JP5357813B2 - Cap unit - Google Patents

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JP5357813B2
JP5357813B2 JP2010059629A JP2010059629A JP5357813B2 JP 5357813 B2 JP5357813 B2 JP 5357813B2 JP 2010059629 A JP2010059629 A JP 2010059629A JP 2010059629 A JP2010059629 A JP 2010059629A JP 5357813 B2 JP5357813 B2 JP 5357813B2
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vertical hole
valve seat
flow path
compressed air
vertical
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JP2011189696A (en
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幸夫 中尾
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Sumitomo Rubber Industries Ltd
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Sumitomo Rubber Industries Ltd
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Priority to JP2010059629A priority Critical patent/JP5357813B2/en
Priority to EP11753125.1A priority patent/EP2527131B1/en
Priority to PCT/JP2011/052773 priority patent/WO2011111463A1/en
Priority to CN201180013263.0A priority patent/CN102791470B/en
Priority to US13/578,737 priority patent/US9010383B2/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C73/00Repairing of articles made from plastics or substances in a plastic state, e.g. of articles shaped or produced by using techniques covered by this subclass or subclass B29D
    • B29C73/16Auto-repairing or self-sealing arrangements or agents
    • B29C73/166Devices or methods for introducing sealing compositions into articles

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  • Mechanical Engineering (AREA)
  • Check Valves (AREA)

Description

本発明は、パンクしたタイヤにパンクシーリング剤と圧縮空気とを順次注入してパンクを応急的に修理するタイヤパンク応急修理装置に用いるキャップユニットに係わり、特に、パンクシーリング剤のコンプレッサ側への逆流を防止したキャップユニットに関する。   The present invention relates to a cap unit used in a tire puncture emergency repair device that injects a puncture sealing agent and compressed air into a punctured tire in order to repair the puncture quickly, and in particular, backflow of the puncture sealing agent to the compressor side. It is related with the cap unit which prevented.

前記タイヤパンク応急修理装置に用いるキャップユニットaとして、例えば図10(A)に示す構造のものが知られている。このキャップユニットaでは、ボトル容器bの口部b1を挿入して固定する口部取付け凹部c1を有するキャップ本体cを具え、かつこのキャップ本体cには、コンプレッサdからの圧縮空気を空気取り入れ口e1からボトル容器b内に送り込む空気流路eと、前記圧縮空気の送り込みによってボトル容器bからパンクシーリング剤と圧縮空気とをタイヤT側に取り出すシーリング剤・圧縮空気取出し流路fとが形成されている。   As a cap unit a used in the tire puncture emergency repair device, for example, one having a structure shown in FIG. The cap unit a includes a cap body c having a mouth mounting recess c1 for inserting and fixing the mouth b1 of the bottle container b, and the cap body c receives compressed air from the compressor d as an air intake port. An air flow path e for feeding into the bottle container b from e1 and a sealing agent / compressed air take-off flow path f for taking out the puncture sealing agent and compressed air from the bottle container b to the tire T side by feeding the compressed air are formed. ing.

又前記口部取付け凹部c1の底面には、円柱状のボス部gが凸設されるとともに、このボス部gの上端側には、前記空気流路eの上端をなす空気流路上開口部e2と、前記シーリング剤・圧縮空気取出し流路fの上端をなすシーリング剤・圧縮空気取出し流路上開口部f2とが開口している。なお前記空気流路上開口部e2と、シーリング剤・圧縮空気取出し流路上開口部f2とは、前記ボス部gに嵌着される内蓋iによって閉止され、パンクシーリング剤の漏れが防止されている。   A cylindrical boss g is projected from the bottom surface of the mouth mounting recess c1, and an air channel upper opening e2 that forms the upper end of the air channel e is formed at the upper end of the boss g. And an opening f2 on the sealing agent / compressed air take-out flow path f2 forming the upper end of the sealing agent / compressed air take-out flow path f. The air flow path upper opening e2 and the sealing agent / compressed air take-out flow path upper opening f2 are closed by the inner lid i fitted to the boss part g to prevent leakage of the puncture sealant. .

そしてパンク修理の際、コンプレッサdの作動によって圧縮空気が、空気流路eに供給される。このとき、まず内蓋iが、内部圧力の上昇によって前記ボス部gから自動的に取り外され、その後、圧縮空気がボトル容器b内に流入することによって、パンクシーリング剤及び圧縮空気が、タイヤT内に順次注入され、パンクの応急修理とタイヤTのポンプアップとが連続的に行われる。   During puncture repair, compressed air is supplied to the air flow path e by the operation of the compressor d. At this time, first, the inner lid i is automatically removed from the boss part g due to an increase in internal pressure, and then the compressed air flows into the bottle container b, so that the puncture sealing agent and the compressed air are removed from the tire T. The puncture emergency repair and the tire T pump up are continuously performed.

しかしながらタイヤパンク応急修理装置では、パンク修理中に、ホースを引っ掛けたり、装置を倒したりしてコンプレッサdとキャップ本体cとの接続が外れる可能性がある。この場合、ボトル容器b内には高圧(例えば350pKa)が作用しているため、ボトル容器b内のパンクシーリング剤が、空気取り入れ口e1から噴出して周囲を汚損させるという問題がある。   However, in the tire puncture emergency repair device, there is a possibility that the connection between the compressor d and the cap body c may be disconnected by hooking a hose or knocking down the device during puncture repair. In this case, since a high pressure (for example, 350 pKa) is acting in the bottle container b, there is a problem that the puncture sealing agent in the bottle container b is ejected from the air intake port e1 to contaminate the surroundings.

なお下記の特許文献1には、図10(B)に示すように、前記空気流路eに逆流防止手段jを設けることが提案されている。この逆流防止手段jは、パンク修理が終了した後に下方に溜まるパンクシーリング剤の残部が、自重によってコンプレッサ側に漏れるのを防止するものであり、縦の空気流路部eaに内径を絞った弁座部j1を形成し、かつこの弁座部j1の上方に球体弁j2を配するとともに、空気流路上開口部e2に前記球体弁j2の飛び出しを防止する係止ピンj3を取り付けている。   In addition, as shown in FIG. 10B, the following Patent Document 1 proposes to provide a backflow prevention means j in the air flow path e. This backflow prevention means j prevents the remaining portion of the puncture sealing agent that accumulates downward after the puncture repair is completed from leaking to the compressor side due to its own weight. A seat j1 is formed, and a spherical valve j2 is disposed above the valve seat j1, and a locking pin j3 for preventing the spherical valve j2 from popping out is attached to the air flow path upper opening e2.

この構造の場合、前記係止ピンj3は、空気流路上開口部e2に嵌着される。しかし、成形金型の構造上、縦の空気流路部eaには、上方に向かって拡径する向きの抜き勾配が付与されるため、係止ピンj3との嵌合が弛みやすい。そのため、コンプレッサdからの圧縮空気によって前記係止ピンj3が抜けやすくなり、球体弁j2の飛び出しを招く恐れが生じる。又球体弁j2が縦の空気流路部ea内で自由に動くため、弁機能が不安定となり、パンクシーリング剤が高圧で逆流しようとした場合、球体弁j2が動いて前記逆流を確実に阻止することが難しいという問題がある。   In the case of this structure, the locking pin j3 is fitted into the air flow path upper opening e2. However, due to the structure of the molding die, the vertical air flow path portion ea is given a draft angle in the direction of increasing the diameter upward, so that the fitting with the locking pin j3 is easily loosened. Therefore, the locking pin j3 is easily pulled out by the compressed air from the compressor d, which may cause the spherical valve j2 to jump out. Also, since the spherical valve j2 freely moves in the vertical air flow path ea, the valve function becomes unstable, and when the puncture sealant attempts to reverse flow at a high pressure, the spherical valve j2 moves and reliably prevents the reverse flow. There is a problem that it is difficult to do.

特開2010−23244号公報JP 2010-23244 A

そこで本発明は、逆流防止手段において、組み立て作業性を高く確保しながら、球体弁の飛び出しを確実に防止ししつつ弁機能を安定して発揮させることができ、パンクシーリング剤の逆流を防止して安全性を高めうるキャップユニットを提供することを目的としている。   Therefore, the present invention provides a backflow prevention means that can ensure the assembly workability while ensuring the valve function stably while reliably preventing the spherical valve from popping out and preventing the backflow of the puncture sealant. It aims to provide a cap unit that can improve safety.

前記目的を達成するために、本願請求項1の発明は、パンクシーリング剤を収容したボトル容器の口部に取り付くとともに、コンプレッサからの圧縮空気を空気取り入れ口から前記ボトル容器内に送り込む空気流路、及びこの圧縮空気の送り込みにより前記ボトル容器からパンクシーリング剤と圧縮空気とを順次取り出すシーリング剤・圧縮空気取出し流路を有するキャップ本体を具えるキャップユニットであって、
前記キャップ本体は、上端部に、前記ボトル容器の口部を挿入して固定する口部取付け凹部と、この口部取付け凹部の底面から立上がるボス部とを具え、
かつ前記ボス部の上端面部で、前記空気流路の上端をなす空気流路上開口部と、前記シーリング剤・圧縮空気取出し流路の上端をなすシーリング剤・圧縮空気取出し流路上開口部とが開口し、
しかも前記空気流路に、パンクシーリング剤がコンプレッサ側に逆流するのを防止する逆流防止手段が配されるとともに、
前記空気流路は、前記空気流路上開口部から下方にのびる縦流路部と、前記空気取り入れ口から横向きにのびる横流路部と、その間を継ぐ継ぎ流路部とからなり、
前記キャップ本体は、前記空気流路上開口部からのびる第1の縦孔部と、この第1の縦孔部に第1の段差面を介して連なる第2の縦孔部と、この第2の縦孔部に第2の段差面を介して連なる第3の縦孔部と、この第3の縦孔部に第3の段差面を介して連なりかつ下端がキャップ本体の底面で開口するととも下端側に周方向にのびる係止溝を設けた第4の縦孔部とを含みかつ下方に向かって内径を段階的に増加させた段付き状の縦孔を具え、
しかも前記第1〜3の縦孔部によって前記縦流路部が形成され、かつ前記第4の縦孔部内には、前記継ぎ流路部を設けた弁座ケースが該第4の縦孔部の下端から挿入されて保持されるとともに、
前記逆流防止手段は、前記弁座ケースの上端に配され前記縦流路部と継ぎ流路部との間を継ぐリング状の弁座と、前記第3の縦孔部内に遊挿されかつ前記弁座を開閉しうるボール状の球体弁と、
前記第2の縦孔部に配されかつ前記球体弁を弁座に向かって付勢する付勢バネとを具えるとともに、
前記弁座ケースに、前記係止溝と係合して第4の縦孔部からの抜け留めを行う抜け留め手段を設けたことを特徴としている。
In order to achieve the above-mentioned object, the invention of claim 1 of the present application attaches to the mouth of a bottle container containing a puncture sealing agent, and sends the compressed air from the compressor into the bottle container through the air intake. And a cap unit having a cap body having a sealing agent / compressed air take-out flow path for sequentially taking out the puncture sealing agent and the compressed air from the bottle container by feeding the compressed air,
The cap body includes, at an upper end portion, a mouth mounting concave portion that inserts and fixes the mouth portion of the bottle container, and a boss portion that rises from the bottom surface of the mouth mounting concave portion,
In addition, the upper end surface of the boss portion has an air channel upper opening that forms the upper end of the air channel, and a sealing agent / compressed air extraction channel upper opening that forms the upper end of the sealing agent / compressed air extraction channel. And
In addition, backflow prevention means for preventing the puncture sealing agent from flowing back to the compressor side is disposed in the air flow path,
The air flow path comprises a vertical flow path part extending downward from the air flow path upper opening, a horizontal flow path part extending sideways from the air intake port, and a joint flow path part connecting between the vertical flow path part,
The cap body includes a first vertical hole extending from the opening on the air flow path, a second vertical hole connected to the first vertical hole via a first step surface, and the second vertical hole. A third vertical hole portion connected to the vertical hole portion via the second step surface, and a lower end connected to the third vertical hole portion via the third step surface and having a lower end opened at the bottom surface of the cap body. A stepped vertical hole including a fourth vertical hole portion provided with a locking groove extending in the circumferential direction on the side and having an inner diameter gradually increased toward the lower side,
And the said 1st-3rd vertical hole part forms the said vertical flow path part, and the valve seat case which provided the said joint flow path part in the said 4th vertical hole part is this 4th vertical hole part. Inserted and held from the lower end of the
The backflow prevention means is disposed in the upper end of the valve seat case and is ring-inserted into the third vertical hole portion, and a ring-shaped valve seat that connects between the vertical flow passage portion and the joint flow passage portion. A ball-shaped spherical valve that can open and close the valve seat;
A biasing spring disposed in the second vertical hole and biasing the spherical valve toward the valve seat;
The valve seat case is provided with retaining means for retaining from the fourth vertical hole portion by engaging with the locking groove.

又請求項2の発明では、前記弁座ケースは、第4の縦孔部内に挿入される円柱状の基部を有し、
前記抜け留め手段は、
前記基部の下端から軸心に沿って上方にのびることによりその周囲に環状の周壁部を形成する中心孔部と、
前記下端から上方に向かって放射状にのびることにより、前記周壁体を半径方向に弾性変形可能な複数の周方向の扇状片に分割しうる小巾の複数本のスリットと、
各前記扇状片の外周面に突設され前記係止溝と係合しうる周方向の係止リブとを具えることを特徴としている。
In the invention of claim 2, the valve seat case has a columnar base portion inserted into the fourth vertical hole portion,
The retaining means includes
A central hole that forms an annular peripheral wall around the base by extending upward along the axis from the lower end of the base;
A plurality of small slits that can divide the peripheral wall body into a plurality of circumferential fan-shaped pieces that can be elastically deformed in a radial direction by extending radially upward from the lower end;
Each of the fan-shaped pieces is provided with a circumferential locking rib that protrudes from the outer peripheral surface of the fan-shaped piece and can engage with the locking groove.

又請求項3の発明では、前記弁座ケースは、第4の縦孔部内に挿入される円柱状の基部を有し、かつ該基体の上端に、前記弁座を取り付ける弁座取付凹部を具えるとともに、
前記継ぎ流路部は、前記弁座取付凹部の底面で開口して前記縦流路部と導通する縦の継ぎ流路部分とその下端で折れ曲がりかつ前記基体の外周面上で開口して前記横流路部と導通する横の継ぎ流路部分とからなるL字状をなすことを特徴としている。
According to a third aspect of the present invention, the valve seat case has a columnar base inserted into the fourth vertical hole, and a valve seat mounting recess for mounting the valve seat is provided at the upper end of the base. And
The joint channel portion is opened at the bottom surface of the valve seat mounting recess and is connected to the longitudinal channel portion and is bent at the lower end thereof, and is opened on the outer peripheral surface of the base body to form the lateral flow. It is characterized by an L-shape comprising a horizontal joint channel portion that is electrically connected to the path portion.

又請求項4の発明では、前記弁座ケースは、前記横の継ぎ流路部分の開口部の上下両側の位置に、弁座ケースと第4の縦孔部との間をシールするOリングを取り付けたことを特徴としている。   According to a fourth aspect of the present invention, the valve seat case is provided with O-rings for sealing between the valve seat case and the fourth vertical hole at positions on both upper and lower sides of the opening of the horizontal joint channel portion. It is characterized by being attached.

又請求項5の発明では、前記弁座ケースは、廻り止め手段によって、第4の縦孔部内での軸心廻りの廻り止めが行われることを特徴としている。   According to a fifth aspect of the present invention, the valve seat case is prevented from being rotated around the shaft center in the fourth vertical hole by a rotation stop means.

本発明は、叙上の如く構成しているため、空気流路上開口部から下方に向かって内径を段階的に増加させた段付き状の縦孔内に、その下端から付勢バネと球体弁と弁座ケースとを順次挿入することで、逆流防止手段を、容易に組み立てることができる。   Since the present invention is configured as described above, an urging spring and a spherical valve are provided from the lower end in a stepped vertical hole whose inner diameter is increased stepwise from the opening on the air flow path downward. By inserting the valve seat case and the valve seat case in sequence, the backflow prevention means can be easily assembled.

又前記逆流防止手段では、空気流路上開口部からのびる第1の縦孔部が最も小径となるため、従来の係止ピンを用いることなく、球体弁の飛び出しを確実に阻止できる。又第2の縦孔部に配され付勢バネが、前記球体弁を弁座に向かって付勢する。そのため、パンクシーリング剤が高圧で逆流しようとした場合にも球体弁の位置ズレが少なく、球体弁を安定して機能させることができる。又弁座ケースには、前記縦孔に形成される係止溝と係合する抜け留め手段が設けられているため、例えば350kPaの高内圧によっても、弁座ケースは前記縦孔から抜け落ちることがなく、確実に保持することができる。なお弁座ケースの後端側は、スペース的に余裕があるため、前記抜け留め手段が容易に形成できる。   Further, in the backflow prevention means, the first vertical hole extending from the opening on the air flow path has the smallest diameter, so that it is possible to reliably prevent the spherical valve from popping out without using a conventional locking pin. An urging spring disposed in the second vertical hole urges the spherical valve toward the valve seat. For this reason, even when the puncture sealant attempts to flow backward at a high pressure, the spherical valve is less displaced and the spherical valve can function stably. Further, since the valve seat case is provided with a retaining means that engages with a locking groove formed in the vertical hole, the valve seat case may fall out of the vertical hole even by a high internal pressure of 350 kPa, for example. And can be held securely. Since the rear end side of the valve seat case has a space, the retaining means can be easily formed.

本発明のキャップユニットを用いたタイヤパンク応急修理装置の使用状態を示す斜視図である。It is a perspective view which shows the use condition of the tire puncture emergency repair apparatus using the cap unit of this invention. キャップユニットを示す斜視図である。It is a perspective view which shows a cap unit. ボトル容器をキャップユニットに取り付けた状態を示す断面図である。It is sectional drawing which shows the state which attached the bottle container to the cap unit. (A)は、ボス部の平面図、(B)は、そのA−A断面図である。(A) is a top view of a boss | hub part, (B) is the AA sectional drawing. 弁座ケースの縦孔内への取付を示す断面図である。It is sectional drawing which shows the attachment to the vertical hole of a valve seat case. (A)、(B)は、弁座ケースの側面図及び斜視図である。(A) and (B) are the side view and perspective view of a valve seat case. キャップユニットとコンプレッサとの接続前の状態を示す断面図である。It is sectional drawing which shows the state before the connection of a cap unit and a compressor. キャップユニットとコンプレッサとの接続状態を示す断面図である。It is sectional drawing which shows the connection state of a cap unit and a compressor. ボトル容器の横断面を示す断面図である。It is sectional drawing which shows the cross section of a bottle container. (A)、(B)は、従来のキャップユニットを示す断面図である。(A), (B) is sectional drawing which shows the conventional cap unit.

以下、本発明の実施の形態について、詳細に説明する。
図1は、本発明のキャップユニット2を用いたタイヤパンク応急修理装置1の使用状態を示す斜視図であって、前記タイヤパンク応急修理装置1は、パンクシーリング剤を収容したボトル容器3をキャップユニット2に取り付けたボトルユニット4と、このボトルユニット4に接続されるコンプレッサ5とを具える。
Hereinafter, embodiments of the present invention will be described in detail.
FIG. 1 is a perspective view showing a use state of a tire puncture emergency repair device 1 using a cap unit 2 of the present invention. The tire puncture emergency repair device 1 caps a bottle container 3 containing a puncture sealing agent. A bottle unit 4 attached to the unit 2 and a compressor 5 connected to the bottle unit 4 are provided.

前記コンプレッサ5とボトルユニット4とは、パンク修理現場において、本例では、ホース類を介在させることなく直接接続される。又前記キャップユニット2に設けるシーリング剤・圧縮空気排出口部32bには、一端がタイヤTの空気バルブTvに接続される送給ホース6の他端が連結されている。又ボトルユニット4は、前記キャップユニット2を下方に向けた倒立状態にて前記コンプレッサ5に接続される。なお図中の符号9は、コンプレッサ5駆動用の電源プラグであって、本例では、自動車のシガーソケットに接続される。又符号10は、コンプレッサ5の圧力計である。   In the present example, the compressor 5 and the bottle unit 4 are directly connected at the puncture repair site without interposing hoses. Further, the other end of the feeding hose 6 whose one end is connected to the air valve Tv of the tire T is connected to the sealing agent / compressed air discharge port portion 32 b provided in the cap unit 2. The bottle unit 4 is connected to the compressor 5 in an inverted state with the cap unit 2 facing downward. Reference numeral 9 in the figure is a power plug for driving the compressor 5 and is connected to a cigar socket of an automobile in this example. Reference numeral 10 denotes a pressure gauge of the compressor 5.

次に、前記ボトル容器3は、図3に示すように、胴部30の下端に、パンクシーリング剤を出し入れしうる小径円筒状の口部7を突出している。本例では、前記胴部30は、図9に示すように、その高さ方向と直角な横断面が、ボトル外側に向かって凸円弧状に湾曲する一対の長辺部30Aと、凸円弧状に湾曲する一対の短辺部30Bとで四辺を囲む略矩形状に形成される。そして、前記長辺部30Aの長さをW、長辺部30Aの曲率半径をRW、前記短辺部30Bの長さをD、短辺部30Bの曲率半径をRDとしたとき、本例では、下記式(1)〜(3)を充足するように設定されている。
1.3≦W/D≦1.7 −−−(1)
0.5≦RW/W≦3.0 −−−(2)
0.5≦RD/D≦20.0 −−−(3)
Next, as shown in FIG. 3, the bottle container 3 protrudes from the lower end of the body portion 30 with a small-diameter cylindrical mouth portion 7 through which a puncture sealing agent can be taken in and out. In the present example, as shown in FIG. 9, the trunk portion 30 has a pair of long side portions 30 </ b> A whose cross section perpendicular to the height direction curves in a convex arc shape toward the outside of the bottle, and a convex arc shape. And a pair of short side portions 30B that are curved in a substantially rectangular shape surrounding the four sides. When the length of the long side portion 30A is W, the radius of curvature of the long side portion 30A is RW, the length of the short side portion 30B is D, and the radius of curvature of the short side portion 30B is RD, The following formulas (1) to (3) are set to be satisfied.
1.3 ≦ W / D ≦ 1.7 (1)
0.5 ≦ RW / W ≦ 3.0 (2)
0.5 ≦ RD / D ≦ 20.0 −−− (3)

ここで、車両内、例えばトランク内におけるタイヤパンク応急修理装置1の収納性を考慮したとき、前記コンプレッサ5が略直方体状をなすため、ボトル容器3の胴部30も、略直方体状に形成するのが好ましい。しかしパンク修理の際、ボトル容器3には、例えば350kPa近くの高内圧が作用する。このとき、前記胴部30が断面円形状の場合には、内圧によって前記胴部30が半径方向に均等に膨張するため、圧縮空気充填時の変形があまり認識されず、ユーザーへの不安感は低いものとなる。しかしながら、胴部30が断面矩形状の場合には、内圧による膨れは均一ではなく、断面矩形状から断面円形状に近づくように膨張するなど、その変形量は実際よりも大きく感じられる。そのために、耐圧範囲内とはいえ、ユーザーに破裂などの不安を与える可能性がある。   Here, when considering the stowability of the tire puncture emergency repair device 1 in the vehicle, for example, in the trunk, the compressor 5 has a substantially rectangular parallelepiped shape, so that the body portion 30 of the bottle container 3 is also formed in a substantially rectangular parallelepiped shape. Is preferred. However, at the time of puncture repair, a high internal pressure, for example, close to 350 kPa acts on the bottle container 3. At this time, when the body part 30 has a circular cross section, the body part 30 expands evenly in the radial direction due to internal pressure, so that deformation at the time of filling with compressed air is not recognized so much, and the user feels uneasy. It will be low. However, when the body portion 30 has a rectangular cross-section, the swelling due to the internal pressure is not uniform, and the amount of deformation is felt to be larger than the actual size, such as expansion from a rectangular cross-section to a circular cross-section. For this reason, there is a possibility of giving the user anxiety such as a rupture even though the pressure is within the range.

そこで本例では、予め、前記長辺部30A及び短辺部30Bをそれぞれ凸円弧状として、膨張時の変形形状に近い形状に形成している。そのため、収納性を向上しながら、圧縮空気充填時の変形があまり認識されなくなり、使用者の不安を低く抑えることが可能となる。   Therefore, in this example, the long side portion 30A and the short side portion 30B are each formed in a convex arc shape, and are formed in a shape close to the deformed shape at the time of expansion. Therefore, while improving the storage property, the deformation at the time of filling with compressed air is not recognized so much, and the user's anxiety can be kept low.

本発明者の実験の結果、前記不安感を抑えるためには、長辺側の膨張量を抑えることが重要であり、そのためには、長辺側の長さWを大きく、かつ曲率半径RWを小さく設定するのが好ましい。もし前記比W/Dが1.3を下回る、或いは比RW/Wが3.0を越えると、前記長さWが相対的に小、或いは曲率半径RWが大きくなって長辺側の膨張量の増加を招く。逆に、前記比W/Dが1.7を越える、或いは比RW/Wが0.5を下回る場合には、収納性に不利が生じる。又前記比RD/Dが20.0を越えると、短辺側の膨張量が増大して、圧縮空気充填時の変形が大きくなり、逆に、比RD/Dが0.5を下回ると、収納性に不利を招く。このような観点から比W/Dの下限は1.4以上がより好ましく、又上限は1.6以下がより好ましい。又比RW/Wの下限は0.7以上がより好ましく、又上限は2.0以下がより好ましい。又比RD/Dの下限は1.0以上がより好ましく、又上限は10.0以下がより好ましい。   As a result of the inventor's experiment, in order to suppress the feeling of anxiety, it is important to suppress the amount of expansion on the long side, and for that purpose, the length W on the long side is increased and the radius of curvature RW is increased. It is preferable to set a small value. If the ratio W / D is less than 1.3 or the ratio RW / W is more than 3.0, the length W is relatively small or the radius of curvature RW is large and the expansion amount on the long side is increased. Increase. On the contrary, when the ratio W / D exceeds 1.7 or the ratio RW / W is less than 0.5, the storage property is disadvantageous. If the ratio RD / D exceeds 20.0, the amount of expansion on the short side increases, and the deformation at the time of filling with compressed air increases. Conversely, if the ratio RD / D is less than 0.5, This causes a disadvantage in storage. From such a viewpoint, the lower limit of the ratio W / D is more preferably 1.4 or more, and the upper limit is more preferably 1.6 or less. The lower limit of the ratio RW / W is more preferably 0.7 or more, and the upper limit is more preferably 2.0 or less. The lower limit of the ratio RD / D is more preferably 1.0 or more, and the upper limit is more preferably 10.0 or less.

なお長辺部30Aと短辺部30Bとが交わるコーナ部分は、応力集中を緩和して耐圧性能を高めるために、曲率半径15mm±5mmの円弧30Cにて形成するのが好ましい。   The corner portion where the long side portion 30A and the short side portion 30B intersect is preferably formed by an arc 30C having a radius of curvature of 15 mm ± 5 mm in order to ease stress concentration and improve pressure resistance.

次に、前記キャップユニット2は、前記図2、3に示す如く、キャップ本体33と、それに取り付く内蓋34とを具え、前記キャップ本体33は、前記ボトル容器3の口部7に取り付く。又キャップ本体33は、前記コンプレッサ5からの圧縮空気を空気取り入れ口31bから前記ボトル容器3内に送り込む空気流路31と、この圧縮空気の送り込みにより前記ボトル容器3からパンクシーリング剤と圧縮空気とを順次取り出すシーリング剤・圧縮空気取出し流路32とを有する。   Next, as shown in FIGS. 2 and 3, the cap unit 2 includes a cap body 33 and an inner lid 34 attached to the cap body 33, and the cap body 33 is attached to the mouth portion 7 of the bottle container 3. The cap body 33 includes an air passage 31 through which compressed air from the compressor 5 is fed into the bottle container 3 through an air intake port 31b, and a puncture sealing agent and compressed air from the bottle container 3 by the feeding of the compressed air. And a sealing agent / compressed air outlet passage 32 for sequentially taking out the.

そして前記空気流路31には、パンクシーリング剤がコンプレッサ側に逆流するのを防止する逆流防止手段22が配される。   The air flow path 31 is provided with backflow prevention means 22 for preventing the puncture sealing agent from flowing back to the compressor side.

具体的には、前記キャップ本体33は、上端部に設けられる口部取付部分36と、下端部に設けられる底板部分35と、その間に配されるくびれ部分37とを一体に具える。   Specifically, the cap body 33 integrally includes a mouth portion attachment portion 36 provided at the upper end portion, a bottom plate portion 35 provided at the lower end portion, and a constricted portion 37 disposed therebetween.

前記口部取付部分36は、前記口部7を挿入して固定する口部取付け凹部36Aと、この口部取付け凹部36Aの底面から立ち上がるボス部36Bとを有する。前記口部取付け凹部36Aは、その内壁面に設ける内ネジにより前記口部7を螺着しうる。   The mouth portion attaching portion 36 includes a mouth portion attaching recess 36A for inserting and fixing the mouth portion 7, and a boss portion 36B rising from the bottom surface of the mouth portion attaching recess 36A. The mouth portion mounting recess 36A can be screwed into the mouth portion 7 with an inner screw provided on the inner wall surface thereof.

又前記ボス部36Bは、図4(A)、(B)に示すように、外周面を、前記内蓋34が嵌着される内蓋嵌着面38とした円柱状の基体20を有し、その上端面部20Sには、前記空気流路31の上端をなす空気流路上開口部31aと、前記シーリング剤・圧縮空気取出し流路32の上端をなすシーリング剤・圧縮空気取出し流路上開口部32aとが開口している。   Further, as shown in FIGS. 4A and 4B, the boss portion 36B has a cylindrical base body 20 having an outer peripheral surface as an inner lid fitting surface 38 on which the inner lid 34 is fitted. The upper end surface portion 20S has an air flow path upper opening 31a forming the upper end of the air flow path 31 and a sealing agent / compressed air discharge flow path upper opening 32a forming the upper end of the sealing agent / compressed air discharge flow path 32. And are open.

本例では、前記基体20は、その上端に、例えば前記口部取付け凹部36Aと略同深さでへこむ凹部21を具えるとともに、該凹部21の底面には、第1、第2の隆起部20a、20bを立ち上げている。従って、前記上端面部20Sは、前記凹部21の底面と、第1、第2の隆起部20a、20bの各上端面20aS、20bSと、前記凹部21の周囲を囲む環状の周壁体20cの上端面とから構成される。又前記第1の隆起部20aは、前記ボス部36Bと略同心な円柱状をなし、前記凹部21の底面から小高さで突出するとともに、その上端面20aSにて前記シーリング剤・圧縮空気取出し流路上開口部32aを開口させている。   In this example, the base body 20 has a recess 21 that is recessed at substantially the same depth as the mouth portion mounting recess 36A, for example, at the upper end thereof, and the first and second raised portions are formed on the bottom surface of the recess 21. 20a and 20b are launched. Therefore, the upper end surface portion 20S includes the bottom surface of the concave portion 21, the upper end surfaces 20aS and 20bS of the first and second raised portions 20a and 20b, and the upper end surface of the annular peripheral wall body 20c surrounding the concave portion 21. It consists of. The first raised portion 20a has a cylindrical shape substantially concentric with the boss portion 36B, protrudes from the bottom surface of the concave portion 21 at a small height, and the sealing agent / compressed air take-out flow at the upper end surface 20aS. The road opening 32a is opened.

又前記第2の隆起部20bは、第1の隆起部20aと周壁体20cとの間に形成される柱状をなし、少なくとも前記第1の隆起部20aの上端を越えた高さ位置まで突出するとともに、その上端面20bSにて前記空気流路上開口部31aが開口している。即ち、本例ではシーリング剤・圧縮空気取出し流路上開口部32aを、空気流路上開口部31aよりも低所で開口させており、これにより、パンク修理終了後に下方に溜まる+パンクシーリング剤を、空気流路31側に流れ難くさせている。なお本例では、第2の隆起部20bは、周壁体20cと略同高さとしている。   The second raised portion 20b has a columnar shape formed between the first raised portion 20a and the peripheral wall body 20c, and protrudes at least to a height position exceeding the upper end of the first raised portion 20a. At the same time, the air flow path upper opening 31a is opened at the upper end surface 20bS. That is, in this example, the sealing agent / compressed air take-out channel upper opening 32a is opened at a position lower than the air channel upper opening 31a. It is made difficult to flow to the air flow path 31 side. In this example, the second raised portion 20b has substantially the same height as the peripheral wall body 20c.

前記空気流路31は、図3の如く、空気流路上開口部31aから下方にのびる縦流路部31Aと、前記空気取り入れ口31bから横向きにのびる横流路部31Bと、その間を継ぐL字状の継ぎ流路部31Cとから形成される。   As shown in FIG. 3, the air flow path 31 is formed in an L-shape that connects the vertical flow path portion 31A extending downward from the air flow path upper opening 31a, the horizontal flow path portion 31B extending in the horizontal direction from the air intake port 31b. The joint channel portion 31C is formed.

又前記キャップ本体33には、図5に示すように、前記空気流路上開口部31aから下方に向かって内径を段階的に増加させた段付き状の縦孔40が形成される。この縦孔40は、前記空気流路上開口部31aから下方にのびる第1の縦孔部40Aと、この第1の縦孔部40Aに第1の段差面S1を介して連なる第2の縦孔部40Bと、この第2の縦孔部40Bに第2の段差面S2を介して連なる第3の縦孔部40Cと、この第3の縦孔部40Cに第3の段差面S3を介して連なりかつ下端がキャップ本体33の底面で開口するととも下端側に周方向にのびる係止溝41を設けた第4の縦孔部40Dとを含んで形成される。   Further, as shown in FIG. 5, the cap main body 33 is formed with a stepped vertical hole 40 whose inner diameter is gradually increased downward from the air flow path upper opening 31a. The vertical hole 40 includes a first vertical hole portion 40A extending downward from the air flow path upper opening 31a, and a second vertical hole continuous to the first vertical hole portion 40A via the first step surface S1. A portion 40B, a third vertical hole portion 40C connected to the second vertical hole portion 40B via a second step surface S2, and a third step surface S3 to the third vertical hole portion 40C. It is formed to include a fourth vertical hole portion 40D that is continuous and has a lower end opened at the bottom surface of the cap body 33 and provided with a locking groove 41 extending in the circumferential direction on the lower end side.

そして前記第1〜3の縦孔部40A〜40Cによって、前記縦流路部31Aが形成される。又前記第4の縦孔部40D内には、弁座ケース42が該第4の縦孔部40Dの下端から挿入されて保持される。   And the said 1st vertical hole part 40A-40C forms the said vertical flow-path part 31A. In addition, the valve seat case 42 is inserted and held in the fourth vertical hole portion 40D from the lower end of the fourth vertical hole portion 40D.

この弁座ケース42は、前記第4の縦孔部40D内に挿入される円柱状の基部43を有し、該基部43の上端には、弁座23を取り付ける弁座取付凹部43aが凹設される。又基部43の下端側には、前記係止溝41と係合して第4の縦孔部40Dからの抜け留めを行う抜け留め手段44が設けられる。なお前記弁座23は、弁孔23Hを有するリング状体からなる。この弁座23は、本例では硬質のゴム弾性体からなり、前記第3の段差面S3と弁座取付凹部43aの底面との間で挟まれて保持される。   The valve seat case 42 has a columnar base 43 that is inserted into the fourth vertical hole 40D, and a valve seat mounting recess 43a for mounting the valve seat 23 is provided at the upper end of the base 43. Is done. Further, on the lower end side of the base portion 43, retaining means 44 that engages with the locking groove 41 and retains from the fourth vertical hole portion 40D is provided. The valve seat 23 is a ring-shaped body having a valve hole 23H. In this example, the valve seat 23 is made of a hard rubber elastic body, and is held between the third step surface S3 and the bottom surface of the valve seat mounting recess 43a.

前記基部43には、前記継ぎ流路部31Cが形成される。この継ぎ流路部31Cは、前記弁座取付凹部43aの底面で開口し前記弁孔23Hを介して前記縦流路部31Aと導通する縦の継ぎ流路部分31Caと、その下端で折れ曲がりかつ前記基部43の外周面上で開口するとともに前記横流路部31Bと導通する横の継ぎ流路部分31Cbとからなる。又基部43の周囲には、前記横の継ぎ流路部分31Cbの開口部よりも上側及び下側の各位置に、それぞれ前記基部43と第4の縦孔部40Dとの間をシールするOリング45を取り付ける断面半円弧状のOリング取付溝43b、43bが形成される。これにより、横流路部31Bと継ぎ流路部31Cとが密に接続される。   In the base portion 43, the joint flow path portion 31C is formed. This joint channel portion 31C is opened at the bottom surface of the valve seat mounting recess 43a and is bent at the lower end of the vertical joint channel portion 31Ca which is connected to the longitudinal channel portion 31A via the valve hole 23H and It comprises a horizontal joint channel portion 31Cb that opens on the outer peripheral surface of the base portion 43 and is electrically connected to the lateral channel portion 31B. Further, there are O-rings around the base portion 43 for sealing between the base portion 43 and the fourth vertical hole portion 40D at positions above and below the opening of the horizontal joint channel portion 31Cb. O-ring mounting grooves 43b and 43b having a semicircular arc cross section for mounting 45 are formed. Thereby, the horizontal flow path part 31B and the joint flow path part 31C are closely connected.

又前記抜け留め手段44は、図6に示すように、前記基部43の下端から軸心に沿って上方にのびる中心孔部46と、この中心孔部46によってその周囲に形成される環状の周壁部43cを周方向の複数の扇状片43c1に分割しうる小巾の複数本のスリット47と、各前記扇状片43c1の外周面に突設され前記係止溝41と係合しうる周方向の係止リブ48とを具える。   Further, as shown in FIG. 6, the retaining means 44 includes a center hole portion 46 extending upward along the axis from the lower end of the base portion 43, and an annular peripheral wall formed around the center hole portion 46. A plurality of small slits 47 that can divide the portion 43c into a plurality of circumferential fan-shaped pieces 43c1, and a circumferential direction that can project from the outer peripheral surface of each of the fan-shaped pieces 43c1 and engage with the locking groove 41 And a locking rib 48.

前記中心孔部46は、前記継ぎ流路部31Cよりも下方で終端する。又前記スリット47は、前記基部43の下端から上方に向かって放射状にのび、これにより前記周壁部43cを半径方向内外に弾性変形可能な複数の扇状片43c1に分割している。特に規制されないが前記スリット47の巾tは0.5〜1.5mm程度、又本数nは3〜5本が好ましい。これにより前記基部43は、その直径を最大で(t×n)/π だけ弾性的に縮径させることが可能となり、前記弁座ケース42は、係止リブ48とともに第4の縦孔部40D内に挿入されうる。又挿入後の扇状片43c1の弾性復帰によって係止リブ48は係止溝41に係合されて抜け止めされる。   The center hole portion 46 terminates below the joint channel portion 31C. The slit 47 extends radially upward from the lower end of the base portion 43, thereby dividing the peripheral wall portion 43c into a plurality of fan-like pieces 43c1 that can be elastically deformed inward and outward in the radial direction. Although not particularly limited, the width t of the slit 47 is preferably about 0.5 to 1.5 mm, and the number n is preferably 3 to 5. As a result, the diameter of the base portion 43 can be elastically reduced by a maximum of (t × n) / π, and the valve seat case 42 together with the locking rib 48 has a fourth vertical hole portion 40D. Can be inserted into. In addition, the locking rib 48 is engaged with the locking groove 41 and is prevented from coming off by the elastic return of the fan-shaped piece 43c1 after insertion.

本例の抜け留め手段44は、前記中心孔部46に嵌着される嵌入軸49を含んで構成される。この嵌入軸49は、前記扇状片43c1の半径方向内方への弾性変形を阻止し、前記係止溝41からの係止リブ48の係合外れを防止しうる。   The retaining means 44 of the present example includes an insertion shaft 49 that is fitted into the central hole 46. The insertion shaft 49 can prevent elastic deformation of the fan-shaped piece 43c1 inward in the radial direction, and can prevent the engagement rib 48 from being disengaged from the engagement groove 41.

又前記弁座ケース42は、廻り止め手段50によって、第4の縦孔部40D内での軸心廻りの廻り止めが行われる。この廻り止め手段50は、前記基部43の外周面から突出する例えばレバー状の突起部50aを有し、この突起部50aは、前記第4の縦孔部40Dに設けられる例えば溝状、切り欠き状等の凹部50bと係合して弁座ケース42の軸心廻りの動きを拘束する。この廻り止め手段50は、前記弁座ケース42を挿入する際の、横流路部31Bの開口部と、横の継ぎ流路部分31Cbの開口部との位置合わせに用いられる。   Further, the valve seat case 42 is prevented from being rotated around the shaft center in the fourth vertical hole portion 40D by the rotation preventing means 50. The anti-rotation means 50 has, for example, a lever-like protrusion 50a protruding from the outer peripheral surface of the base 43, and the protrusion 50a is, for example, a groove or notch provided in the fourth vertical hole 40D. The valve seat case 42 is restrained from moving around the axial center by engaging with a concave portion 50b. The anti-rotation means 50 is used to align the opening of the lateral flow path portion 31B and the opening of the horizontal joint flow path portion 31Cb when the valve seat case 42 is inserted.

次に、前記逆流防止手段22は、前記図4、5の如く、前記弁座23と、前記第3の縦孔部40C内に遊挿されかつ前記弁座23の弁孔23Hを開閉しうるボール状の球体弁24と、前記第2の縦孔部40Bに配されかつ前記球体弁24を弁座23に向かって付勢する付勢バネ25とを具える。   Next, as shown in FIGS. 4 and 5, the backflow prevention means 22 can be loosely inserted into the valve seat 23 and the third vertical hole portion 40C and open and close the valve hole 23H of the valve seat 23. A ball-shaped spherical valve 24 and a biasing spring 25 disposed in the second vertical hole portion 40B and biasing the spherical valve 24 toward the valve seat 23 are provided.

前記付勢バネ25は、内径が前記球体弁24の直径よりも小な圧縮コイルバネであって、通常時は前記球体弁24を弁座23に押し付けて弁を閉止しうる。又圧縮空気充填時には、その内圧によって弁を開放させるとともに、素線間の隙間を通って圧縮空気をボトル容器3内に流過させうる。なお付勢バネ25の下端は、前記第2の段差面S2よりも下方に突出している。なお前記球体弁24の直径は、少なくとも第1の縦孔部40Aよりも大径であり、球体弁24の飛び出しは確実に阻止される。   The biasing spring 25 is a compression coil spring having an inner diameter smaller than the diameter of the spherical valve 24, and can normally close the valve by pressing the spherical valve 24 against the valve seat 23. When filling with compressed air, the valve can be opened by the internal pressure, and the compressed air can flow through the gap between the strands into the bottle container 3. The lower end of the urging spring 25 protrudes downward from the second step surface S2. The diameter of the spherical valve 24 is at least larger than that of the first vertical hole portion 40A, and the spherical valve 24 is reliably prevented from popping out.

又前記内蓋34は、前記図3の如く、前記空気流路上開口部31aとシーリング剤・圧縮空気取出し流路上開口部32aとを閉じ、保管中にパンクシーリング剤が前記空気流路31およびシーリング剤・圧縮空気取出し流路32に漏れるのを防止する。この内蓋34は、例えばポリエチレン、ポリプロピレンなどの弾性変形可能な合成樹脂材からなり、前記内蓋嵌着面38に嵌着される円筒状の胴部52aの上端を、上板部52bで閉じる内蓋本体52と、前記上板部52bから下方に突出しかつ前記シーリング剤・圧縮空気取出し流路上開口部32a内に挿入して該シーリング剤・圧縮空気取出し流路上開口部32aを塞ぐ栓軸部53とを一体に具える。   Further, as shown in FIG. 3, the inner lid 34 closes the air flow path upper opening 31a and the sealing agent / compressed air take-off flow path upper opening 32a, and the puncture sealing agent is stored in the air flow path 31 and the sealing during storage. The leakage to the agent / compressed air take-out flow path 32 is prevented. The inner lid 34 is made of, for example, an elastically deformable synthetic resin material such as polyethylene or polypropylene, and the upper end of the cylindrical body portion 52a fitted to the inner lid fitting surface 38 is closed by the upper plate portion 52b. An inner lid main body 52 and a plug shaft portion that projects downward from the upper plate portion 52b and is inserted into the sealing agent / compressed air take-out flow path upper opening 32a to block the sealing agent / compressed air take-out flow path upper opening 32a. 53 as a unit.

次に、前記キャップ本体33の前記空気取り入れ口31bは、前記コンプレッサ5に設ける嵌合凹部54に直接接続する接続ノズル55の先端で開口する。   Next, the air intake port 31 b of the cap body 33 opens at the tip of a connection nozzle 55 that is directly connected to a fitting recess 54 provided in the compressor 5.

図8、9に示すように、コンプレッサ5に設ける前記嵌合凹部54は、コンプレッサ5における圧縮空気形成用のシリンダポンプ60からのびる圧縮空気供給流路61に導通している。この嵌合凹部54は、内径一定の平行孔部54Aの前後に、シリンダポンプ60に向かって先細コーン状をなす前後のテーパ面部54B、54Cを連設している。   As shown in FIGS. 8 and 9, the fitting recess 54 provided in the compressor 5 is electrically connected to a compressed air supply flow path 61 extending from a cylinder pump 60 for forming compressed air in the compressor 5. The fitting concave portion 54 has front and rear tapered surface portions 54B and 54C formed in a tapered cone shape toward the cylinder pump 60 before and after the parallel hole portion 54A having a constant inner diameter.

又前記接続ノズル55は、平行なノズル本体55Aの先端側に、先細コーン状のテーパ面部55Bを具えるとともに、ノズル本体55Aの外周には、前記嵌合凹部54の内周面との間をシールするOリング65が装着される。本例では、消耗品であるOリング65を、キャップ本体33側に配することで、コンプレッサ5をメンテナンスすることなく繰り返し使用することが可能となる。   The connecting nozzle 55 includes a tapered cone-shaped tapered surface portion 55B on the tip side of the parallel nozzle body 55A, and the outer periphery of the nozzle body 55A is between the inner peripheral surface of the fitting recess 54. An O-ring 65 to be sealed is attached. In this example, the O-ring 65, which is a consumable item, is arranged on the cap body 33 side, so that the compressor 5 can be used repeatedly without maintenance.

なお前記嵌合凹部54の後のテーパ面部54Cは、前記テーパ面部55Bとほぼ同傾斜をなし、前記接続ノズル55を嵌合凹部54内に挿入する際、前記テーパ面部55Bを受けて同心に保持する受け面として機能する。   The tapered surface portion 54C after the fitting recess 54 has substantially the same inclination as the tapered surface portion 55B. When the connecting nozzle 55 is inserted into the fitting recess 54, the tapered surface portion 55B is received and held concentrically. It functions as a receiving surface.

又前記キャップ本体33には、前記接続ノズル55の両側(本例では上下)に、一対の係止爪62が突設されるとともに、前記コンプレッサ5には、前記係止爪62と向き合う位置に、該係止爪62と係合することにより前記直接接続の状態にて前記コンプレッサ5とボトルユニット4とを固定する爪係合穴63が形成される。   The cap body 33 is provided with a pair of locking claws 62 on both sides (in this example, upper and lower sides) of the connection nozzle 55, and the compressor 5 is in a position facing the locking claws 62. By engaging with the locking claw 62, a claw engaging hole 63 for fixing the compressor 5 and the bottle unit 4 in the directly connected state is formed.

前記係止爪62は、前記キャップ本体33から接続ノズル55と平行にのびる主部62Aの先端に、直角三角形状のフック部62Bを外向きに突設している。そして、前記爪係合穴63は、前記係止爪62が入る本例では矩形穴状をなし、その上下縁で前記フック部62Bと係合し、抜け止めされる。なお係止爪62とキャップ本体33とは、例えばナイロン、ポリプロピレン、ポリエチレンなどのプラスチック、或いはこれらにグラスファイバなどの短繊維を配合した強化プラスチックからなる一体成形体として形成される。又前記爪係合穴63は、本例では、前記嵌合凹部54に支持されるフレーム枠64よって形成されるとともに、このフレーム枠64と、嵌合凹部54と、シリンダポンプ60とは、例えば亜鉛合金、アルミ合金などの軽量合金からなる一体成形体として形成される。   The locking claw 62 has a right triangular hook portion 62B protruding outward from the tip of the main portion 62A extending in parallel with the connection nozzle 55 from the cap body 33. The claw engaging hole 63 has a rectangular hole shape in the present example in which the locking claw 62 is inserted, and is engaged with the hook portion 62B at its upper and lower edges to be prevented from coming off. The locking claw 62 and the cap main body 33 are formed as an integrally molded body made of plastic such as nylon, polypropylene, or polyethylene, or reinforced plastic obtained by blending short fibers such as glass fiber with these. Further, in this example, the claw engagement hole 63 is formed by a frame frame 64 supported by the fitting recess 54. The frame frame 64, the fitting recess 54, and the cylinder pump 60 are, for example, It is formed as an integrally formed body made of a lightweight alloy such as a zinc alloy or an aluminum alloy.

以上、本発明の特に好ましい実施形態について詳述したが、本発明は図示の実施形態に限定されることなく、種々の態様に変形して実施しうる。   As mentioned above, although especially preferable embodiment of this invention was explained in full detail, this invention is not limited to embodiment of illustration, It can deform | transform and implement in a various aspect.

2 キャップユニット
3 ボトル容器
5 コンプレッサ
7 口部
20S 上端面部
22 逆流防止手段
23 弁座
24 球体弁
25 付勢バネ
31 空気流路
31A 縦流路部
31B 横流路部
31C 継ぐ継ぎ流路部
31Ca 縦の継ぎ流路部分
31Cb 横の継ぎ流路部分
31a 空気流路上開口部
31b 空気取り入れ口
32 シーリング剤・圧縮空気取出し流路
32a シーリング剤・圧縮空気取出し流路上開口部
33 キャップ本体
36A 口部取付け凹部
36B ボス部
40 縦孔
40A〜40D 第1〜4の縦孔部
42 弁座ケース
41 係止溝
43 基部
43a 弁座取付凹部
43c 周壁体
43c1扇状片
44 抜け留め手段
45O リング
46 中心孔部
47 スリット
48 係止リブ
50 廻り止め手段
S1〜S3 第1〜第3の段差面
2 Cap unit 3 Bottle container 5 Compressor 7 Mouth part 20S Upper end surface part 22 Backflow prevention means 23 Valve seat 24 Spherical valve 25 Energizing spring 31 Air flow path 31A Vertical flow path part 31B Horizontal flow path part 31C Joint flow path part 31Ca Joint channel portion 31Cb Horizontal joint channel portion 31a Air channel upper opening 31b Air intake port 32 Sealing agent / compressed air take-off channel 32a Sealing agent / compressed air take-out channel upper opening 33 Cap body 36A Port attachment recess 36B Boss part 40 Vertical hole 40A-40D The 1st-4th vertical hole part 42 Valve seat case 41 Locking groove 43 Base 43a Valve seat mounting recessed part 43c Circumferential wall 43c1 Fan-shaped piece 44 Retaining means 45O Ring 46 Center hole 47 Slit 48 Locking rib 50 Non-rotating means S1 to S3 First to third step surfaces

Claims (5)

パンクシーリング剤を収容したボトル容器の口部に取り付くとともに、コンプレッサからの圧縮空気を空気取り入れ口から前記ボトル容器内に送り込む空気流路、及びこの圧縮空気の送り込みにより前記ボトル容器からパンクシーリング剤と圧縮空気とを順次取り出すシーリング剤・圧縮空気取出し流路を有するキャップ本体を具えるキャップユニットであって、
前記キャップ本体は、上端部に、前記ボトル容器の口部を挿入して固定する口部取付け凹部と、この口部取付け凹部の底面から立上がるボス部とを具え、
かつ前記ボス部の上端面部で、前記空気流路の上端をなす空気流路上開口部と、前記シーリング剤・圧縮空気取出し流路の上端をなすシーリング剤・圧縮空気取出し流路上開口部とが開口し、
しかも前記空気流路に、パンクシーリング剤がコンプレッサ側に逆流するのを防止する逆流防止手段が配されるとともに、
前記空気流路は、前記空気流路上開口部から下方にのびる縦流路部と、前記空気取り入れ口から横向きにのびる横流路部と、その間を継ぐ継ぎ流路部とからなり、
前記キャップ本体は、前記空気流路上開口部からのびる第1の縦孔部と、この第1の縦孔部に第1の段差面を介して連なる第2の縦孔部と、この第2の縦孔部に第2の段差面を介して連なる第3の縦孔部と、この第3の縦孔部に第3の段差面を介して連なりかつ下端がキャップ本体の底面で開口するとともに下端側に周方向にのびる係止溝を設けた第4の縦孔部とを含みかつ下方に向かって内径を段階的に増加させた段付き状の縦孔を具え、
しかも前記第1〜3の縦孔部によって前記縦流路部が形成され、かつ前記第4の縦孔部内には、前記継ぎ流路部を設けた弁座ケースが該第4の縦孔部の下端から挿入されて保持されるとともに、
前記逆流防止手段は、前記弁座ケースの上端に配され前記縦流路部と継ぎ流路部との間を継ぐリング状の弁座と、前記第3の縦孔部内に遊挿されかつ前記弁座を開閉しうるボール状の球体弁と、
前記第2の縦孔部に配されかつ前記球体弁を弁座に向かって付勢する付勢バネとを具えるとともに、
前記弁座ケースに、前記係止溝と係合して第4の縦孔部からの抜け留めを行う抜け留め手段を設けたことを特徴とするキャップユニット。
An air flow path for attaching compressed air from a compressor into the bottle container through the air intake port, and a puncture sealing agent from the bottle container by feeding the compressed air. A cap unit comprising a cap body having a sealing agent / compressed air outlet passage for sequentially taking out compressed air,
The cap body includes, at an upper end portion, a mouth mounting concave portion that inserts and fixes the mouth portion of the bottle container, and a boss portion that rises from the bottom surface of the mouth mounting concave portion,
In addition, the upper end surface of the boss portion has an air channel upper opening that forms the upper end of the air channel, and a sealing agent / compressed air extraction channel upper opening that forms the upper end of the sealing agent / compressed air extraction channel. And
In addition, backflow prevention means for preventing the puncture sealing agent from flowing back to the compressor side is disposed in the air flow path,
The air flow path comprises a vertical flow path part extending downward from the air flow path upper opening, a horizontal flow path part extending sideways from the air intake port, and a joint flow path part connecting between the vertical flow path part,
The cap body includes a first vertical hole extending from the opening on the air flow path, a second vertical hole connected to the first vertical hole via a first step surface, and the second vertical hole. A third vertical hole portion connected to the vertical hole portion via the second step surface, and a lower end connected to the third vertical hole portion via the third step surface and having a lower end opened at the bottom surface of the cap body; A stepped vertical hole including a fourth vertical hole portion provided with a locking groove extending in the circumferential direction on the side and having an inner diameter gradually increased toward the lower side,
And the said 1st-3rd vertical hole part forms the said vertical flow path part, and the valve seat case which provided the said joint flow path part in the said 4th vertical hole part is this 4th vertical hole part. Inserted and held from the lower end of the
The backflow prevention means is disposed in the upper end of the valve seat case and is ring-inserted into the third vertical hole portion, and a ring-shaped valve seat that connects between the vertical flow passage portion and the joint flow passage portion. A ball-shaped spherical valve that can open and close the valve seat;
A biasing spring disposed in the second vertical hole and biasing the spherical valve toward the valve seat;
A cap unit characterized in that the valve seat case is provided with retaining means for engaging with the locking groove and retaining from the fourth vertical hole portion.
前記弁座ケースは、第4の縦孔部内に挿入される円柱状の基部を有し、
前記抜け留め手段は、
前記基部の下端から軸心に沿って上方にのびることによりその周囲に環状の周壁部を形成する中心孔部と、
前記下端から上方に向かって放射状にのびることにより、前記周壁体を半径方向に弾性変形可能な複数の周方向の扇状片に分割しうる小巾の複数本のスリットと、
各前記扇状片の外周面に突設され前記係止溝と係合しうる周方向の係止リブとを具えることを特徴とする請求項1記載のキャップユニット。
The valve seat case has a columnar base that is inserted into the fourth vertical hole,
The retaining means includes
A central hole that forms an annular peripheral wall around the base by extending upward along the axis from the lower end of the base;
A plurality of small slits that can divide the peripheral wall body into a plurality of circumferential fan-shaped pieces that can be elastically deformed in a radial direction by extending radially upward from the lower end;
The cap unit according to claim 1, further comprising a circumferential locking rib protruding from an outer peripheral surface of each of the fan-shaped pieces and capable of engaging with the locking groove.
前記弁座ケースは、第4の縦孔部内に挿入される円柱状の基部を有し、かつ該基体の上端に、前記弁座を取り付ける弁座取付凹部を具えるとともに、
前記継ぎ流路部は、前記弁座取付凹部の底面で開口して前記縦流路部と導通する縦の継ぎ流路部分とその下端で折れ曲がりかつ前記基体の外周面上で開口して前記横流路部と導通する横の継ぎ流路部分とからなるL字状をなすことを特徴とする請求項1又2記載のキャップユニット。
The valve seat case has a columnar base portion that is inserted into the fourth vertical hole portion, and includes a valve seat mounting recess for mounting the valve seat at the upper end of the base body.
The joint channel portion is opened at the bottom surface of the valve seat mounting recess and is connected to the longitudinal channel portion and is bent at the lower end thereof, and is opened on the outer peripheral surface of the base body to form the lateral flow. 3. A cap unit according to claim 1 or 2, wherein the cap unit has an L-shape comprising a horizontal joint channel portion which conducts with the passage portion.
前記弁座ケースは、前記横の継ぎ流路部分の開口部の上下両側の位置に、弁座ケースと第4の縦孔部との間をシールするOリングを取り付けたことを特徴とする請求項3記載のキャップユニット。   The valve seat case is provided with O-rings for sealing between the valve seat case and the fourth vertical hole at positions on both upper and lower sides of the opening of the horizontal joint channel portion. Item 4. The cap unit according to Item 3. 前記弁座ケースは、廻り止め手段によって、第4の縦孔部内での軸心廻りの廻り止めが行われることを特徴とする請求項1〜4の何れかに記載のキャップユニット。   The cap unit according to any one of claims 1 to 4, wherein the valve seat case is prevented from being rotated around the shaft center in the fourth vertical hole by a detent means.
JP2010059629A 2010-03-12 2010-03-16 Cap unit Expired - Fee Related JP5357813B2 (en)

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