JP5363193B2 - Cutting apparatus and method - Google Patents

Cutting apparatus and method Download PDF

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JP5363193B2
JP5363193B2 JP2009122845A JP2009122845A JP5363193B2 JP 5363193 B2 JP5363193 B2 JP 5363193B2 JP 2009122845 A JP2009122845 A JP 2009122845A JP 2009122845 A JP2009122845 A JP 2009122845A JP 5363193 B2 JP5363193 B2 JP 5363193B2
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cutting
cut
cutting tool
tool
cutting edge
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JP2010269398A (en
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浩一 赤澤
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Kobe Steel Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a cutting device and a cutting method for preventing the occurrence of a chattering mark inexpensively without imposing restrictions on cutting conditions and reducing cutting load. <P>SOLUTION: This cutting device is equipped with: a flat cutting tool (a first cutting tool) 3 moving relatively for an end face (a face to be cut) 2 of a shaft-like member to be cut 1 to cut the end face 2; and a flat cutting tool (a second cutting tool) 4 moving relatively for the end face 2 to cut the end face 2 to overlap it on at least a part of a cut part 2a cut by the flat cutting tool 3. These flat cutting tools 3, 4 are arranged in such a way that an angle of inclination &theta;1 of a cutting blade 3b for the direction of relative travel C1 of the cutting blade 3b and the end face 2 of the flat cutting tool 3 and an angle of inclination &theta;2 of a cutting blade 4b for the direction of relative travel of the cutting blade 4b and the end face 2 of the flat cutting tool 4 form a difference of angle &Delta;&theta; of 5&deg; or more for each other. <P>COPYRIGHT: (C)2011,JPO&amp;INPIT

Description

本発明は、例えば被切削材と切削工具とを相対的に移動させて被切削材の被切削面を切削する切削加工装置および方法に関する。   The present invention relates to a cutting apparatus and method for cutting a surface to be cut of a workpiece by relatively moving, for example, the workpiece and a cutting tool.

軸状被切削材の端面などを高精度、低面粗度に仕上げる加工として、一般的に平バイトやヘールバイトなどの切削工具を用いた切削が行われる。   In general, cutting using a cutting tool such as a flat bite or a hail bite is performed as a process for finishing the end face of the shaft-shaped workpiece with high accuracy and low surface roughness.

ところで、上述したような切削工具として剛性が高くないものを用いた場合には、切削条件により切削負荷が増大して切削工具にびびり振動が発生し、これに伴って切削面に表面うねりが生じて、所謂びびりマークを発生させることがある。例えば、図4(a)および(b)((a)は正面図、(b)は右側面図)に示すように反時計回りに回転する軸状被切削材100の端面101を、端面101に向けて白抜矢符方向に送られる平バイト102により切削する場合、図5に実線にて示すように端面101に軸状被切削材100の回転中心Oを中心として放射状にびびりマーク103を発生させることがある。   By the way, when a cutting tool having a low rigidity is used as described above, the cutting load increases depending on the cutting conditions, and chatter vibration is generated in the cutting tool, which causes surface waviness on the cutting surface. Thus, a so-called chatter mark may be generated. For example, as shown in FIGS. 4A and 4B (where FIG. 4A is a front view and FIG. 4B is a right side view), an end surface 101 of a shaft-shaped workpiece 100 that rotates counterclockwise is represented by an end surface 101. When cutting with the flat cutting tool 102 sent in the direction of the white arrow toward the end, as shown by the solid line in FIG. 5, the radial chatter marks 103 are centered on the rotation center O of the axial workpiece 100 on the end face 101. May occur.

このびびりマーク103は凹凸状の表面となることで形成され、このようなびびりマークが発生した場合は、仕上げ面性状を劣化させるだけでなく、切削工具が破損するなどの状況を招く虞がある。   The chatter mark 103 is formed by forming an uneven surface. When such a chatter mark is generated, not only the surface finish properties are deteriorated but also the cutting tool may be damaged. .

したがって、びびりマークの発生を防ぐためには、切削工具にびびり振動が発生しないように切削負荷を低減させることが有効であるが、切削負荷の低減は一般的に切り込み量の低下を伴うため加工効率の低減に繋がる。このため、上述のような切削加工において、加工効率を低減させることなくびびり振動を抑制する加工方法の開発が期待されている。   Therefore, in order to prevent chatter marks, it is effective to reduce the cutting load so that chatter vibration does not occur in the cutting tool. It leads to reduction of. For this reason, in the cutting process as described above, development of a machining method that suppresses chatter vibration without reducing machining efficiency is expected.

そこで、従来においては、びびり振動を検知して、そのびびり振動を打ち消すような別の振動を加振装置により切削工具に付与する方式(例えば特許文献1参照)などが提案されている。   Therefore, conventionally, a method has been proposed in which chatter vibration is detected and another vibration that cancels the chatter vibration is applied to the cutting tool by a vibration device (see, for example, Patent Document 1).

特開2005−305623号公報JP 2005-305623 A

ところで、上述した提案方式は、びびり振動を検知することと、その振動を打ち消す別の振動を発生させることを要するため、装置が複雑になり実用的ではなく、コスト的に高くなるという難点があった。   By the way, the proposed method described above requires detection of chatter vibration and generation of another vibration that cancels the vibration, which makes the apparatus complicated and impractical and expensive. It was.

なお、びびり振動自体の抑制に関し、従来から研究が進められていて、その1つにびびり振動の発生し難い加工回転数を算出し、その算出値に基づいた回転数で加工を行う手法が提案されているものの、この方法では切削条件に制約を与えるという不都合があった。   In addition, research on the suppression of chatter vibration itself has been conducted in the past, and one of them proposes a method to calculate the machining speed at which chatter vibration is difficult to occur and perform machining at the speed based on the calculated value. However, this method has a disadvantage of limiting the cutting conditions.

本発明は、このような従来技術の課題を解決するためになされたものであり、切削条件に制約を与えることなく、また切削負荷を低減させることなく、しかも低コストでびびりマークの発生を抑制することができる切削加工装置および方法を提供することを目的とする。   The present invention has been made to solve such problems of the prior art, and does not limit cutting conditions, reduce cutting load, and suppress chatter marks at low cost. It is an object of the present invention to provide a cutting apparatus and method that can be used.

本発明の請求項1に係る切削加工装置は、軸心回りに回転駆動される軸状の被切削材の端面である被切削対象面に対し相対移動して前記被切削対象面を切削する第1の切削工具と、前記被切削対象面に対し相対移動して、前記第1の切削工具により削られた切削箇所の少なくとも一部と重なるように前記被切削対象面を切削する第2の切削工具とを備え、前記第1の切削工具は、前記被切削対象面に接触してその被切削対象面を切削する切れ刃を有し、この切れ刃は、前記被切削対象面に対向する方向から見て当該第1の切削工具と前記被切削対象面との相対移動方向と交差する方向に延び、前記第2の切削工具は、前記被切削対象面に接触してその被切削対象面を切削する切れ刃を有し、この切れ刃は、前記被切削対象面に対向する方向から見て当該第2の切削工具と前記被切削対象面との相対移動方向と交差する方向に延び、前記被切削対象面に対向する方向から見て前記第1の切削工具の切れ刃の延びる方向がその第1の切削工具と前記被切削対象面との相対移動方向に対してなす角度である当該第1の切削工具切れ刃の傾き角度と、前記被切削対象面に対向する方向から見て前記第2の切削工具の切れ刃の延びる方向がその第2の切削工具と前記被切削対象面との相対移動方向に対してなす角度である当該第2の切削工具切れ刃の傾き角度とが、互いに5°以上の角度差を有するとともに、前記第1の切削工具の切れ刃による切削箇所が前記被切削材の回転駆動により前記第2の切削工具の切れ刃の切削位置に到達した場合にそれら両切れ刃による切削箇所同士の角度差が5°以上となり、且つ、前記第1の切削工具の切れ刃の延びる方向と前記第2の切削工具の切れ刃の延びる方向とが互いに平行となるように、両切削工具が配置されていることを特徴とする。
A cutting apparatus according to claim 1 of the present invention is a first apparatus for cutting the surface to be cut by moving relative to a surface to be cut which is an end surface of a shaft-like material to be rotated about an axis . 1st cutting tool and the 2nd cutting which moves relatively with respect to the said to-be-cut object surface, and cuts the to-be-cut object surface so that it may overlap with at least one part of the cutting location cut by the said 1st cutting tool. The first cutting tool has a cutting edge that contacts the surface to be cut and cuts the surface to be cut, and the cutting edge faces the surface to be cut. Extending in a direction intersecting with the relative movement direction of the first cutting tool and the surface to be cut as viewed from the side, and the second cutting tool comes into contact with the surface to be cut and defines the surface to be cut. It has a cutting edge to be cut, and this cutting edge is in a direction facing the surface to be cut. The direction in which the cutting edge of the first cutting tool extends in the direction that intersects the direction of relative movement between the second cutting tool and the surface to be cut as viewed from the direction facing the surface to be cut. There the inclination angle of the cutting edge of the said first cutting Engineering tools is an angle formed by pairs the relative movement direction of the object-to-be-cut surface the first cutting tool, the direction opposite to the object-to-be-cut surface cutting the said direction of extension of the cutting edge of the second cutting tool is an angle formed by pairs the relative movement direction of the object-to-be-cut surface with its second cutting Engineering tools second cutting tool as viewed from The angle of inclination of the blade has an angle difference of 5 ° or more, and the cutting position of the cutting edge of the first cutting tool is cut by the cutting edge of the second cutting tool by the rotational drive of the workpiece. The angle difference between the cutting points by these two cutting edges when reaching the position Both cutting tools are arranged such that the direction in which the cutting edge of the first cutting tool extends and the direction in which the cutting edge of the second cutting tool extends are parallel to each other . It is characterized by that.

本発明の請求項2に係る切削加工装置は、軸心回りに回転駆動される軸状の被切削材の周面である被切削対象面に対し相対移動して前記被切削対象面を切削する第1の切削工具と、前記被切削対象面に対し相対移動して、前記第1の切削工具により削られた切削箇所の少なくとも一部と重なるように前記被切削対象面を切削する第2の切削工具とを備え、前記第1の切削工具は、前記被切削対象面に接触してその被切削対象面を切削する切れ刃を有し、この切れ刃は、前記被切削対象面に対向する方向から見て当該第1の切削工具と前記被切削対象面との相対移動方向と交差する方向に延び、前記第2の切削工具は、前記被切削対象面に接触してその被切削対象面を切削する切れ刃を有し、この切れ刃は、前記被切削対象面に対向する方向から見て当該第2の切削工具と前記被切削対象面との相対移動方向と交差する方向に延び、前記被切削対象面に対向する方向から見て前記第1の切削工具の切れ刃の延びる方向がその第1の切削工具と前記被切削対象面との相対移動方向に対してなす角度である当該第1の切削工具の切れ刃の傾き角度と、前記被切削対象面に対向する方向から見て前記第2の切削工具の切れ刃の延びる方向がその第2の切削工具と前記被切削対象面との相対移動方向に対してなす角度である当該第2の切削工具の切れ刃の傾き角度とが、互いに5°以上の角度差を有するとともに、前記第1の切削工具の切れ刃による切削箇所が前記被切削材の回転駆動により前記第2の切削工具の切れ刃の切削位置に到達した場合にそれら両切れ刃による切削箇所同士の角度差が5°以上となるように、両切削工具が配置されていることを特徴とする。
The cutting device according to claim 2 of the present invention cuts the surface to be cut by moving relative to the surface to be cut, which is a peripheral surface of a shaft-like material to be rotated about an axis. A second cutting tool that moves relative to the first cutting tool and the surface to be cut, and that cuts the surface to be cut so as to overlap at least a part of a cutting portion cut by the first cutting tool; A cutting tool, and the first cutting tool has a cutting edge that contacts the surface to be cut and cuts the surface to be cut, and the cutting edge faces the surface to be cut. Extending in a direction intersecting the relative movement direction of the first cutting tool and the surface to be cut as viewed from the direction, the second cutting tool comes into contact with the surface to be cut and the surface to be cut The cutting edge has a direction facing the surface to be cut. The direction in which the cutting edge of the first cutting tool extends in the direction that intersects the direction of relative movement between the second cutting tool and the surface to be cut as viewed from the direction facing the surface to be cut. Is an angle formed with respect to the relative movement direction between the first cutting tool and the surface to be cut, and the inclination angle of the cutting edge of the first cutting tool and the direction facing the surface to be cut. The inclination angle of the cutting edge of the second cutting tool, in which the extending direction of the cutting edge of the second cutting tool is an angle formed with respect to the relative movement direction between the second cutting tool and the surface to be cut. Have an angle difference of 5 ° or more, and the cutting position of the cutting edge of the first cutting tool has reached the cutting position of the cutting edge of the second cutting tool by the rotational drive of the workpiece. In some cases, the angle difference between the cutting points by the two cutting edges Both cutting tools are arranged so that the angle is 5 ° or more .

本発明の請求項3に係る切削加工方法は、軸心回りに回転駆動される軸状の被切削材の端面である被切削対象面に対し相対移動して前記被切削対象面を切削する第1の切削工具と、前記被切削対象面に対し相対移動して前記被切削対象面を、前記第1の切削工具により削られた切削箇所の少なくとも一部と重なるように切削する第2の切削工具とを用い、前記第1の切削工具と前記第2の切削工具は、前記被切削対象面に接触してその被切削対象面を切削する切れ刃をそれぞれ有し、前記被切削対象面に対向する方向から見て前記第1の切削工具の切れ刃が当該第1の切削工具と前記被切削対象面との相対移動方向に対して交差する方向に延びるとともに、前記被切削対象面に対向する方向から見て前記第2の切削工具の切れ刃が当該第2の切削工具と前記被切削対象面との相対移動方向に対して交差する方向に延び、前記被切削対象面に対向する方向から見て前記第1の切削工具の切れ刃の延びる方向がその第1の切削工具と前記被切削対象面との相対移動方向に対してなす角度である当該第1の切削工具の切れ刃の傾き角度と、前記被切削対象面に対向する方向から見て前記第2の切削工具の切れ刃の延びる方向がその第2の切削工具と前記被切削対象面との相対移動方向に対してなす角度である当該第2の切削工具の切れ刃の傾き角度とが、互いに5°以上の角度差を有し、前記第1の切削工具の切れ刃による切削箇所が前記被切削材の回転駆動により前記第2の切削工具の切れ刃の切削位置に到達した場合にそれら両切れ刃による切削箇所同士の角度差が5°以上となり、且つ、前記被切削対象面に対向する方向から見て前記第1の切削工具の切れ刃の延びる方向と前記第2の切削工具の切れ刃の延びる方向とが互いに平行となるように両切削工具を配置し、前記被切削対象面を切削することを特徴とする。
According to a third aspect of the present invention, there is provided a cutting method for cutting the surface to be cut by moving relative to a surface to be cut which is an end surface of a shaft-like material to be rotated about an axis. 2nd cutting which moves relative to 1 cutting tool and the said to-be-cut surface, and cuts the to-be-cut surface so that it may overlap with at least one part of the cutting location cut by the said 1st cutting tool. The first cutting tool and the second cutting tool each have a cutting edge that comes into contact with the surface to be cut and cuts the surface to be cut. The cutting edge of the first cutting tool extends in a direction intersecting the relative movement direction of the first cutting tool and the surface to be cut as viewed from the facing direction, and faces the surface to be cut. When the cutting edge of the second cutting tool is viewed from the direction of The first cutting tool extends in the direction intersecting the relative movement direction of the cutting tool and the surface to be cut, and the first cutting tool extends in the first direction when viewed from the direction facing the surface to be cut. The tilt angle of the cutting edge of the first cutting tool, which is an angle formed with respect to the relative movement direction between the cutting tool and the surface to be cut, and the second as viewed from the direction facing the surface to be cut. The inclination angle of the cutting edge of the second cutting tool, which is an angle formed by the direction in which the cutting edge of the cutting tool extends with respect to the relative movement direction of the second cutting tool and the surface to be cut, is mutually When the cutting position of the cutting edge of the first cutting tool reaches the cutting position of the cutting edge of the second cutting tool by the rotational drive of the workpiece, the angle difference of 5 ° or more. The angle difference between the cutting points by the cutting edge is 5 ° or more, and Both cutting tools are arranged such that the extending direction of the cutting edge of the first cutting tool and the extending direction of the cutting edge of the second cutting tool are parallel to each other when viewed from the direction facing the surface to be cut. It arrange | positions and cuts the said to-be-cut object surface, It is characterized by the above-mentioned .

本発明の請求項4に係る切削加工方法は、軸心回りに回転駆動される軸状の被切削材の周面である被切削対象面に対し相対移動して前記被切削対象面を切削する第1の切削工具と、前記被切削対象面に対し相対移動して前記被切削対象面を、前記第1の切削工具により削られた切削箇所の少なくとも一部と重なるように切削する第2の切削工具とを用い、前記第1の切削工具と前記第2の切削工具は、前記被切削対象面に接触してその被切削対象面を切削する切れ刃をそれぞれ有し、前記被切削対象面に対向する方向から見て前記第1の切削工具の切れ刃が当該第1の切削工具と前記被切削対象面との相対移動方向に対して交差する方向に延びるとともに、前記被切削対象面に対向する方向から見て前記第2の切削工具の切れ刃が当該第2の切削工具と前記被切削対象面との相対移動方向に対して交差する方向に延び、前記被切削対象面に対向する方向から見て前記第1の切削工具の切れ刃の延びる方向がその第1の切削工具と前記被切削対象面との相対移動方向に対してなす角度である当該第1の切削工具切れ刃の傾き角度と、前記被切削対象面に対向する方向から見て前記第2の切削工具の切れ刃の延びる方向がその第2の切削工具と前記被切削対象面との相対移動方向に対してなす角度である当該第2の切削工具切れ刃の傾き角度とが、互いに5°以上の角度差を有するとともに、前記第1の切削工具の切れ刃による切削箇所が前記被切削材の回転駆動により前記第2の切削工具の切れ刃の切削位置に到達した場合にそれら両切れ刃による切削箇所同士の角度差が5°以上となるように両切削工具を配置し、前記被切削対象面を切削することを特徴とする。
A cutting method according to claim 4 of the present invention cuts the surface to be cut by moving relative to the surface to be cut, which is a peripheral surface of a shaft-like material to be rotated about an axis. A second cutting tool that moves relative to the surface to be cut and the surface to be cut so as to overlap with at least a part of a cutting portion cut by the first cutting tool. The first cutting tool and the second cutting tool each have a cutting edge that contacts the surface to be cut and cuts the surface to be cut, and the surface to be cut The cutting edge of the first cutting tool extends in a direction intersecting the relative movement direction of the first cutting tool and the surface to be cut as viewed from the direction opposite to the surface to be cut. When viewed from the opposite direction, the cutting edge of the second cutting tool is Extending in a direction crossing the direction of relative movement between the cutting tool the object-to-be-cut surface, the direction of extension of the cutting edge of the viewed from a direction opposite to the object-to-be-cut surface first cutting tool that first the look and inclination angle of the cutting edge of the first cutting tool the the cutting Engineering tool is an angle formed by pairs the relative movement direction of the object-to-be-cut surface of, from the direction opposite to the object-to-be-cut surface inclination angle of the cutting edge of the second cutting tool such second cutting tool extending direction of the cutting edge is an angle formed by pairs the relative movement direction of the object-to-be-cut surface with its second cutting Engineering tool Have an angle difference of 5 ° or more, and the cutting position of the cutting edge of the first cutting tool has reached the cutting position of the cutting edge of the second cutting tool by the rotational drive of the workpiece. In some cases, the angle difference between the cutting points by these two cutting edges is 5 ° or more. So as to place the two cutting tools, characterized by cutting the object-to-be-cut surface.

請求項1に係る切削加工装置および請求項に係る切削加工方法による場合には、第1の切削工具による被切削対象面上の切削箇所の少なくとも一部(つまり第2の切削工具によっても切削される予定部分)が、第2の切削工具の切れ刃に到達した状態で、両切れ刃による切削箇所同士に5゜以上の角度差が発生する。よって、第1の切削工具により形成されたびびりマークと、第2の切削工具により形成されたびびりマークとが、同位相で重なることがない。つまり、両方のびびりマークの凹条同士または凸条同士が同一線分上で重なる(同位相となる)ことがない。これにより、びびりマークの凹凸状態が緩和されてびびりマークの発生が抑制される。したがって、本発明にあっては、第1の切削工具と第2の切削工具の向きまたは配置位置を調整するだけでよいので、切削条件に制約を与えたり切削負荷を低減させたりする必要がなく、また切削工具を複数用いるだけで済むので大掛かりな装置を必要とせず、低コスト化が図れる。
In the case of the cutting device according to claim 1 and the cutting method according to claim 3 , at least a part of the cutting portion on the surface to be cut by the first cutting tool (that is, cutting by the second cutting tool). In the state where the planned portion) has reached the cutting edge of the second cutting tool, an angle difference of 5 ° or more is generated between the cutting positions of both cutting edges. Therefore, the chatter mark formed by the first cutting tool and the chatter mark formed by the second cutting tool do not overlap in the same phase. That is, the concave stripes or the convex stripes of both chatter marks do not overlap on the same line segment (being in phase). Thereby, the uneven | corrugated state of a chatter mark is relieve | moderated and generation | occurrence | production of a chatter mark is suppressed. Therefore, in the present invention, it is only necessary to adjust the direction or the arrangement position of the first cutting tool and the second cutting tool, so there is no need to limit the cutting conditions or reduce the cutting load. In addition, since only a plurality of cutting tools are used, a large-scale apparatus is not required, and the cost can be reduced.

また、請求項1及び請求項3の発明による場合には、第1、第2の切削工具の切れ刃を平行に設置しても、軸心回りに回転する軸状被切削材の端面が被切削対象面であるので、一方の切れ刃で形成された切削箇所がもう一方の切れ刃に到達したとき、両切れ刃による切削箇所どうしは、互いに5゜以上の角度差を有する。
Further , according to the inventions of claims 1 and 3 , even if the cutting edges of the first and second cutting tools are installed in parallel, the end face of the shaft-like workpiece to be rotated around the axis is covered. Since it is a surface to be cut, when a cutting point formed by one cutting edge reaches the other cutting edge, the cutting points by both cutting edges have an angle difference of 5 ° or more.

本発明の一実施形態に係る切削加工装置を示す図で、(a)は回転する軸状被切削材をその外方から見た正面図、(b)は(a)の右側面図である。BRIEF DESCRIPTION OF THE DRAWINGS It is a figure which shows the cutting apparatus which concerns on one Embodiment of this invention, (a) is the front view which looked at the rotating shaft-shaped workpiece from the outer side, (b) is the right view of (a). . 図1に示す2つの切削工具の配置状態を説明するための図(右側面図)である。It is a figure (right side view) for demonstrating the arrangement | positioning state of the two cutting tools shown in FIG. 図1の切削加工装置により切削加工を行う場合のびびりマークの発生状態を示す図である。It is a figure which shows the generation | occurrence | production state of the chatter mark in the case of cutting with the cutting apparatus of FIG. 従来例における切削工具の配置構造を示す図で、(a)は回転する軸状被切削材をその外方から見た正面図、(b)は(a)の右側面図である。It is a figure which shows the arrangement structure of the cutting tool in a prior art example, (a) is the front view which looked at the rotating shaft-shaped workpiece from the outer side, (b) is the right view of (a). 従来例において発生したびびりマークを示す図である。It is a figure which shows the chatter mark generate | occur | produced in the prior art example.

以下に、本発明の実施形態を具体的に説明する。   Embodiments of the present invention will be specifically described below.

図1は本発明の一実施形態に係る切削加工装置を示す図で、(a)は回転する軸状被切削材をその外方から見た正面図、(b)は(a)の右側面図である。また、図2は2つの切削工具(バイト)の配置状態を説明するための図(右側面図)である。   1A and 1B are diagrams showing a cutting device according to an embodiment of the present invention, in which FIG. 1A is a front view of a rotating shaft-shaped workpiece viewed from the outside, and FIG. 1B is a right side view of FIG. FIG. FIG. 2 is a diagram (right side view) for explaining an arrangement state of two cutting tools (bites).

この図示例の切削加工装置は、回転する断面円形の軸状被切削材1における軸方向の端面2を被切削対象面とし、2つの平バイト3、4を用いて前記端面2に環状溝を形成する場合を例に挙げている。なお、被切削材1は、図1に示す例では反時計回りに回転している。   In the illustrated example of the cutting apparatus, an axial end surface 2 of a rotating shaft-shaped workpiece 1 having a circular cross section is a surface to be cut, and an annular groove is formed on the end surface 2 using two flat tools 3 and 4. The case of forming is given as an example. In addition, the to-be-cut material 1 is rotating counterclockwise in the example shown in FIG.

上側(上流側)の平バイト3は先行するもので、下側(下流側)の平バイト4は後行のものである。平バイト3と平バイト4は、サイズや剛性等が同じものを用いており、各軸心3a、4aが軸状被切削材1の軸心Oから同じ距離となるように、切削加工装置に備わったチャック10に取付けられている。このチャック10は、白抜矢符方向に平バイト3、4を送る。平バイト3、4の各切れ刃3b、4bは、共にほぼ直線状に形成されていて、下側の平バイト4の切れ刃4bは軸状被切削材1の半径方向に沿って位置し、上側の平バイト3の切れ刃3bは前記切れ刃4bと平行に配している。これら各切れ刃3b、4bは、端面2のほぼ同一の環状領域A(2つの破線にて挟まれた領域)を切削し、その領域Aで前記環状溝を形成するようになっている。また、先行の平バイト3と後行の平バイト4は、平バイト3の切れ刃3bと端面2との相対移動方向C1に対する切れ刃3bの傾き角度θ1と、平バイト4の切れ刃4bと端面2との相対移動方向C2に対する切れ刃4bの傾き角度θ2とが、互いに5゜以上の角度差Δθを有するように配置されている。換言すると、先行の平バイト3の切れ刃3bにより端面2上に形成された切削部2a(図2に破線にて示す)が、後行の平バイト4の切れ刃4bに到達したとき、切れ刃4bまたはその切れ刃4bにより端面2上に形成された切削部2b(図2に二点鎖線にて示す)と前記切削部2a(破線にて示す)とのなす相対的な角度差Δθが5゜以上となるように配置されている。なお、上記相対移動方向C1、C2は、被切削材1が軸心O回りに回転しているので、いずれも切れ刃3b、4bの接線方向であり、切れ刃3b、4bの中心位置におけるものとしている。   The upper (upstream) flat bit 3 is the preceding one, and the lower (downstream) flat bit 4 is the following one. The flat cutting tool 3 and the flat cutting tool 4 are the same in size, rigidity and the like, and are used in the cutting apparatus so that the respective shaft centers 3a, 4a are at the same distance from the shaft center O of the shaft-shaped workpiece 1. It is attached to the chuck 10 provided. The chuck 10 sends flat cutting tools 3 and 4 in the direction of white arrows. Each of the cutting edges 3b, 4b of the flat cutting tool 3, 4 is formed substantially linearly, and the cutting edge 4b of the lower flat cutting tool 4 is located along the radial direction of the axial workpiece 1; The cutting edge 3b of the upper flat cutting tool 3 is arranged in parallel with the cutting edge 4b. Each of these cutting edges 3b and 4b cuts substantially the same annular region A (region sandwiched by two broken lines) of the end face 2 and forms the annular groove in the region A. Further, the leading flat bit 3 and the following flat bit 4 have an inclination angle θ1 of the cutting edge 3b with respect to the relative movement direction C1 between the cutting edge 3b of the flat cutting bit 3 and the end face 2, and the cutting edge 4b of the flat cutting bit 4 The inclination angle θ2 of the cutting edge 4b with respect to the relative movement direction C2 with respect to the end face 2 is arranged to have an angle difference Δθ of 5 ° or more. In other words, when the cutting portion 2a (shown by a broken line in FIG. 2) formed on the end surface 2 by the cutting edge 3b of the preceding flat cutting tool 3 reaches the cutting edge 4b of the succeeding flat cutting tool 4, A relative angle difference Δθ formed between the cutting portion 2b (shown by a two-dot chain line in FIG. 2) and the cutting portion 2a (shown by a broken line) formed on the end surface 2 by the blade 4b or the cutting edge 4b. It arrange | positions so that it may become 5 degrees or more. The relative movement directions C1 and C2 are the tangential directions of the cutting edges 3b and 4b because the workpiece 1 rotates around the axis O, and are at the center positions of the cutting edges 3b and 4b. It is said.

次に、上述したように切削部2bと切削部2aとのなす相対的な角度差Δθを5゜以上にする理由につき説明する。   Next, the reason why the relative angle difference Δθ between the cutting part 2b and the cutting part 2a is set to 5 ° or more as described above will be described.

表1は、上下バイト3、4の配設位置を変化させることにより、切削部2bと切削部2aとのなす相対的な角度差Δθを変化させ、びびり振動の抑制に対して有効な角度差Δθを調査した結果につき纏めた表である。なお、表中の○はびびりマークは有るものの凹凸状態が緩和されて表面性状が良化したものを表し、△は前記凹凸状態が変わらず表面性状に大きな変化がないものを、×は前記凹凸状態が顕著になって表面性状が悪化したものを表す。また、軸状被切削材1として、直径300mmのS45C材を用いて、高速度工具鋼製の平バイト3、4により端面2の加工を行った。切削速度は100m/min、送り速度は0.02mm/刃、切削幅は20mmとし、水溶性切削油(ユシロ化学社製EC50)を5%に希釈して用いた。   Table 1 shows that the relative angular difference Δθ between the cutting portion 2b and the cutting portion 2a is changed by changing the arrangement positions of the upper and lower cutting tools 3 and 4, and the effective angular difference for suppressing chatter vibration. It is the table | surface summarized about the result of having investigated (DELTA) (theta). In the table, ○ indicates that the chatter mark is present but the uneven state is relaxed and the surface property is improved, Δ indicates that the uneven state is not changed, and the surface property is not significantly changed, and × indicates the uneven Represents a state in which the surface properties are deteriorated due to the remarkable state. Moreover, the end surface 2 was processed with the flat cutting tools 3 and 4 made from high-speed tool steel, using S45C material with a diameter of 300 mm as the shaft-shaped workpiece 1. The cutting speed was 100 m / min, the feed rate was 0.02 mm / tooth, the cutting width was 20 mm, and water-soluble cutting oil (EC50 manufactured by Yushiro Chemical Co., Ltd.) was diluted to 5% and used.

Figure 0005363193
Figure 0005363193

この表1から理解されるように、角度差Δθが0゜〜2゜の場合は表面性状が悪くなり、角度差Δθが3゜、4゜の場合は表面性状に大きな変化がないが、角度差Δθが5゜以上になると、表面性状が良好になる。なお、上記以外の切削条件でも確認したが、同様に角度差Δθが5゜以上で表面性状が良好であった。   As can be seen from Table 1, when the angle difference Δθ is 0 ° to 2 °, the surface properties are poor, and when the angle difference Δθ is 3 ° and 4 °, there is no significant change in the surface properties. When the difference Δθ is 5 ° or more, the surface properties become good. In addition, although it confirmed also on cutting conditions other than the above, similarly, the angle difference (DELTA) (theta) was 5 degrees or more, and the surface property was favorable.

以上のような結果に基づき、本発明においては、角度差Δθが5゜以上になるように2つの平バイト3、4を配置するものと規定している。   Based on the above results, in the present invention, it is defined that the two flat cutting tools 3 and 4 are arranged so that the angle difference Δθ is 5 ° or more.

ところで、角度差Δθが5゜以上で表面性状が良好になる理由としては、以下のように考えられる。   By the way, the reason why the surface property is good when the angle difference Δθ is 5 ° or more is considered as follows.

即ち、平バイト3により形成された切削箇所が平バイト4の切れ刃4bに到達した状態で、両切れ刃3b、4bによる切削箇所同士に5゜以上の角度差Δθが発生する。よって、図3に示すように平バイト3により形成されたびびりマーク5と、平バイト4により形成されたびびりマーク6とが、相対的に角度差Δθでずれ、同位相で重なることがない。つまり、両方のびびりマーク5、6の凹条同士または凸条同士がスポット的に重なっても、同時に両方のびびりマーク5、6の凹条同士または凸条同士の全体が同一線分上で重なる(同位相となる)ことがない。これにより、びびりマークの凹凸状態が緩和され、つまりびびりマークが次の回転時の切削加工に影響を及ぼすこと(例えば、切削量を所定値よりも増減させること)で励起される振動現象である自励びびり振動が励起され難くなるからである。   That is, in a state where the cutting portion formed by the flat cutting tool 3 reaches the cutting edge 4b of the flat cutting tool 4, an angle difference Δθ of 5 ° or more is generated between the cutting positions by both the cutting blades 3b and 4b. Therefore, as shown in FIG. 3, the chatter mark 5 formed by the flat cutting tool 3 and the chatter mark 6 formed by the flat cutting tool 4 are relatively shifted by the angle difference Δθ and do not overlap in the same phase. In other words, even if the concave stripes of both chatter marks 5 and 6 or the convex stripes overlap in a spot manner, the concave stripes of both chatter marks 5 and 6 or the entire convex stripes overlap at the same time on the same line segment. (Same phase). As a result, the uneven state of the chatter mark is relaxed, that is, a vibration phenomenon excited by the chatter mark affecting the cutting process at the next rotation (for example, increasing or decreasing the cutting amount from a predetermined value). This is because the self-excited chatter vibration is difficult to be excited.

したがって、本実施形態の切削加工装置にあっては、前述した角度差Δθが5゜以上になるように2つの平バイト3、4を配置した配置構造を採る。そして、この切削加工装置による切削加工方法による場合には、切削箇所の表面性状を良好にすることが可能になる。よって、本実施形態では、加工方向の上流側と下流側の各バイト3、4の傾きを調整するだけでよいので、切削条件に制約を与えたり切削負荷を低減させたりする必要がなく、またバイトを2個同時に用いるだけで済むので大掛かりな装置を必要とせず、低コスト化が図れる。更には、切削箇所の表面性状が良好になることで、バイト3、4に発生するびびり振動の大きさが小さくなる。これにより従来技術である図4に示したように1本のバイト102で切削する場合に発生する虞がある工具破損を防止し易くなる。   Therefore, the cutting apparatus according to the present embodiment employs an arrangement structure in which the two flat cutting tools 3 and 4 are arranged so that the aforementioned angle difference Δθ is 5 ° or more. And when it is based on the cutting method by this cutting device, it becomes possible to make the surface property of a cutting location favorable. Therefore, in this embodiment, since it is only necessary to adjust the inclination of each of the cutting tools 3 and 4 on the upstream side and the downstream side in the machining direction, it is not necessary to limit the cutting conditions or reduce the cutting load. Since it is only necessary to use two bytes at the same time, a large-scale device is not required and the cost can be reduced. Furthermore, the size of chatter vibration generated in the cutting tools 3 and 4 is reduced by improving the surface property of the cutting portion. This makes it easier to prevent tool breakage that may occur when cutting with a single cutting tool 102 as shown in FIG.

なお、上述した実施形態では平バイト3、4が共に同一の環状領域Aを通るように平バイト3、4を配置した構成としているが、本発明はこれに限らない。例えば、平バイト3により切削された箇所の一部が、平バイト4の切れ刃4bに到達するように構成した場合であってもよい。つまり、平バイト3と平バイト4の両方により切削される環状領域が存在すれば、その環状領域において本発明の効果を得ることができるからである。   In the above-described embodiment, the flat cutting tools 3 and 4 are arranged so that the flat cutting tools 3 and 4 pass through the same annular area A, but the present invention is not limited to this. For example, it may be configured such that a part of the portion cut by the flat cutting tool 3 reaches the cutting edge 4b of the flat cutting tool 4. That is, if there is an annular region cut by both the flat tool 3 and the flat tool 4, the effect of the present invention can be obtained in the annular region.

また、上述した実施形態では、軸状被切削材1の端面2に環状溝を形成する場合につき説明しているが、本発明はこれに限らない。例えば、軸状被切削材1の周面を凹凸の小さい低面粗度に仕上げる加工や周面に周面を一周する溝を形成する場合においても同様に適用することができる。この場合においても前同様に、周面上において軸状被切削材1の回転方向上流側に配したバイトによる切削部が、回転方向下流側に配したバイトの切削位置に到達したときにおいて、回転方向下流側のバイトによる切削部と到達した切削部とのなす相対的な角度差Δθを5゜以上にするように、両バイトの配置を定める。つまり、この場合は、上述した実施形態とは異なり、両バイトの切れ刃3b、4bは互いに平行ではない。但し、軸状被切削材1の周面を加工する場合には、軸状被切削材1の軸心と平行に切れ刃を配置するバイトは、その切れ刃は直線状でよいが、軸状被切削材1の軸心に対して斜めに傾斜させるバイトは、その切れ刃は両端が外側に突出し中央部が窪んだ湾曲状のものを用いる必要がある。なお、2つのバイトの両方を軸状被切削材1の軸心に対して斜めに傾斜させる場合には、各々のバイトは切れ刃が前記湾曲状であるものを用いる必要がある。   Moreover, although embodiment mentioned above demonstrated about the case where an annular groove is formed in the end surface 2 of the shaft-shaped workpiece 1, this invention is not limited to this. For example, the present invention can also be applied in the same manner when processing the peripheral surface of the shaft-shaped workpiece 1 to have a low surface roughness with small unevenness or when forming a groove around the peripheral surface on the peripheral surface. In this case as well, as before, when the cutting part by the cutting tool arranged on the upstream side in the rotation direction of the shaft-shaped workpiece 1 reaches the cutting position of the cutting tool arranged on the downstream side in the rotation direction, the rotation is performed. The arrangement of both the cutting tools is determined so that the relative angle difference Δθ between the cutting portion by the cutting tool on the downstream side in the direction and the cutting portion that has reached is 5 ° or more. In other words, in this case, unlike the above-described embodiment, the cutting edges 3b and 4b of both tools are not parallel to each other. However, when machining the peripheral surface of the shaft-shaped workpiece 1, the cutting tool in which the cutting edge is arranged in parallel with the shaft center of the shaft-shaped workpiece 1 may be linear, but the shaft The cutting tool that is inclined obliquely with respect to the axis of the workpiece 1 needs to have a curved cutting edge with both ends projecting outward and the center is recessed. When both the two cutting tools are inclined obliquely with respect to the axial center of the shaft-shaped workpiece 1, it is necessary to use a cutting tool whose cutting edge has the curved shape.

更に、本発明は、平坦面に溝加工を行う場合や、平坦面を低面粗度に仕上げる加工などにも適用することができる。   Furthermore, the present invention can also be applied to the case of performing groove processing on a flat surface, or processing to finish the flat surface with low surface roughness.

更にまた、上述した実施形態ではバイト側を固定し、被切削材側を移動(回転等を含む)させる構成としているが、参考例としては、バイト側を移動(回転等を含む)させ、被切削材側を固定する構成とすることも可能である。なお、バイト側を移動させる際は、2つまたは3つ以上のバイトを取付けたチャックを移動させることが好ましい。その理由は、チャックに取付けられたバイト同士の位置関係を一定状態に保持し易いからである。但し、チャックを移動させるとき、バイトの位置関係や角度関係を調整する構成としてもよい。この構成による場合は、例えば図1に示すようにチャック10をバイト3、4で端面2の水平面B上における左方端を切削する位置から軸心Oを切削する位置までスライドさせることで、端面2の全域に対し低面粗度に仕上げることが可能となる。 Furthermore, in the embodiment described above, the cutting tool side is fixed and the workpiece side is moved (including rotation). However, as a reference example , the cutting tool side is moved (including rotation) and the workpiece is moved. it is also possible to adopt a configuration for fixing the cutting material side. When moving the cutting tool side, it is preferable to move the chuck to which two or three or more cutting tools are attached. The reason is that it is easy to keep the positional relationship between the bits attached to the chuck in a constant state. However, when the chuck is moved, the configuration may be such that the positional relationship and angular relationship of the cutting tool are adjusted. In the case of this configuration, for example, as shown in FIG. 1, the chuck 10 is slid from a position at which the left end on the horizontal plane B of the end face 2 is cut with a cutting tool 3, 4 to a position at which the axis O is cut. It is possible to finish the entire surface of 2 with a low surface roughness.

また、上述した実施形態にあっては、回転方向に沿って2つのバイトを配置する場合を例に挙げているが、本発明はこれに限らず、回転方向に沿って3以上のバイトを配置する場合にも同様に適用することができる。要は、回転方向において相前後する2つのバイト間において、相対的な角度差Δθを5゜以上にすればよい。この場合、全てのバイトを対象とする必要はなく、少なくとも2つのバイトに適用するようにしてもよい。   In the embodiment described above, the case where two cutting tools are arranged along the rotation direction is given as an example. However, the present invention is not limited to this, and three or more cutting tools are arranged along the rotation direction. The same can be applied to the case. In short, the relative angle difference Δθ may be set to 5 ° or more between two successive bits in the rotation direction. In this case, it is not necessary to target all bytes, and it may be applied to at least two bytes.

更に、上述した実施形態にあっては、切削工具として平バイトを用いた例につき説明しているが、本発明はこれに限らず、ヘールバイトなどの他の切削工具を用いる場合にも同様に適用できる。要は、溝加工や低面粗度に仕上げる加工などを行う切削工具の全般にわたり適用することができる。   Furthermore, in the above-described embodiment, an example in which a flat cutting tool is used as a cutting tool has been described. However, the present invention is not limited to this, and the same applies to the case of using another cutting tool such as a hail cutting tool. Applicable. In short, it can be applied to a wide range of cutting tools that perform grooving and finishing to low surface roughness.

1 被切削材
2 端面(被切削対象面)
2a 切削部
2b 切削部
3、4 平バイト
3b、4b 切れ刃
5、6 びびりマーク
Δθ 2つの切削部のなす相対的な角度差
1 Material to be cut 2 End face (surface to be cut)
2a Cutting part 2b Cutting part 3, 4 Flat tool 3b, 4b Cutting edge 5, 6 Chatter mark Δθ Relative angle difference between two cutting parts

Claims (4)

軸心回りに回転駆動される軸状の被切削材の端面である被切削対象面に対し相対移動して前記被切削対象面を切削する第1の切削工具と、
前記被切削対象面に対し相対移動して、前記第1の切削工具により削られた切削箇所の少なくとも一部と重なるように前記被切削対象面を切削する第2の切削工具とを備え、
前記第1の切削工具は、前記被切削対象面に接触してその被切削対象面を切削する切れ刃を有し、この切れ刃は、前記被切削対象面に対向する方向から見て当該第1の切削工具と前記被切削対象面との相対移動方向と交差する方向に延び、
前記第2の切削工具は、前記被切削対象面に接触してその被切削対象面を切削する切れ刃を有し、この切れ刃は、前記被切削対象面に対向する方向から見て当該第2の切削工具と前記被切削対象面との相対移動方向と交差する方向に延び、
前記被切削対象面に対向する方向から見て前記第1の切削工具の切れ刃の延びる方向がその第1の切削工具と前記被切削対象面との相対移動方向に対してなす角度である当該第1の切削工具切れ刃の傾き角度と、前記被切削対象面に対向する方向から見て前記第2の切削工具の切れ刃の延びる方向がその第2の切削工具と前記被切削対象面との相対移動方向に対してなす角度である当該第2の切削工具切れ刃の傾き角度とが、互いに5°以上の角度差を有するとともに、前記第1の切削工具の切れ刃による切削箇所が前記被切削材の回転駆動により前記第2の切削工具の切れ刃の切削位置に到達した場合にそれら両切れ刃による切削箇所同士の角度差が5°以上となり、且つ、前記被切削対象面に対向する方向から見て前記第1の切削工具の切れ刃の延びる方向と前記第2の切削工具の切れ刃の延びる方向とが互いに平行となるように、両切削工具が配置されていることを特徴とする切削加工装置。
A first cutting tool that moves relative to a surface to be cut that is an end surface of a shaft-like material to be rotated about an axis, and cuts the surface to be cut;
A second cutting tool that moves relative to the surface to be cut and cuts the surface to be cut so as to overlap with at least a part of the cutting site cut by the first cutting tool;
The first cutting tool has a cutting edge that comes into contact with the surface to be cut and cuts the surface to be cut, and the cutting edge is viewed from a direction facing the surface to be cut. Extending in a direction intersecting the relative movement direction of the cutting tool 1 and the surface to be cut;
The second cutting tool has a cutting edge that comes into contact with the surface to be cut and cuts the surface to be cut, and the cutting edge is viewed from a direction facing the surface to be cut. Extending in a direction intersecting the relative movement direction of the cutting tool 2 and the surface to be cut;
In the angle formed by pairs the relative movement direction to the direction said object-to-be-cut surface with its first cutting engineering tools of extension of the cutting edge of the viewed from a direction opposite to the object-to-be-cut surface first cutting tool wherein the inclination angle of the cutting edge of a said first cutting tool, the direction of extension of the cutting edge of the viewed from a direction opposite to the object-to-be-cut surface the second cutting tool and its second cutting Engineering tools be the inclination angle of the cutting edge of the second cutting tool in the relative movement direction is an angle formed by the pair of the cutting target surface, and having an angular difference of 5 ° or more from each other, cutting the first cutting tool When the cutting location by the blade reaches the cutting position of the cutting edge of the second cutting tool by the rotational drive of the workpiece, the angular difference between the cutting locations by both the cutting edges is 5 ° or more, and The first cutting tool as viewed from the direction facing the surface to be cut Both cutting tools are arrange | positioned so that the direction where the cutting blade extends and the direction where the cutting blade of the second cutting tool extends may be parallel to each other .
心回りに回転駆動される軸状の被切削材の周面である被切削対象面に対し相対移動して前記被切削対象面を切削する第1の切削工具と、
前記被切削対象面に対し相対移動して、前記第1の切削工具により削られた切削箇所の少なくとも一部と重なるように前記被切削対象面を切削する第2の切削工具とを備え、
前記第1の切削工具は、前記被切削対象面に接触してその被切削対象面を切削する切れ刃を有し、この切れ刃は、前記被切削対象面に対向する方向から見て当該第1の切削工具と前記被切削対象面との相対移動方向と交差する方向に延び、
前記第2の切削工具は、前記被切削対象面に接触してその被切削対象面を切削する切れ刃を有し、この切れ刃は、前記被切削対象面に対向する方向から見て当該第2の切削工具と前記被切削対象面との相対移動方向と交差する方向に延び、
前記被切削対象面に対向する方向から見て前記第1の切削工具の切れ刃の延びる方向がその第1の切削工具と前記被切削対象面との相対移動方向に対してなす角度である当該第1の切削工具の切れ刃の傾き角度と、前記被切削対象面に対向する方向から見て前記第2の切削工具の切れ刃の延びる方向がその第2の切削工具と前記被切削対象面との相対移動方向に対してなす角度である当該第2の切削工具の切れ刃の傾き角度とが、互いに5°以上の角度差を有するとともに、前記第1の切削工具の切れ刃による切削箇所が前記被切削材の回転駆動により前記第2の切削工具の切れ刃の切削位置に到達した場合にそれら両切れ刃による切削箇所同士の角度差5°以上となるように、両切削工具が配置されていることを特徴とする切削加工装置。
A first cutting tool that moves relative to a surface to be cut that is a peripheral surface of a shaft-like material to be rotated about an axis, and cuts the surface to be cut;
A second cutting tool that moves relative to the surface to be cut and cuts the surface to be cut so as to overlap with at least a part of the cutting site cut by the first cutting tool;
The first cutting tool has a cutting edge that comes into contact with the surface to be cut and cuts the surface to be cut, and the cutting edge is viewed from a direction facing the surface to be cut. Extending in a direction intersecting the relative movement direction of the cutting tool 1 and the surface to be cut;
The second cutting tool has a cutting edge that comes into contact with the surface to be cut and cuts the surface to be cut, and the cutting edge is viewed from a direction facing the surface to be cut. Extending in a direction intersecting the relative movement direction of the cutting tool 2 and the surface to be cut;
The extending direction of the cutting edge of the first cutting tool as viewed from the direction facing the surface to be cut is an angle formed by the relative movement direction of the first cutting tool and the surface to be cut. The inclination angle of the cutting edge of the first cutting tool and the direction in which the cutting edge of the second cutting tool extends when viewed from the direction facing the surface to be cut are the second cutting tool and the surface to be cut. And the inclination angle of the cutting edge of the second cutting tool, which is an angle formed with respect to the relative movement direction with respect to each other, has an angle difference of 5 ° or more with respect to each other, and a cutting location by the cutting edge of the first cutting tool When the cutting tool reaches the cutting position of the cutting edge of the second cutting tool by the rotational drive of the workpiece , both cutting tools are set so that the angle difference between the cutting positions of both cutting edges is 5 ° or more. A cutting apparatus characterized by being arranged.
軸心回りに回転駆動される軸状の被切削材の端面である被切削対象面に対し相対移動して前記被切削対象面を切削する第1の切削工具と、
前記被切削対象面に対し相対移動して前記被切削対象面を、前記第1の切削工具により削られた切削箇所の少なくとも一部と重なるように切削する第2の切削工具とを用い、
前記第1の切削工具と前記第2の切削工具は、前記被切削対象面に接触してその被切削対象面を切削する切れ刃をそれぞれ有し、
前記被切削対象面に対向する方向から見て前記第1の切削工具の切れ刃が当該第1の切削工具と前記被切削対象面との相対移動方向に対して交差する方向に延びるとともに、前記被切削対象面に対向する方向から見て前記第2の切削工具の切れ刃が当該第2の切削工具と前記被切削対象面との相対移動方向に対して交差する方向に延び、前記被切削対象面に対向する方向から見て前記第1の切削工具の切れ刃の延びる方向がその第1の切削工具と前記被切削対象面との相対移動方向に対してなす角度である当該第1の切削工具切れ刃の傾き角度と、前記被切削対象面に対向する方向から見て前記第2の切削工具の切れ刃の延びる方向がその第2の切削工具と前記被切削対象面との相対移動方向に対してなす角度である当該第2の切削工具切れ刃の傾き角度とが、互いに5°以上の角度差を有し、前記第1の切削工具の切れ刃による切削箇所が前記被切削材の回転駆動により前記第2の切削工具の切れ刃の切削位置に到達した場合にそれら両切れ刃による切削箇所同士の角度差が5°以上となり、且つ、前記被切削対象面に対向する方向から見て前記第1の切削工具の切れ刃の延びる方向と前記第2の切削工具の切れ刃の延びる方向とが互いに平行となるように両切削工具を配置し、前記被切削対象面を切削することを特徴とする切削加工方法。
A first cutting tool that moves relative to a surface to be cut that is an end surface of a shaft-like material to be rotated about an axis, and cuts the surface to be cut;
Using a second cutting tool that moves relative to the surface to be cut and cuts the surface to be cut so as to overlap at least a part of a cutting portion cut by the first cutting tool,
The first cutting tool and the second cutting tool each have a cutting edge that contacts the surface to be cut and cuts the surface to be cut.
The cutting edge of the first cutting tool extends in a direction intersecting the relative movement direction of the first cutting tool and the surface to be cut as viewed from the direction facing the surface to be cut, and The cutting edge of the second cutting tool extends in a direction intersecting the relative movement direction of the second cutting tool and the surface to be cut as viewed from the direction facing the surface to be cut, and the cutting target the direction of extension of the cutting edge of the viewed from a direction opposite to the target surface a first cutting tool is an angle formed by pairs the relative movement direction of the object-to-be-cut surface with its first cutting Engineering tool first the inclination angle of the cutting edge of one cutting tool, the object-to-be-cut surface direction and its second cutting engineering tools of extension of the cutting edge of the viewed from a direction opposite to the object-to-be-cut surface the second cutting tool an angle formed by pairs the relative movement direction that of the second cutting tool Re the inclination angle of the blade, have a angle difference of 5 ° or greater with respect to one another, the cutting position by the cutting edge of the first cutting tool cutting edge of the second cutting tool by the rotation of the object cutting material When the cutting position is reached, the angle difference between the cutting points by the two cutting edges is 5 ° or more, and the direction in which the cutting edge of the first cutting tool extends is viewed from the direction facing the surface to be cut. A cutting method, wherein both cutting tools are arranged so that a cutting edge of the second cutting tool extends in parallel to each other, and the surface to be cut is cut.
軸心回りに回転駆動される軸状の被切削材の周面である被切削対象面に対し相対移動して前記被切削対象面を切削する第1の切削工具と、  A first cutting tool that moves relative to a surface to be cut that is a peripheral surface of a shaft-like material to be rotated about an axis, and cuts the surface to be cut;
前記被切削対象面に対し相対移動して前記被切削対象面を、前記第1の切削工具により削られた切削箇所の少なくとも一部と重なるように切削する第2の切削工具とを用い、  Using a second cutting tool that moves relative to the surface to be cut and cuts the surface to be cut so as to overlap at least a part of a cutting portion cut by the first cutting tool,
前記第1の切削工具と前記第2の切削工具は、前記被切削対象面に接触してその被切削対象面を切削する切れ刃をそれぞれ有し、  The first cutting tool and the second cutting tool each have a cutting edge that contacts the surface to be cut and cuts the surface to be cut.
前記被切削対象面に対向する方向から見て前記第1の切削工具の切れ刃が当該第1の切削工具と前記被切削対象面との相対移動方向に対して交差する方向に延びるとともに、前記被切削対象面に対向する方向から見て前記第2の切削工具の切れ刃が当該第2の切削工具と前記被切削対象面との相対移動方向に対して交差する方向に延び、前記被切削対象面に対向する方向から見て前記第1の切削工具の切れ刃の延びる方向がその第1の切削工具と前記被切削対象面との相対移動方向に対してなす角度である当該第1の切削工具の切れ刃の傾き角度と、前記被切削対象面に対向する方向から見て前記第2の切削工具の切れ刃の延びる方向がその第2の切削工具と前記被切削対象面との相対移動方向に対してなす角度である当該第2の切削工具の切れ刃の傾き角度とが、互いに5°以上の角度差を有するとともに、前記第1の切削工具の切れ刃による切削箇所が前記被切削材の回転駆動により前記第2の切削工具の切れ刃の切削位置に到達した場合にそれら両切れ刃による切削箇所同士の角度差が5°以上となるように両切削工具を配置し、前記被切削対象面を切削することを特徴とする切削加工方法。  The cutting edge of the first cutting tool extends in a direction intersecting the relative movement direction of the first cutting tool and the surface to be cut as viewed from the direction facing the surface to be cut, and The cutting edge of the second cutting tool extends in a direction intersecting the relative movement direction of the second cutting tool and the surface to be cut as viewed from the direction facing the surface to be cut, and the cutting target The first direction in which the extending direction of the cutting edge of the first cutting tool as viewed from the direction facing the target surface is an angle formed with respect to the relative movement direction between the first cutting tool and the target surface to be cut. The inclination angle of the cutting edge of the cutting tool and the extending direction of the cutting edge of the second cutting tool as viewed from the direction facing the surface to be cut are relative to the second cutting tool and the surface to be cut. Of the second cutting tool, which is an angle formed with respect to the moving direction. The tilt angle of the cutting blade has an angle difference of 5 ° or more, and the cutting position of the cutting blade of the first cutting tool is driven by the rotational drive of the work material to the cutting edge of the second cutting tool. A cutting method comprising: arranging both cutting tools so that an angle difference between cutting portions by the two cutting edges is 5 ° or more when the cutting position is reached, and cutting the surface to be cut.
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