JP5366994B2 - Mixed fiber production equipment - Google Patents

Mixed fiber production equipment Download PDF

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JP5366994B2
JP5366994B2 JP2011044793A JP2011044793A JP5366994B2 JP 5366994 B2 JP5366994 B2 JP 5366994B2 JP 2011044793 A JP2011044793 A JP 2011044793A JP 2011044793 A JP2011044793 A JP 2011044793A JP 5366994 B2 JP5366994 B2 JP 5366994B2
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fiber
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supply means
rotating body
fibers
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JP2012180618A (en
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国広 田渕
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東亜機工株式会社
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Abstract

<P>PROBLEM TO BE SOLVED: To easily and efficiently manufacture high quality mixed fiber free from mixture unevenness in which a plurality of kinds of fibers may be substantially uniformly mixed. <P>SOLUTION: For manufacturing mixed fiber 7 in which a plurality of kinds of fibers 1 and 2 are mixed, on an outer circumferential side of a rotor 15 that has a large number of cutting blades 14 on its circumferential faces on a circumferential side and an axial side, a plurality of supply means 16 and 17 for respectively supplying the fibers 1 and 2 toward the rotor 15 are disposed to be arranged from an upstream side to a downstream side, and fixed blades 18 and 19 for cutting the fibers 1 and 2 together with the cutting blades 14 through rotation of the rotor 15 are disposed in the vicinity of the downstream side of the supply means 16 and 17, and the fixed blade 19 disposed on the downstream side mixes, while cutting, the fiber 2 supplied in an upper portion thereof with the fiber 1 already cut. <P>COPYRIGHT: (C)2012,JPO&amp;INPIT

Description

本発明は、竹繊維などの植物繊維と熱融着繊維とを混合した混合繊維を製造する混合繊維製造装置に関するものである。   The present invention relates to a mixed fiber manufacturing apparatus for manufacturing a mixed fiber in which vegetable fibers such as bamboo fibers and heat-bonded fibers are mixed.

近年は竹、ケナフ、芭蕉などの各種の植物が有する消臭性、殺菌性、抗菌性などの性質を多方面で有効に活用することが考えられている。例えば青竹を解繊して得た綿状の竹綿を熱融着繊維と混合して混合繊維とし、その後に熱融着繊維を熱融着させて竹綿混合シートとしたものがある(特許文献1)。   In recent years, it has been considered to effectively utilize various properties such as deodorant, bactericidal and antibacterial properties of various plants such as bamboo, kenaf, and straw. For example, cotton-like bamboo cotton obtained by defibrating blue bamboo is mixed with heat-bonded fibers to form mixed fibers, and then heat-bonded fibers are heat-bonded to form bamboo cotton mixed sheets (patents) Reference 1).

この竹綿混合シートを製造するに当たっては、外周に多数の解繊針を有する解繊ドラムと、この解繊ドラムの外周に配置された竹綿供給手段及び熱融着繊維供給手段とを備えた製造装置を用いて、竹綿供給手段から供給される竹綿、熱融着繊維供給手段から供給される熱融着繊維を解繊ドラムの外周の解繊針により引っ掛けて解繊しながら竹綿と熱融着繊維とを混合して混合繊維とし、その混合繊維を積層してシート状にした後、熱融着シートに通して熱融着繊維を熱融着する方法を取っている。   In producing this bamboo-cotton mixed sheet, it was provided with a defibrating drum having a large number of defibrating needles on the outer periphery, and a bamboo cotton supplying means and a heat-bonding fiber supplying means arranged on the outer periphery of the defibrating drum. Bamboo cotton while defibrating by using a manufacturing device to hook bamboo cotton supplied from bamboo cotton supply means and heat fusion fiber supplied from heat fusion fiber supply means with a defibration needle on the outer periphery of the defibration drum And a heat-sealable fiber are mixed to form a mixed fiber, and the mixed fiber is laminated to form a sheet, and then passed through a heat-sealable sheet to heat-seal the heat-sealable fiber.

特開2010−143102号公報JP 2010-143102 A

従来の製造装置では、混合繊維中での竹綿と熱融着繊維とを均一に混合し難いという問題がある。即ち、竹綿供給手段から供給される竹綿を解繊ドラムの外周の解繊針により引っ掛けて解繊した後、その解繊針により、熱融着繊維供給手段から供給される熱融着繊維を引っ掛けて解繊して、竹綿と熱融着繊維とを混合している。   In the conventional manufacturing apparatus, there is a problem that it is difficult to uniformly mix bamboo cotton and heat-sealing fibers in the mixed fibers. That is, after the bamboo cotton supplied from the bamboo cotton supplying means is hooked by the defibrating needle on the outer periphery of the defibrating drum and then defibrated, the heat fusing fiber supplied from the heat fusing fiber supplying means by the defibrating needle Is hooked and defibrated to mix bamboo cotton and heat-sealing fibers.

しかし、竹綿供給手段から供給される竹綿は、解繊ドラムの外周の解繊針で引っ掛けて解繊するだけであるため、解繊針が引っ掛かったときに容易に千切れて細かく解繊できる程度まで仕上げておく必要があり、竹綿の前処理工程に工数、時間を要し作業能率の点で問題がある。また仮に解繊針により細かく解繊できる程度まで前処理をした竹綿を使用しても、竹綿の長さが比較的長く、しかもその竹綿以上に熱融着繊維の長さが長くなるため、竹綿と熱融着繊維とが満遍なく略均一に混合し難く混合ムラができる欠点がある。   However, since bamboo cotton supplied from the bamboo cotton supply means is simply hanged by the defibrating needle on the outer periphery of the defibrating drum, it can be easily shredded into fine pieces when the defibrating needle is caught. It is necessary to finish as much as possible, and the pretreatment process of bamboo cotton requires man-hours and time, which is problematic in terms of work efficiency. Moreover, even if bamboo cotton pretreated to the extent that it can be finely defibrated with a defibration needle is used, the length of bamboo cotton is relatively long, and the length of the heat-sealing fiber becomes longer than that of bamboo cotton. Therefore, there is a defect that the bamboo cotton and the heat-sealing fiber are not evenly mixed and are hardly mixed uniformly and uneven mixing is caused.

本発明は、このような従来の課題に鑑み、複数種類の繊維を混合して混合繊維を製造するに際して、その複数種類の繊維を略均一に混合でき、混合ムラのない高品質の混合繊維を容易且つ能率的に製造することができる混合繊維製造装置を提供することを目的とする。   In view of such a conventional problem, the present invention can produce a mixed fiber by mixing a plurality of types of fibers, and can mix the plurality of types of fibers substantially uniformly, thereby producing a high-quality mixed fiber without mixing unevenness. An object of the present invention is to provide a mixed fiber manufacturing apparatus that can be manufactured easily and efficiently.

本発明は、複数種類の繊維1,2とを混合した混合繊維7を製造する混合繊維製造装置において、外周に周方向及び軸方向に多数の粉砕刃14が設けられた回転体15の外周側に、前記回転体15側へと各繊維1,2を供給する複数個の供給手段16,17を上手側から下手側へと各繊維1,2の種類別に周方向に配置し、前記各供給手段16,17の下手側近傍に、前記回転体15の回転により前記粉砕刃14との間で繊維1,2を粉砕する固定刃18,19を配置し、下手側の固定刃19側ではその上手側に供給された繊維2と既に粉砕された繊維1とを粉砕しながら混合するものである。   The present invention relates to a mixed fiber manufacturing apparatus for manufacturing a mixed fiber 7 in which a plurality of types of fibers 1 and 2 are mixed, and an outer peripheral side of a rotating body 15 provided with a large number of grinding blades 14 on the outer periphery in the circumferential direction and in the axial direction. Further, a plurality of supply means 16 and 17 for supplying the fibers 1 and 2 to the rotating body 15 side are arranged in the circumferential direction according to the types of the fibers 1 and 2 from the upper side to the lower side, Near the lower side of the means 16, 17, fixed blades 18, 19 for pulverizing the fibers 1, 2 with the pulverizing blade 14 by the rotation of the rotating body 15 are arranged, and on the lower fixed blade 19 side, The fiber 2 supplied to the upper side and the already pulverized fiber 1 are mixed while being pulverized.

植物繊維1を供給する前記供給手段16と、植物繊維1とは別の繊維2を供給する前記供給手段17とを備え、植物繊維1と別の繊維2との内、破砕し難い繊維1を供給する供給手段16を他の供給手段17よりも前記回転体15の上手側に備えたものでもよい。   The said supply means 16 which supplies the plant fiber 1, and the said supply means 17 which supplies the fiber 2 different from the plant fiber 1 are provided, The fiber 1 which is hard to crush among the plant fiber 1 and another fiber 2 is provided. The supplying means 16 for supplying may be provided on the upper side of the rotating body 15 with respect to the other supplying means 17.

植物繊維は解繊された粗竹繊維4、別の繊維は前記粗竹繊維4よりも粉砕し易い熱融着繊維2とし、前記粗竹繊維4を供給する第1供給手段16を熱融着繊維2を供給する第2供給手段17よりも上手側に配置し、前記第1供給手段16から供給された粗竹繊維4を該第1供給手段16の下手側近傍の第1固定刃18と前記粉砕刃14との間で粉砕して竹繊維1とした後、前記第2供給手段17から供給された熱融着繊維2と竹繊維1とを該第2供給手段17の下手側近傍の第2固定刃19と前記粉砕刃14との間で粉砕し混合するようにしてもよい。 The plant fiber is a disassembled rough bamboo fiber 4, the other fiber is a heat-fusible fiber 2 that is easier to grind than the rough bamboo fiber 4, and the first supply means 16 that supplies the rough bamboo fiber 4 is heat-sealed. The rough bamboo fiber 4 is arranged on the upper side of the second supply means 17 for supplying the fibers 2, and the first fixed blade 18 in the vicinity of the lower side of the first supply means 16 is disposed on the rough bamboo fiber 4 supplied from the first supply means 16. After crushing between the crushing blades 14 to make the bamboo fibers 1, the heat fusion fibers 2 and the bamboo fibers 1 supplied from the second supply means 17 are placed in the vicinity of the lower side of the second supply means 17. You may make it grind | pulverize and mix between the 2nd fixed blade 19 and the said grinding | pulverization blade 14. FIG.

前記回転体15は外周に周方向に複数個の前記粉砕刃14が設けられた回転円板26を軸方向に複数枚積層して結合し、前記各粉砕刃14は前記回転体15の外周に螺旋状に配列してもよい。前記各固定刃18,19は前記回転体15と対向する内周側に、前記粉砕刃14のピッチP1よりも小さいピッチP2で配列された複数の刃部64を有するものでもよい。また前記各固定刃18,19は前記回転体15の前記粉砕刃14との間のクリアランスを調整可能にすることが望ましい。   The rotating body 15 is formed by laminating a plurality of rotating disks 26 each having a plurality of crushing blades 14 provided in the circumferential direction on the outer periphery, and the crushing blades 14 are connected to the outer periphery of the rotating body 15. You may arrange in a spiral. Each of the fixed blades 18 and 19 may have a plurality of blade portions 64 arranged at a pitch P2 smaller than the pitch P1 of the crushing blade 14 on the inner peripheral side facing the rotating body 15. It is desirable that the fixed blades 18 and 19 can adjust the clearance between the rotating body 15 and the grinding blade 14.

本発明では、外周に周方向及び軸方向に多数の粉砕刃14が設けられた回転体15の外周側に、前記回転体15側へと各繊維1,2を供給する複数個の供給手段16,17を上手側から下手側へと各繊維1,2の種類別に周方向に配置し、前記各供給手段16,17の下手側近傍に、前記回転体15の回転により前記粉砕刃14との間で繊維1,2を粉砕する固定刃18,19を配置し、下手側の固定刃19側ではその上手側に供給された繊維2と既に粉砕された繊維1とを粉砕しながら混合するので、複数種類の繊維1,2を略均一に混合でき、混合ムラのない高品質の混合繊維9を容易且つ能率的に製造できる利点がある。   In the present invention, a plurality of supply means 16 for supplying the fibers 1 and 2 to the rotating body 15 side on the outer peripheral side of the rotating body 15 provided with a large number of grinding blades 14 in the circumferential direction and the axial direction on the outer periphery. , 17 are arranged in the circumferential direction from the upper side to the lower side according to the type of each fiber 1, 2, and in the vicinity of the lower side of each of the supply means 16, 17, The fixed blades 18 and 19 for pulverizing the fibers 1 and 2 are arranged between them, and the fibers 2 supplied to the upper side and the already pulverized fibers 1 are mixed while being crushed on the lower fixed blade 19 side. There are advantages that a plurality of types of fibers 1 and 2 can be mixed substantially uniformly, and a high-quality mixed fiber 9 with no mixing unevenness can be easily and efficiently manufactured.

本発明の第1の実施形態を示すシート体製造装置の概略図である。It is the schematic of the sheet | seat body manufacturing apparatus which shows the 1st Embodiment of this invention. 同混合繊維製造装置の拡大図である。It is an enlarged view of the mixed fiber manufacturing apparatus. 同混合繊維製造装置の断面図である。It is sectional drawing of the mixed fiber manufacturing apparatus. 同調整手段の平面断面図である。It is a plane sectional view of the adjustment means. 同調整手段の側面断面図である。It is side surface sectional drawing of the adjustment means. 同回転体の正面図である。It is a front view of the rotary body. 同回転円板の分解図である。It is an exploded view of the same rotating disk. 同回転円板の説明図である。It is explanatory drawing of the rotation disc. 同回転円板の説明図である。It is explanatory drawing of the rotation disc. 同シート体の製造工程のブロック図である。It is a block diagram of the manufacturing process of the sheet body. 本発明の第2の実施形態を示す混合繊維製造装置の拡大図である。It is an enlarged view of the mixed fiber manufacturing apparatus which shows the 2nd Embodiment of this invention. 本発明の第3の実施形態を示す固定刃の分解図である。It is an exploded view of the fixed blade which shows the 3rd Embodiment of this invention.

以下、本発明の各実施形態を図面に基づいて詳述する。図1〜図10は本発明の第1の実施形態を例示する。図10は竹繊維1が熱融着繊維2により抱持されたシート体3を製造する製造工程を示し、図1〜図9はそのシート体3を製造するシート体製造装置を示す。   Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. 1 to 10 illustrate a first embodiment of the present invention. FIG. 10 shows a manufacturing process for manufacturing the sheet body 3 in which the bamboo fiber 1 is held by the heat-bonding fiber 2, and FIGS. 1 to 9 show a sheet body manufacturing apparatus for manufacturing the sheet body 3.

シート体3を製造する際には、図10に示すように粗竹繊維4と熱融着繊維2とを原料として使用する。そして、先ず粗竹繊維4を粗竹繊維粉砕工程5で粉砕して細く短い竹繊維(竹綿)1とする。次の粉砕混合工程6で熱融着繊維2と既に粉砕された竹繊維1とを細かく粉砕しながら混合して混合繊維7とする。続いて積層工程8で混合繊維7を所定厚さのシート状に積層して積層シート9とし、その積層シート9を熱融着工程10に送る。そして、熱融着工程10で混合繊維7内に含まれている熱融着繊維2同士を互いに熱融着させることにより、竹繊維1と熱融着繊維2とが混合され且つ熱融着繊維2により竹綿状の竹繊維1が抱持されたシート体3として仕上げる。   When manufacturing the sheet body 3, as shown in FIG. 10, the rough bamboo fiber 4 and the heat-fusion fiber 2 are used as a raw material. First, the coarse bamboo fiber 4 is pulverized in the coarse bamboo fiber pulverization step 5 to obtain a thin and short bamboo fiber (bamboo cotton) 1. In the next crushing and mixing step 6, the heat fusion fiber 2 and the bamboo fiber 1 that has already been crushed are mixed while being finely pulverized to form a mixed fiber 7. Subsequently, the mixed fibers 7 are laminated in a sheet shape with a predetermined thickness in the laminating step 8 to form a laminated sheet 9, and the laminated sheet 9 is sent to the heat sealing step 10. Then, the heat-fusible fibers 2 contained in the mixed fiber 7 are heat-fused with each other in the heat-fusing step 10 so that the bamboo fiber 1 and the heat-fusible fiber 2 are mixed and the heat-fusible fiber is mixed. 2 is finished as a sheet body 3 in which bamboo fiber-like bamboo fibers 1 are held.

シート体製造装置は、図1に示すように、竹繊維1と熱融着繊維2とを粉砕し混合する混合繊維製造装置11と、その混合繊維7をシート状に積層して積層シート9とする積層装置12と、積層後に熱融着繊維2を熱融着させる熱融着装置(図示省略)とを備えている。   As shown in FIG. 1, the sheet body manufacturing apparatus includes a mixed fiber manufacturing apparatus 11 that pulverizes and mixes bamboo fiber 1 and heat-sealing fiber 2, and laminates the mixed fiber 7 in a sheet shape, And a heat fusion device (not shown) that heat-fuses the heat-fusible fiber 2 after lamination.

混合繊維製造装置11は解砕された粗竹繊維4と解繊された熱融着繊維2とを原料として、それらを粉砕することにより細かい竹繊維1と熱融着繊維2とが略均一に混合された混合繊維7を製造するものであって、図2〜図5に示すように、外周に周方向及び軸方向に多数の粉砕刃14が設けられた回転体15を備え、回転体15の回転方向の外周上手側に配置され且つ回転体15側へと粗竹繊維4を供給する第1供給手段16と、回転体15の回転方向の外周下手側に配置され且つ回転体15側へと熱融着繊維2を供給する第2供給手段17と、第1供給手段16の下手側近傍に配置され且つ第1供給手段16から供給された粗竹繊維4を回転体15の回転により粉砕刃14との間で粉砕する第1固定刃18と、第2供給手段17の下手側近傍に配置され且つ第2供給手段17から供給された熱融着繊維2と既に粉砕された竹繊維1とを回転体15の回転により粉砕刃14との間で粉砕して混合する第2固定刃19とを備えている。   The mixed fiber manufacturing apparatus 11 uses the crushed rough bamboo fiber 4 and the deflated heat-bonding fiber 2 as raw materials, and pulverizes them to make the fine bamboo fiber 1 and the heat-bonding fiber 2 substantially uniform. As shown in FIGS. 2 to 5, the mixed fiber 7 is manufactured. The rotating body 15 includes a rotating body 15 provided with a large number of crushing blades 14 in the circumferential direction and the axial direction on the outer periphery. The first supply means 16 that is disposed on the outer peripheral side in the rotational direction and supplies the rough bamboo fiber 4 to the rotating body 15 side, and is disposed on the outer peripheral lower side in the rotational direction of the rotating body 15 and toward the rotating body 15 side. And the second supply means 17 for supplying the heat-fusible fiber 2 and the coarse bamboo fiber 4 disposed near the lower side of the first supply means 16 and supplied from the first supply means 16 by the rotation of the rotating body 15 The lower fixed side of the first fixed blade 18 and the second supply means 17 to be crushed with the blade 14 Second fixing that is arranged beside and heat-bonded fiber 2 supplied from second supply means 17 and already pulverized bamboo fiber 1 are pulverized and mixed with pulverizing blade 14 by rotation of rotating body 15. A blade 19 is provided.

積層装置12は、図1に示すように、混合繊維製造装置11で製造され案内ダクト20を経て供給された混合繊維7を上面側の積層部21で吸着し積層して積層シート9とする積層コンベア22と、積層コンベア22の下手側に配置され且つ積層シート9を熱融着装置(図示省略)へと搬送する搬送コンベア23と、積層コンベア22上の積層シート9を吸着部24で吸着して搬送コンベア23上へと移載する移載コンベア25とを備えている。   As shown in FIG. 1, the laminating device 12 adsorbs and laminates the mixed fibers 7 manufactured by the mixed fiber manufacturing device 11 and supplied through the guide duct 20 at the upper-side laminating portion 21 to form a laminated sheet 9. The conveyor 22, the conveyor 23 that is disposed on the lower side of the laminated conveyor 22 and conveys the laminated sheet 9 to a heat fusion apparatus (not shown), and the laminated sheet 9 on the laminated conveyor 22 is adsorbed by the adsorption unit 24. And a transfer conveyor 25 for transferring onto the transfer conveyor 23.

粗竹繊維4には例えば孟宗竹などの青竹を圧砕して偏平状に割った後、その割竹を高速回転する解砕ドラムの解砕爪により解砕して粗繊維を取り出したものなどが使用され、また熱融着繊維2には不織布を解繊したものなどが使用されている。熱融着繊維2としては例えばポリプロピレン、ポリエチレン、ポリエステル、生分解性プラスチックファイバーその他のものがある。   For the rough bamboo fiber 4, for example, a green bamboo such as Sosetsu bamboo is crushed and broken into flat shapes, and then the broken bamboo is crushed by a crushing claw of a crushing drum that rotates at high speed, and the crude fiber is taken out. Further, as the heat-fusible fiber 2, a non-woven fabric is used. Examples of the heat-fusible fiber 2 include polypropylene, polyethylene, polyester, biodegradable plastic fiber, and others.

回転体15は、図2、図3、図6、図7に示すように、外周に粉砕刃14が形成された円板状の回転円板26を軸方向に多数枚重ねて結合したものであって、架台27上の一対の支持板などの支持部材28間に回転軸29を介して回転自在に配置され、図外の駆動モータにより伝動機構30を介してa矢示方向に回転駆動される。各回転円板26には円環状で、外周に周方向に等間隔をおいて複数個の粉砕刃14が設けられ、また内周に周方向に等間隔をおいて複数個のスプライン溝などの係合溝31が設けられている。各回転円板26は回転軸29の外周に同心状に設けられた支持筒体33の外周に套嵌され、両端のフランジ34間に挿通された締結手段36により着脱自在に締結されている。   As shown in FIGS. 2, 3, 6, and 7, the rotator 15 is formed by joining a large number of disk-like rotating disks 26 each having a grinding blade 14 formed on the outer periphery in the axial direction. It is rotatably arranged between a pair of support members 28 such as a pair of support plates on the gantry 27 via a rotating shaft 29, and is driven to rotate in the direction indicated by the arrow a via a transmission mechanism 30 by a drive motor (not shown). The Each rotating disk 26 has an annular shape, and a plurality of grinding blades 14 are provided on the outer periphery at equal intervals in the circumferential direction, and a plurality of spline grooves are provided on the inner periphery at equal intervals in the circumferential direction. An engagement groove 31 is provided. Each rotating disk 26 is fitted on the outer periphery of a support cylinder 33 concentrically provided on the outer periphery of the rotating shaft 29 and is detachably fastened by fastening means 36 inserted between the flanges 34 at both ends.

回転軸29の両端部は、図3に示すように、軸受37を介して軸受ケース39により回転自在に支持され、その軸受ケース39は支持部材28の外側面に装着されている。また回転軸29の一端には伝動機構30の伝動ギヤー30aなどが固定されている。支持筒体33の両端はフランジ34の凹部内に同心状に嵌合され、また各フランジ34は回転軸29の外周に套嵌され、キーなどを介して一体回転可能に回転軸29に結合されている。   As shown in FIG. 3, both end portions of the rotating shaft 29 are rotatably supported by a bearing case 39 via a bearing 37, and the bearing case 39 is mounted on the outer surface of the support member 28. A transmission gear 30 a of the transmission mechanism 30 is fixed to one end of the rotating shaft 29. Both ends of the support cylinder 33 are fitted concentrically in the recesses of the flange 34, and each flange 34 is fitted on the outer periphery of the rotary shaft 29, and is coupled to the rotary shaft 29 via a key or the like so as to be integrally rotatable. ing.

なお、回転軸29は伝動機構30を介さずに駆動モータにより直接駆動してもよい。支持筒体33はフランジ34にボルトなどで結合されているが、フランジ34の一方と一体に形成してもよい。締結手段36は一方のフランジ34から各回転円板26を貫通して他方のフランジ34へと挿通された締結ボルト43と、これに螺合するナット44とを備えている。   The rotating shaft 29 may be directly driven by a drive motor without using the transmission mechanism 30. The support cylinder 33 is coupled to the flange 34 with a bolt or the like, but may be formed integrally with one of the flanges 34. The fastening means 36 includes a fastening bolt 43 that passes through the rotary disk 26 from one flange 34 and is inserted into the other flange 34, and a nut 44 that is screwed to the fastening bolt 43.

各回転円板26は図7に示すように略同一形状であって、隣り合う回転円板26相互で周方向に順次位置が変わるように各回転円板26を支持筒体33に套嵌することにより、図6に示すように回転体15の外周で各粉砕刃14が螺旋状に配置されている。因みにこの実施形態では同一形状の回転円板26を多数枚組み合わせることにより、1枚の回転円板26の粉砕刃14の1ピッチP1間に、軸方向に3枚の回転円板26の粉砕刃14が周方向に略等間隔で配列されるように構成されている。なお、各回転円板26はその内周の係合溝31が支持筒体33の外周のスプライン歯などの係合突部45に係合している。   As shown in FIG. 7, the rotating disks 26 have substantially the same shape, and the rotating disks 26 are fitted into the support cylinder 33 so that the positions of the rotating disks 26 are sequentially changed in the circumferential direction. Thus, as shown in FIG. 6, the crushing blades 14 are spirally arranged on the outer periphery of the rotating body 15. Incidentally, in this embodiment, by combining a large number of the rotating disks 26 having the same shape, the grinding blades of the three rotating disks 26 in the axial direction between the pitches P1 of the grinding blades 14 of one rotating disk 26 are combined. 14 are arranged at substantially equal intervals in the circumferential direction. Each rotating disk 26 has an inner engaging groove 31 engaged with an engaging protrusion 45 such as a spline tooth on the outer periphery of the support cylinder 33.

各粉砕刃14は凹部46を挟んで周方向に略等ピッチP1で形成され、図8(A)及び(B)に示すようにその刃先14aは回転軸29の軸方向と略平行に形成され、刃先面14bは刃先14aと同一円周上に位置している。しかし、各粉砕刃14は図9(A)及び(B)に示すようにその刃先14aが回転軸29の軸方向に対して角度αで回転方向の上手側へと傾斜し、また刃先面14bが刃先14aの接線に対して角度βで径方向の内側へと傾斜するようにしてもよい。   Each crushing blade 14 is formed at a substantially equal pitch P1 in the circumferential direction across the recess 46, and the cutting edge 14a is formed substantially parallel to the axial direction of the rotary shaft 29 as shown in FIGS. The cutting edge surface 14b is located on the same circumference as the cutting edge 14a. However, as shown in FIGS. 9A and 9B, each crushing blade 14 has its cutting edge 14a inclined toward the upper side in the rotational direction at an angle α with respect to the axial direction of the rotating shaft 29, and the cutting edge surface 14b. May be inclined inward in the radial direction at an angle β with respect to the tangent to the blade edge 14a.

第1供給手段16は、図1、図2に示すように、回転体15の上側に上下方向に配置されており、図外の搬送手段により搬送されて来た粗竹繊維4を収容する第1収容手段50と、この第1収容手段50の下側で回転体15との間に設けられた第1送り手段51とを備え、第1収容手段50内の粗竹繊維4を第1送り手段51により回転体15側へと定量ずつ連続的に供給するようになっている。   As shown in FIGS. 1 and 2, the first supply means 16 is arranged in the vertical direction above the rotating body 15 and accommodates the rough bamboo fibers 4 conveyed by the conveying means outside the figure. 1 containing means 50 and a first feeding means 51 provided between the rotating body 15 below the first containing means 50, and the rough bamboo fiber 4 in the first containing means 50 is first fed. By means 51, a fixed amount is continuously supplied to the rotating body 15 side.

第1送り手段51は回転体15の回転方向の両側に、第1収容手段50側から回転体15側へとV字状に配置された上下方向に複数個の送りローラ52を有し、その送りローラ52の回転により、粗竹繊維4を送るようになっている。複数個の送りローラ52の内、回転体15の近傍には、外周面に軸方向の突条が周方向に多数形成された固定ローラ53と可動ローラ54とが配置されている。   The first feed means 51 has a plurality of feed rollers 52 arranged in a V shape on both sides in the rotational direction of the rotating body 15 and arranged in a V shape from the first housing means 50 side to the rotating body 15 side. The coarse bamboo fiber 4 is fed by the rotation of the feed roller 52. Among the plurality of feed rollers 52, a fixed roller 53 and a movable roller 54 are arranged in the vicinity of the rotating body 15.

固定ローラ53は回転体15の回転方向の下手側に配置されている。可動ローラ54は固定ローラ53の上手側に、固定ローラ53に対して遠近方向に移動自在に配置され、図外の付勢手段により固定ローラ53側へと付勢されている。従って、第1送り手段51は付勢手段に応じた圧力で固定ローラ53と可動ローラ54とにより粗竹繊維4を挟んだ状態で回転体15側へと送るようになっている。なお、各送りローラ52は巻き掛け式、その他の伝動機構32を介して駆動モータ(図示省略)により駆動される。   The fixed roller 53 is disposed on the lower side of the rotating body 15 in the rotation direction. The movable roller 54 is disposed on the upper side of the fixed roller 53 so as to be movable in the perspective direction with respect to the fixed roller 53, and is urged toward the fixed roller 53 by an urging means (not shown). Accordingly, the first feeding means 51 feeds the rotary bamboo 15 to the rotating body 15 side with the rough bamboo fiber 4 sandwiched between the fixed roller 53 and the movable roller 54 at a pressure corresponding to the biasing means. Each feed roller 52 is driven by a drive motor (not shown) via a winding type or other transmission mechanism 32.

第2供給手段17は、図1、図2に示すように、第1供給手段16に対して回転体15の回転方向の下手側に設けられ、図外の搬送手段により搬送されて来る熱融着繊維2を収容する第2収容手段55と、この第2収容手段55の下側で回転体15との間に設けられた第2送り手段56とを備え、第2収容手段55内の熱融着繊維2を第2送り手段56により回転体15の外周側へと定量ずつ連続的に供給するようになっている。   As shown in FIGS. 1 and 2, the second supply means 17 is provided on the lower side in the rotational direction of the rotating body 15 with respect to the first supply means 16, and the heat fusion carried by the conveyance means (not shown). The second accommodating means 55 for accommodating the adhering fibers 2 and the second feeding means 56 provided between the rotating body 15 below the second accommodating means 55, and the heat in the second accommodating means 55. The fused fiber 2 is continuously supplied to the outer peripheral side of the rotating body 15 by the second feeding means 56 in a fixed amount.

第2収容手段55は回転体15に対して斜め方向に傾斜状に配置された収容壁57と、この収容壁57の下側に配置され且つ収容壁57との間で熱融着繊維2の収容室を形成する送りベルト58とを有し、送りベルト58の回動により熱融着繊維2を第2送り手段56側へと送るようになっている。送りベルト58は案内ローラ59に巻き掛けられており、図外の駆動手段の駆動により送り方向に駆動されながら、第2収容手段55内の熱融着繊維2を第2送り手段56側に送るようになっている。   The second housing means 55 is disposed between the housing wall 57 disposed obliquely with respect to the rotating body 15 and the housing wall 57 below the housing wall 57 and between the housing wall 57 and the heat-sealing fiber 2. A feed belt 58 that forms a storage chamber, and the heat-sealable fiber 2 is fed to the second feed means 56 side by rotation of the feed belt 58. The feed belt 58 is wound around the guide roller 59 and feeds the heat-fusible fiber 2 in the second accommodation means 55 to the second feed means 56 side while being driven in the feed direction by the drive means (not shown). It is like that.

第2送り手段56は回転体15の回転方向の両側に回転体15の外周に近接して配置された一対の送りローラ60,61を有し、この送りローラ60,61には外周面に軸方向の突条が周方向に多数形成されている。なお、この送りローラ60,61は固定式であるが、一方を固定式とし、他方を可動式としてもよい。   The second feed means 56 has a pair of feed rollers 60 and 61 disposed on both sides in the rotational direction of the rotary body 15 and close to the outer circumference of the rotary body 15. A number of ridges in the direction are formed in the circumferential direction. The feed rollers 60 and 61 are fixed, but one may be fixed and the other may be movable.

第1固定刃18は第1供給手段16から供給された粗竹繊維4を回転体15の粉砕刃14との間で粉砕するものであり、第2固定刃19は第1固定刃18による粉砕後の竹繊維1と第2供給手段17から供給された熱融着繊維2とを回転体15の粉砕刃14との間で粉砕するものである。この各固定刃18,19は図2、図3に示すように本体部63と、この本体部63の回転体15側に周方向に円弧状に配列された複数個の刃部64とを有し、回転体15の粉砕刃14との間のクリアランスを調整可能に調整手段65,66を介して支持部材28に取り付けられている。   The first fixed blade 18 pulverizes the coarse bamboo fiber 4 supplied from the first supply means 16 with the pulverizing blade 14 of the rotating body 15, and the second fixed blade 19 is pulverized by the first fixed blade 18. The bamboo fiber 1 and the heat-sealing fiber 2 supplied from the second supply means 17 are pulverized between the pulverizing blade 14 of the rotating body 15. Each of the fixed blades 18 and 19 has a main body portion 63 and a plurality of blade portions 64 arranged in an arc shape in the circumferential direction on the rotating body 15 side of the main body portion 63 as shown in FIGS. The clearance between the rotating body 15 and the grinding blade 14 is attached to the support member 28 via adjusting means 65 and 66 so that the clearance can be adjusted.

各固定刃18,19の刃部64は、その先端が回転軸29を中心とする略同一円周上に位置すべく回転体15の軸方向に略平行に形成されており、各刃部64間の周方向のピッチP2は回転体15の粉砕刃14のピッチP1と同程度か又はピッチP1よりも小さくなっている。また各刃部64の高さhは略同一であり、回転方向の下手側ほど順次ピッチP2が小さくなっている。   The blade portions 64 of the fixed blades 18 and 19 are formed substantially parallel to the axial direction of the rotating body 15 so that the tips thereof are positioned on substantially the same circumference around the rotation shaft 29. The pitch P2 in the circumferential direction is approximately the same as the pitch P1 of the grinding blade 14 of the rotating body 15 or smaller than the pitch P1. Moreover, the height h of each blade part 64 is substantially the same, and the pitch P2 is sequentially reduced toward the lower side in the rotational direction.

各送り手段51,56のローラ53,60,61は各固定刃18,19に周方向に近接して配置されている。各固定刃18,19の複数の刃部64の内、回転体15の回転方向の上手側の第1刃部64aは回転体15とローラ53,60との中心間を結ぶ線分に対して回転方向の下手側に接近して配置されている。   The rollers 53, 60, 61 of the feeding means 51, 56 are arranged close to the fixed blades 18, 19 in the circumferential direction. Of the plurality of blade portions 64 of each fixed blade 18, 19, the first blade portion 64 a on the upper side in the rotation direction of the rotating body 15 corresponds to a line segment connecting the centers of the rotating body 15 and the rollers 53, 60. It is arranged close to the lower side of the rotational direction.

調整手段65,66は、図3、図5、図6に示すように、各固定刃18,19の左右両側から支持部材28を貫通した外側に突出する突出部67と、突出部67の下側で支持部材28に固定された固定受け部68と、支持部材28に固定され且つ突出部67を回転体15の径方向に案内する案内部69と、突出部67と固定受け部68との間に介在された楔などの調整体70,71と、突出部67と固定受け部68と調整体70,71を締結し固定するボルト・ナットなどの固定具72とを備えている。   As shown in FIGS. 3, 5, and 6, the adjusting means 65 and 66 include a protruding portion 67 that protrudes outward from the left and right sides of the fixed blades 18 and 19 through the support member 28, and a lower portion of the protruding portion 67. A fixed receiving portion 68 fixed to the support member 28 on the side, a guide portion 69 fixed to the support member 28 and guiding the protruding portion 67 in the radial direction of the rotating body 15, and the protruding portion 67 and the fixed receiving portion 68. Adjusting bodies 70 and 71 such as wedges interposed therebetween, a protruding portion 67, a fixed receiving portion 68, and a fixture 72 such as a bolt and a nut for fastening and fixing the adjusting bodies 70 and 71 are provided.

調整体70,71は摺動自在に接触する傾斜面70a,71aと、その反対側に形成された平行面70b,71bとを有し、その一方を傾斜面70a,71aの傾斜方向に相対摺動させることによって、固定刃18,19と回転体15の粉砕刃14とのクリアランスを調整できるようになっている。なお、突出部67、固定受け部68及び調整体70,71には固定具72用の貫通孔が形成されているが、一方の調整体70の貫通孔は長孔状になっている。   The adjusting bodies 70 and 71 have inclined surfaces 70a and 71a that are slidably in contact with each other and parallel surfaces 70b and 71b formed on the opposite side, and one of them is relatively slid in the inclination direction of the inclined surfaces 70a and 71a. By moving, the clearance between the fixed blades 18 and 19 and the crushing blade 14 of the rotating body 15 can be adjusted. In addition, although the through-hole for the fixing tools 72 is formed in the protrusion part 67, the fixed receiving part 68, and the adjustment bodies 70 and 71, the through-hole of one adjustment body 70 is a long hole shape.

積層コンベア22は上面側の積層部21の下側に吸着ボックス22aが設けられ、案内ダクト20を経て供給された混合繊維7を、吸着ボックス22aの吸着作用により積層部21上に吸着し積層して積層シート9とするようになっている。搬送コンベア23は積層コンベア22の下手側に積層部21側と略同高さに設けられている。移載コンベア25は下面側の吸着部24で積層コンベア22上の積層シート9を吸着して搬送コンベア23上に移載するように、その吸着部24の上側に吸着ボックス25aが設けられている。なお、吸着ボックス22a,25aは負圧源に接続されている。   The lamination conveyor 22 is provided with an adsorption box 22a below the lamination section 21 on the upper surface side, and adsorbs and mixes the mixed fibers 7 supplied through the guide duct 20 onto the lamination section 21 by the adsorption action of the adsorption box 22a. Thus, a laminated sheet 9 is formed. The conveyor 23 is provided on the lower side of the laminated conveyor 22 at substantially the same height as the laminated portion 21 side. The transfer conveyor 25 is provided with a suction box 25 a on the upper side of the suction portion 24 so that the lower surface side suction portion 24 sucks the laminated sheet 9 on the lamination conveyor 22 and transfers it onto the transport conveyor 23. . The suction boxes 22a and 25a are connected to a negative pressure source.

上記構成のシート体製造装置において、竹繊維1と熱融着繊維2とが混合されたシート体3を製造する際には、混合繊維製造装置11で竹繊維1と熱融着繊維2とを粉砕し混合して混合繊維7を作り、その混合繊維7を積層装置12でシート状に積層して積層シート9とし、続いて熱融着装置で積層シート9の熱融着繊維2を熱融着させて、熱融着繊維2の熱融着により竹繊維1が抱持されたシート体3とする。   In the sheet body manufacturing apparatus having the above-described configuration, when the sheet body 3 in which the bamboo fiber 1 and the heat-sealing fiber 2 are mixed is manufactured, the bamboo fiber 1 and the heat-sealing fiber 2 are combined with the mixed fiber manufacturing apparatus 11. The mixed fiber 7 is pulverized and mixed to form a mixed fiber 7. The mixed fiber 7 is laminated in a sheet shape by a laminating device 12 to form a laminated sheet 9, and then the heat-fusible fiber 2 of the laminated sheet 9 is heat-fused by a heat-sealing device. It is made to be the sheet | seat body 3 which the bamboo fiber 1 was embraced by the heat sealing | fusion of the heat sealing | fusion fiber 2 by making it adhere.

混合繊維製造装置11で混合繊維7を製造するに当たっては、青竹を破砕処理して適宜に乾燥させた粗竹繊維4と、熱融着性を有する適当な熱融着繊維2とを使用し、その粗竹繊維4は回転方向の上手側の第1供給手段16により、熱融着繊維2は下手側の第2供給手段17により夫々回転体15側へと供給する。   When the mixed fiber 7 is manufactured by the mixed fiber manufacturing apparatus 11, the rough bamboo fiber 4 obtained by crushing the bamboo and drying appropriately and the appropriate heat-sealing fiber 2 having heat-fusibility are used. The rough bamboo fiber 4 is supplied to the rotating body 15 side by the first supply means 16 on the upper side in the rotation direction, and the heat-sealed fiber 2 is supplied by the second supply means 17 on the lower side.

第1供給手段16において第1収容手段50内の粗竹繊維4を第1送り手段51により回転体15側へと定量ずつ供給すると、その粗竹繊維4は高速回転する回転体15の粉砕刃14と第1固定刃18との間で細かく粉砕されながら、回転体15の回転に伴って下手側へと送られて行く。   When the first supply means 16 supplies the rough bamboo fibers 4 in the first storage means 50 to the rotating body 15 side by side by the first feeding means 51, the rough bamboo fibers 4 are pulverized by the rotating body 15 rotating at high speed. While being finely pulverized between 14 and the first fixed blade 18, it is sent to the lower side as the rotating body 15 rotates.

第1供給手段16で粗竹繊維4を供給する場合、回転体15の外周近傍で固定ローラ53と可動ローラ54とにより所定の圧力で挟んで送るため、粗竹繊維4に剛性があっても、その粗竹繊維4を確実に回転体15側へと供給することができる。また第1固定刃18の第1刃部64aは回転体15と固定ローラ53との中心間を結ぶ線分の下手側近傍に接近しているため、固定ローラ53と可動ローラ54とで挟持した状態で第1固定刃18と粉砕刃14とにより粗竹繊維4を剪断することができる。   When the coarse bamboo fiber 4 is supplied by the first supply means 16, the crude bamboo fiber 4 is sandwiched at a predetermined pressure by the fixed roller 53 and the movable roller 54 near the outer periphery of the rotating body 15. The rough bamboo fiber 4 can be reliably supplied to the rotating body 15 side. Further, since the first blade portion 64 a of the first fixed blade 18 is close to the lower side near the line connecting the centers of the rotating body 15 and the fixed roller 53, the first fixed blade 18 is sandwiched between the fixed roller 53 and the movable roller 54. In this state, the rough bamboo fiber 4 can be sheared by the first fixed blade 18 and the pulverizing blade 14.

更に第1固定刃18の各刃部64間のピッチP2は回転体15の粉砕刃14のピッチP1よりも短く、小さい刃部64が周方向に連続して配置されているので、回転体15の回転方向に移動する竹繊維1は回転体15の遠心力により第1固定刃18に沿って移動することになり、回転体15の粉砕刃14が第1固定刃18の複数個の各刃部64を通過する毎に竹繊維1を細かく粉砕することができる。   Furthermore, the pitch P2 between the blade portions 64 of the first fixed blade 18 is shorter than the pitch P1 of the pulverizing blade 14 of the rotating body 15, and the small blade portions 64 are continuously arranged in the circumferential direction. The bamboo fiber 1 that moves in the rotation direction of the rotary body 15 moves along the first fixed blade 18 by the centrifugal force of the rotary body 15, and the grinding blade 14 of the rotary body 15 has a plurality of blades of the first fixed blade 18. The bamboo fiber 1 can be finely pulverized every time the portion 64 is passed.

一方、第2供給手段17において第2収容手段55の第2送り手段56により熱融着繊維2を回転体15側へと定量ずつ供給すると、その熱融着繊維2と第1固定刃18を通過した竹繊維1とが回転体15の粉砕刃14と第2固定刃19との間で一緒に粉砕されながら、回転体15の回転に伴って下手側へと送られて行く。従って、この第2固定刃19と回転体15の粉砕刃14との間で熱融着繊維2と竹繊維1とを粉砕することにより、熱融着繊維2を短く粉砕できると同時に竹繊維1を再度粉砕できるので、熱融着繊維2と竹繊維1とを満遍なく略均一に混合することができる。   On the other hand, when the heat-sealing fiber 2 is supplied to the rotating body 15 by the second feeding means 56 of the second housing means 55 in the second supply means 17, the heat-sealing fiber 2 and the first fixed blade 18 are supplied. The bamboo fiber 1 that has passed through is pulverized together between the pulverizing blade 14 and the second fixed blade 19 of the rotator 15 and is sent to the lower side as the rotator 15 rotates. Therefore, by crushing the heat-fusible fiber 2 and the bamboo fiber 1 between the second fixed blade 19 and the crushing blade 14 of the rotating body 15, the heat-fusible fiber 2 can be crushed short and at the same time the bamboo fiber 1 Can be pulverized again, so that the heat-sealing fiber 2 and the bamboo fiber 1 can be evenly and uniformly mixed.

このように粗竹繊維4を使用して、この粗竹繊維4を回転体15の粉砕刃14と第1固定刃18との間で粉砕して細かい竹繊維1とし、その後、この竹繊維1と熱融着繊維2とを回転体15の粉砕刃14と第2固定刃19との間で細かく粉砕しながら混合することにより、粉砕状態の短い竹繊維1と熱融着繊維2とを満遍なく略均一に混合することができ、混合ムラのない高品質の混合繊維7を容易且つ能率的に製造することができる。そのため前処理の少ない粗竹繊維4を使用しながらも混合繊維7の歩留りが向上し、高品質の製品を低コストで能率的に製造することが可能である。   In this way, using the coarse bamboo fiber 4, the coarse bamboo fiber 4 is pulverized between the pulverizing blade 14 and the first fixed blade 18 of the rotating body 15 to obtain a fine bamboo fiber 1, and then the bamboo fiber 1. And the heat-fusible fiber 2 are mixed between the pulverizing blade 14 and the second fixed blade 19 of the rotating body 15 while being finely pulverized, so that the short crushed bamboo fiber 1 and the heat-fusible fiber 2 can be uniformly distributed. It is possible to mix substantially uniformly, and it is possible to easily and efficiently produce a high-quality mixed fiber 7 having no mixing unevenness. Therefore, the yield of the mixed fiber 7 is improved while using the rough bamboo fiber 4 with little pretreatment, and it is possible to efficiently produce a high-quality product at a low cost.

また第2固定刃19においても、その各刃部64間のピッチP2が回転体15の粉砕刃14のピッチP1よりも短く、小さい刃部64が周方向に連続しているため、回転体15の回転方向に移動する竹繊維1、熱融着繊維2は回転体15の遠心力により第2固定刃19に沿って移動することになり、第1固定刃18の場合と同様に、回転体15の粉砕刃14が第2固定刃19の複数の各刃部64を通過する毎に竹繊維1を細かく粉砕しながら両繊維を満遍なく略均一に混合することができる。因みに竹繊維1、熱融着繊維2は短繊維の綿状となるように粉砕するのが望ましい。   Also in the second fixed blade 19, the pitch P <b> 2 between the blade portions 64 is shorter than the pitch P <b> 1 of the grinding blade 14 of the rotating body 15, and the small blade portions 64 are continuous in the circumferential direction. The bamboo fiber 1 and the heat-sealable fiber 2 that move in the rotation direction are moved along the second fixed blade 19 by the centrifugal force of the rotary body 15, and the rotary body as in the case of the first fixed blade 18. Each time the 15 crushing blades 14 pass through each of the plurality of blade portions 64 of the second fixed blade 19, the two fibers can be evenly and uniformly mixed while finely crushing the bamboo fibers 1. Incidentally, it is desirable that the bamboo fiber 1 and the heat-sealing fiber 2 are pulverized so as to form a short fiber cotton.

竹繊維1と熱融着繊維2との混合繊維7は、案内ダクト20を経て積層コンベア22の積層部21上へと送られ、吸着ボックス22aの吸着作用を受けながら積層部21上に所定厚さに積層されて押えローラ20aにより押えられた後、その移載コンベア25の吸着部24により吸着されて搬送コンベア23に移載され、搬送コンベア23により次工程の熱融着装置へと搬送されて行く。   The mixed fiber 7 of the bamboo fiber 1 and the heat-sealing fiber 2 is sent to the laminated portion 21 of the laminated conveyer 22 through the guide duct 20, and has a predetermined thickness on the laminated portion 21 while receiving the adsorption action of the adsorption box 22a. After being stacked and pressed by the pressing roller 20a, it is sucked by the suction portion 24 of the transfer conveyor 25 and transferred to the transfer conveyor 23, and is transferred to the heat fusion apparatus of the next process by the transfer conveyor 23. Go.

各固定刃18,19は支持部材28に調整手段65,66により回転体15の径方向に調整可能に固定されており、この調整手段65,66によって、固定刃18,19と回転体15の粉砕刃14との間のクリアランスを調整可能であるので、そのクリアランスを適宜調整することにより、混合繊維7の竹繊維1、熱融着繊維2を目的とする長さに粉砕することができる。   The fixed blades 18 and 19 are fixed to the support member 28 so as to be adjustable in the radial direction of the rotating body 15 by adjusting means 65 and 66, and the fixed blades 18 and 19 and the rotating body 15 are adjusted by the adjusting means 65 and 66. Since the clearance between the grinding blade 14 can be adjusted, the bamboo fiber 1 and the heat-sealing fiber 2 of the mixed fiber 7 can be pulverized to a target length by appropriately adjusting the clearance.

また回転体15は外周に周方向に複数個の粉砕刃14が設けられた回転円板26を軸方向に複数枚積層して結合して構成しているため、軸方向に一体の円筒体により回転体15を構成する場合に比較して容易且つ安価に製作でき、また一部の粉砕刃14が損傷した場合の補修も容易且つ安価に行うことができる。また各粉砕刃14は回転体15の外周に螺旋状に配列しているので、固定刃18,19の刃部64を軸方向に平行に設けても、粉砕刃14で粗竹繊維4などを粉砕する際の衝撃を小さくでき、回転体15をスムーズに回転させることができる。   In addition, the rotating body 15 is formed by laminating and connecting a plurality of rotating disks 26 having a plurality of grinding blades 14 provided on the outer periphery in the circumferential direction. Compared with the case where the rotating body 15 is configured, it can be manufactured easily and inexpensively, and repair when a part of the crushing blades 14 is damaged can be easily and inexpensively performed. Further, since each pulverizing blade 14 is spirally arranged on the outer periphery of the rotating body 15, even if the blade portions 64 of the fixed blades 18 and 19 are provided in parallel to the axial direction, the coarse bamboo fibers 4 and the like are formed by the pulverizing blade 14. The impact during pulverization can be reduced, and the rotating body 15 can be smoothly rotated.

図11は本発明の第2の実施形態を例示する。この実施形態の固定刃18,19は、第1刃部64aを除く各刃部64の周方向のピッチP2を略同一としている。このような構成の各固定刃18,19でも、その各刃部64の周方向のピッチP2が回転体15の粉砕刃14のピッチP1よりも小さいので、第1の実施形態と同様に粉砕できる。   FIG. 11 illustrates a second embodiment of the present invention. The fixed blades 18 and 19 of this embodiment have substantially the same pitch P2 in the circumferential direction of the blade portions 64 except for the first blade portion 64a. Even in the fixed blades 18 and 19 having such a configuration, the circumferential pitch P2 of the blade portions 64 is smaller than the pitch P1 of the pulverizing blades 14 of the rotating body 15, and therefore can be crushed in the same manner as in the first embodiment. .

図12は本発明の第3の実施形態を例示する。固定刃18,19は回転体15の軸方向の全長にわたって一体に形成してもよいが、図に示すように所定の板厚の材料により固定刃体70を構成し、この固定刃体70をその板厚方向(回転体15の軸方向)に複数枚積層してボルト・ナットなどの締結手段により締結して構成してもよい。その場合に固定刃体70は回転体15の各回転円板26と略同一厚さにしてもよいし、1個の固定刃体70が複数枚の回転円板26に対応する厚さに構成してもよい。   FIG. 12 illustrates a third embodiment of the present invention. The fixed blades 18 and 19 may be integrally formed over the entire length of the rotating body 15 in the axial direction. However, as shown in the figure, the fixed blade body 70 is made of a material having a predetermined plate thickness. A plurality of sheets may be stacked in the thickness direction (the axial direction of the rotating body 15) and fastened by fastening means such as bolts and nuts. In this case, the fixed blade body 70 may have substantially the same thickness as each rotating disk 26 of the rotating body 15, and one fixed blade body 70 is configured to have a thickness corresponding to a plurality of rotating disks 26. May be.

以上、本発明の各実施形態について詳述したが、本発明はこの実施形態に限定されるものではなく、本発明の趣旨を逸脱しない範囲で種々の変更が可能である。例えば、実施形態では植物繊維として粗竹繊維4(竹繊維1)を例示したが、竹繊維1以外のものでもよい。また3種類以上の繊維を混合して混合繊維7を製造する場合には、3種類以上の各繊維に対応して種類別に供給手段を設けてもよい。その場合、植物繊維が複数種類でもよいし、化学繊維が複数種類でもよい。混合繊維7の用途によっては、化学繊維は熱融着繊維2以外のものでもよい。   As mentioned above, although each embodiment of this invention was explained in full detail, this invention is not limited to this embodiment, A various change is possible in the range which does not deviate from the meaning of this invention. For example, although the rough bamboo fiber 4 (bamboo fiber 1) was illustrated as a vegetable fiber in embodiment, things other than the bamboo fiber 1 may be used. Further, when the mixed fiber 7 is manufactured by mixing three or more types of fibers, a supply means may be provided for each type corresponding to each of the three or more types of fibers. In that case, multiple types of plant fibers may be used, and multiple types of chemical fibers may be used. Depending on the application of the mixed fiber 7, the chemical fiber may be other than the heat-sealing fiber 2.

また植物繊維が粗竹繊維4などのように硬い場合には、その粗竹繊維4を供給する第1供給手段16を回転体15の回転方向の上手側に配置することが望ましいが、植物繊維が熱融着繊維2よりも粉砕し易い繊維材料の場合には、第2供給手段17を上手側に配置してもよい。回転体15は1個でもよいし、繊維が上手側から下手側へと流れるように2個の回転体15を連続して直列状に配置し、その回転体15に対応して供給手段を設けてもよい。   When the plant fiber is hard like the coarse bamboo fiber 4, it is desirable to arrange the first supply means 16 for supplying the coarse bamboo fiber 4 on the upper side in the rotational direction of the rotating body 15. In the case of a fiber material that is more easily pulverized than the heat-fusible fiber 2, the second supply means 17 may be arranged on the upper side. The number of the rotator 15 may be one, or two rotators 15 are continuously arranged in series so that the fiber flows from the upper side to the lower side, and supply means is provided corresponding to the rotator 15. May be.

供給手段16,17は粗竹繊維4、熱融着繊維2を収容して定量ずつ回転体15側に供給できるものであればよく、実施形態に限定されるものではない。また回転体15の構成、固定刃18,19の構成も、実施形態に限定されるものではない。送り手段51,56は竹繊維1と熱融着繊維2との割合に応じて送り量を調整できるようにしてもよい。その手段として例えば送りローラの回転速度を調整可能にしてもよい。   The supply means 16 and 17 should just be what can accommodate the rough bamboo fiber 4 and the heat sealing | fusion fiber 2 and can supply it to the rotary body 15 side by a fixed amount, and is not limited to embodiment. Further, the configuration of the rotating body 15 and the configurations of the fixed blades 18 and 19 are not limited to the embodiment. The feeding means 51 and 56 may be configured such that the feeding amount can be adjusted according to the ratio of the bamboo fiber 1 and the heat fusion fiber 2. For example, the rotation speed of the feed roller may be adjustable.

竹繊維1などの植物繊維と熱融着繊維2とを粉砕し混合した混合繊維7はシート体3の成形以外に利用してもよい。また熱融着繊維2以外の化学繊維と竹繊維1などの植物繊維とを混合する場合に利用してもよい。   The mixed fiber 7 obtained by pulverizing and mixing the vegetable fiber such as the bamboo fiber 1 and the heat fusion fiber 2 may be used in addition to the molding of the sheet body 3. Moreover, you may utilize when mixing chemical fibers other than the heat-fusion fiber 2 and plant fibers, such as the bamboo fiber 1. FIG.

1 竹繊維(植物繊維)
2 熱融着繊維
7 混合繊維
14 粉砕刃
15 回転体
16 第1供給手段
17 第2供給手段
18 第1固定刃
19 第2固定刃
26 回転円板
P1,P2 ピッチ
1 Bamboo fiber (plant fiber)
2 Heat-bonded fiber 7 Mixed fiber 14 Grinding blade 15 Rotating body 16 First supply means 17 Second supply means 18 First fixed blade 19 Second fixed blade 26 Rotating disks P1, P2 Pitch

Claims (6)

複数種類の繊維(1,2)とを混合した混合繊維(7)を製造する混合繊維製造装置において、外周に周方向及び軸方向に多数の粉砕刃(14)が設けられた回転体(15)の外周側に、前記回転体(15)側へと各繊維(1,2)を供給する複数個の供給手段(16,17)を上手側から下手側へと各繊維(1,2)の種類別に周方向に配置し、前記各供給手段(16,17)の下手側近傍に、前記回転体(15)の回転により前記粉砕刃(14)との間で繊維(1,2)を粉砕する固定刃(18,19)を配置し、下手側の固定刃(19)側ではその上手側に供給された繊維(2)と既に粉砕された繊維(1)とを粉砕しながら混合することを特徴とする混合繊維製造装置。   In a mixed fiber manufacturing apparatus for manufacturing a mixed fiber (7) in which a plurality of types of fibers (1, 2) are mixed, a rotating body (15) provided with a large number of grinding blades (14) in the circumferential direction and the axial direction on the outer periphery. ), A plurality of supply means (16, 17) for supplying the fibers (1, 2) to the rotating body (15) side from the upper side to the lower side. The fibers (1, 2) are arranged between the crushing blades (14) by rotation of the rotating body (15) in the vicinity of the lower side of each supply means (16, 17). The fixed blades (18, 19) to be crushed are arranged, and on the lower fixed blade (19) side, the fiber (2) supplied to the upper side and the already crushed fiber (1) are mixed while being crushed. The mixed fiber manufacturing apparatus characterized by the above-mentioned. 植物繊維(1)を供給する前記供給手段(16)と、植物繊維(1)とは別の繊維(2)を供給する前記供給手段(17)とを備え、植物繊維(1)と別の繊維(2)との内、破砕し難い繊維(1)を供給する供給手段(16)を他の供給手段(17)よりも前記回転体(15)の上手側に備えたことを特徴とする請求項1に記載の混合繊維製造装置。   The supply means (16) for supplying the plant fiber (1) and the supply means (17) for supplying the fiber (2) different from the plant fiber (1) are provided. Of the fibers (2), the supply means (16) for supplying the fibers (1) that are difficult to crush is provided closer to the rotating body (15) than the other supply means (17). The mixed fiber manufacturing apparatus according to claim 1. 植物繊維は解繊された粗竹繊維(4)、別の繊維は前記粗竹繊維(4)よりも粉砕し易い熱融着繊維(2)とし、前記粗竹繊維(4)を供給する第1供給手段(16)を熱融着繊維(2)を供給する第2供給手段(17)よりも上手側に配置し、前記第1供給手段(16)から供給された粗竹繊維(4)を該第1供給手段(16)の下手側近傍の第1固定刃(18)と前記粉砕刃(14)との間で粉砕して竹繊維(1)とした後、前記第2供給手段(17)から供給された熱融着繊維(2)と竹繊維(1)とを該第2供給手段(17)の下手側近傍の第2固定刃(19)と前記粉砕刃(14)との間で粉砕し混合することを特徴とする請求項2に記載の混合繊維製造装置。 The plant fiber is a crushed rough bamboo fiber (4), the other fiber is a heat-fusible fiber (2) that is easier to grind than the rough bamboo fiber (4), and the crude bamboo fiber (4) is supplied. 1 The supply means (16) is arranged on the upper side of the second supply means (17) for supplying the heat-bonding fiber (2), and the rough bamboo fiber (4) supplied from the first supply means (16). Is pulverized between the first fixed blade (18) near the lower side of the first supply means (16) and the pulverization blade (14) to form bamboo fibers (1), and then the second supply means ( 17) between the second fixed blade (19) near the lower side of the second supply means (17) and the grinding blade (14). The mixed fiber manufacturing apparatus according to claim 2, wherein the mixed fiber is pulverized and mixed. 前記回転体(15)は外周に周方向に複数個の前記粉砕刃(14)が設けられた回転円板(26)を軸方向に複数枚積層して結合し、前記各粉砕刃(14)は前記回転体(15)の外周に螺旋状に配列したことを特徴とする請求項1〜3の何れかに記載の混合繊維製造装置。   The rotating body (15) has a plurality of rotating disks (26) each provided with a plurality of crushing blades (14) in the circumferential direction on the outer periphery, and a plurality of the rotating disks (14) are laminated in the axial direction and connected to each other. The mixed fiber manufacturing apparatus according to any one of claims 1 to 3, characterized in that are arranged in a spiral on the outer periphery of the rotating body (15). 前記各固定刃(18,19)は前記回転体(15)と対向する内周側に、前記粉砕刃(14)のピッチ(P1)よりも小さいピッチ(P2)で配列された複数の刃部(64)を有することを特徴とする請求項1〜4の何れかに記載の混合繊維製造装置。   Each of the fixed blades (18, 19) has a plurality of blade portions arranged on the inner peripheral side facing the rotating body (15) at a pitch (P2) smaller than the pitch (P1) of the crushing blade (14). (64) The mixed fiber manufacturing apparatus in any one of Claims 1-4 characterized by the above-mentioned. 前記各固定刃(18,19)は前記回転体(15)の前記粉砕刃(14)との間のクリアランスを調整可能であることを特徴とする請求項1〜5の何れかに記載の混合繊維製造装置。   The mixing according to any one of claims 1 to 5, wherein each fixed blade (18, 19) is capable of adjusting a clearance between the rotating body (15) and the grinding blade (14). Textile manufacturing equipment.
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