JP5402561B2 - Counterbore drill - Google Patents

Counterbore drill Download PDF

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JP5402561B2
JP5402561B2 JP2009264976A JP2009264976A JP5402561B2 JP 5402561 B2 JP5402561 B2 JP 5402561B2 JP 2009264976 A JP2009264976 A JP 2009264976A JP 2009264976 A JP2009264976 A JP 2009264976A JP 5402561 B2 JP5402561 B2 JP 5402561B2
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cutting edge
concave curved
curved cutting
axis
drill
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JP2011104751A (en
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康史 大田
寛 池内
和久 村田
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Mitsubishi Materials Corp
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Description

本発明は、ボルト孔の開口部にボルトの頭部が着座する段付の座ぐり孔を形成する座ぐり加工に用いられる座ぐり加工用ドリルに関するものである。   The present invention relates to a counterbored drill used for counterboring in which a stepped counterbored hole on which a bolt head is seated is formed in an opening of the bolt hole.

このような座ぐり加工に用いられるドリルとして、例えば特許文献1には、対をなし先端角を170°〜190°としてチゼルからシンニングによって外方に延びる2個の2次切れ刃、各2次切れ刃から外方に延びる中凹状の1次切れ刃、および各1次切れ刃からリーディングエッジまで延びかつドリル回転方向でみて後退する外方切れ刃を有するものが提案されている。   As a drill used for such counterbore processing, for example, Patent Document 1 discloses that two secondary cutting edges that are paired and extend outward from the chisel by thinning with a tip angle of 170 ° to 190 °, each secondary. There have been proposed ones having a concave primary cutting edge extending outward from the cutting edge, and an outer cutting edge extending from each primary cutting edge to the leading edge and retreating in the drill rotation direction.

また、例えば特許文献2に記載されているように先端部における切刃が、外周側領域は、軸線に略垂直に形成され、外周側領域の内方の内周側領域は、軸線に近づくにつれて突出して形成されたいわゆるロウソクタイプのドリルや、あるいは特許文献3に記載されているように外周で切れ刃が半径Rで後退し、直線で突出するドリルのように、被削材に貫通孔を形成する際のバリやカエリを防ぐことを目的としたドリルも、このような座ぐり加工に用いられることがある。   Further, for example, as described in Patent Document 2, the cutting edge at the tip is formed such that the outer peripheral side region is substantially perpendicular to the axis, and the inner peripheral side region inside the outer peripheral side region is closer to the axis. A so-called candle-type drill that protrudes, or a drill that retreats with a radius R on the outer periphery as described in Patent Document 3, and has a through hole in the work material, such as a drill that protrudes in a straight line. Drills intended to prevent burrs and burrs when forming are also sometimes used for such spot facing.

特開2009−56534号公報JP 2009-56534 A 特開2004−188509号公報JP 2004-188509 A 特開平8−300209号公報JP-A-8-300209

しかしながら、まず特許文献2に記載されたように切刃の内周側領域が軸線に近づくにつれて突出している場合に、軸線に垂直であるべき外周側領域が製造誤差等によって同じく軸線に近づくにつれて僅かでも突出するように傾いていると、座ぐり孔の底面は全体的にボルト孔側に向けて凹むことになり、ボルトの頭部がその最外周だけで座ぐり孔底面と接触することになって締結力が損なわれるおそれがある。特に、このボルト頭部が六角形の六角ボルトでは、六角形のコーナしか座ぐり孔底面に接触しなくなるおそれがあって、さらに締結力が失われてしまう。   However, first, as described in Patent Document 2, when the inner peripheral region of the cutting blade protrudes as it approaches the axis, the outer peripheral region that should be perpendicular to the axis is slightly increased as it approaches the axis due to manufacturing errors or the like. However, if it is tilted so that it protrudes, the bottom surface of the counterbore hole will be recessed toward the bolt hole as a whole, and the head of the bolt will be in contact with the bottom surface of the counterbore hole only at its outermost periphery. The fastening force may be lost. In particular, when the bolt head has a hexagonal hexagonal bolt, only the hexagonal corner may come into contact with the counterbore hole bottom, and the fastening force is further lost.

また、特許文献3に記載されたドリルでは逆に、ボルトの頭部が座ぐり孔底面内周側のボルト孔の開口縁でしか接触しなくなるおそれがあり、接触面積が少なくなってやはり締結力が損なわれるおそれがある。また、この特許文献3に記載のドリルは、上記半径Rで後退する部分以外は切刃が直線状であるので切削性が悪いという問題もある。   On the other hand, in the drill described in Patent Document 3, there is a possibility that the head of the bolt may come into contact only with the opening edge of the bolt hole on the inner periphery side of the counterbore hole, and the contact area is reduced and the fastening force is also reduced. May be damaged. Further, the drill described in Patent Document 3 has a problem in that the cutting performance is poor because the cutting edge is linear except for the portion retreating at the radius R.

この切削性が悪いという問題は、特許文献1に記載のドリルにおいても、先端角が170°〜190°と大きいために同様であり、特にチゼルからシンニングによって延びる中心部の2次切れ刃で顕著となる。しかも、このように先端角が大きいと、シンニングによって2次切れ刃が中心側に向かうに従い凹むように形成されてしまうおそれもあり、座ぐり孔底面の中央部は逆に凸となるため、座ぐり孔を形成した後にボルト孔を形成しようとすると、ボルト孔形成用のドリルの先端がこの凸となった座ぐり孔底面中央部に乗り上げてドリルに撓みや曲がりを生じ、ボルト孔を高精度に穿設することができなくなったり、場合によってはボルト孔形成用のドリルが折損するおそれもある。   This problem of poor machinability is also the same in the drill described in Patent Document 1 because the tip angle is as large as 170 ° to 190 °, and is particularly noticeable in the secondary cutting edge at the center extending from the chisel by thinning. It becomes. Moreover, when the tip angle is large in this way, the secondary cutting edge may be formed to be recessed as it goes to the center side due to thinning, and the center part of the counterbore hole bottom surface is convex, If you try to form a bolt hole after forming a counterbore, the tip of the drill for forming the bolt hole rides on the center of the bottom of the counterbore hole that is convex, causing the drill to bend and bend, and the bolt hole is highly accurate. May not be able to be drilled, and in some cases, the drill for forming the bolt hole may be broken.

さらに、この特許文献1に記載の座ぐり加工用ドリルでは、リーディングエッジまで延びる外方切れ刃がドリル回転方向でみて後退するように形成されているため、座ぐり孔底面の外周部は外側に向けて盛り上がる形状となり、ボルト頭部がこの外周部に当たると、やはり頭部が最外周だけで座ぐり孔と接触することになって締結力が損なわれてしまう。さらにまた、上述のように先端角が大きいと、切削時に生成される切屑を軸線方向に折り曲げる力が弱くなり、切屑分断性も損なわれるという問題もある。   Furthermore, in the counterbore drill described in Patent Document 1, the outer cutting edge extending to the leading edge is formed so as to recede when viewed in the direction of drill rotation. When the bolt head comes into contact with the outer periphery, the head comes into contact with the counterbore only at the outermost periphery, and the fastening force is lost. Furthermore, when the tip angle is large as described above, there is a problem that the force for bending the chips generated during cutting in the axial direction is weakened, and the chip breaking property is also impaired.

本発明は、このような背景の下になされたもので、ボルト頭部との接触面積を大きくしてボルトによる締結力を確保するとともに、切削性や切屑分断性の向上を図ることができ、さらに座ぐり孔を形成した後でも、ボルト孔形成用ドリルに折損を生じたりすることなく、高精度にボルト孔を形成し得る座ぐり孔を形成することが可能な座ぐり加工用ドリルを提供することを目的としている。   The present invention was made under such a background, and while ensuring the fastening force by the bolt by increasing the contact area with the bolt head, it is possible to improve the machinability and chip breaking properties, Furthermore, a counterbored drill capable of forming a counterbore that can form a bolthole with high accuracy without causing breakage in the bolthole drill even after the counterbore is formed is provided. The purpose is to do.

上記課題を解決して、このような目的を達成するために、本発明は、軸線回りに回転されるドリル本体の先端部にドリル回転方向後方側に向かうに従い上記軸線方向後端側に向かうように逃げ角が与えられた先端逃げ面が形成され、この先端逃げ面のドリル回転方向前方側の縁部に形成される切刃が、上記ドリル回転方向前方側から見て上記ドリル本体の外周側から順に、該切刃の外周端から内周側に向かうに従い凹曲しつつ上記軸線方向後端側に延びた後に該軸線方向先端側に延びる第1の凹曲線状切刃と、この第1の凹曲線状切刃に連なり、内周側に向かうに従いさらに凹曲しつつ上記軸線方向先端側に延びる第2の凹曲線状切刃と、この第2の凹曲線状切刃に鈍角をなして凹曲折するように交差して内周側に向かうに従い上記軸線方向に上記切刃の外周端を越えて先端側に直線状に延びる中心切刃とを備え、上記第1、第2の凹曲線状切刃は上記軸線方向先端視においても凹曲線状をなすとともに、該軸線方向先端視における上記第1の凹曲線状切刃の曲率半径が上記第2の凹曲線状切刃の曲率半径よりも大きくされていることを特徴とする。   In order to solve the above-described problems and achieve such an object, the present invention is directed toward the rear end side in the axial direction toward the rear end side in the drill rotation direction toward the distal end portion of the drill body rotated around the axis line. A tip flank with a clearance angle is formed on the outer peripheral side of the drill body as viewed from the front side of the drill rotation direction. A first concave curved cutting blade extending toward the axial rear end side after being bent toward the inner peripheral side from the outer peripheral end of the cutting blade in order from the first, The second concave curved cutting edge that extends to the tip end side in the axial direction while being further concavely curved toward the inner peripheral side, and an obtuse angle to the second concave curved cutting edge The above axial direction as it crosses so as to be bent and goes toward the inner circumference A center cutting edge that extends linearly toward the tip side beyond the outer peripheral edge of the cutting edge, and the first and second concave curved cutting edges have a concave curve shape in the axial front end view, A radius of curvature of the first concave curved cutting edge in the axial front end view is larger than a curvature radius of the second concave curved cutting edge.

このような構成の座ぐり加工用ドリルにおいては、まず第1の凹曲線状切刃が切刃の外周端から内周側に向かうに従い凹曲しつつ軸線方向後端側に延びた後に先端側に延び、この第1の凹曲線状切刃よりも内周側の第2の凹曲線状切刃と中心切刃とはいずれも内周側に向かうに従い軸線方向先端側に延びているので、切刃はこの第1の凹曲線状切刃において軸線方向に最も後退した位置に達する。ここで、この第1の凹曲線状切刃は、軸線方向先端視において第2の凹曲線状切刃よりも曲率半径が大きくされていて、切刃が形成される先端逃げ面に、ドリル回転方向後方側に向かうに従い軸線方向後端側に向かうように逃げ角が与えられていることから、ドリル回転方向前方側から見て第1の凹曲線状切刃がなす凹曲線の曲率半径も、第2の凹曲線状切刃より大きくなる。   In the counterbore drill with such a configuration, the first concave curved cutting edge first extends toward the rear end side in the axial direction while bending toward the inner peripheral side from the outer peripheral end of the cutting edge, and then the front end side. Since both the second concave curved cutting edge and the central cutting edge on the inner peripheral side than the first concave curved cutting edge extend toward the distal end side in the axial direction toward the inner peripheral side, The cutting edge reaches the position most retracted in the axial direction in the first concave curved cutting edge. Here, the first concave curved cutting edge has a radius of curvature larger than that of the second concave curved cutting edge in the axial front end view, and the drill rotates on the tip flank where the cutting edge is formed. Since the clearance angle is given so as to go to the rear end side in the axial direction as it goes to the rear side in the direction, the radius of curvature of the concave curve formed by the first concave curved cutting blade as viewed from the front side in the drill rotation direction is also It becomes larger than the second concave curved cutting edge.

このため、このような切刃によって形成される座ぐり孔の底面の外周側部分は、その中心線に沿った断面において内周側に向かうに従い曲率半径の大きな凸曲線をなすようにして凸曲しつつ盛り上がった後、その突端部を経て後退するように形成されることになるので、この突端部よりも内周側にボルト孔を形成することにより、ボルト頭部は、この曲率半径の大きな断面凸曲線状をなす底面外周側部分の平坦に近い突端部に当接させられることになって、座ぐり孔底面との接触面積を大きく確保することができる。そして、上述のような凹曲線状切刃によれば、製造誤差等によって多少の傾きが生じていても、座ぐり孔の底面の断面は突端部の位置が僅かにずれるだけで、上述のように平坦に近い突端部を有する凸曲線状に形成することができるので、確実に接触面積を確保して締結力の向上を図ることが可能となる。   For this reason, the outer peripheral portion of the bottom surface of the counterbore formed by such a cutting blade is convex so as to form a convex curve with a larger curvature radius toward the inner peripheral side in the cross section along the center line. However, since the bolt head is formed so as to recede through the protruding end portion, the bolt head has a large curvature radius by forming a bolt hole on the inner peripheral side of the protruding end portion. It is made to contact | abut to the near flat protrusion part of the bottom surface outer peripheral side part which makes a cross-sectional convex curve shape, and can ensure large contact area with the counterbore hole bottom face. According to the concave curved cutting blade as described above, even if a slight inclination occurs due to a manufacturing error or the like, the cross section of the bottom surface of the counterbore hole is only slightly shifted from the position of the projecting end portion as described above. Therefore, it is possible to ensure a contact area and improve the fastening force.

その一方で、このように曲率半径が大きくされた第1の凹曲線状切刃が切刃の全体を占めていたのでは、特許文献1に記載されたドリルと同様に切削性が低下することは避けられないが、本発明の座ぐり加工用ドリルでは、この第1の凹曲線状切刃の内周側に曲率半径の小さい第2の凹曲線状切刃が内周側に向かうに従い軸線方向先端側に延びるように形成されるとともに、さらにその内周側にはこの第2の凹曲線状切刃と鈍角をなして凹曲折するように交差する中心切刃が、やはり内周側に向かうに従い軸線方向先端側に直線状に延びるように形成されていて、すなわち第1の凹曲線状切刃よりも内周側の中心部が先端側に突き出す凸状に形成されている。   On the other hand, if the first concave curved cutting edge whose radius of curvature is increased in this way occupies the entire cutting edge, the machinability is reduced as in the drill described in Patent Document 1. However, in the counterbore drill according to the present invention, the axis of the second concave curved cutting edge having a small curvature radius toward the inner peripheral side toward the inner peripheral side of the first concave curved cutting edge. A central cutting edge that intersects with the second concave curved cutting edge and forms an obtuse angle with the second concave curved cutting edge is formed on the inner peripheral side. It is formed so as to extend linearly toward the front end side in the axial direction as it goes, that is, it is formed in a convex shape with the central portion on the inner peripheral side protruding from the first concave curved cutting edge toward the front end side.

このため、特にこの中心部において良好な切削性を確保することができ、また中心部が凸状であるので、シンニングを施しても座ぐり孔の底面中央部が凸となることがなく、座ぐり孔を形成した後にボルト孔を形成するときのボルト孔形成用ドリルに撓みや曲がり、折損等が生じるのを防ぐとともに、ボルト孔を高精度に穿設することが可能となる。さらに、直線状の中心切刃に対して第2の凹曲線状切刃が接することなく鈍角をなして凹曲折するように交差させられているので、これら中心切刃と第2の凹曲線状切刃とを跨いで生成される切屑に応力を与えることができ、切屑を軸線方向に折り曲げ易くして切屑分断性の向上を図ることもできる。   For this reason, it is possible to ensure good machinability particularly in the central portion, and since the central portion is convex, the center portion of the bottom surface of the counterbore hole does not become convex even if thinning is performed. It is possible to prevent the bolt hole forming drill from being bent, bent, broken or the like when forming the bolt hole after forming the bore hole, and to make the bolt hole with high accuracy. Further, since the second concave curved cutting edge does not contact the linear central cutting edge so as to be bent at an obtuse angle, the central cutting edge and the second concave curved shape are intersected. Stress can be applied to the chips generated across the cutting edge, and the chips can be easily bent in the axial direction to improve chip separation.

ここで、上記第1の凹曲線状切刃が軸線方向先端視になす凹曲線の曲率半径R1は、切刃の外径Dに対して0.8×D〜2.0×Dの範囲とされるのが望ましく、これより大きいと切刃が直線状に近くなって切削性が損なわれたり、製造誤差による傾きが生じたときに接触面積を確保することができなくなるおそれがある一方、これより小さくても、座ぐり孔底面の断面がなす凸曲線の曲率半径も小さくなることにより、ボルト頭部が線当たりに近くなって安定した締結が阻まれるおそれが生じる。また、上記第2の凹曲線状切刃が軸線方向先端視になす凹曲線の曲率半径R2は0.2×D〜0.5×Dの範囲とされるのが望ましく、これよりも小さいと十分な切刃長を確保することができなくなるおそれがある一方、大きいと良好な切削性を得ることができなくなるおそれがある。   Here, the curvature radius R1 of the concave curve formed by the first concave curved cutting edge as viewed from the front in the axial direction is in a range of 0.8 × D to 2.0 × D with respect to the outer diameter D of the cutting blade. If it is larger than this, the cutting edge may become nearly linear and the machinability may be impaired, or it may not be possible to secure the contact area when tilting due to manufacturing errors occurs. Even if it is smaller, the curvature radius of the convex curve formed by the cross-section of the bottom face of the counterbore hole is also reduced, so that there is a possibility that the bolt head is close to the line and stable fastening is prevented. Moreover, it is desirable that the radius of curvature R2 of the concave curve formed by the second concave curved cutting edge as viewed from the front in the axial direction is in the range of 0.2 × D to 0.5 × D, and if smaller than this, On the other hand, there is a possibility that a sufficient cutting edge length cannot be ensured, while on the other hand, if it is large, there is a possibility that good cutting properties cannot be obtained.

一方、鈍角をなして凹曲折するように交差する第2の凹曲線状切刃と中心切刃との、上記軸線回りの切刃の回転軌跡の上記軸線を含む平面への投影図における交差角は、これが大きすぎると切屑に十分な応力を与えられずに切屑分断性の向上を図ることができなくなるおそれがあり、逆に小さすぎると中心切刃の軸線に対する傾斜角が小さくなりすぎて欠損等を招くおそれがあることから、140°〜160°の範囲とされるのが望ましい。なお、この第2の凹曲線状切刃と中心切刃とが鈍角をなして凹曲折するように交差する交点は、上記切刃の外周端(第1の凹曲線状切刃の外周端)より軸線方向先端側にあっても、あるいは後端側にあっても構わないが、この切刃の外周端から上記軸線方向において上記切刃の外径Dに対し0.002×Dの範囲内に位置するように、略等しい位置にあるのが望ましく、これよりも大きく上記交点が上記外周端よりも軸線方向先端側にあったり、逆に軸線方向後端側にあったりして両者の軸線方向の位置がずれていると、曲率半径の大きな第1の凹曲線状切刃上において軸線方向に最も後退した位置となるように切刃を形成するのが困難となるおそれがある。   On the other hand, the crossing angle in the projection view on the plane including the axis of the rotation trajectory of the cutting edge around the axis of the second concave curved cutting edge and the center cutting edge intersecting so as to bend and bend at an obtuse angle However, if this is too large, there is a risk that sufficient stress will not be applied to the chip and it will not be possible to improve the chip breaking property. Conversely, if it is too small, the tilt angle with respect to the axis of the center cutting edge will be too small. It is desirable that the angle is in the range of 140 ° to 160 °. The intersection of the second concave curved cutting edge and the central cutting edge so as to bend and bend at an obtuse angle is the outer peripheral edge of the cutting edge (the outer peripheral edge of the first concave curved cutting edge). It may be on the front end side in the axial direction or on the rear end side, but within the range of 0.002 × D with respect to the outer diameter D of the cutting edge in the axial direction from the outer peripheral end of the cutting edge. It is desirable that they are in substantially equal positions, so that the intersection is larger than the outer peripheral end on the front end side in the axial direction, or conversely on the rear end side in the axial direction. If the position in the direction is shifted, it may be difficult to form the cutting edge so as to be the most retracted position in the axial direction on the first concave curved cutting edge having a large radius of curvature.

また、上記中心切刃を、ドリル本体の先端逃げ面にシンニングを施すことにより形成した場合には、この中心切刃は軸線方向先端視においても第2の凹曲線状切刃に対して鈍角に交差するように、ただしドリル回転方向に向けて凸曲折するように形成されることになるが、この軸線方向先端視における第2の凹曲線状切刃と中心切刃との交差角が小さすぎると、その交点において欠損を生じるおそれがあり、またこの交差角が大きすぎると、切屑を折り曲げる力が不足するおそれがあるので、この交差角は130°〜150°の範囲とされるのが望ましい。なお、これらドリル回転方向から見たときと軸線方向先端視とにおける第2の凹曲線状切刃と中心切刃との交差角は、それぞれの方向から見たときの互いの交点における第2の凹曲線状切刃の接線と直線状の中心切刃との交差角となる。   Further, when the center cutting edge is formed by thinning the tip flank of the drill body, the center cutting edge has an obtuse angle with respect to the second concave curved cutting edge in the axial front end view. However, the crossing angle between the second concave curved cutting edge and the central cutting edge in the axial front end view is too small. If the intersection angle is too large, the force for bending the chips may be insufficient. Therefore, the intersection angle is preferably in the range of 130 ° to 150 °. . The crossing angle between the second concave curved cutting edge and the central cutting edge when viewed from the direction of drill rotation and when viewed from the front in the axial direction is the second angle at the intersection of each other when viewed from the respective directions. This is the intersection angle between the tangent line of the concave curved cutting edge and the straight central cutting edge.

さらに、座ぐり孔底面に穿設されるボルト孔の内径は、ボルトの種類によるが座ぐり孔の内径すなわち上記切刃の外径Dの約0.3倍〜0.6倍程度であるので、ドリル本体の軸線から曲率半径の小さな第2の凹曲線状切刃が形成される部分までの径方向の範囲、すなわち第1、第2の凹曲線状切刃の連接部の位置までのドリル本体の軸線からの半径R3は、上記外径Dに対して0.2×D〜0.25×Dの範囲とされるのが望ましい。これに対して、第1の凹曲線状切刃が軸線方向後端側に最も後退する位置は、座ぐり孔底面の上記突端部がボルト孔よりもある程度外周側に位置してボルト頭部との接触面積が確保されるように、軸線からの半径R4が上記外径Dに対して0.25×D〜0.4×Dの範囲とされるのが望ましい。勿論、R3<R4である。   Furthermore, the inner diameter of the bolt hole drilled on the bottom face of the counterbore hole is about 0.3 to 0.6 times the inner diameter of the counterbore hole, that is, the outer diameter D of the cutting blade, depending on the type of bolt. , The radial range from the axis of the drill body to the portion where the second concave curved cutting edge having a small curvature radius is formed, that is, the drill up to the position of the connecting portion of the first and second concave curved cutting blades The radius R3 from the axis of the main body is preferably in the range of 0.2 × D to 0.25 × D with respect to the outer diameter D. On the other hand, the position where the first concave curved cutting edge is most retracted toward the rear end side in the axial direction is that the protruding end portion of the bottom face of the counterbore hole is located on the outer peripheral side to some extent from the bolt hole. It is desirable that the radius R4 from the axis is in the range of 0.25 × D to 0.4 × D with respect to the outer diameter D so that the contact area is secured. Of course, R3 <R4.

以上説明したように、本発明によれば、ボルト頭部との接触面積を大きく確保して高い締結力を得ることが可能な座ぐり孔を、切削性や切屑分断性を良好に維持しつつ確実に形成することができる。また、こうして座ぐり孔を形成した後にボルト孔を穿設するときにも、ボルト孔形成用ドリルに撓みや曲がり、折損等が生じるのを防ぐとともに精度の高いボルト孔を形成することが可能となる。   As described above, according to the present invention, a counterbore hole that can secure a large contact area with the bolt head and obtain a high fastening force while maintaining good cutting performance and chip breaking performance. It can be reliably formed. Also, when the bolt hole is drilled after the counterbore hole is formed in this way, it is possible to prevent the bolt hole forming drill from being bent, bent, broken or the like and to form a highly accurate bolt hole. Become.

本発明の一実施形態を示すドリル本体の先端部の側面図である。It is a side view of the front-end | tip part of the drill main body which shows one Embodiment of this invention. 図1に示す実施形態の軸線方向先端視の拡大正面図である。It is an enlarged front view of the axial direction front end view of embodiment shown in FIG. 図1に示す実施形態における切刃の軸線回りの回転軌跡の軸線を含む平面への拡大投影図である。FIG. 2 is an enlarged projection view onto a plane including an axis of a rotation locus around the axis of the cutting edge in the embodiment shown in FIG. 1.

図1ないし図3は、本発明の一実施形態を示すものである。本実施形態において、ドリル本体1は、高速度鋼もしくは超硬合金等の硬質材料により軸線Oを中心とした概略円柱状に形成されていて、その後端部(図1における右側部分)は円柱状のままのシャンク部2とされるとともに先端部(図1における左側部分)は切刃部3とされ、シャンク部2が工作機械の主軸に取り付けられて軸線O回りにドリル回転方向Tに回転されつつ該軸線O方向先端側に送り出されることにより、切刃部3によって被削材に有底の座ぐり孔を形成する。   1 to 3 show an embodiment of the present invention. In the present embodiment, the drill body 1 is formed in a substantially cylindrical shape centering on the axis O by a hard material such as high-speed steel or cemented carbide, and its rear end (right side portion in FIG. 1) is cylindrical. The end portion (left side portion in FIG. 1) is the cutting blade portion 3, and the shank portion 2 is attached to the main spindle of the machine tool and rotated in the drill rotation direction T around the axis O. While being sent out to the front end side in the direction of the axis O, a counterbore with a bottom is formed in the work material by the cutting edge portion 3.

切刃部3には、その先端逃げ面4から後端側に向かうに従い軸線O回りにドリル回転方向Tの後方側に捩れる一対の切屑排出溝5が、軸線Oに関して対称に形成されており、これらの切屑排出溝5のドリル回転方向T側を向く壁面と上記先端逃げ面4との交差稜線部に、それぞれ切刃6がやはり軸線Oに関して対称に形成されている。なお、切刃部3の外周逃げ面には、ドリル回転方向T側の切屑排出溝5の外周縁部に連なるようにマージン7が形成されている。   In the cutting edge portion 3, a pair of chip discharge grooves 5 that are twisted to the rear side in the drill rotation direction T around the axis O as it goes from the front end flank 4 to the rear end side are formed symmetrically with respect to the axis O. The cutting edges 6 are also symmetrically formed with respect to the axis O at the intersecting ridge line portions of the wall surfaces of the chip discharge grooves 5 facing the drill rotation direction T and the tip flank 4. A margin 7 is formed on the outer peripheral flank of the cutting edge 3 so as to be continuous with the outer peripheral edge of the chip discharge groove 5 on the drill rotation direction T side.

ここで、上記先端逃げ面4は、上記切刃6からドリル回転方向Tの後方側に向かうに従い軸線O方向後端側に向けて所定の逃げ角が付されるように形成されるとともに、この切刃6側の先端縁においてはドリル本体1の外周から内周側に向けて略軸線Oに垂直に延びた後、軸線O近傍において内周側に向かうに従い先端側に向かうように形成されていて、これにより先端逃げ面4の中心部には山型の凸部8が形成される。   Here, the tip flank 4 is formed so as to have a predetermined flank angle toward the rear end side in the axis O direction from the cutting edge 6 toward the rear side in the drill rotation direction T. The tip edge on the side of the cutting edge 6 is formed so as to extend perpendicularly to the axis O from the outer periphery of the drill body 1 toward the inner periphery, and then toward the tip in the vicinity of the axis O toward the inner periphery. Thus, a mountain-shaped convex portion 8 is formed at the center of the tip flank 4.

さらに、先端逃げ面4には、この凸部8から切屑排出溝5のドリル回転方向T後方側を向く壁面に沿ってヒールに達するように凹状のシンニングが施されてシンニング部9が形成されており、従って切刃6は、先端逃げ面4の中心部では、このシンニング部9のドリル回転方向T側を向く壁面をすくい面として、その凸部8先端側に稜線部に形成される。なお、凸部8の頂部には、一対の切刃6の内周端を結ぶようにチゼル10が軸線Oに直交するように形成されている。   Furthermore, a concave thinning is applied to the tip flank 4 so as to reach the heel along the wall surface from the convex portion 8 toward the rear side in the drill rotation direction T of the chip discharge groove 5 to form a thinning portion 9. Therefore, the cutting edge 6 is formed at the ridge line portion on the tip side of the convex portion 8 with the wall surface facing the drill rotation direction T side of the thinning portion 9 as a rake face at the center portion of the tip flank 4. In addition, the chisel 10 is formed in the top part of the convex part 8 so that it may orthogonally cross the axis line O so that the inner peripheral end of a pair of cutting blade 6 may be tied.

一方、切刃6のうち上記凸部8に形成される部分以外の部分のすくい面となる切屑排出溝5のドリル回転方向T側を向く壁面は、少なくとも切刃6側の先端縁で軸線Oに直交する断面が曲率半径の異なる2つの凹曲線を連ねた形状に形成されており、これにより切刃6も、軸線O方向先端視において図2に示すように同じく曲率半径の異なる2つの凹曲線を連ねたドリル回転方向T後方側に凹む凹曲線状をなすように形成されている。   On the other hand, the wall surface facing the drill rotation direction T side of the chip discharge groove 5 serving as the rake face of the portion other than the portion formed on the convex portion 8 of the cutting blade 6 is at least the axis O at the tip edge on the cutting blade 6 side. The cross section orthogonal to is formed in a shape in which two concave curves having different curvature radii are connected, so that the cutting edge 6 also has two concaves having different curvature radii as shown in FIG. It is formed so as to form a concave curve shape that is recessed backward in the drill rotation direction T with the curved lines.

この凸部8以外に形成される切刃6は、切刃6の外周端6Aから内周側に向けて延びる軸線O方向先端視の曲率半径R1の第1の凹曲線状切刃11と、この第1の凹曲線状切刃11に連接部6Bにおいて連なってさらに内周側に延びる軸線O方向先端視の曲率半径R2の第2の凹曲線状切刃12とから構成されている。また、この第2の凹曲線状切刃12は、切刃6のうち先端逃げ面6中心の上記凸部8に形成された中心切刃13に、軸線O先端視において交点6Cでドリル回転方向T側に向けて角度を持って凸曲折するように交差させられている。   The cutting blade 6 formed other than the convex portion 8 includes a first concave curved cutting blade 11 having a radius of curvature R1 as viewed from the front in the axis O direction extending from the outer peripheral end 6A of the cutting blade 6 toward the inner peripheral side, The first concave curved cutting edge 11 includes a second concave curved cutting edge 12 having a radius of curvature R2 as viewed from the front end in the direction of the axis O and continuing to the inner peripheral side and continuing to the connecting portion 6B. Further, the second concave curved cutting edge 12 is connected to the center cutting edge 13 formed on the convex portion 8 at the center of the tip flank 6 of the cutting edge 6 in the direction of drill rotation at the intersection 6C in the front view of the axis O. It is made to cross | intersect so that it may protrude at an angle toward the T side.

そして、これら第1、第2の凹曲線状切刃11、12は、その軸線O方向先端視における曲率半径R1、R2がR1>R2となるようにされている。本実施形態では、第1の凹曲線状切刃11は、切刃6の外径(外周端6Aが軸線O回りになす円の直径)Dに対して0.8×D〜2.0×Dの範囲の曲率半径R1とされるとともに、第2の凹曲線状切刃12は、この切刃6の外径Dに対して0.2×D〜0.5×Dの範囲の曲率半径R2とされている。なお、第1、第2の凹曲線状切刃11、12は、軸線O方向先端視においてそれぞれ上記範囲内で一定の曲率半径R1、R2の凹円弧とされていてもよく、また該範囲内で曲率半径R1、R2が変化する凹曲線状であってもよい。また、本実施形態ではこれら第1、第2の凹曲線状切刃11、12は上記連接部6Bにおいて滑らかに接するように連ねられている。   And these 1st, 2nd concave curve-shaped cutting blades 11 and 12 are set so that the curvature radii R1 and R2 in the axis line O direction front-end | tip view may become R1> R2. In the present embodiment, the first concave curved cutting edge 11 is 0.8 × D to 2.0 × with respect to the outer diameter D of the cutting edge 6 (the diameter of the circle formed by the outer peripheral end 6A around the axis O) D. The radius of curvature R1 is in the range of D, and the second concave curved cutting blade 12 has a radius of curvature in the range of 0.2 × D to 0.5 × D with respect to the outer diameter D of the cutting blade 6. R2. The first and second concave curved cutting edges 11 and 12 may be concave arcs having constant radii of curvature R1 and R2 within the above-mentioned range when viewed from the front in the axis O direction. A concave curve shape in which the curvature radii R1 and R2 change may be used. In the present embodiment, the first and second concave curved cutting blades 11 and 12 are connected so as to smoothly contact at the connecting portion 6B.

このように構成されることにより、第1、第2の凹曲線状切刃11、12は、軸線O方向先端視において、切刃6の外周端6Aと上記交点6Cとを結ぶ直線に対して、外周端6Aから第1の凹曲線状切刃11が、ドリル回転方向Tの後方側に凹曲しつつ内周側に延びた後、上記直線に対して最もドリル回転方向T後方側に後退した最後退点6Dを経て、ドリル回転方向T側に凹曲しつつさらに内周側に延び、次いで上記連接部6Bにおいて第2の凹曲線状切刃12に接して、この第2の凹曲線状切刃12がさらにドリル回転方向T側に凹曲しつつ内周側に延びて上記交点6Cに至るように形成される。   By being configured in this way, the first and second concave curved cutting blades 11 and 12 are in relation to a straight line connecting the outer peripheral end 6A of the cutting blade 6 and the intersection 6C in the front view in the direction of the axis O. The first concave curved cutting edge 11 extends from the outer peripheral end 6A to the inner peripheral side while being bent backward in the drill rotation direction T, and then retreats most backward in the drill rotation direction T with respect to the straight line. After passing through the last retreat point 6D, it extends further to the inner peripheral side while being bent in the drill rotation direction T side, and then comes into contact with the second concave curved cutting edge 12 at the connecting portion 6B. The shaped cutting blade 12 is formed so as to extend toward the inner peripheral side while being further bent in the drill rotation direction T side to reach the intersection 6C.

また、このような構成の第1、第2の凹曲線状切刃11、12が先端縁に形成される先端逃げ面4が、ドリル回転方向Tの後方側に向かうに従い軸線O方向後端側に向けて所定の逃げ角が付されるように形成されるとともに、この先端縁が軸線Oに略垂直に延びていることから、これら第1、第2の凹曲線状切刃11、12は、ドリル回転方向Tの前方側から見た場合でも、第1の凹曲線状切刃11が、切刃6の外周端6Aから内周側に向かうに従い大きな曲率半径で凹曲しつつ軸線O方向後端側に延びて、上記最後退点6Dにおいて軸線O方向に最も後退し、さらに内周側に向かうに従い凹曲しつつ軸線O方向先端側に延び、次いで上記連接部6Bにおいて第2の凹曲線状切刃12に連なり、内周側に向かうに従い第1の凹曲線状切刃11よりも小さな曲率半径で凹曲しつつ軸線O方向先端側に延びて上記交点6Cに至るように形成される。   Further, the tip flank 4 on which the first and second concave curved cutting blades 11 and 12 having such a configuration are formed at the tip edge moves toward the rear side in the drill rotation direction T, and the rear end side in the axis O direction. Since the leading edge extends substantially perpendicular to the axis O, the first and second concave curved cutting blades 11 and 12 are formed so as to have a predetermined clearance angle toward Even when viewed from the front side of the drill rotation direction T, the first concave curved cutting edge 11 is bent with a large curvature radius from the outer peripheral end 6A of the cutting edge 6 toward the inner peripheral side, while being in the axis O direction. It extends to the rear end side, retreats most in the direction of the axis O at the last retreat point 6D, further extends toward the front end side in the direction of the axis O while bending toward the inner peripheral side, and then the second recess in the connecting portion 6B. The first concave curved cutting edge 11 is connected to the curved cutting edge 12 and goes toward the inner periphery. Remote extending in the axial O direction leading end side while the concave with a small radius of curvature is formed so as to extend in the intersection 6C.

さらに、この交点6Cにおいて第2の凹曲線状切刃12と交差する上記中心切刃13は、上述のように軸線O先端視においては交点6Cでドリル回転方向T側に向けて角度を持って凸曲折するように交差させられるとともに、上記山型の凸部8に形成されることにより、ドリル回転方向Tの前方から見たときには、第1の凹曲線状切刃12に上記交点6Cにおいて鈍角をなして凹曲折するように交差し、内周側に向かうに従い軸線O方向に切刃6の外周端6Aを越えて先端側に直線状に延びるように形成されることになる。   Furthermore, the center cutting edge 13 that intersects the second concave curved cutting edge 12 at the intersection 6C has an angle toward the drill rotation direction T at the intersection 6C in the front view of the axis O as described above. When intersected so as to be bent and formed on the mountain-shaped convex portion 8, the obtuse angle at the intersection 6C is formed on the first concave curved cutting edge 12 when viewed from the front in the drill rotation direction T. Are formed so as to extend in a straight line in the direction of the axis O beyond the outer peripheral end 6A of the cutting edge 6 toward the inner peripheral side.

なお、こうしてドリル回転方向Tの前方から見たときに交点6Cにおいて鈍角をなして凹曲折するように交差する第2の凹曲線状切刃12と中心切刃13との交差角は、図3に示すように軸線O回りの切刃6の回転軌跡の軸線Oを含む平面への投影図における交差角αとして、140°〜160°の範囲とされている。また、軸線O方向先端視において交点6Cで角度を持ってドリル回転方向T側に向けて凸曲折するように交差させられるこれら第2の凹曲線状切刃12と中心切刃13との交差角βは、130°〜150°の範囲とされている。   In addition, when viewed from the front in the drill rotation direction T, the crossing angle between the second concave curved cutting edge 12 and the central cutting edge 13 intersecting to form a concave bend at the intersection 6C is as shown in FIG. As shown in FIG. 4, the crossing angle α in the projection view on the plane including the axis O of the rotation locus of the cutting edge 6 around the axis O is in the range of 140 ° to 160 °. In addition, the crossing angle between the second concave curved cutting edge 12 and the central cutting edge 13 which are crossed so as to be bent toward the drill rotation direction T side at an angle at the intersection 6C when viewed from the front in the axis O direction. β is in the range of 130 ° to 150 °.

なお、これら第2の凹曲線状切刃12と中心切刃13との交点6Cの軸線O方向の位置は、切刃6の外周端6Aの位置に対して軸線O方向の先端側にあっても、あるいは後端側にあってもよいが、切刃6の外周端6Aと略等しい位置とされるのが望ましく、本実施形態ではこれら外周端6Aと交点6Cとが軸線O方向において上記切刃6の外径Dに対し0.002×Dの範囲内に位置するようにされている。この範囲内であれば、外周端6Aと交点6Cのいずれが軸線O方向先端側であっても構わない。また、上記連接部6Bも、例えば交点6Cが外周端6Aより軸線O方向先端側に位置している場合には、この外周端6Aと軸線O方向に同じ位置であったり、外周端6Aより軸線O方向先端側に位置していたりしてもよいが、本実施形態のように外周端6Aと交点6Cとが軸線O方向に略等しい位置にあるときには、これら外周端6Aおよび交点6Cよりも軸線O方向後端側に位置することになる。   The position of the intersection 6C between the second concave curved cutting edge 12 and the center cutting edge 13 in the direction of the axis O is on the tip side in the direction of the axis O with respect to the position of the outer peripheral end 6A of the cutting edge 6. Alternatively, it may be on the rear end side, but it is desirable that the position is substantially equal to the outer peripheral end 6A of the cutting edge 6. In this embodiment, the outer peripheral end 6A and the intersection 6C are in the direction of the axis O in the direction of the axis O. The outer diameter D of the blade 6 is set within a range of 0.002 × D. As long as it is within this range, either the outer peripheral end 6A or the intersection 6C may be the front end side in the axis O direction. In addition, for example, when the intersection 6C is located on the distal end side in the axis O direction from the outer peripheral end 6A, the connecting portion 6B is also at the same position in the axis O direction as the outer peripheral end 6A or Although it may be located on the front end side in the O direction, when the outer peripheral end 6A and the intersection point 6C are at substantially the same position in the direction of the axis O as in the present embodiment, the axis line is longer than the outer peripheral end 6A and the intersection point 6C. It is located on the rear end side in the O direction.

さらに、この第1の凹曲線状切刃11と第2の凹曲線状切刃12との連接部6Bは、軸線Oに対する径方向においては、該連接部6Bまでの軸線Oからの半径R3が、切刃6の外径Dに対して0.2×D〜0.25×Dの範囲となる位置に配設されている。これに対して、連接部6Bよりも外周側に配置される第1の凹曲線状切刃11の最後退点6Dの径方向の位置は、軸線Oからの半径R4が切刃6の外径Dに対して0.25×D〜0.4×Dの範囲となるようにされている。勿論、R4>R3である。   Further, the connecting portion 6B of the first concave curved cutting edge 11 and the second concave curved cutting blade 12 has a radius R3 from the axis O to the connecting portion 6B in the radial direction with respect to the axis O. The cutting blade 6 is disposed at a position in the range of 0.2 × D to 0.25 × D with respect to the outer diameter D of the cutting blade 6. On the other hand, the radial position of the last retraction point 6D of the first concave curved cutting edge 11 arranged on the outer peripheral side of the connecting portion 6B is such that the radius R4 from the axis O is the outer diameter of the cutting edge 6. It is made to become the range of 0.25 * D-0.4 * D with respect to D. Of course, R4> R3.

このように構成された座ぐり加工用ドリルは、上述のように軸線O回りにドリル回転方向Tに回転されつつ該軸線O方向先端側に送り出されることにより、上記切刃6の形状を転写した断面形状の底面を有する座ぐり孔を被削材に形成する。すなわち、この座ぐり孔の底面の断面は、切刃6の軸線O回りの回転軌跡が軸線Oを含む平面に対してなす投影図を反転させたように、外周端から内周側に向けて、第1の凹曲線状切刃11に対応した曲率半径の大きな凸曲線を描きつつ盛り上がって最後退点6Dに対応した突端部に達し、続けて同じ曲率半径で凹むように後退した後、上記連接部6Bに対応した位置からは第2の凹曲線状切刃12に対応した小さな曲率半径で凹んで、さらに上記交点6Cに対応した位置からはこれよりも急勾配で直線状に凹むように形成される。   The counterbore drill configured as described above is transferred in the direction of the axis O while being rotated in the drill rotation direction T around the axis O as described above, thereby transferring the shape of the cutting edge 6. A counterbore having a bottom surface having a cross-sectional shape is formed in the work material. That is, the cross section of the bottom surface of the counterbore hole is directed from the outer peripheral end toward the inner peripheral side so that the projected view formed by the rotation locus around the axis O of the cutting edge 6 with respect to the plane including the axis O is reversed. Then, while drawing a convex curve with a large radius of curvature corresponding to the first concave curved cutting edge 11, it reaches a tip corresponding to the last retreat point 6D, and then retreats so as to be recessed at the same radius of curvature, then From the position corresponding to the connecting portion 6B, it is recessed with a small radius of curvature corresponding to the second concave curved cutting edge 12, and from the position corresponding to the intersection 6C, it is recessed more linearly with a steeper slope than this. It is formed.

そこで、こうして形成された座ぐり孔底面の上記突端部よりも内周側にボルト孔を穿設することにより、このボルト孔に挿入されたボルトの頭部は、座ぐり孔底面の上記突端部に当接することになる。そして、この突端部は、上述のように第1の凹曲線状切刃11に対応した曲率半径の大きな凸曲線状の断面をなしていて平坦に近くされているので、ボルト頭部との接触面積を大きく確保することができて、ボルトによる締結力の向上を図ることができる。しかも、第1の凹曲線状切刃11は切刃6の外周端6Aから凹曲線状をなして軸線O方向後端側に後退しているので、たとえ六角ボルトでも座ぐり孔底面の外周部にボルト頭部が点当たりで当接するようなこともない。   Therefore, by drilling a bolt hole on the inner peripheral side from the protruding end portion of the counterbore hole bottom formed in this way, the head of the bolt inserted into the bolt hole becomes the protruding end portion of the counterbore hole bottom surface. Will abut. And this protrusion part makes the cross section of the convex curve shape with a large curvature radius corresponding to the 1st concave curve-shaped cutting blade 11 as mentioned above, and since it is made flat, it contacts with a bolt head. A large area can be secured, and the fastening force by the bolt can be improved. Moreover, since the first concave curved cutting edge 11 has a concave curved shape from the outer peripheral end 6A of the cutting edge 6 and retreats toward the rear end side in the axis O direction, even with a hexagon bolt, the outer peripheral portion of the counterbore hole bottom surface. The bolt head does not come into contact with each other.

また、第1の凹曲線状切刃11のように切刃6の外周端6Aから内周側に向けて凹曲しつつ軸線O方向後端側に向かい、最後退点6Dを経てさらに凹曲しつつ先端側に向かって第2の凹曲線状切刃12との連接部6Bに達する切刃は、製造誤差等によって上記投影図におけるプロフィールに傾きが生じても、上記最後退点6Dの位置が径方向に僅かにずれるだけで、例えば軸線に垂直な直線状の切刃のように傾き方によって最後退点の位置が切刃の外周端となったり内周端となったりすることがない。従って、上記構成の座ぐり加工用ドリルによれば、このような製造誤差等が生じても、ボルト頭部との接触面積を大きく確保しうる座ぐり孔を形成することが可能となる。   Further, like the first concave curvilinear cutting edge 11, it is concaved from the outer peripheral end 6 </ b> A of the cutting edge 6 toward the inner peripheral side, toward the rear end side in the axis O direction, and further concaved via the final retreat point 6 </ b> D. However, even if the cutting edge that reaches the connecting portion 6B with the second concave curved cutting edge 12 toward the tip side is inclined in the profile in the projection view due to a manufacturing error or the like, the position of the last retreat point 6D Is slightly displaced in the radial direction, for example, the position of the last retreat point does not become the outer peripheral edge or inner peripheral edge of the cutting edge depending on the tilting direction like a linear cutting edge perpendicular to the axis. . Therefore, according to the counterbored drill having the above-described configuration, it is possible to form a counterbore hole that can ensure a large contact area with the bolt head even if such a manufacturing error occurs.

その一方で、切刃6がこのような曲率半径の大きな第1の凹曲線状切刃11だけであると、特にこれが軸線Oに垂直な方向に沿って延びている場合には、切刃長が短くなって単位長さ当たりの切刃6への負荷が増大するため送りを大きくすることができず、また送りを与えるときの押し込み力も大きくなるため、切削性が損なわれることが避けられない。ところが、これに対して上記構成の座ぐり加工用ドリルでは、第1の凹曲線状切刃11の内周側に、これよりも曲率半径の小さな第2の凹曲線状切刃12が連接されるとともに、この第2の凹曲線状切刃12のさらに内周側には、先端側に延びる直線状の中心切刃13が形成されているので、これら第2の凹曲線状切刃12および中心切刃13によって切刃6の切れ味を向上させることができて、良好な切削性を得ることができる。   On the other hand, when the cutting edge 6 is only the first concave curved cutting edge 11 having such a large radius of curvature, the cutting edge length particularly when this extends along the direction perpendicular to the axis O. Is shortened and the load on the cutting edge 6 per unit length is increased, so that the feed cannot be increased, and the pushing force when applying the feed is also increased, so that the machinability is inevitably impaired. . However, in the counterbore drill having the above configuration, the second concave curved cutting edge 12 having a smaller radius of curvature than the first concave curved cutting edge 11 is connected to the inner peripheral side of the first concave curved cutting edge 11. In addition, since a linear center cutting edge 13 extending toward the distal end is formed on the further inner peripheral side of the second concave curved cutting edge 12, the second concave curved cutting edge 12 and The sharpness of the cutting edge 6 can be improved by the center cutting edge 13, and good machinability can be obtained.

さらに、上記中心切刃13は上述のように先端逃げ面4の中心部に形成された山型の凸部8に形成されているため、本実施形態のようにこの中心部にシンニングを施したシンニング部9によって中心切刃13を形成した場合でも、この中心切刃13が凹形状となることがなく、従って座ぐり孔の底面中央部が凸形状となることもない。このため、上述のように座ぐり孔を形成してからボルト孔を穿設するときに、このボルト孔形成用のドリルが凸形状の座ぐり孔底面中央部に乗り上げて撓んだり、曲がったり、場合によっては折損したりするようなこともない。   Further, since the center cutting edge 13 is formed on the mountain-shaped convex portion 8 formed at the center portion of the tip flank 4 as described above, the center portion is thinned as in this embodiment. Even when the central cutting edge 13 is formed by the thinning portion 9, the central cutting edge 13 does not have a concave shape, and therefore, the central portion of the bottom surface of the counterbore does not have a convex shape. For this reason, when the bolt hole is drilled after the counterbore is formed as described above, the bolt hole forming drill rides on the bottom center portion of the convex counterbore hole and is bent or bent. In some cases, it will not break.

さらにまた、これら第2の凹曲線状切刃12と中心切刃13とはドリル回転方向側から見て、その交点6Cにおいて角度を持って鈍角に交差するように凹曲折させられているので、該第2の凹曲線状切刃12と中心切刃13とを跨いで生成される切屑も、凹曲折されるように曲げ応力を受けて生成されることになる。このため、生成された切屑をドリル本体1の軸線O方向に折り曲げ易くして切屑分断性の向上を図ることができ、これにより円滑な切屑処理を促すことが可能となる。   Furthermore, the second concave curved cutting edge 12 and the central cutting edge 13 are concavely bent so as to intersect with an obtuse angle at an intersection 6C when viewed from the drill rotation direction side. Chips generated across the second concave curved cutting edge 12 and the central cutting edge 13 are also generated by receiving bending stress so as to be bent. For this reason, it is possible to easily fold the generated chips in the direction of the axis O of the drill main body 1 to improve the chip breaking property, thereby facilitating smooth chip disposal.

しかも、本実施形態では、これら第2の凹曲線状切刃12と中心切刃13とは、軸線O方向先端視においては同じ交点6Cで交差角βを持って凸曲折するように形成されているため、切屑はV字形に凸曲折した断面形状で生成されることになる。従って、このような切屑に上述のような曲げ応力を作用させることにより、応力をV字の折り目に集中させて切屑をさらに分断し易くすることができ、切屑処理性の一層の向上を図ることが可能となる。   Moreover, in the present embodiment, the second concave curved cutting edge 12 and the central cutting edge 13 are formed so as to be bent with a crossing angle β at the same intersection 6C when viewed from the front in the axis O direction. Therefore, the chips are generated in a cross-sectional shape that is bent in a V shape. Therefore, by applying the bending stress as described above to such chips, the stress can be concentrated on the V-shaped folds to make it easier to divide the chips, thereby further improving the chip disposability. Is possible.

なお、第1の凹曲線状切刃11が軸線O方向先端視になす凹曲線の曲率半径R1は、これが大きすぎると、この第1の凹曲線状切刃11が直線に近くなって切削性が損なわれたり、製造誤差によって傾きが生じたときに座ぐり孔底面とボルト頭部との接触面積を確保できなくなったりするおそれがある。その一方で、この曲率半径R1が小さすぎても、座ぐり孔底面の断面がなす凸曲線が曲率半径の小さなものとなって接触面積を確保することができなくなるおそれが生じるので、曲率半径R1は本実施形態のように切刃6の外径Dに対して0.8×D〜2.0×Dの範囲とされるのが望ましい。   If the radius of curvature R1 of the concave curve formed by the first concave curved cutting edge 11 as viewed from the front in the direction of the axis O is too large, the first concave curved cutting edge 11 becomes close to a straight line and the machinability is improved. There is a risk that the contact area between the bottom face of the counterbore hole and the bolt head cannot be secured when tilting occurs due to manufacturing errors. On the other hand, even if the radius of curvature R1 is too small, the convex curve formed by the cross section of the counterbore hole bottom has a small radius of curvature, and the contact area may not be secured. Is preferably in the range of 0.8 × D to 2.0 × D with respect to the outer diameter D of the cutting edge 6 as in this embodiment.

また、第2の凹曲線状切刃12の軸線O方向先端視における曲率半径R2についても、これが大きすぎると切削性の向上を図ることができなくなる一方、小さすぎると必要な切刃長を第2の凹曲線状切刃12に確保することができなくなるおそれが生じる。このため、第2の凹曲線状切刃12の曲率半径R2も本実施形態のように0.2×D〜0.5×Dの範囲とされるのが望ましい。   In addition, if the radius of curvature R2 of the second concave curved cutting edge 12 in the end view in the direction of the axis O is too large, the cutting ability cannot be improved. There is a possibility that the second concave curved cutting edge 12 cannot be secured. For this reason, it is desirable that the radius of curvature R2 of the second concave curved cutting edge 12 is also in the range of 0.2 × D to 0.5 × D as in this embodiment.

さらに、ドリル回転方向T前方側から見て交点6Bにおいて鈍角をなして凹曲折するように交差する第2の凹曲線状切刃12と中心切刃13との交差角は、これが大きすぎると直線状の中心切刃13が第2の凹曲線状切刃12に滑らかに接する接線に近くなって切屑に十分な曲げ応力を作用させることができなくなるおそれがあり、逆に小さすぎると中心切刃13が軸線Oに対してなす傾斜角も小さなものとなり、凸部8の先端が鋭くなりすぎて欠損を生じたりするおそれがある。このため、この交差角は、軸線O回りの切刃6の回転軌跡を該軸線Oを含む平面に投影した投影図における交差角αとして、140°〜160°の範囲とされるのが望ましい。   Furthermore, when the crossing angle between the second concave curved cutting edge 12 and the central cutting edge 13 intersecting so as to bend and bend at an intersecting point 6B when viewed from the front side of the drill rotation direction T is too large, a straight line is obtained. If the center cutting edge 13 is close to the tangent line that smoothly touches the second concave curved cutting edge 12, it may not be possible to apply sufficient bending stress to the chips. The inclination angle formed by the axis 13 with respect to the axis O is also small, and the tip of the convex portion 8 may become too sharp and may cause a defect. For this reason, it is desirable that this intersection angle is in the range of 140 ° to 160 ° as the intersection angle α in the projection view in which the rotation locus of the cutting edge 6 around the axis O is projected onto the plane including the axis O.

一方、本実施形態のように中心切刃13をシンニングにより形成した場合のように、これら第2の凹曲線状切刃12と中心切刃13とを軸線O方向先端視に上記交点6Cで凸曲折するように形成したときには、この軸線O方向先端視における交差角βが小さすぎると該交点6Cにおいて切刃6に欠損が生じ易くなり、逆に交差角βが大きすぎると、切屑を折り曲げる力が不足するおそれが生じる。このため、上記交差角βも本実施形態のように130°〜150°の範囲とされるのが望ましい。   On the other hand, as in the case where the central cutting edge 13 is formed by thinning as in the present embodiment, the second concave curved cutting edge 12 and the central cutting edge 13 are projected at the intersection 6C in the front view of the axis O direction. When formed so as to be bent, if the crossing angle β in the end view in the direction of the axis O is too small, the cutting edge 6 is liable to be broken at the intersection 6C, and conversely if the crossing angle β is too large, the force of bending the chips. There is a risk of shortage. Therefore, it is desirable that the crossing angle β is also in the range of 130 ° to 150 ° as in the present embodiment.

また、この第2の凹曲線状切刃12と中心切刃13との交点6Cと切刃6の外周端6Aとは、本実施形態のように軸線O方向に0.002×Dの範囲内で略等しい位置にあるのが望ましく、これよりも外周端6Aと交点6Cとの軸線O方向のずれが大きいと、大きな曲率半径R1とされた第1の凹曲線状切刃11上に最後退点6Dを位置させることが困難となるおそれがある。例えば、外周端6Aが交点6Cよりも大きく先端側に位置していたりすると連接部6Bが最後退点となり、座ぐり孔底面では上記突端部よりも内周側で曲率半径が小さくなるためにボルト頭部との接触面積が低減されてしまうおそれがある。   Further, the intersection 6C of the second concave curved cutting edge 12 and the central cutting edge 13 and the outer peripheral edge 6A of the cutting edge 6 are within the range of 0.002 × D in the axis O direction as in this embodiment. In this case, if the deviation in the direction of the axis O between the outer peripheral edge 6A and the intersection 6C is larger than this, it will retreat last on the first concave curved cutting edge 11 having a large curvature radius R1. It may be difficult to position the point 6D. For example, if the outer peripheral end 6A is located on the tip side larger than the intersection 6C, the connecting portion 6B becomes the last retreat point, and the curvature radius on the bottom face of the counterbore hole is smaller on the inner peripheral side than the protruding end portion. The contact area with the head may be reduced.

さらに、第1、第2の凹曲線状切刃11、12の連接部6Bの位置までの軸線Oからの半径R3は、上記外径Dに対して0.2×D〜0.25×Dの範囲とされるのが望ましい。これは、一般に座ぐり孔底面に穿設されるボルト孔の内径が座ぐり孔の内径の約0.3倍〜0.6倍程度であって、すなわち切刃6の外径Dに対しては0.15×D〜0.3×Dの半径であるので、連接部6Bがこの範囲内にあれば、ボルト孔の外周側に、ボルト頭部が当接する曲率半径の大きな断面凸曲線状の座ぐり孔底面を確実に形成することができるからである。   Furthermore, the radius R3 from the axis O to the position of the connecting portion 6B of the first and second concave curved cutting blades 11 and 12 is 0.2 × D to 0.25 × D with respect to the outer diameter D. It is desirable to be within the range. This is because the inner diameter of the bolt hole generally drilled on the bottom face of the counterbore is about 0.3 to 0.6 times the inner diameter of the counterbore, that is, with respect to the outer diameter D of the cutting edge 6. Is a radius of 0.15 × D to 0.3 × D, and therefore, if the connecting portion 6B is within this range, the cross-sectional convex curve shape having a large curvature radius with which the bolt head abuts on the outer peripheral side of the bolt hole. This is because the bottom face of the counterbore can be reliably formed.

さらにまた、第1の凹曲線状切刃11における上記最後退点6Dの径方向の位置は、このように形成されたボルト孔よりも外周側に位置していなければならないので、そのドリル本体1の軸線Oからの半径R4は、ボルト孔の半径よりも大きくなるように、切刃6の外径Dに対して0.25×D〜0.4×Dの範囲とされるのが望ましい。勿論、この半径R3は上記連接部6Bの位置までの半径R4よりも大きくされる。   Furthermore, the radial position of the last retraction point 6D in the first concave curved cutting edge 11 must be located on the outer peripheral side with respect to the bolt hole formed in this way. The radius R4 from the axis O is preferably in the range of 0.25 × D to 0.4 × D with respect to the outer diameter D of the cutting blade 6 so as to be larger than the radius of the bolt hole. Of course, the radius R3 is larger than the radius R4 up to the position of the connecting portion 6B.

1 ドリル本体
3 切刃部
4 先端逃げ面
5 切屑排出溝
6 切刃
6A 切刃6の外周端
6B 第1の凹曲線状切刃11と第2の凹曲線状切刃12との連接部
6C 第2の凹曲線状切刃12と中心切刃13との交点
6D 切刃6の最後退点
8 凸部
9 シンニング部
11 第1の凹曲線状切刃
12 第2の凹曲線状切刃
13 中心切刃
O ドリル本体1の軸線
T ドリル回転方向
D 切刃6の外径
R1 第1の凹曲線状切刃11が軸線O方向先端視になす凹曲線の曲率半径
R2 第2の凹曲線状切刃12が軸線O方向先端視になす凹曲線の曲率半径
R3 連接部6Bまでの軸線Oからの半径
R4 最後退点6Dまでの軸線Oからの半径
α 軸線O回りの切刃6の回転軌跡の軸線Oを含む平面への投影図における第2の凹曲線状切刃12と中心切刃13との交差角
β 軸線O方向先端視における第2の凹曲線状切刃12と中心切刃13との交差角
DESCRIPTION OF SYMBOLS 1 Drill main body 3 Cutting edge part 4 Tip flank 5 Chip discharge groove 6 Cutting edge 6A Outer edge of cutting edge 6 6B Connection part 6C of 1st concave curve-shaped cutting edge 11 and 2nd concave curve-shaped cutting edge 12 6C Intersection of second concave curved cutting edge 12 and center cutting edge 13 6D Last retreat point of cutting edge 6 8 Convex part 9 Thinning part 11 First concave curvilinear cutting edge 12 Second concave curvilinear cutting edge 13 Center cutting edge O Axis of drill body 1 T Drill rotation direction D Outer diameter of cutting edge 6 R1 First concave curve-shaped radius of curvature of first concave edge 11 viewed from the front of axis O direction R2 Second concave-curved shape The radius of curvature of the concave curve that the cutting edge 12 makes when viewed from the front in the direction of the axis O R3 The radius from the axis O to the connecting portion 6B R4 The radius from the axis O to the last retreat point 6D The rotation locus of the cutting edge 6 about the axis Of the second concave curved cutting edge 12 and the central cutting edge 13 in the projection onto the plane including the axis O Intersection angles between the second concave-curved cutting edge 12 and the center cutting edge 13 in the β axis O direction tip viewed

Claims (8)

軸線回りに回転されるドリル本体の先端部にドリル回転方向後方側に向かうに従い上記軸線方向後端側に向かうように逃げ角が与えられた先端逃げ面が形成され、この先端逃げ面のドリル回転方向前方側の縁部に形成される切刃が、上記ドリル回転方向前方側から見て上記ドリル本体の外周側から順に、該切刃の外周端から内周側に向かうに従い凹曲しつつ上記軸線方向後端側に延びた後に該軸線方向先端側に延びる第1の凹曲線状切刃と、この第1の凹曲線状切刃に連なり、内周側に向かうに従いさらに凹曲しつつ上記軸線方向先端側に延びる第2の凹曲線状切刃と、この第2の凹曲線状切刃に鈍角をなして凹曲折するように交差して内周側に向かうに従い上記軸線方向に上記切刃の外周端を越えて先端側に直線状に延びる中心切刃とを備え、上記第1、第2の凹曲線状切刃は上記軸線方向先端視においても凹曲線状をなすとともに、該軸線方向先端視における上記第1の凹曲線状切刃の曲率半径が上記第2の凹曲線状切刃の曲率半径よりも大きくされていることを特徴とする座ぐり加工用ドリル。   A tip flank is formed at the tip of the drill body that rotates about the axis toward the rear side in the direction of drill rotation. The cutting blade formed on the edge on the front side in the direction is bent from the outer peripheral end of the cutting blade toward the inner peripheral side in order from the outer peripheral side of the drill body as viewed from the front side in the drill rotation direction. The first concave curved cutting edge extending to the axial front end side after extending to the axial rear end side, and the first concave curved cutting edge connected to the first concave curved cutting edge and further bent toward the inner peripheral side A second concave curved cutting edge extending toward the distal end side in the axial direction and the second concave curved cutting edge intersecting the second concave curved cutting edge so as to be bent at an obtuse angle and moving toward the inner peripheral side, the cutting direction in the axial direction. Provided with a central cutting edge that extends straight beyond the outer peripheral edge of the blade toward the tip The first and second concave curved cutting edges have a concave curved shape in the axial front end view, and the radius of curvature of the first concave curved cutting edge in the axial front end view is the second radius. A counterbore drill having a larger radius of curvature than the concave curved cutting edge. 上記第1の凹曲線状切刃が軸線方向先端視になす凹曲線の曲率半径R1が、上記切刃の外径Dに対して0.8×D〜2.0×Dの範囲とされていることを特徴とする請求項1に記載の座ぐり加工用ドリル。   The radius of curvature R1 of the concave curve formed by the first concave curved cutting edge as viewed from the front in the axial direction is in a range of 0.8 × D to 2.0 × D with respect to the outer diameter D of the cutting blade. The counterbore drill according to claim 1, wherein: 上記第2の凹曲線状切刃が軸線方向先端視になす凹曲線の曲率半径R2が、上記切刃の外径Dに対して0.2×D〜0.5×Dの範囲とされていることを特徴とする請求項1または請求項2に記載の座ぐり加工用ドリル。   The radius of curvature R2 of the concave curve formed by the second concave curved cutting edge when viewed from the front in the axial direction is in the range of 0.2 × D to 0.5 × D with respect to the outer diameter D of the cutting blade. The counterbore drill according to claim 1 or 2, wherein: 上記軸線回りの上記切刃の回転軌跡の上記軸線を含む平面への投影図における上記第2の凹曲線状切刃と上記中心切刃との交差角が、140°〜160°の範囲とされていることを特徴とする請求項1から請求項3のいずれか一項に記載の座ぐり加工用ドリル。   A crossing angle between the second concave curved cutting edge and the central cutting edge in a projection view on a plane including the axis of the rotation locus of the cutting edge around the axis is in a range of 140 ° to 160 °. The counterbore drill according to any one of claims 1 to 3, wherein the counterbore drill is provided. 上記第2の凹曲線状切刃と中心切刃との交点が、上記切刃の外周端から上記軸線方向において上記切刃の外径Dに対し0.002×Dの範囲内に位置していることを特徴とする請求項1から請求項4のいずれか一項に記載の座ぐり加工用ドリル。   The intersection of the second concave curved cutting edge and the central cutting edge is located within a range of 0.002 × D with respect to the outer diameter D of the cutting edge in the axial direction from the outer peripheral end of the cutting edge. The counterbore drill according to any one of claims 1 to 4, wherein the counterbore drill is provided. 上記第2の凹曲線状切刃と上記中心切刃とは、上記軸線方向先端視においてドリル回転方向に向けて凸曲折するように形成されており、この軸線方向先端視における上記第2の凹曲線状切刃と中心切刃との交差角が130°〜150°の範囲とされていることを特徴とする請求項1から請求項5のいずれか一項に記載の座ぐり加工用ドリル。   The second concave curved cutting edge and the central cutting edge are formed so as to bend and bend toward the direction of drill rotation in the axial front end view. The second concave cutting edge in the axial front end view is formed. The counterbore drill according to any one of claims 1 to 5, wherein a crossing angle between the curved cutting edge and the center cutting edge is in a range of 130 ° to 150 °. 上記第1の凹曲線状切刃と上記第2の凹曲線状切刃の連接部までの上記軸線からの半径R3が、上記切刃の外径Dに対して0.2×D〜0.25×Dの範囲とされていることを特徴とする請求項1から請求項6のいずれか一項に記載の座ぐり加工用ドリル。   A radius R3 from the axis line to the connecting portion of the first concave curved cutting edge and the second concave curved cutting edge is 0.2 × D to 0. The counterbore drill according to any one of claims 1 to 6, wherein the drill has a range of 25 x D. 上記第1の凹曲線状切刃が上記軸線方向後端側に最も後退する位置までの上記軸線からの半径R4が、上記切刃の外径Dに対して0.25×D〜0.4×Dの範囲とされていることを特徴とする請求項1から請求項7のいずれか一項に記載の座ぐり加工用ドリル。   A radius R4 from the axis up to a position where the first concave curved cutting edge is most retracted toward the rear end side in the axial direction is 0.25 × D to 0.4 with respect to the outer diameter D of the cutting edge. The counterbore drill according to any one of claims 1 to 7, wherein x is in a range of D.
JP2009264976A 2009-11-20 2009-11-20 Counterbore drill Active JP5402561B2 (en)

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