JP5390220B2 - tire - Google Patents

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JP5390220B2
JP5390220B2 JP2009061314A JP2009061314A JP5390220B2 JP 5390220 B2 JP5390220 B2 JP 5390220B2 JP 2009061314 A JP2009061314 A JP 2009061314A JP 2009061314 A JP2009061314 A JP 2009061314A JP 5390220 B2 JP5390220 B2 JP 5390220B2
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plant resource
residue
moisture content
tire
rubber composition
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JP2010215706A (en
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好秀 河野
誓志 今
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Bridgestone Corp
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Description

本発明は、ゴム成分の使用量を低減したゴム組成物および該ゴム組成物を使用したタイヤに関するものである。   The present invention relates to a rubber composition in which the amount of a rubber component used is reduced and a tire using the rubber composition.

タイヤ等に使用するゴム組成物は多量のゴム成分を原料として含んでおり、例えばゴム組成物を使用した乗用車用空気入りタイヤの場合、ゴム組成物の50質量%以上が天然ゴムと合成ゴムとを配合したゴム成分からなる。従って、これらのゴム組成物および当該ゴム組成物を使用したタイヤは、原油価格の高騰や天候不良によるゴムの不作等の影響を受け、原料コストが上昇したり、安定した製品の供給が困難となったりする恐れがある。   Rubber compositions used for tires and the like contain a large amount of rubber components as raw materials. For example, in the case of a pneumatic tire for passenger cars using a rubber composition, 50% by mass or more of the rubber composition comprises natural rubber and synthetic rubber. It consists of a rubber component blended. Therefore, these rubber compositions and tires using the rubber compositions are affected by rising crude oil prices, rubber failure due to bad weather, etc., resulting in increased raw material costs and a difficult supply of stable products. There is a risk of becoming.

また、近年では世界的に環境問題が重視される傾向にあり、特に地球温暖化防止の観点からCOの排出量の規制が強化され、石油資源の使用量の低減が求められていると共に、資源循環型社会の形成が求められている。 Moreover, in recent years, environmental problems tend to be emphasized globally. In particular, from the viewpoint of preventing global warming, regulations on CO 2 emissions have been strengthened, and reductions in the use of petroleum resources have been demanded. The formation of a resource recycling society is required.

そこで、タイヤ製造時の石油資源の使用量を低減するため、例えば特許文献1には、全重量の75重量%以上を石油外資源からなる原材料で構成した、いわゆるエコタイヤが記載されている。   Therefore, in order to reduce the amount of petroleum resources used when manufacturing tires, for example, Patent Document 1 describes a so-called eco-tire in which 75% by weight or more of the total weight is made of raw materials made of resources other than petroleum.

特開2003−63206号公報JP 2003-63206 A

しかし、上記従来技術にかかるゴム組成物およびタイヤでは、石油資源の使用量は低減できるものの、製造工程が複雑になったり、石油資源の代替原料の単価が高かったりするため、必ずしも製造コストを低減できなかった。   However, in the rubber composition and tire according to the above-mentioned conventional technology, although the amount of petroleum resources used can be reduced, the manufacturing process becomes complicated and the unit price of alternative raw materials for petroleum resources is high, so the manufacturing cost is not necessarily reduced. could not.

また、代替原料について、使用に際して必要な加工エネルギー(例えば、代替原料の破砕に必要なエネルギー)や、代替原料自体の燃料・資源等としての利用可能性が高いという観点等から改良および選択の余地があった。   In addition, there is room for improvement and selection of alternative raw materials from the viewpoint of high processing energy required for use (for example, energy required for crushing alternative raw materials) and high availability of alternative raw materials as fuel and resources. was there.

そのため、使用に際して必要な加工エネルギーが少なく、且つ、燃料・資源等としての利用可能性が低い代替材料であって、ゴム等の代わりに配合してもゴム組成物の物性を大幅に低下させることが無いものを配合した、低コストで製造できるゴム組成物が求められていた。   Therefore, it is an alternative material that requires less processing energy when used and has low availability as a fuel / resource, etc., and greatly reduces the physical properties of the rubber composition even when blended instead of rubber. There has been a demand for a rubber composition that can be produced at a low cost, in which a compound that does not contain the above is blended.

この発明は、上記課題を有利に解決することを目的とするものであり、この発明のタイヤは、ゴム成分に対して、植物資源を溶媒に浸漬して固液抽出を行った後に残る植物資源抽出残渣を配合したゴム組成物で、少なくとも一部を構成したタイヤであって、前記植物資源抽出残渣の含水率が80質量%以下であり、且つ、粒径が0.02〜600μmであることを特徴とする。
このように、植物資源の固液抽出処理において生じる残渣を配合することにより、ゴム組成物中のゴム成分の使用量を低減することができる。また、植物資源の抽出処理後に生じる残渣は、カーボンニュートラルな資源である植物資源から有効成分を抽出した後に残る安価な廃棄物であるので、ゴム成分の代替材料として適している。よって、植物資源抽
出残渣をゴム成分に配合することで、安価且つ環境負荷の低いゴム組成物で構成したタイヤを提供することができる。ここで、植物資源の固液抽出とは、溶媒中に植物資源(固体)を浸漬することにより、植物中に含まれる所望の成分を溶媒中に抽出することを指し、任意に、加熱、撹拌、植物の破砕、および抽出剤(キレート剤、酸、アルカリ等)の添加等の操作を伴う。特に、ゴム組成物への配合のし易さの観点からは、破砕処理を行った植物資源に対して固液抽出を行った後に残る残渣をゴム成分に配合するのが好ましい。そして、植物資源抽出残渣とは、植物資源を溶媒に浸漬して溶媒中に所望の成分を抽出した後に、該成分を含む溶媒(抽出液)をろ過等により分離した際に残る残渣をいう。
また、配合する植物資源抽出残渣の含水率を80質量%以下とすれば、ゴム成分に配合する際に植物資源抽出残渣が凝集することが無く、ゴム組成物中で植物資源抽出残渣が良好に分散するので、代替原料を使用しないゴム組成物と比較して破断伸び等の物性が大幅に低下することが無いゴム組成物で構成したタイヤを提供することができる。ここで、植物資源抽出残渣の含水率は、凝集を防止して分散性を良好にする観点からは80質量%以下とすれば良いが、含水率を低下させるために必要なエネルギー量や、植物資源抽出残渣の取り扱い性の観点からは、5質量%以上とすることが好ましい。なお、含水率とは、植物資源抽出残渣の水分を既知のヒーターで蒸発(温度120℃)させ、その蒸発前後の重量変化を天秤等の既知の手段で測定することにより算出される値である。
更に、配合する植物資源抽出残渣の粒径を0.02〜600μmとすれば、製造コストの増加およびゴム組成物の物性低下を抑制することができる。粒径が0.02μm未満の場合は事前粉砕等にかかるコストが高くなり、また、粒径が600μmより大きい場合はゴム成分中での分散性が悪くゴム組成物の物性が低下すると共に植物資源抽出残渣の含水率を低下させるために必要なエネルギー量が大きくなるからである。なお、粒径は、レーザー回折による粒子径測定(JISZ8825−1)で求められ、該レーザー回折によ
る方法において、粒子等の長軸−短軸の平均(球形と捉えられる)を測定して得られる値である。
また、従来のタイヤではゴムのみで構成していた部分を、所定の含水率および粒径の植物資源抽出残査を配合したゴム組成物で構成することにより、タイヤとしての性能を維持しつつゴム成分の使用量を低減して環境負荷を低減することが可能なタイヤを提供することができる。
An object of the present invention is to advantageously solve the above-mentioned problems, and the tire according to the present invention is a plant resource remaining after a solid component extraction is performed by immersing a plant resource in a solvent with respect to a rubber component. A tire composed of at least a part of a rubber composition containing an extraction residue, wherein the plant resource extraction residue has a water content of 80% by mass or less and a particle size of 0.02 to 600 μm. It is characterized by.
Thus, the usage-amount of the rubber component in a rubber composition can be reduced by mix | blending the residue which arises in the solid-liquid extraction process of a plant resource. Further, the residue generated after the extraction process of the plant resource is an inexpensive waste remaining after extracting the active ingredient from the plant resource that is a carbon neutral resource, and is therefore suitable as an alternative material for the rubber component. Therefore, the tire comprised from the rubber composition with low cost and low environmental load can be provided by blending the plant resource extraction residue with the rubber component. Here, solid-liquid extraction of a plant resource refers to extracting a desired component contained in a plant into a solvent by immersing the plant resource (solid) in a solvent, and optionally heating and stirring. It involves operations such as plant crushing and addition of extractants (chelating agents, acids, alkalis, etc.). In particular, from the viewpoint of ease of blending into a rubber composition, it is preferable to blend a residue remaining after solid-liquid extraction on a plant resource that has been crushed into a rubber component. The plant resource extraction residue refers to a residue that remains when a plant resource is immersed in a solvent to extract a desired component in the solvent, and then a solvent (extract) containing the component is separated by filtration or the like.
Moreover, if the moisture content of the plant resource extraction residue to be blended is 80% by mass or less, the plant resource extraction residue does not aggregate when blended with the rubber component, and the plant resource extraction residue is excellent in the rubber composition. Since it is dispersed, it is possible to provide a tire composed of a rubber composition in which physical properties such as elongation at break are not significantly reduced as compared with a rubber composition not using an alternative raw material. Here, the moisture content of the plant resource extraction residue may be 80% by mass or less from the viewpoint of preventing aggregation and improving dispersibility. However, the amount of energy necessary for reducing the moisture content, From the viewpoint of handling of the resource extraction residue, the content is preferably 5% by mass or more. The moisture content is a value calculated by evaporating the moisture of the plant resource extraction residue with a known heater (temperature 120 ° C.) and measuring the weight change before and after the evaporation with a known means such as a balance. .
Furthermore, if the particle size of the plant resource extraction residue to be blended is 0.02 to 600 μm, an increase in manufacturing cost and a decrease in physical properties of the rubber composition can be suppressed. When the particle size is less than 0.02 μm, the cost for pre-grinding is high, and when the particle size is more than 600 μm, the dispersibility in the rubber component is poor and the physical properties of the rubber composition are lowered and the plant resources are reduced. This is because the amount of energy required to reduce the moisture content of the extraction residue increases. The particle diameter is obtained by particle diameter measurement by laser diffraction (JISZ 8825-1), and is obtained by measuring the average of the major axis and the minor axis (taken as a sphere) of particles in the laser diffraction method. Value.
In addition, by configuring the portion of the conventional tire that is composed only of rubber with a rubber composition containing a plant resource extraction residue having a predetermined moisture content and particle size, the rubber is maintained while maintaining the performance as a tire. It is possible to provide a tire capable of reducing the environmental load by reducing the amount of components used.

また、本発明のタイヤは、ゴム成分に対して、植物資源を溶媒に浸漬して固液抽出を行った後に残る植物資源抽出残渣を配合してゴム組成物を製造する方法で製造したゴム組成物で、少なくとも一部を構成したタイヤであって、前記ゴム組成物を製造する方法が、前記植物資源抽出残渣を粒径0.02〜600μmまで粉砕する粉砕工程と、前記植物資源抽出残渣の含水率を80質量%以下とする含水率調整工程と、含水率の調整および粉砕を行った前記植物資源抽出残渣をゴム成分に配合して混練する混練工程とを含むことを特徴とする。これにより、安価で、環境負荷が低く、且つ代替原料を使用しないゴム組成物と比較して破断伸び等の物性が大幅に低下することが無い、上述したようなゴム組成物で構成したタイヤが得られる。
また、従来のタイヤではゴムのみで構成していた部分を、所定の含水率および粒径の植物資源抽出残査を配合したゴム組成物で構成することにより、タイヤとしての性能を維持しつつゴム成分の使用量を低減して環境負荷を低減することが可能なタイヤを提供することができる。
In addition, the tire of the present invention is a rubber composition manufactured by a method of manufacturing a rubber composition by blending a plant resource extraction residue remaining after a solid-liquid extraction by immersing a plant resource in a solvent. A tire comprising at least a part of the tire , wherein the method for producing the rubber composition comprises a pulverization step of pulverizing the plant resource extraction residue to a particle size of 0.02 to 600 μm, and the plant resource extraction residue. It includes a moisture content adjusting step in which the moisture content is 80% by mass or less, and a kneading step in which the plant resource extraction residue that has been adjusted and pulverized is blended in a rubber component and kneaded. Thereby , a tire composed of a rubber composition as described above, which is inexpensive, has a low environmental burden, and does not significantly reduce physical properties such as elongation at break as compared with a rubber composition not using an alternative raw material. can get.
In addition, by configuring the portion of the conventional tire that is composed only of rubber with a rubber composition containing a plant resource extraction residue having a predetermined moisture content and particle size, the rubber is maintained while maintaining the performance as a tire. It is possible to provide a tire capable of reducing the environmental load by reducing the amount of components used.

ここで、上述した本発明のタイヤは、前記ゴム組成物を製造する方法が、前記粉砕工程を、前記含水率調整工程より前に含むことが好ましい。このように、粉砕して粒径を小さくした植物資源抽出残渣を所定の含水率とした後にゴム成分に配合・混練してゴム組成物を製造すれば、含水率調整時には植物資源抽出残渣が粒径0.02〜600μmまで粉砕されて比表面積が大きくなっているので、容易に植物資源抽出残渣の含水率を調整することができるからである。即ち、ゴム組成物の製造にあたって植物資源抽出残渣の含水率の調整に要するエネルギーおよび時間を大幅に少なくすることができるからである。 Here, in the tire of the present invention described above, the method for producing the rubber composition preferably includes the pulverizing step before the moisture content adjusting step. In this way, when a rubber composition is produced by blending and kneading a plant resource extraction residue whose particle size has been reduced by pulverization to a predetermined moisture content and then blending and kneading it with the rubber component, the plant resource extraction residue will be granulated when adjusting the moisture content. This is because the water content of the plant resource extraction residue can be easily adjusted because the specific surface area is increased by being pulverized to a diameter of 0.02 to 600 μm. That is, the energy and time required for adjusting the moisture content of the plant resource extraction residue in producing the rubber composition can be greatly reduced.

上述した本発明のタイヤは、前記ゴム組成物を製造する方法が、前記植物資源抽出残渣を篩に掛けて篩上残渣と篩下残渣とに選別する選別工程を、前記混練工程より前に更に含み、前記混練工程で前記篩下残渣をゴム成分に配合して混練することが好ましい。なお、本発明のタイヤは、前記ゴム組成物を製造する方法が、前記選別工程を、前記粉砕工程の後、且つ、前記含水率調整工程の前に含むことが更に好ましい。粉砕工程の後に篩い分けを行えば所望の粒径の植物資源抽出残渣を容易に選別することができるからである。また、粉砕および選別を行った後であれば含水率を容易に調整できるからである。 In the tire of the present invention described above, the method for producing the rubber composition further includes a screening step in which the plant resource extraction residue is screened to screen residue and under-screen residue before the kneading step. It is preferable that the sieving residue is mixed with the rubber component and kneaded in the kneading step. In the tire of the present invention, it is more preferable that the method for producing the rubber composition includes the selecting step after the pulverizing step and before the moisture content adjusting step. This is because, if sieving is performed after the pulverization step, a plant resource extraction residue having a desired particle size can be easily selected. Further, the moisture content can be easily adjusted after pulverization and selection.

また、本発明のタイヤは、ゴム成分に対して、植物資源を溶媒に浸漬して固液抽出を行った後に残る植物資源抽出残渣を配合してゴム組成物を製造する方法で製造したゴム組成物で、少なくとも一部を構成したタイヤであって、前記ゴム組成物を製造する方法が、前記植物資源抽出残渣の含水率を80質量%以下とする含水率調整工程と、含水率を調整した植物資源抽出残渣をメッシュサイズが600μm以下の篩に掛けて篩上残渣と篩下残渣とに選別することを含む選別工程と、前記篩下残渣をゴム成分に配合して混練する混練工程とを含むことを特徴とする。これにより、安価で、環境負荷が低く、代替原料を使用しないゴム組成物と比較して破断伸び等の物性が大幅に低下することが無い、上述したようなゴム組成物で構成したタイヤが得られる。
また、従来のタイヤではゴムのみで構成していた部分を、所定の含水率および粒径の植物資源抽出残査を配合したゴム組成物で構成することにより、タイヤとしての性能を維持しつつゴム成分の使用量を低減して環境負荷を低減することが可能なタイヤを提供することができる。
In addition, the tire of the present invention is a rubber composition manufactured by a method of manufacturing a rubber composition by blending a plant resource extraction residue remaining after a solid-liquid extraction by immersing a plant resource in a solvent. A tire comprising at least a part of the tire , wherein the method for producing the rubber composition has a moisture content adjusting step of adjusting the moisture content of the plant resource extraction residue to 80% by mass or less, and the moisture content is adjusted. A screening step including screening the plant resource extraction residue through a sieve having a mesh size of 600 μm or less to select an on-screen residue and an under-screen residue, and a kneading step of blending and kneading the under-screen residue with a rubber component. It is characterized by including. As a result , a tire composed of a rubber composition as described above is obtained that is inexpensive, has a low environmental impact, and does not significantly reduce physical properties such as elongation at break as compared with a rubber composition that does not use an alternative raw material. It is done.
In addition, by configuring the portion of the conventional tire that is composed only of rubber with a rubber composition containing a plant resource extraction residue having a predetermined moisture content and particle size, the rubber is maintained while maintaining the performance as a tire. It is possible to provide a tire capable of reducing the environmental load by reducing the amount of components used.

更に、本発明のタイヤは、ゴム成分に対して、植物資源を溶媒に浸漬して固液抽出を行った後に残る植物資源抽出残渣を配合してゴム組成物を製造する方法で製造したゴム組成物で、少なくとも一部を構成したタイヤであって、前記植物資源抽出残渣をメッシュサイズが600μm以下の篩に掛けて篩上残渣と篩下残渣とに選別することを含む選別工程と、前記篩下残渣の含水率を80質量%以下とする含水率調整工程と、含水率を調整した前記篩下残渣をゴム成分に配合して混練する混練工程とを含むことを特徴とする。これにより、安価で、環境負荷が低く、代替原料を使用しないゴム組成物と比較して破断伸び等の物性が大幅に低下することが無い、上述したようなゴム組成物で構成したタイヤが得られる。更に、これにより、篩い分けした際に篩を通過した粒径の小さい篩下残渣を所定の含水率とした後にゴム成分に配合・混練してゴム組成物を製造しており、含水率を調整してゴム成分に配合・混練する植物資源抽出残渣は粒径が小さく比表面積が大きいものであるので、植物資源抽出残渣の含水率を容易に調整することができる。即ち、ゴム組成物の製造にあたって植物資源抽出残渣の含水率の調整に要するエネルギーおよび時間を大幅に少なくすることができる。なお、配合する植物資源抽出残渣の粒径を篩い分けにより調整する場合、篩い分けに要するコストの観点からは、ゴム成分に配合する植物資源抽出残渣の粒径を0.02μm以上とする必要は無い。
また、従来のタイヤではゴムのみで構成していた部分を、所定の含水率および粒径の植物資源抽出残査を配合したゴム組成物で構成することにより、タイヤとしての性能を維持しつつゴム成分の使用量を低減して環境負荷を低減することが可能なタイヤを提供することができる。
Furthermore, the tire of the present invention is a rubber composition manufactured by a method of manufacturing a rubber composition by blending a plant resource extraction residue remaining after a solid-liquid extraction by immersing a plant resource in a solvent. A tire comprising at least a part of the product, the plant resource extraction residue comprising a sieve having a mesh size of 600 μm or less and sorting the residue into an on-screen residue and an under-screen residue; It includes a moisture content adjusting step in which the moisture content of the lower residue is 80% by mass or less, and a kneading step in which the under-screen residue having the adjusted moisture content is blended with a rubber component and kneaded. As a result , a tire composed of a rubber composition as described above is obtained that is inexpensive, has a low environmental impact, and does not significantly reduce physical properties such as elongation at break as compared with a rubber composition that does not use an alternative raw material. It is done. Further, thereby, sieved and blended and kneaded into the rubber component after a small undersize residue particle sizes that have passed through the sieve as a predetermined moisture content in the manufactures rubber composition, adjusting the water content Since the plant resource extraction residue blended and kneaded with the rubber component has a small particle size and a large specific surface area, the water content of the plant resource extraction residue can be easily adjusted. That is, the energy and time required for adjusting the moisture content of the plant resource extraction residue in producing the rubber composition can be greatly reduced. In addition, when adjusting the particle size of the plant resource extraction residue to be blended by sieving, it is necessary to make the particle size of the plant resource extraction residue to be blended with the rubber component 0.02 μm or more from the viewpoint of the cost required for sieving. No.
In addition, by configuring the portion of the conventional tire that is composed only of rubber with a rubber composition containing a plant resource extraction residue having a predetermined moisture content and particle size, the rubber is maintained while maintaining the performance as a tire. It is possible to provide a tire capable of reducing the environmental load by reducing the amount of components used.

ここで、上記タイヤは、前記選別工程でメッシュサイズの異なる少なくとも2つの篩を使用して植物資源抽出残渣を選別することが好ましい。メッシュサイズの異なる篩を使用して篩い分けを行う事により、粒径の大きい植物資源抽出残渣を確実に選別して取り除くことができるからである。 Here, it is preferable that the tire is used to sort the plant resource extraction residue using at least two sieves having different mesh sizes in the sorting step. This is because the plant resource extraction residue having a large particle size can be reliably selected and removed by sieving using sieves having different mesh sizes.

具体的には、上記タイヤは、前記選別工程が、植物資源抽出残渣をメッシュサイズ750〜1500μmの第1の篩に掛ける工程と、前記第1の篩を通過した植物資源抽出残渣をメッシュサイズ90〜600μmの第2の篩に掛ける工程とを含むことが好ましい。このようにすれば、含水率を調整し易い所望の粒径(例えば、600μm以下)の植物資源抽出残渣を選択して配合することができるからである。 Specifically, in the tire , in the sorting step, the plant resource extraction residue is passed through a first sieve having a mesh size of 750 to 1500 μm, and the plant resource extraction residue that has passed through the first sieve is mesh size 90. And a step of passing through a second sieve of ˜600 μm. This is because a plant resource extraction residue having a desired particle size (for example, 600 μm or less) whose water content can be easily adjusted can be selected and blended.

また、本発明のタイヤは、前記含水率調整工程が、乾燥により含水率を15質量%以下とする乾燥工程、圧搾により含水率を80質量%以下とする圧搾工程、または圧搾した後に乾燥することにより含水率を15質量%以下とする圧搾・乾燥工程であることが好ましい。含水率調整工程が、乾燥工程の場合には含水率を例えば15質量%以下まで容易に低下させることができ、圧搾工程の場合には低コストで含水率を低下させることができ、圧搾・乾燥工程である場合には低コストで容易に含水率を例えば15質量%以下まで低下させることができるからである。 Moreover, the tire of the present invention is dried after the moisture content adjusting step is a drying step in which the moisture content is 15% by mass or less by drying, a pressing step in which the moisture content is 80% by mass or less by pressing, or after being compressed. Therefore, it is preferable to be a pressing / drying step in which the moisture content is 15% by mass or less. In the case where the moisture content adjusting step is a drying step, the moisture content can be easily reduced to, for example, 15% by mass or less, and in the case of a pressing step, the moisture content can be reduced at a low cost. This is because in the case of a process, the water content can be easily reduced to, for example, 15% by mass or less at low cost.

ここで、上記タイヤにおいては、前記含水率調整工程が、前記乾燥工程または前記圧搾・乾燥工程であり、乾燥を、温度130〜250℃で行うことが好ましい。植物資源抽出残渣を、130〜250℃の温度、例えば石臼方式等のろ過装置で植物資源抽出残渣をろ過した際のろ液の沸点よりも高い温度で乾燥することにより、所望の含水率の植物資源抽出残渣を迅速に得て、ゴム組成物の製造に要する時間を短縮することができるからである。 Here, in the tire, it is preferable that the moisture content adjusting step is the drying step or the pressing / drying step, and drying is performed at a temperature of 130 to 250 ° C. By drying the plant resource extraction residue at a temperature of 130 to 250 ° C., for example, at a temperature higher than the boiling point of the filtrate when the plant resource extraction residue is filtered with a filtration device such as a stone mill system, a plant having a desired moisture content is obtained. This is because the resource extraction residue can be obtained quickly and the time required for producing the rubber composition can be shortened.

そして、上述した本発明のタイヤにおいては、前記溶媒が水であることが好ましい。水は有機溶媒と比べて環境負荷の小さい溶媒だからである。また、水を溶媒として植物の葉、種子、実等の植物資源に固液抽出処理を行った後に残る残渣は、植物資源に含まれるグルコース等の糖類が水中に溶出しており、また乳酸菌が殆ど存在していないため、自然発酵により処理することが困難となった廃棄物であり、そのような廃棄物をゴム組成物に再利用することにより、廃棄物量を低減することができるからである。なお、水で固液抽出処理を行う植物資源としては、カテキンを含有する植物が好ましい。茶葉等のカテキン含有植物は飲料等の原料として使用されており、該カテキン含有植物の抽出残渣は大量に排出される安価な廃棄物だからである。 And in the tire of this invention mentioned above, it is preferable that the said solvent is water. This is because water has a smaller environmental impact than organic solvents. In addition, the residue remaining after subjecting plant resources such as plant leaves, seeds, and fruits to solid-liquid extraction using water as a solvent is that sugars such as glucose contained in the plant resources are eluted in the water, and lactic acid bacteria are This is because it is a waste that has hardly been treated by natural fermentation because it hardly exists, and the amount of waste can be reduced by reusing such a waste as a rubber composition. . In addition, as a plant resource which performs a solid-liquid extraction process with water, the plant containing catechin is preferable. This is because catechin-containing plants such as tea leaves are used as raw materials for beverages and the like, and the extraction residue of the catechin-containing plants is an inexpensive waste discharged in large quantities.

また、上述した本発明のタイヤは、前記植物資源が茶葉であり、前記溶媒が水であり、前記残渣が茶殻であることが好ましい。茶殻は茶系飲料の製造過程等で大量に排出される安価な廃棄物であり、また、増量材としてゴム組成物に配合しても、破断伸びが殆ど低下しないからである。なお、茶殻中の植物細胞壁の直径は0.02μm〜600μmであることが好ましい。茶殻中の植物細胞壁の直径が小さすぎると取り扱いが難しく、植物細胞壁の直径が大きすぎると均一に混ざらずにゴム成分中での分散性が悪化するからである。なお、植物細胞壁の直径はレーザー回折による粒子径測定(JISZ8825−1)で求められる。 In the tire of the present invention described above, the plant resource is preferably tea leaves, the solvent is water, and the residue is tea husk. This is because tea husk is an inexpensive waste that is discharged in large quantities in the production process of tea-based beverages, and even when blended with a rubber composition as an extender, the elongation at break hardly decreases. In addition, it is preferable that the diameter of the plant cell wall in a tea husk is 0.02 micrometer-600 micrometers. This is because if the diameter of the plant cell wall in the tea husk is too small, handling is difficult, and if the diameter of the plant cell wall is too large, the dispersibility in the rubber component deteriorates without being mixed uniformly. In addition, the diameter of a plant cell wall is calculated | required by the particle diameter measurement (JISZ8825-1) by laser diffraction.

また、上述した本発明のタイヤは、前記植物資源がコーヒー豆であり、前記溶媒が水であっても良い。コーヒーの木の種子であるコーヒー豆からコーヒーを作製した後に残るコーヒー粕は、コーヒー飲料の製造過程等で大量に排出される安価な廃棄物であるから、ゴム成分の代替原料に適しており、そのような廃棄物をゴム組成物に使用することにより、廃棄物量を低減することができる。なお、コーヒー粕を配合したゴム組成物は、スタッドレスタイヤのトレッド部分に特に好適に使用することができる。コーヒー粕は表面が軽石状の多孔質体であり、水分を吸収する能力が高いところ、コーヒー粕を配合したゴム組成物をタイヤのトレッド部分に使用すれば、水分を吸収してタイヤの氷上での摩擦係数(氷上μ)を向上させることができるからである。 In the tire of the present invention described above, the plant resource may be coffee beans and the solvent may be water. The coffee cake remaining after making coffee from the coffee beans, which are the seeds of the coffee tree, is an inexpensive waste that is discharged in large quantities in the production process of coffee beverages, etc., so it is suitable as an alternative raw material for rubber components, By using such waste in the rubber composition, the amount of waste can be reduced. In addition, the rubber composition which mix | blended coffee lees can be used especially suitably for the tread part of a studless tire. The coffee gruel is a porous body with a pumice-like surface, and has a high ability to absorb moisture. If a rubber composition containing coffee gruel is used in the tread portion of the tire, it absorbs moisture and is absorbed on the tire ice. This is because the friction coefficient (μ on ice) can be improved.

ここで、本発明のタイヤにおいて、前記コーヒー粕は、0.02μm〜600μmの粒径を有することが好ましい。コーヒー粕の粒径が小さすぎると取り扱いが難しく、コーヒー粕の粒径が大きすぎると均一に混ざらずにゴム成分中での分散性が悪化するからである。 Here, in the tire of the present invention, the coffee grinder preferably has a particle size of 0.02 μm to 600 μm. This is because handling is difficult when the particle size of the coffee candy is too small, and dispersibility in the rubber component is deteriorated without being uniformly mixed when the particle size of the coffee candy is too large.

また、本発明のタイヤにおいて、ゴム組成物中の前記植物資源抽出残渣の含有量は0.5〜80質量%であることが好ましく、0.5〜30質量%であることが更に好ましい。植物資源抽出残渣の含有量を0.5質量%以上とすることで本発明の目的である環境負荷の低減を十分に達成することができる。また、植物資源抽出残渣の含有量を80質量%以下とすることで、代替原料を使用しないゴム組成物と同等の性能を有するゴム組成物で構成したタイヤを提供することができる。ここで、本発明において、植物資源抽出残渣の含有量とは、植物資源抽出残渣の固形分の含有量を指す。即ち、植物資源抽出残渣の含有量が0.5〜80質量%であるとは、植物資源抽出残渣の含水率0%時の質量をゴム組成物の質量で割った値が0.005〜0.80であることを意味する。 In the tire of the present invention, the content of the plant resource extraction residue in the rubber composition is preferably 0.5 to 80% by mass, and more preferably 0.5 to 30% by mass. By setting the content of the plant resource extraction residue to 0.5% by mass or more, it is possible to sufficiently reduce the environmental load that is the object of the present invention. Moreover, the tire comprised with the rubber composition which has the performance equivalent to the rubber composition which does not use an alternative raw material by making content of a plant resource extraction residue into 80 mass% or less can be provided. Here, in this invention, content of a plant resource extraction residue refers to content of the solid content of a plant resource extraction residue. That is, when the content of the plant resource extraction residue is 0.5 to 80% by mass, the value obtained by dividing the mass of the plant resource extraction residue at a moisture content of 0% by the mass of the rubber composition is 0.005 to 0. .80.

本発明によれば、所定の代替原料をゴム成分に配合することにより、複雑な製造工程を用いることなく低コストで製造が可能で且つ環境に優しいゴム組成物を用いたタイヤを、代替原料を使用しないゴム組成物を用いたタイヤと比較して物性を大幅に低下させることなく提供することができる。また、当該ゴム組成物の効率的な製造方法により製造されたゴム組成物を用いた、製造時の環境負荷が低いタイヤを提供することができる。 According to the present invention, a tire using an environmentally friendly rubber composition that can be manufactured at a low cost without using a complicated manufacturing process by blending a predetermined alternative raw material with a rubber component is used as an alternative raw material. It can be provided without significantly reducing the physical properties as compared with a tire using a rubber composition that is not used. Moreover, the tire with the low environmental load at the time of manufacture using the rubber composition manufactured by the efficient manufacturing method of the said rubber composition can be provided.

本発明のタイヤの一例の断面図である。It is sectional drawing of an example of the tire of this invention. (a)〜(c)は、植物資源抽出残渣の含水率を調整する手順の例を示すフローチャートである。(A)-(c) is a flowchart which shows the example of the procedure which adjusts the moisture content of a plant resource extraction residue.

<ゴム組成物>
以下に、本発明のゴム組成物を詳細に説明する。本発明に従うゴム組成物は、植物資源を溶媒に浸漬して固液抽出を行った後に残る植物資源抽出残渣であって所定の性状を有する残渣をゴム成分に配合して混練することで、ゴム成分の使用量を低減したことを特徴とする。
<Rubber composition>
Below, the rubber composition of this invention is demonstrated in detail. The rubber composition according to the present invention is a plant resource extraction residue that remains after a solid-liquid extraction is performed by immersing the plant resource in a solvent, and a rubber component having a predetermined property is blended in the rubber component and kneaded, thereby It is characterized by reducing the amount of components used.

ここで、ゴム成分は、天然ゴム、合成ゴム等のゴム成分からなり、合成ゴムとしては、具体的には、スチレン−ブタジエン共重合体ゴム(SBR)、ポリブタジエンゴム(BR)、ポリイソプレンゴム(IR)、アクリロニトリル−ブタジエン共重合体ゴム(NBR)、クロロプレンゴム(CR)、ブチルゴム(IIR)等が挙げられる。なお、本発明のゴム組成物は、任意に、カーボンブラックおよびシリカ等の補強性充填剤や、アロマオイル等の軟化剤、加硫促進剤、加硫促進助剤、老化防止剤等の一般に添加される添加剤等を含んでも良い。   Here, the rubber component is composed of rubber components such as natural rubber and synthetic rubber, and specific examples of the synthetic rubber include styrene-butadiene copolymer rubber (SBR), polybutadiene rubber (BR), and polyisoprene rubber ( IR), acrylonitrile-butadiene copolymer rubber (NBR), chloroprene rubber (CR), butyl rubber (IIR) and the like. The rubber composition of the present invention is optionally added to reinforcing fillers such as carbon black and silica, softeners such as aroma oil, vulcanization accelerators, vulcanization accelerators, anti-aging agents, etc. Additive may be included.

植物資源は、抽出操作により取り出すことが可能な任意の有効成分を含有する植物の一部であれば良く、植物資源としては、例えば、茶葉、コーヒー豆、アロエの葉、ヨモギの葉、桑の根、赤ブドウの皮、アザミの実、明日葉の葉、アセロラ、クロレラ、クズの根(葛根)、バラの花、桃の葉、そばの実、大麦の種子などが挙げられる。なお、これらの植物資源は、抽出作業の効率を高めるために、破砕機等で破砕してから抽出操作に供するのが好ましい。   The plant resource may be a part of a plant containing any active ingredient that can be extracted by an extraction operation. Examples of plant resources include tea leaves, coffee beans, aloe leaves, mugwort leaves, and mulberry leaves. Roots, red grape skin, thistle seeds, tomorrow leaves, acerola, chlorella, kudzu roots (knot roots), rose flowers, peach leaves, buckwheat, barley seeds. In addition, it is preferable to use these plant resources for extraction operation, after crushing with a crusher etc., in order to improve the efficiency of extraction operation | work.

抽出に使用する溶媒は、植物資源の種類、所望の有効成分および抽出液の用途に合わせて選択することができ、例えば、水や有機溶媒(エチルアルコール、油等)を溶媒として用いることができる。そして、上述した植物資源をこれらの溶媒に浸漬して植物資源中の有効成分を抽出することにより、飲料、化粧水、乳液等を得ることができる。なお、溶媒には、必要に応じてキレート剤、酸、アルカリ等の抽出剤を混合して用いても良い。   The solvent used for extraction can be selected according to the type of plant resource, desired active ingredient, and use of the extract. For example, water or an organic solvent (ethyl alcohol, oil, etc.) can be used as the solvent. . And a drink, a lotion, an emulsion, etc. can be obtained by immersing the plant resource mentioned above in these solvents, and extracting the active ingredient in a plant resource. In addition, you may mix and use extractants, such as a chelating agent, an acid, and an alkali, as needed.

なお、植物資源抽出残渣とは、溶媒中に植物資源を浸漬し、任意に、加熱、撹拌等の操作を行って植物中に含まれる所望の成分を溶媒中に抽出した後に、ろ過等の手段で抽出液(溶媒)を分離した際に残る固体成分を指す。   The plant resource extraction residue is a means such as filtration after immersing the plant resource in a solvent and optionally extracting the desired components contained in the plant by performing operations such as heating and stirring. Refers to the solid component remaining when the extract (solvent) is separated.

そして、上述した植物資源抽出残渣は、その含水率を80質量%以下、好ましくは30質量%以下、更に好ましくは15質量%以下としてゴム組成物に配合される。ここで、植物資源抽出残渣の含水率は、例えば熱風乾燥、ドラム乾燥、熱板乾燥等の乾燥や、フィルタープレス等の圧搾など、既知の手法を用いて調整することができるが、抽出液(溶媒)を分離した際に残る植物資源抽出残渣の含水率が所望の含水率の範囲にある場合には、含水率の調整を行うことなく、そのままゴム成分に配合しても良い。   And the plant resource extraction residue mentioned above is mix | blended with a rubber composition as the moisture content is 80 mass% or less, Preferably it is 30 mass% or less, More preferably, it is 15 mass% or less. Here, the moisture content of the plant resource extraction residue can be adjusted using a known method such as drying such as hot air drying, drum drying, and hot plate drying, and pressing such as a filter press. When the water content of the plant resource extraction residue remaining when the solvent is separated is in the desired water content range, it may be blended directly into the rubber component without adjusting the water content.

なお、植物資源抽出残渣を乾燥させて含水率を調整する際の温度としては、作業性の観点から、130〜250℃が好ましく、植物資源抽出残渣を石臼方式等のろ過装置でろ過した際のろ液の沸点よりも高い温度が更に好ましい。   In addition, as temperature at the time of drying a plant resource extraction residue and adjusting a moisture content, from a viewpoint of workability, 130-250 degreeC is preferable, and when a plant resource extraction residue is filtered with filtration apparatuses, such as a stone mill system, A temperature higher than the boiling point of the filtrate is more preferred.

更に、上述した植物資源抽出残渣は、ゴム成分への配合性および含水率の調整の容易性等の観点から、粒径を0.02〜600μmとし得る。そこで、粒径が600μmより大きい残渣を含む植物資源抽出残渣については、例えば図2(a)〜(c)に示すように、任意に、篩い分け、粉砕、またはその両方を行った後に必要に応じて含水率を調整(圧搾、乾燥)した上でゴム成分に配合することができる。ここで、篩い分けを行った後に粉砕または含水率の調整を行う場合には、粉砕および含水率の調整は篩下残渣に対して行う。なお、含水率の調整は粉砕または篩い分けの前に行っても良い。また、含水率を調整した植物資源抽出残渣(含水率調整残渣)は、必要に応じて更に粉砕、篩い分けを行っても良い。因みに、ゴム成分に配合する植物資源抽出残渣の粒径を篩い分けにより調整する場合、配合する植物資源抽出残渣は粒径0.02μm未満の残渣を含むものであっても良い。篩い分けにより粒径0.02μm未満の植物資源抽出残渣を分離する場合、残渣を篩に掛ける回数が増加してしまうからである。   Further, the above-mentioned plant resource extraction residue can have a particle size of 0.02 to 600 μm from the viewpoints of blendability into a rubber component and ease of adjustment of water content. Therefore, for plant resource extraction residues containing residues having a particle size larger than 600 μm, as shown in, for example, FIGS. 2 (a) to (c), it is optionally necessary after sieving, pulverizing, or both. Accordingly, the water content can be adjusted (squeezed and dried) and then blended into the rubber component. Here, when crushing or adjusting the moisture content after sieving, the crushing and moisture content adjustment are performed on the residue under the sieve. The moisture content may be adjusted before pulverization or sieving. Moreover, you may further grind | pulverize and sieve the plant resource extraction residue (water content adjustment residue) which adjusted the water content as needed. Incidentally, when adjusting the particle size of the plant resource extraction residue mix | blended with a rubber component by sieving, the plant resource extraction residue mix | blended may contain a residue with a particle size of less than 0.02 micrometer. This is because when the plant resource extraction residue having a particle size of less than 0.02 μm is separated by sieving, the number of times the residue is sieved increases.

具体的には、例えば既知の湿式粉砕機で植物資源抽出残渣を粉砕し、或いは、既知の湿式篩を用いて植物資源抽出残渣を篩い分けすることにより所望の粒径の植物資源抽出残渣を得て、該植物資源抽出残渣の含水率を調整した上でゴム成分に配合することができる。ここで、篩い分けでは篩上に残った植物資源抽出残渣が廃棄物となってしまうので、ゴム成分に配合する植物資源抽出残渣の粒径の調整方法としては粉砕が好ましい。なお、篩い分けは、所望の粒径の植物資源抽出残渣を確実に得るために、メッシュサイズの異なる篩を用いて複数回に分けて実施し、或いは、メッシュサイズの異なる篩を下方に行くほどメッシュサイズが小さい篩となるように積み重ねたものを用いて実施することができる。   Specifically, for example, the plant resource extraction residue having a desired particle size is obtained by pulverizing the plant resource extraction residue with a known wet pulverizer or by sieving the plant resource extraction residue with a known wet sieve. Thus, the water content of the plant resource extraction residue can be adjusted and blended with the rubber component. Here, since the plant resource extraction residue remaining on the sieve becomes waste in sieving, pulverization is preferred as a method for adjusting the particle size of the plant resource extraction residue to be blended with the rubber component. In addition, sieving is performed in multiple times using sieves with different mesh sizes in order to reliably obtain a plant resource extraction residue having a desired particle size, or as the sieves with different mesh sizes are moved downward. It can implement using what was piled up so that it might become a sieve with a small mesh size.

本発明のゴム組成物は、上述した方法で粉砕または篩い分けを行い、その後に含水率の調整を行った植物資源抽出残渣を、任意の充填剤(カーボンブラック等)および添加剤とともにゴム成分に配合して混練することにより調製することができる。なお、本発明のゴム組成物の調製方法に特に制限はなく、例えば、バンバリーミキサーやロール等を用いて、ゴム成分に、植物資源抽出残渣と、必要に応じて適宜選択した各種配合剤とを練り込んで調製することができる。   The rubber composition of the present invention is obtained by converting a plant resource extraction residue that has been pulverized or sieved by the above-described method and subsequently adjusted the moisture content into a rubber component together with an optional filler (carbon black, etc.) and additives. It can be prepared by blending and kneading. In addition, there is no restriction | limiting in particular in the preparation method of the rubber composition of this invention, For example, a banbury mixer, a roll, etc. are used for a rubber component, plant resource extraction residue, and various compounding agents selected suitably as needed. It can be prepared by kneading.

<タイヤ>
本発明のタイヤは、少なくとも一部を上記ゴム組成物で構成したことを特徴とし、それ以外は通常のタイヤと同様の製造方法を用いて製造することができる。
<Tire>
The tire of the present invention is characterized in that at least a part thereof is composed of the rubber composition, and other than that, it can be manufactured using the same manufacturing method as that of a normal tire.

次に、本発明のタイヤを、図面を参照しながら詳細に説明する。図1は、本発明のタイヤの一例の断面図である。図1に示すタイヤは、一対のビード部1及び一対のサイドウォール部2と、両サイドウォール部2に連なるトレッド部3とを有し、上記一対のビード部1間にトロイド状に延在してこれら各部1,2,3を補強するカーカス4と、該カーカス4のクラウン部のタイヤ半径方向外側に位置するベルト5とを具える。   Next, the tire of the present invention will be described in detail with reference to the drawings. FIG. 1 is a cross-sectional view of an example of the tire of the present invention. The tire shown in FIG. 1 has a pair of bead portions 1, a pair of sidewall portions 2, and a tread portion 3 connected to both sidewall portions 2, and extends in a toroid shape between the pair of bead portions 1. The carcass 4 that reinforces the parts 1, 2, and 3 and the belt 5 that is located on the outer side in the tire radial direction of the crown portion of the carcass 4 are provided.

図示例のタイヤにおいて、カーカス4は、一枚のカーカスプライからなり、また、上記ビード部1内に夫々配設した一対のビードコア(ワイヤ)6間にトロイド状に延在する本体部と、各ビードコア6の周りでタイヤ幅方向の内側から外側に向けて半径方向外方に巻上げた折り返し部とからなる。なお、図示例のカーカス4は、一枚のカーカスプライよりなるが、本発明のタイヤにおいては、カーカスプライの枚数は複数であってもよい。   In the illustrated tire, the carcass 4 is composed of a single carcass ply, and a main body portion extending in a toroidal shape between a pair of bead cores (wires) 6 respectively disposed in the bead portion 1; Around the bead core 6, it consists of a folded portion wound up radially outward from the inside in the tire width direction toward the outside. In the illustrated example, the carcass 4 is composed of one carcass ply. However, in the tire of the present invention, a plurality of carcass plies may be provided.

また、図示例のタイヤにおいて、ベルト5は、二枚のベルト層からなるが、本発明のタイヤにおいて、ベルトを構成するベルト層の枚数は一枚以上であればよく、これに限られるものではない。更に、本発明のタイヤは、ベルト5のタイヤ半径方向外側に、タイヤ周方向に対し実質的に平行に配列したコードのゴム引き層からなるベルト補強層を具えてもよく、ベルト5の端部と該ベルト補強層との間に更に層間ゴムを具えることもできる。   In the illustrated tire, the belt 5 is composed of two belt layers. However, in the tire of the present invention, the number of belt layers constituting the belt may be one or more, and is not limited thereto. Absent. Furthermore, the tire of the present invention may further include a belt reinforcing layer made of a rubberized layer of cords arranged substantially parallel to the tire circumferential direction on the outer side in the tire radial direction of the belt 5. Further, an interlayer rubber can be provided between the belt reinforcing layer and the belt reinforcing layer.

そして、図示例のタイヤは、少なくともトレッド部3に、上述した植物資源抽出残渣としてコーヒー粕を配合したゴム組成物を用いることを特徴とする。コーヒー粕を配合したゴム組成物をトレッド部3に使用することで、氷上μが向上したタイヤを提供することができる。   And the tire of the example of illustration uses the rubber composition which mix | blended coffee lees as the plant resource extraction residue mentioned above at least in the tread part 3. By using a rubber composition blended with coffee lees in the tread portion 3, a tire with improved on-ice μ can be provided.

なお、上述した例以外にも、例えば、植物資源抽出残渣として茶殻を配合したゴム組成物を用いてタイヤを構成しても良い。茶殻を増量材として用いれば、破断伸びを殆ど低下させることなく、ゴム成分の使用量を低減することができる。   In addition to the examples described above, for example, a tire may be configured using a rubber composition containing tea husk as a plant resource extraction residue. If the tea husk is used as an extender, the amount of rubber component used can be reduced without substantially reducing the elongation at break.

また、上記ゴム組成物を用いる部材としては、トレッドゴムの他、サイドゴム、ビードワイヤの半径方向外側に位置するビードフィラーないしスティフナー、カーカスやベルトのコーティングゴム等が挙げられる。   Examples of the member using the rubber composition include tread rubber, side rubber, bead filler or stiffener located on the radially outer side of the bead wire, carcass and belt coating rubber, and the like.

その他、本発明のタイヤに充填する気体としては、通常の或いは酸素分圧を調整した空気の他、窒素、アルゴン、ヘリウム等の不活性ガスを用いることができる。   In addition, as a gas filled in the tire of the present invention, an inert gas such as nitrogen, argon, helium, etc. can be used in addition to air having a normal or oxygen partial pressure adjusted.

以下に、実施例を挙げて本発明を更に詳しく説明するが、本発明は下記の実施例に何ら限定されるものではない。   Hereinafter, the present invention will be described in more detail with reference to examples. However, the present invention is not limited to the following examples.

(実施例1〜4)
バンバリーミキサーを用いて、表1に示す配合処方で茶殻を含むゴム組成物を調製し、既知の加硫剤等を配合して通常の方法で加硫した後に以下の方法で破断伸びを測定、評価した。結果を表1に示す。
(Examples 1-4)
Using a Banbury mixer, preparing a rubber composition containing tea husks with the formulation shown in Table 1, blending a known vulcanizing agent, etc. and vulcanizing by a normal method, then measuring the elongation at break by the following method, evaluated. The results are shown in Table 1.

(実施例5〜8)
バンバリーミキサーを用いて、表1に示す配合処方でコーヒー粕を含むゴム組成物を調製し、既知の加硫剤等を配合して通常の方法で加硫した後に以下の方法で破断伸びを測定、評価した。結果を表1に示す。
(Examples 5 to 8)
Using a Banbury mixer, prepare a rubber composition containing coffee gruel with the formulation shown in Table 1, blend with a known vulcanizing agent, etc., and vulcanize by the usual method, then measure the elongation at break by the following method ,evaluated. The results are shown in Table 1.

(従来例1)
バンバリーミキサーを用いて、表1に示す配合処方でコーヒー粕および茶殻を含まないゴム組成物を調製し、既知の加硫剤等を配合して通常の方法で加硫した後に以下の方法で破断伸びを測定、評価した。結果を表1に示す。
(Conventional example 1)
Use a Banbury mixer to prepare a rubber composition that does not contain coffee candy and tea husks with the formulation shown in Table 1, blend with a known vulcanizing agent, etc., and vulcanize it in the usual way, then break it with the following method. Elongation was measured and evaluated. The results are shown in Table 1.

(比較例1)
ロールを用いて、含水率が90質量%超の植物資源抽出残渣(茶殻またはコーヒー粕)を含むゴム組成物の調製を試みたが、ロールが滑ってしまい、ゴム成分と植物資源抽出残渣との混練ができなかった。そのため、破断伸びを測定することができなかった。
(Comparative Example 1)
An attempt was made to prepare a rubber composition containing a plant resource extraction residue (tea husk or coffee cake) having a moisture content of more than 90% by mass using a roll, but the roll slipped and the rubber component and the plant resource extraction residue Kneading was not possible. Therefore, the elongation at break could not be measured.

(破断伸び)
実施例1〜8および従来例1で作製したゴム組成物を160℃で15分加硫して得た加硫ゴムに対し、株式会社東洋精機製作所製のストログラフを用いて、温度25℃、引張速度100mm/minの条件で破断伸びを測定した。
(Elongation at break)
For the vulcanized rubber obtained by vulcanizing the rubber compositions prepared in Examples 1 to 8 and Conventional Example 1 at 160 ° C. for 15 minutes, using a strograph manufactured by Toyo Seiki Seisakusho Co., Ltd., a temperature of 25 ° C., The elongation at break was measured under the condition of a tensile speed of 100 mm / min.

Figure 0005390220
Figure 0005390220

*1 乳化重合SBR、ゴム成分100質量部に対して37.5質量部のアロマ油で油展
*2 旭カーボン株式会社製、N110
*3 飲料製造工場より排出された茶殻
*4 飲料製造工場より排出されたコーヒー粕
* 1 Emulsion polymerization SBR, 37.5 parts by mass of aroma oil for 100 parts by mass of rubber component
* 2 N110 manufactured by Asahi Carbon Co., Ltd.
* 3 Tea leaves discharged from beverage manufacturing plants
* 4 Coffee cake discharged from a beverage manufacturing plant

表1より、所定の性状を有する植物資源抽出残渣をゴム成分に配合してゴム組成物とすれば、破断伸びを低下させることなく、ゴム成分の使用量を低減することが可能であることが分かる。   From Table 1, if a plant resource extraction residue having a predetermined property is blended with a rubber component to form a rubber composition, it is possible to reduce the amount of the rubber component used without reducing elongation at break. I understand.

1 ビード部
2 サイドウォール部
3 トレッド部
4 カーカス
5 ベルト
6 ビードコア
1 Bead part 2 Side wall part 3 Tread part 4 Carcass 5 Belt 6 Bead core

Claims (15)

ゴム成分に対して、植物資源を溶媒に浸漬して固液抽出を行った後に残る植物資源抽出残渣を配合したゴム組成物で、少なくとも一部を構成したタイヤであって、
前記植物資源抽出残渣の含水率が80質量%以下であり、且つ、粒径が0.02〜600μmであることを特徴とする、タイヤ
A rubber composition containing a plant resource extraction residue remaining after performing solid-liquid extraction by immersing a plant resource in a solvent, and a rubber component , comprising at least a part of a tire ,
A tire having a moisture content of the plant resource extraction residue of 80% by mass or less and a particle size of 0.02 to 600 μm.
前記溶媒が水であることを特徴とする、請求項1に記載のタイヤThe tire according to claim 1, wherein the solvent is water. 前記植物資源がカテキンを含有する植物であることを特徴とする、請求項2に記載のタイヤThe tire according to claim 2, wherein the plant resource is a plant containing catechin. 前記植物資源がコーヒー豆であることを特徴とする、請求項2に記載のタイヤThe tire according to claim 2, wherein the plant resource is coffee beans. 前記植物資源抽出残渣の含有量が0.5〜80質量%であることを特徴とする、請求項1に記載のタイヤThe tire according to claim 1, wherein the content of the plant resource extraction residue is 0.5 to 80% by mass. ゴム成分に対して、植物資源を溶媒に浸漬して固液抽出を行った後に残る植物資源抽出残渣を配合してゴム組成物を製造する方法で製造したゴム組成物で、少なくとも一部を構成したタイヤであって、
前記ゴム組成物を製造する方法が、
前記植物資源抽出残渣を粒径0.02〜600μmまで粉砕する粉砕工程と、
前記植物資源抽出残渣の含水率を80質量%以下とする含水率調整工程と、
含水率の調整および粉砕を行った植物資源抽出残渣をゴム成分に配合して混練する混練工程と、
を含むことを特徴とする、タイヤ
A rubber composition manufactured by a method of manufacturing a rubber composition by blending a plant resource extraction residue remaining after solid-liquid extraction by immersing a plant resource in a solvent with respect to the rubber component , at least partly constituting Tire ,
A method for producing the rubber composition comprises:
Crushing step of crushing the plant resource extraction residue to a particle size of 0.02 to 600 μm;
A moisture content adjusting step in which the moisture content of the plant resource extraction residue is 80% by mass or less;
A kneading step of mixing and kneading the plant resource extraction residue that has been adjusted and pulverized with a rubber component;
A tire characterized by including.
前記ゴム組成物を製造する方法が、前記粉砕工程を、前記含水率調整工程より前に含むことを特徴とする、請求項6に記載のタイヤThe tire according to claim 6 , wherein the method for producing the rubber composition includes the pulverizing step before the moisture content adjusting step. 前記ゴム組成物を製造する方法が、前記植物資源抽出残渣を篩に掛けて篩上残渣と篩下残渣とに選別する選別工程を、前記混練工程より前に更に含み、
前記混練工程で前記篩下残渣をゴム成分に配合して混練することを特徴とする、請求項6に記載のタイヤ
The method for producing the rubber composition further includes a screening step of screening the plant resource extraction residue through a sieve to screen residue and under-screen residue before the kneading step,
The tire according to claim 6, wherein in the kneading step, the under-screen residue is blended with a rubber component and kneaded.
前記ゴム組成物を製造する方法が、前記選別工程を、前記粉砕工程の後、且つ、前記含水率調整工程の前に含むことを特徴とする、請求項8に記載のタイヤThe tire according to claim 8 , wherein the method for producing the rubber composition includes the selecting step after the pulverizing step and before the moisture content adjusting step. ゴム成分に対して、植物資源を溶媒に浸漬して固液抽出を行った後に残る植物資源抽出残渣を配合してゴム組成物を製造する方法で製造したゴム組成物で、少なくとも一部を構成したタイヤであって、
前記ゴム組成物を製造する方法が、
前記植物資源抽出残渣の含水率を80質量%以下とする含水率調整工程と、
含水率を調整した植物資源抽出残渣をメッシュサイズが600μm以下の篩に掛けて篩上残渣と篩下残渣とに選別することを含む選別工程と、
前記篩下残渣をゴム成分に配合して混練する混練工程と、
を含むことを特徴とする、タイヤ
A rubber composition manufactured by a method of manufacturing a rubber composition by blending a plant resource extraction residue remaining after solid-liquid extraction by immersing a plant resource in a solvent with respect to the rubber component , at least partly constituting Tire ,
A method for producing the rubber composition comprises:
A moisture content adjusting step in which the moisture content of the plant resource extraction residue is 80% by mass or less;
A screening step including screening the plant resource extraction residue adjusted in moisture content to a residue on the screen and a residue on the screen by passing through a sieve having a mesh size of 600 μm or less;
A kneading step of blending and kneading the sieving residue with a rubber component;
A tire characterized by including.
ゴム成分に対して、植物資源を溶媒に浸漬して固液抽出を行った後に残る植物資源抽出残渣を配合してゴム組成物を製造する方法で製造したゴム組成物で、少なくとも一部を構成したタイヤであって、
前記ゴム組成物を製造する方法が、
前記植物資源抽出残渣をメッシュサイズが600μm以下の篩に掛けて篩上残渣と篩下残渣とに選別することを含む選別工程と、
前記篩下残渣の含水率を80質量%以下とする含水率調整工程と、
含水率を調整した前記篩下残渣をゴム成分に配合して混練する混練工程と、
を含むことを特徴とする、タイヤ
A rubber composition manufactured by a method of manufacturing a rubber composition by blending a plant resource extraction residue remaining after solid-liquid extraction by immersing a plant resource in a solvent with respect to the rubber component , at least partly constituting Tire ,
A method for producing the rubber composition comprises:
A screening step comprising screening the plant resource extraction residue through a sieve having a mesh size of 600 μm or less to screen residue and screen residue;
A moisture content adjusting step in which the moisture content of the residue under the sieve is 80% by mass or less;
A kneading step of blending and kneading the sieving residue with the moisture content adjusted to a rubber component;
A tire characterized by including.
前記選別工程でメッシュサイズの異なる少なくとも2つの篩を使用して植物資源抽出残渣を選別することを特徴とする、請求項10または11に記載のタイヤThe tire according to claim 10 or 11, wherein in the sorting step, the plant resource extraction residue is sorted using at least two sieves having different mesh sizes. 前記選別工程が、
植物資源抽出残渣をメッシュサイズ750〜1500μmの第1の篩に掛ける工程と、
前記第1の篩を通過した植物資源抽出残渣をメッシュサイズ90〜600μmの第2の篩に掛ける工程と、
を含むことを特徴とする、請求項10または11に記載のタイヤ
The sorting step is
Applying the plant resource extraction residue to a first sieve having a mesh size of 750 to 1500 μm;
Applying the plant resource extraction residue that has passed through the first sieve to a second sieve having a mesh size of 90 to 600 μm;
The tire according to claim 10 or 11, comprising:
前記含水率調整工程が、乾燥により含水率を15質量%以下とする乾燥工程、圧搾により含水率を80質量%以下とする圧搾工程、または圧搾した後に乾燥することにより含水率を15質量%以下とする圧搾・乾燥工程であることを特徴とする、請求項6〜13の何れかに記載のタイヤThe moisture content adjusting step is a drying step in which the moisture content is 15% by mass or less by drying, a pressing step in which the moisture content is 80% by mass or less by pressing, or a moisture content of 15% by mass or less by drying after pressing. The tire according to any one of claims 6 to 13, which is a pressing / drying step. 前記含水率調整工程が、前記乾燥工程または前記圧搾・乾燥工程であり、
乾燥を、温度130〜250℃で行うことを特徴とする、請求項14に記載のタイヤ
The moisture content adjusting step is the drying step or the pressing / drying step,
The tire according to claim 14, wherein drying is performed at a temperature of 130 to 250 ° C.
JP2009061314A 2009-03-13 2009-03-13 tire Expired - Fee Related JP5390220B2 (en)

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