JP5352786B2 - Cast iron casting method, feeder, mold and mold making method - Google Patents

Cast iron casting method, feeder, mold and mold making method Download PDF

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JP5352786B2
JP5352786B2 JP2009168410A JP2009168410A JP5352786B2 JP 5352786 B2 JP5352786 B2 JP 5352786B2 JP 2009168410 A JP2009168410 A JP 2009168410A JP 2009168410 A JP2009168410 A JP 2009168410A JP 5352786 B2 JP5352786 B2 JP 5352786B2
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feeder
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伊知郎 藤原
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<P>PROBLEM TO BE SOLVED: To provide a technique of an embedded feeding head type casting which can manufacture good castings of cast iron by preventing, for example, deformation of a weak part of a casting mold during cast iron casting, the occurrence of a dimensional error of casting, and the occurrence of shrinkage cavity. <P>SOLUTION: The mold is a vertically split casting mold which has a feeding head part 2 communicating with a product cavity 6. The feeding head part 2 comprises a molten metal filling part 3 that exerts a primary feeding effect, a pressure absorbing part 4 that is provided outside the molten metal filling part 3 and can absorb an increased pressure developed during molten metal solidification, and a partition wall 5 provided between the molten metal filling part 3 and the pressure absorbing part 4. The increased pressure can allow the partition wall 5 to bulge toward the pressure absorbing part 4 or to be split for opening. Accordingly, cast iron casting can be carried out while allowing the increased pressure of the molten metal caused in the molten metal filling part 3 to escape to the pressure absorbing part 4 and thus to avoid the application of excessive pressure to a product cavity 6. <P>COPYRIGHT: (C)2011,JPO&amp;INPIT

Description

本発明は、鋳鉄鋳造において発生する「型張り」、「収縮巣」(引け巣ともいう)、及び「焼付き」等を防止する鋳造方法、その実施に用いる押湯部、その押湯部をもつ鋳型、及びその鋳型の造型方法に係るもので、特に垂直面で分割される垂直割り鋳型を用いるものにおいて、押湯の内で埋込み型押湯(盲押湯ともいう)に属する技術に関するものである。   The present invention relates to a casting method for preventing “stretching”, “shrinkage nest” (also referred to as shrinkage nest), “seizure nest”, etc., which occurs in cast iron casting, a feeder part used for the implementation, and a feeder part thereof. Related to molds and methods for making the molds, especially those using vertical split molds divided on a vertical surface, and related to the technology belonging to the embedded type hot spring (also referred to as blind hot water) It is.

鋳造において、金属は一般に凝固時に収縮を伴うため、良好な湯口方案で完全に鋳型内を溶湯で満たしても、凝固後の鋳物には「収縮巣」が生じることになる。その防止のために、液体収縮と凝固収縮とで不足する溶湯を補う押湯が必要となるので、そのための手段(以下押湯部という)の設置が不可欠となっている。押湯を用いない方法も提案されているが(例えば特開平10−85924号公報参照)、造型作業や鋳造後の砂との分離に手間がかかる。   In casting, metal generally shrinks during solidification, so that even if the mold is completely filled with molten metal using a good pouring method, a “shrinkage nest” occurs in the cast after solidification. In order to prevent this, it is necessary to provide a hot water supply that compensates for the lack of molten metal due to the liquid shrinkage and the solidification shrinkage. A method that does not use a feeder is also proposed (see, for example, Japanese Patent Application Laid-Open No. 10-85924), but it takes a lot of time to perform molding work and separation from sand after casting.

そこで、押湯を用いる方法が一般的に行われているが、特に鋳鉄は凝固時に黒鉛が晶出することで、他の金属や合金に比べて凝固収縮率は小さいけれども、黒鉛の晶出による溶湯の体積膨張が大きい。そのため、鋳鉄を用いる鋳造では押湯部の設置方法や大きさ等が他金属や合金の鋳物鋳造と異なることになる。   Therefore, although a method using a feeder is generally used, cast iron, in particular, has a solidification shrinkage rate smaller than that of other metals and alloys due to the crystallization of graphite during solidification. Large volume expansion of molten metal. Therefore, in casting using cast iron, the installation method and size of the feeder are different from those of other metals or alloys.

押湯部の設置方法を大別すると、開放型押湯と非開放型即ち埋込み型押湯がある。前者は、水平割のものにおいて図12で示したような構造をしている。これは密閉状態でないため、溶湯の体積膨張や鋳物砂の体積膨張(キャビティ容積の減少)により、溶湯圧力が増加しようとしても溶湯の圧力増加分は開放型押湯部の開放部分へ逃げる。そのため、鋳型内の溶湯圧力を増加させることがなくて、鋳型の軟弱な部分を変形させるようなことは少ないが、上部からの放熱があるので、押湯量を多くするか、又は「フリカケ保温剤」にて押湯表面を保温する必要がある等の問題点がある。   The installation method of the feeder is roughly divided into an open-type feeder and a non-open type, that is, an embedded-type feeder. The former has a structure as shown in FIG. Since this is not a hermetically sealed state, even if the molten metal pressure increases due to the volume expansion of the molten metal or the volume expansion of the foundry sand (decrease in the cavity volume), the increased pressure of the molten metal escapes to the open portion of the open-type feeder part. For this reason, the molten metal pressure in the mold is not increased, and the soft part of the mold is rarely deformed. However, since there is heat radiation from the upper part, the amount of hot water is increased or the “flickering heat retaining agent”. ", There is a problem that it is necessary to keep the hot water surface warm.

他方、後者の埋込み型押湯は、水平割のものにおいて図13で示したような構造をしている。これは密閉状態であるが故に、溶湯の体積膨張と鋳物砂の体積膨張が鋳型内の溶湯圧力を増加させて、鋳型の軟弱な部分を変形させることが多い。密閉された鋳型内での溶湯圧力の増加が想像以上に強大であることは、鋳造現場でよく知られていることである。溶湯の増加圧力によるこの現象を、上記の「型張り」と称し、鋳物製品の寸法不良をもたらすだけでなく、鋳物製品に「収縮巣」を発生させて、製品不良の要因となっている。   On the other hand, the latter embedded-type feeder has a structure as shown in FIG. Since this is a sealed state, the volume expansion of the molten metal and the volume expansion of the foundry sand often increase the molten metal pressure in the mold and deform the soft portion of the mold. It is well known at the casting site that the increase in melt pressure in a sealed mold is stronger than expected. This phenomenon due to the increased pressure of the molten metal is referred to as the above-mentioned “molding”, which not only causes a dimensional defect of the cast product, but also causes a “shrinkage nest” in the cast product, thereby causing a product defect.

また、「型張り」が生じない強固な鋳型とした場合には、溶湯の体積膨張と鋳物砂の体積膨張により鋳型内の溶湯圧力が強まって、鋳型の形状によっては鋳型の砂粒間に溶湯がしみ込み、上記「焼付き」現象が生じることになる。   In the case of a strong mold that does not cause “mold tension”, the molten metal pressure in the mold increases due to the volume expansion of the molten metal and the volume expansion of the foundry sand. The above-mentioned “burn-in” phenomenon occurs.

それなら、圧力を逃がして不良品の発生を防止するために、開放型押湯にすればよいとも考えられる。しかし上記問題点の外に、鋳型の造形は手込めによる場合は勿論のこと、生型自動造型機によっても鋳型の強度を強めるのに上型側から油圧等で圧力を加える必要があるため、開放型押湯部の設置には手数がかかる。   In that case, in order to release the pressure and prevent the occurrence of defective products, it may be possible to use an open-type feeder. However, in addition to the above problems, it is necessary to apply pressure by hydraulic pressure etc. from the upper mold side in order to increase the strength of the mold even by molding automatic molding machine as well as molding by mold, It takes time to install the open-type feeder.

これらの事柄に関しては、後記非特許文献1や、非特許文献2等が、鋳造工学や鋳鉄鋳物に関して詳しく記載された文献で、開放型押湯や埋込み型押湯の長所・欠点等についても詳しい記載がある。   Regarding these matters, Non-Patent Document 1 and Non-Patent Document 2, which will be described later, are documents that have been described in detail regarding casting engineering and cast iron castings, and are also familiar with the advantages and disadvantages of open-type and embedded-type feeders. There is a description.

中江秀雄著「鋳造工学」(産業図書株式会社発行,2008年4月新版,なお特にP.104,109等に詳しい)。Hideo Nakae, “Casting Engineering” (published by Sangyo Tosho Co., Ltd., new edition in April 2008, especially P.104, 109 etc.) 加山延太郎著「鋳造鋳物教本」(1968年初版3刷,なお特にP.217等に詳しい)。Nobutaro Kayama “Cast Casting Textbook” (1968, 1st edition, 3 editions, especially P.217).

必ずしも鋳鉄鋳物に関するものではないが、鋳造における問題点の解決のために特許出願されたものとして、以下のようなものがある。   Although not necessarily related to cast iron castings, patent applications for solving problems in casting include the following.

特開平8−90204号公報 ここでは、その明細書の従来の技術の項で、ウイリアムズコアを用いる方法やロストワックス鋳造方法その他を挙げると共に、それらの問題点を解決する手段として、溶融金属の最終充満部近傍の鋳型表面に吸引口を設け、この吸引口から減圧・加圧することで、「収縮巣」、その他の鋳造欠陥の無い製品を得られる鋳造方法及び鋳造設備の提案がなされている。Here, in the prior art section of the specification, a method using a Williams core, a lost wax casting method, and the like are given, and as a means for solving those problems, the final of molten metal Proposals have been made for a casting method and a casting facility in which a suction port is provided on the mold surface in the vicinity of the filling portion, and the product is free of “shrinkage cavities” and other casting defects by depressurizing and pressurizing from the suction port.

特許第4150764号公報 ここでは、通気型鋳型のキャビティの体積よりも小さい所望のキャビティ部分とほぼ等しい体積の溶湯を注湯開始後、注湯された溶湯が所望のキャビティに充満される前に、湯口部から圧縮ガスを送気して所望のキャビティ部分に溶湯を充満して凝固させるようにする技術が提案されている。Patent No. 4150764 Here, after the start of pouring a molten metal having a volume substantially equal to the desired cavity portion smaller than the volume of the cavity of the vent mold, before the molten metal is filled into the desired cavity, A technique has been proposed in which compressed gas is supplied from a gate and the desired cavity is filled with molten metal to be solidified.

特公平6−96186号公報 ここでは、低圧鋳造金型の溶湯供給路からキャビティに溶湯を充満した後、キャビティに隣接する溶湯供給路箇所を急冷して該箇所の溶湯を凝固させ、次いで押湯部に設けた圧力手段によって型開き前までキャビティ内の溶湯に圧力をかけつつキャビティ壁面に接する溶湯の表層を急冷し、該溶湯の表層が殻状の凝固層に変える機能をもつようにする技術が提案されている。Here, after filling the cavity from the molten metal supply path of the low-pressure casting mold, the molten metal supply path adjacent to the cavity is rapidly cooled to solidify the molten metal at that position, and then the feeder A technology that rapidly cools the surface layer of the molten metal in contact with the cavity wall surface while applying pressure to the molten metal in the cavity until the mold is opened by the pressure means provided in the section so that the surface layer of the molten metal is changed to a shell-shaped solidified layer. Has been proposed.

その他、鋳鉄の鋳造技術で押湯部を有するものに関する特許文献には、クルマのホイール、クローラ車両のトラックシューあるいはディーゼル車両のシリンダピストンの鋳造のように、特殊な製品に限定される技術に関して、例えば次のようなものもある。
特開平5−69108号公報 特開平7−132864号公報 特開平10−85924号公報
In addition, the patent literature relating to cast iron casting technology having a feeder part is related to a technology limited to special products such as casting of a wheel of a car, a track shoe of a crawler vehicle, or a cylinder piston of a diesel vehicle. For example, there are the following.
JP-A-5-69108 JP 7-132864 A JP-A-10-85924

ところが、上記従来から行われている方法や先行技術文献に記載の方法は、開放型押湯と非開放型即ち埋込み型押湯とは、それぞれ上記の問題点を有している。また上記各特許文献に記載のものは、用途が限定されると共に、押湯部に冷却回路や加熱回路、圧縮ガスの送気手段等の特別な付属装置を設ける必要があり、構造が大型化・複雑化したりする。   However, in the conventional methods and the methods described in the prior art documents, the open-type feeder and the non-open type, that is, the embedded-type feeder have the above-mentioned problems. In addition, those described in each of the above patent documents have limited applications, and it is necessary to provide a special accessory device such as a cooling circuit, a heating circuit, a compressed gas supply means, etc. in the feeder part, and the structure is enlarged.・ It becomes complicated.

本発明は、上記問題点の解消を課題として鋭意検討を重ねた結果、完成を得たものである。その目的とするところは、開放型押湯と埋込み型押湯がもつ双方の長所を生かし、互いの欠点を克服し、シンプルな構成で装置が大型化したり複雑化することなく、鋳型の造型が安易であると共に、型張り・収縮巣・焼付き等の発生を低減でき、かつ押湯の保温性も向上できる鋳鉄用鋳造方法、それに使用する押湯部、その押湯部をもつ鋳型、及びその鋳型の造型方法を、垂直割の鋳型を用いるものにおいて提供することにある。   The present invention has been completed as a result of intensive studies aimed at solving the above problems. The purpose is to make use of the advantages of both open-type and embedded-type hot springs, overcoming each other's drawbacks, and making molds with a simple configuration without increasing the size and complexity of the equipment. Casting method for cast iron that is easy and can reduce the occurrence of mold tension, shrinkage nest, seizure, etc., and can also improve the heat retaining property of the feeder, the feeder part used therefor, the mold having the feeder part, and The method of forming the mold is to provide a mold using a vertically split mold.

A.本発明に係る鋳鉄鋳造方法は、
埋込み型押湯部2をもつ垂直割の鋳型1を用いる方法において、
鋳型1内で製品キャビティ部6と連通する押湯部2を、
本来の押湯効果を発揮するための中空の溶湯充満部3と、その外部にあって、鋳鉄溶湯の凝固時に発生する増加圧力を吸収可能な中空の圧力吸収部4とで構成すると共に、
上記溶湯充満部3と圧力吸収部4との間に、溶湯充満部3内が一定圧を越えた際にその増加圧力で圧力吸収部4側へ変形可能な隔壁5を設けておき、
鋳鉄溶湯の凝固時に、溶湯充満部3内に発生した増加圧力を隔壁5の変形で圧力吸収部4へ逃がし、製品キャビティ部6に過度の圧力が加わらぬようにして鋳鉄鋳造するようにしたものである。
A. The cast iron casting method according to the present invention is:
In the method using the vertical split mold 1 having the embedded feeder 2,
In the mold 1, the feeder part 2 that communicates with the product cavity part 6,
It is composed of a hollow molten metal filling portion 3 for exhibiting the original hot metal effect, and a hollow pressure absorbing portion 4 that is outside thereof and can absorb the increased pressure generated when the cast iron melt is solidified,
A partition wall 5 is provided between the molten metal filling portion 3 and the pressure absorbing portion 4 that can be deformed to the pressure absorbing portion 4 side with the increased pressure when the inside of the molten metal filling portion 3 exceeds a certain pressure,
When the molten cast iron is solidified, the increased pressure generated in the molten metal filling part 3 is released to the pressure absorbing part 4 by deformation of the partition wall 5, and cast iron is cast so that excessive pressure is not applied to the product cavity part 6. It is.

B.本発明に係る鋳鉄鋳造方法の実施に用いる押湯部の第1は、
垂直割の鋳型1に用いる埋込み型の押湯部2であって、
両側の型枠7,7の合体にて、製品キャビティ部6と連通する如く本来の押湯効果を発揮するための中空の溶湯充満部3と、その上部に、鋳鉄溶湯の凝固時の増加圧力を吸収可能な中空の圧力吸収部4とを設けると共に、
溶湯充満部3と圧力吸収部4との間に、溶湯充満部3内が一定圧を越えた際にその増加圧力で圧力吸収部4側へ変形可能な隔壁5を設けたものである(例えば図1ないし図3参照)。
B. The first of the feeder parts used for carrying out the cast iron casting method according to the present invention is:
An embedded-type feeder 2 used for a vertically split mold 1,
A hollow molten metal filling portion 3 for demonstrating the original hot metal effect so as to communicate with the product cavity portion 6 by combining the molds 7 and 7 on both sides, and an increased pressure at the time of solidification of the molten cast iron on the upper portion thereof And a hollow pressure absorbing portion 4 capable of absorbing
A partition wall 5 is provided between the molten metal filling portion 3 and the pressure absorbing portion 4 that can be deformed to the pressure absorbing portion 4 side by the increased pressure when the inside of the molten metal filling portion 3 exceeds a certain pressure (for example, 1 to 3).

C.本発明に係る鋳鉄鋳造方法の実施に用いる押湯部の第2は、
垂直割の鋳型1に用いる埋込み型の押湯部2であって、
両側の型枠7,7の合体にて、製品キャビティ部6に連通する如く本来の押湯効果を発揮するための中空の溶湯充満部3と、その上部に鋳鉄溶湯の凝固時の増加圧力を吸収可能な中空の圧力吸収部4と、両者3,4の間に鋳物砂による隔壁5を設け、
上記隔壁5を、鋳鉄溶湯の凝固で溶湯充満部3内が一定圧を越えた際にその増加圧力で圧力吸収部4側へ変形可能としたものである(例えば図4ないし図6参照)。
C. The second of the feeder part used for carrying out the cast iron casting method according to the present invention is:
An embedded-type feeder 2 used for a vertically split mold 1,
By combining the molds 7 and 7 on both sides, a hollow molten metal filling portion 3 for exerting an original hot metal effect so as to communicate with the product cavity portion 6 and an increased pressure at the time of solidification of the cast iron molten metal on the upper portion thereof. A hollow pressure absorbing part 4 that can be absorbed and a partition wall 5 made of foundry sand between the three and four parts,
The partition wall 5 can be deformed to the pressure absorbing portion 4 side by the increased pressure when the inside of the molten metal filling portion 3 exceeds a certain pressure due to the solidification of the molten cast iron (see, for example, FIGS. 4 to 6).

D.本発明に係る鋳鉄鋳造方法の実施に用いる鋳型は、
埋込み型の押湯部2をもつ垂直割の鋳型1であって、
そこでの押湯部2として、上記Bの押湯部の第1のもの、上記Cの押湯部の第2のもののいずれかを用いて垂直割の鋳型としたものである(例えば図1ないし図7参照)。
D. The mold used for carrying out the cast iron casting method according to the present invention is:
A vertically split mold 1 having an embedded feeder 2,
As the feeder 2 therefor, either a first one of the above-mentioned feeders B or a second one of the feeders C is used as a vertically split mold (for example, FIG. 1 to FIG. 1). (See FIG. 7).

E.本発明に係る鋳鉄鋳造方法の実施に用いる鋳型の造型方法は、
生型自動造型機による造型にて垂直割の鋳型を造型するものにおいて、
各側の型枠7,7に、その合体後に製品キャビティ部6に連通して本来の押湯効果を発揮するための中空の溶湯充満部3となる縦割り半筒状の凹部8,8と、その上部に、合体後に円盤状の隔壁5となる鋳物砂の縦割り半円盤状部11,11と、同じく合体後に鋳鉄溶湯の凝固時の増加圧力を吸収可能な中空の圧力吸収部4となる縦割り半筒状の凹部9,9とを形成し、
かつ、両型枠7,7の合体で円盤状となる隔壁5が、下部の溶湯充満部3内が一定圧を越えた際の増加圧力で上部の圧力吸収部4側へ変形可能になるようにして押湯部2を形成することで、垂直割の鋳型1を造型するものである(例えば図4,図5参照)。
E. The mold making method used for carrying out the cast iron casting method according to the present invention is:
In making vertical split molds by molding with a raw automatic molding machine,
Vertically-divided semi-cylindrical recesses 8, 8 that form hollow hollow metal-filled portions 3 for communicating with the product cavity portion 6 and exhibiting the original hot-water-feeding effect after being combined with the molds 7, 7 on each side, In the upper part, vertically divided semi-disc shaped portions 11 and 11 of casting sand that become the disc-shaped partition wall 5 after the union, and a hollow pressure absorbing portion 4 that can absorb the increased pressure at the time of solidification of the cast iron melt after the union Forming vertically divided semi-cylindrical recesses 9 and 9,
In addition, the partition wall 5 formed into a disk shape by combining both the molds 7 and 7 can be deformed to the upper pressure absorbing portion 4 side with an increased pressure when the inside of the lower molten metal filling portion 3 exceeds a certain pressure. Thus, the vertical split mold 1 is formed by forming the feeder part 2 (see, for example, FIGS. 4 and 5).

上記構成において、隔壁5の変形とは、開口するように割れる場合(例えば図8参照)や、割れないが圧力吸収部4側へ膨出する場合(例えば図9参照)等がある。隔壁5は鋳型1を形成する鋳物砂で形成されるものが望ましいが(例えば上記図4ないし図7参照)、円盤状の単体のものとしてそれを中空部内の上部寄り位置に嵌め入れて固定してもよい(例えば上記図1ないし図3参照)。また筒状のスリーブ15を装入するものではその上端縁に固定してもよいし、スリーブと一体形成したものでもよい。   In the above configuration, the deformation of the partition wall 5 includes a case where the partition wall 5 is cracked so as to be opened (for example, see FIG. 8) and a case where the partition wall 5 is not cracked but bulges to the pressure absorbing portion 4 side (for example, see FIG. 9). The partition wall 5 is preferably formed of foundry sand that forms the mold 1 (see, for example, FIGS. 4 to 7). However, the partition wall 5 is fixed as a disc-shaped single unit at a position closer to the upper part in the hollow portion. (For example, see FIGS. 1 to 3 above). Further, in the case where the cylindrical sleeve 15 is inserted, it may be fixed to the upper end edge thereof, or may be integrally formed with the sleeve.

なお、上記にいう溶湯充満部3と圧力吸収部4とは異径としてもよいが、圧力吸収部4の容積は、溶湯が凝固時に膨張して増加する体積よりも大きめに形成しておくことは勿論である。隔壁5は鋳型1の強度よりも弱く形成して、鋳型1の損壊よりも先に該隔壁5が変形、即ち圧力吸収部側へ膨出、又は割れて開口17が形成されるようにしておく。該隔壁5は1枚とは限らず、2枚以上としてもよい。   The molten metal filling portion 3 and the pressure absorbing portion 4 may have different diameters, but the volume of the pressure absorbing portion 4 should be larger than the volume that the molten metal expands and increases during solidification. Of course. The partition wall 5 is formed to be weaker than the strength of the mold 1 so that the partition wall 5 is deformed, that is, bulges or cracks toward the pressure absorbing portion before the mold 1 is broken, so that the opening 17 is formed. . The partition wall 5 is not limited to one, and may be two or more.

上記構成の本発明によれば、シンプルな構成ながら、鋳鉄鋳造において従来大きな問題である「型張り」、「収縮巣」及び「焼付き」等の発生を大幅に減少させて、良好な品質の鋳物製品18を製造することができるし、開放型押湯部に比べて押湯の保温性も向上できる。
これを従来のものと対比しながら説明する。
According to the present invention having the above-described configuration, the occurrence of “mold tension”, “shrinkage nest”, “seizure”, and the like, which have been a major problem in cast iron casting, is greatly reduced while having a simple configuration. The casting product 18 can be manufactured, and the heat retaining property of the feeder can be improved as compared with the open-type feeder.
This will be described in comparison with the conventional one.

埋込み型押湯は密閉状態であるが故に、溶湯の体積膨張と鋳物砂の体積膨張が鋳型内の溶湯圧力を増加させる。そのため、従来の埋込み型押湯をもつものでは、鋳型の軟弱な部分を変形させて「型張り」現象を生じ、鋳物製品の寸法不良をもたらしたり、鋳物製品に「収縮巣」を発生させて、製品不良の要因となっていた。   Since the buried type feeder is in a sealed state, the volume expansion of the molten metal and the volume expansion of the foundry sand increase the molten metal pressure in the mold. For this reason, with a conventional embedded mold feeder, the soft part of the mold is deformed, resulting in a “die tension” phenomenon, resulting in a defective dimension of the cast product, or a “shrinkage nest” in the cast product. Was a cause of product defects.

また「型張り」が生じない強固な鋳型でも、同じく溶湯の体積膨張と鋳物砂の体積膨張により鋳型内の溶湯圧力が強まり、鋳型の形状によっては鋳型の砂粒間に溶湯がしみ込んで、「焼付き」現象が発生していた。さらに、「収縮巣不良」(引け巣不良)が発生した場合には、押湯部を大きくするなどしてそれらの不良対策とすることが多く、それがさらに歩留率の悪化を招いていた。   Even in a strong mold that does not cause “mold tension”, the molten metal pressure in the mold increases due to the volume expansion of the molten metal and the volume expansion of the foundry sand. The “with” phenomenon occurred. In addition, when “shrinkage flaws” (shrinkage flaws) occur, they are often used as countermeasures for such flaws by enlarging the feeder, which further deteriorates the yield rate. .

これに対して本発明は、上記の如く、鋳型1内で製品キャビティ部6に連通する如く設けた埋込み型の押湯部2を、本来の押湯効果を発揮するための溶湯充満部3と、その内部の増加圧力を吸収可能な圧力吸収部4とで構成して、それらを隣接して設けると共に、溶湯充満部3と圧力吸収部4間に、溶湯充満部3内の増加圧力で圧力吸収部4側へ変形する隔壁5を設けたものである。   On the other hand, in the present invention, as described above, the embedded-type feeder 2 provided so as to communicate with the product cavity 6 in the mold 1 is replaced with the molten metal filling portion 3 for exhibiting the original feeder effect. The pressure absorbing part 4 that can absorb the increased pressure inside is provided adjacent to the pressure absorbing part 4, and the pressure between the molten metal filling part 3 and the pressure absorbing part 4 is increased by the increased pressure in the molten metal filling part 3. A partition wall 5 is provided that is deformed toward the absorber 4 side.

したがって、本発明によれば、
イ)埋込み型押湯式の長所をもつ鋳型1を、シンプルな構成により、従来法とほぼ同等のコストで容易・迅速に造型することができる。
Therefore, according to the present invention,
B) The mold 1 having the advantages of the embedded type hot-water type can be easily and quickly formed with a simple structure at a cost almost equal to that of the conventional method.

ロ)鋳鉄溶湯を製品キャビティ部6と共に押湯部2の溶湯充満部3へ充満させた際、溶湯の凝固による体積膨張と鋳物砂の体積膨張で鋳型1内の溶湯圧力が増加しても、隔壁5が圧力吸収部4側へ開口して、溶湯充満部3と圧力吸収部4とが連通する(例えば上記図8参照)。また隔壁5が圧力吸収部4側へ開口せず膨出するものでも、溶湯充満部3の容積が増大する(例えば上記図9参照)。いずれの場合も、溶湯充満部3の容積が増大することになり、溶湯による溶湯充満部3内の圧力を下げる。   B) When the molten cast iron is filled together with the product cavity portion 6 into the molten metal filling portion 3 of the feeder portion 2, even if the molten metal pressure in the mold 1 increases due to the volume expansion due to solidification of the molten metal and the volume expansion of the foundry sand, The partition wall 5 opens to the pressure absorption part 4 side, and the molten metal filling part 3 and the pressure absorption part 4 communicate (for example, refer to FIG. 8 above). Moreover, even if the partition wall 5 bulges without opening to the pressure absorbing portion 4 side, the volume of the molten metal filling portion 3 increases (see, for example, FIG. 9 above). In any case, the volume of the molten metal filling part 3 increases, and the pressure in the molten metal filling part 3 due to the molten metal is lowered.

ハ)それゆえ、密閉型の埋込み型押湯式でありながら、押湯部2や製品キャビティ部6に過度の圧力が加わらないから、鋳型1の軟弱な部分の変形・損壊を防止でき、鋳物製品の寸法不良を無くし、また収縮巣の発生も押さえられて、良好な鋳物製品18を製造することができる。   C) Therefore, even though it is a sealed embedded feeder type, excessive pressure is not applied to the feeder part 2 and the product cavity part 6, so that deformation and breakage of the soft part of the mold 1 can be prevented. It is possible to eliminate the dimensional defect of the product and suppress the generation of the shrinkage nest and to manufacture a good cast product 18.

ニ)また溶湯充満部3内の圧力が過大にならないので、鋳型1の砂粒間に溶湯がしみ込むことを防止でき、「焼付き」現象も無くすことができる。   D) Since the pressure in the molten metal filling portion 3 does not become excessive, it is possible to prevent the molten metal from infiltrating between the sand grains of the mold 1 and to eliminate the “seizure” phenomenon.

ホ)さらに、開放型押湯部と異なり上方からの放熱を避けられるから、押湯の保温性を向上できて、押湯量を少なくして溶湯量が削減できる。それによって、製品の歩留り率を向上させることもできて、省エネ効果を発揮すると共に、ひいては環境問題にも寄与することができる。   E) Furthermore, unlike the open-type feeder, heat radiation from above can be avoided, so that the heat retaining property of the feeder can be improved, and the amount of molten metal can be reduced by reducing the amount of feeder. As a result, the yield rate of the product can be improved, and an energy saving effect can be exhibited and, in turn, it can contribute to environmental problems.

本発明に係る押湯部の一例を持つ鋳型について、両型枠を合体前の状態を示す縦断正面図である。It is a vertical front view which shows the state before uniting both mold frames about the casting_mold | template which has an example of the feeder part which concerns on this invention. 図1で示したもので、両型枠を合体後の状態を示す縦断正面図である。It is what was shown in FIG. 1, and is a vertical front view which shows the state after uniting both molds. 図2で示したものの縦断側面図である。It is a vertical side view of what was shown in FIG. 本発明に係る押湯部の他の例を持つ鋳型について、両型枠を合体前の状態を示す縦断正面図である。It is a vertical front view which shows the state before uniting both molds about the casting_mold | template with the other example of the feeder part which concerns on this invention. 図4で示したもので、両型枠を合体後の状態を示す縦断正面図である。It is what was shown in FIG. 4, and is a vertical front view which shows the state after uniting both molds. 図5で示したものの縦断側面図である。It is a vertical side view of what was shown in FIG. 図5で示したもので、スリーブを装入した例を示す縦断正面図である。It is what was shown in FIG. 5, and is a vertical front view which shows the example which inserted the sleeve. 隔壁が溶湯充満部の増加圧力で割れて開口した状態を示す拡大縦断正面図である。It is an enlarged vertical front view which shows the state in which the partition cracked and opened with the increased pressure of the molten metal filling part. 隔壁が溶湯充満部の増加圧力で圧力吸収部側へ膨出した状態を示す拡大縦断正面図である。It is an enlarged vertical front view which shows the state which the partition swelled to the pressure absorption part side with the increase pressure of a molten metal filling part. 鋳物製品を評価試験時における縦断正面図である。It is a vertical front view at the time of an evaluation test of a cast product. 図10で示したものの平面図である。It is a top view of what was shown in FIG. 開放型押湯部をもつ鋳型を示す概略縦断正面図である。It is a schematic longitudinal cross-sectional front view which shows the casting_mold | template with an open mold feeder. 埋込み型押湯部をもつ鋳型を示す概略縦断正面図である。It is a general | schematic longitudinal cross-sectional front view which shows the casting_mold | template with a buried type feeder.

本発明は、埋込み型押湯部2をもつ垂直割の鋳型1を用いるもので、両側の型枠7,7を合体させた際に、鋳型1内で製品キャビティ部6と連通する如くに形成される押湯部2を、本来の押湯効果を発揮するための中空の溶湯充満部3と、その外部にあって、鋳鉄溶湯の凝固時に発生する増加圧力を吸収可能な中空の圧力吸収部4とで構成すると共に、上記溶湯充満部3と圧力吸収部4との間に、溶湯充満部3内が一定圧を越えた際にその増加圧力で圧力吸収部4側へ変形可能な円盤状の隔壁5を設けて、鋳鉄溶湯の凝固時に溶湯充満部3内に発生した増加圧力を圧力吸収部4へ逃がし、製品キャビティ部6に過度の圧力が加わらぬようにして鋳鉄鋳造をする。   The present invention uses a vertically split mold 1 having an embedded mold feeder 2 and is formed so as to communicate with the product cavity 6 in the mold 1 when the molds 7 and 7 on both sides are combined. The molten metal filling portion 3 for exhibiting the original molten metal effect, and the hollow pressure absorbing portion outside the molten metal filling portion 3 that can absorb the increased pressure generated during solidification of the cast iron melt 4 and a disk shape that can be deformed between the molten metal filling portion 3 and the pressure absorbing portion 4 to the pressure absorbing portion 4 side with the increased pressure when the inside of the molten metal filling portion 3 exceeds a certain pressure. The increased pressure generated in the molten metal filling portion 3 during solidification of the cast iron melt is released to the pressure absorbing portion 4 and cast iron is cast so that excessive pressure is not applied to the product cavity portion 6.

図1ないし図3は、本発明に係る押湯部を備えた鋳型の実施例の1つを示す。
この鋳型1は、公知の垂直割のものと同様に割り面が垂直面の2つの型枠7,7で構成され、生型造型機により鋳物砂を用いて造型される。上部に開口する湯口13を有して、そこから下方へ湯道14が延びて製品キャビティ部6へ連通している。ここでは、製品キャビティ部6は円筒状で、内径100mm、高さ200mmとしてある。
1 to 3 show one embodiment of a mold having a feeder part according to the present invention.
The mold 1 is composed of two molds 7 and 7 having a vertical plane as in the known vertical division, and is molded using a molding sand by a green molding machine. There is a gate 13 opened at the top, and a runner 14 extends downward from the gate 13 and communicates with the product cavity 6. Here, the product cavity 6 has a cylindrical shape with an inner diameter of 100 mm and a height of 200 mm.

その製品キャビティ部6の上部に連通して押湯部2が形成されている。この押湯部2は、両側の型枠7,7を合体時に本来の押湯効果を発揮する中空円筒状の溶湯充満部3と、鋳鉄溶湯の凝固時の増加圧力を吸収可能な中空円筒状の圧力吸収部4とからなる。   A feeder part 2 is formed in communication with the upper part of the product cavity part 6. This hot metal part 2 has a hollow cylindrical molten metal filling part 3 that exhibits the original hot metal effect when the molds 7 and 7 on both sides are combined, and a hollow cylindrical shape that can absorb the increased pressure during solidification of the cast iron melt. And the pressure absorbing part 4.

即ち、上記中空円筒状の溶湯充満部3と圧力吸収部4は、各型枠7,7内に鋳物砂を用いて縦割り半円筒状の凹部10,10を形成しておき、両型枠7,7の合体時に形成される中空円筒状部分を、円盤状の隔壁5の装入により上下方向の2分割して形成する。上記中空円筒状部分の大きさが、ここでは内径95mm、高さ100mmとなるようにしてある。   In other words, the hollow cylindrical molten metal filling portion 3 and the pressure absorbing portion 4 are formed by forming the vertically divided semi-cylindrical recesses 10 and 10 using casting sand in the respective mold frames 7 and 7. The hollow cylindrical portion formed at the time of combining 7 and 7 is divided into two in the vertical direction by inserting a disc-shaped partition wall 5. The size of the hollow cylindrical portion is set to 95 mm in inner diameter and 100 mm in height here.

そして、上記縦割り半円筒状の凹部10,10の内周壁で、その下部から65mmの位置に、型枠7,7の合体時に環状となるような半凹溝12,12を形成しておき(図1参照)、該環状の凹溝12,12内へ円盤状の隔壁5を嵌合して装入することで、隔壁5の下部を溶湯充満部3とし、上部を圧力吸収部4とする。   Then, on the inner peripheral walls of the vertically divided semi-cylindrical recesses 10 and 10, semi-concave grooves 12 and 12 that are annular when the molds 7 and 7 are combined are formed at a position 65 mm from the lower part. (See FIG. 1). By fitting and inserting the disk-shaped partition wall 5 into the annular grooves 12, 12, the lower part of the partition wall 5 is the molten metal filling part 3, and the upper part is the pressure absorbing part 4. To do.

なお該隔壁5は、鋳鉄溶湯が凝固時に溶湯充満部3内が一定圧を越えた際に、ここでは図8で示すように増加圧力で割れて開口可能なものであり、ここでは外径110mmで厚さが7mmのシェル板製としてある。   The partition wall 5 can be opened at an increased pressure as shown in FIG. 8 when the molten iron filled portion 3 exceeds a certain pressure when the cast iron melt is solidified, and here the outer diameter is 110 mm. The thickness is 7 mm.

図4ないし図6は、本発明に係る押湯部を備えた鋳型の他の実施例を示す。
この鋳型1も公知の垂直割のものと同様に、割り面が垂直面の2つの型枠7,7からなり、生型造型機で鋳物砂により成型されるものである。
4 to 6 show another embodiment of a mold having a feeder part according to the present invention.
The mold 1 is also composed of two molds 7 and 7 having a vertical plane, and is molded from foundry sand with a green molding machine in the same manner as a known vertical split.

上部に開口する湯口13を有し、そこから下方へ湯道14が延びて製品キャビティ部6へ連通している。ここでは、製品キャビティ部6は円筒状で内径100mm、高さ200mmとしてある。   There is a gate 13 opened at the top, and a runner 14 extends downward from the gate 13 and communicates with the product cavity 6. Here, the product cavity 6 is cylindrical and has an inner diameter of 100 mm and a height of 200 mm.

その製品キャビティ部6の上部に連通して押湯部2が形成されているが、該押湯部2は上記実施例1のものとは異なる。両側の各型枠7,7内には、合体時に製品キャビティ部6と連通して本来の押湯効果を発揮する中空円筒状の溶湯充満部3となる縦割り半円筒状の凹部8,8と、その上部に、合体後に円盤状の隔壁5となる鋳物砂の縦割り半円盤状部11,11と、同じく合体後に鋳鉄溶湯の凝固時の増加圧力を吸収可能な中空短円筒状の圧力吸収部4となる縦割り短半円筒状の凹部9,9とを形成しておく(図4参照)。   A feeder 2 is formed in communication with the upper portion of the product cavity 6, but the feeder 2 is different from that of the first embodiment. In each of the molds 7 and 7 on both sides, the vertically divided semi-cylindrical recesses 8 and 8 that become the hollow cylindrical molten metal filling portion 3 that communicates with the product cavity portion 6 and exhibits the original hot metal effect when combined. Further, on the upper part thereof, the vertically split semi-disc shaped portions 11 and 11 of the casting sand that become the disc-shaped partition wall 5 after the union, and the hollow short cylindrical pressure that can absorb the increased pressure at the time of solidification of the cast iron melt after the union The vertically-divided short semi-cylindrical recesses 9 and 9 that form the absorbing portion 4 are formed (see FIG. 4).

そして両型枠7,7の合体により、円盤状となった隔壁5の下部に円筒状の溶湯充満部3が形成され、上部に円筒状の圧力吸収部4が形成されるが、ここでは溶湯充満部3が内径95mmで高さ65mm、圧力吸収部4が同じ内径で高さ28mmとしてある。また上記隔壁5は、溶湯充満部3内が一定圧を越えた際の増加圧力で圧力吸収部4側へ変形、ここでは図9で示す如く膨出可能となる強度に形成してあり、該隔壁5の厚さを15mmとしてある。このようにして、図5及び図6で示す押湯部2付きの垂直割の鋳型1を造型する。   Then, by combining the two molds 7 and 7, a cylindrical molten metal filling portion 3 is formed at the lower portion of the disc-shaped partition wall 5 and a cylindrical pressure absorbing portion 4 is formed at the upper portion. The filling portion 3 has an inner diameter of 95 mm and a height of 65 mm, and the pressure absorbing portion 4 has the same inner diameter and a height of 28 mm. In addition, the partition wall 5 is deformed to the pressure absorbing portion 4 side by an increased pressure when the inside of the molten metal filling portion 3 exceeds a certain pressure, and here, it is formed to have a strength capable of expanding as shown in FIG. The thickness of the partition wall 5 is 15 mm. In this way, the vertically split mold 1 with the feeder 2 shown in FIGS. 5 and 6 is formed.

図7は、上記実施例2の変形例を示すものであり、垂直割りの両型枠7,7を合体時に溶湯充満部3と圧力吸収部4と隔壁5を有する点は共通するが、溶湯充満部3内に円筒状のスリーブ15を装入するものである。   FIG. 7 shows a modification of the second embodiment, which is common in that the vertically split molds 7 and 7 have the molten metal filling portion 3, the pressure absorbing portion 4, and the partition wall 5 when combined. A cylindrical sleeve 15 is inserted into the filling portion 3.

上記スリーブ15は、ここでは硅砂や古紙など樹脂剤をバインダーとして形成したもので、外径95mm、内径60mm、高さ65mmの円筒状をしており、またその上部に鋳物砂の隔壁5が位置するようにしてある。その他の部分は上記実施例で述べたとおりであるから、重複を避けるために記載を省略する。   Here, the sleeve 15 is formed by using a resin agent such as dredged sand or waste paper as a binder, and has a cylindrical shape with an outer diameter of 95 mm, an inner diameter of 60 mm, and a height of 65 mm. I have to do it. Since other parts are as described in the above embodiment, the description is omitted to avoid duplication.

図において、16は隔壁の上面中央部に形成したノッチ(切欠き溝)を示し、ここでは深さ2mmにしてあるが、このノッチ16は不可欠なものではなく、隔壁の強度によっては設ける必要はない。17は隔壁5が割れて生じた開口、18は鋳物製品を示す。   In the figure, reference numeral 16 denotes a notch (notch groove) formed in the central portion of the upper surface of the partition wall. The depth is 2 mm here, but this notch 16 is not indispensable, and it may be necessary depending on the strength of the partition wall. Absent. Reference numeral 17 denotes an opening formed by dividing the partition wall 5, and 18 denotes a cast product.

上記いずれの実施例においても、上記鋳型1内へ鋳鉄溶湯を注湯した際に、内部に設けた押湯部2の溶湯充満部3内で溶湯の凝固時に発生した増加圧力により、隔壁5が割れて開口又は圧力吸収部4側へ膨出するから、一定圧を越えた増加圧力を圧力吸収部4へ逃がすことになる。その結果、製品キャビティ部6には過度の圧力が加わらぬことになり、「型張り」、「収縮巣」(引け巣ともいう)、及び「焼付き」等を防止できて、良好な鋳鉄鋳造ができるようになる。   In any of the above embodiments, when the molten cast iron is poured into the mold 1, the partition wall 5 is caused by the increased pressure generated when the molten metal is solidified in the molten metal filling portion 3 of the feeder 2 provided inside. Since it breaks and bulges toward the opening or the pressure absorbing portion 4, the increased pressure exceeding a certain pressure is released to the pressure absorbing portion 4. As a result, excessive pressure is not applied to the product cavity 6, and “casting”, “shrinkage nest” (also referred to as shrinkage nest) and “seizure nest” can be prevented, and good cast iron casting Will be able to.

本発明の効果を確認する比較試験
本発明として上記実施例2で示したものを用い、それを圧力吸収部をもたない従来のもの(以下の表2,3で比較例として記載したもの)と比較した。ここで用いた鋳鉄溶湯は、下記表1に示す2種類のものを、1370±20℃にて各々5機の鋳型に鋳込み、その後十分に冷却した後に各鋳物製品18に均等にショットブラスト処理を行った。これら鋳物製品18を定盤19に載置して検品を行ったところ、鋳物製品18の製品下部になだらかな凸状の変形があることを確認した(図10参照)。
Comparative test for confirming the effect of the present invention The present invention uses the one shown in Example 2 above, and does not have a pressure absorbing portion (described as a comparative example in Tables 2 and 3 below). Compared with. The cast iron melts used here were cast in two types shown in the following Table 1 into 5 molds at 1370 ± 20 ° C., and after cooling sufficiently, each cast product 18 was equally shot blasted. went. When these cast products 18 were placed on the surface plate 19 and inspected, it was confirmed that there was a gentle convex deformation at the bottom of the cast products 18 (see FIG. 10).

そこで、図11で示す如く、各鋳物製品18について、Ta ,Tb で示す2か所でシックネスゲージにて測定し、その合計値(Ta 〜b)を求めた。その結果を下記表2及び表3で示すが、前者は溶湯の材質がFC−200の場合の結果で、後者はFCD−450の場合の結果である。 Therefore, as shown in FIG. 11, each casting product 18 was measured with a thickness gauge at two locations indicated by Ta and Tb, and the total value (Ta to b) was obtained. The results are shown in Tables 2 and 3 below. The former is the result when the molten metal is FC-200, and the latter is the result when FCD-450 is used.

Figure 0005352786
Figure 0005352786

上記の結果、本発明の実施例の鋳型を用いて鋳造した製品には、各表の上段で示す如く殆ど変形が認められなかったが、本発明を用いない鋳型によるもの(比較例)では、各表の下段で示す如く、鋳物製品18の製品下部に変形が認められた。この変形は「型張り」によりもたらされた寸法不良である。   As a result of the above, almost no deformation was observed in the products cast using the molds of the examples of the present invention, as shown in the upper part of each table. As shown in the lower part of each table, deformation was found in the lower part of the cast product 18. This deformation is a dimensional defect brought about by “molding”.

また上記本発明の押湯部2をもつ実施例の鋳型1で、鋳造後の押湯部2内で隔壁5が上方に膨らんで破れ、開口17が形成されていることが確認できた。これは、溶湯による圧力増加分を圧力吸収部4へ逃がして、吸収したことを意味しており、これにより良好な鋳物製品18が鋳造されることが実証された。   In addition, in the mold 1 of the embodiment having the feeder part 2 of the present invention, it was confirmed that the partition wall 5 swelled upward and was broken in the feeder part 2 after casting, and the opening 17 was formed. This means that the pressure increase due to the molten metal was released to the pressure absorbing portion 4 and absorbed, and it was demonstrated that a good casting product 18 was cast.

本発明は、密閉型の埋込み型押湯式を用いる鋳鉄鋳造において、発生する鋳型の軟弱な部分の変形防止、鋳物製品18の寸法不良の発生防止、「収縮巣」の発生も押さえて、良好な鋳物製品17を製造しようとする場合に、きわめて有効に利用することができる。   The present invention is good in cast iron casting using a sealed embedded feeder type, preventing deformation of a soft portion of a mold generated, preventing occurrence of a dimensional defect of a cast product 18, and suppressing occurrence of a “shrinkage nest”. When it is going to manufacture a simple casting product 17, it can utilize very effectively.

1−鋳型
2−押湯部
3−溶湯充満部
4−圧力吸収部
5−隔壁
6−製品キャビティ部
7−型枠
8−凹部
9−凹部
10−凹部
11−半円盤状部
12−凹溝
13−湯口
14−湯道
15−スリーブ
16−ノッチ
17−開口
18−鋳物製品
19−定盤
1-mold 2-feeder part 3-molten metal filling part 4-pressure absorption part 5-partition wall 6-product cavity part 7-mold frame 8-recessed part 9-recessed part 10-recessed part 11-semi-disc-like part 12-recessed groove 13 -Pouring gate 14-Runway 15-Sleeve 16-Notch 17-Opening 18-Casting product 19-Surface plate

Claims (5)

埋込み型押湯部2をもつ垂直割の鋳型1を用いる方法において、
鋳型1内で製品キャビティ部6と連通する押湯部2を、
本来の押湯効果を発揮するための中空の溶湯充満部3と、その外部にあって、鋳鉄溶湯の凝固時に発生する増加圧力を吸収可能な中空の圧力吸収部4とで構成すると共に、
上記溶湯充満部3と圧力吸収部4との間に、溶湯充満部3内が一定圧を越えた際にその増加圧力で圧力吸収部4側へ変形可能な隔壁5を設けておき、
鋳鉄溶湯の凝固時に、溶湯充満部3内に発生した増加圧力を隔壁5の変形で吸収可能な圧力吸収部4へ逃がし、製品キャビティ部6に過度の圧力が加わらぬようにして鋳鉄鋳造することを特徴とする、鋳鉄鋳造方法。
In the method using the vertical split mold 1 having the embedded feeder 2,
In the mold 1, the feeder part 2 that communicates with the product cavity part 6,
It is composed of a hollow molten metal filling portion 3 for exhibiting the original hot metal effect, and a hollow pressure absorbing portion 4 that is outside thereof and can absorb the increased pressure generated when the cast iron melt is solidified,
A partition wall 5 is provided between the molten metal filling portion 3 and the pressure absorbing portion 4 that can be deformed to the pressure absorbing portion 4 side with the increased pressure when the inside of the molten metal filling portion 3 exceeds a certain pressure,
When the cast iron melt is solidified, the increased pressure generated in the molten metal filling portion 3 is released to the pressure absorbing portion 4 that can be absorbed by the deformation of the partition wall 5, and cast iron is cast so that excessive pressure is not applied to the product cavity portion 6. A cast iron casting method characterized by the above.
垂直割の鋳型1に用いる埋込み型の押湯部2であって、
両側の型枠7,7の合体にて、製品キャビティ部6と連通する如く本来の押湯効果を発揮するための中空の溶湯充満部3と、その上部に、鋳鉄溶湯の凝固時の増加圧力を吸収可能な中空の圧力吸収部4とを設けると共に、
溶湯充満部3と圧力吸収部4との間に、溶湯充満部3内が一定圧を越えた際にその増加圧力で圧力吸収部4側へ変形可能な隔壁5を設けた、鋳鉄鋳造用鋳型の押湯部。
An embedded-type feeder 2 used for a vertically split mold 1,
A hollow molten metal filling portion 3 for demonstrating the original hot metal effect so as to communicate with the product cavity portion 6 by combining the molds 7 and 7 on both sides, and an increased pressure at the time of solidification of the molten cast iron on the upper portion thereof And a hollow pressure absorbing portion 4 capable of absorbing
A cast iron casting mold in which a partition wall 5 is provided between the molten metal filling portion 3 and the pressure absorbing portion 4 that can be deformed to the pressure absorbing portion 4 side by the increased pressure when the inside of the molten metal filling portion 3 exceeds a certain pressure. No hot water club.
垂直割の鋳型1に用いる埋込み型の押湯部2であって、
両側の型枠7,7の合体にて、製品キャビティ部6に連通する如く本来の押湯効果を発揮するための中空の溶湯充満部3と、その上部に、鋳鉄溶湯の凝固時の増加圧力を吸収可能な中空の圧力吸収部4を設けると共に、
上記溶湯充満部3と圧力吸収部4との間に、鋳鉄溶湯の凝固で前者3内が一定圧を越えた際にその増加圧力で後者4側へ変形可能となるように鋳物砂による隔壁5を形成した、鋳鉄鋳造用鋳型の押湯部。
An embedded-type feeder 2 used for a vertically split mold 1,
The combination of the molds 7 and 7 on both sides is a hollow molten metal filling portion 3 for exerting the original hot metal effect so as to communicate with the product cavity portion 6, and an increased pressure at the time of solidification of the cast iron melt on the upper portion thereof A hollow pressure absorbing portion 4 capable of absorbing
When the former 3 exceeds a certain pressure due to solidification of the molten cast iron between the molten metal filling part 3 and the pressure absorbing part 4, the partition wall 5 made of foundry sand is deformable to the latter 4 side by the increased pressure. A hot metal part of a cast iron casting mold.
埋込み型の押湯部2をもつ垂直割の鋳型1であって、
そこでの押湯部2として、請求項2に記載のもの、または請求項3に記載のものを用いて垂直割の鋳型とした、鋳鉄鋳造用の鋳型。
A vertically split mold 1 having an embedded feeder 2,
A cast iron casting mold in which a vertically split mold is formed using the one according to claim 2 or the one according to claim 3 as the feeder part 2 there.
生型自動造型機による造型にて垂直割の鋳型を造型するものにおいて、
各側の型枠7,7に、その合体後に製品キャビティ部6に連通して本来の押湯効果を発揮するための中空の溶湯充満部3となる縦割り半筒状の凹部8,8と、その上部に、合体後に円盤状の隔壁5となる鋳物砂の縦割り半円盤状部11,11と、同じく合体後に鋳鉄溶湯の凝固時の増加圧力を吸収可能な中空の圧力吸収部4となる縦割り半筒状の凹部9,9とを形成し、
かつ、両型枠7,7の合体で円盤状となる隔壁5が、下部の溶湯充満部3内が一定圧を越えた際の増加圧力で上部の圧力吸収部4側へ変形可能となるようにして押湯部2を形成することにより、垂直割の鋳型1を造型するようにしたことを特徴とする、鋳鉄鋳造用の鋳型の造型方法。
In making vertical split molds by molding with a raw automatic molding machine,
Vertically-divided semi-cylindrical recesses 8, 8 that form hollow hollow metal-filled portions 3 for communicating with the product cavity portion 6 and exhibiting the original hot-water-feeding effect after being combined with the molds 7, 7 on each side, In the upper part, vertically divided semi-disc shaped portions 11 and 11 of casting sand that become the disc-shaped partition wall 5 after the union, and a hollow pressure absorbing portion 4 that can absorb the increased pressure at the time of solidification of the cast iron melt after the union Forming vertically divided semi-cylindrical recesses 9 and 9,
In addition, the partition wall 5 formed into a disk shape by the combination of the two molds 7 and 7 can be deformed to the upper pressure absorbing part 4 side with an increased pressure when the inside of the lower molten metal filling part 3 exceeds a certain pressure. A mold making method for cast iron casting is characterized in that the vertically split mold 1 is formed by forming the feeder part 2 as described above.
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