JP5406618B2 - Wire harness protector - Google Patents

Description

  The present invention relates to a protector for a wire harness that accommodates and protects an electric wire inside.

  Wire harnesses are routed along various routing paths in the vehicle. The protector for a wire harness that protects the wire harness is formed in a form along the route of the region in order to protect the wire harness, and various forms have been proposed conventionally (see Patent Documents 1 and 2). ). Since these conventional wire harness protectors have a simple form, they can be injection-molded by a mold structure without a slide structure.

  However, recently, wire harnesses arranged in vehicles are required to pass through a small space along with an increase in the number of electric wire circuits, and accordingly, the form of a wire harness protector required is also complicated. For example, the wire harness protector having the configuration shown in FIG. 7 may be required depending on the vehicle layout requirements.

  In FIG. 7, the protector 50 for wire harnesses is assembled | attached to the protector main body 51 so that the electric wire accommodation chamber and the protector main body 51 which have the electric wire outlets 52 and 53 opened at both ends and the electric wire accommodation chamber may be closed. The cover 54 is provided.

  The protector main body 51 is greatly bent in the direction of arrow D in FIG. 7 (the direction in which the electric wires W1 are lined up), and is also greatly bent at the central portion in the electric wire routing direction as viewed from the side. It is bent. In addition, the four electric wires W1 are routed side by side at one electric wire outlet 52, and the two electric wires W2 arranged by merging at the other electric wire outlet 53 are arranged vertically. The wire outlets 52 and 53 are set in different directions. Accordingly, the plurality of electric wires W1 (W2) are bent and twisted in the electric wire housing chamber of the protector main body 51.

  Similarly to the protector body 51, the cover 54 is largely bent at the central portion in the wire routing direction when viewed from the side.

  In the conventional example, in order to assemble the wire harness protector 50 to the electric wire W1 (W2), first, a plurality of electric wires W1 (W2) are arranged in the electric wire housing chamber of the protector body 51. Here, the plurality of electric wires W1 (W2) are arranged side by side at one electric wire outlet 52, and the plurality of electric wires W1 (W2) arranged in this manner are bent following the shape of the electric wire housing chamber, In addition, twisting is performed in the middle, and the other electric wire outlet 53 is arranged vertically.

When a plurality of wires W1 to (W2) finishes accommodated in the wire accommodating chamber, assembling the cover 5 4 from the upper surface of the protector body 51. This completes it.

JP 2005-295728 A JP 11-196517 A

  However, in the wire harness protector 50 having a complicated shape as described above, it is difficult to orderly accommodate the plurality of wires W1 (W2) in the wire housing chamber. If there is variation in the electric wires W1 (W2) accommodated in the electric wire accommodation chamber, the electric wires W1 (W2) are bitten into the cover 54, and the cover 54 cannot be assembled. As mentioned above, there exists a problem that the electric wire accommodation operation | work to the protector 50 for wire harnesses is difficult.

  Then, this invention is made | formed in order to solve the above-mentioned subject, and it aims at providing the protector for wire harnesses with a sufficient electric wire accommodation workability | operativity.

According to the first aspect of the present invention, there is provided a protector main body having an electric wire receiving chamber having an electric wire outlet opening at at least two places, and a plurality of electric wires which can be attached to the electric wire so as to be held in an aligned state. An electric wire holding clip that can be attached to the outlet, and a cover that is assembled to the protector body so as to cover the electric wire housing chamber ;
A plurality of electric wires held by the electric wire holding clip, bent or twisted and deformed into a wiring shape are accommodated in the electric wire accommodation chamber .

  Invention of Claim 2 is a protector for wire harnesses of Claim 1, Comprising: The said electric wire holding clip has a some electric wire holding hole which lets the said some electric wire pass, and it is in the surface of each said electric wire holding hole. An electric wire biting portion is provided.

  Invention of Claim 3 is the protector for wire harnesses of Claim 1 or Claim 2, Comprising: The flexible part which can be bend | folded is provided in the said protector main body in the intermediate location of an electric wire routing direction. It is characterized by.

  Invention of Claim 4 is the protector for wire harnesses of Claim 3, Comprising: The said flexible part is comprised from the thin part and the thick part which were continuously provided in the electric wire routing direction. Yes.

  According to the first aspect of the present invention, the wire holding clip is attached to the plurality of wires at the position of the wire corresponding to the wire outlet of the protector body, and the plurality of wires held by the wire holding clip are placed in the wire housing chamber of the protector body. The electric wire holding clip is attached to the electric wire outlet of the protector body while being accommodated. When storing multiple wires in the wire storage chamber, the multiple wires are aligned and held by the wire holding clip, so they can be bent or twisted without breaking them. Even if the routing route of the electric wire accommodation chamber is complicated, it can be accommodated in an orderly manner following that. Therefore, troubles such as the electric wire biting into the cover do not occur, and the electric wire accommodation workability is good.

  According to the invention of claim 2, in addition to the effect of the invention of claim 1, even if a tensile force acts on each electric wire when the electric wire is bent or twisted, each electric wire is not displaced. Accordingly, it is possible to prevent the dimensional deviation of the wire harness.

  According to the invention of claim 3, in addition to the effect of the invention of claim 1 or claim 2, the state in which the flexible portion is linear is made into a resin molded form of the protector body, and is bent at the flexible portion when the vehicle is assembled. If a desired vehicle assembly form is adopted, the mold cost can be reduced because the mold can be manufactured with a simple configuration. Further, if the protector body is packed in a resin molding form, the packing form can be made compact, and the transportation cost can be reduced. Furthermore, if the electric wire accommodation work is performed in the resin molded form of the protector body, the electric wire accommodation work becomes easy.

  According to the invention of claim 4, in addition to the effect of the invention of claim 3, the flexible part can be produced at the same time when the protector body is injection-molded.

It is a perspective view which shows one Embodiment of this invention and shows the state which has mounted | worn the electric wire holding clip to the protector main body of the resin molding form. It is a perspective view of the protector for wire harnesses which showed one Embodiment of this invention and was made into the vehicle assembly | attachment form. 1 shows an embodiment of the present invention and is a side view of a protector body. FIG. 1A and 1B show an embodiment of the present invention, in which FIG. 1A is a front view of an electric holding clip, FIG. 2B is a cross-sectional view of an electric wire holding clip, and FIG. FIG. 3 shows an embodiment of the present invention and is a cross-sectional view taken along line AA in FIG. FIG. 3 shows an embodiment of the present invention and is a cross-sectional view taken along the line BB in FIG. 2. It is a perspective view of the protector main body of a prior art example.

  Hereinafter, an embodiment of the present invention will be described with reference to the drawings.

1 to 6 show an embodiment of the present invention, FIG. 1 is a perspective view showing a state in which an electric wire holding clip 10 is attached to a protector body 2 in a resin molding form, and FIG. 2 is a wire assembled in a vehicle. perspective view of a harness protector 1, FIG. 3 is a side view of the protector body 2, FIG. 4 (a) conductive lines front view of the retaining clip 10, and FIG. 4 (b) is a sectional view of the wire retaining clip 10, FIG. 4 ( 4C is a cross-sectional view taken along line CC in FIG. 4A, FIG. 5 is a cross-sectional view taken along line AA in FIG. 2, and FIG. 6 is a cross-sectional view taken along line BB in FIG.

    The wire harness protector 1 includes a protector main body 2, a wire holding clip 10 attached to the protector main body 2, and a cover 20 assembled to the protector main body 2.

  As shown in FIGS. 1 to 3, the protector main body 2 is manufactured by injection molding from a synthetic resin material.

  The protector main body 2 has a bottom wall 3 and side walls 4 on both sides that are erected from both ends of the bottom wall 3, and an electric wire housing chamber 5 is formed surrounded by these. Electric wire outlets 6 and 7 are opened at both ends of the electric wire housing chamber 5, respectively.

  The bottom wall 3 has a flat plate shape. The flat bottom wall 3 is provided with a flexible portion 8 that can be bent at a central portion in the direction of wiring. The flexible part 8 is composed of thin-walled parts 8a and thick-walled parts 8b that are alternately and continuously provided in the wire routing direction. Each of the plurality of thin portions 8a functions as a hinge.

Each side wall 4 is cut out at a central portion in the direction of wire distribution, that is, a portion corresponding to the flexible portion 8. The protector body 2 can be bent at the position of the flexible portion 8. Thereby, the protector main body 2 can be changed from the resin molding form shown in FIG.1 and FIG.3 to the vehicle assembly | attachment form shown in FIG. 1, the protector body 2 is bent in the direction of arrow D in FIG. 1 (the side-by-side direction of the electric wires W1), and the bottom wall 3 is loosely bent when viewed from the side. On the other hand, in the vehicle assembly form of FIG. 2, it is bent in the direction of the arrow D in FIG. 2, and the bottom wall 3 is greatly bent as viewed from the side. The protector main body 2 of this vehicle assembly form is a form along the vehicle layout requirements. Molded resin form of the protector body 2 has not been bent or loose the bottom wall 3, because it is possible form produced in the same direction of the mold opening direction, it can be produced by the mold without slide structure .

  Each side wall 4 is provided with a cover locking portion 30 in place and a vehicle fixing portion 31 in place.

  One electric wire outlet 6 is long in the horizontal direction and has a shape in which four electric wires W1 are arranged side by side. The other electric wire outlet 7 is long in the vertical direction and has a configuration in which two electric wires W2 fixed by the electric wire holding clip 10 are arranged in a vertical arrangement. The wire harness protector 1 pulls out four electric wires W1 arranged side by side from one electric wire outlet 6, and draws out two electric wires W2 arranged vertically from the other electric wire outlet 7. These electric wires W1 (W2) are arranged in the wire harness protector 1, and two of the four electric wires W1 are joined together to form two thick electric wires W2.

The other electric wire outlet 7 is configured such that the electric wire holding clip 10 can be slid. Arm locks 9 are respectively provided at the positions of the wire outlets 7 of the pair of side walls 4 .

  As shown in detail in FIGS. 4A to 4C, the electric wire holding clip 10 has a pair of clip bodies 12 connected via a hinge portion 11. The electric wire holding clip 10 can be made into the electric wire release state shown in FIGS. 4A and 4B and the electric wire clip state shown in FIGS. Two semicircular arc grooves 13 a are provided on the inner surface of each clip body 12. On the surface of each semicircular arc groove 13a, there are formed wire biting portions 14 which are alternately uneven in the wire routing direction. A locking arm claw 15 and a locked portion 16 are provided at the side end of each clip body 12. When the electric wire holding clip 10 is changed from the electric wire released state to the electric wire clip state, the locking arm claw 15 is locked to the locked portion 16, and two electric wire holding holes 13 are formed by two opposing semicircular grooves 13a. The diameter of each electric wire holding hole 13 is set to be the same as or slightly smaller than the diameters of the two thick electric wires W2.

  That is, the electric wire holding clip 10 is set in the electric wire released state, and the electric wire holding clip 10 is set in the electric wire clip state so that each electric wire W2 is sandwiched between the two semicircular grooves 13a of the pair of clip main bodies 12. Thereby, the electric wire holding clip 10 can be attached so as to hold the two electric wires W2 in an aligned state. As shown in FIG. 5, the electric wire holding clip 10 holds the electric wire W <b> 2 in a state where the outer cover of the electric wire W <b> 2 is bitten by the electric wire biting portion 14.

  Further, on the opposite surface of each clip main body 12 to the semicircular groove 13a, a protector main body locked portion 17 is projected. When the electric wire holding clip 10 is inserted to the insertion completion position of the other electric wire outlet 7 of the protector body 2, the arm lock 9 of the protector body 2 is locked to the locked portion 17 for the protector body as shown in FIG. The Thereby, the electric wire holding clip 10 is attached to the protector body 2.

  As shown in FIG. 2, the cover 20 is manufactured from a synthetic resin material by injection molding. The cover 20 includes a first cover portion 20a and a second cover portion 20b that are separated from each other. The 1st cover part 20a and the 2nd cover part 20b are each assembled | attached to the protector main body 2 in the area | region of the both sides bordering on the flexible part 8. FIG.

  Next, a process of assembling the wire harness protector 1 to the electric wire W1 (W2) (protector assembling process) and a process of assembling the wire harness assembled with the protector 1 to the vehicle (vehicle assembling process) will be described.

  First, the protector assembling process will be described. As shown in FIG. 1, the protector body 2 is subjected to a protector assembling step on a resin molded form. First, the electric wire holding clip 10 is attached to the two electric wires W2 at the position of the electric wire corresponding to the other electric wire outlet 7 of the protector body 2. Next, while bending or twisting the electric wire W1 (W2) held by the electric wire holding clip 10, the electric wire W1 (W2) is transformed into the electric wire housing chamber 5 of the protector body 2 while being deformed into a desired routing shape. Accommodate. Further, the electric wire holding clip 10 is attached to the other electric wire outlet 7 of the protector body 2. Finally, the first cover portion 20a and the second cover portion 20b are assembled to the protector body 2 to complete.

  After the protector assembling process is completed, when the protector assembling process and the vehicle assembling process are separated from each other, the vehicle is transported to a place where the vehicle assembling process is performed. In that case, the protector main body 2 of the protector 1 for wire harnesses is packed and conveyed in the resin molded form of FIG.

  Next, the vehicle assembly process will be described. A protector main body 2 in a resin molding form is placed on a wire harness jig plate (not shown), deformed to the vehicle assembly form shown in FIG. 2, and fixed in this vehicle assembly form. And the wire harness which attached the protector 1 for wire harnesses is attached to the predetermined position of a vehicle.

  As described above, the protector main body 2 having the electric wire housing chamber 5 and having the two electric wire outlets 6 and 7 opened in the electric wire housing chamber 5 and the plurality of electric wires W1 (W2) are held in an aligned state. An electric wire holding clip 10 that can be attached to the electric wire W1 (W2) and can be attached to the other electric wire outlet 7 of the protector main body 2 and a cover 20 that is assembled to the protector main body 2 so as to cover the electric wire housing chamber 5 are provided. . Accordingly, when the plurality of electric wires W1 (W2) are accommodated in the electric wire housing chamber 5, the plurality of electric wires W1 (W2) are held in the aligned state by the electric wire holding clip 10, and therefore, the plurality of electric wires W1 (W2). It can be bent or twisted without causing variation, and even if the routing route of the wire accommodating chamber 5 is complicated as in this embodiment, it can be accommodated in an orderly manner following that. From the above, the electric wire W1 (W2) does not cause a problem such as biting into the cover 20, and the electric wire accommodation workability is good.

  The electric wire holding clip 10 has two electric wire holding holes 13 through which the two electric wires W <b> 2 pass, and an electric wire biting portion 13 a is provided on the surface of each electric wire holding hole 13. Therefore, even if a tensile force acts on each electric wire W1 (W2) when the electric wire W1 (W2) is bent or twisted, the electric wires W1 (W2) are not displaced. Accordingly, it is possible to prevent the dimensional deviation of the wire harness.

  The protector body 2 is provided with a flexible portion 8 that can be bent at an intermediate position in the direction of the electric wire routing. Accordingly, the protector body 2 can be configured by forming the resin body of the protector body 2 in a state in which the flexible portion 8 is linear, and bending the flexible section 8 to form a desired vehicle assembly form when the vehicle is assembled. Since it can be manufactured by a simple mold, the mold cost can be reduced. Further, if the protector body 2 is packed in a resin molding form, the packing form can be made compact and the transportation cost can be reduced. Furthermore, if the protector main body 2 performs the electric wire accommodation work in the state of the resin molding, the electric wire accommodation work becomes easier.

  The flexible portion 8 includes thin wall portions 8a and thick wall portions 8b that are alternately and continuously provided in the wire routing direction. Therefore, since the flexible part 8 can be simultaneously produced at the time of injection molding of the protector body 2, the flexible part can be easily produced.

In this embodiment, the electric wire holding clip 10 is attached to the other electric wire outlet 7. However, the electric wire holding clip 10 may be attached to one electric wire outlet 6 or attached to both electric wire outlets 6 and 7. You may make it do. If only attached to one of the two wire outlets 6 and 7, preferably mounted on the side where high accuracy is required in the wire pulling out Shi dimension from the protector for a wire harness 1.

  As a modification of this embodiment, the facing end surfaces 4a and 4b by the cutouts of the side wall 4 may be used as the butted end surfaces 4a and 4b, and in the vehicle assembly form, both the butted end surfaces 4a and 4b may abut against each other. If comprised in this way, a vehicle assembly | attachment form can be made into a firm structure.

DESCRIPTION OF SYMBOLS 1 Protector for wire harnesses 2 Protector body 5 Electric wire accommodating chamber 6 One electric wire outlet 7 Other electric wire outlet 8 Flexible part 8a Thin wall part 8b Thick part 10 Electric wire holding clip 13 Electric wire holding hole 14 Electric wire biting part 20 Cover

Claims (4)

A protector main body having an electric wire housing chamber in which electric wire outlets are opened in at least two places;
An electric wire holding clip that can be attached to the electric wire so as to hold a plurality of electric wires in an aligned state, and can be attached to the electric wire outlet of the protector body,
A cover assembled to the protector body so as to cover the electric wire housing chamber;
Equipped with a,
A protector for a wire harness, characterized in that a plurality of electric wires held by the electric wire holding clip, bent or twisted and deformed into a wiring shape are accommodated in the electric wire accommodation chamber . It is a protector for wire harnesses of Claim 1, Comprising:
The wire retaining clip has a plurality of wire holding hole through a plurality of said conductive lines, wherein the protector for a wire harness, wherein a wire pinching portion on the surface of the wire holding hole is provided.
The wire harness protector according to claim 1 or 2,
A protector for a wire harness, wherein the protector body is provided with a flexible portion that can be bent at an intermediate position in the direction of wiring. It is a protector for wire harnesses of Claim 3, Comprising:
The said flexible part is comprised from the thin part and the thick part which were continuously provided alternately by the electric wire distribution direction, The protector for wire harnesses characterized by the above-mentioned.

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