーク発生のメカニズムや、このメカニズムに対する認識自体は、結晶方位を規定した前記特許文献と同じである。 In the present invention as well, the mechanism of ridging mark generation, in which the introduction strain amount (crystalline deformation amount) of adjacent crystal grains differs depending on the crystal orientation of the plate, and ridging marks that are uneven surface irregularities are likely to occur. In addition, the perception of this mechanism is the same as in the above-mentioned patent document that defines the crystal orientation.
しかし、本発明では、前記リジングマークの周期や変動の大きさを考慮して、Al−Mg−Si系アルミニウム合金板における、リジングマークの周期以上の比較的広域な領域における集合組織の状態を規定して、成形性を向上させる点が、先ず大きく相違する。本発明では、この板の任意の直角断面における板厚全体と板幅方向10mmの長さとに亙る任意の領域における集合組織の状態を規定して、成形性を向上させる。 However, in the present invention, in consideration of the period of the ridging mark and the magnitude of the fluctuation, the state of the texture in the relatively wide area exceeding the period of the ridging mark in the Al-Mg-Si based aluminum alloy plate is specified. And the point which improves a moldability differs greatly first. In the present invention, the state of the texture in an arbitrary region extending over the entire plate thickness and the length in the plate width direction of 10 mm in an arbitrary perpendicular cross section of the plate is defined to improve the formability.
そして、本発明では、このような比較的広域な板幅方向の領域における集合組織のうちで、特に、Goss方位とCube方位および回転Cube方位の3つを制御対象として選択する。即ち、この板の直角断面での板幅方向の比較的広域な領域における、これら3つの各方位を各平均面積率によって規制して極力少なくするだけでなく、この板幅方向の比較的広域な領域に存在する、これら各方位の変動を極力少なくする。 In the present invention, among the textures in such a relatively wide area in the plate width direction, in particular, the Goss orientation, the Cube orientation, and the rotational Cube orientation are selected as control targets. That is, not only can these three orientations be regulated by the respective average area ratios in a relatively wide area in the plate width direction in the cross section of the plate at a right angle, but also a relatively wide area in the plate width direction. Minimize fluctuations in these directions in the region.
これによって、本発明では、より深いあるいはより複雑な3次元形状のパネルに成形されるなど、成形条件がより厳しくなった場合に発生が顕著になる、前記比較的大きな周期を有するリジングマークの発生を防止できる。 As a result, in the present invention, the generation of ridging marks having a relatively large period becomes prominent when the molding conditions become more severe, such as being formed into a deeper or more complex three-dimensional panel. Can be prevented.
以下に、本発明アルミニウム合金板の実施態様につき、集合組織、成分組成、製造方法の順に具体的に説明する。 Hereinafter, embodiments of the aluminum alloy sheet of the present invention will be specifically described in the order of texture, component composition, and production method.
(集合組織)
Goss方位とCube方位および回転Cube方位は、他の方位に比べてr値(ランクフォード値)の面内異方性が非常に大きく、Goss方位では、板をその幅方向に引っ張った場合に、板厚減少がほとんど生じない。このような特性を有するGoss方位が組織内に実質量存在すると、板をプレス成形した場合に、板の部位、特に板の幅方向の部位による伸び変形能力が異なり、かつ板の幅方向に亙る伸び変形能力が低下する。
(Gathering organization)
The Goss orientation, the Cube orientation, and the rotational Cube orientation have very large in-plane anisotropy of r value (Rankford value) compared to other orientations, and in the Goss orientation, when the plate is pulled in the width direction, There is almost no reduction in plate thickness. When the Goss orientation having such characteristics is present in the structure in a substantial amount, when the plate is press-molded, the elongation deformation ability differs depending on the portion of the plate, particularly the portion in the width direction of the plate, and extends in the width direction of the plate. Elongation deformation capacity is reduced.
一方、Cube方位は、一般的にも知られている様に、アルミの再結晶集合組織の主方位であり、Al−Mg−Si系合金においても主要な結晶方位の1つである。このCube方位と、このCube方位が回転した回転Cube方位とは、前記Goss方位の挙動とは相違し、圧延方向に対して45°方向に板を引っ張った場合に著しく板厚減少が生じる。 On the other hand, the Cube orientation is the main orientation of the recrystallized texture of aluminum, as is generally known, and is one of the main crystal orientations in Al-Mg-Si alloys. The Cube orientation and the rotated Cube orientation in which the Cube orientation is rotated are different from the behavior of the Goss orientation, and when the plate is pulled in the 45 ° direction with respect to the rolling direction, the plate thickness is remarkably reduced.
このように板厚減少挙動が全く(大きく)異なるGoss方位とCube方位および回転Cube方位とが、同時に3つとも集合組織内に多く存在すると、製品板をプレス成形した場合には、当然、板の部位、特に板の幅方向に亙って、板表面の凹凸発生状況が大きく異なってくる。 In this way, when there are many Goss orientations, Cube orientations and rotational Cube orientations in which the thickness reduction behavior is completely different (largely) in the texture at the same time, when the product plate is press-molded, naturally, The state of occurrence of unevenness on the surface of the plate varies greatly over the region, particularly in the width direction of the plate.
本発明者らの認識によれば、前記した板幅方向の比較的広域な領域における、これらGoss方位とCube方位および回転Cube方位の各方位の分布状態が、成形条件がより厳しくなった場合の、リジングマーク(板表面の大きな凹凸)発生の主要因である。このため、本発明では、このリジングマークを抑制するために、前記した板の比較的広域な領域における、これらGoss方位とCube方位および回転Cube方位の各方位の大きさを面積率で規制するだけでなく、前記比較的広域な領域に存在する、これら各方位の各々の偏差(変動)をも極力少なくする。 According to the recognition of the present inventors, the distribution state of each of these Goss azimuth direction, Cube azimuth direction, and rotating Cube azimuth direction in a relatively wide area in the plate width direction described above is when the molding conditions become more severe. This is the main cause of ridging marks (large irregularities on the plate surface). For this reason, in the present invention, in order to suppress this ridging mark, the size of each of these Goss azimuth, Cube azimuth, and rotational Cube azimuth is limited by the area ratio in a relatively wide area of the plate. In addition, the deviation (variation) of each of these directions existing in the relatively wide area is minimized.
即ち、具体的には、Al−Mg−Si系アルミニウム合金板において、この板の任意の直角断面における板幅方向10mmの長さに亙る領域の集合組織として、Cube方位の板幅方向の平均面積率が8%以下で、Cube方位の板幅方向の各面積率の内の最大値と最小値との差が8%以下であり、Goss方位の板幅方向の平均面積率が2%以下で、Goss方位の板幅方向の各面積率の内の最大値と最小値との差が3%以下であるとともに、更に、回転Cube方位の板幅方向の平均面積率が10%以下であるとともに、回転Cube方位の板幅方向の各面積率の内の最大値と最小値との差が8%以下であることとする。 Specifically, in an Al—Mg—Si-based aluminum alloy plate, an average area in the plate width direction of the Cube orientation as a texture of a region extending in a plate width direction of 10 mm in an arbitrary perpendicular section of the plate. When the rate is 8% or less, the difference between the maximum value and the minimum value of each area rate in the plate width direction of the Cube orientation is 8% or less, and the average area rate in the plate width direction of the Goss orientation is 2% or less. The difference between the maximum value and the minimum value of the area ratios in the sheet width direction of the Goss orientation is 3% or less, and the average area ratio in the sheet width direction of the rotational Cube orientation is 10% or less. The difference between the maximum value and the minimum value of the area ratios in the plate width direction of the rotating Cube orientation is 8% or less.
前記した通り、Al−Mg−Si系アルミニウム合金板に発生したリジングマーク(表面凹凸)は、板幅方向の長さが約2〜3mmに亙る比較的大きな周期を有している。このため、最低でも板幅10mm以上の長さに亙る比較的大きな(広い)測定範囲で、板の直角断面におけるGoss方位とCube方位および回転Cube方位の板幅方向の各面積率の前記平均値と前記変動を、前記した各上限値以下に抑制することが必要である。 As described above, the ridging marks (surface irregularities) generated on the Al—Mg—Si based aluminum alloy plate have a relatively large period in which the length in the plate width direction is about 2 to 3 mm. For this reason, the average value of the respective area ratios in the plate width direction of the Goss orientation, the Cube orientation, and the rotational Cube orientation in a cross section at a right angle in a relatively large (wide) measurement range over a length of 10 mm or more at the minimum. It is necessary to suppress the fluctuations below the upper limit values described above.
これによって、Al−Mg−Si系アルミニウム合金板の板幅方向に亙って、リジングマークの要因となる集合組織におけるGoss方位とCube方位とが少なくなり、かつ、リジングマークの要因となる集合組織の変動も十分に小さくなる。この結果、リジングマークの主要因が排除されて、フードやドアなどの大型の自動車パネルの張出成形など、より深いあるいはより複雑な3次元形状のパネルへの成形条件がより厳しくなった場合でも、板の表面品質が極めて向上する。 This reduces the Goss orientation and the Cube orientation in the texture that causes ridging marks and the texture that causes ridging marks in the width direction of the Al—Mg—Si-based aluminum alloy plate. The fluctuation of the is also sufficiently small. As a result, the main factor of ridging marks has been eliminated, and even when the molding conditions for deeper or more complex three-dimensional panels such as overhang molding of large automobile panels such as hoods and doors have become more severe. The surface quality of the plate is greatly improved.
前記した通り、成形条件がより厳しくなった場合に、その発生が顕著になるリジングマークは、板幅方向に亙る長さが約2〜3mmの比較的大きな周期を有している。板に、このようなリジングマークが発生している場合の板の直角断面における集合組織を解析すると、先ず、Goss方位とCube方位および回転Cube方位が発達しすぎており、平均面積率が本発明上限規定を超えて各々大きすぎる。 As described above, the ridging marks that become prominent when the molding conditions become more severe have a relatively large period of about 2 to 3 mm in length in the plate width direction. When analyzing the texture in a right-angle cross section of the plate when such a ridging mark is generated on the plate, first, the Goss orientation, the Cube orientation, and the rotational Cube orientation are too developed, and the average area ratio is the present invention. Exceeding the upper limit, each is too large.
一方、前記比較的大きな周期を有しているリジングマークの側を解析すると、先ず、板表面の凹凸の板幅方向の変化が比較的大きく、また、このリジングマークの板幅方向の凹凸の長さ(変化)は、約2〜3mmに亙る比較的大きな周期を有している。そして、このリジングマークの板幅方向の凹凸の長さ(変化)に対応して、前記したGoss方位とCube方位の各面積率も、板の直角断面において、板幅方向に変化している。 On the other hand, when the side of the ridging mark having a relatively large period is analyzed, first, the change in the plate width direction of the unevenness of the plate surface is relatively large, and the length of the unevenness of the ridging mark in the plate width direction is first. The length (change) has a relatively large period of about 2 to 3 mm. Corresponding to the length (change) of the unevenness of the ridging mark in the plate width direction, the respective area ratios of the Goss orientation and the Cube orientation also change in the plate width direction in the right-angle cross section of the plate.
これは、Brass方位、S方位、Cu方位などの他の方位の面積率の板幅方向の変化が比較的小さいことに比べて対照的である。言い換えると、これらBrass方位、S方位、Cu方位などの、Goss方位とCube方位および回転Cube方位以外の他の結晶方位は、前記した約2〜3mmに亙る比較的大きな周期を有するリジングマークの発生にあまり影響しない。したがって、Goss方位とCube方位および回転Cube方位以外の結晶方位は、前記比較的大きな周期を有しているリジングマークに対しては規制する必要がなく、前記Goss方位とCube方位および回転Cube方位との板の直角断面における板幅方向の測定領域においても、実質量存在して良い。 This is in contrast to the fact that changes in the area ratio of other orientations such as the Brass orientation, S orientation, and Cu orientation are relatively small. In other words, the other crystal orientations other than the Goss orientation, the Cube orientation, and the rotational Cube orientation, such as the Brass orientation, the S orientation, and the Cu orientation, generate ridging marks having a relatively large period of about 2 to 3 mm. Does not affect much. Therefore, crystal orientations other than the Goss orientation, the Cube orientation, and the rotational Cube orientation need not be regulated for the ridging marks having a relatively large period, and the Goss orientation, the Cube orientation, and the rotational Cube orientation A substantial amount may also be present in the measurement region in the plate width direction in the right-angle cross section of the plate.
なお、本発明における、集合組織の測定範囲である、板の直角断面における板幅方向の長さ10mmの値は、リジングマークの板幅方向の凹凸の長さ(変化)の約2〜3mmに亙る比較的大きな周期に対応させ、リジングマークを確実に抑制できるための、最小必要な測定条件として規定している。 In the present invention, the value of the length of 10 mm in the plate width direction in the right-angle cross section of the plate, which is the texture measurement range, is about 2 to 3 mm of the unevenness length (change) of the ridging mark in the plate width direction. It is defined as the minimum necessary measurement condition that can cope with a relatively large period and can reliably suppress ridging marks.
(アルミニウム合金板の集合組織測定)
集合組織のでき方は結晶系が同じでも加工法によって異なり、圧延材の場合は圧延面と圧延方向で表わされる。即ち、下記に示す様に、圧延面は{○○○}で表現され、圧延方向は<△△△>で表現される。なお、○や△は整数を示している。
(Measurement of texture of aluminum alloy sheet)
The formation of the texture differs depending on the processing method even if the crystal system is the same. That is, as shown below, the rolling surface is represented by {xxx} and the rolling direction is represented by <ΔΔΔ>. In addition, (circle) and (triangle | delta) have shown the integer.
かかる表現方法に基づき、各方位は下記のように表される。なお、これら各方位の表現については、長島晋一編著「集合組織」(丸善株式会社刊)や軽金属学会「軽金属」解説Vol.43(1993)P.285〜293などに記載されている。
Cube方位:{001}<100>
回転Cube方位:{001}<310>〜{001}<110>
Goss方位:{011}<100>
Brass方位:{011}<211>
S方位:{123}<634>
Cu方位:{112}<111>
(若しくは、D方位:{4411}<11118>)
SB方位:{681}<112>
Based on such an expression method, each direction is expressed as follows. The expression of each orientation is described in “Cross Texture” written by Shinichi Nagashima (published by Maruzen Co., Ltd.), “Light Metal” Explanation Vol.43 (1993) P.285-293, etc.
Cube orientation: {001} <100>
Rotating Cube orientation: {001} <310> to {001} <110>
Goss orientation: {011} <100>
Brass orientation: {011} <211>
S orientation: {123} <634>
Cu orientation: {112} <111>
(Or D orientation: {4411} <11118>)
SB orientation: {681} <112>
(結晶方位成分存在率の測定)
これら結晶粒の各結晶方位成分の面積率(存在率)は、前記した板断面を、走査型電子顕微鏡SEM(Scanning Electron Microscope)による、後方散乱電子回折像EBSP(Electron Backscatter Diffraction Pattern)を用いた結晶方位解析方法(SEM/EBSP法)により測定する。
(Measurement of crystal orientation component abundance)
For the area ratio (existence ratio) of each crystal orientation component of these crystal grains, a backscattered electron diffraction image EBSP (Electron Backscatter Diffraction Pattern) obtained by scanning electron microscope SEM (Scanning Electron Microscope) was used for the above-described plate cross section. Measured by crystal orientation analysis method (SEM / EBSP method).
上記EBSPを用いた結晶方位解析方法は、SEMの鏡筒内にセットした試料表面に電子線を照射してスクリーン上にEBSPを投影する。これを高感度カメラで撮影して、コンピュータに画像として取り込む。コンピュータでは、この画像を解析して、既知の結晶系を用いたシミュレーションによるパターンとの比較によって、結晶の方位が決定される。 In the crystal orientation analysis method using the EBSP, the surface of the sample set in the SEM column is irradiated with an electron beam to project the EBSP on the screen. This is taken with a high-sensitivity camera and captured as an image on a computer. In the computer, the orientation of the crystal is determined by analyzing this image and comparing it with a pattern obtained by simulation using a known crystal system.
上記EBSPを用いた結晶方位解析方法は、結晶粒毎の測定ではなく、指定した試料領域を任意の一定間隔で走査して測定し、かつ、上記プロセスが全測定点に対して自動的に行なわれるので、測定終了時には数万〜数十万点の結晶方位データが得られる。このため、観察視野が広く、多数の結晶粒に対する、平均結晶粒径、平均結晶粒径の標準偏差、あるいは方位解析の情報を、数時間以内で得られる利点がある。したがって、本発明のような板幅方向の前記した広域の集合組織を規定あるいは測定する場合には最適である。 The crystal orientation analysis method using the EBSP is not a measurement for each crystal grain, but is performed by scanning a specified sample region at an arbitrary fixed interval, and the above process is automatically performed for all measurement points. Therefore, tens of thousands to hundreds of thousands of crystal orientation data are obtained at the end of measurement. For this reason, there is an advantage that the observation field is wide and the average crystal grain size, the standard deviation of the average crystal grain size, or the information of the orientation analysis can be obtained within a few hours for a large number of crystal grains. Therefore, it is optimal when the above-mentioned wide-area texture in the plate width direction is specified or measured as in the present invention.
これに対して、集合組織の測定のために汎用されるX線回折(X線回折強度など)では、上記EBSPを用いた結晶方位解析方法に比して、結晶粒毎の比較的ミクロな領域の組織(集合組織)を測定していることとなる。このため、リジングマークに影響する、板幅方向の前記した広域の組織(集合組織)を、上記EBSPを用いた結晶方位解析方法ほどには正確に、かつ効率的には測定することができない。 On the other hand, in X-ray diffraction (X-ray diffraction intensity, etc.) generally used for texture measurement, a relatively micro area for each crystal grain as compared with the crystal orientation analysis method using EBSP. This means that the organization (texture) is measured. For this reason, the wide-area structure (texture structure) in the plate width direction that affects the ridging mark cannot be measured as accurately and efficiently as the crystal orientation analysis method using the EBSP.
上記EBSPを用いた結晶方位解析方法は、組織観察用の試験片を、前記した各板断面から採取して、機械研磨およびバフ研磨を行った後、電解研磨して表面を調整する。このように得られた試験片について、SEM装置として、例えば日本電子社製SEM(JEOLJSM5410)、例えばTSL社製のEBSP測定・解析システム:OIM(Orientation Imaging Macrograph、解析ソフト名「OIMAnalysis」)を用いて、各結晶粒が、対象とする方位(理想方位から15°以内)か否かを判定し、測定視野における各方位毎の面積率を求める。試験片の測定領域は、前記板の直角断面における板幅中央部(板幅方向の中央部)の板幅方向の長さが10mmに亘る領域を、板厚全体に亙って測定し、各方位の平均面積率、各面積率の内の最大値と最小値との差を各々平均化する。測定ステップ間隔は例えば10μm以下とする。各面積率の最大値と最小値の差の評価の仕方としては、板幅方向の10mmにわたる領域を、板幅方向にある長さ毎(例えば250μm毎)に区切り、その区切った領域内毎の各方位の面積率を計算し、得られた各方位の面積率の集団の中で最大値と最小値を各方位毎に抽出し、各方位毎にその差をとる。板幅中央部の板幅方向の長さが10mmに亘る領域は、板幅中央部を挟むあるいは含む、板幅方向の長さが10mmの領域であって、板幅中央部を挟むあるいは含んでさえいれば、この板幅中央部が必ずしも領域の中央部になくても(板幅中央部を挟んで左右対称でなくても)良い。
このような各方位毎の平均面積率、各方位毎の面積率の内の最大値と最小値の差の測定を、試験片の圧延方向に適当な距離を設けた数箇所(例えば3箇所)で行い平均化する。
In the crystal orientation analysis method using the EBSP, a specimen for observing a structure is taken from each cross section of the plate, subjected to mechanical polishing and buffing, and then subjected to electrolytic polishing to adjust the surface. For the test piece thus obtained, as an SEM device, for example, SEM (JEOLJSM5410) manufactured by JEOL Ltd., for example, EBSP measurement / analysis system manufactured by TSL: OIM (Orientation Imaging Macrograph, analysis software name “OIMA Analysis”) is used. Then, it is determined whether each crystal grain has a target orientation (within 15 ° from the ideal orientation), and an area ratio for each orientation in the measurement visual field is obtained. The measurement area of the test piece is an area where the length in the plate width direction of the plate width central portion (center portion in the plate width direction) in the right-angle cross section of the plate extends over 10 mm over the entire plate thickness. The average area ratio of the azimuth and the difference between the maximum value and the minimum value of each area ratio are averaged. The measurement step interval is, for example, 10 μm or less. As a method of evaluating the difference between the maximum value and the minimum value of each area ratio, an area over 10 mm in the plate width direction is divided into lengths (for example, every 250 μm) in the plate width direction, and each area within the divided areas is divided. The area ratio of each azimuth is calculated, the maximum value and the minimum value are extracted for each azimuth in the obtained group of area ratios for each azimuth, and the difference is taken for each azimuth. The region where the length in the plate width direction of the central portion of the plate width extends over 10 mm is a region having a length of 10 mm in the plate width direction that sandwiches or includes the central portion of the plate width, and includes or includes the central portion of the plate width. As long as it is present, the central portion of the plate width does not necessarily have to be in the central portion of the region (not necessarily symmetrical with respect to the central portion of the plate width).
Several places (for example, three places) provided with an appropriate distance in the rolling direction of the test piece are measured for the difference between the maximum value and the minimum value of the average area ratio for each direction and the area ratio for each direction. To average.
この際、測定される材料の測定領域について、試料表面に入射させた電子線の反射電子から、菊地パターンを得る。この際、電子線を試料表面に2次元で走査させ、所定ピッチ毎に結晶方位を測定すれば、試料表面の方位分布を測定できる。次に、得られた上記菊池パターンを解析して、電子線入射位置の結晶方位を知る。即ち、得られた菊地パターンを既知の結晶構造のデータと比較し、その測定点での結晶方位を求める。同様にして、その測定点に隣接する測定点の結晶方位を求め、これら互いに隣接する結晶の方位差が±5°以内のものは同一の結晶粒に属するものとする(見なす)。また、両方の結晶の方位差が±5°を超える場合にはその間を粒界とする。このようにして、試料表面の結晶粒の分布を求める。 At this time, the Kikuchi pattern is obtained from the reflected electrons of the electron beam incident on the sample surface for the measurement region of the material to be measured. At this time, if the electron beam is scanned two-dimensionally on the sample surface and the crystal orientation is measured at every predetermined pitch, the orientation distribution on the sample surface can be measured. Next, the obtained Kikuchi pattern is analyzed to know the crystal orientation at the electron beam incident position. That is, the obtained Kikuchi pattern is compared with data of a known crystal structure, and the crystal orientation at the measurement point is obtained. Similarly, the crystal orientation of the measurement point adjacent to the measurement point is obtained, and those whose crystal orientation difference is within ± 5 ° belong to the same crystal grain (deemed). In addition, when the orientation difference between both crystals exceeds ± 5 °, the interval is defined as a grain boundary. In this way, the distribution of crystal grains on the sample surface is obtained.
(化学成分組成)
本発明6000系アルミニウム合金板の化学成分組成について説明する。本発明が対象とする自動車などの輸送機の車体用の6000系アルミニウム合金板は、前記した自動車の外板パネル用の板などとして、優れた成形性やBH性、ヘム加工性を含む曲げ加工性、強度、溶接性、耐食性などの諸特性が要求される。
(Chemical composition)
The chemical component composition of the present invention 6000 series aluminum alloy sheet will be described. The 6000 series aluminum alloy plate for the body of a transport machine such as an automobile targeted by the present invention is a bending process including excellent formability, BH property and hemming property as a plate for an outer panel of an automobile described above. Properties such as property, strength, weldability and corrosion resistance are required.
このような要求を満足するために、アルミニウム合金板の組成は、質量%で、Mg:0.1〜3.0%、Si:0.1〜2.5%を含み、残部がAlおよび不可避的不純物からなるものとする。なお、各元素の含有量の%表示は全て質量%の意味である。 In order to satisfy such a requirement, the composition of the aluminum alloy plate is, by mass%, Mg: 0.1-3.0%, Si: 0.1-2.5%, the balance being Al and unavoidable It shall consist of mechanical impurities. In addition,% display of content of each element means the mass% altogether.
本発明6000系アルミニウム合金板は、リジングマークが生じやすいが、BH性がより優れた、SiとMgとの質量比Si/ Mgが1 以上であるような過剰Si型の6000系アルミニウム合金板に適用されて好ましい。6000系アルミニウム合金板は、プレス成形や曲げ加工時には低耐力化により成形性を確保するとともに、成形後のパネルの塗装焼付処理などの、比較的低温の人工時効処理時の加熱により時効硬化して耐力が向上し、必要な強度を確保できる優れた時効硬化能(BH性)を有している。この中でも、過剰Si型の6000系アルミニウム合金板は、質量比Si/ Mgが1未満の6000系アルミニウム合金板に比して、このBH性がより優れている。 The 6000 series aluminum alloy plate of the present invention is an excess Si type 6000 series aluminum alloy plate having a ridging mark that is easily generated but having a better BH property and a Si / Mg mass ratio of Si / Mg of 1 or more. Applied and preferred. The 6000 series aluminum alloy sheet secures formability by reducing the yield strength during press molding and bending, and is age-hardened by heating during relatively low temperature artificial aging treatment such as paint baking treatment of the panel after molding. Yield strength is improved, and it has excellent age-hardening ability (BH property) that can secure the required strength. Among these, the excess Si type 6000 series aluminum alloy plate is more excellent in this BH property than the 6000 series aluminum alloy plate having a mass ratio Si / Mg of less than 1.
Mg、Si以外のその他の元素は、基本的には不純物であり、AA乃至JIS 規格などに沿った各不純物レベルの含有量 (許容量) とする。しかし、リサイクルの観点から、溶解材として、高純度Al地金だけではなく、6000系合金やその他のアルミニウム合金スクラップ材、低純度Al地金などを溶解原料として多量に使用した場合には、下記その他の元素が不純物として混入される可能性がある。そして、これらの不純物元素を例えば検出限界以下に低減すること自体コストアップとなり、ある程度の含有の許容が必要となる。また、実質量含有しても本発明目的や効果を阻害しない含有範囲があり、この範囲では、特に、Fe、Mn、Cu、Tiなど、元素によって強度向上や結晶粒微細化効果もある。 Other elements other than Mg and Si are basically impurities, and the content (allowable amount) of each impurity level in accordance with AA to JIS standards. However, from the viewpoint of recycling, not only high-purity Al bullion but also 6000 series alloys and other aluminum alloy scrap materials, low-purity Al bullion, etc. Other elements may be mixed as impurities. Then, reducing these impurity elements to, for example, below the detection limit itself increases the cost, and a certain amount of allowance is required. Moreover, even if contained in a substantial amount, there is a content range that does not hinder the object and effect of the present invention, and in this range, there is an effect of improving the strength and refinement of crystal grains depending on elements such as Fe, Mn, Cu, Ti.
したがって、これらの不純物元素を各々以下に規定する量以下の範囲での含有を許容する。具体的には、前記アルミニウム合金板が、質量%で、更に、Fe:1.0%以下、Mn:1.0%以下、Cr:0.3%以下、Zr:0.3%以下、V:0.3%以下、Ti:0.1%以下、Cu:1.0%以下、Ag:0.2%以下、Zn:1.0%以下を含むことを許容する。ここで、これらの各元素の規定は全て0%は含まないこととする。 Therefore, these impurity elements are allowed to be contained within the ranges specified below. Specifically, the aluminum alloy plate is in mass%, Fe: 1.0% or less, Mn: 1.0% or less, Cr: 0.3% or less, Zr: 0.3% or less, V : 0.3% or less, Ti: 0.1% or less, Cu: 1.0% or less, Ag: 0.2% or less, Zn: 1.0% or less are allowed to be included. Here, all the definitions of these elements do not include 0%.
上記6000系アルミニウム合金における、各元素の好ましい含有範囲と意義、あるいは許容量について以下に説明する。 The preferable content range and significance of each element in the 6000 series aluminum alloy, or the allowable amount will be described below.
Si:0.1〜2.5%
SiはMgとともに、固溶強化と、塗装焼き付け処理などの前記低温での人工時効処理時に、強度向上に寄与する時効析出物を形成して、時効硬化能を発揮し、自動車のアウタパネルとして必要な、例えば180MPa以上の必要強度(耐力)を得るための必須の元素である。したがって、本発明過剰Si型6000系アルミニウム合金板にあって、プレス成形性、ヘム加工などの曲げ加工性の諸特性を兼備させるための最重要元素である。
Si: 0.1-2.5%
Si, together with Mg, forms aging precipitates that contribute to strength improvement during solid tempering and artificial aging treatment at low temperatures such as paint baking treatment, and exhibits age-hardening ability, which is necessary as an outer panel for automobiles. For example, it is an essential element for obtaining the required strength (proof strength) of 180 MPa or more. Therefore, in the excess Si type 6000 series aluminum alloy plate of the present invention, it is the most important element for combining various properties of bending workability such as press formability and hemming.
また、パネルへの成形後の低温塗装焼き付け処理後(2% ストレッチ付与後170 ℃×20分の低温時効処理時) の耐力を180MPa以上という、優れた低温時効硬化能を発揮させるためにも、Si/ Mgを質量比で1.0以上とし、SiをMgに対し過剰に含有させた過剰Si型6000系アルミニウム合金組成とすることが好ましい。 In addition, in order to demonstrate the excellent low-temperature age-hardening ability of 180 MPa or more after the low-temperature paint baking treatment after molding on the panel (at the time of low-temperature aging treatment at 170 ° C. × 20 minutes after applying 2% stretch) It is preferable to have an excess Si type 6000 series aluminum alloy composition in which Si / Mg is 1.0 or more by mass and Si is excessively contained with respect to Mg.
Si量が0.1%未満では、前記時効硬化能、更には、各用途に要求される、プレス成形性、曲げ加工性などの諸特性を兼備することができない。さらに、均熱処理や熱延で再結晶が促進されて、Goss方位やCube方位が発達しやすくなり、本発明の範囲にGoss方位とCube方位とを抑制、制御することができなくなる。一方、Siが2.5%を越えて含有されると、曲げ加工性やリジングマーク性を含めたプレス成形性が著しく阻害される。更に、溶接性も著しく阻害される。したがって、Siは0.1〜2.5%の範囲、好ましくは0.6〜1.2%の範囲とする。 When the Si content is less than 0.1%, the age-hardening ability and further various properties such as press formability and bending workability required for each application cannot be obtained. Furthermore, recrystallization is promoted by soaking and hot rolling, and the Goss orientation and the Cube orientation are easily developed, and the Goss orientation and the Cube orientation cannot be suppressed and controlled within the scope of the present invention. On the other hand, when Si exceeds 2.5%, press formability including bending workability and ridging mark property is remarkably inhibited. Furthermore, weldability is also significantly impaired. Therefore, Si is in the range of 0.1 to 2.5%, preferably in the range of 0.6 to 1.2%.
Mg:0.1〜3.0%
Mgは、固溶強化と、塗装焼き付け処理などの前記人工時効処理時に、Siとともに強度向上に寄与する時効析出物を形成して、時効硬化能を発揮し、パネルとして、例えば180MPa以上の必要耐力を得るための必須の元素である。
Mg: 0.1-3.0%
Mg forms an aging precipitate that contributes to strength improvement together with Si during the above-mentioned artificial aging treatment such as solid solution strengthening and paint baking treatment, and exhibits age-hardening ability. As a panel, for example, a required proof stress of 180 MPa or more It is an essential element for obtaining.
Mgの0.1%未満の含有では、絶対量が不足するため、人工時効処理時に前記化合物相を形成できず、時効硬化能を発揮できない。このためパネルとして必要な180MPa以上の必要耐力が得られない。さらに、均熱処理や熱延で再結晶が促進されて、Goss方位やCube方位が発達しやすくなり、本発明の範囲にGoss方位とCube方位とを抑制、制御することができなくなる。 If the Mg content is less than 0.1%, the absolute amount is insufficient, so that the compound phase cannot be formed during the artificial aging treatment, and the age hardening ability cannot be exhibited. For this reason, the required proof stress of 180 MPa or more necessary for the panel cannot be obtained. Furthermore, recrystallization is promoted by soaking and hot rolling, and the Goss orientation and the Cube orientation are easily developed, and the Goss orientation and the Cube orientation cannot be suppressed and controlled within the scope of the present invention.
一方、Mgが3.0%を越えて含有されると、却って、リジングマーク性を含めたプレス成形性や曲げ加工性等の成形性が著しく阻害される。したがって、Mgの含有量は0.1〜3.0%%の範囲で、好ましくは、Si/ Mgが質量比で1.0以上となるような量とする。また、Si含有量を前記0.6〜1.2%の範囲とする場合には、これに対応して、Mg含有量も0.2〜0.7%の範囲とすることが好ましい。 On the other hand, when Mg exceeds 3.0%, the formability such as press formability and bending workability including ridging mark property is significantly inhibited. Therefore, the Mg content is in the range of 0.1 to 3.0%, preferably such that Si / Mg is 1.0 or more by mass ratio. When the Si content is in the range of 0.6 to 1.2%, the Mg content is preferably in the range of 0.2 to 0.7%.
(製造方法)
次ぎに、本発明アルミニウム合金板の製造方法について以下に説明する。本発明アルミニウム合金板は、製造工程自体は常法あるいは公知の方法であり、上記6000系成分組成のアルミニウム合金鋳塊を鋳造後に均質化熱処理し、熱間圧延、冷間圧延が施されて所定の板厚とされ、更に溶体化焼入れなどの調質処理が施されて製造される。但し、この中で、リジングマーク性向上のために、本発明の範囲に集合組織(Goss方位とCube方位および回転Cube方位)を制御するためには、下記均質化熱処理条件やその後の熱延条件、焼鈍条件などを適切に制御する必要がある。
この点、特に本発明では、下記の2種類の工程(A、B工程)において本発明アルミニウム合金板を得ることができる。
A工程:2回均熱(1回目均熱後平均冷却速度40℃/以上)、熱延、(荒鈍)、冷延、中間焼鈍、冷延、溶体化処理
このA工程のポイントは、熱延工程でできるだけ加工組織を発達させ(熱延仕上げの巻取温度の低減)、中間焼鈍で再結晶させることで、Cube方位、Goss方位、回転Cube方位の発達を抑制する。強度との兼ね合いで中間焼鈍は急速加熱急速冷却工程とする。A工程で中間焼鈍工程を省略する場合は、代わりに熱延の巻取温度を上げてそこで再結晶促進させることでもリジング抑制に付加的に寄与するが、中間焼鈍工程よりは劣る。
B工程:2回均熱(1回目均熱後2段階冷却)、熱延、(荒鈍)、冷延、溶体化処理
このB工程のポイントは、均熱時の微細析出を抑制することで、熱延(特に粗圧延工程)での繰返し微細再結晶を促進することで、Cube方位、Goss方位、回転Cube方位の発達を抑制する(A工程では、微細析出物が多数存在するため再結晶抑制され、粗圧延で繰返し再結晶効果が得られない)。その結果、中間焼鈍工程を省略しても、A工程の中間焼鈍工程がある工程と同様なリジング抑制効果が得られる。中間焼鈍工程を省略できるために、特に熱延仕上げの巻取温度を下げる必要がなく、むしろ仕上げ巻取り温度を上げて再結晶を促進させることでリジング抑制効果がさらに得られる。B工程でも、さらに中間焼鈍工程を付与することで、良好なリジング特性を得ることは可能である。
(Production method)
Next, a method for producing the aluminum alloy plate of the present invention will be described below. The aluminum alloy sheet of the present invention is a conventional process or a known process, and the aluminum alloy ingot having the above-mentioned 6000 series component composition is subjected to homogenization heat treatment after casting, and then subjected to hot rolling and cold rolling to obtain a predetermined process. It is manufactured by being subjected to a tempering treatment such as solution hardening and quenching. However, among these, in order to control the texture (Goss orientation, Cube orientation and rotational Cube orientation) within the scope of the present invention in order to improve the ridging mark property, the following homogenization heat treatment conditions and subsequent hot rolling conditions are used. It is necessary to appropriately control the annealing conditions.
In this regard, in particular, in the present invention, the aluminum alloy sheet of the present invention can be obtained in the following two types of steps (steps A and B).
Step A: Twice soaking (average cooling rate after first soaking is 40 ° C./over), hot rolling, (roughening), cold rolling, intermediate annealing, cold rolling, solution treatment The point of this A step is heat By developing the processed structure as much as possible in the rolling process (reducing the coiling temperature for hot rolling finishing) and recrystallizing by intermediate annealing, the development of the Cube orientation, Goss orientation, and rotating Cube orientation is suppressed. In view of strength, intermediate annealing is a rapid heating and rapid cooling process. When the intermediate annealing step is omitted in the step A, it is also inferior to the intermediate annealing step, although increasing the coiling temperature of the hot rolling and promoting the recrystallization therefor additionally contributes to ridging.
Process B: Twice soaking (two-stage cooling after the first soaking), hot rolling, (rough), cold rolling, solution treatment The point of this B process is to suppress fine precipitation during soaking. , By promoting repeated fine recrystallization in hot rolling (especially rough rolling process), it suppresses the development of Cube orientation, Goss orientation, and rotational Cube orientation (in Step A, there are many fine precipitates, so recrystallization It is suppressed, and repeated recrystallization effects cannot be obtained by rough rolling). As a result, even if the intermediate annealing step is omitted, the same ridging suppression effect as that in the step having the intermediate annealing step A can be obtained. Since the intermediate annealing step can be omitted, it is not particularly necessary to lower the coiling temperature for hot rolling finish. Rather, it is possible to further improve the ridging effect by increasing the finish coiling temperature to promote recrystallization. Even in the B step, it is possible to obtain good ridging characteristics by further providing an intermediate annealing step.
(溶解、鋳造)
先ず、溶解、鋳造工程では、前記A工程、B工程いずれも、上記6000系成分組成範囲内に溶解調整されたアルミニウム合金溶湯を、連続鋳造法、半連続鋳造法(DC鋳造法)等の通常の溶解鋳造法を適宜選択して鋳造する。
(Melting, casting)
First, in the melting and casting process, both the A process and the B process are usually performed by using a molten aluminum alloy adjusted to be dissolved within the above-mentioned 6000 series component composition range, such as a continuous casting method and a semi-continuous casting method (DC casting method). The melt casting method is appropriately selected for casting.
(均質化熱処理)
次いで、前記鋳造されたアルミニウム合金鋳塊に均質化熱処理(均熱処理)を施す。前記A工程、B工程いずれも、均質化熱処理の温度自体は、常法通り、500℃以上で融点未満の均質化温度が適宜選択される。これによって、合金元素や粗大な化合物を十分に固溶させる。また、組織の均質化を図り、鋳塊組織中の結晶粒内の偏析をなくす。この均熱温度が低いと、合金元素や粗大な化合物を十分に固溶させることができず、また、破壊の起点として作用する結晶粒内の偏析を十分に無くすことができないため、自動車パネルなどとして要求される、成形性や曲げ加工性、BH性、強度などの諸特性を満足させることができない。
(Homogenization heat treatment)
Next, the cast aluminum alloy ingot is subjected to homogenization heat treatment (soaking). In both the A and B steps, the homogenization heat treatment temperature itself is appropriately selected as a homogenization temperature of 500 ° C. or higher and lower than the melting point as usual. As a result, alloy elements and coarse compounds are sufficiently dissolved. In addition, the structure is homogenized to eliminate segregation in crystal grains in the ingot structure. If this soaking temperature is low, alloy elements and coarse compounds cannot be sufficiently dissolved, and segregation in crystal grains acting as a starting point of fracture cannot be sufficiently eliminated. It is not possible to satisfy various properties such as formability, bending workability, BH property, and strength required as.
この均熱処理は、通常の1回だけの均熱ではなく、均熱処理を2回行う2回均熱にて行うことが好ましい。即ち、前記1回目の均質化熱処理後に、アルミニウム合金鋳塊を、一旦、室温あるいは室温近くまで冷却してから、更に、1回目の均熱処理よりは低温の均熱温度の再加熱する2回均熱を行う。そして、この2回目の均熱後に、熱間圧延開始温度まで冷却あるいは加熱して、熱間圧延を行う。この2回均熱により、過剰Si型の6000系アルミニウム合金板であっても、熱延中の粗大な再結晶粒 (熱間ファイバー) の生成を抑制して、再結晶の際の組織の均質化を図り、成形時のリジングマーク性を向上させることができる。 This soaking is preferably carried out by two soakings in which soaking is performed twice instead of the usual one soaking. That is, after the first homogenization heat treatment, the aluminum alloy ingot is once cooled to room temperature or near room temperature, and then re-heated at a soaking temperature lower than that of the first soaking treatment. Do heat. Then, after this second soaking, hot rolling is performed by cooling or heating to the hot rolling start temperature. This double soaking suppresses the formation of coarse recrystallized grains (hot fibers) during hot rolling even with an excess Si type 6000 series aluminum alloy plate, and makes the structure uniform during recrystallization. The ridging mark property at the time of molding can be improved.
このうち、特に、前記A工程に関しては、前記1回目の均質化熱処理後の冷却は、均熱炉内または炉外でファンにより鋳塊を強制空冷して、鋳塊の大きさによらず、均質化熱処理後の平均冷却速度を40℃/hr以上とすることが好ましい。このような冷却速度にすることによって、鋳塊中のMg2Siなどの化合物を適当なサイズ、分布に制御でき、過剰Si型の6000アルミニウム合金板であっても、熱延中の粗大な再結晶粒 (熱間ファイバー) の生成を抑制し、再結晶の際の組織の均質化を図り、リジングマーク性を向上させることができる。均質化熱処理後の冷却速度が遅いと、MgSiなどの析出物が粗大化して、Goss方位やCube方位および回転Cube方位の形成サイトとなりやすい。このため、2回均熱を行った場合でも、製品板の集合組織においてGoss方位やCube方位および回転Cube方位が発達しやすくなる。また、強度、ベークハード性能、曲げ加工性なども低下する可能性がある。 Among these, in particular, with respect to the step A, the cooling after the first homogenization heat treatment is forcibly air-cooling the ingot with a fan in the soaking furnace or outside the furnace, regardless of the size of the ingot. The average cooling rate after the homogenization heat treatment is preferably 40 ° C./hr or more. By setting such a cooling rate, it is possible to control the compound such as Mg 2 Si in the ingot to an appropriate size and distribution. Even with an excess Si type 6000 aluminum alloy plate, a coarse re- The formation of crystal grains (hot fiber) can be suppressed, the structure can be homogenized during recrystallization, and the ridging mark property can be improved. When the cooling rate after the homogenization heat treatment is low, precipitates such as MgSi are coarsened and are likely to become formation sites for Goss orientation, Cube orientation, and rotational Cube orientation. For this reason, even when soaking is performed twice, Goss orientation, Cube orientation, and rotational Cube orientation are likely to develop in the texture of the product plate. In addition, strength, bake hard performance, bending workability and the like may be reduced.
一方、前記B工程に関しては、前記1回目の均質化熱処理後の鋳塊の冷却工程を冷却速度を2段階に変えて行う。それによって、板幅方向の比較的広域な領域に存在するGoss方位、Cube方位、回転Cube方位の変動を極力少なくした、本発明の集合組織が得やすくなる。具体的には、前記均質化熱処理温度から400〜500℃の温度までの冷却は1〜20℃/hrの、比較的遅い平均冷却速度の徐冷とするとともに、前記400〜500℃の温度からの冷却は、30〜60℃/hrの比較的速い平均冷却速度とした、2段階の冷却とする。この場合、特に、前段の徐冷によって、冷却過程で鋳塊中に析出し、再結晶の阻害要因となる、微細な析出物が抑制されて、熱延工程での再結晶が促進される。特に、粗圧延工程において、繰返し再結晶効果によって組織が微細再結晶化する。この結果、製造途中での加工集合組織における、前記板幅方向の比較的広域な領域に存在するGoss方位、Cube方位、回転Cube方位の変動が少なくなり、最終的な製品冷延板としての、これらの方位変動も少なくなる。言い換えると、上工程でこれらの方位変動が少なくなる結果、下工程(最終的な製品冷延板)に持ち越されるこれらの方位変動も少なくなる。但し、前記1回目の均質化熱処理後の鋳塊の冷却を、室温まで前記徐冷でずっと行うと、析出物が粗大化しすぎて、却って、強度や成形性、曲げ加工性などの特性を低下させる。また、冷却に多大な時間がかかるため生産性も低下し、量産工程としては好ましくない。因みに、前記前段の徐冷は炉内においての炉冷、前記後段の比較的速い冷却は炉外へ出しての放置などの操作で制御する。
以上の条件での2回均熱処理により、過剰Si型の6000系アルミニウム合金板であっても、熱延中の粗大な再結晶粒 (熱間ファイバー) の生成を抑制して、再結晶の際の組織の均質化を図り、成形時のリジングマーク性を向上させることができる。また、合金元素を十分に固溶させるので、自動車パネルなどとして要求される、成形性や曲げ加工性、BH性、強度などの諸特性も満足させることができる。
On the other hand, with respect to the B process, the ingot cooling process after the first homogenization heat treatment is performed by changing the cooling rate to two stages. This makes it easier to obtain the texture of the present invention in which fluctuations in the Goss orientation, Cube orientation, and rotational Cube orientation existing in a relatively wide area in the plate width direction are minimized. Specifically, the cooling from the homogenization heat treatment temperature to a temperature of 400 to 500 ° C. is a slow cooling with a relatively slow average cooling rate of 1 to 20 ° C./hr, and from the temperature of 400 to 500 ° C. The cooling is performed in two stages with a relatively fast average cooling rate of 30 to 60 ° C./hr. In this case, in particular, the gradual cooling in the previous stage precipitates in the ingot during the cooling process and suppresses fine precipitates that are an impediment to recrystallization, thereby promoting recrystallization in the hot rolling process. In particular, in the rough rolling process, the structure is finely recrystallized by repeated recrystallization effects. As a result, the Goss orientation, Cube orientation, and rotational Cube orientation fluctuations present in a relatively wide area in the plate width direction in the processed texture during production are reduced, as the final product cold rolled sheet, These orientation fluctuations are also reduced. In other words, as a result of these azimuth fluctuations being reduced in the upper process, these azimuth fluctuations carried over to the lower process (final product cold-rolled sheet) are also reduced. However, if the ingot after the first homogenization heat treatment is continuously cooled to room temperature by the slow cooling, the precipitates become too coarse, and on the contrary, the properties such as strength, formability and bending workability are deteriorated. Let Moreover, since it takes a lot of time for cooling, productivity is also lowered, which is not preferable as a mass production process. Incidentally, the slow cooling of the preceding stage is controlled by an operation such as furnace cooling in the furnace, and the relatively fast cooling of the latter stage is controlled by an operation such as leaving outside the furnace.
Even if it is an excess Si type 6000 series aluminum alloy sheet, the generation of coarse recrystallized grains (hot fiber) during hot rolling is suppressed by the two-step soaking process under the above conditions. It is possible to homogenize the structure and improve the ridging mark property during molding. In addition, since the alloy element is sufficiently dissolved, various characteristics such as formability, bending workability, BH property, and strength required for an automobile panel can be satisfied.
(熱間圧延)
熱間圧延は、前記A工程、B工程いずれも、圧延する板厚に応じて、鋳塊 (スラブ) の粗圧延工程と、粗圧延後の板厚が約40mm以下の板を約4mm以下の板厚まで圧延する仕上げ圧延工程とから構成される。これら粗圧延工程や仕上げ圧延工程では、リバース式あるいはタンデム式などの圧延機が適宜用いられ、各々複数のパスからなる圧延が施される。
(Hot rolling)
In the hot rolling, both the A process and the B process are performed by roughly rolling a ingot (slab) according to the sheet thickness to be rolled and a sheet having a sheet thickness of approximately 40 mm or less after the rough rolling by approximately 4 mm or less. And a finish rolling process for rolling to a plate thickness. In these rough rolling process and finish rolling process, a reverse type or a tandem type rolling mill is used as appropriate, and rolling consisting of a plurality of passes is performed.
ここで、前記A工程、B工程いずれも、製品板の集合組織において、Goss方位やCube方位および回転Cube方位の集合組織を発達させないためには、熱延圧下率(加工率)は通常で良いが、熱延終了後に荒鈍を行う工程の場合は、低温で熱延し、熱延後の荒鈍(焼鈍)時の均一微細な再結晶のための歪みを蓄積させることが好ましい。このため、熱間圧延開始温度は300〜400℃として、熱間圧延の終了温度も280℃以下の比較的低温とすることが好ましい。 Here, in both the A process and the B process, the hot rolling reduction ratio (working rate) may be normal in order not to develop the texture structure of Goss orientation, Cube orientation and rotational Cube orientation in the texture of the product plate. However, in the step of performing the annealing after the end of hot rolling, it is preferable to hot-roll at a low temperature and accumulate strain for uniform fine recrystallization at the time of the annealing (annealing) after the hot rolling. For this reason, it is preferable that the hot rolling start temperature is 300 to 400 ° C., and the hot rolling end temperature is 280 ° C. or lower.
熱間圧延開始温度が400℃を超えた場合、再結晶が生じて熱間圧延時に粗大な再結晶粒が生成し、リジングマークの原因となる、Goss方位とCube方位および回転Cube方位の集合組織が同一方位粒群を形成しやすくなる。また、熱間圧延開始温度が300℃未満では、熱間圧延自体が困難となる。更に、熱間圧延の終了温度が280℃を超えた場合、特に前記過剰Si型の6000系アルミニウム合金板が再結晶しやすくなり、熱延後の荒鈍(焼鈍)時の均一微細な再結晶化が阻害される。 When the hot rolling start temperature exceeds 400 ° C., recrystallization occurs, coarse recrystallized grains are generated during hot rolling, and the texture of Goss orientation, Cube orientation and rotational Cube orientation causes ridging marks. However, it becomes easy to form the same orientation grain group. Moreover, if the hot rolling start temperature is less than 300 ° C., the hot rolling itself becomes difficult. Further, when the end temperature of hot rolling exceeds 280 ° C., the excessive Si type 6000 series aluminum alloy sheet is particularly likely to be recrystallized, and uniform fine recrystallization at the time of roughening (annealing) after hot rolling. Is inhibited.
以上のように、本発明では、均質化熱処理後の鋳塊を冷却して、より低温で熱間圧延を開始するとともに、荒鈍を行う工程の場合は、再結晶温度以下のより低温で熱間圧延を終了させ、熱間圧延板を再結晶しない加工組織主体の組織とする。このため、熱間圧延時に、リジングマークの原因となる、粗大な再結晶粒が生成するのを抑制できる。 As described above, in the present invention, the ingot after the homogenization heat treatment is cooled to start hot rolling at a lower temperature, and in the case of a roughening process, the ingot is heated at a lower temperature below the recrystallization temperature. The hot rolling is finished and the hot rolled sheet is made into a texture mainly composed of a processed structure that does not recrystallize. For this reason, it is possible to suppress the formation of coarse recrystallized grains that cause ridging marks during hot rolling.
(熱延板の荒鈍)
この熱延板の冷間圧延前の荒鈍(焼鈍)を行わない場合には、前記A工程、B工程いずれも、板製造の効率化や製造コストの低減が図れる。しかし、同時に、上記低温熱延条件によっても熱延時に生成してしまった粗大析出物の再固溶ができない。このため、熱延板中にGoss方位とCube方位および回転Cube方位の形成サイトとなる粗大析出物が残存して、本発明の範囲に製品板の集合組織(Goss方位とCube方位および回転Cube方位)を制御できない可能性が高くなる。前記粗大析出物の再固溶のためには、荒鈍温度を350℃以上、融点以下までの温度範囲で行う。
(Roughing of hot-rolled sheet)
When the hot rolled sheet is not subjected to roughening (annealing) before cold rolling, both the process A and the process B can improve the efficiency of sheet manufacture and reduce the manufacturing cost. At the same time, however, the coarse precipitates generated during hot rolling cannot be re-dissolved even under the low temperature hot rolling conditions. For this reason, coarse precipitates that form formation sites of Goss orientation, Cube orientation, and rotational Cube orientation remain in the hot-rolled sheet, and the texture of the product plate (Goss orientation, Cube orientation, and rotational Cube orientation) is within the scope of the present invention. ) Is more likely to be uncontrollable. In order to re-dissolve the coarse precipitate, the rough temperature is 350 ° C. or higher and the melting point or lower.
但し、この荒鈍は、急速加熱、高温短時間保持で行う必要があり、バッチ式ではなく、連続式の焼鈍炉で行う必要がある。これは、後述する溶体化処理でも共通するが、バッチ式焼鈍炉を用いる、あるいは連続式の焼鈍炉を用いた場合でも、粗大析出物の再固溶の熱処理温度への昇温速度や、この熱処理温度からの冷却速度が遅いと、その間に、Mg−Si系化合物や単体Siが粗大に析出して熱処理後まで残存する。これにより、Goss方位やCube方位および回転Cube方位が発達しやすくなるからである。これは、この熱処理温度での高温保持時間が長すぎる場合でも同様である。このため、荒鈍への平均昇温速度を100℃/分以上とすることが好ましい。また、荒鈍温度での保持時間は、連続式焼鈍炉の0〜数分レベルの、短いほど好ましい。更に、荒鈍後の冷却処理は、ファンなどの空冷、ミスト、スプレー、浸漬等の水冷手段や条件を各々選択して用い、平均冷却速度を10℃/秒以上の急冷とすることが好ましい。 However, this roughening needs to be performed by rapid heating and holding at high temperature for a short time, and it is necessary to perform it in a continuous annealing furnace instead of a batch type. This is common in the solution treatment described later, but even when using a batch annealing furnace or a continuous annealing furnace, the rate of temperature rise to the heat treatment temperature for re-solution of coarse precipitates, When the cooling rate from the heat treatment temperature is low, the Mg—Si compound or simple substance Si precipitates coarsely and remains until after the heat treatment. This is because the Goss orientation, the Cube orientation, and the rotational Cube orientation are easily developed. This is the same even when the high temperature holding time at this heat treatment temperature is too long. For this reason, it is preferable that the average temperature increase rate to roughening shall be 100 degree-C / min or more. Further, the holding time at the rough temperature is preferably as short as 0 to several minutes of the continuous annealing furnace. Furthermore, it is preferable that the cooling treatment after the roughening is performed by selecting and using water cooling means and conditions such as air cooling such as a fan, mist, spray, and immersion, respectively, and rapid cooling with an average cooling rate of 10 ° C./second or more.
ここで、前記A工程、B工程いずれも、この荒鈍を省略して冷間圧延しても良い。但し、A工程の場合は、後述する冷間圧延の途中での冷延板の中間焼鈍は1回以上必須に行う。B工程の場合は、均熱工程での微細析出抑制による熱延時の繰返し再結晶促進効果により、冷間圧延の途中での冷延板の中間焼鈍は必要ではない。また、荒鈍を省略する場合には、A工程、B工程いずれも、熱延終了時の再結晶を促進するために、終了温度を300℃を超えて高温にすると良いが(望ましくは340℃以上)、熱延終了温度が280℃以下の低温でかつ荒鈍を行う条件と比較すると、リジングマークの原因となる粗大な再結晶粒の生成抑制効果が小さくなり、リジングマーク改善効果が低下する。 Here, in both the A process and the B process, this roughening may be omitted and cold rolling may be performed. However, in the case of the A process, the intermediate annealing of the cold-rolled sheet in the middle of the cold rolling described later is essential at least once. In the case of the B process, the intermediate annealing of the cold rolled sheet during the cold rolling is not necessary due to the effect of promoting recrystallization at the time of hot rolling by suppressing the fine precipitation in the soaking process. Further, in the case where the roughening is omitted, in order to promote recrystallization at the end of hot rolling in both step A and step B, the end temperature may be higher than 300 ° C. (preferably 340 ° C. As described above, the effect of suppressing the formation of coarse recrystallized grains that cause ridging marks is reduced, and the effect of improving ridging marks is reduced, when compared with conditions where the hot rolling end temperature is 280 ° C. or lower and roughening is performed. .
(冷間圧延)
前記A工程、B工程いずれも、冷間圧延では、上記熱延板を圧延して、所望の最終製品板厚の冷延板(コイルも含む) に製作する。
(Cold rolling)
In both the A process and the B process, in the cold rolling, the hot-rolled sheet is rolled to produce a cold-rolled sheet (including a coil) having a desired final product sheet thickness.
(中間焼鈍)
但し、前記A工程では、冷間圧延の途中で、冷延板の中間焼鈍を1回以上必須に行う。この中間焼鈍を行わない場合には、板製造の効率化や製造コストの低減が図れる。しかし、同時に、冷間圧延中でのGoss方位とCube方位および回転Cube方位形成や発達、中でも特に回転Cube方位の形成や発達を、焼鈍により一端キャンセルして抑制することができない。このため、通常の冷延加工率では、冷間圧延中にGoss方位とCube方位および特に回転Cube方位が発達して、本発明の範囲に製品板の集合組織を制御できない可能性が高くなる。
(Intermediate annealing)
However, in the process A, the intermediate annealing of the cold-rolled sheet is essential at least once during the cold rolling. When this intermediate annealing is not performed, it is possible to increase the efficiency of plate manufacture and reduce the manufacturing cost. However, at the same time, Goss orientation, Cube orientation, and rotation Cube orientation formation and development during cold rolling, especially the formation and development of rotation Cube orientation cannot be canceled and suppressed by annealing. For this reason, at a normal cold rolling rate, the Goss orientation, the Cube orientation, and particularly the rotational Cube orientation develop during cold rolling, and it is highly possible that the texture of the product plate cannot be controlled within the scope of the present invention.
このため、冷間圧延の途中で、中間焼鈍を350〜570℃の温度範囲で1回以上行う。中間焼鈍温度が350℃未満では冷間圧延中で形成や発達したGoss方位とCube方位および回転Cube方位を一端キャンセルして抑制する効果が薄い。また、中間焼鈍温度が570℃を超えると、バーニングが起こりやすくなって成形性が劣化してしまう。 For this reason, intermediate annealing is performed once or more in the temperature range of 350 to 570 ° C. during the cold rolling. When the intermediate annealing temperature is less than 350 ° C., the effect of canceling and suppressing the Goss orientation, the Cube orientation, and the rotating Cube orientation formed or developed during cold rolling is weak. On the other hand, if the intermediate annealing temperature exceeds 570 ° C., burning tends to occur and the formability deteriorates.
但し、この中間焼鈍も、前記した荒鈍と同様の条件にて、また前記した荒鈍と同様の理由にて、急速加熱、高温短時間保持で行う必要があり、バッチ式ではなく、連続式の焼鈍炉で行う必要がある。なお、前記B工程では、前記した通り、冷間圧延の途中での冷延板の中間焼鈍は必要ない。 However, this intermediate annealing also needs to be carried out under rapid heating and high temperature short time keeping under the same conditions as the above-mentioned roughening and for the same reason as the above-mentioned roughening, not a batch type but a continuous type. It is necessary to carry out in an annealing furnace. In addition, in the said B process, as above-mentioned, the intermediate annealing of the cold rolled sheet in the middle of cold rolling is unnecessary.
(溶体化および焼入れ処理)
前記A工程、B工程いずれも、最終の溶体化および焼入れ処理において、製品板のリジングマークを抑制し、Goss方位やCube方位を抑制するためには、最終の溶体化処理の平均昇温速度を100℃/分以上とすることが好ましい。溶体化処理の溶体化温度は、板のプレス成形後の塗装焼き付け硬化処理などの人工時効処理により強度向上に寄与する時効析出物を十分粒内に析出させるために、好ましくは500℃以上、融点以下までの温度範囲で行う。
(Solution and quenching)
In both the A step and the B step, in the final solution treatment and quenching treatment, in order to suppress the ridging marks on the product plate and to suppress the Goss orientation and the Cube orientation, the average temperature increase rate of the final solution treatment is set. It is preferable to set it as 100 degree-C / min or more. The solution treatment temperature of the solution treatment is preferably 500 ° C. or higher in order to sufficiently precipitate aging precipitates that contribute to strength improvement by artificial aging treatment such as paint baking hardening after press molding of the plate, Perform in the following temperature range.
また、溶体化処理温度からの焼入れ処理では、冷却速度が遅いと、粒界上にSi、Mg2 Siなどが析出しやすくなり、プレス成形や曲げ加工時の割れの起点となり易く、これら成形性が低下する。この冷却速度を確保するために、焼入れ処理は、ファンなどの空冷、ミスト、スプレー、浸漬等の水冷手段や条件を各々選択して用い、平均冷却速度を10℃/秒以上の急冷とすることが好ましい。 Also, in the quenching treatment from the solution treatment temperature, if the cooling rate is slow, Si, Mg2 Si, etc. are likely to precipitate on the grain boundary, which tends to be the starting point of cracks during press molding and bending, and these formability descend. In order to ensure this cooling rate, the quenching treatment is performed by selecting and using water cooling means and conditions such as air cooling such as a fan, mist, spray, and immersion, respectively, and an average cooling rate of 10 ° C./second or more. Is preferred.
本発明では、成形パネルの塗装焼き付け工程などの人工時効硬化処理での時効硬化性をより高めるため、焼入れ処理後に、強度向上に寄与する時効析出物の析出を促進するために、予備時効処理をしても良い。この予備時効処理は、60〜150℃、好ましくは70〜120℃の温度範囲に、1〜24時間の必要時間保持することが好ましい。この予備時効処理として、上記焼入れ処理の冷却終了温度を60〜150℃と高くした後に、直ちに再加熱乃至そのまま保持して行う。あるいは、溶体化処理後常温までの焼入れ処理の後に、5分以内に、直ちに60〜150℃に再加熱して行う。 In the present invention, in order to further enhance the age-hardening property in the artificial age-hardening treatment such as the paint baking process of the molded panel, a pre-aging treatment is performed after the quenching treatment in order to promote the precipitation of the age-related precipitates that contribute to strength improvement. You may do it. This preliminary aging treatment is preferably held in a temperature range of 60 to 150 ° C., preferably 70 to 120 ° C. for a required time of 1 to 24 hours. As the preliminary aging treatment, the cooling end temperature of the quenching treatment is increased to 60 to 150 ° C., and then immediately reheated or held as it is. Alternatively, after the solution treatment, after the quenching treatment to room temperature, it is immediately reheated to 60 to 150 ° C. within 5 minutes.
更に、室温時効抑制のために、前記予備時効処理後に、時間的な遅滞無く、比較的低温での熱処理 (人工時効処理) を行っても良い。前記時間的な遅滞があった場合、予備時効処理後でも、時間の経過とともに室温時効 (自然時効) が生じ、この室温時効が生じた後では、前記比較的低温での熱処理による効果が発揮しにくくなる。 Furthermore, in order to suppress aging at room temperature, heat treatment (artificial aging treatment) at a relatively low temperature may be performed after the preliminary aging treatment without time delay. When the time delay is present, room temperature aging (natural aging) occurs with time even after the preliminary aging treatment, and after the room temperature aging occurs, the effect of the heat treatment at the relatively low temperature is exhibited. It becomes difficult.
また、連続溶体化焼入れ処理の場合には、前記予備時効の温度範囲で焼入れ処理を終了し、コイルに巻き取るなどして行う。なお、コイルに巻き取る前に再加熱しても、巻き取り後に保温しても良い。また、常温までの焼入れ処理の後に、前記温度範囲に再加熱して高温で巻き取るなどしてもよい。 In the case of continuous solution quenching, the quenching process is completed within the preliminary aging temperature range and wound around a coil. In addition, you may reheat before winding up to a coil, and you may heat-retain after winding. Moreover, after the quenching process to room temperature, it may be reheated to the above temperature range and wound at a high temperature.
この他、用途や必要特性に応じて、更に高温の時効処理や安定化処理を行い、より高強度化などを図ることなども勿論可能である。 In addition to this, it is of course possible to further increase the strength by performing aging treatment or stabilization treatment at a higher temperature according to the application or required characteristics.
以下、実施例を挙げて本発明をより具体的に説明するが、本発明はもとより下記実施例によって制限を受けるものではなく、前・後記の趣旨に適合し得る範囲で適当に変更を加えて実施することも可能であり、それらは何れも本発明の技術的範囲に含まれる。 EXAMPLES Hereinafter, the present invention will be described more specifically with reference to examples. However, the present invention is not limited by the following examples, but may be appropriately modified within a range that can meet the purpose described above and below. It is also possible to implement, and they are all included in the technical scope of the present invention.
次に、本発明の実施例を説明する。先ず、前記A工程に関しては、実施例1として、表1に示す組成の6000系アルミニウム合金板を、表2に示す各製造条件で、均熱処理および熱延し、更に、荒鈍、中間処理をはさんだ冷間圧延を行い、溶体化および焼入れ処理して、製造した。なお、表1中の各元素の含有量の表示において、「−」の表示は、検出限界以下であることを示す。 Next, examples of the present invention will be described. First, regarding the A process, as Example 1, a 6000 series aluminum alloy plate having the composition shown in Table 1 was soaked and hot-rolled under each production condition shown in Table 2, and further subjected to roughening and intermediate treatment. Sandwiched cold rolling, solution treatment and quenching treatment were performed. In addition, in the display of the content of each element in Table 1, the display of “−” indicates that it is below the detection limit.
アルミニウム合金板のより具体的な製造条件は以下の通りである。表1に示す1〜12の各組成の100mm厚さ、400mm幅、1m長さの鋳塊を、DC鋳造法により共通して溶製した。 More specific production conditions for the aluminum alloy plate are as follows. Ingots having a composition of 1 to 12 shown in Table 1 having a thickness of 100 mm, a width of 400 mm, and a length of 1 m were commonly melted by a DC casting method.
続く、鋳塊の均熱処理の際に、2回の均熱処理を行う場合には、各例とも共通して、1回目の均熱条件として、平均昇温速度40℃/hr、到達温度560℃、保持時間6hr、平均冷却速度60℃/hrで室温まで一旦冷却する均熱処理を施した。その後、表2に示す処理温度(℃)、保持時間(hr)に再加熱して保持する2回目の均熱条件を行った。 When the soaking process is performed twice during the soaking process of the ingot, the average heating rate of 40 ° C./hr and the ultimate temperature of 560 ° C. are common to each example as the first soaking conditions. Then, a soaking process was performed in which the cooling time was once cooled to room temperature at a holding time of 6 hours and an average cooling rate of 60 ° C./hr. Thereafter, a second soaking condition was performed by reheating and holding at the treatment temperature (° C.) and the holding time (hr) shown in Table 2.
この均熱処理後直ちに、各例とも共通して、表2に示す熱延開始温度(℃)に冷却或いは再加熱して、この温度で熱延を開始し、厚さ5.0mmまで熱延を施した。但し、発明例9から11、比較例17は、前記2回目の均熱条件を行わず、前記1回目の均熱処理の後で、表2に示す熱延開始温度(℃)まで冷却あるいはそのままで熱延を開始した(1回均熱)。この際の各例の熱延(仕上げ圧延)の終了温度も表2に示す。これらの熱延条件は、各例とも共通して、前記した好ましい温度条件で行った。 Immediately after this soaking process, in common with each example, it is cooled or reheated to the hot rolling start temperature (° C.) shown in Table 2, and hot rolling is started at this temperature. gave. However, Invention Examples 9 to 11 and Comparative Example 17 do not perform the second soaking condition, and are cooled to the hot rolling start temperature (° C.) shown in Table 2 after the first soaking process or left as it is. Hot rolling was started (one soaking). Table 2 also shows the end temperature of hot rolling (finish rolling) in each example. These hot rolling conditions were carried out under the preferred temperature conditions described above in common with each example.
次いで、これらの熱延板を、冷間圧延前に、石炉或いは大気炉で、表2に示す平均昇温速度(℃/分)、処理温度(℃)、平均冷却速度(℃/秒)で、かつ保持時間は各例とも共通して4〜5秒とした荒鈍を連続熱処理炉にて選択的に行った。そして、荒鈍温度に保持した後の冷却は、水冷或いは水のミストスプレイにより、直ちに行い、前記冷却速度で室温まで冷却した。なお、比較のために、比較例ではこの荒鈍を省略した場合も実施した。 Then, these hot-rolled sheets were subjected to an average heating rate (° C./min), a processing temperature (° C.), an average cooling rate (° C./second) shown in Table 2 in a stone furnace or an atmospheric furnace before cold rolling. In addition, the holding time was set to 4 to 5 seconds in common in each example, and the annealing was selectively performed in a continuous heat treatment furnace. And the cooling after hold | maintaining to a rough temperature was immediately performed by water cooling or the mist spray of water, and it cooled to room temperature with the said cooling rate. For comparison, the comparative example was also carried out when this roughening was omitted.
これらの熱延板を、各例とも共通して、冷延率80%で冷間圧延を行い、厚さ1.0mmの冷延板を得た。冷間圧延はパス数4にて行い、各例とも共通して、2パス後に前記荒鈍と同じ連続熱処理炉で、表2に示す平均昇温速度(℃/分)、処理温度(℃)、平均冷却速度(℃/秒)で、かつ保持時間は各例とも共通して1〜3秒とした、1回の中間焼鈍を行った。中間焼鈍温度に保持後の冷却は、水冷或いは水のミストスプレイにより、直ちに行い、前記冷却速度で室温まで冷却した。なお比較例では、比較のために、この中間焼鈍を省略した例も実施した。 These hot-rolled sheets were commonly cold-rolled at a cold rolling rate of 80% in common with each example to obtain a cold-rolled sheet having a thickness of 1.0 mm. Cold rolling is performed with 4 passes, and in both cases, the average heating rate (° C./min) and processing temperature (° C.) shown in Table 2 are used in the same continuous heat treatment furnace as the above-mentioned rough after 2 passes. The intermediate cooling was performed once with an average cooling rate (° C./second) and a holding time of 1 to 3 seconds in common with each example. Cooling after maintaining the intermediate annealing temperature was immediately performed by water cooling or water mist spraying, and cooled to room temperature at the cooling rate. In addition, in the comparative example, the example which abbreviate | omitted this intermediate annealing was also implemented for the comparison.
冷延後の冷延板を、前記中間焼鈍と同じ熱処理炉で、表2に示す平均昇温速度(℃/分)、処理温度(℃)、平均冷却速度(℃/秒)で、かつ保持時間は各例とも共通して1〜3秒とした、溶体化処理を行った。溶体化処理温度に保持後の冷却は、水冷或いは水のミストスプレイにより、直ちに行い、前記平均冷却速度で室温まで冷却、焼入れした。また、この焼入れ後5分以内に(直ちに)100℃の温度で2時間保持する予備時効(再加熱)処理を行った。この予備時効処理後は0.6℃/hrで徐冷し、T4調質材を得た。 The cold-rolled sheet after cold rolling is held in the same heat treatment furnace as the intermediate annealing at the average heating rate (° C./min), processing temperature (° C.), and average cooling rate (° C./second) shown in Table 2. The solution treatment was performed for 1 to 3 seconds in common with each example. Cooling after maintaining the solution treatment temperature was immediately performed by water cooling or water mist spraying, and cooled to room temperature at the average cooling rate and quenched. Further, a preliminary aging (reheating) treatment was performed within 5 minutes after quenching (immediately) at a temperature of 100 ° C. for 2 hours. After this preliminary aging treatment, it was gradually cooled at 0.6 ° C./hr to obtain a T4 tempered material.
これら調質処理後の各最終製品板から供試板 (ブランク) を切り出し、前記調質処理後15日の室温時効(室温放置)後の、各供試板の組織や特性を測定、評価した。これらの結果を表3 に示す。 A test plate (blank) was cut out from each final product plate after the tempering treatment, and the structure and characteristics of each test plate after room temperature aging (room temperature standing) on the 15th day after the tempering treatment were measured and evaluated. . These results are shown in Table 3.
(供試板組織)
前記調質処理後15日間の室温時効後の供試板の集合組織を、前記SEM−EBSPを用いて、測定・解析した。この供試板を自動車車体パネルの厳しいプレス成形を模擬して、板幅方向に(圧延と直角方向に)15%のストレッチ(引張変形)を加え、この予ひずみを付与した後の板の直角断面(板の圧延方向に対する直角方向で、かつ板幅方向の板断面)をEBSP測定面とした。そして、このEBSP測定面は、この直角断面における、板幅中央部を真ん中に挟む板幅方向(板の左右方向)の長さが10mmに亙る板幅間を板幅方向に250μm毎に各々区切った領域とした。即ち、これら区切られた箇所の各板断面における、Goss方位とCube方位および回転Cube方位の各面積率の平均値を総合して平均化した面積率を各方位の平均面積率とした。また、これらGoss方位とCube方位および回転Cube方位の各面積率の内の、最大値と最小値との差を測定して、各方位成分毎の変動の指標とした。測定は圧延方向に適当な間隔をあけた3箇所にて行い、前記各面積率はその平均とした。
(Test plate structure)
The texture of the test plate after room temperature aging for 15 days after the tempering treatment was measured and analyzed using the SEM-EBSP. This test plate was simulated for severe press forming of an automobile body panel, and 15% stretch (tensile deformation) was applied in the plate width direction (perpendicular to the rolling), and the plate was perpendicular to the plate after this pre-strain was applied. The cross section (the cross section in the direction perpendicular to the rolling direction of the plate and in the plate width direction) was taken as the EBSP measurement surface. The EBSP measurement surface divides the plate width in the plate width direction in the plate width direction every 250 μm in the plate width direction with the length in the plate width direction (left and right direction of the plate) sandwiching the center portion of the plate width in the middle. It was set as the area. In other words, the area ratio obtained by averaging the average values of the area ratios of the Goss orientation, the Cube orientation, and the rotating Cube orientation in each section of the plate at the divided portions was defined as the average area ratio of each orientation. Further, the difference between the maximum value and the minimum value among the area ratios of the Goss orientation, the Cube orientation, and the rotational Cube orientation was measured and used as an index of variation for each orientation component. The measurement was performed at three locations with appropriate intervals in the rolling direction, and the respective area ratios were averaged.
(供試板特性)
更に、前記供試板の特性として、リジングマーク性、0.2%耐力(As耐力: MPa)、伸び(%)を各々測定した。
(Test plate characteristics)
Further, as the characteristics of the test plate, ridging mark property, 0.2% yield strength (As yield strength: MPa), and elongation (%) were measured.
リジングマーク性:
リジングマーク性は、前記予ひずみを付与した後の板に、自動車車体パネルの塗装を模擬して、リン酸亜鉛処理を行った後に、カチオン電着塗装を行い、更に塗装焼付硬化処理を模擬した焼鈍処理を実施した後の、板表面の目視観察にて、評価を行った。具体的には、前記予ひずみを付与した後の板を、リン酸チタンのコロイド分散液処理、フッ素を低濃度(50ppm)含むリン酸亜鉛浴に浸漬するリン酸亜鉛処理を順に行い、リン酸亜鉛皮膜を板表面に形成し、更にカチオン電着塗装を行った後に、170℃×20分の焼鈍を実施した。
Ridging mark properties:
The ridging mark property simulates the coating of an automobile body panel on the plate after applying the pre-strain, and after the zinc phosphate treatment, the cationic electrodeposition coating is performed, and further the paint bake hardening treatment is simulated. Evaluation was carried out by visual observation of the plate surface after the annealing treatment. Specifically, the pre-strained plate is sequentially subjected to a titanium phosphate colloid dispersion treatment and a zinc phosphate treatment in which the plate is immersed in a zinc phosphate bath containing a low concentration (50 ppm) of fluorine. A zinc film was formed on the plate surface, and after further cationic electrodeposition coating, annealing was performed at 170 ° C. for 20 minutes.
前記予ひずみを付与した後の板の前記塗装表面に、リジングマークが発生しておらず、プレス成形性が優れると評価されるものを◎と評価した。また、リジングマークが発生しているものの、比較的軽度であるものを、成形条件によってはプレス成形可能として、○と評価した。更に、大きなリジングマークが発生しており、成形条件を変えてもプレス成形性(リジングマーク性)が悪いと判断されるものを×と評価した。 A ridging mark was not generated on the painted surface of the plate after the pre-straining was imparted, and a product evaluated as having excellent press formability was evaluated as ◎. Moreover, although a ridging mark was generated, a relatively mild one was evaluated as ◯ as being capable of press molding depending on molding conditions. Furthermore, a large ridging mark was generated, and a case where the press formability (ridging mark property) was judged to be poor even when the molding conditions were changed was evaluated as x.
供試板の機械的な特性:
供試板の0.2%耐力(As耐力: MPa)、伸び(%)を測定するための引張試験は、前記予ひずみを付与するための引張試験機と同じ試験機にて行った。即ち、前記調質処理後15日間の室温時効後のアルミニウム合金板からJISZ2201の5号試験片(25mm×50mmGL×板厚)を採取し、室温引張りを行った。このときの試験片の引張り方向を圧延方向の直角方向とした。引張り速度は、0.2%耐力までは5mm/分、耐力以降は20mm/分とした。N数は5とし、0.2%耐力、伸びともこれらの平均値とした。
Mechanical properties of the test plate:
A tensile test for measuring 0.2% proof stress (As proof stress: MPa) and elongation (%) of the test plate was performed in the same tester as the tensile tester for applying the pre-strain. That is, JISZ2201 No. 5 test piece (25 mm × 50 mmGL × plate thickness) was collected from an aluminum alloy plate after room temperature aging for 15 days after the tempering treatment, and was subjected to room temperature tension. The tensile direction of the test piece at this time was the direction perpendicular to the rolling direction. The tensile speed was 5 mm / min up to 0.2% proof stress and 20 mm / min after proof stress. The N number was 5, and the 0.2% proof stress and elongation were average values thereof.
表1〜2に示す通り、各発明例は、本発明成分組成範囲内で、かつ、好ましい条件範囲で製造を行なっている。このため、表3 に示す通り、本発明で規定する集合組織を有する。即ち、リジングマークを抑制するために、前記した板の比較的広域な領域における、Goss方位とCube方位および回転Cube方位の各方位を規制するだけでなく、この比較的広域な領域に存在するGoss方位とCube方位および回転Cube方位の各々の偏差をも極力少なくしている。 As shown in Tables 1 and 2, each of the inventive examples is produced within the composition range of the present invention and in a preferable condition range. For this reason, as shown in Table 3, it has a texture defined in the present invention. That is, in order to suppress the ridging marks, not only the Goss orientation, the Cube orientation, and the rotational Cube orientation in the relatively wide area of the above-mentioned plate are restricted, but Goss existing in this relatively wide area. Deviations between the azimuth, the Cube azimuth, and the rotational Cube azimuth are also reduced as much as possible.
この結果、各発明例は、前記調質処理後に室温時効して、成形性が低下した過剰Si型の組成の6000系アルミニウム合金板の例でも、リジングマーク性が優れている。また、強度、伸びなど機械的特性にも優れている。但し、表2に示すように、共通して荒鈍を施していない発明例10〜12(1回或いは2回の均熱処理)は、共通して荒鈍を施している発明例1〜8(2回の均熱処理)や発明例9(1回の均熱処理)に比して、総じてリジングマーク性が若干劣っている。 As a result, each of the inventive examples is excellent in ridging mark properties even in the example of a 6000 series aluminum alloy plate having an excess Si type composition that has been aged at room temperature after the tempering treatment and has reduced formability. It also has excellent mechanical properties such as strength and elongation. However, as shown in Table 2, Invention Examples 10 to 12 (one or two soaking treatments) that are not commonly subjected to roughening are Invention Examples 1 to 8 (one or two soaking) that are commonly subject to roughening ( The ridging mark property is slightly inferior as a whole as compared with Invention Example 9 (one soaking).
これに対して、比較例17〜21は上記発明例と同じ合金例を用いている。しかし、これら各比較例は、表2に示す通り、製造条件が好ましい範囲を外れている。比較例17は1回均熱のみであり、また熱延開始および終了温度も高すぎ、荒鈍の際の昇温速度も小さすぎる。比較例18、19も、2回均熱ではあるが、2回均熱の場合に必要な、熱延開始または終了温度が高すぎる。比較例20は2回均熱工程で、熱延終了温度が低いにも関わらず、この場合に必要な荒鈍を施していない。比較例21は冷間圧延途中の中間焼鈍を施していない。この結果、これら比較例は上記発明例よりもリジングマーク性が劣っている。 On the other hand, Comparative Examples 17-21 use the same alloy example as the said invention example. However, as shown in Table 2, these comparative examples are out of the preferable range of manufacturing conditions. In Comparative Example 17, only one-time soaking is performed, the hot rolling start and end temperatures are too high, and the rate of temperature increase during roughening is too small. Although the comparative examples 18 and 19 are also soaking twice, the hot rolling start or end temperature required in the case of soaking twice is too high. The comparative example 20 is a two-step soaking process, and although the hot rolling end temperature is low, the necessary roughening is not performed in this case. Comparative Example 21 is not subjected to intermediate annealing during cold rolling. As a result, these comparative examples have inferior ridging marks as compared with the above-described invention examples.
また、比較例13〜16は、本発明の範囲からMg、Siなどの含有量が外れる。このため、これら各比較例は、表2に示す通り、製造条件が好ましい範囲内であり、本発明集合組織の規定を満足するものの、上記発明例よりも強度、伸びなど機械的特性が劣っている。 Moreover, Comparative Examples 13-16 remove | exclude contents, such as Mg and Si, from the scope of the present invention. For this reason, as shown in Table 2, these comparative examples have production conditions within a preferable range and satisfy the provisions of the texture of the present invention, but are inferior in mechanical properties such as strength and elongation than the above invention examples. Yes.
したがって、以上の実施例の結果から、本発明における成分や組織の各要件、あるいは好ましい製造条件の、リジングマーク性や機械的性質などを兼備するための臨界的な意義乃至効果が裏付けられる。 Therefore, the results of the above examples support the critical significance or effect for combining the ridging mark properties, mechanical properties, etc., of the requirements of the components and structures in the present invention, or preferred production conditions.
次に、B工程に関して、実施例2として、表1の番号1の組成の6000系アルミニウム合金板を、表4に示す各製造条件で、均熱処理および熱延し、冷間圧延を行い、溶体化および焼入れ処理して、製造した。なお、冷延途中の中間焼鈍処理は全て無しとした。荒鈍温度に保持した後の冷却は、実施例1と同様に水のミストスプレイにより直ちに行い、室温まで冷却した。 Next, regarding the B process, as Example 2, a 6000 series aluminum alloy plate having the composition of No. 1 in Table 1 was subjected to soaking and hot rolling under each production condition shown in Table 4, cold rolling, It was manufactured by chemical treatment and quenching treatment. In addition, all the intermediate annealing processes in the middle of cold rolling were made into nothing. Cooling after maintaining the rough temperature was immediately performed by water mist spraying as in Example 1 and cooled to room temperature.
アルミニウム合金板の具体的な製造条件は、鋳塊溶製条件は実施例1と同じとし、鋳塊の2回の均熱処理の際には、各例とも共通して、1回目の均熱条件として、平均昇温速度40℃/hr、到達温度560℃、保持時間6hrとして、室温まで一旦冷却する均熱処理を施した。但し、各発明例とも共通して、表4に示すように、1回目の均熱後には、前記均熱温度から400〜500℃の温度までの冷却を1〜20℃/hrの平均冷却速度とし、前記400〜500℃の温度から200℃までの冷却を30〜60℃/hrの平均冷却速度とした2段階の冷却を行った。前記前段の徐冷は炉内においての炉冷、前記後段の比較的速い冷却は炉外へ出しての放置の操作で制御した。その後、表4に示す、処理温度400℃に再加熱して、保持時間6hrとする2回目の均熱処理を行った。 The concrete production conditions of the aluminum alloy plate are the same as the ingot melting conditions in Example 1, and in the two soaking processes of the ingot, the same soaking conditions are used in each example. As an average heating rate of 40 ° C./hr, an ultimate temperature of 560 ° C., and a holding time of 6 hr, a soaking treatment was performed to cool to room temperature. However, in common with each invention example, as shown in Table 4, after the first soaking, cooling from the soaking temperature to a temperature of 400 to 500 ° C. is performed at an average cooling rate of 1 to 20 ° C./hr. The cooling from the temperature of 400 to 500 ° C. to 200 ° C. was performed in two stages with an average cooling rate of 30 to 60 ° C./hr. The gradual cooling of the former stage was controlled by the furnace cooling in the furnace, and the relatively fast cooling of the latter stage was controlled by leaving it outside the furnace. Thereafter, the second soaking process shown in Table 4 was performed again at a processing temperature of 400 ° C. and a holding time of 6 hours.
この均熱処理後直ちに、各例とも共通して、表2に示す各熱延開始温度(℃)に冷却或いは再加熱して、またはそのままの温度で熱延を開始し、厚さ5.0mmまで熱延を施した。これらの熱延板を、各例とも共通して、実施例1と同様に、冷延率80%で冷間圧延を行い、厚さ1.0mmの冷延板を得た。冷間圧延はパス数4にて行った。 Immediately after this soaking process, in common with each example, cooling or reheating to each hot rolling start temperature (° C.) shown in Table 2, or starting hot rolling at the same temperature, up to a thickness of 5.0 mm Hot rolled. In common with each example, these hot-rolled sheets were cold-rolled at a cold rolling rate of 80% in the same manner as in Example 1 to obtain a cold-rolled sheet having a thickness of 1.0 mm. Cold rolling was performed with 4 passes.
この冷延板を、前記中間焼鈍と同じ連続熱処理炉で、表2に示す平均昇温速度(℃/分)、処理温度(℃)、平均冷却速度(℃/秒)で、かつ保持時間は各例とも共通して1〜3秒とした、溶体化処理を行った。溶体化処理温度に保持後の冷却は、水のミストスプレイにより、直ちに行い、前記平均冷却速度で室温まで冷却、焼入れした。また、この焼入れ後5分以内に(直ちに)100℃の温度で2時間保持する予備時効(再加熱)処理を行った。この予備時効処理後は0.6℃/hrで徐冷し、T4調質材を得た。 This cold-rolled sheet was subjected to the same continuous heat treatment furnace as the intermediate annealing, with the average heating rate (° C./min), processing temperature (° C.), average cooling rate (° C./second) shown in Table 2, and the holding time was In each example, the solution treatment was performed for 1 to 3 seconds. Cooling after maintaining the solution treatment temperature was immediately performed by water mist spraying, and cooling and quenching to room temperature at the average cooling rate. Further, a preliminary aging (reheating) treatment was performed within 5 minutes after quenching (immediately) at a temperature of 100 ° C. for 2 hours. After this preliminary aging treatment, it was gradually cooled at 0.6 ° C./hr to obtain a T4 tempered material.
これら調質処理後の各最終製品板から供試板 (ブランク) を切り出し、前記調質処理後15日の室温時効(室温放置)後の、各供試板の組織や特性を、実施例1と同様に、また同様の方法で測定、評価した。これらの結果を表5 に示す。 The test plate (blank) was cut out from each final product plate after the tempering treatment, and the structure and characteristics of each test plate after room temperature aging (room temperature standing) on the 15th day after the tempering treatment were described in Example 1. In the same manner as above, measurement and evaluation were performed in the same manner. These results are shown in Table 5.
表4に示す通り、発明例22〜26は、本発明成分組成範囲内で、かつ、好ましい条件範囲で製造を行なっている。前記1回目の均質化熱処理後の鋳塊の冷却を前記好ましい条件での2段階にて行っている。このため、表5 に示す通り、中間焼鈍を無しとした条件下でも、本発明で規定する集合組織となっている。即ち、リジングマークを抑制するために、前記板幅方向の比較的広域な領域に存在するGoss方位、Cube方位、回転Cube方位の変動が少なくなっている。また、荒鈍を施した発明例27においても、本発明で規定する集合組織となっている。 As shown in Table 4, Invention Examples 22 to 26 are produced within the composition range of the present invention and in a preferable condition range. The ingot after the first homogenization heat treatment is cooled in two stages under the preferable conditions. For this reason, as shown in Table 5, the texture defined in the present invention is obtained even under conditions in which intermediate annealing is not performed. That is, in order to suppress ridging marks, fluctuations in Goss orientation, Cube orientation, and rotational Cube orientation that exist in a relatively wide area in the plate width direction are reduced. Further, the invention example 27 subjected to the roughening also has a texture defined by the present invention.
この結果、これら発明例22〜26は、前記調質処理後に室温時効して、成形性が低下した過剰Si型の組成の6000系アルミニウム合金板の場合でも、リジングマーク性が優れ、強度、伸びなど機械的特性にも優れている。また、荒鈍を行った発明例27は、熱延終了温度を300℃未満としても、リジングマーク性が優れ、強度、伸びなど機械的特性も優れている。 As a result, these inventive examples 22 to 26 are excellent in ridging mark properties, strength and elongation even in the case of a 6000 series aluminum alloy plate having an excess Si type composition that has been aged at room temperature after the tempering treatment and has reduced formability. Excellent mechanical properties. In addition, Invention Example 27 subjected to roughening has excellent ridging mark properties and excellent mechanical properties such as strength and elongation even when the hot rolling end temperature is less than 300 ° C.
これに対して、表4の比較例28、29は、前記1回目の均質化熱処理後の鋳塊の冷却を徐冷か急冷かの1段階でしか行っていない。この結果、これら各比較例は、表5に示す通り、荒鈍や中間焼鈍無しの条件下では、本発明集合組織の規定を満足できずに、前記板幅方向の比較的広域な領域に存在するGoss方位、Cube方位、回転Cube方位の変動が多くなっており、リジングマーク性が劣っている。 In contrast, in Comparative Examples 28 and 29 in Table 4, the cooling of the ingot after the first homogenization heat treatment is performed only in one stage of slow cooling or rapid cooling. As a result, as shown in Table 5, these comparative examples do not satisfy the provisions of the texture of the present invention under conditions without roughening or intermediate annealing, and exist in a relatively wide area in the plate width direction. The Goss orientation, Cube orientation, and rotational Cube orientation vary greatly, and the ridging mark property is inferior.
これらの結果から、前記1回目の均質化熱処理後の鋳塊の冷却を前記好ましい条件での2段階にて行うことなどの意義が裏付けられる。前記した通り、この2段階の冷却における、特に前段の徐冷によって、冷却過程で鋳塊中に析出する、再結晶の阻害要因となる微細な析出物が抑制されて、粗圧延工程での再結晶が促進される。この結果、製造途中での加工集合組織における、前記板幅方向の比較的広域な領域に存在する前記各方位の変動が少なくなり、最終的な製品冷延板としての、これらの方位変動も少なくなっていると言える。 These results support the significance of cooling the ingot after the first homogenization heat treatment in two stages under the preferred conditions. As described above, in this two-stage cooling, in particular, the gradual cooling in the first stage suppresses fine precipitates that inhibit recrystallization and precipitate in the ingot during the cooling process. Crystals are promoted. As a result, the variation of each orientation existing in a relatively wide area in the plate width direction in the processed texture during manufacture is reduced, and these orientation variations as a final product cold-rolled plate are also reduced. It can be said that
本発明によれば、成形条件がより厳しくなった場合に、その発生が顕著になるプレス成形時のリジングマークを防止でき、機械的特性にも優れた6000系アルミニウム合金板を提供できる。この結果、自動車、船舶あるいは車両などの輸送機、家電製品、建築、構造物の部材や部品用として、また、特に、自動車などの輸送機の部材に、6000系アルミニウム合金板の適用を拡大できる。 According to the present invention, it is possible to provide a 6000 series aluminum alloy plate that can prevent ridging marks during press molding, which are prominent when the molding conditions become more severe, and is excellent in mechanical properties. As a result, the application of the 6000 series aluminum alloy plate can be expanded for transporting devices such as automobiles, ships or vehicles, home appliances, buildings, structural members and parts, and particularly for transporting devices such as automobiles. .
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