JP5390455B2 - Flame retardant epoxy resin composition and cured product thereof - Google Patents

Flame retardant epoxy resin composition and cured product thereof Download PDF

Info

Publication number
JP5390455B2
JP5390455B2 JP2010083526A JP2010083526A JP5390455B2 JP 5390455 B2 JP5390455 B2 JP 5390455B2 JP 2010083526 A JP2010083526 A JP 2010083526A JP 2010083526 A JP2010083526 A JP 2010083526A JP 5390455 B2 JP5390455 B2 JP 5390455B2
Authority
JP
Japan
Prior art keywords
epoxy resin
bisphenol
flame retardant
parts
resin composition
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2010083526A
Other languages
Japanese (ja)
Other versions
JP2011213871A (en
Inventor
哲則 佐藤
周也 篠原
勝則 関谷
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel and Sumikin Chemical Co Ltd
Original Assignee
Nippon Steel and Sumikin Chemical Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Steel and Sumikin Chemical Co Ltd filed Critical Nippon Steel and Sumikin Chemical Co Ltd
Priority to JP2010083526A priority Critical patent/JP5390455B2/en
Publication of JP2011213871A publication Critical patent/JP2011213871A/en
Application granted granted Critical
Publication of JP5390455B2 publication Critical patent/JP5390455B2/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • Compositions Of Macromolecular Compounds (AREA)
  • Epoxy Resins (AREA)

Description

本発明は、電気・電子材料や複合材、塗料等における難燃性を必要とする用途において有用な難燃性エポキシ樹脂組成物に関し、難燃性、硬化物特性に優れたエポキシ樹脂組成物およびその硬化物に係わるものである。   The present invention relates to a flame retardant epoxy resin composition useful in applications requiring flame retardancy in electrical / electronic materials, composite materials, paints, etc., and an epoxy resin composition excellent in flame retardancy and cured product properties, and It relates to the cured product.

エポキシ樹脂は接着性、電気特性、耐薬品性、耐熱性、成形性に優れることから、注型材、積層材、封止材、塗料材として広範な用途に使用されている。これらの用途のうち、特に電子部品、電気機器に使用される回路材、積層材、封止材、筺体等では、火災の防止、遅延焼といった安全性の観点から難燃性が不可欠で、従来は臭素化エポキシ樹脂を代表とするハロゲン化難燃剤が使用されてきた。しかしながら、燃焼の際に有害性のあるハロゲン化ガスの発生し、環境安全面においても臭素化エポキシ樹脂の使用が問題視されるようになってきた。   Epoxy resins have excellent adhesiveness, electrical properties, chemical resistance, heat resistance, and moldability, and are therefore used in a wide range of applications as casting materials, laminate materials, sealing materials, and coating materials. Among these applications, circuit materials, laminates, encapsulants, enclosures, etc. used in electronic parts and electrical equipment, in particular, are indispensable for flame retardance from the viewpoint of safety such as fire prevention and delayed firing. Have been used halogenated flame retardants typified by brominated epoxy resins. However, harmful halogenated gases are generated during combustion, and the use of brominated epoxy resins has become a problem in terms of environmental safety.

ハロゲン化難燃剤の代替材料としては水酸化アルミニウム等の無機系難燃剤、リン含有化合物、窒素含有化合物等があるが、近年、特にリン系化合物によるエポキシ樹脂の難燃化処方が数多く検討されている。例えば、ビスフェノールA型エポキシ樹脂とフェノールノボラック型エポキシ樹脂に硬化剤としてノボラック型フェノール樹脂、難燃剤としてリン酸エステル類、縮合リン酸エステル類を配合する処方が提案されている(特許文献1)。しかしながら、ビスフェノールA型エポキシ樹脂は、分子骨格中にメチル基を有するため難燃性に不利である。また、粘度が高いため、樹脂組成物として成型性に劣るという欠点があった。   Alternative materials for halogenated flame retardants include inorganic flame retardants such as aluminum hydroxide, phosphorus-containing compounds, nitrogen-containing compounds, etc. In recent years, many flame retardant formulations of epoxy resins with phosphorus compounds have been studied in particular. Yes. For example, a prescription has been proposed in which a bisphenol A type epoxy resin and a phenol novolac type epoxy resin are blended with a novolac type phenol resin as a curing agent, and phosphoric acid esters and condensed phosphoric acid esters as flame retardants (Patent Document 1). However, the bisphenol A type epoxy resin is disadvantageous in flame retardancy because it has a methyl group in the molecular skeleton. Moreover, since the viscosity was high, there existed a fault that it was inferior to a moldability as a resin composition.

これら難燃性エポキシ樹脂組成物の難燃性、成形性を改良する方法として、ビスフェノールA型エポキシ樹脂に代えてビスフェノールF型エポキシ樹脂を使用する樹脂組成物が提案されているが、難燃性に関して十分に満足されるものではない。特許文献2では難燃性ビスフェノールF型エポキシ樹脂組成物の難燃性向上のため、原料ビスフェノールFの異性体構造比を規定する提案がされている。また特許文献3ではビスフェノールFの異性対比によってはエポキシ樹脂の結晶性が高まり、難結晶化のための報告がなされている。   As a method for improving the flame retardancy and moldability of these flame retardant epoxy resin compositions, resin compositions using bisphenol F type epoxy resins instead of bisphenol A type epoxy resins have been proposed. Is not fully satisfied. Patent Document 2 proposes to specify the isomer structure ratio of the raw material bisphenol F in order to improve the flame retardancy of the flame retardant bisphenol F type epoxy resin composition. In Patent Document 3, the crystallinity of the epoxy resin is increased depending on the isomerism contrast of bisphenol F, and there is a report for difficult crystallization.

特開2006−1967号公報JP 2006-1967 A 特許第3471395号明細書Japanese Patent No. 3471395 Specification 再公表特許083715号公報Republished Patent 083715

本発明は、ビスフェノールF型エポキシ樹脂について、難燃剤、難燃助剤の配合量を低減し、優れた成型性、機械強度が得られる、難燃性に優れた難燃性エポキシ樹脂組成物を提供することを目的とする。   The present invention relates to a flame retardant epoxy resin composition excellent in flame retardancy, which can reduce the blending amount of a flame retardant and a flame retardant aid and obtain excellent moldability and mechanical strength for a bisphenol F type epoxy resin. The purpose is to provide.

本発明者らは、ビスフェノールF型エポキシ樹脂の難燃性を改良する方法を鋭意検討した結果、汎用ビスフェノールFとエピクロルヒドリンからビスフェノールF型エポキシ樹脂を合成する際、副生成される特定成分の含有量を低減させたビスフェノールF型エポキシ樹脂と硬化剤、難燃剤を必須成分とするエポキシ樹脂組成物が、難燃性に優れ、良好な成形物特性を得られる事を見出した。
即ち本発明は、一般式(1)で示されるビスフェノールF型エポキシ樹脂に含有する化学式(2)で示される環状モノマー成分の含有量が一般式(1)で示されるビスフェノールF型ジグリシジルエーテル成分に対し高速液体クロマトグラフィー測定で1.0質量%以下であるビスフェノールF型エポキシ樹脂(A)、硬化剤および難燃剤を必須成分とする難燃性エポキシ樹脂組成物である。
As a result of intensive studies on a method for improving the flame retardancy of bisphenol F-type epoxy resin, the present inventors have described the content of specific components by-produced when synthesizing bisphenol F-type epoxy resin from general-purpose bisphenol F and epichlorohydrin. It has been found that an epoxy resin composition comprising a bisphenol F type epoxy resin, a curing agent and a flame retardant as essential components, having excellent flame retardancy and good molded product characteristics.
That is, the present invention provides a bisphenol F-type diglycidyl ether component in which the content of the cyclic monomer component represented by the chemical formula (2) contained in the bisphenol F-type epoxy resin represented by the general formula (1) is represented by the general formula (1). On the other hand, it is a flame retardant epoxy resin composition containing bisphenol F type epoxy resin (A), a curing agent and a flame retardant, which are 1.0% by mass or less as measured by high performance liquid chromatography.

Figure 0005390455
nは0以上の整数である。
Figure 0005390455
n is an integer of 0 or more.

Figure 0005390455
Figure 0005390455

また、上記の難燃性エポキシ樹脂組成物において、一般式(1)で示されるビスフェノールF型エポキシ樹脂(A)は、エポキシ当量が165〜1400g/eq、ゲルパーミエーションクロマトグラフ測定に於ける重量平均分子量が10000以下であるものが好ましい。また、本発明は、上記の難燃性エポキシ樹脂組成物を硬化してなる難燃性エポキシ樹脂硬化物である。   In the flame retardant epoxy resin composition, the bisphenol F type epoxy resin (A) represented by the general formula (1) has an epoxy equivalent of 165 to 1400 g / eq, and a weight in gel permeation chromatography measurement. Those having an average molecular weight of 10,000 or less are preferred. Moreover, this invention is a flame retardant epoxy resin hardened | cured material formed by hardening | curing said flame retardant epoxy resin composition.

本発明のビスフェノールF型エポキシ樹脂からなる難燃性樹脂組成物は、優れた難燃性を有し、難燃性を必要とする電気、電子材等の成型材として有用である。また、これまでと同等の難燃性を得るには難燃剤量を減ずることができ、エポキシ樹脂硬化物の特徴である、耐薬品性、密着性、機械特性に優れた成形材を得ることができる。   The flame-retardant resin composition comprising the bisphenol F-type epoxy resin of the present invention has excellent flame retardancy and is useful as a molding material for electrical and electronic materials that require flame retardancy. In addition, it is possible to reduce the amount of flame retardant in order to obtain the same flame retardancy as before, and to obtain a molding material excellent in chemical resistance, adhesion, and mechanical properties, which is a characteristic of cured epoxy resin. it can.

環状モノマー規準物質(A−3)のLC−MCスペクトルである。It is LC-MC spectrum of a cyclic monomer reference material (A-3). エポキシ樹脂(A−1)のGPCチャートである。It is a GPC chart of an epoxy resin (A-1). エポキシ樹脂(A−2)のGPCチャートである。It is a GPC chart of an epoxy resin (A-2). 環状モノマー基準試料(試料液濃度473ppm、ピーク面積1595)のHPLCチャートである。It is a HPLC chart of a cyclic monomer reference sample (sample solution concentration 473 ppm, peak area 1595). エポキシ樹脂(A−1)(試料液濃度1.01%、ピーク面積551)のHPLCチャートである。It is a HPLC chart of epoxy resin (A-1) (sample liquid concentration 1.01%, peak area 551). エポキシ樹脂(A−2)(試料液濃度1.00%、ピーク面積177)のHPLCチャートである。It is a HPLC chart of epoxy resin (A-2) (sample liquid concentration 1.00%, peak area 177).

ビスフェノールF型エポキシ樹脂の原料であるビスフェノールFはフェノールとホルムアルデヒドを酸性触媒存在下において重縮合反応をして得られるものであるが、オルソ・パラ配向性を有する反応であるため、2つのベンゼン核を有する2核体においてはオルソ・オルソメチレン結合、オルソ・パラメチレン結合、パラ・パラメチレン結合の3種類の結合様式を有する化合物が生成することが知られている。   Bisphenol F, which is a raw material for bisphenol F-type epoxy resin, is obtained by polycondensation reaction of phenol and formaldehyde in the presence of an acidic catalyst. It is known that a compound having three types of bonding modes of an ortho-orthomethylene bond, an ortho-paramethylene bond, and a para-paramethylene bond is formed in a binuclear body having a structure.

オルソ・オルソ結合成分とエピクロルヒドリンによりビスフェノールF型エポキシ樹脂を合成する際、化学式(2)の化合物の生成が生じ、これを難燃性成形材料に用いた場合、硬化反応に寄与せず機械特性を低下させ、また、燃焼時には気化し易く難燃性を著しく低下させる。   When a bisphenol F type epoxy resin is synthesized with an ortho-ortho bond component and epichlorohydrin, a compound of the chemical formula (2) is generated. When used in a flame retardant molding material, it does not contribute to the curing reaction and exhibits mechanical properties. In addition, it is easy to vaporize during combustion, and flame retardancy is significantly reduced.

Figure 0005390455
Figure 0005390455

一般式(1)のビスフェノールF型エポキシ樹脂の合成は公知の合成方法に従うことができる。すなわち、ビスフェノールFとエピクロルヒドリンのモル比は1:1.0〜4.0の範囲が好ましい。モル比が1:1.0未満では生成するエポキシ樹脂の重量平均分子量が高くなりすぎ、成形材には不向きである。   The synthesis of the bisphenol F type epoxy resin of the general formula (1) can be performed according to a known synthesis method. That is, the molar ratio of bisphenol F and epichlorohydrin is preferably in the range of 1: 1.0 to 4.0. When the molar ratio is less than 1: 1.0, the weight average molecular weight of the produced epoxy resin becomes too high, which is not suitable for a molding material.

ビスフェノールFとエピクロルヒドリンの反応の際には、水酸化ナトリウム、水酸化カリウム、水酸化リチウム等のアルカリ金属水酸化物が挙げられ、これらは単独であるいは混合物として使用される。これらは固形あるいは水溶液の形で用いられ、好ましくは通常市販されている水溶液が好ましい。アルカリ金属水酸化物の使用量としてはエピクロルヒドリン1モル当り0.9〜1.3モルが好ましい。   In the reaction of bisphenol F and epichlorohydrin, alkali metal hydroxides such as sodium hydroxide, potassium hydroxide and lithium hydroxide can be used, and these are used alone or as a mixture. These are used in the form of a solid or an aqueous solution, and an aqueous solution that is usually commercially available is preferred. The amount of alkali metal hydroxide used is preferably 0.9 to 1.3 mol per mol of epichlorohydrin.

この反応は無溶媒でも行うことができるが、エポキシ基と反応しない溶媒中でも行うことができ、具体的にはトルエン、キシレン、ベンゼン等の芳香族炭化水素類、メチルイソブチルケトン、メチルエチルケトン、シクロヘキサノン、アセトン等のケトン類、プロパノール、ブタノール等のアルコール類、ジエチレングリコールメチルエーテル、プロピレングリコールメチルエーテル、ジプロピレングリコールメチルエーテル等のグリコールエーテル類、ジエチルエーテル、ジブチルエーテル、エチルプロピルエーテル等の脂肪族エーテル類、ジオキサン、テトラヒドロフラン等の脂環式エーテル類が挙げられ、それらは単独であるいは2種以上混合して使用することができる。これらの溶媒はビスフェノールF100重量部に対して10〜200重量部、より好ましくは50〜100重量部の範囲である。200重量部以上では反応の進行を遅らせることになるため好ましくない。 This reaction can be carried out without a solvent, but can also be carried out in a solvent that does not react with an epoxy group. Specifically, aromatic hydrocarbons such as toluene, xylene, and benzene, methyl isobutyl ketone, methyl ethyl ketone, cyclohexanone, acetone Ketones such as propanol, butanols such as propanol, glycol ethers such as diethylene glycol methyl ether, propylene glycol methyl ether and dipropylene glycol methyl ether, aliphatic ethers such as diethyl ether, dibutyl ether and ethylpropyl ether, dioxane And alicyclic ethers such as tetrahydrofuran, and the like can be used alone or in admixture of two or more. These solvents are in the range of 10 to 200 parts by weight, more preferably 50 to 100 parts by weight with respect to 100 parts by weight of bisphenol F. The amount of 200 parts by weight or more is not preferable because the progress of the reaction is delayed.

反応形態はビスフェノールFをエピクロルヒドリンおよび必要により溶媒に溶解後、アルカリ金属水酸化物の水溶液を滴下しながら、常圧で70〜100℃、30分〜4時間で行うことができる。その際、アルカリ金属水酸化物水溶液は一括で、あるいは間欠的に、あるいは連続的に滴下しても良い。また、ビスフェノールFをアルカリ金属水酸化物水溶液及び必要により溶媒に溶解した後、エピクロルヒドリンを滴下する方法でも良く、同様に常圧で70〜100℃、30分から4時間で行うことができる。反応温度が70℃未満では反応が進みにくく、反応時間が長くなるため好ましくない。また、反応温度が100℃を超えるとエピクロルヒドリンが反応系外に流出することで、ビスフェノールFとエピクロルヒドリンのモル比にずれが生じることから目的のエポキシ当量を得ることが困難になるため好ましくない。   The reaction can be carried out by dissolving bisphenol F in epichlorohydrin and, if necessary, a solvent, and dropping an aqueous solution of an alkali metal hydroxide at 70 to 100 ° C. for 30 minutes to 4 hours at normal pressure. At that time, the alkali metal hydroxide aqueous solution may be dropped in a lump, intermittently or continuously. Alternatively, bisphenol F may be dissolved in an alkali metal hydroxide aqueous solution and, if necessary, in a solvent, and then epichlorohydrin may be added dropwise. Similarly, the reaction can be performed at 70 to 100 ° C. under normal pressure for 30 minutes to 4 hours. If the reaction temperature is less than 70 ° C., the reaction is difficult to proceed and the reaction time becomes longer, which is not preferable. On the other hand, if the reaction temperature exceeds 100 ° C., epichlorohydrin flows out of the reaction system, which causes a shift in the molar ratio of bisphenol F and epichlorohydrin, which makes it difficult to obtain the target epoxy equivalent, which is not preferable.

生成したビスフェノールF型エポキシ樹脂は、原料ビスフェノールFのオルソ・オルソ結合成分とエピクロロヒドリンの副反応で生成した化学式(2)の環状モノマー成分が存在するため、本発明のビスフェノールF型エポキシ樹脂を得るには、環状モノマー成分を除去しなければならない。   The produced bisphenol F type epoxy resin contains the cyclic monomer component of the chemical formula (2) produced by the side reaction of the ortho-ortho bond component of the raw material bisphenol F and epichlorohydrin, and therefore the bisphenol F type epoxy resin of the present invention. To obtain the cyclic monomer component must be removed.

環状モノマー成分の除去方法は特に指定はないが、円盤型などの連続薄膜蒸発機を用いて除去することができる。樹脂温度は150℃〜260℃、好ましくは180℃〜230℃とし、圧力は1000Pa〜0.1Paが好ましい。   The method for removing the cyclic monomer component is not particularly specified, but it can be removed using a continuous thin film evaporator such as a disk type. The resin temperature is 150 ° C. to 260 ° C., preferably 180 ° C. to 230 ° C., and the pressure is preferably 1000 Pa to 0.1 Pa.

また、別の除去方法としては、溶媒の溶解性を利用して除去することも可能である。エポキシ基と反応しない溶媒を単独または2種以上用い、ビスフェノールF型エポキシ樹脂を加熱溶解した後、室温で静置して樹脂溶液を2層に分離し、上層液を取り除いた後、樹脂溶液の溶媒を留去することで、環状モノマー成分を除去したビスフェノールF型エポキシ樹脂を得ることができる。溶媒としてはヘキサン、へプタン、オクタン、ジメチルブタン、、シクロヘキサン、メチルシクロヘキサン、ベンゼン、トルエン、キシレン、エチルベンゼン等の各種炭化水素、メタノール、エタノール、プロパノール、ブタノール等のアルコール類、エチルエーテル、イソプロピルエーテル、ブチルエーテル、ジイソアミルエーテル、ジオキサン、メチルフラン、テトラヒドロフラン等のエーテル類、アセトン、メチルアセトン、メチルエチルケトン、メチルプロピルケトン、メチルブチルケトン、ジエチルケトン、エチルブチルケトン、シクロヘキサノン等のケトン類等、メチルセロソルブ、メチルセロソルブアセテート、エチルセロソルブ、水等が使用できるが、これらに限定されるものではない。 Moreover, as another removal method, it is also possible to remove using the solubility of a solvent. A solvent that does not react with the epoxy group is used alone or in combination of two or more. After the bisphenol F type epoxy resin is dissolved by heating, the resin solution is separated into two layers by standing at room temperature, and the upper layer liquid is removed. By distilling off the solvent, a bisphenol F-type epoxy resin from which the cyclic monomer component has been removed can be obtained. Solvents include hexane, heptane, octane, dimethylbutane, cyclohexane, methylcyclohexane, benzene, toluene, xylene, ethylbenzene and other hydrocarbons, methanol, ethanol, propanol, butanol and other alcohols, ethyl ether, isopropyl ether, Ethers such as butyl ether, diisoamyl ether, dioxane, methyl furan, tetrahydrofuran, etc., ketones such as acetone, methyl acetone, methyl ethyl ketone, methyl propyl ketone, methyl butyl ketone, diethyl ketone, ethyl butyl ketone, cyclohexanone, methyl cellosolve, methyl Cellosolve acetate, ethyl cellosolve, water and the like can be used, but are not limited thereto.

このようにして得られたビスフェノールF型エポキシ樹脂の性状としては、化学式(2)で示される環状モノマー成分の含有量は1質量%以下、更に好ましくは0.5質量%以下で、エポキシ当量165〜1400g/eq、更には250〜1000g/eqの範囲が好ましい。エポキシ当量が1500g/eq以上では、分子量が高くなり成型性が低下する。またエポキシ当量が165g/eq未満のビスフェノールF型エポキシ樹脂では、環状モノマー成分の除去操作により得られるエポキシ樹脂の収率が著しく低下する。   As the properties of the bisphenol F type epoxy resin thus obtained, the content of the cyclic monomer component represented by the chemical formula (2) is 1% by mass or less, more preferably 0.5% by mass or less, and an epoxy equivalent of 165 The range of ˜1400 g / eq, more preferably 250 to 1000 g / eq is preferable. When the epoxy equivalent is 1500 g / eq or more, the molecular weight increases and the moldability decreases. Moreover, in the bisphenol F type epoxy resin whose epoxy equivalent is less than 165 g / eq, the yield of the epoxy resin obtained by the operation of removing the cyclic monomer component is remarkably lowered.

本発明の難燃性樹脂組成物に用いられるエポキシ樹脂硬化剤としては、コハク酸ジヒドラジド、イソフタル酸ジヒドラジド、アジピン酸ジヒドラジド、セバシン酸ジヒドラジド等の有機酸ジヒドラジド類、無水フタル酸、無水コハク酸、無水ナジック酸、無水トリメリット酸、テトラヒドロ無水フタル酸、メチルテトラヒドロ無水フタル酸、メチルブテニルテトラヒドロ無水フタル酸、ヘキサヒドロ無水フタル酸等の酸無水物類、酸官能基末端のポリエステル樹脂類、フェノールホルムアルデヒド樹脂、クレゾールホルムアルデヒド樹脂、ビスフェノールAホルムアルデヒド樹脂、ビスフェノール末端エポキシ樹脂等のフェノール樹脂類、ジアミノジフェニルメタン等のアミン類、イミダゾール、2−メチルイミダゾール、2−ドデシルイミダゾール、2−エチル−4−メチルイミダゾール、2−フェニルイミダゾール、2−ウンデシルイミダゾール、2−ヘプタデシルイミダゾール等のイミダゾール類、2−メチルイミダゾリン、2−エチル−4−メチルイミダゾリン等のイミダゾリン類、イミダゾール化合物のトリアジン塩、シアノエチル塩、シアノエチルトリメリット酸等の各種塩類、酢酸亜鉛、酢酸ナトリウム等の金属系化合物類、アミド化合物類、トリフェニルホスフィン等の有機リン化合物類、ジシアンジアミド等を挙げることができる。これらは1種または2種以上を併用して使用しても良い。   Examples of the epoxy resin curing agent used in the flame retardant resin composition of the present invention include organic acid dihydrazides such as succinic acid dihydrazide, isophthalic acid dihydrazide, adipic acid dihydrazide, sebacic acid dihydrazide, phthalic anhydride, succinic anhydride, and anhydrous Acidic anhydrides such as nadic acid, trimellitic anhydride, tetrahydrophthalic anhydride, methyltetrahydrophthalic anhydride, methylbutenyltetrahydrophthalic anhydride, hexahydrophthalic anhydride, acid functional group-terminated polyester resins, phenol formaldehyde resins , Cresol formaldehyde resin, bisphenol A formaldehyde resin, phenol resins such as bisphenol-terminated epoxy resin, amines such as diaminodiphenylmethane, imidazole, 2-methylimidazole, 2-dodecylimi Imidazoles such as sol, 2-ethyl-4-methylimidazole, 2-phenylimidazole, 2-undecylimidazole and 2-heptadecylimidazole, imidazolines such as 2-methylimidazoline and 2-ethyl-4-methylimidazoline, Examples include triazine salts of imidazole compounds, cyanoethyl salts, various salts such as cyanoethyl trimellitic acid, metal compounds such as zinc acetate and sodium acetate, amide compounds, organophosphorus compounds such as triphenylphosphine, and dicyandiamide. it can. These may be used alone or in combination of two or more.

本発明組成物で使用できる難燃剤としては特に指定はなく、公知の難燃剤を使用することができる。リン系難燃剤、メラミン誘導体などの窒素系難燃剤、無機系難燃剤、ホスファゼン系難燃剤およびシリコン系難燃剤などのほかハロゲン系難燃剤やアンチモン系難燃剤などが挙げられる。   There is no designation | designated as a flame retardant which can be used by this invention composition, A well-known flame retardant can be used. Examples include phosphorus flame retardants, nitrogen flame retardants such as melamine derivatives, inorganic flame retardants, phosphazene flame retardants and silicon flame retardants, and halogen flame retardants and antimony flame retardants.

特にリン系難燃剤としては、赤リン、表面被覆赤リンのほか、トリフェニルホスフェート、トリキシレニルホスフェート、レゾルシノールビス(ジフェニルホスフェート)、4、4‘−ビフェノールビス(ジフェニルホスフェート)、トリス(2,4−ジブロモフェニル)ホスフェートなどの芳香族リン酸エステル、リン酸メラミン、リン酸メラミンピペラジンなどのリン酸アミン塩類がある。また、無機系無機系としては、水酸化アルミニウム、水酸化マグネシウム、硼酸亜鉛などがあり、ジフェニルスルホン−ジスルホン酸金属塩などの有機酸金属塩系の難燃剤も用いることができる。   In particular, phosphorus-based flame retardants include red phosphorus, surface-coated red phosphorus, triphenyl phosphate, trixylenyl phosphate, resorcinol bis (diphenyl phosphate), 4,4′-biphenol bis (diphenyl phosphate), tris (2, Examples include aromatic phosphate esters such as 4-dibromophenyl) phosphate, phosphate amine salts such as melamine phosphate, and melamine phosphate piperazine. In addition, examples of inorganic inorganic materials include aluminum hydroxide, magnesium hydroxide, zinc borate and the like, and organic acid metal salt flame retardants such as diphenylsulfone-disulfonic acid metal salts can also be used.

本発明の難燃性樹脂組成物には、必要に応じて本発明の効果を損なわない範囲で従来のエポキシ樹脂を併用することができる。例えばビスフェノールA型エポキシ樹脂、ビスフェノールF型エポキシ樹脂、ビスフェノールS型エポキシ樹脂、ビスフェノールAD型エポキシ樹脂、ナフタレン型エポキシ樹脂、ビフェニル型エポキシ樹脂、フェノールノボラック型エポキシ樹脂、オルソクレゾールノボラック型エポキシ樹脂、リン化合物変性エポキシ樹脂、ビスフェノールAノボラック型エポキシ樹脂、ビスフェノールADノボラック型エポキシ樹脂、ジシクロペンタジエン型エポキシ樹脂、脂環式エポキシ樹脂等の1種または2種以上を併用しても良い。   In the flame-retardant resin composition of the present invention, a conventional epoxy resin can be used in combination within the range not impairing the effects of the present invention, if necessary. For example, bisphenol A type epoxy resin, bisphenol F type epoxy resin, bisphenol S type epoxy resin, bisphenol AD type epoxy resin, naphthalene type epoxy resin, biphenyl type epoxy resin, phenol novolac type epoxy resin, orthocresol novolak type epoxy resin, phosphorus compound You may use together 1 type (s) or 2 or more types, such as a modified | denatured epoxy resin, a bisphenol A novolak type epoxy resin, a bisphenol AD novolak type epoxy resin, a dicyclopentadiene type epoxy resin, and an alicyclic epoxy resin.

本発明の難燃性樹脂組成物には、必要に応じて副資材を1種または2種以上配合することができる。体質顔料としては、硫酸バリウム、タルク、炭酸カルシウム、炭酸バリウム、シリカ、アルミナ、マイカ等が挙げられる。着色顔料としては、酸化チタン、酸化鉄、ベンガラ、カーボンブラック、フタロシアニングリーン、フタロシアニンブルー、キナクリドンレッド等を配合することができる。また、ポリカーボネート、ポリブチラール系樹脂、ポリアミド系樹脂、ポリブタジエン系樹脂などの熱可塑性樹脂を配合することもできる。これらの副資材の使用量は特に限定されるものではないが、難燃性樹脂組成物中1〜200質量%の範囲が好ましい。   The flame retardant resin composition of the present invention may contain one or more auxiliary materials as required. Examples of extender pigments include barium sulfate, talc, calcium carbonate, barium carbonate, silica, alumina, and mica. As the coloring pigment, titanium oxide, iron oxide, bengara, carbon black, phthalocyanine green, phthalocyanine blue, quinacridone red, and the like can be blended. Also, thermoplastic resins such as polycarbonate, polybutyral resin, polyamide resin, and polybutadiene resin can be blended. Although the usage-amount of these auxiliary materials is not specifically limited, The range of 1-200 mass% is preferable in a flame-retardant resin composition.

また、本発明の難燃性樹脂組成物には、必要に応じて硬化促進剤、揺変剤、消泡剤、安各種定剤、流展剤などの添加調整剤を配合することもできる。   In addition, the flame retardant resin composition of the present invention can be blended with an additive modifier such as a curing accelerator, a thixotropic agent, an antifoaming agent, various stabilizers, a spreading agent, and the like, if necessary.

本発明難燃性樹脂組成物は、上記材料を用いて通常の方法で配合することができる。例えばエポキシ樹脂、硬化剤、難燃性および他の材料を溶剤に溶解し、または、加熱溶融して繊維状基材に塗布し積層成型材に用いたり、プラネタリミキサー等で混合して注型成形材に、または、ニーダー等で溶融混練し、粉砕、分級して粉体塗料として用いることができる。   The flame retardant resin composition of the present invention can be blended by a usual method using the above materials. For example, an epoxy resin, a curing agent, flame retardancy and other materials are dissolved in a solvent, or heated and melted and applied to a fibrous base material to be used as a laminated molding material, or mixed with a planetary mixer and cast molding It can be melt-kneaded with a material or with a kneader, pulverized and classified, and used as a powder coating material.

以下、本発明の実施の形態について詳細に説明するが、本発明はこれらに限定されるものではない。特に断りがない限り「部」は質量部を「%」は質量%を表す。   Hereinafter, embodiments of the present invention will be described in detail, but the present invention is not limited thereto. Unless otherwise specified, “part” means mass part and “%” means mass%.

本発明において、分析方法、測定方法は以下の通りである。
(1)エポキシ当量:JIS K 7236の規定に従い測定した。
(2)環状モノマー成分の定量:ビスフェノールF型エポキシ樹脂中に含有する化学式(2)で示される環状モノマー成分の定量は高速液体クロマトグラフィー(HPLC)分析により求めた。
測定機器:Agilent 1100series(アジレント・テクノロジー社製)
分離カラム:Cadenza CD−C18 150×2mm(インタクト社製)
カラム室温度:40℃
検出器:吸光度検出器(波長280nm)
溶離液:(a)水、(b)アセトニトリルとテトラヒドロフランの1:1(vol:vol)混合液
流量:1mL/min、試料液濃度:1.0質量/vol%、試料液注入量:5μL
下記表1のグラジエント条件より分析を行った。
In the present invention, analysis methods and measurement methods are as follows.
(1) Epoxy equivalent: Measured according to JIS K 7236.
(2) Quantification of cyclic monomer component: The cyclic monomer component represented by the chemical formula (2) contained in the bisphenol F type epoxy resin was quantified by high performance liquid chromatography (HPLC) analysis.
Measuring instrument: Agilent 1100 series (manufactured by Agilent Technologies)
Separation column: Cadenza CD-C18 150 × 2 mm (manufactured by Intact)
Column chamber temperature: 40 ° C
Detector: Absorbance detector (wavelength 280 nm)
Eluent: (a) Water, (b) 1: 1 (vol: vol) mixture of acetonitrile and tetrahydrofuran Flow rate: 1 mL / min, Sample solution concentration: 1.0 mass / vol%, Sample solution injection amount: 5 μL
Analysis was performed under the gradient conditions shown in Table 1 below.

Figure 0005390455
Figure 0005390455

既知濃度の環状モノマー基準試料のピーク面積と試料樹脂中の環状モノマー成分面積の比より算出した。
(3)重量平均分子量:ゲルパーミエーションクロマトグラフィー(GPC)法により標準ポリスチレン検量線を用いて求めた。
測定装置:HLC−8220(東ソー社製)
分離カラム:TSK−GEL 2000HXL、TSK−GEL 2000HXL、TSK−GEL 1000HXLの3本(東ソー社製)の直列
カラム温度:40℃
検出器:RI検出器
溶離液:テトラヒドロフラン
流量:1mL/min
(4)質量分析:高速液体クロマトグラフィー質量分析(LC−MS)を用いて求めた。
測定機:Agilent 1100series(アジレント・テクノロジー社製LC)
JMS−LCmateMS−MP30(日本電子社製MS)
イオン源:ESI positive
試料濃度:100mg/10ml
注入量:1.0μL
カラム:Cadenza CD−C18 100×2mm(インタクト社製)
カラム温度:40℃
溶離液:アセトニトリル/水(10mM酢酸アンモニウム)
流量:1.0mL/min
検出器:DAD( λ=280nm)(LC)
TOF型質量分析器(Positiveモード)(MS)
(5)燃焼性試験:UL−94に従い試験をおこなった。
It was calculated from the ratio of the peak area of the cyclic monomer reference sample having a known concentration and the area of the cyclic monomer component in the sample resin.
(3) Weight average molecular weight: It was determined using a standard polystyrene calibration curve by gel permeation chromatography (GPC) method.
Measuring device: HLC-8220 (manufactured by Tosoh Corporation)
Separation columns: TSK-GEL 2000HXL, TSK-GEL 2000HXL, TSK-GEL 1000HXL in series (Tosoh Corp.) Column temperature: 40 ° C
Detector: RI detector Eluent: Tetrahydrofuran Flow rate: 1 mL / min
(4) Mass spectrometry: Determined using high performance liquid chromatography mass spectrometry (LC-MS).
Measuring machine: Agilent 1100 series (LC manufactured by Agilent Technologies)
JMS-LCmateMS-MP30 (MS made by JEOL Ltd.)
Ion source: ESI positive
Sample concentration: 100 mg / 10 ml
Injection volume: 1.0 μL
Column: Cadenza CD-C18 100 × 2 mm (manufactured by Intact)
Column temperature: 40 ° C
Eluent: acetonitrile / water (10 mM ammonium acetate)
Flow rate: 1.0 mL / min
Detector: DAD (λ = 280 nm) (LC)
TOF mass spectrometer (Positive mode) (MS)
(5) Flammability test: The test was conducted according to UL-94.

合成例1
撹拌機、窒素導入管、測温抵抗体、滴下装置及び冷却コンデンサーを備えたセパラブルフラスコに49%苛性ソーダ水溶液110.6部と水399部を仕込み、撹拌しながら系内雰囲気を窒素置換した。次にビスフェノール−F(本州化学工業社製ビスフェノールF)200部を投入し、系内温度を50℃に制御し撹拌溶解した。次いでエピクロロヒドリン111.0部を滴下装置から同時に投入した。投入後、系内温度を92℃に制御し2時間反応を行った。反応終了後メチルイソブチルケトン327部を加え15分撹拌後静置し、下層の水を除去した。次いでリン酸で中和、水洗を行い、水層を除去し、ろ過した後メチルイソブチルケトンを留去してビスフェノールF型固形エポキシ樹脂(A−1)を得た。樹脂性状を表1に示した。
Synthesis example 1
A separable flask equipped with a stirrer, a nitrogen introducing tube, a resistance temperature detector, a dropping device, and a cooling condenser was charged with 110.6 parts of a 49% aqueous sodium hydroxide solution and 399 parts of water, and the atmosphere inside the system was replaced with nitrogen while stirring. Next, 200 parts of bisphenol-F (Bisphenol F manufactured by Honshu Chemical Industry Co., Ltd.) was added, and the system temperature was controlled at 50 ° C. to dissolve with stirring. Subsequently, 111.0 parts of epichlorohydrin was simultaneously charged from the dropping device. After the addition, the temperature in the system was controlled at 92 ° C. and the reaction was performed for 2 hours. After completion of the reaction, 327 parts of methyl isobutyl ketone was added, stirred for 15 minutes and allowed to stand, and the lower layer water was removed. Next, neutralization with phosphoric acid and washing with water were performed, the aqueous layer was removed, and after filtration, methyl isobutyl ketone was distilled off to obtain a bisphenol F type solid epoxy resin (A-1). The resin properties are shown in Table 1.

セパラブルフラスコにビスフェノールF型固形エポキシ樹脂(A−1)260部とメチルイソブチルケトン160部を仕込み、80℃で撹拌しながら溶解した後、メタノール400部を加え60℃で30分撹拌した。溶液を分液ロートに移し替え、室温で3時間静置し、溶液を2層に分離した。下層液を取り出し、溶媒を留去してビスフェノールF型固形エポキシ樹脂(A−2)を得た。樹脂性状を表1に示した。   In a separable flask, 260 parts of bisphenol F-type solid epoxy resin (A-1) and 160 parts of methyl isobutyl ketone were charged and dissolved while stirring at 80 ° C. Then, 400 parts of methanol was added and stirred at 60 ° C. for 30 minutes. The solution was transferred to a separatory funnel and allowed to stand at room temperature for 3 hours to separate the solution into two layers. The lower layer liquid was taken out and the solvent was distilled off to obtain a bisphenol F type solid epoxy resin (A-2). The resin properties are shown in Table 1.

また、上層液100部に対しメタノール300部を加え混合し、室温で3時間静置した。下層の分離液を除去した後、上層液を溶媒を留去した後、ビーカー内に乾固物と乾固物100部に対しトルエン100部を加え溶解した。次いでn−ヘキサン100部を加え室温で30分混合した。この溶液を−5℃の低温槽内で3週間保管し生成した晶析物を取り出し、80℃で乾燥して環状モノマーの基準物質(A−3)を得た。この基準物質(A−3)をLC−MS分析を行ったところm/zは274(M+NH4)であり分子量256の化合物であった。   Further, 300 parts of methanol was added to 100 parts of the upper layer liquid, mixed, and allowed to stand at room temperature for 3 hours. After removing the lower layer separation liquid, the solvent was distilled off from the upper layer liquid, and then 100 parts of toluene was added to the dried product and 100 parts of the dried product in a beaker and dissolved. Next, 100 parts of n-hexane was added and mixed at room temperature for 30 minutes. This solution was stored in a low temperature bath at −5 ° C. for 3 weeks, and the produced crystallized product was taken out and dried at 80 ° C. to obtain a cyclic monomer reference material (A-3). This reference material (A-3) was subjected to LC-MS analysis. As a result, m / z was 274 (M + NH4), and it was a compound with a molecular weight of 256.

合成例2
合成例1と同様に、撹拌機、窒素導入管、測温抵抗体、滴下装置及び冷却コンデンサーを備えたセパラブルフラスコに49%苛性ソーダ水溶液110.6部と水399部を仕込み、撹拌しながら系内雰囲気を窒素置換した。次にビスフェノール−F(本州化学工業社製ビスフェノールF)200部を投入し、系内温度を50℃に制御し撹拌溶解した後、エピクロロヒドリン166.5部を滴下装置から同時に投入した。投入後、系内温度を92℃に制御し2時間反応を行った。反応終了後メチルイソブチルケトン381部を加え15分撹拌後静置し、下層の水を除去した。次いでリン酸で中和、水洗を行い、水層を除去し、ろ過した後メチルイソブチルケトンを留去してビスフェノールF型固形エポキシ樹脂(B−1)を得た。樹脂性状を表1に示した。
Synthesis example 2
As in Synthesis Example 1, a separable flask equipped with a stirrer, a nitrogen introducing tube, a resistance temperature detector, a dropping device, and a cooling condenser was charged with 110.6 parts of a 49% aqueous sodium hydroxide solution and 399 parts of water, and the system was stirred. The inner atmosphere was replaced with nitrogen. Next, 200 parts of bisphenol-F (Bisphenol F manufactured by Honshu Chemical Industry Co., Ltd.) was added, the system temperature was controlled at 50 ° C. and dissolved with stirring, and then 166.5 parts of epichlorohydrin was simultaneously added from the dropping device. After the addition, the temperature in the system was controlled at 92 ° C. and the reaction was performed for 2 hours. After completion of the reaction, 381 parts of methyl isobutyl ketone was added and the mixture was stirred for 15 minutes and allowed to stand to remove the lower layer water. Next, neutralization with phosphoric acid and washing with water were performed, the aqueous layer was removed, and after filtration, methyl isobutyl ketone was distilled off to obtain a bisphenol F-type solid epoxy resin (B-1). The resin properties are shown in Table 1.

セパラブルフラスコにビスフェノールF型固形エポキシ樹脂(B−1)260部とメチルイソブチルケトン160部を仕込み、80℃で撹拌しながら溶解した後、メタノール240部を加え60℃で30分撹拌した。溶液を分液ロートに移し替え、室温で3時間静置し、溶液を2層に分離した。下層溶液を取り出し、溶媒を留去してビスフェノールF型固形エポキシ樹脂(B−2)を得た。樹脂性状を表2に示した。   In a separable flask, 260 parts of bisphenol F-type solid epoxy resin (B-1) and 160 parts of methyl isobutyl ketone were charged and dissolved while stirring at 80 ° C. Then, 240 parts of methanol was added and stirred at 60 ° C. for 30 minutes. The solution was transferred to a separatory funnel and allowed to stand at room temperature for 3 hours to separate the solution into two layers. The lower layer solution was taken out and the solvent was distilled off to obtain a bisphenol F type solid epoxy resin (B-2). The resin properties are shown in Table 2.

Figure 0005390455

実施例1
Figure 0005390455

Example 1

合成例1で得られたビスフェノールF型固形エポキシ樹脂(A−2)975部とYDF−170(東都化成社製ビスフェノールF型液状エポキシ樹脂:エポキシ当量171g/eq)25部をメチルエチルケトン100部で溶解した樹脂溶液に、硬化剤としてDICY(ピーティーアイジャパン社製ジシアンジアミド)12部の8%メチルセロソルブ溶液、促進剤として2E4MZ(四国化成工業社製2−エチル−4−メチルイミダゾール)2部の30%メタノール溶液、難燃剤としてPX−200(大八化学社製芳香族縮合リン酸エステル:リン含有率9.3%)480部の50%メチルエチルケトン溶液を混合して調合溶液を作成した。この調合溶液をWEA116E106S136(日東紡社製ガラスクロス)に含浸し、150℃の熱風循環式オーブンで6分間乾燥しプリプレグを得た。得られたプリプレグ8枚を積層し、真空加熱プレスで積層硬化物を得た。成形条件は、真空下130℃で15分の予備加熱の後、170℃、成形圧2MPaで70分の硬化をおこなった。   975 parts of the bisphenol F type solid epoxy resin (A-2) obtained in Synthesis Example 1 and 25 parts of YDF-170 (Bisphenol F type liquid epoxy resin manufactured by Tohto Kasei Co., Ltd .: epoxy equivalent 171 g / eq) are dissolved in 100 parts of methyl ethyl ketone. 30% of 2 parts 8% methyl cellosolve solution of DICY (Dicyandiamide manufactured by PTI Japan) as a curing agent and 2 parts of 2E4MZ (2-ethyl-4-methylimidazole manufactured by Shikoku Chemicals) as a curing agent A mixed solution was prepared by mixing 480 parts of a methanol solution and 480 parts of 50% methyl ethyl ketone solution as a flame retardant, PX-200 (Daihachi Chemical Co., Ltd. aromatic condensed phosphate ester: phosphorus content 9.3%). The prepared solution was impregnated in WEA116E106S136 (Nittobo Glass Cloth) and dried in a hot air circulation oven at 150 ° C. for 6 minutes to obtain a prepreg. Eight prepregs obtained were laminated and a laminated cured product was obtained by a vacuum heating press. The molding conditions were that after preheating at 130 ° C. for 15 minutes under vacuum, curing was performed at 170 ° C. and a molding pressure of 2 MPa for 70 minutes.

実施例2
合成例2で得られたビスフェノールF型固形エポキシ樹脂(B−2)978部に前述のYDF−170を22部と硬化剤としてBRG−555(昭和高分子社製フェノールノボラック樹脂:水酸基当量103g/eq)214部を110℃で溶融混合した後、難燃剤として前述のPX−200を578部加え、再度溶融混合した後、2E4MZを2部を混合、減圧脱泡し、1mm厚の金型に流し込み注型硬化物を作成した。硬化条件は100℃で2時間予備硬化の後150℃で3時間硬化した。
Example 2
978 parts of the bisphenol F-type solid epoxy resin (B-2) obtained in Synthesis Example 2 was mixed with 22 parts of the aforementioned YDF-170 and BRG-555 as a curing agent (phenol novolak resin manufactured by Showa Polymer Co., Ltd .: hydroxyl group equivalent: 103 g / eq) After 214 parts are melt-mixed at 110 ° C., 578 parts of the above-mentioned PX-200 is added as a flame retardant, melt-mixed again, and then 2 parts of 2E4MZ are mixed and degassed under reduced pressure to form a 1 mm thick mold. A cast cast cured product was prepared. The curing conditions were 100 ° C. for 2 hours and then curing at 150 ° C. for 3 hours.

実施例3
合成例2で得られたビスフェノールF型固形エポキシ樹脂(B−2)800部にYDF−8170(東都化成社製ビスフェノールF型液状エポキシ樹脂:エポキシ当量159g/eq)200部と難燃性剤として前述のPX−200を430部、およびハイジライトH−42M(昭和電工社製水酸化アルミニウム)470部を80℃のプラネタリミキサー内で減圧溶融混合した後、硬化剤としてHN−2200R(日立化成工業社製メチルテトラヒドロ無水フタル酸:水酸基当量165g/eq)447部、促進剤として2E4MZを2部加え混合、減圧脱泡し、金型に流し込み1mm厚の圧縮成型硬化物を作成した。硬化条件は120℃、0.1MPaで2時間予備硬化の後、150℃で5時間硬化した。
Example 3
800 parts of bisphenol F type solid epoxy resin (B-2) obtained in Synthesis Example 2 and 200 parts of YDF-8170 (Bisphenol F type liquid epoxy resin manufactured by Tohto Kasei Co., Ltd .: epoxy equivalent 159 g / eq) and a flame retardant 430 parts of the above-mentioned PX-200 and 470 parts of Hijilite H-42M (aluminum hydroxide manufactured by Showa Denko KK) were melted and mixed under reduced pressure in a planetary mixer at 80 ° C., and then HN-2200R (Hitachi Chemical Industries) as a curing agent. 447 parts of methyltetrahydrophthalic anhydride (hydroxyl equivalent: 165 g / eq), 2 parts of 2E4MZ was added as an accelerator, mixed, degassed under reduced pressure, poured into a mold, and a 1 mm thick compression molded cured product was prepared. Curing conditions were 120 ° C. and 0.1 MPa for 2 hours, followed by curing at 150 ° C. for 5 hours.

比較例1
実施例1と同様に、ビスフェノールF型固形エポキシ樹脂(A−1):1000部、DICY:12部、2E4MZ:2部、PX−200:480部で調整した調合溶液を用いて1mm厚の積層硬化物を作成した。
Comparative Example 1
Similar to Example 1, 1 mm thick laminate using a blended solution prepared with bisphenol F type solid epoxy resin (A-1): 1000 parts, DICY: 12 parts, 2E4MZ: 2 parts, PX-200: 480 parts A cured product was created.

比較例2
実施例2と同様に、ビスフェノールF型固形エポキシ樹脂(B−1):1000部、BRG−555:214部、2E4MZ:2部、PX−200:578部を溶融混合して、1mm厚の注型硬化物を作成した。
Comparative Example 2
As in Example 2, bisphenol F-type solid epoxy resin (B-1): 1000 parts, BRG-555: 214 parts, 2E4MZ: 2 parts, PX-200: 578 parts were melt-mixed, and 1 mm thick A mold cured product was prepared.

比較例3
実施例3と同様に、ビスフェノールF型固形エポキシ樹脂(B−1):816部、YDF−8170:184,PX−200:430部、ハイジライトH−42M:470部にHN−2200R:447部、2E4MZ:2部を混合し、1mm厚の加圧成形硬化物を作成した。
Comparative Example 3
As in Example 3, bisphenol F type solid epoxy resin (B-1): 816 parts, YDF-8170: 184, PX-200: 430 parts, Heidilite H-42M: 470 parts and HN-2200R: 447 parts 2E4MZ: 2 parts were mixed to produce a 1 mm thick compression molded cured product.

表3に実施例に用いたビスフェノールF型エポキシ樹脂の性状と配合部および硬化物の難燃性を、表4に比較例に用いたビスフェノールF型エポキシ樹脂の性状と配合部および硬化物の難燃性を示した。 Table 3 shows the properties of the bisphenol F-type epoxy resins used in the examples and the flame retardancy of the blended parts and cured products, and Table 4 shows the properties of the bisphenol F-type epoxy resins used in the comparative examples and the difficulties of the blended parts and cured products. Showed flammability.

Figure 0005390455
Figure 0005390455

Figure 0005390455
Figure 0005390455

また、上記の環状モノマー規準物質(A−3)のLC−MCスペクトルを図1に示した、エポキシ樹脂(A−1)のGPCチャート,エポキシ樹脂(A−2)のGPCチャートを図2,3に示した。また、合成例1で得られた各試料のHPLCチャートを図4,5,6は示した。すなわち、図4は環状モノマー基準試料(試料液濃度473ppm、ピーク面積1595)、図5はエポキシ樹脂(A−1)(試料液濃度1.01%、ピーク面積551)、図6はエポキシ樹脂(A−2)(試料液濃度1.00%、ピーク面積177)のものである。また、各ピークの詳細は以下のとおりである。
ピークA:化学式2で示される化合物。
ピークB:パラ・パラメチレン結合であるビスフェノールF型エポキシ樹脂。
ピークC:オルソ・パラメチレン結合であるビスフェノールF型エポキシ樹脂。
ピークD:オルソ・オルソメチレン結合であるビスフェノールF型エポキシ樹脂。
The LC-MC spectrum of the cyclic monomer reference substance (A-3) is shown in FIG. 1, and the GPC chart of the epoxy resin (A-1) and the GPC chart of the epoxy resin (A-2) are shown in FIG. It was shown in 3. In addition, FIGS. 4, 5 and 6 show the HPLC charts of the samples obtained in Synthesis Example 1. FIG. That is, FIG. 4 shows a cyclic monomer reference sample (sample solution concentration 473 ppm, peak area 1595), FIG. 5 shows an epoxy resin (A-1) (sample solution concentration 1.01%, peak area 551), and FIG. A-2) (sample solution concentration 1.00%, peak area 177). The details of each peak are as follows.
Peak A: Compound represented by Chemical Formula 2.
Peak B: Bisphenol F type epoxy resin which is a para-paramethylene bond.
Peak C: Bisphenol F type epoxy resin which is an ortho-paramethylene bond.
Peak D: Bisphenol F type epoxy resin which is an ortho-orthomethylene bond.

Claims (3)

一般式(1)で示されるビスフェノールF型エポキシ樹脂に含有する化学式(2)で示される環状モノマー成分の含有量が一般式(1)で示されるビスフェノールF型ジグリシジルエーテル成分に対し高速液体クロマトグラフィー測定で1.0質量%以下であるビスフェノールF型エポキシ樹脂(A)と硬化剤および難燃剤を必須成分とする難燃性エポキシ樹脂組成物。
Figure 0005390455

Figure 0005390455
The content of the cyclic monomer component represented by the chemical formula (2) contained in the bisphenol F type epoxy resin represented by the general formula (1) is higher than that of the bisphenol F type diglycidyl ether component represented by the general formula (1). A flame retardant epoxy resin composition comprising a bisphenol F type epoxy resin (A) and a curing agent and a flame retardant, which are 1.0% by mass or less, as an essential component by graphic measurement.
Figure 0005390455

Figure 0005390455
請求項1に記載の一般式(1)で示されるビスフェノールF型エポキシ樹脂(A)のエポキシ当量が165〜1400g/eq、ゲルパーミエーションクロマトグラフ測定に於ける重量平均分子量が10000以下である請求項1記載の難燃性エポキシ樹脂組成物。   The epoxy equivalent of the bisphenol F type epoxy resin (A) represented by the general formula (1) according to claim 1 is 165 to 1400 g / eq, and the weight average molecular weight in gel permeation chromatography is 10,000 or less. Item 2. A flame retardant epoxy resin composition according to Item 1. 請求項1又は2に記載の難燃性エポキシ樹脂組成物を硬化してなる難燃性エポキシ樹脂硬化物。   A flame retardant epoxy resin cured product obtained by curing the flame retardant epoxy resin composition according to claim 1.
JP2010083526A 2010-03-31 2010-03-31 Flame retardant epoxy resin composition and cured product thereof Expired - Fee Related JP5390455B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2010083526A JP5390455B2 (en) 2010-03-31 2010-03-31 Flame retardant epoxy resin composition and cured product thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2010083526A JP5390455B2 (en) 2010-03-31 2010-03-31 Flame retardant epoxy resin composition and cured product thereof

Publications (2)

Publication Number Publication Date
JP2011213871A JP2011213871A (en) 2011-10-27
JP5390455B2 true JP5390455B2 (en) 2014-01-15

Family

ID=44943949

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2010083526A Expired - Fee Related JP5390455B2 (en) 2010-03-31 2010-03-31 Flame retardant epoxy resin composition and cured product thereof

Country Status (1)

Country Link
JP (1) JP5390455B2 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11359047B2 (en) * 2017-09-13 2022-06-14 Hexion Inc. Epoxy resin systems
CN108976822A (en) * 2018-06-28 2018-12-11 彭继锋 A kind of constant temperature rouge and preparation method thereof for lithium battery

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0662596B2 (en) * 1990-04-19 1994-08-17 ダイソー株式会社 Method for purifying epoxy compound
JPH04178440A (en) * 1990-11-13 1992-06-25 Nippon Petrochem Co Ltd Epoxy resin composition for flame-retardant light-weight composite material, intermediate and composite material
JP2001089638A (en) * 1999-09-22 2001-04-03 Toshiba Chem Corp Liquid sealing resin composition
JP2001220455A (en) * 2000-02-10 2001-08-14 Mitsubishi Gas Chem Co Inc Prepreg and laminate
JP2002060590A (en) * 2000-08-22 2002-02-26 Shin Kobe Electric Mach Co Ltd Epoxy resin composition for imprregnating glass fiber substrate and prepreg, laminated sheet and printed wiring board using the same

Also Published As

Publication number Publication date
JP2011213871A (en) 2011-10-27

Similar Documents

Publication Publication Date Title
JP6366590B2 (en) Epoxy resin mixture, epoxy resin composition, cured product, and semiconductor device
US7304120B2 (en) Epoxy compound, preparation method thereof, and use thereof
JP6366504B2 (en) Epoxy resin, epoxy resin composition and cured product
TWI571477B (en) Phosphor-containing epoxy resin,its resin composition, and cured article thereof
TWI425019B (en) Liquid epoxy resin, epoxy resin composition and hardened product
TW201434943A (en) Epoxy resin composition and condensate
TWI618744B (en) Epoxy resin mixture, epoxy resin composition, hardened material, and semiconductor device
JP2005015689A (en) Epoxy resin composition, semiconductor encapsulation material and semiconductor device
JP5390455B2 (en) Flame retardant epoxy resin composition and cured product thereof
JP4655490B2 (en) Epoxy resin composition and cured product thereof
TWI684624B (en) Phosphorus-containing epoxy resin composition and hardened product
KR101954455B1 (en) Phosphorus-containing phenolic resin and the producing method, phenolic resin composition and cured product thereof
JP6041663B2 (en) Phenol resin, epoxy resin, epoxy resin composition, and cured product thereof
KR101184292B1 (en) Novel epoxy compounds and their flame-retarding epoxy resin compositions
JP5653374B2 (en) Phosphorus-containing epoxy resin, epoxy resin composition containing the resin, curable epoxy resin composition containing the resin, and cured product obtained therefrom
WO2015125780A1 (en) Epoxy resin, epoxy resin composition, and cured product thereof
JP6427116B2 (en) Epoxy resin mixture, epoxy resin composition, cured product thereof, and semiconductor device
JP6241186B2 (en) Phenol resin, epoxy resin, production method thereof, curable composition, cured product thereof, semiconductor sealing material, and printed wiring board
JP2011017026A (en) Resin composition, use of the same, and method for preparing the same
JP4776446B2 (en) Epoxy resin, epoxy resin composition, and cured product thereof
KR101844073B1 (en) Phosphorus-containing phenol resin, phenol resin compositions and cured products using same
KR20140001323A (en) Non halogen flame retardant polymer and composition containing the same

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20120827

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20121214

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20121218

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20130201

RD03 Notification of appointment of power of attorney

Free format text: JAPANESE INTERMEDIATE CODE: A7423

Effective date: 20130201

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20131002

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20131010

R150 Certificate of patent or registration of utility model

Ref document number: 5390455

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

Free format text: JAPANESE INTERMEDIATE CODE: R150

S533 Written request for registration of change of name

Free format text: JAPANESE INTERMEDIATE CODE: R313533

R350 Written notification of registration of transfer

Free format text: JAPANESE INTERMEDIATE CODE: R350

S531 Written request for registration of change of domicile

Free format text: JAPANESE INTERMEDIATE CODE: R313531

R350 Written notification of registration of transfer

Free format text: JAPANESE INTERMEDIATE CODE: R350

LAPS Cancellation because of no payment of annual fees